JP2003147598A - Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater - Google Patents

Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater

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Publication number
JP2003147598A
JP2003147598A JP2001344319A JP2001344319A JP2003147598A JP 2003147598 A JP2003147598 A JP 2003147598A JP 2001344319 A JP2001344319 A JP 2001344319A JP 2001344319 A JP2001344319 A JP 2001344319A JP 2003147598 A JP2003147598 A JP 2003147598A
Authority
JP
Japan
Prior art keywords
underwater
mechanical structure
voltage
liquid contact
output terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001344319A
Other languages
Japanese (ja)
Inventor
Hideo Fukumori
秀雄 福森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tsurumi Manufacturing Co Ltd
Original Assignee
Tsurumi Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tsurumi Manufacturing Co Ltd filed Critical Tsurumi Manufacturing Co Ltd
Priority to JP2001344319A priority Critical patent/JP2003147598A/en
Publication of JP2003147598A publication Critical patent/JP2003147598A/en
Pending legal-status Critical Current

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  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a device for removing precipitation on a liquid contact surface in a metallic mechanical structure installed underwater, the device that needs no large-scale equipment, that is safe and excellent in operability because of complete unmanned automation, and that enables precipitation removing effect to be obtained on an energy-saving, low-cost and everlasting basis. SOLUTION: A positive output terminal 5 of a variable constant voltage DC power unit 4 is connected to an electrically conductive air lead-through part 2 in an underwater metallic mechanical structure 1 (structure) installed in an electrolyte 7 in a water tank; a negative output terminal 6 is connected to a negative electrode 3 installed in the electrolyte 7 oppositely in a non-contact state with the structure 1; the electric recovery circuit of the variable constant voltage DC power unit 4 is formed through the electrolyte 7 by voltage application; and thus, a weak current is designed to flow onto the surface of the liquid contact part of the structure 1.

