JP2004053144A - In-cylinder swirl combustor - Google Patents

In-cylinder swirl combustor Download PDF

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JP2004053144A
JP2004053144A JP2002211801A JP2002211801A JP2004053144A JP 2004053144 A JP2004053144 A JP 2004053144A JP 2002211801 A JP2002211801 A JP 2002211801A JP 2002211801 A JP2002211801 A JP 2002211801A JP 2004053144 A JP2004053144 A JP 2004053144A
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combustion chamber
fuel
cylindrical
air
cylindrical combustion
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JP3873119B2 (en
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Shigeru Hayashi
林 茂
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National Aerospace Laboratory of Japan
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National Aerospace Laboratory of Japan
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an in-cylinder swirl combustor capable of maintaining a flame even when the fuel/air ratio is less than the lean flammable limit of a homogeneous premixed gas, and capable of complete combustion and low NOx combustion without regulating the amount of air flow. <P>SOLUTION: The in-cylinder swirl combustor is equipped with a cylindrical combustion chamber 11 with one end as a bottom surface 12, and inside it, a swirling flow 22 composed of air, fuel or mixed air/fuel flowing from a slot-like opening 18 in the tangential direction is formed around a central axis 20 and a cylindrical flame surface substantially symmetric in regard to the central axis 20 is maintained. On the upper side of the cylindrical combustion chamber 11, a pilot combustion chamber 11a having a smaller diameter than that of the cylindrical combustion chamber 11 is formed, and inside it, like the swirling flow 22, a pilot swirling flow 22a and a cylindrical pilot flame is formed, which spreads outward when flowing to the cylindrical combustion chamber 11 and surely becomes an ignition source even when the fuel/air ratio is smaller than the lean flammable limit. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は、各種用途に使用される連続燃焼装置用の燃焼器に関し、特に円筒内旋回燃焼器に関する。本発明による燃焼器は、ガスタービンや各種加熱装置の燃焼器として利用することができる。
【0002】
【従来の技術】
従来から気体燃料の燃焼器として、燃料と空気の混合気を丸形やスリット状の形状を有する流出口から略それらの軸方向に流出させるものが広く用いられている。この場合、火炎の基部が流出口の出口部に確実に位置するように、混合気の流速を大きくとらずに火炎の安定化が図られている。火炎と出口部とがほとんど接しているために、出口部は火炎からの熱を受けやすく過熱による劣化や変形を起こしやすい。出口部の変形などによって混合気の流出速度が小さくなると、混合気が暖められることによる燃焼速度の上昇とあいまって、流出口から火炎が上流にもどる、逆火と呼ばれる不具合が起きやすくなる。一方、混合気の流出速度を十分大きくすると、上記の問題を回避することは可能であるが、火炎は、混合気の速度が減衰し燃焼速度と釣り合う高さまで浮き上がる。このような保炎方法は、火炎の空間位置が変動する、火炎が長くなるなどの問題があるので、特殊な用途以外では利用できない。
【0003】
円筒状燃焼室において、側壁に設けた燃焼室の軸方向に長いスロット状の開口から混合気を壁面に沿って周方向に流入させると、中心軸周りの旋回流れ場が形成されるが、この旋回流れ場においては、燃焼室中心軸について略対称で且つ燃焼室出口に向けて直径が増大する連続した円筒状火炎面が形成される。この円筒状火炎面の内側には高温で密度の小さい既燃ガスが存在する領域が、また、その外側の円筒状燃焼室の側壁面との間の環状空間には未燃焼の混合気が存在する領域が形成される。
【0004】
上記の円筒状燃焼室内の旋回による混合気の火炎は、中心部に存在する温度の高い既燃ガスと混合気とが大きな面積で接触し、しかも、その接触面、すなわち火炎面に垂直な混合気の速度が極めて小さいために、静止混合気の場合の燃焼限界に近い燃料/空気比まで燃焼火炎の維持が可能であることが知られている。旋回流れ場の内側に密度の小さい既燃ガスが存在し、その外側に密度の大きな混合気が存在する上記火炎の構造は、流体力学的にも極めて安定である。また、この構造に起因する、火炎と混合気の流入口とが離れていることは、予混合燃焼に固有の問題のひとつである逆火の抑止に極めて有効である。
【0005】
燃焼装置から排出されるNOxは健康や地球環境に対して悪影響があることから、各種の規制が行われているが、大都市では更にNOxの発生の削減が必要とされている。NOxは高温で生成速度が急激に増大するので、その抑制には、燃料と空気を混ぜ、しかも燃料/空気比を小さくして燃焼させる希薄予混合燃焼が最も理にかなっている。希薄条件での優れた火炎安定性や予混合気を供給する場合でも逆火が起き難いという円筒内旋回燃焼の特徴は、希薄予混合燃焼の本質的特性に起因する短所を抑え、長所を最大限に発揮する上で非常に有効と考えられる。
【0006】
特開2001−280605「予混合旋回燃焼器」には、円筒内旋回燃焼を利用した空気と燃料ガスとの混合気の燃焼器が示されている。この燃焼器について、その実施形態の概念図である図6に基づいて説明する。この燃焼器は、それまでの直円筒を用いた旋回場の燃焼において生じていた問題、即ち、燃焼器の大きさに対して混合気の流量が過大になると、円筒状火炎面21と円筒側壁16との間の隙間から混合気17が未燃のまま抜け出るという問題を解決するために、燃焼室11の出口近傍に段差61を設けた。段差61による断面流路面積の急拡大によって円筒状火炎21は半径方向に広がり、段差61の下流には再循環流が形成される。未燃混合気や一酸化炭素などの不完全燃焼成分は、そうした再循環流の領域で燃焼するようにした。また、燃焼室内にセラミックス製などの保熱部材62を設け、より希薄な条件でも保炎が可能なようにした。上記の構成により、希薄限界近傍や高流入量における火炎の安定性が向上するとともに、それまでの円筒内旋回燃焼の課題であった壁面に沿う未燃焼混合気の漏れをほぼ排除し、完全燃焼負荷範囲を拡大できるようになった。
【0007】
燃焼装置やそれを備えたエンジンでは、熱発生率や出力は、単位時間当たりの燃料流量を増減することによって制御される。燃焼効率を十分高く維持しながら、NOxの発生を熱発生量や出力の大小に依らず略極小に維持するためには、燃料と混合する空気の量を燃焼器への空気の温度や圧力などによって決まる最適値に可能な限り近づける必要がある。
【0008】
空気流量を出力に対応させて制御する例としては、インバータモーターで送風機の回転数を可変制御することにより燃焼器への空気流量を燃料流量の増減に追随させている予混合バーナを備えた給湯器用燃焼器がある。この燃焼器は3本のバーナを備え、その作動本数の増減と空気流量の増減とによって、バーナの燃料空気比は1:1.3程度の範囲に抑えながら1:10のターンダウン(最小発熱量に対する最大発熱量の比)を実現している。前記の特開2001−280605「予混合旋回燃焼器」よる試作燃焼器では、空気流量を燃料流量に合わせて精密に制御すれば1個のバーナでも同程度のターンダウンが可能との結果が得られているが、実用化するとなると制御装置の高精度化や安全装置の増設のためにコストが非常にかさむという問題がある。また、更にNOxを低減するには、燃料/空気比のより小さいところでも燃焼が可能なことが要求されるが、予混合燃焼の本質的特性に関係するだけに極めて困難である。
