JP2004061448A - Detection method for multi-drop wiring failure and multi-drop wiring system - Google Patents

Detection method for multi-drop wiring failure and multi-drop wiring system Download PDF

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JP2004061448A
JP2004061448A JP2002223835A JP2002223835A JP2004061448A JP 2004061448 A JP2004061448 A JP 2004061448A JP 2002223835 A JP2002223835 A JP 2002223835A JP 2002223835 A JP2002223835 A JP 2002223835A JP 2004061448 A JP2004061448 A JP 2004061448A
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voltage
conductive line
terminals
drop wiring
power supply
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JP4171260B2 (en
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Tetsuya Shimakata
島方 哲也
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Azbil Corp
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Azbil Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To easily know for everybody, a failure occurrence location in a multi-drop wiring in which a plurality of signal generators are connected. <P>SOLUTION: In a multi-drop wiring system connected in parallel with the first conductor 2 and the second conductor 4 and using a plurality of signal generators 11 to 15 outputting a direct current at a constant value, connection points of the second conductor 4 and the signal generators 11 to 15 are provided for each signal generators, and these connection points are connected with anomaly detector resistors 32 to 35 with different resistances in the constitution. A monitor device 6 calculates a difference between a direct current voltage measured between the terminal of the first conductor 2 and the terminal of the second conductor 4 and the direct current voltage between the terminals in normal time. The calculated difference is used as a key to search a data base showing correspondence of the difference data and the failure location, and the found failure location is indicated. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、プロセス制御計装において用いられる、1つの制御ループに複数の信号発信器を接続するマルチドロップ配線に関し、特に、マルチドロップ配線故障検知方法およびこの故障検知方法を適用したマルチドロップ配線システムに関する。
【0002】
【従来の技術】
近年、プロセス制御計装に用いられる信号発信器において、従来の4−20mAのアナログデータ伝送に代わって、デジタルデータ伝送が用いられるようになったことから、1つの制御ループに複数の信号発信器を接続するマルチドロップ配線が可能となってきた。図6は、従来のマルチドロップ配線の構成を示すブロック配線図であり、1つの制御ループに5台の信号発信器が接続されている例を示す。
【0003】
従来のマルチドロップ配線は、図6に示すように、直流電源1と、直流電源1の一方の出力端子に接続された第1の導電線2と、直流電源1の他方の出力端子に通信用抵抗(R1)3を介して接続された第2の導電線4と、これらの導電線に並列接続された複数の信号発信器11〜15とから構成されており、信号発信器11〜15が出力する一定の直流電流(I1〜I5)に所定の交流信号を重畳させることにより、これらの導電線に並列接続された図示しないホスト機器やハンドヘルドコミュニケータ(HC)5のような携帯端末へデータ伝送を行っている。
【0004】
【発明が解決しようとする課題】
このように、マルチドロップ配線では1つの制御ループに複数の信号発信器が接続されるので、制御ループで異常が生じたときに故障箇所の候補が複数存在することになるため、故障箇所を特定する故障検知手段が必要となる。従来のマルチドロップ配線における故障検出方法は、マルチドロップ配線に接続されたホスト機器若しくはハンドヘルドコミュニケータのようなマルチドロップ配線用携帯端末を用いて各信号発信器との通信を試み、正常な通信が行えるか否かにより判定するものであった。
【0005】
このため、マルチドロップ配線の故障箇所を知ることができるのは、ホスト機器の操作が可能なオペレータやハンドヘルドコミュニケータの操作ができる技術者などに限られており、誰でも簡単に故障箇所を知ることのできるマルチドロップ配線の故障検知方法が求められていた。
本発明は、このような課題を解決するためになされたものであり、複数の信号発信器が接続されたマルチドロップ配線において、誰でも簡単に障害発生箇所を知ることができる故障検知方法および故障検知手段を備えたマルチドロップ配線システムを提供することを目的とする。
【0006】
【課題を解決するための手段】
上述した課題を解決するために、この発明は、2つの出力端子を有しこれらの出力端子間に所定の直流電圧を出力する直流電源と、直流電源の一方の出力端子に接続された第1の導電線と、直流電源の他方の出力端子に所定の抵抗を介して接続された第2の導電線と、これらの導電線に並列接続され、直流電源により駆動されるとともに一定値の直流電流を出力し、この直流電流に所定の交流信号を重畳させ、これらの導電線を信号伝送路として用いる複数の信号発信器とからなるマルチドロップ配線システムにおけるマルチドロップ配線故障検知方法であって、第2の導電線と信号発信器の接続点を信号発信器ごとに設け、これらの接続点間をそれぞれ抵抗値の異なる抵抗で接続するように構成し、第1の導電線の終端と第2の導電線の終端との間で直流電圧を測定し、測定した直流電圧をキーにして終端間の直流電圧とマルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースを検索し、測定した直流電圧に対応した故障箇所を求めることによって特徴づけられる。
【0007】
このマルチドロップ配線故障検知方法の一構成例は、第1の導電線の終端と第2の導電線の終端との間で直流電圧を測定した後、さらにこの直流電圧と正常時の終端間の直流電圧との差分を算出し、算出した差分をキーにして信号発信器に係る異常発生時の終端間の直流電圧と正常時の終端間の直流電圧との差分データとマルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースを検索し、算出した差分に対応した故障箇所を求める。