Description

【発明の詳細な説明】 【0001】 【発明の技術分野】本発明は、水中ポンなど水中に設置
して使用される金属製機械構造物における接液部表面に
生じる析出物除去装置に関するものである。 【0002】 【発明の背景】例えば水中ポンプを用いるダム工事現場
や、井戸ケーシングなどの工事建設現場、或いは温泉水
などの揚排水において、多量のコンクリート養生水や鉱
物系溶解物等が流入することで、排水用水中ポンプの接
液部に炭酸カルシウム、炭酸マグネシウムや硫酸マグネ
シウムが析出し皮膜として成長してくると、インペラー
ロック現象を生じてモータに過大な電流が流れて焼損事
故へ繋がる惧れがある。また、モータ部外面に析出して
成長してくると、モータ発熱を空気中や水中へ十分に放
熱できずに蓄熱現象を生じて焼損事故へと繋がる惧れが
ある。 【0003】このような状態に至った場合は、技術作業
者が現場に急行して水中ポンプへの給電を停止し、当該
水中ポンプを引き上げて新品の代替ポンプを設置しなけ
ればならない。また、水中ポンプは通常、主ポンプと予
備ポンプの2台セットで設置され、主ポンプに何らかの
異常が生じて停止した場合には、直ちに予備ポンプが運
転を開始して排水を継続する仕組みになっているのであ
るが、前述のようなポンプへの析出物付着による異常に
おいては、ほぼ2台同時に進行して異常を生じるため、
設置現場で2台のポンプとも排水が行われず、現場周辺
が浸水状態になってしまうことも想定される。また、故
障した水中ポンプ等の修理メンテナンスを実施するのに
先立って、強固に析出している炭酸カルシウム、炭酸マ
グネシウム、硫酸マグネシウム等を除去することに多大
の労力と時間を費やしているのが現状であり、そのため
にメンテナンス修理コストの増大を招いているのであ
る。 【0004】 【従来技術とその問題点】そして析出した炭酸カルシ
ウ、炭酸マグネシウム、硫化マグネシウム等の除去方法
として従来行われているのは、サンドブラスト等によ
るケレン除去方法、高加圧水による洗浄除去方法、
回転ブラシによる切削除去方法、であるが、それぞれデ
メリットが大きいものである。 【0005】サンドブラスト等によるケレン除去方法で
は、整備工場において大規模な設備が必要で、高コスト
なものになる。ポンプ等の表面がブラストにより削り取
られるため、電源ケーブル、パッキン部、樹脂材質部等
は直接ブラスト粒に接触しないよう、カバーをして実施
しなければならず、また、接液部内面に析出した炭酸カ
ルシウムや炭酸マグネシウムに対しては、機器を分解し
て実施しなければならず作業性が悪い。ブラスト後の除
去屑を回収する設備が必要となる。等の欠点がある。 【0006】高加圧水による洗浄除去方法では、整備工
場において大規模な設備が必要で、高コストなものにな
る。ポンプ等の表面が高加圧水により削り取られるた
め、電源ケーブル、パッキン部、樹脂材質部等はカバー
をして実施しなければならず、また、接液部内面に析出
した炭酸カルシウムや炭酸マグネシウムに対しては、機
器を分解して実施しなければならず作業性が悪い。洗浄
後の多量の排水を処理する設備が必要となる。等の欠点
がある。 【0007】回転ブラシによる切削除去方法では、人手
による長時間作業となり常に危険が伴う。接液部内面に
析出した炭酸カルシウムや炭酸マグネシウムに対して
は、機器を分解して実施しなければならず作業性が悪
い。切削後の除去屑を回収する設備が必要となる。等の
欠点がある。 【0008】 【発明の目的】本発明の目的は、大規模な設備を必要と
せず、完全な無人自動化により安全で作業性に優れ、動
力を一切使用せず微弱な直流電流を供給するのみで大幅
省電力、省エネルギーを実現し、ローコストで恒久的な
析出物除去効果の得られる、水中設置金属製機械構造物
における接液部表面の析出物除去装置を提供することに
ある。 【0009】 【発明の構成】本発明に係る水中設置金属製機械構造物
における接液部表面の析出物除去装置では、可変定電圧
直流電源装置のプラス側出力端子を水槽内の電解質溶液
中に設置された水中設置金属製機械構造物における導電
性の気中導出部へ接続し、可変定電圧直流電源装置のマ
イナス側出力端子を水中設置金属製機械構造物と非接触
状に電解質溶液中へ対設されたマイナス側電極に接続
し、電圧印加により電解溶液を介して可変定電圧直流電
源装置の電気回路が形成され、水中設置金属製機械構造
物の接液部表面に微弱電流が流れるよう構成した。 【0010】 【作用】電圧印加により電解溶液を介して可変定電圧直
流電源装置の電気回路が形成され、水中設置金属機械構
造物の接液部表面に微弱電流が流れ、該微弱電流により
活性化した接液部表面の微量溶解に伴い、接液部表面に
析出していた炭酸カルシウ、炭酸マグネシウム、硫化マ
グネシウム等は表面から次第に溶解して行く。 【0011】 【実施例】以下実施例の図面により説明をする。 【0012】1は水中ポンプなど析出物除去対象となる
水中設置金属製機械構造物であり、水槽内の電解質溶液
7中に設置される。2は水中設置金属構造物1の導電性
気中導出部であり、水中ポンプにおける吐出し管に当る
部分である。3は、マイナス側電極であり、水槽内の電
解質溶液7中において前記水中設置金属機械構造物1と
接触しないように対設される。4は可変定電圧直流電源
であり、そのプラス側出力端子5は水中設置金属機械構
造物1の導電性気中導出部2へ接続され、マイナス側出
力端子6はマイナス側電極3へ接続される。なお、水槽
内の電解質溶液7としては、例えば金属類に腐食等の影
響を及ぼさない程度に希釈された食塩水でもよい。 【0013】上述の構成により電圧を印加すれば、電解
質溶液7を介して可変定電圧直流電源装置4の電気回路
が形成され、水中設置金属機械構造物1の接液部表面に
微弱電流が流れ、該微弱電流により活性化した接液表面
の微量溶解に伴い、接液部表面に析出していた炭酸カル
シウムや炭酸マグネシウム等は表面から次第に溶解して
行き、最終的には水道水により簡単に洗い流すだけで析
出物の除去が可能となる。このようにして、水中ポンプ
など水中設置金属製機械構造物1の接液部表面は適時清
浄な状態に復元させることができるのである。そして生
成された析出物の除去機能のみでなく、析出防止機能も
働くのである。 【0014】 【発明の効果】本発明によれば、大規模な設備を必要と
せず、完全な自動化により安全で作業性に優れ、動力を
一切使用せず微弱な直流電流を供給するのみで大巾省電
力、省エネルギーを実現し、ローコストで恒久的な析出
物除去効果が得られ、且つ電解質溶液として希釈食塩水
を用いることにより、薬液類を用いることを要せず、廃
液処理による環境への悪影響を生じることもないという
利点もある。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for removing deposits generated on the surface of a wetted part of a metal mechanical structure such as an underwater ponder which is installed and used in water. is there. 2. Description of the Related Art A large amount of concrete curing water or mineral-based dissolved substances flows into a dam construction site using a submersible pump, a construction site such as a well casing, or a pumping water such as hot spring water. If calcium carbonate, magnesium carbonate, or magnesium sulfate precipitates and grows as a film on the liquid contact part of the submersible pump for drainage, an impeller lock phenomenon occurs, and excessive current flows to the motor, which may lead to a burnout accident. There is. Further, if the heat is deposited on the outer surface of the motor and grows, the heat generated by the motor cannot be sufficiently dissipated into the air or water, causing a heat storage phenomenon, which may lead to a burnout accident. In such a situation, a technical worker must rush to the site to stop supplying power to the submersible pump, raise the submersible pump, and install a new alternative pump. In addition, submersible pumps are usually installed as a set of two pumps, a main pump and a backup pump. If any abnormality occurs in the main pump and the pump stops, the backup pump immediately starts operation and continues draining. However, in the case of an abnormality caused by deposits adhering to the pump as described above, since almost two units proceed simultaneously and cause an abnormality,
It is also assumed that neither pump is drained at the installation site, and that the surroundings of the site are flooded. In addition, prior to carrying out repair and maintenance of broken submersible pumps, etc., a great deal of effort and time is being spent on removing strongly precipitated calcium carbonate, magnesium carbonate, magnesium sulfate, etc. Therefore, the maintenance and repair cost is increased. [0004] Conventional methods for removing precipitated calcium carbonate, magnesium carbonate, magnesium sulfide, and the like include a method of removing kerosene by sandblasting, a method of cleaning and removing by high-pressure water, and the like.