【0009】
一方、ガスタービンの場合は、特別な例外を除き、空気流量を調節することはできないが、全空気流量のうち燃焼用に使用される流量を燃料流量に合わせて弁などの機構により制御することが考えられ、これまで種々の形態が提案されている。高温高圧の雰囲気下での空気流量制御機構の信頼性がないことや、燃料流量制御に比べより大きな駆動力や弁を必要とすることが、燃焼用空気流量制御方式の普及の障害になっている。
【0010】
空気流量制御なしでは、前述公報に開示された「予混合旋回燃焼器」でも、ガスタービンに通常要求される作動範囲の大部分にわたり完全燃焼のもと低NOxを実現することは困難である。現状では複数のバーナを備え、作動させるバーナの本数の増減と流量の制御で出力に対応させる方式の燃焼器が圧倒的多数を占めている。一本当たりのバーナの作動範囲における燃料/空気比の変化の範囲は、ほぼバーナの本数に逆比例して小さくはなるが、一定に維持できないことは明らかである。
【0011】
【発明が解決しようとする課題】
上記のように、円筒内の混合気の旋回を利用した燃焼器において、燃料/空気比が格段に小さい条件においても火炎の保持を可能にし、空気流量の制御なしに低NOx燃焼が可能な燃料/空気比の範囲を拡大する点で解決すべき課題がある。この課題を解決し、空気流量の制御なしに、従来よりも遥かに燃料/空気比が小さい条件においても火炎が保持でき、高い燃焼効率が得られるようになれば、広い作動範囲にわたってNOxの排出が著しく低減されるばかりでなく、作動範囲が格段に拡大し、実用装置への適用が容易になり、普及を促進することができる。
【0012】
この発明の目的は、円筒内旋回燃焼器のこれらの課題を解決するために、燃料/空気比が予混合均質混合気の希薄側可燃限界よりも更に小さい場合でも火炎を維持でき、空気流量の制御が無くても完全燃焼と低NOx燃焼の両立を可能にする新たな円筒内旋回燃焼方式の燃焼器を提供することである。
【0013】
【課題を解決するための手段】
上記の課題を解決するために、この円筒内旋回燃焼器は、一端を底面とする円筒状燃焼室の内部に当該円筒状燃焼室の中心軸周りの旋回流れが形成され且つ前記中心軸について略軸対称な円筒状火炎面が保持される円筒内旋回燃焼器において、前記円筒状燃焼室が、その内径よりも小さい内径を有すると共に内部に前記中心軸周りのパイロット旋回流れが形成され且つ前記中心軸について略軸対称な円筒状パイロット火炎面が形成される円筒状のパイロット燃焼室の出口に接続されていることを特徴としている。
【0014】
また、この円筒内旋回燃焼器は、一端を底面とする円筒状燃焼室の内部に当該円筒状燃焼室の中心軸周りの旋回流れが形成され且つ前記中心軸について略軸対称な円筒状火炎面が保持される円筒内旋回燃焼器において、前記円筒状燃焼室の底面の周辺部に燃料を前記円筒状燃焼室内に供給するための底面燃料供給器が設けられていることを特徴としている。
【0015】
ここで、「周辺部」の定義を図5により説明しておく。燃焼器内にその中心軸20周りの旋回流れ22を形成するために混合気(燃焼室内部で側壁面から燃料供給が行われる場合には空気)を流入させるスロット状開口18を、それに繋がる流路19の中心軸に沿って平行移動させると、円筒状燃焼室内の仮想延長部56に外接する燃焼室と同軸の仮想円筒57が決まる。仮想円筒57の投影部の外側に形成される環状部分58が本発明における周辺部の定義である。また、底面の底面燃料供給器の位置は、その開口59の重心と定義する。
【0016】
上記のそれぞれの形態において、前記円筒状燃焼室には、既に述べたように、その円筒状燃焼室のスロット状開口18よりも上流で準備した混合気をスロット状開口18から円筒側壁面に沿って周方向に導入することが一般的であるが、側壁に側壁燃料供給器を配置し、そこから噴射された燃料と円筒側壁のスロット状開口から流入する空気とが旋回しながら混合を進め、混合気を形成するようにしてもよい。このようにすれば、逆火の問題から完全に開放される。
【0017】
同様に、前記パイロット燃焼室の側壁に側壁燃料供給器を配置し、そこから噴射された燃料と円筒側壁の開口から流入する空気とが旋回しながら混合を進め、混合気を形成するようにしてもよい。
【0018】
前記円筒状燃焼室の下流に、接続部を介して、当該円筒状燃焼室と直径が異なると共に、前記中心軸周りの旋回流れが形成され且つ略軸対称な円筒状延長火炎面が形成される1個以上の延長円筒状燃焼室を接続することができる。円筒状燃焼室の下流に接続部を介して当該円筒状燃焼室と異なる直径の1個以上の、円筒内旋回燃焼を行う延長円筒状燃焼室を直列に接続すれば、複数の円筒状燃焼室での混合気の燃料/空気比を燃焼装置やエンジンの発熱量や出力に合わせて細かく制御できるのはもちろん、空気流量制御なしに簡単な燃料流量の制御だけで、広い作動範囲にわたり低NOxと極めて高い燃焼効率を同時に実現できる。
【0019】
前記延長円筒状燃焼室の側壁にも側壁燃料供給器を配置し、そこから噴射された燃料と円筒側壁のスロット状開口から流入する空気とが旋回しながら混合し、混合気を形成するようにしてもよい。
【0020】
また、前記接続部の壁面に、周方向に接続部燃料供給器を備え、当該壁面の構造に応じて上流側、あるいは下流側の円筒状燃焼室内に燃料を噴射するようにすれば、より全体として燃料/空気の小さなところまで燃焼が可能になり、さらに適切に燃料を配分することで、低NOxと高い燃焼効率を得ることができる。
【0021】
さらに、円筒状燃焼室の出口部、又は最下流に接続された前記延長円筒状燃焼室の出口部に、その内径よりも内接円の直径が大きい延長ダクトを接続することによって、その接続部の下流側に逆流渦の循環流を生じさせ、そこで円筒状燃焼室の壁面に沿って流出する未燃焼成分を燃焼させることができる。
【0022】
前記延長ダクトの側壁には、空気、燃料、又は空気と燃料の混合気のいずれかがほぼ半径方向略中心に向けて流入する流入口を形成し、それらが上流からの燃焼ガスと混合させることにより、燃焼ガスの旋回を弱めるとともに、燃焼ガス温度の調節、出口における燃焼ガスの温度分布の最適化が可能になる。更に、前記流入口を、それよりも上流における円筒状燃焼室内の旋回方向とは逆方向の旋回を生じる角度で設け、そこから空気、燃料、又は空気と燃料の混合気を噴射すると、旋回を弱める効果がより強くなる。
【0023】
上記の円筒内旋回燃焼器で燃焼できる燃料は、ガス燃料だけでなく、空気やCO 等の非燃焼気体と混合したガス燃料や霧状の液体燃料なども含まれる。また、前記円筒燃焼室とその上流に配置されるパイロット燃焼室のそれぞれの火炎の燃料は、必ずしも同一でなくてもよい。また、混合気は完全均質である必要はない。円筒内旋回燃焼用の混合気として供給する場合も、均質である必要はない。
【0024】
【発明の実施の形態】
図面を参照して、この発明による円筒内旋回燃焼器の実施の形態について説明する。図1は第1実施形態の概念図であり、図1(a)は円筒状燃焼室の中心軸を含む断面を示し、図1(b)はその軸に垂直なA−A断面(矢視A−A)を示している。この円筒内旋回燃焼器においては、大きな径の円筒状燃焼室11の底面12の開口13には、底面12aが完全に閉じられた小さい円筒状燃焼室(パイロット燃焼室)11aが接続されている。円筒状燃焼室11の側壁面16には混合気17が燃焼室11内に流入する細長のスロット状開口18が周方向に隔置して2個設けられ、パイロット燃焼室11aにも側壁面16aに同様な形状の2個の開口18aが設けられている。開口18,18aに繋がる流路19,19aと燃焼室側壁面16,16aとは、混合気17,17aがそれぞれの燃焼室11,11aの内壁面に沿って周方向速度成分をもって流出する位置関係にあり、燃焼室11,11a内に混合気の旋回流れ22,22aが形成される。円筒状燃焼室11の下流には、その内径よりも内接円の直径が大きい延長ダクト24が接続されている。
【0025】
スロット状開口18,18aは、周方向に多いほど安定な円筒状火炎を作ることができるが、実用的には2から4個程度がよい。スロット状開口18,18aは、軸方向に複数個配置してもよいし、更にはそれらを周方向にずらせて配置するようにすれば、燃焼室壁面が薄板の場合に問題となる燃焼室11,11aやスロット状開口18,18aの変形を軽減することができる。図1の実施形態では、燃焼室11を形成する円筒は薄肉であるためスロット状開口18の上流部に薄板製の流路19が接続されているが、耐火材で成型されるように壁面が十分厚い場合は、壁面にスロット状開口を形成できる。なお、この明細書においては、スロット状開口18,18aとはそこから円筒状燃焼室11,11a内に流入する気体が円筒状燃焼室11,11a内において、その中心軸20周りの旋回を発生することができる形態の流入口全般を表す用語であって、例えば円形開口を直線的に複数個配列したものも含まれる。
【0026】
パイロット燃焼室11aの火炎21aは、図に示すように、円筒状燃焼室11との接続部の直ぐ下流に位置する急拡大部で急激に半径方向に広がり、それとともに高温の既燃ガスも広がり、それらが円筒状燃焼室11のスロット状開口18から流入する混合気の確実な着火源として作用し、その火炎21の安定性をさらに強化する。これによって、単一の円筒状燃焼室だけからなる円筒内旋回燃焼器では燃焼できなかったより希薄な混合気を燃焼させることができるようになった。円筒状燃焼室11と延長ダクト24との接続によって形成される流路面積の急拡大は、接続部の下流側に循環流を形成し、これによって火炎21と円筒側壁16との間からの未燃混合気をほぼ完全に燃焼させることができる。
【0027】
パイロット燃焼室11aからの既燃ガスと円筒状燃焼室11のスロット状開口18からの混合気が混合した後の温度が反応に充分高い温度、たとえば1200℃、になるように設計しておけば、円筒状燃焼室11に流入する混合気がどれほど薄くても完全に反応させることができる。装置の熱発生率やエンジンでの出力の調整は、この燃料の流量制御だけで済ますことができる。円筒状燃焼室11のスロット状開口18からの混合気が充分希薄な限り、その反応によるNOxの発生は殆どないので、パイロット燃焼室11aでの燃焼を希薄にしておけば、全体でのNOx発生は非常に少なくなる。ガスタービン燃焼器への適用を調べた模擬実験では、NOx濃度は、10ppm以下という非常に低い濃度が確認されている。