【0008】
また、この発明に係るマルチドロップ配線システムは、2つの出力端子を有しこれらの出力端子間に所定の直流電圧を出力する直流電源と、直流電源の一方の出力端子に接続された第1の導電線と、直流電源の他方の出力端子に所定の抵抗を介して接続された第2の導電線と、これらの導電線に並列接続され、直流電源により駆動されるとともに一定値の直流電流を出力し、この直流電流に所定の交流信号を重畳させ、これらの導電線を信号伝送路として用いる複数の信号発信器とからなるマルチドロップ配線システムであって、信号発信器ごとに設けられた第2の導電線と信号発信器との接続点の間を接続するそれぞれ抵抗値の異なる抵抗と、第1の導電線の終端と第2の導電線の終端との間で直流電圧を測定する電圧測定手段と、終端間の直流電圧とこのマルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースと、電圧測定手段が測定した直流電圧をキーにしてデータベースを検索し、故障箇所を読み出す検索手段と、この検索手段が読み出した故障箇所を表示する表示手段とを有することによって特徴づけられる。
【0009】
このマルチドロップ配線システムの一構成例は、電圧測定手段が測定した直流電圧とあらかじめ測定しておいた正常時の終端間の直流電圧との差分を算出する演算手段をさらに有し、信号発信器に係る異常発生時の終端間の直流電圧と正常時の終端間の直流電圧との差分データがこのマルチドロップ配線システムにおける故障箇所との対応関係を示すようにデータベースが終端間の直流電圧に代えて構成され、検索手段は電圧測定手段が測定した直流電圧に代えて演算手段が算出した差分をキーにしてデータベースを検索し故障箇所を読み出す。
【0010】
【発明の実施の形態】
以下に図を用いて発明の実施の形態を説明する。
図1は、本発明に係るマルチドロップ配線システムの構成を示すブロック配線図であり、本発明の一実施の形態を示す。図1において、このマルチドロップ配線システムが図6で示した従来のマルチドロップ配線と異なる点は、第2導電線4と各信号発信器(DEV1〜DEV5)11〜15との接続点の間がそれぞれ抵抗値の異なる異常検出用抵抗(R2〜R5)32〜35で接続され、第1導電線2の終端と第2導電線4の終端に、これらの導電線2,4の終端間電圧を監視し、信号発信器11〜15にかかる異常が発生するとマルチドロップ配線システムにおける故障箇所を自身の表示画面7に表示する監視装置(MON)6が接続されていることである。
【0011】
ここで、直流電源1は複数の信号発信器11〜15を駆動する直流定電圧電源であり、+側出力端子と−側出力端子の間に所定の直流電圧を出力する。この実施の形態の場合、直流電源1の出力電圧として24Vを用いるが、出力電圧はこれに限られるものではなく、通信用抵抗(R1)3と各異常検出用抵抗(R2〜R5)32〜35によって生じる電圧降下分を差し引いた電圧が各信号発信器11〜15の動作可能な電圧範囲となる電圧であればよい。
【0012】
この直流電源1の+側出力端子には第1導電線2が接続されており、−側出力端子には所定の通信用抵抗3を介して第2導電線4が接続されている。第1導電線2と第2導電線4には、複数の信号発信器11〜15が並列接続されており、1つの制御ループが形成されている。第2導電線4と各信号発信器11〜15の接続点は信号発信器ごとに設けており、これらの接続点間をそれぞれ抵抗値の異なる異常検出用抵抗32〜35で接続している。この場合、例えば、通信用抵抗3はR1=250Ω、異常検出用抵抗32〜35はR2=10Ω、R3=11Ω、R4=12Ω、R5=13Ωである。
【0013】
各信号発信器11〜15は、第1導電線2と第2導電線4を介して接続された直流電源1により駆動されるとともに一定値の直流電流を出力し、この直流電流に所定の交流信号を重畳させ、これらの導電線2,4を信号伝送路として用いるデジタルデータ伝送の可能な計測制御機器(デバイス)である。ここで、各信号発信器11〜15の出力する直流電流は、例えば、4mAの固定値であり、重畳させる交流信号は、例えば、1000Hzと2000Hzである。
【0014】
この場合、各信号発信器11〜15は1000Hzを1とし、2000Hzを0としてデジタルデータ伝送を行う。なお、デジタルデータ伝送の伝送方式はこれに限られるものではなく、2本線による直流電流出力に影響を与えない伝送方式であれば何でもよい。各信号発信器11〜15のデジタルデータ伝送は、これらの導電線2,4に並列接続されたホスト機器(図示せず)やハンドヘルドコミュニケータ(HC)5のようなマルチドロップ配線用携帯端末によって制御されている。
【0015】
監視装置6は、図2に示すように、電圧測定部61、演算処理部62、故障箇所データベース(以後、故障箇所DBと記す)63、検索処理部64および表示部65から構成されている。この場合、電圧測定部61で導電線2,4の終端間電圧が測定され、電圧値として数値データ化される。数値データ化された電圧値は演算処理部62に入力され、あらかじめ測定しておいた正常時の電圧値との差分が計算され、検索処理部64に入力される。
【0016】
故障箇所DB63は、図3に示すように、故障ラインと異常検出電圧とが関連づけられて格納されているデータベースである。ここで、故障ラインは故障箇所を信号発信器の識別番号で示す。異常検出電圧は、故障ラインに示された異常が発生したときに測定される終端間電圧と正常時の終端間電圧との差分を示す。
【0017】
検索処理部64は、演算処理部62から差分データが入力されると、この差分データをキーにして故障箇所DB63の異常検出電圧を検索し、合致した異常検出電圧に対応した故障箇所を示す故障箇所情報を故障箇所DB63の故障ラインフィールドから読み出す。読み出された故障箇所情報は表示部65に入力される。表示部65は入力された故障箇所情報を自身の表示画面7に表示する。
【0018】
この監視装置6は、例えば、マイクロコンピュータなどの演算処理手段と、半導体メモリなどの記憶手段と、A/Dコンバータなどのアナログ入力インタフェースと、液晶表示器などの表示手段と、記憶手段に格納された上述した監視装置の機能を実現するコンピュータプログラムとから構成されている。ここで、アナログ入力インタフェースが電圧測定部61として機能し、演算処理手段と記憶手段と記憶手段に格納されたコンピュータプログラムとが協働して演算処理部62および検索処理部64として機能する。また、記憶手段が故障箇所DBとして機能し、演算処理手段、記憶手段、表示手段および記憶手段に格納されたコンピュータプログラムとが協働して表示部65として機能する。
【0019】
次に、図3で示した故障箇所DB63に格納するデータを算出する方法について説明する。直流電源1の出力電圧をVとすると、監視装置6が測定する導電線2,4の終端間電圧Vは下記の式(1)で表される。
【0020】
=V−R1×ΣI(1〜n)−R2×ΣI(2〜n)−R3×ΣI(3〜n)−…−Rn×In ‥(1)
【0021】
ここで、R1は通信用抵抗の抵抗値、nは信号発信器の個数、R2〜Rnは各異常検出用抵抗の抵抗値、I1〜Inは各信号発信器の出力する電流値である。すなわち、終端間電圧Vは直流電源1の出力電圧Vから各抵抗R1〜Rnに生じる電圧降下を差し引いた値となる。このため、信号発信器の故障や断線などで電流が流れなくなると終端間電圧Vが変化する。この場合、各信号発信器は一定電流を出力するため、各抵抗R1〜Rnの抵抗値をそれぞれ異なる値とすることにより、正常時や1つ以上の信号発信器に故障が生じたときの終端間電圧Vがそれぞれ異なる値となり、故障箇所を特定することが可能となる。
【0022】
式(1)を正常時とすべての故障パターンについて計算し、データベース化することにより、故障箇所を特定することも可能であるが、この実施の形態においては、さらに式(2)によって正常時の終端間電圧VD0と、正常時およびすべての故障パターンについて取り得る終端間電圧Vとの差分を計算し、これらの故障パターンに計算した差分を異常検出電圧VDERRとして関連づけし、故障箇所DB63に格納する。
【0023】
DERR=V−VD0 ‥(2)
【0024】
式(2)によれば、直流電源1の出力電圧Vが相殺されるため、異常検出電圧VDERRは電源電圧によらず、信号発信器の故障パターンによって決まる値となる。このため、故障箇所DB63に格納するデータを電源電圧ごとに設ける必要がなくなる。
