JP2004052080A - Device for applying corrosion protection coating on surface of wetted part in mechanical structure made of metal installed underwater - Google Patents
Device for applying corrosion protection coating on surface of wetted part in mechanical structure made of metal installed underwater Download PDFInfo
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- JP2004052080A JP2004052080A JP2002214409A JP2002214409A JP2004052080A JP 2004052080 A JP2004052080 A JP 2004052080A JP 2002214409 A JP2002214409 A JP 2002214409A JP 2002214409 A JP2002214409 A JP 2002214409A JP 2004052080 A JP2004052080 A JP 2004052080A
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- mechanical structure
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- Prevention Of Electric Corrosion (AREA)
Abstract
Description
【0001】
【発明の技術分野】
本発明は、水中ポンプなど水中に設置して使用される金属製機械構造物における接液部表面への防食コーティング施工装置に関するものである。
【0002】
【従来技術とその問題点】
従来より水中ポンプ等には耐候性や耐食性を強化するため、接液部に重防食塗装を施工しており、その塗料は有機溶剤、タール、エポキシ樹脂、塩化ゴム等の化学的成分より構成されているため、塗装作業者の環境は劣悪な状態にあり、且つこれらの成分が作業場から外界に流出した場合には周辺環境の生態系に対し深刻な事態を生じることになる。また、水中ポンプ等設置後の実運転時には、塗装劣化に伴う塗料成分の環境中への溶出による生態系への影響が著しく、また、水中ポンプ等の実現場での運転後のメンテナンス時において、再塗装のためには既存の塗装膜をハンドツールやブラスト等により剥離除去するのであるが、それら剥離屑の処理は産業廃棄物として大量に処分されており、それら化学成分の焼却処分には大掛りな設備が必要となり、また、埋め立て処分の場合には地質や地下水等に影響を及ぼすことのないよう特殊な埋め立て施設での処分が必要となる。このように水中ポンプへの化学成分を含む塗装は、その施工時、メンテナンス時、廃棄処分時のいずれの段階においても環境負荷が著しく大きく、その取扱いには多大な労力と費用を費やすものとなっている。
【0003】
現在、環境に配慮された塗料としては、有機溶剤の含有量を低下させたものが主流となっている。しかし施工性が悪く塗り難いため実際には塗装時間が長くなり、作業者は劣悪な環境での長時間作業を余儀なくさせられることになる。また、ケーシングに設けられたエアー抜き孔が塗装により閉塞しエアーロックを起して揚水不能となることもあり、このような状態に至った場合は、技術者が現場に急行して水中ポンプへの給電を停止し、ポンプを引上げて新品の代替機を設置するという対応以外に方法はない、というのが現状である。そして排水ポンプ設備では主ポンプと補助ポンプの2台セットで設置されるのが通常であり、主ポンプに何等かの異常が生じて停止した場合は直ちに補助ポンプが運転を開始して排水を継続する仕組みなっているが、析出物付着によるポンプ異常という現象は、2台のポンプに略同時に進行して生じるため、両ポンプとも排水不能となって周辺が浸水状態となることも考えられる。
【0004】
【発明の目的】
本発明の目的は、水中ポンプ等に従来のような重防食塗装を施すことを必要とせず、作業者および周辺環境へ悪影響を及ぼすことなくメンテナンス性にも優れ且つローコストに実施できる、水中設置金属製機械構造物における接液部表面への防食コーティング施工装置を提供することにある。
【0005】
【発明の構成】
本発明に係る水中設置金属製機械構造物における接液部表面への防食コーティング施工装置では、可変定電圧直流電源装置のマイナス側出力端子を電解質溶液中に浸漬された水中設置金属製機械構造物へ接続し、可変定電圧直流電源装置のプラス側出力端子を電解質溶液中へ対設された帯電性電極に接続し、電圧印加により電解質溶液を介して可変定電圧直流電源装置の電気回路が形成されるよう構成した。また、上記可変定電圧直流電源装置のプラス側出力端子に接続される帯電性電極を不溶性材質で構成することもある。
【0006】
【作用】
電圧印加により電解質溶液を介して可変定電圧直流電源装置の電気回路が形成され、帯電性電極がプラスに帯電し、電解質溶液中のカルシウムイオンやマグネシウムイオンがマイナスに帯電している水中設置金属製機械構造物の接液部表面に引き寄せられて、炭酸カルシウムや水酸化マグネシウム等から成る電着物として層状に析出付着して均一な厚みの防食被膜が生成される。
【0007】
【実施例】
以下水中ポンプを実施対象とした図1の事例により説明をする。
【0008】
1は防食コーティングの施工対象となる水中設置金属製機械構造物であり、電解質溶液7中に設置され、図1の事例では水中ポンプである。2は水中設置金属製機械構造物1の導電性気中導出部であり、水中ポンプにおける吐出し管に当る部分である。3は帯電性電極であり不溶性の例えば白金メッキチタン電極としてもよい。4は可変定電圧直流電源であり、そのマイナス側出力端子5は水中設置金属製機械構造物1の導電性気中導出部2へ接続され、プラス側出力端子6は帯電性電極3へ接続される。なお、電解質溶液7としては、例えば環境に悪影響を及ぼさない海水や人工海水でよく、海中等で運転するポンプであれば、その海水がそのまま電解質溶液7として利用されることになる。
【0009】
上述の構成により電圧を印加すれば、電解質溶液7を介して可変定電圧直流電源装置4の電気回路が形成され、プラス側に接続の帯電性電極3はプラスに帯電し、電解質溶液7中のカルシウムイオンやマグネシウムイオンがマイナスに帯電している水中設置金属製機械構造物1の接液部表面に引き寄せられて、炭酸カルシウムや水酸化マグネシウム等から成る電着物として層状に析出付着して均一な厚みの防食被膜が生成されされることになる。そしてこの防食被膜の厚みは、印加電圧の大きさや時間等の増減によってコントロールされ、電位差を有する超微粒子状の上記イオン化物質を均一且つ所望の厚みに例えば超薄状の防食被膜として電着コーティングされることになる。また、帯電性電極3を不溶性材質で構成した場合は、電解質溶液中7へ帯電性電極3自体の溶出消耗がないので、安定した電着コーティング処理が維持される。
【0010】
【発明の効果】