【0028】
パイロット燃焼室11aと円筒状燃焼室11の混合気17,17aの流入方向は、同一の方が円筒状燃焼室11の火炎21の安定性向上には有利で、より希薄での燃焼、従ってNOxの排出をより低いレベルに維持できる。一方、円筒状燃焼室11の長さを短くしたい場合や出口での旋回を弱めたい場合などは、逆旋回が適している。
【0029】
図2は、本発明による円筒内旋回燃焼器の第2実施形態を示す図であって、図2(a)は円筒状燃焼室の中心軸を含む平面での断面図であり、図2(b)はその中心軸に垂直な平面によるB−B断面図(矢視B−B)である。なお、図中の符号は、新出のものを除き、すべての図に共通である。円筒状燃焼室11の内部に混合気の旋回流れを発生させる機構は、図1に示した実施形態と同一である。底面12には、周辺部に底面燃料供給器26として円管からなる燃料噴射器が設けてある。燃料が気体の場合は、このような単純なもので用が足りるが、液体の場合には微粒化ノズルを燃料供給器として使用する必要があり、場合によっては微粒化用空気が必要である。また、純粋な燃料のほか、空気に混入されて搬送される燃料液滴やその蒸気、石炭ガス化炉からの発生ガスのようにCO 、空気、酸素などを含む可燃ガスも燃料として使用できる。
【0030】
ここで、重要なことは燃焼室11内への燃料の供給位置は周辺部でなければならないことである。中心やそれに近い位置で燃料を供給すると、燃焼室11内の旋回流れのために燃料の噴流が安定化され、スロット状開口18から流入する空気あるいは混合気との混合が非常に抑制されてしまう。その結果、底面燃料供給器26から供給される燃料噴流の火炎は細長い拡散火炎になってしまい、空気不足の状態で燃焼するため、すすが発生しやすい。もちろん、放射熱伝達を利用する過熱炉には適しているが、NOxの低減には逆効果である。これに対して燃料を周辺部から供給すると、スロット状開口18からの空気あるいは混合気の流れとの干渉が起こり、周辺部では混合が進むものの、底面近傍の中心軸上には燃料濃度の高い領域が形成される。これが保炎可能な希薄側限界を拡大するのに極めて有効である。
【0031】
図1及び図2に示した実施形態においては、スロット状開口18から供給される混合気17は、その上流部で燃料と空気が混合されたものであるが、第3実施形態の概念図である図3に示すように、スロット状開口18からは空気だけを流入させ、燃料は円筒状燃焼室11の側壁16に備えた側壁燃料供給器25から燃料を噴射し、燃焼室11内で旋回しながら燃料と空気を混合を進める方法でも、混合気を供給する場合と同じように、ほぼ軸対称な円筒状火炎21を形成できる。図3(a)はこの発明の第3実施形態の円筒状燃焼室の中心軸を含む平面での断面図であり、図3(b)はその中心軸に垂直な平面によるC−C断面図(矢視C−C)である。この実施形態では、低出力時には、底面燃料供給器26からのみ燃料を供給し、スロット状開口18からは空気だけを流入させて燃焼を行わせ、高出力時には側壁燃料供給器25から燃料を噴射し、その燃料とスロット状開口18から流入する空気とを円筒状燃焼室11内で旋回しながら混合させて燃焼させるようにする。高出力時の出力の制御は、側壁燃料供給器25からの燃料流量の制御のみで行う。このようにすると、従来の円筒内旋回燃焼器に比べ、燃料/空気比が格段に小さい条件での運転が可能になる。NOxの排出を極小にするには、焼効率が低下しない範囲で、底面燃料供給器26からの燃料流量を絞り込むことが有効である。
【0032】
図4は、本発明による第4実施形態を縦断面図として示す概念図である。上流部の形態は図1に示した第1実施形態のものと基本的に同一である。その下流に内径の異なる円筒内旋回方式の燃焼室11bを接続部41を介して接続している。このようにすれば、空気流量が制御できない場合でも、各段の燃料流量を制御することによって、燃焼装置の発熱率やエンジンの出力を制御できる。多段化することによって各段の燃料/空気比の設定の自由度が高まるのでより適切な設定が可能となり、第1実施形態あるいは第2実施形態によるよりもさらに広い範囲にわたりNOxの低減と完全燃焼を同時に実現できる。
【0033】
この実施の形態では、更に、接続部41の壁面に燃料を燃焼室11b内に供給する接続部燃料供給器27を備えており、接続部燃料供給器27から供給される燃料は、既に第2実施形態における底面燃料供給器26と同様な効果をもたらすことができ、燃料/空気比の設定の自由度が高まるのでより適切な設定が可能となり、円筒内旋回燃焼方式を1段採用した第2実施形態又は実効的に2段採用した第1実施形態によるよりも更に広い範囲に渡りNOxの低減と完全燃焼を同時に実現できる。
【0034】
最下流の円筒内旋回方式の燃焼室の下流側には、希釈空気が流入する流入口23を設けた延長ダクト24bが接続されている。この流入口23には、希釈空気は燃焼器の断面中心にむけて流出するように延長ガイド44を設けるとより効果的である。この希釈空気の導入は、上流の円筒内旋回方式の燃焼室で生じた旋回成分を弱める上で有効である。特に、ガスタービンでは、燃焼器からの高温ガスの強い旋回成分が下流のタービンの効率に悪影響を与えるので、そうした旋回成分を回避することが必要である。空気の代わりに混合気を使用すれば、燃焼ガスの温度を更に高めることもできる。
【0035】
【発明の効果】
以上説明したように、請求項1に記載の円筒内旋回燃焼器においては、円筒内旋回方式の燃焼室が、その内径よりも小さい内径の、内部に当該燃焼室の中心軸周りの旋回流れが形成され且つ略軸対称な円筒状火炎面が形成される円筒状のパイロット燃焼室の出口に接続されているので、パイロット燃焼室での高温燃焼ガスによって、その下流に位置する円筒内旋回方式の燃焼室における希薄混合気の燃焼を促進することができ、より希薄側での運転が可能になり、NOxの低減が可能になる。また、下流の円筒内旋回方式の燃焼室には空気だけを流入させるようにして運転すれば、燃焼器全体として、希薄側の燃焼可能範囲を飛躍的に拡げることができる。それらの結果、面倒な空気流量の制御なしに、広い燃料/空気比の範囲にわたってNOxの排出を抑制して、燃焼装置やエンジンを運転することができる。
【0036】
また請求項2に記載の円筒内旋回燃焼器においては、円筒内旋回方式燃焼室の底面において、その周辺部に底面燃料供給器を設け、燃料を燃焼室内に供給できるようにしているので、その燃料とスロット状開口からの空気や混合気とは適度に混合を行うとともに、底面近傍の中心付近には燃料濃度の高い領域が形成され、これがスロットから流入する混合気、あるいはスロットから流入する空気と燃焼室側壁に設けた側壁燃料供給器からの燃料とが燃焼室内で混合して出来る混合気の火炎の、特に希薄側での保持に効果をもたらし、燃焼器全体として、希薄側の燃焼可能範囲を飛躍的に広げることができる。それらの結果、面倒な空気流量の制御なしに、広い燃料/空気比の範囲にわたってNOxの排出を抑制して燃焼装置やエンジンを運転することができる。
【0037】
請求項3、請求項4又は請求項7に記載の円筒内旋回燃焼器においては、混合気の形成が燃焼室内部で行われるので、逆火の問題を完全に排除でき、安全性の高い装置が実現できる。また、空気と接触すると容易に発火するような物質を安全に燃焼させることが可能になるという効果がある。
【0038】
また請求項5又は請求項9に記載の円筒内旋回燃焼器においては、最下流に位置する円筒内旋回燃焼室の出口に、その内径よりも内接円の直径が大きい延長ダクトを接続しているので、その接続部には段差が形成され、その下流に循環流が形成されるので、壁面に沿って未燃焼成分や混合気が流出する場合において、それらを燃焼させることができるという、実用上重要な効果がある。
【0039】
また請求項6に記載の円筒内旋回燃焼器においては、内径の異なる円筒内旋回方式燃焼室が接続されているので、各段への混合気の燃料/空気比を制御するだけで、非常に広範な燃料/空気比にわたって、低NOxと完全燃焼を両立できる。複雑な空気流量制御を必要としないという点だけからみても、コストや耐久性に優れたクリーンな燃焼器やエンジンを実現できる。
【0040】
さらに、請求項8に記載の円筒内旋回燃焼器においては、前記接続部の壁面に、周方向に接続部燃料供給器を備え、当該壁面の構造に応じて上流側、あるいは下流側の燃焼室内に燃料を噴射するようにしているので、全体として燃料/空気比のより小さなところまで燃焼が可能になり、さらに適切に燃料を配分することで、低NOxと高い燃焼効率を得ることができる効果がある。
【0041】
請求項10に記載の円筒内旋回燃焼器においては、前記延長ダクトの側壁に、空気、燃料又は、空気と燃料の混合気のいずれかがほぼ半径方向中心に向かって流入する流入口を設け、それらが上流からの燃焼ガスと混合させるようにすることにより、燃焼ガスの旋回を弱めるとともに、燃焼ガス温度の調節、出口における燃焼ガスの温度分布の最適化が可能になる。
【0042】
請求項11に記載の円筒内旋回燃焼器においては更に、前記流入口を、それよりも上流における旋回とは逆方向の旋回を生じる角度で設けてあり、そこから空気、燃料、混合気を噴射すると、旋回を弱める効果がより強くなる効果があり、燃焼器からの燃焼ガスが強い旋回を持つことが有害な場合、例えばガスタービンなどへの適用においては旋回抑制の有効な手段となる。
【図面の簡単な説明】
【図1】本発明の第1実施形態における円筒内旋回燃焼器の概念図である。
【図2】本発明の第2実施形態における円筒内旋回燃焼器の概念図である。
【図3】本発明の第3実施形態における円筒内旋回燃焼器の概念図である。
【図4】本発明の第4実施形態における円筒内旋回燃焼器の概念図である。
【図5】本明細書における円筒状燃焼室の底面における周辺部の定義の説明図である。
【図6】予混合円筒内旋回燃焼方式を採用した従来技術の燃焼器の概念図である。
【符号の説明】
11 円筒状燃焼室          11a パイロット燃焼室
12,12a 底面          13,13a 開口
14 空気              15 燃料