【0025】
[計算例]
以下、信号発信器の個数を5台(n=5)としたときを例に式(1)と式(2)を適用して、故障箇所ごとに導電線2,4の終端間電圧Vと異常検出電圧VDERRを計算する手順を示す。式(1)は、n=5としたときに式(3)に展開される。
【0026】
=V−[R1(I1+I2+I3+I4+I5)+R2(I2+I3+I4+I5)+R3(I3+I4+I5)+R4(I4+I5)+R5×I5] ‥(3)
【0027】
次に、式(3)に各パラメータの値(V=24V、I1〜I5=4.0mA、R1=250Ω、R2=10Ω、R3=11Ω、R4=12Ω、R5=13Ω)を代入し、すべての信号発信器が正常なときの終端間電圧VD0を求める。
【0028】
=24−[250×(4+4+4+4+4)+10×(4+4+4+4)+11×(4+4+4)+12×(4+4)+13×4]/1000=18.560=VD0 ‥(4)
【0029】
このときの異常検出電圧VDERRは、式(2)から、VDERR=V−VD0=0Vとなる。次に、すべての故障箇所ごとに式(3)と式(2)の計算を行う。例えば、図1のDEV1が故障又は断線し、I1=0となったときの終端間電圧Vと異常検出電圧VDERRは以下の式(5)と式(6)に示す値となる。
【0030】
=24−[250×(0+4+4+4+4)+10×(4+4+4+4)+11×(4+4+4)+12×(4+4)+13×4]/1000=19.560 ‥(5)
【0031】
DERR=19.560−18.560=1.000 V ‥(6)
【0032】
以下、同様に各故障箇所に対する終端間電圧Vと異常検出電圧VDERRを計算した結果を表1に示す。
【0033】
【表1】

Figure 2004061448
【0034】
表1から異常検出電圧VDERRは故障箇所ごとに異なる電圧が出力され、故障箇所の識別が可能であることが分かる。また、ここで用いた各パラメータによれば、異常検出電圧VDERRが故障数によって約1Vきざみの群をなしている。すなわち、各パラメータを所定の値とすることにより、故障数ごとに所定の電圧レベルからなるグループに分類することができる。したがって、図4に示すように、異常検出電圧VDERRに適当なしきい値を設けることにより、故障数を知ることができる。ここで、故障数とはマルチドロップ配線システムに接続された信号発信器で所定の出力電流を出力していない、すなわち故障あるいは配線が断線している信号発信器の数を示す。
【0035】
[実装例]
次に、このマルチドロップ配線システムの実装例について説明する。図5は、このマルチドロップ配線システムの実装例を示すブロック配線図である。この場合、各信号発信器(DEV1〜DEV5)11〜15が異常検出用抵抗(R2〜R5)32〜35を内蔵したジャンクションボックス(接続箱)8に接続され、監視装置6がジャンクションボックス8の終端部に接続されている。
【0036】
ジャンクションボックス8は、各信号発信器11〜15を接続する複数の接続端子81,82を有する。各信号発信器11〜15を第1導電線2に接続する接続端子81は内部で互いに接続されるとともに、直流電源1の+出力と監視装置6に接続されている。各信号発信器11〜15を第2導電線4に接続する接続端子82はそれぞれ抵抗値の異なる異常検出用抵抗32〜35で接続されている。また、異常検出用抵抗(R2)32が接続された端部の接続端子82は通信用抵抗(R1)3を介して直流電源1の−出力と接続され、異常検出用抵抗(R5)35が接続された終端部の接続端子82は監視装置6に接続されている。
【0037】
この実装例によれば、ジャンクションボックス8の接続端子81,82に各信号発信器11〜15を接続するだけでよいため、異常検出用抵抗32〜35を意識せずに取付けができ、従来と比べて取付け作業に余分な時間がかかることもない。また、ジャンクションボックス8を用いるときの応用例として、ジャンクションボックス8と監視装置6を1つの筐体に一体化した構成や、ジャンクションボックス8に直流電源1の−出力と直接接続する接続端子を設け監視装置6に−出力を供給する構成などが考えられる。監視装置6に−出力を供給するようにした場合、直流電源1を監視装置6の電源として用いることができる。
【0038】
この実施の形態によれば、複数の信号発信器が接続されたマルチドロップ配線において、障害が発生したときに監視装置6が故障箇所を表示するので、誰でも簡単に障害発生箇所を知ることができる。また、デジタル計装の中に一部アナログ的な部分を残しておくことになるので、アナログ計装からデジタル計装への移行が現場作業者にスムーズに受け入れられる効果が得られる。
【0039】
この実施の形態では、制御ループの終端に監視装置6を接続して故障箇所を検知するようにしたが、監視装置6の機能を制御ループの終端に接続する信号発信器に内蔵させるようにしてもよい。この場合、信号発信器に監視装置と同等の異常検知機能を設けることにより、別に監視装置を設ける必要がなくなるので、省スペース化や接続工数の削減が図れる。
【0040】
また、この実施の形態では監視装置6が測定した終端間電圧と正常時の終端間電圧の差分に基づいて故障箇所を特定する例を説明したが、式(1)の説明で記したように、あらかじめ直流電源1の出力電圧が決められており、この出力電圧が安定化されている場合は、測定した終端間電圧のみに基づいて故障箇所を特定することも可能である。この場合、図2で示した監視装置6の機能構成から演算処理部62を除き、電圧測定部61の出力を検索処理部64に入力するように変更するとともに、図3で示した故障箇所DB63の異常検出電圧を式(1)で計算した終端間電圧とすればよい。これによっても、使用できる条件が限定されるが誰でも簡単に障害発生箇所を知ることができる。
【0041】
【発明の効果】
以上説明したように、本発明のマルチドロップ配線故障検知方法およびマルチドロップ配線システムによれば、複数の信号発信器が接続されたマルチドロップ配線において、障害が発生したときに誰でも簡単に障害発生箇所を知ることができる。
【図面の簡単な説明】
【図1】本発明に係るマルチドロップ配線システムの構成を示すブロック配線図である。
【図2】図1の監視装置の機能構成を示す機能ブロック図である。
【図3】図2の故障箇所DBの構成を示す説明図である。
【図4】故障ラインごとの異常検出電圧としきい値を示すグラフである。
【図5】実施の形態に係るマルチドロップ配線システムの実装例を示すブロック配線図である。
【図6】従来のマルチドロップ配線の構成を示すブロック配線図である。
【符号の説明】
1…直流電源、2…第1導電線、3…通信用抵抗(R1)、4…第2導電線、5…ハンドヘルドコミュニケータ(HC)、6…監視装置(MON)、7…表示画面、8…ジャンクションボックス、11〜15…信号発信器(DEV1〜DEV5)、32〜35…異常検出用抵抗(R2〜R5)、61…電圧測定部、62…演算処理部、63…故障箇所データベース(DB)、64…検索処理部、65…表示部、81,82…接続端子。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a multi-drop wiring used in process control instrumentation and connecting a plurality of signal transmitters to one control loop, and more particularly to a multi-drop wiring failure detection method and a multi-drop wiring system to which the failure detection method is applied. About.
[0002]
[Prior art]
In recent years, in a signal transmitter used for process control instrumentation, digital data transmission has been used instead of the conventional 4-20 mA analog data transmission, so that a plurality of signal transmitters are provided in one control loop. It has become possible to connect multi-drop wiring. FIG. 6 is a block wiring diagram showing a configuration of a conventional multi-drop wiring, and shows an example in which five signal transmitters are connected to one control loop.