本発明によれば、水中ポンプ等の接液表面はもとより、従来、塗装することができずに隙間腐食が発生していた嵌合および可動部に対しても、超薄膜で且つ均一な防食被膜のコーティングを施すことができる。また、従来のような有機溶剤や樹脂等の人工的化学物質を用いることなく、自然界の天然物質を利用しているため、作業者および周辺環境へ悪影響を及ぼすことなくメンテナンス性にも優れ且つローコストに実施でき、また、廃棄時にも自然に還元され無公害である。また、帯電性電極を不溶性材質で構成した場合には、電解質溶液中へ電極自体の溶出消耗がないので、安定した電着コーティング処理が長期間維持されるという利点がある。
【図面の簡単な説明】
【図1】本発明の構成を示した説明図である。
【符号の説明】
1 水中設置金属製機械構造物
3 帯電性電極
4 可変定電圧直流電源装置
5 マイナス側出力端子
6 プラス側出力端子
7 電解質溶液[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to an apparatus for applying an anticorrosion coating to a surface of a wetted part of a metal mechanical structure installed and used in water, such as a submersible pump.
[0002]
[Prior art and its problems]
Conventionally, submersible pumps, etc. have been subjected to heavy corrosion protection coating on the wetted parts in order to enhance weather resistance and corrosion resistance, and the paint is composed of chemical components such as organic solvents, tar, epoxy resin, and chlorinated rubber. As a result, the environment of the painter is in a poor condition, and if these components leak from the workplace to the outside world, serious problems will occur to the ecosystem in the surrounding environment. In addition, during actual operation after installation of a submersible pump, etc., the effect on the ecosystem due to the elution of paint components into the environment due to coating deterioration is remarkable, and during maintenance after operation at the place where the submersible pump etc is realized, For re-painting, the existing paint film is peeled off with a hand tool or blast, etc., but the treatment of these debris is disposed of in large quantities as industrial waste. It requires expensive facilities, and in the case of landfill disposal, disposal at a special landfill facility is required so as not to affect geology or groundwater. In this way, the coating containing chemical components on the submersible pump has a remarkably large environmental load at any stage of construction, maintenance, and disposal, and requires a great deal of labor and cost to handle. ing.
[0003]
At present, environmentally friendly paints with a reduced content of organic solvents have become mainstream. However, since the workability is poor and the coating is difficult, the coating time is actually long, and the operator is forced to work for a long time in a poor environment. In addition, the air vent hole provided in the casing may be closed by painting, causing an air lock and making it impossible to pump water.In such a case, a technician rushes to the site and sends it to the submersible pump. The current situation is that there is no other way than to stop the power supply and to raise the pump and install a new replacement machine. The drain pump equipment is usually installed as a set of two main pumps and auxiliary pumps. If any abnormality occurs in the main pump and the pump stops, the auxiliary pump starts operation immediately and continues draining However, since the phenomenon of pump abnormality due to deposition of deposits proceeds almost simultaneously in two pumps, it is conceivable that both pumps cannot be drained and the surroundings are flooded.