16,16a 円筒状燃焼室の側壁面  17,17a 混合気
18,18a スロット状開口     19 スロット状開口に繋がる流路
20 円筒状燃焼室の中心軸      21 円筒状火炎
22,22a 旋回流れ        23 流入口
24 延長ダクト           25 側壁燃料供給器
26 底面燃料供給器         27 接続部燃料供給射器
44 ガイド             56 仮想延長部
57 仮想円筒            58 底面の環状部分
59 底面燃料供給器の開口      61 段差
62 保熱部材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a combustor for a continuous combustion device used for various applications, and particularly to a swirl combustor in a cylinder. The combustor according to the present invention can be used as a combustor for a gas turbine or various heating devices.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a combustor for gaseous fuel has been widely used in which a mixture of fuel and air flows out from an outlet having a round or slit shape substantially in the axial direction thereof. In this case, the flame is stabilized without increasing the flow velocity of the air-fuel mixture so as to ensure that the base of the flame is located at the outlet of the outlet. Since the flame and the outlet are almost in contact with each other, the outlet is susceptible to heat from the flame, and is likely to be deteriorated or deformed due to overheating. When the outflow speed of the air-fuel mixture is reduced due to deformation of the outlet, the combustion speed is increased due to the heating of the air-fuel mixture, and a problem called flashback, in which the flame returns from the outlet to the upstream, is likely to occur. On the other hand, if the outflow velocity of the air-fuel mixture is made sufficiently high, the above problem can be avoided, but the flame rises to a level where the velocity of the air-fuel mixture is attenuated and balanced with the combustion velocity. Such a flame holding method has problems such as a change in the spatial position of the flame and an increase in the length of the flame, so that it cannot be used except for special applications.
[0003]
In the cylindrical combustion chamber, when the air-fuel mixture flows in the circumferential direction along the wall surface from the axially long slot-shaped opening of the combustion chamber provided on the side wall, a swirling flow field around the central axis is formed. In the swirling flow field, a continuous cylindrical flame surface is formed that is substantially symmetric about the combustion chamber center axis and increases in diameter toward the combustion chamber outlet. A high-temperature, low-density burned gas region exists inside the cylindrical flame surface, and an unburned air-fuel mixture exists in the annular space between the outside and the cylindrical combustion chamber side wall surface. Is formed.
[0004]
The flame of the air-fuel mixture caused by swirling in the above-mentioned cylindrical combustion chamber is such that the high-temperature burned gas existing in the center and the air-fuel mixture come into contact with a large area, and the mixing surface perpendicular to the contact surface, that is, the flame surface It is known that because of the extremely low air velocity, it is possible to maintain a combustion flame up to a fuel / air ratio close to the combustion limit for a stationary mixture. The structure of the flame in which the burned gas having a low density exists inside the swirling flow field and the mixture having a high density exists outside the swirling flow field is extremely hydrodynamically stable. Further, the separation between the flame and the inlet of the air-fuel mixture caused by this structure is extremely effective in suppressing flashback, which is one of the problems inherent to premixed combustion.
[0005]
Since NOx emitted from the combustion apparatus has a bad effect on health and the global environment, various regulations are being imposed. However, it is necessary to further reduce the generation of NOx in large cities. Since the generation rate of NOx increases rapidly at high temperatures, lean premixed combustion, in which fuel and air are mixed and the fuel / air ratio is reduced to burn the fuel, makes the most sense. The characteristic of in-cylinder swirling combustion, which is excellent in flame stability under lean conditions and that flashback is unlikely to occur even when a premixed gas is supplied, suppresses the disadvantages caused by the essential characteristics of lean premixed combustion and maximizes the advantages It is considered to be very effective in maximizing the effect.