[0003]
As shown in FIG. 6, the conventional multi-drop wiring includes a DC power supply 1, a first conductive wire 2 connected to one output terminal of the DC power supply 1, and a communication power supply connected to the other output terminal of the DC power supply 1. It comprises a second conductive line 4 connected via a resistor (R1) 3 and a plurality of signal transmitters 11 to 15 connected in parallel to these conductive lines. By superimposing a predetermined alternating current signal on a constant direct current (I1 to I5) to be output, data is transmitted to a portable terminal such as a host device or a handheld communicator (HC) 5 (not shown) connected in parallel to these conductive wires. Transmitting.
[0004]
[Problems to be solved by the invention]
As described above, in the multi-drop wiring, since a plurality of signal transmitters are connected to one control loop, when a failure occurs in the control loop, there are a plurality of candidates for a fault location, and thus the fault location is specified. Failure detecting means for performing the operation is required. The conventional failure detection method for multi-drop wiring uses a host device connected to the multi-drop wiring or a mobile terminal for multi-drop wiring, such as a handheld communicator, to attempt communication with each signal transmitter, and normal communication is established. The determination was based on whether or not it could be performed.
[0005]
Therefore, only the operator who can operate the host device and the technician who can operate the handheld communicator are able to know the fault location of the multi-drop wiring, and anyone can easily find the fault location. There has been a demand for a method of detecting a failure of a multidrop wiring that can perform the method.
The present invention has been made in order to solve such a problem, and in a multi-drop wiring to which a plurality of signal transmitters are connected, a failure detection method and a failure detection method in which anyone can easily know a failure occurrence location. It is an object of the present invention to provide a multi-drop wiring system provided with a detecting means.
[0006]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention provides a DC power supply having two output terminals and outputting a predetermined DC voltage between the output terminals, and a first power supply connected to one output terminal of the DC power supply. And a second conductive line connected to the other output terminal of the DC power supply via a predetermined resistance, and a parallel connection to these conductive lines, driven by the DC power supply and having a constant DC current. And superimposing a predetermined AC signal on this DC current, a multi-drop wiring failure detection method in a multi-drop wiring system comprising a plurality of signal transmitters using these conductive lines as signal transmission lines, A connection point between the second conductive line and the signal transmitter is provided for each signal transmitter, and these connection points are connected to each other with resistors having different resistance values. End of conductive wire The DC voltage between the terminals is measured, and the measured DC voltage is used as a key to search the database showing the correspondence between the DC voltage between the terminals and the fault location in the multi-drop wiring system, and the fault corresponding to the measured DC voltage is searched. It is characterized by finding the location.