[0004]
[Object of the invention]
An object of the present invention is to provide a submersible pump that does not require a conventional heavy-duty anticorrosive coating on a submersible pump or the like, has excellent maintainability without adversely affecting workers and the surrounding environment, and can be implemented at low cost. It is an object of the present invention to provide an anticorrosion coating application device for a liquid contact surface of a machine-made machine structure.
[0005]
Configuration of the Invention
In the apparatus for performing anticorrosion coating on the surface of a wetted part in a metal machine structure installed underwater according to the present invention, a metal machine structure installed underwater in which the negative output terminal of a variable constant voltage DC power supply is immersed in an electrolyte solution And the positive side output terminal of the variable constant voltage DC power supply is connected to the charging electrode opposite to the electrolyte solution, and an electric circuit of the variable constant voltage DC power supply is formed through the electrolyte solution by applying a voltage. It was configured to be. Further, the charging electrode connected to the positive output terminal of the variable constant voltage DC power supply may be made of an insoluble material.
[0006]
[Action]
An electric circuit of a variable constant-voltage DC power supply device is formed through an electrolyte solution by applying voltage, the charging electrode is positively charged, and the calcium ions and magnesium ions in the electrolyte solution are negatively charged. It is attracted to the surface of the liquid contacting part of the mechanical structure, and is deposited and deposited in a layered manner as an electrodeposit made of calcium carbonate, magnesium hydroxide, or the like, and an anticorrosive film having a uniform thickness is formed.
[0007]
【Example】
Hereinafter, description will be made with reference to the case of FIG. 1 in which the submersible pump is implemented.
[0008]
Reference numeral 1 denotes an underwater-installed metal mechanical structure to which the anticorrosion coating is applied, which is installed in an
[0009]
When a voltage is applied by the above-described configuration, an electric circuit of the variable constant-voltage DC power supply 4 is formed via the
[0010]
【The invention's effect】
According to the present invention, an ultra-thin and uniform anti-corrosion coating is applied not only to a liquid contact surface of a submersible pump or the like but also to a fitting and a movable part which has conventionally been unable to be painted and crevice corrosion has occurred. Can be applied. In addition, since natural substances from the natural world are used without using artificial chemicals such as organic solvents and resins as in the past, excellent maintenance and low cost without adversely affecting workers and the surrounding environment. It can be implemented naturally, and it is naturally reduced at the time of disposal and is pollution-free. In addition, when the chargeable electrode is made of an insoluble material, there is an advantage that stable electrodeposition coating treatment is maintained for a long time because there is no elution and consumption of the electrode itself into the electrolyte solution.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a configuration of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Underwater metal machine structure 3 Chargeable electrode 4 Variable constant voltage
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002214409A JP2004052080A (en) | 2002-07-23 | 2002-07-23 | Device for applying corrosion protection coating on surface of wetted part in mechanical structure made of metal installed underwater |
Applications Claiming Priority (1)
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JP2002214409A JP2004052080A (en) | 2002-07-23 | 2002-07-23 | Device for applying corrosion protection coating on surface of wetted part in mechanical structure made of metal installed underwater |
Publications (1)
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JP2004052080A true JP2004052080A (en) | 2004-02-19 |
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JP2002214409A Pending JP2004052080A (en) | 2002-07-23 | 2002-07-23 | Device for applying corrosion protection coating on surface of wetted part in mechanical structure made of metal installed underwater |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8387634B2 (en) | 2008-08-27 | 2013-03-05 | Electrolux Home Products, Inc. | Assisted-movement system for one of a rack and a door of an appliance |
US9107561B2 (en) | 2010-11-30 | 2015-08-18 | Electrolux Home Products Corporation N.V. | Table top dishwasher |
-
2002
- 2002-07-23 JP JP2002214409A patent/JP2004052080A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8387634B2 (en) | 2008-08-27 | 2013-03-05 | Electrolux Home Products, Inc. | Assisted-movement system for one of a rack and a door of an appliance |
US8906168B2 (en) | 2008-08-27 | 2014-12-09 | Electrolux Home Products, Inc. | Assisted-movement system for one of a rack and a door of an appliance |
US9107561B2 (en) | 2010-11-30 | 2015-08-18 | Electrolux Home Products Corporation N.V. | Table top dishwasher |
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