[0006]
Japanese Patent Application Laid-Open No. 2001-280605 “Premixed swirling combustor” discloses a combustor of a mixture of air and fuel gas using in-cylinder swirling combustion. This combustor will be described with reference to FIG. 6 which is a conceptual diagram of the embodiment. This combustor has a problem that has occurred in the combustion of a swirl field using a straight cylinder, that is, when the flow rate of the air-fuel mixture becomes excessive with respect to the size of the combustor, the cylindrical flame surface 21 and the cylindrical side wall are caused. A step 61 is provided near the outlet of the combustion chamber 11 in order to solve the problem that the air-fuel mixture 17 escapes unburned from the gap between the combustion chamber 11 and the air-fuel mixture 17. The cylindrical flame 21 expands in the radial direction due to the sudden increase in the sectional flow area due to the step 61, and a recirculating flow is formed downstream of the step 61. Incompletely burned components such as unburned air-fuel mixtures and carbon monoxide were burned in the region of such recirculation flow. In addition, a heat retaining member 62 made of ceramics or the like is provided in the combustion chamber, so that flame holding can be performed even under dilute conditions. With the above configuration, flame stability near the lean limit and high inflow is improved, and leakage of unburned air-fuel mixture along the wall surface, which has been a problem of swirling combustion in cylinders, has been almost eliminated, and complete combustion has been achieved. The load range can be expanded.
[0007]
In a combustion device and an engine having the same, the heat release rate and the output are controlled by increasing or decreasing the fuel flow rate per unit time. In order to maintain NOx generation at an extremely low level regardless of the amount of heat generated or the output while maintaining a sufficiently high combustion efficiency, the amount of air mixed with the fuel must be controlled by controlling the temperature and pressure of air to the combustor. It must be as close as possible to the optimal value determined by this.
[0008]
As an example of controlling the air flow rate according to the output, a hot water supply with a premix burner that controls the air flow rate to the combustor to increase or decrease the fuel flow rate by variably controlling the rotation speed of the blower with an inverter motor There is a dexterous combustor. This combustor is provided with three burners. The fuel-air ratio of the burner is controlled to be in the range of about 1: 1.3 by the increase / decrease of the number of operating burners and the air flow rate. (The ratio of the maximum calorific value to the volume). In the prototype combustor according to the above-mentioned Japanese Patent Application Laid-Open No. 2001-280605 “Premixed swirl combustor”, it was found that if the air flow rate was precisely controlled in accordance with the fuel flow rate, even a single burner could achieve the same level of turndown. However, when it is put into practical use, there is a problem that the cost is extremely increased due to higher precision of the control device and additional safety devices. Further, in order to further reduce NOx, it is required that combustion can be performed even in a region where the fuel / air ratio is smaller, but it is extremely difficult because it is related to the essential characteristics of premixed combustion.
[0009]
In the case of gas turbines, on the other hand, the air flow cannot be adjusted, except for special exceptions.However, the flow used for combustion in the total air flow must be controlled by a valve or other mechanism in accordance with the fuel flow. And various forms have been proposed. The lack of reliability of the air flow control mechanism in a high-temperature and high-pressure atmosphere and the need for a larger driving force and a valve than the fuel flow control are obstacles to the spread of the air flow control method for combustion. I have.
[0010]
Without air flow control, it is difficult to achieve low NOx under complete combustion over most of the operating range normally required for gas turbines, even with the "premixed swirl combustor" disclosed in the above-mentioned publication. At present, the majority of burners are equipped with a plurality of burners, and the number of burners to be operated is increased or decreased and the output is controlled by controlling the flow rate. It is clear that the range of change of the fuel / air ratio in the operating range of the burner per line becomes smaller in inverse proportion to the number of burners, but cannot be kept constant.
[0011]
[Problems to be solved by the invention]
As described above, in the combustor using the swirling of the air-fuel mixture in the cylinder, it is possible to maintain the flame even under the condition that the fuel / air ratio is extremely small, and to achieve the fuel capable of performing the low NOx combustion without controlling the air flow rate. There is a problem to be solved in expanding the range of the air / air ratio. If this problem is solved and the flame can be held and the high combustion efficiency can be obtained even under conditions where the fuel / air ratio is much smaller than before without controlling the air flow rate, NOx emission can be achieved over a wide operating range. Not only is significantly reduced, but also the operating range is significantly expanded, application to practical devices is facilitated, and spread can be promoted.
[0012]
SUMMARY OF THE INVENTION It is an object of the present invention to solve these problems of a swirl combustor in a cylinder, so that the flame can be maintained even when the fuel / air ratio is smaller than the lean side flammability limit of the premixed homogeneous mixture, and the air flow rate can be reduced. An object of the present invention is to provide a new in-cylinder swirl combustion type combustor that enables both complete combustion and low NOx combustion without control.
[0013]
[Means for Solving the Problems]
In order to solve the above-described problem, in the cylindrical swirling combustor, a swirling flow around a central axis of the cylindrical combustion chamber is formed inside a cylindrical combustion chamber having one end as a bottom surface, and the swirling flow is substantially formed with respect to the central axis. In the in-cylinder swirl combustor in which an axisymmetric cylindrical flame surface is held, the cylindrical combustion chamber has an inner diameter smaller than the inner diameter thereof, and a pilot swirl flow around the central axis is formed therein, and the center of the center is formed. It is characterized in that it is connected to an outlet of a cylindrical pilot combustion chamber in which a cylindrical pilot flame surface substantially symmetrical about an axis is formed.
[0014]
In addition, the swirling combustor in the cylinder has a cylindrical flame surface in which a swirling flow around a central axis of the cylindrical combustion chamber is formed inside a cylindrical combustion chamber having one end as a bottom surface and is substantially axisymmetric about the central axis. Is provided with a bottom fuel feeder for supplying fuel into the cylindrical combustion chamber at a peripheral portion of a bottom surface of the cylindrical combustion chamber.
[0015]
Here, the definition of “peripheral part” will be described with reference to FIG. In order to form a swirling flow 22 around the central axis 20 in the combustor, a slot-like opening 18 through which an air-fuel mixture (air when fuel is supplied from the side wall surface inside the combustion chamber) flows into the combustor. Translation along the central axis of the path 19 defines a virtual cylinder 57 coaxial with the combustion chamber circumscribing a virtual extension 56 in the cylindrical combustion chamber. The annular part 58 formed outside the projection part of the virtual cylinder 57 is the definition of the peripheral part in the present invention. Further, the position of the bottom surface fuel supply device on the bottom surface is defined as the center of gravity of the opening 59.
[0016]
In each of the above embodiments, as described above, the air-fuel mixture prepared upstream of the slot-shaped opening 18 of the cylindrical combustion chamber is supplied to the cylindrical combustion chamber from the slot-shaped opening 18 along the cylindrical side wall surface. It is general to introduce in the circumferential direction, but a side wall fuel supply device is arranged on the side wall, and the fuel injected therefrom and the air flowing in from the slot-shaped opening of the cylindrical side wall advance mixing while turning, A mixture may be formed. In this way, the problem of flashback is completely relieved.
[0017]
Similarly, a side wall fuel supply device is arranged on the side wall of the pilot combustion chamber, and the fuel injected therefrom and the air flowing in from the opening of the cylindrical side wall advance mixing while turning to form an air-fuel mixture. Is also good.
[0018]
Downstream of the cylindrical combustion chamber, through a connection portion, a swirling flow around the central axis is formed while having a diameter different from that of the cylindrical combustion chamber, and a cylindrical extended flame surface that is substantially axisymmetric is formed. One or more extended cylindrical combustion chambers can be connected. By connecting one or more extended cylindrical combustion chambers having a different diameter from the cylindrical combustion chamber and having a different diameter from the cylindrical combustion chamber downstream of the cylindrical combustion chamber to perform in-cylinder swirling combustion in series, a plurality of cylindrical combustion chambers can be obtained. The fuel / air ratio of the air-fuel mixture can be finely controlled in accordance with the calorific value and output of the combustion device and engine, as well as low NOx over a wide operating range by simply controlling the fuel flow rate without air flow rate control. Extremely high combustion efficiency can be realized at the same time.
[0019]
A side wall fuel supply device is also provided on the side wall of the extended cylindrical combustion chamber, so that the fuel injected therefrom and the air flowing from the slot-shaped opening of the cylindrical side wall are mixed while swirling to form an air-fuel mixture. You may.