[0007]
One configuration example of this multi-drop wiring fault detection method is to measure a DC voltage between the end of a first conductive wire and the end of a second conductive wire, and then further measure the DC voltage between the DC voltage and the normal end. Calculate the difference from the DC voltage and use the calculated difference as a key to calculate the difference data between the DC voltage between the terminals at the time of occurrence of an abnormality related to the signal transmitter and the DC voltage between the terminals at the time of normal, and failure in the multi-drop wiring system. A database showing a correspondence relationship with the location is searched to find a failure location corresponding to the calculated difference.
[0008]
Also, a multi-drop wiring system according to the present invention has a DC power supply having two output terminals and outputting a predetermined DC voltage between these output terminals, and a first power supply connected to one output terminal of the DC power supply. A conductive line, a second conductive line connected to the other output terminal of the DC power supply via a predetermined resistor, and a parallel connection to these conductive lines, driven by the DC power supply and supplying a constant value of DC current. A multi-drop wiring system comprising: a plurality of signal transmitters for outputting, superimposing a predetermined AC signal on the DC current, and using these conductive lines as signal transmission lines, wherein a multi-drop wiring system is provided for each signal transmitter. And a voltage for measuring a DC voltage between a terminal of the first conductive line and a terminal of the second conductive line. Between measuring means and end A database showing the correspondence between the DC voltage and the fault location in the multi-drop wiring system, a database using the DC voltage measured by the voltage measurement means as a key, a search means for reading out the fault location, and a search means for reading out the fault location Display means for displaying the failed part.
[0009]
One configuration example of the multi-drop wiring system further includes an arithmetic unit that calculates a difference between the DC voltage measured by the voltage measuring unit and the DC voltage between the terminals at the normal time, which is measured in advance, and includes a signal transmitter. The database replaces the end-to-end DC voltage so that the difference data between the end-to-end DC voltage at the time of occurrence of the abnormality and the normal end-to-end DC voltage indicates the corresponding relationship with the fault location in this multi-drop wiring system. The searching means searches the database by using the difference calculated by the calculating means as a key instead of the DC voltage measured by the voltage measuring means, and reads out the faulty part.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 is a block wiring diagram showing a configuration of a multi-drop wiring system according to the present invention, showing an embodiment of the present invention. In FIG. 1, this multi-drop wiring system differs from the conventional multi-drop wiring shown in FIG. 6 in that the connection between the second conductive line 4 and each signal transmitter (DEV1 to DEV5) 11 to 15 is provided. Abnormality detecting resistors (R2 to R5) 32 to 35 having different resistance values are connected to each other, and a terminal-to-terminal voltage of these conductive lines 2 and 4 is applied to a terminal of the first conductive line 2 and a terminal of the second conductive line 4. A monitoring device (MON) 6 that monitors and displays a failure location in the multi-drop wiring system on its own display screen 7 when an abnormality occurs in the signal transmitters 11 to 15 is connected.
[0011]
Here, the DC power supply 1 is a DC constant voltage power supply that drives the plurality of signal transmitters 11 to 15, and outputs a predetermined DC voltage between the + side output terminal and the − side output terminal. In the case of this embodiment, 24 V is used as the output voltage of the DC power supply 1, but the output voltage is not limited to this, and the communication resistance (R1) 3 and each abnormality detection resistance (R2 to R5) 32 to Any voltage may be used as long as the voltage obtained by subtracting the voltage drop caused by 35 falls within a voltage range in which the signal transmitters 11 to 15 can operate.
[0012]
A first conductive line 2 is connected to a + output terminal of the DC power supply 1, and a second conductive line 4 is connected to a negative output terminal via a predetermined communication resistor 3. A plurality of signal transmitters 11 to 15 are connected in parallel to the first conductive line 2 and the second conductive line 4 to form one control loop. A connection point between the second conductive wire 4 and each of the signal transmitters 11 to 15 is provided for each signal transmitter, and these connection points are connected by abnormality detection resistors 32 to 35 having different resistance values. In this case, for example, the communication resistor 3 has R1 = 250Ω, and the abnormality detection resistors 32 to 35 have R2 = 10Ω, R3 = 11Ω, R4 = 12Ω, and R5 = 13Ω.
[0013]
Each of the signal transmitters 11 to 15 is driven by the DC power supply 1 connected through the first conductive line 2 and the second conductive line 4 and outputs a constant DC current. This is a measurement control device (device) capable of digital data transmission using the conductive lines 2 and 4 as signal transmission paths by superimposing signals. Here, the DC current output from each of the signal transmitters 11 to 15 is, for example, a fixed value of 4 mA, and the AC signals to be superimposed are, for example, 1000 Hz and 2000 Hz.
[0014]
In this case, the signal transmitters 11 to 15 perform digital data transmission by setting 1000 Hz to 1 and 2000 Hz to 0. Note that the transmission method of digital data transmission is not limited to this, and any transmission method that does not affect the DC current output by the two wires may be used. Digital data transmission of each of the signal transmitters 11 to 15 is performed by a multi-drop wiring portable terminal such as a host device (not shown) or a handheld communicator (HC) 5 connected in parallel to these conductive lines 2 and 4. Is controlled.
[0015]
As shown in FIG. 2, the monitoring device 6 includes a voltage measuring unit 61, an arithmetic processing unit 62, a failure location database (hereinafter, referred to as a failure location DB) 63, a search processing unit 64, and a display unit 65. In this case, the voltage between the terminals of the conductive wires 2 and 4 is measured by the voltage measuring unit 61 and converted into numerical data as a voltage value. The voltage value converted into the numerical data is input to the arithmetic processing unit 62, the difference from the previously measured voltage value in the normal state is calculated, and the calculated difference is input to the search processing unit 64.
[0016]
As shown in FIG. 3, the failure location DB 63 is a database in which a failure line and an abnormality detection voltage are stored in association with each other. Here, the failure line indicates the failure location by the identification number of the signal transmitter. The abnormality detection voltage indicates a difference between the end-to-end voltage measured when the abnormality indicated by the failure line occurs and the normal end-to-end voltage.