[0020]
Further, if a fuel supply device is provided on the wall surface of the connection portion in the circumferential direction, and fuel is injected into the upstream or downstream cylindrical combustion chamber according to the structure of the wall surface, the overall structure is improved. As a result, combustion can be performed to a small portion of the fuel / air, and by appropriately allocating the fuel, low NOx and high combustion efficiency can be obtained.
[0021]
Furthermore, by connecting an extension duct having a larger inscribed circle diameter than its inner diameter to the outlet portion of the cylindrical combustion chamber or the outlet portion of the extended cylindrical combustion chamber connected to the most downstream, the connection portion is formed. Downstream, a circulating flow of backflow vortices is created, where unburned components flowing out along the wall of the cylindrical combustion chamber can be burned.
[0022]
On the side wall of the extension duct, there is formed an inlet through which any of air, fuel, or a mixture of air and fuel flows substantially toward the center in the radial direction, and these are mixed with combustion gas from upstream. This makes it possible to reduce the swirling of the combustion gas, adjust the temperature of the combustion gas, and optimize the temperature distribution of the combustion gas at the outlet. Further, the inflow port is provided at an angle that produces a swirl in a direction opposite to the swirl direction in the cylindrical combustion chamber upstream thereof, and when air, fuel, or a mixture of air and fuel is injected therefrom, the swirl is caused. The weakening effect becomes stronger.
[0023]
The fuel that can be burned by the above-mentioned circular swirl combustor is not only gas fuel but also air and CO. 2 Gas fuel mixed with a non-combustion gas such as, or mist-like liquid fuel is also included. Further, the fuel of each flame of the cylindrical combustion chamber and the pilot combustion chamber disposed upstream thereof may not necessarily be the same. Also, the mixture need not be completely homogeneous. Even when the mixture is supplied as an air-fuel mixture for swirling combustion in a cylinder, the mixture need not be homogeneous.
[0024]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of a swirl combustor in a cylinder according to the present invention will be described with reference to the drawings. FIG. 1 is a conceptual diagram of the first embodiment. FIG. 1A shows a cross section including a central axis of a cylindrical combustion chamber, and FIG. 1B shows an AA cross section perpendicular to the axis (viewed from an arrow). AA) is shown. In this swirl combustor inside a cylinder, a small cylindrical combustion chamber (pilot combustion chamber) 11a whose bottom surface 12a is completely closed is connected to an opening 13 in a bottom surface 12 of a cylindrical combustion chamber 11 having a large diameter. . On the side wall surface 16 of the cylindrical combustion chamber 11, two elongated slot-like openings 18 through which the air-fuel mixture 17 flows into the combustion chamber 11 are provided at intervals in the circumferential direction. The pilot combustion chamber 11a also has the side wall surface 16a. Are provided with two openings 18a having the same shape. The flow paths 19 and 19a connected to the openings 18 and 18a and the combustion chamber side walls 16 and 16a are positioned so that the mixture 17 and 17a flow out along the inner wall surfaces of the respective combustion chambers 11 and 11a with a circumferential velocity component. In the combustion chambers 11, 11a, swirling flows 22, 22a of the air-fuel mixture are formed. Downstream of the cylindrical combustion chamber 11, an extension duct 24 having a larger inscribed circle diameter than its inner diameter is connected.
[0025]
As the number of the slot-like openings 18 and 18a increases in the circumferential direction, a more stable cylindrical flame can be produced, but practically, about 2 to 4 are preferable. A plurality of the slot-like openings 18 and 18a may be arranged in the axial direction, or if they are arranged so as to be shifted in the circumferential direction, the combustion chamber 11 which becomes a problem when the combustion chamber wall surface is a thin plate. , 11a and the slot-shaped openings 18, 18a can be reduced. In the embodiment of FIG. 1, the cylinder forming the combustion chamber 11 is thin, so that the flow path 19 made of a thin plate is connected to the upstream of the slot-shaped opening 18. If it is thick enough, a slot-like opening can be formed in the wall. In this specification, the slot-shaped openings 18 and 18a are defined as gas flowing from the slots 18 and 18a into the cylindrical combustion chambers 11 and 11a, and generate a swirl around the central axis 20 in the cylindrical combustion chambers 11 and 11a. This is a term representing the inflow port in general, and includes, for example, a linear arrangement of a plurality of circular openings.
[0026]
As shown in the figure, the flame 21a of the pilot combustion chamber 11a rapidly expands in the radial direction at a rapid expansion portion located immediately downstream of the connection with the cylindrical combustion chamber 11, and the high-temperature burned gas also spreads therewith. They act as a reliable ignition source for the air-fuel mixture flowing from the slot-shaped opening 18 of the cylindrical combustion chamber 11, further enhancing the stability of the flame 21. As a result, it becomes possible to burn a leaner air-fuel mixture that could not be burned by an in-cylinder swirling combustor including only a single cylindrical combustion chamber. The sudden increase in the flow path area formed by the connection between the cylindrical combustion chamber 11 and the extension duct 24 forms a circulating flow downstream of the connection portion, whereby the flow between the flame 21 and the cylindrical side wall 16 is reduced. The fuel-air mixture can be almost completely burned.
[0027]
If the burned gas from the pilot combustion chamber 11a and the air-fuel mixture from the slot-shaped opening 18 of the cylindrical combustion chamber 11 are mixed, the temperature after mixing is designed to be sufficiently high for the reaction, for example, 1200 ° C. Even if the air-fuel mixture flowing into the cylindrical combustion chamber 11 is thin, it can be completely reacted. Adjustment of the heat release rate of the device and the output of the engine can be achieved only by controlling the flow rate of the fuel. As long as the air-fuel mixture from the slot-shaped opening 18 of the cylindrical combustion chamber 11 is sufficiently lean, there is almost no NOx generated by the reaction. Therefore, if the combustion in the pilot combustion chamber 11a is made lean, NOx generation as a whole will occur. Will be very low. In a simulation experiment examining application to a gas turbine combustor, a very low NOx concentration of 10 ppm or less was confirmed.
[0028]
It is advantageous to improve the stability of the flame 21 in the cylindrical combustion chamber 11 when the mixture directions of the mixture 17 and 17a in the pilot combustion chamber 11a and the cylindrical combustion chamber 11 are the same. Emissions can be maintained at lower levels. On the other hand, when it is desired to shorten the length of the cylindrical combustion chamber 11 or to weaken the turning at the outlet, the reverse turning is suitable.
[0029]
FIG. 2 is a view showing a second embodiment of the in-cylinder swirl combustor according to the present invention, and FIG. 2A is a cross-sectional view taken along a plane including the central axis of the cylindrical combustion chamber. (b) is a cross-sectional view taken along a line BB (an arrow BB) taken along a plane perpendicular to the central axis. The reference numerals in the drawings are common to all the drawings except for new ones. The mechanism for generating the swirling flow of the air-fuel mixture inside the cylindrical combustion chamber 11 is the same as that of the embodiment shown in FIG. The bottom surface 12 is provided with a fuel injector formed of a circular tube as a bottom surface fuel supply device 26 in a peripheral portion. When the fuel is a gas, such a simple one is sufficient, but when the fuel is a liquid, it is necessary to use an atomizing nozzle as a fuel supply, and in some cases, atomizing air is required. Also, in addition to pure fuel, fuel droplets and vapors mixed with air and transported, and CO gas such as gas generated from a coal gasifier 2 Combustible gas containing air, oxygen, etc. can also be used as fuel.
[0030]
What is important here is that the fuel supply position into the combustion chamber 11 must be a peripheral portion. When the fuel is supplied at the center or a position close to the center, the jet of the fuel is stabilized by the swirling flow in the combustion chamber 11, and the mixing with the air or the air-fuel mixture flowing from the slot-shaped opening 18 is extremely suppressed. . As a result, the flame of the fuel jet supplied from the bottom fuel supply device 26 becomes an elongated diffusion flame and burns in a state of insufficient air, so that soot is easily generated. Of course, it is suitable for a superheating furnace using radiant heat transfer, but has an adverse effect on NOx reduction. On the other hand, when fuel is supplied from the peripheral portion, interference with the flow of air or air-fuel mixture from the slot-shaped opening 18 occurs, and mixing proceeds at the peripheral portion, but the fuel concentration is high on the central axis near the bottom surface. An area is formed. This is extremely effective in extending the limit of the lean side at which flame holding is possible.
[0031]
In the embodiment shown in FIGS. 1 and 2, the fuel-air mixture 17 supplied from the slot-shaped opening 18 is a mixture of fuel and air at its upstream portion, but is a conceptual diagram of the third embodiment. As shown in FIG. 3, only air flows from the slot-like opening 18, and fuel is injected from a side wall fuel supply 25 provided on the side wall 16 of the cylindrical combustion chamber 11, and swirls in the combustion chamber 11. The method of advancing the mixing of the fuel and the air while forming the mixture can also form a substantially axisymmetric cylindrical flame 21 as in the case of supplying the air-fuel mixture. FIG. 3A is a cross-sectional view of a cylindrical combustion chamber according to a third embodiment of the present invention, taken along a plane including a central axis, and FIG. 3B is a cross-sectional view taken along a plane perpendicular to the central axis. (View CC). In this embodiment, at the time of low power, fuel is supplied only from the bottom fuel supply unit 26, and only air flows into the slot-shaped opening 18 to perform combustion. At the time of high output, fuel is injected from the side wall fuel supply unit 25. Then, the fuel and the air flowing from the slot-shaped opening 18 are swirled in the cylindrical combustion chamber 11 to be mixed and burned. The control of the output at the time of high output is performed only by controlling the fuel flow rate from the side wall fuel supply device 25. In this way, it is possible to operate the fuel / air ratio under a condition that is significantly smaller than that of a conventional swirl combustor in a cylinder. In order to minimize the emission of NOx, it is effective to narrow down the fuel flow rate from the bottom fuel supply unit 26 within a range where the burning efficiency does not decrease.
[0032]
FIG. 4 is a conceptual diagram showing a fourth embodiment according to the present invention as a longitudinal sectional view. The configuration of the upstream portion is basically the same as that of the first embodiment shown in FIG. A combustion chamber 11 b of an in-cylinder swirling type having a different inner diameter is connected to the downstream side through a connection portion 41. In this way, even when the air flow rate cannot be controlled, the heat rate of the combustion device and the output of the engine can be controlled by controlling the fuel flow rate in each stage. By increasing the number of stages, the degree of freedom in setting the fuel / air ratio in each stage is increased, so that more appropriate settings can be made. Thus, NOx reduction and complete combustion can be achieved over a wider range than in the first or second embodiment. Can be realized simultaneously.
[0033]
In this embodiment, the connection portion 41 further includes a connection portion fuel supply device 27 for supplying fuel into the combustion chamber 11b on the wall surface of the connection portion 41. The fuel supplied from the connection portion fuel supply device 27 is already in the second position. The same effect as the bottom fuel supply device 26 in the embodiment can be obtained, and the degree of freedom in setting the fuel / air ratio can be increased, so that more appropriate setting can be performed. NOx reduction and complete combustion can be simultaneously realized over a wider range than in the embodiment or the first embodiment in which two stages are effectively adopted.
[0034]
An extension duct 24b provided with an inflow port 23 through which dilution air flows is connected to the downstream side of the combustion chamber of the innermost cylinder swirling method. It is more effective to provide an extension guide 44 at the inlet 23 so that the dilution air flows out toward the center of the cross section of the combustor. The introduction of the dilution air is effective in weakening swirling components generated in the combustion chamber of the swirling type inside the cylinder. In particular, in gas turbines, it is necessary to avoid such swirling components because strong swirling components of the hot gas from the combustor adversely affect the efficiency of the downstream turbine. If an air-fuel mixture is used instead of air, the temperature of the combustion gas can be further increased.
[0035]
【The invention's effect】
As described above, in the in-cylinder swirl combustor according to claim 1, the in-cylinder swirl combustion chamber has a swirl flow around the central axis of the combustion chamber having an inner diameter smaller than the inner diameter. Since it is connected to the outlet of the cylindrical pilot combustion chamber in which the formed and substantially axisymmetric cylindrical flame surface is formed, the high-temperature combustion gas in the pilot combustion chamber is used to rotate the internal combustion type cylinder located downstream thereof. The combustion of the lean air-fuel mixture in the combustion chamber can be promoted, the operation on the leaner side becomes possible, and the reduction of NOx becomes possible. In addition, if the operation is performed such that only air flows into the combustion chamber of the in-cylinder swirling system on the downstream side, the combustible range on the lean side can be significantly increased as a whole combustor. As a result, it is possible to operate the combustion device and the engine while suppressing NOx emission over a wide range of the fuel / air ratio without complicated control of the air flow rate.
[0036]
Further, in the in-cylinder swirl combustor according to claim 2, a bottom surface fuel feeder is provided at a peripheral portion of a bottom surface of the in-cylinder swirl combustion chamber so that fuel can be supplied into the combustion chamber. The fuel and the air or air-fuel mixture from the slot-shaped openings are mixed appropriately, and a region with a high fuel concentration is formed near the center near the bottom surface, which is the air-fuel mixture flowing from the slot or the air flowing from the slot. The fuel from the side wall fuel supply device provided on the side wall of the combustion chamber mixes with the fuel in the combustion chamber. The range can be greatly expanded. As a result, it is possible to operate the combustion device and the engine while suppressing the emission of NOx over a wide range of the fuel / air ratio without complicated control of the air flow rate.
[0037]
In the in-cylinder swirl combustor according to claim 3, 4, or 7, since the mixture is formed inside the combustion chamber, the problem of flashback can be completely eliminated, and the device has high safety. Can be realized. In addition, there is an effect that a substance that easily ignites when it comes into contact with air can be safely burned.
[0038]
Further, in the in-cylinder swirling combustor according to claim 5 or 9, an extension duct having a diameter of an inscribed circle larger than its inner diameter is connected to an outlet of the in-cylinder swirling combustion chamber located at the most downstream side. Therefore, a step is formed at the connection part, and a circulating flow is formed downstream of the step, so that when unburned components and air-fuel mixture flow out along the wall surface, they can be burned. There is an important effect on.
[0039]
Further, in the in-cylinder swirl combustor according to claim 6, since the in-cylinder swirl combustion chambers having different inner diameters are connected, it is very easy to control the fuel / air ratio of the air-fuel mixture to each stage. Low NOx and complete combustion can be achieved over a wide range of fuel / air ratios. Just because it does not require complicated air flow control, a clean combustor or engine with excellent cost and durability can be realized.
[0040]
Furthermore, in the in-cylinder swirl combustor according to claim 8, a connection portion fuel supply device is provided on a wall surface of the connection portion in a circumferential direction, and an upstream or downstream combustion chamber is provided depending on the structure of the wall surface. The fuel is injected into the fuel cell, so that the fuel can be burned to a smaller fuel / air ratio as a whole, and a low NOx and high combustion efficiency can be obtained by appropriately allocating the fuel. There is.
[0041]
In the circular swirl combustor according to claim 10, an inflow port into which any of air, fuel, or a mixture of air and fuel flows in toward a substantially radial center is provided on a side wall of the extension duct, By mixing them with the combustion gas from upstream, it is possible to reduce the swirling of the combustion gas, adjust the combustion gas temperature, and optimize the temperature distribution of the combustion gas at the outlet.
[0042]
12. The in-cylinder swirl combustor according to claim 11, wherein the inflow port is provided at an angle that causes swirl in a direction opposite to the swirl upstream of the inflow cylinder, and air, fuel, and an air-fuel mixture are injected therefrom. Then, there is an effect that the effect of weakening the swirl becomes stronger, and when it is harmful that the combustion gas from the combustor has a strong swirl, it becomes an effective means of suppressing the swirl when applied to a gas turbine, for example.
[Brief description of the drawings]
FIG. 1 is a conceptual diagram of an in-cylinder swirl combustor according to a first embodiment of the present invention.
FIG. 2 is a conceptual diagram of a swirl combustor in a cylinder according to a second embodiment of the present invention.
FIG. 3 is a conceptual diagram of a swirl combustor in a cylinder according to a third embodiment of the present invention.