[0017]
When the difference data is input from the arithmetic processing unit 62, the search processing unit 64 searches the failure location DB 63 for an abnormality detection voltage using the difference data as a key, and displays a failure location indicating a failure location corresponding to the matched abnormality detection voltage. The location information is read from the failure line field of the failure location DB 63. The read fault location information is input to the display unit 65. The display unit 65 displays the input failure location information on its own display screen 7.
[0018]
The monitoring device 6 is stored in, for example, an arithmetic processing unit such as a microcomputer, a storage unit such as a semiconductor memory, an analog input interface such as an A / D converter, a display unit such as a liquid crystal display, and a storage unit. And a computer program for realizing the functions of the monitoring device described above. Here, the analog input interface functions as the voltage measurement unit 61, and the arithmetic processing unit, the storage unit, and the computer program stored in the storage unit cooperate with each other to function as the arithmetic processing unit 62 and the search processing unit 64. The storage unit functions as the failure location DB, and the arithmetic processing unit, the storage unit, the display unit, and the computer program stored in the storage unit function together as the display unit 65.
[0019]
Next, a method of calculating data to be stored in the failure location DB 63 shown in FIG. 3 will be described. When the output voltage of the DC power source 1 and V S, the termination voltage V D of the conductive lines 2 and 4 monitor 6 measures is represented by the following formula (1).
[0020]
V D = V S -R1 × ΣI (1~n) -R2 × ΣI (2~n) -R3 × ΣI (3~n) - ... -Rn × In ‥ (1)
[0021]
Here, R1 is the resistance value of the communication resistor, n is the number of signal transmitters, R2 to Rn are the resistance values of each abnormality detection resistor, and I1 to In are the current values output by each signal transmitter. That is, end-to-end voltage V D becomes a value obtained by subtracting the voltage drop across the respective resistor R1~Rn from the output voltage V S of the DC power source 1. Therefore, end-to-end voltage V D is changed when the current in such signal generator failure or disconnection stops flowing. In this case, since each of the signal transmitters outputs a constant current, the resistance value of each of the resistors R1 to Rn is set to a different value so that the termination at the time of normal operation or when one or more signal transmitters fail. during voltage V D becomes a different value, it is possible to identify the fault location.
[0022]
It is also possible to specify the fault location by calculating the equation (1) for the normal state and all the failure patterns and creating a database, but in this embodiment, the normal state is further calculated by the equation (2). the end-to-end voltage V D0, calculates the difference between the end-to-end voltage V D which can be taken for normal operation and all failure patterns, associating the difference calculated in these failure patterns as the abnormality detection voltage V DERR, fault location DB63 To be stored.
[0023]
V DERR = V D −V D0 ‥ (2)
[0024]
According to equation (2), the output voltage V S of the DC power source 1 is canceled, the abnormality detection voltage V DERR regardless of the supply voltage, the value determined by the failure pattern of the signal transmitter. Therefore, it is not necessary to provide data to be stored in the failure location DB 63 for each power supply voltage.
[0025]
[Calculation example]
Hereinafter, the equations (1) and (2) are applied to the case where the number of signal transmitters is five (n = 5) as an example, and the end-to-end voltage V D of the conductive wires 2 and 4 for each fault location. And a procedure for calculating the abnormality detection voltage V DERR . Equation (1) is expanded to equation (3) when n = 5.
[0026]
V D = V S - [R1 (I1 + I2 + I3 + I4 + I5) + R2 (I2 + I3 + I4 + I5) + R3 (I3 + I4 + I5) + R4 (I4 + I5) + R5 × I5] ‥ (3)
[0027]
Next, substituting the value of each parameter in equation (3) (V S = 24V , I1~I5 = 4.0mA, R1 = 250Ω, R2 = 10Ω, R3 = 11Ω, R4 = 12Ω, R5 = 13Ω) , and The end-to-end voltage V D0 when all the signal transmitters are normal is determined.
[0028]
V D = 24− [250 × (4 + 4 + 4 + 4 + 4) + 10 × (4 + 4 + 4 + 4) + 11 × (4 + 4 + 4) + 12 × (4 + 4) + 13 × 4] /1000=18.560=V D0 ‥ (4)
[0029]
At this time, the abnormality detection voltage V DERR becomes V DERR = V D -V D0 = 0 V from equation (2). Next, the equations (3) and (2) are calculated for every fault location. For example, the DEV1 failure or disconnection 1, the abnormality detection voltage V DERR and end-to-end voltage V D of when it becomes I1 = 0 are the values below equation (5) and (6).
[0030]
V D = 24− [250 × (0 + 4 + 4 + 4 + 4) + 10 × (4 + 4 + 4 + 4) + 11 × (4 + 4 + 4) + 12 × (4 + 4) + 13 × 4] /1000=19.560 (5)
[0031]
V DERR = 19.560-18.560 = 1.000 V ‥ (6)
[0032]
The following Table 1 shows the results of calculating the end-to-end voltage V D and the abnormality detection voltage V DERR for each fault location as well.
[0033]
[Table 1]
Figure 2004061448
[0034]
From Table 1, it can be seen that a different voltage is output for each failure location as the abnormality detection voltage V DERR , and that the failure location can be identified. Further, according to the parameters used here, the abnormality detection voltage V DERR forms a group of about 1 V depending on the number of failures. That is, by setting each parameter to a predetermined value, it is possible to classify the number of failures into groups each having a predetermined voltage level. Therefore, as shown in FIG. 4, by setting an appropriate threshold value for the abnormality detection voltage V DERR , the number of faults can be known. Here, the number of failures indicates the number of signal transmitters connected to the multi-drop wiring system that do not output a predetermined output current, that is, failures or broken wiring.
[0035]
[Implementation example]
Next, an implementation example of the multi-drop wiring system will be described. FIG. 5 is a block wiring diagram showing an implementation example of the multi-drop wiring system. In this case, each of the signal transmitters (DEV1 to DEV5) 11 to 15 is connected to a junction box (connection box) 8 having built-in abnormality detection resistors (R2 to R5) 32 to 35, and the monitoring device 6 is connected to the junction box 8 Connected to termination.
[0036]
The junction box 8 has a plurality of connection terminals 81 and 82 for connecting the signal transmitters 11 to 15. The connection terminals 81 for connecting the signal transmitters 11 to 15 to the first conductive line 2 are internally connected to each other, and are also connected to the + output of the DC power supply 1 and the monitoring device 6. Connection terminals 82 for connecting the respective signal transmitters 11 to 15 to the second conductive line 4 are connected by abnormality detection resistors 32 to 35 having different resistance values, respectively. The connection terminal 82 at the end to which the abnormality detection resistor (R2) 32 is connected is connected to the negative output of the DC power supply 1 via the communication resistor (R1) 3, and the abnormality detection resistor (R5) 35 is connected. The connection terminal 82 of the connected terminal part is connected to the monitoring device 6.
[0037]
According to this mounting example, since it is only necessary to connect the signal transmitters 11 to 15 to the connection terminals 81 and 82 of the junction box 8, the mounting can be performed without being aware of the abnormality detection resistors 32 to 35. In comparison, no extra time is required for the mounting operation. In addition, as an application example when the junction box 8 is used, a configuration in which the junction box 8 and the monitoring device 6 are integrated into one housing, and a connection terminal for directly connecting the minus output of the DC power supply 1 to the junction box 8 are provided. A configuration for supplying a negative output to the monitoring device 6 is conceivable. When a negative output is supplied to the monitoring device 6, the DC power supply 1 can be used as a power source for the monitoring device 6.
[0038]
According to this embodiment, in a multi-drop wiring to which a plurality of signal transmitters are connected, when a failure occurs, the monitoring device 6 displays the failure location, so that anyone can easily know the failure location. it can. Further, since an analog part is partially left in the digital instrumentation, there is an effect that the transition from the analog instrumentation to the digital instrumentation can be smoothly accepted by the field worker.
[0039]
In this embodiment, the monitoring device 6 is connected to the end of the control loop so as to detect a failure point. However, the function of the monitoring device 6 is incorporated in a signal transmitter connected to the end of the control loop. Is also good. In this case, by providing the signal transmitter with an abnormality detection function equivalent to that of the monitoring device, it is not necessary to separately provide a monitoring device, so that space can be saved and the number of connection steps can be reduced.
[0040]
Further, in this embodiment, an example has been described in which the failure location is specified based on the difference between the end-to-end voltage measured by the monitoring device 6 and the normal end-to-end voltage. However, as described in the expression (1), If the output voltage of the DC power supply 1 is determined in advance and this output voltage is stabilized, it is also possible to specify the failure location based only on the measured end-to-end voltage. In this case, the functional configuration of the monitoring device 6 shown in FIG. 2 is changed to exclude the arithmetic processing unit 62 so that the output of the voltage measuring unit 61 is input to the search processing unit 64, and the fault location DB 63 shown in FIG. May be set to the end-to-end voltage calculated by the equation (1). This also limits the conditions that can be used, but anyone can easily know the location of the failure.
[0041]
【The invention's effect】
As described above, according to the multi-drop wiring fault detection method and the multi-drop wiring system of the present invention, when a fault occurs in a multi-drop wiring to which a plurality of signal transmitters are connected, any one can easily generate a fault. You can know the location.
[Brief description of the drawings]
FIG. 1 is a block wiring diagram showing a configuration of a multi-drop wiring system according to the present invention.
FIG. 2 is a functional block diagram illustrating a functional configuration of the monitoring device of FIG. 1;
FIG. 3 is an explanatory diagram illustrating a configuration of a failure point DB in FIG. 2;
FIG. 4 is a graph showing an abnormality detection voltage and a threshold value for each failure line.
FIG. 5 is a block wiring diagram showing a mounting example of the multi-drop wiring system according to the embodiment;
FIG. 6 is a block wiring diagram showing a configuration of a conventional multi-drop wiring.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... DC power supply, 2 ... 1st conductive wire, 3 ... Communication resistance (R1), 4 ... 2nd conductive wire, 5 ... Handheld communicator (HC), 6 ... Monitoring device (MON), 7 ... Display screen, Reference numeral 8: junction box, 11 to 15: signal transmitters (DEV1 to DEV5), 32 to 35: resistors for abnormality detection (R2 to R5), 61: voltage measurement unit, 62: arithmetic processing unit, 63: failure point database ( DB), 64: search processing unit, 65: display unit, 81, 82: connection terminals.

Claims (4)

2つの出力端子を有しこれらの出力端子間に所定の直流電圧を出力する直流電源と、前記直流電源の一方の出力端子に接続された第1の導電線と、前記直流電源の他方の出力端子に所定の抵抗を介して接続された第2の導電線と、これらの導電線に並列接続され、前記直流電源により駆動されるとともに一定値の直流電流を出力し、この直流電流に所定の交流信号を重畳させ、これらの導電線を信号伝送路として用いる複数の信号発信器とからなるマルチドロップ配線システムにおけるマルチドロップ配線故障検知方法であって、
前記第2の導電線と前記信号発信器の接続点を前記信号発信器ごとに設け、これらの接続点間をそれぞれ抵抗値の異なる抵抗で接続するように構成し、
前記第1の導電線の終端と前記第2の導電線の終端との間で直流電圧を測定し、測定した前記直流電圧をキーにして前記終端間の直流電圧と前記マルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースを検索し、測定した前記直流電圧に対応した故障箇所を求める
ことを特徴とするマルチドロップ配線故障検知方法。
A DC power supply having two output terminals and outputting a predetermined DC voltage between the output terminals, a first conductive line connected to one output terminal of the DC power supply, and another output of the DC power supply A second conductive line connected to the terminal via a predetermined resistance, and a second conductive line connected in parallel to these conductive lines, driven by the DC power supply and outputting a constant DC current; A multi-drop wiring failure detection method in a multi-drop wiring system including a plurality of signal transmitters that superimpose an AC signal and use these conductive lines as a signal transmission path,
A connection point between the second conductive line and the signal transmitter is provided for each of the signal transmitters, and the connection points are connected to each other with resistors having different resistance values,
A DC voltage is measured between the end of the first conductive line and the end of the second conductive line, and the measured DC voltage is used as a key, and a DC voltage between the ends and a failure in the multi-drop wiring system are measured. A multi-drop wiring fault detection method comprising: searching a database indicating a correspondence relationship with a location; and finding a failure location corresponding to the measured DC voltage.