FIG. 4 is a conceptual diagram of a swirl combustor in a cylinder according to a fourth embodiment of the present invention.
FIG. 5 is an explanatory diagram of a definition of a peripheral portion on a bottom surface of a cylindrical combustion chamber in the present specification.
FIG. 6 is a conceptual diagram of a conventional combustor employing a premixed in-cylinder swirling combustion system.
[Explanation of symbols]
11 Cylindrical combustion chamber 11a Pilot combustion chamber
12,12a Bottom 13,13a Opening
14 air 15 fuel
16, 16a Side wall surface of cylindrical combustion chamber 17, 17a Air-fuel mixture
18, 18a Slot-shaped opening 19 Flow path connected to slot-shaped opening
20 Central axis of cylindrical combustion chamber 21 Cylindrical flame
22, 22a Swirling flow 23 Inlet
24 Extension duct 25 Side wall fuel supply
26 Bottom fuel feeder 27 Connection fuel feeder
44 Guide 56 Virtual extension
57 virtual cylinder 58 annular part on bottom
59 Bottom fuel supply opening 61 Step
62 heat retaining member

Claims (11)

一端を底面とする円筒状燃焼室の内部に当該円筒状燃焼室の中心軸周りの旋回流れが形成され且つ前記中心軸について略軸対称な円筒状火炎面が保持される円筒内旋回燃焼器において、前記円筒状燃焼室が、その内径よりも小さい内径を有すると共に内部に前記中心軸周りのパイロット旋回流れが形成され且つ前記中心軸について略軸対称な円筒状パイロット火炎面が形成される円筒状のパイロット燃焼室の出口に接続されていることを特徴とする円筒内旋回燃焼器。In a cylindrical swirling combustor in which a swirling flow around a central axis of the cylindrical combustion chamber is formed inside a cylindrical combustion chamber having one end as a bottom surface and a cylindrical flame surface substantially axisymmetric with respect to the central axis is held. A cylindrical combustion chamber having an inner diameter smaller than the inner diameter thereof, wherein a pilot swirling flow around the central axis is formed therein, and a cylindrical pilot flame surface substantially axisymmetric with respect to the central axis is formed therein. A swirl combustor in a cylinder, characterized in that it is connected to an outlet of a pilot combustion chamber. 一端を底面とする円筒状燃焼室の内部に当該円筒状燃焼室の中心軸周りの旋回流れが形成され且つ前記中心軸について略軸対称な円筒状火炎面が保持される円筒内旋回燃焼器において、前記円筒状燃焼室の底面の周辺部に燃料を前記円筒状燃焼室内に供給するための底面燃料供給器が設けられていることを特徴とする円筒内旋回燃焼器。In a cylindrical swirling combustor in which a swirling flow around a central axis of the cylindrical combustion chamber is formed inside a cylindrical combustion chamber having one end as a bottom surface and a cylindrical flame surface substantially axisymmetric with respect to the central axis is held. A swirl combustor in a cylinder, wherein a bottom fuel supply for supplying fuel to the cylindrical combustion chamber is provided around a bottom surface of the cylindrical combustion chamber. 前記パイロット燃焼室の側壁に、側壁燃料供給器が配置されていることを特徴とする請求項1に記載の円筒内旋回燃焼器。The in-cylinder swirl combustor according to claim 1, wherein a side wall fuel supply device is disposed on a side wall of the pilot combustion chamber. 前記円筒状燃焼室の側壁に、側壁燃料供給器を配置したことを特徴とする請求項1又は2に記載の円筒内旋回燃焼器。The in-cylinder swirl combustor according to claim 1 or 2, wherein a side wall fuel supply device is disposed on a side wall of the cylindrical combustion chamber. 前記円筒状燃焼室の出口部に、その内径よりも内接円の直径が大きい延長ダクトを接続したことを特徴とする請求項1又は2に記載の円筒内旋回燃焼器。The swirl combustor according to claim 1 or 2, wherein an extension duct having a diameter of an inscribed circle larger than an inner diameter thereof is connected to an outlet portion of the cylindrical combustion chamber. 前記円筒状燃焼室の下流に、接続部を介して、当該円筒状燃焼室と直径が異なると共に前記中心軸周りの旋回流れが形成され且つ略軸対称な円筒状延長火炎面が形成される1個以上の延長円筒状燃焼室が接続されていることを特徴とする請求項1〜4のいずれか1項に記載の円筒内旋回燃焼器。Downstream of the cylindrical combustion chamber, a swirling flow around the central axis is formed through the connection portion and having a diameter different from that of the cylindrical combustion chamber, and a substantially cylindrically extended flame surface is formed. The swirl combustor according to any one of claims 1 to 4, wherein at least one or more extended cylindrical combustion chambers are connected. 前記延長円筒状燃焼室の側壁に、側壁燃料噴射器が配置されていることを特徴とする請求項6に記載の円筒内旋回燃焼器。The swirl combustor according to claim 6, wherein a side wall fuel injector is disposed on a side wall of the extended cylindrical combustion chamber. 前記接続部の壁面には、周方向に接続部燃料噴射器が配置されていることを特徴とする請求項6又は7に記載の円筒内旋回燃焼器。The swirl combustor according to claim 6 or 7, wherein a connecting portion fuel injector is disposed on a wall surface of the connecting portion in a circumferential direction. 最下流に接続された前記延長円筒状燃焼室の出口部に、前記円筒状燃焼室の内径よりも内接円の直径が大きい延長ダクトを接続したことを特徴とする請求項6〜8のいずれか1項に記載の円筒内旋回燃焼器。9. An extension duct having a diameter of an inscribed circle larger than an inner diameter of the cylindrical combustion chamber is connected to an outlet of the extended cylindrical combustion chamber connected to the most downstream side. The swirl combustor according to claim 1. 前記延長ダクトの側壁には、空気、燃料、又は空気と燃料の混合気のいずれかを略中心に向けて流入させる流入口が形成されていることを特徴とする請求項5又は9に記載の円筒内旋回燃焼器。The side wall of the extension duct is formed with an inflow port through which any one of air, fuel, or a mixture of air and fuel flows toward the center is formed. In-cylinder swirl combustor. 前記延長ダクトの側壁には、空気、燃料、又は空気と燃料の混合気のいずれかを上流の円筒状燃焼室の旋回とは逆方向の旋回を生じる向きに円筒状燃焼室内に流入させる流入口が形成されていることを特徴とする請求項5又は9に記載の円筒内旋回燃焼器。An inlet for allowing any of air, fuel, or a mixture of air and fuel to flow into the cylindrical combustion chamber in a direction that causes a turn in a direction opposite to the turn of the upstream cylindrical combustion chamber, at a side wall of the extension duct. 10. The in-cylinder swirl combustor according to claim 5, wherein? Is formed.
JP2002211801A 2002-07-19 2002-07-19 In-cylinder swirl combustor Expired - Lifetime JP3873119B2 (en)

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JP2007232311A (en) * 2006-03-02 2007-09-13 Central Res Inst Of Electric Power Ind Lean premixed combustor and combustion method
JP2010210100A (en) * 2009-03-06 2010-09-24 Osaka Gas Co Ltd Tubular flame burner
JP2011075173A (en) * 2009-09-30 2011-04-14 Hitachi Ltd Combustor
JP2011179809A (en) * 2010-02-05 2011-09-15 Osaka Gas Co Ltd One-end blocked type tubular flame burner
KR101301729B1 (en) 2010-08-11 2013-09-09 (주)오선텍 Burner for reformer
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007232311A (en) * 2006-03-02 2007-09-13 Central Res Inst Of Electric Power Ind Lean premixed combustor and combustion method
JP2010210100A (en) * 2009-03-06 2010-09-24 Osaka Gas Co Ltd Tubular flame burner
JP2011075173A (en) * 2009-09-30 2011-04-14 Hitachi Ltd Combustor
JP2011179809A (en) * 2010-02-05 2011-09-15 Osaka Gas Co Ltd One-end blocked type tubular flame burner
KR101301729B1 (en) 2010-08-11 2013-09-09 (주)오선텍 Burner for reformer
JP2017219302A (en) * 2016-06-06 2017-12-14 東京瓦斯株式会社 Combustor

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