請求項1記載のマルチドロップ配線故障検知方法において、前記第1の導電線の終端と前記第2の導電線の終端との間で直流電圧を測定した後、さらにこの直流電圧と正常時の前記終端間の直流電圧との差分を算出し、算出した前記差分をキーにして前記信号発信器に係る異常発生時の前記終端間の直流電圧と正常時の前記終端間の直流電圧との差分データと前記マルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースを検索し、算出した前記差分に対応した故障箇所を求める
ことを特徴とするマルチドロップ配線故障検知方法。
2. The multi-drop wiring fault detecting method according to claim 1, further comprising: measuring a DC voltage between an end of the first conductive line and an end of the second conductive line, and further measuring the DC voltage and the normal state. A difference between the DC voltage between the terminals is calculated, and the difference data between the DC voltage between the terminals at the time of occurrence of an abnormality relating to the signal transmitter and the DC voltage between the terminals at the normal time is calculated using the calculated difference as a key. A database showing a correspondence relationship between the difference and a fault location in the multi-drop wiring system is searched, and a fault location corresponding to the calculated difference is obtained.
2つの出力端子を有しこれらの出力端子間に所定の直流電圧を出力する直流電源と、前記直流電源の一方の出力端子に接続された第1の導電線と、前記直流電源の他方の出力端子に所定の抵抗を介して接続された第2の導電線と、これらの導電線に並列接続され、前記直流電源により駆動されるとともに一定値の直流電流を出力し、この直流電流に所定の交流信号を重畳させ、これらの導電線を信号伝送路として用いる複数の信号発信器とからなるマルチドロップ配線システムにおいて、
前記信号発信器ごとに設けられた前記第2の導電線と前記信号発信器との接続点の間を接続するそれぞれ抵抗値の異なる抵抗と、
前記第1の導電線の終端と前記第2の導電線の終端との間で直流電圧を測定する電圧測定手段と、
前記終端間の直流電圧と前記マルチドロップ配線システムにおける故障箇所との対応関係を示すデータベースと、
前記電圧測定手段が測定した直流電圧をキーにして前記データベースを検索し、前記故障箇所を読み出す検索手段と、
この検索手段が読み出した前記故障箇所を表示する表示手段と
を有することを特徴とするマルチドロップ配線システム。
A DC power supply having two output terminals and outputting a predetermined DC voltage between the output terminals, a first conductive line connected to one output terminal of the DC power supply, and another output of the DC power supply A second conductive line connected to the terminal via a predetermined resistance, and a second conductive line connected in parallel to these conductive lines, driven by the DC power supply and outputting a constant DC current; In a multi-drop wiring system comprising a plurality of signal transmitters that superimpose an AC signal and use these conductive lines as signal transmission lines,
Resistors each having a different resistance value for connecting between the second conductive line provided for each signal transmitter and a connection point of the signal transmitter,
Voltage measuring means for measuring a DC voltage between an end of the first conductive line and an end of the second conductive line,
A database indicating the correspondence between the DC voltage between the terminations and the fault location in the multi-drop wiring system,
Search means for searching the database using the DC voltage measured by the voltage measurement means as a key, and reading the fault location,
Display means for displaying the fault location read by the search means.
請求項3記載のマルチドロップ配線システムにおいて、
前記電圧測定手段が測定した直流電圧とあらかじめ測定しておいた正常時の前記終端間の直流電圧との差分を算出する演算手段をさらに有し、
前記データベースは、
前記終端間の直流電圧に代えて前記信号発信器に係る異常発生時の前記終端間の直流電圧と正常時の前記終端間の直流電圧との差分データが前記マルチドロップ配線システムにおける故障箇所との対応関係を示すように構成され、
前記検索手段は、
前記電圧測定手段が測定した直流電圧に代えて前記演算手段が算出した前記差分をキーにして前記データベースを検索し前記故障箇所を読み出す
ことを特徴とするマルチドロップ配線システム。
The multi-drop wiring system according to claim 3,
Further comprising calculating means for calculating a difference between the DC voltage measured by the voltage measuring means and the DC voltage between the terminals at the normal time which has been measured in advance,
The database is
Instead of the DC voltage between the terminals, the difference data between the DC voltage between the terminals at the time of occurrence of an abnormality related to the signal transmitter and the DC voltage between the terminals at the normal time is the difference data between the DC voltage between the terminals and the failure point in the multi-drop wiring system. Are configured to show correspondence,
The search means,
A multi-drop wiring system, wherein the database is searched and the fault location is read using the difference calculated by the calculating means as a key instead of the DC voltage measured by the voltage measuring means.
JP2002223835A 2002-07-31 2002-07-31 Multi-drop wiring failure detection method and multi-drop wiring system Expired - Fee Related JP4171260B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2007218740A (en) * 2006-02-16 2007-08-30 Taiheiyo Cement Corp Liquid level sensor device, concrete product, and submergence state detection system
JP2008234266A (en) * 2007-03-20 2008-10-02 Nec Corp Failure processing system, electronic equipment and failure processing method
KR101224523B1 (en) * 2011-06-13 2013-01-22 주식회사 코맥스 Sensing circuit for mailfunction of data line of multi-drop communication circuit
US9762047B2 (en) 2015-06-16 2017-09-12 Abb Technology Ltd. Technologies for zonal fault protection of DC distribution systems
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