This is a cutting and removing method using a rotating brush, but each has a large disadvantage. [0005] The method for removing kerosene by sandblasting or the like requires a large-scale facility in a maintenance shop, which is expensive. Since the surface of the pump etc. is scraped off by blasting, the power cable, packing, resin material, etc. must be covered with a cover so as not to come into direct contact with the blast particles, and also precipitated on the inner surface of the liquid contact part For calcium carbonate and magnesium carbonate, the equipment must be disassembled for implementation, and workability is poor. Equipment for collecting the debris after blasting is required. And the like. [0006] The cleaning and removing method using high-pressure water requires large-scale equipment in a maintenance shop, and is expensive. Since the surface of the pump etc. is shaved off by high-pressure water, the power cable, packing part, resin material part, etc. must be covered and carried out. In other words, the equipment must be disassembled and implemented, resulting in poor workability. Equipment for treating a large amount of wastewater after washing is required. And the like. [0007] In the cutting and removing method using the rotating brush, the operation is performed for a long time by hand and always involves danger. For calcium carbonate and magnesium carbonate precipitated on the inner surface of the liquid-contacting part, the apparatus must be disassembled and performed, resulting in poor workability. Equipment for collecting the removed debris after cutting is required. And the like. An object of the present invention is to provide a safe and excellent workability by completely unattended automation without requiring a large-scale facility, and to supply a weak DC current without using any power. An object of the present invention is to provide an apparatus for removing deposits on the surface of a liquid-contacting part of a metal machine structure installed in water, which realizes significant power saving and energy saving, and has a low-cost and permanent deposit removing effect. According to the present invention, in the apparatus for removing deposits on the surface of a wetted part of a metal mechanical structure installed underwater, the positive output terminal of the variable constant voltage DC power supply is connected to the electrolyte solution in the water tank. Connect to the conductive aerial outlet of the installed underwater metal machine structure and connect the negative output terminal of the variable constant voltage DC power supply to the electrolyte solution in a non-contact manner with the underwater metal machine structure. An electric circuit of a variable constant voltage DC power supply is formed through the electrolytic solution by applying a voltage, connected to the opposite negative electrode, so that a weak current flows on the surface of the liquid contact part of the metal mechanical structure installed underwater. Configured. The electric circuit of the variable constant-voltage DC power supply is formed through the electrolytic solution by the application of a voltage, and a weak current flows on the surface of the liquid contacting part of the metal machine structure installed in the water, and is activated by the weak current. With the slight dissolution of the wetted surface, calcium carbonate, magnesium carbonate, magnesium sulfide, and the like, which have been deposited on the wetted surface, gradually dissolve from the surface. An embodiment will be described below with reference to the drawings. Reference numeral 1 denotes a submersible metal mechanical structure, such as a submersible pump, from which deposits are to be removed, and is installed in an electrolyte solution 7 in a water tank. Reference numeral 2 denotes a conductive air outlet of the underwater metal structure 1, which corresponds to a discharge pipe of the submersible pump. Reference numeral 3 denotes a negative electrode, which is opposed to the underwater-installed metal mechanical structure 1 in the electrolyte solution 7 in the water tank. Reference numeral 4 denotes a variable constant-voltage DC power supply. A positive output terminal 5 is connected to the conductive air outlet 2 of the underwater metal machine structure 1, and a negative output terminal 6 is connected to the negative electrode 3. . Note that the electrolyte solution 7 in the water tank may be, for example, a saline solution diluted to such an extent that the metal does not corrode or the like. When a voltage is applied by the above-described configuration, an electric circuit of the variable constant-voltage DC power supply 4 is formed via the electrolyte solution 7, and a weak current flows on the surface of the liquid-contacting portion of the underwater-installed metal mechanical structure 1. With the slight dissolution of the liquid contact surface activated by the weak current, calcium carbonate, magnesium carbonate, etc., deposited on the surface of the liquid contact part, gradually dissolve from the surface, and finally easily with tap water. The precipitate can be removed only by rinsing. In this way, the surface of the wetted portion of the underwater-installed metal mechanical structure 1 such as a submersible pump can be restored to a clean state as needed. Then, not only the function of removing the generated precipitates, but also the function of preventing the precipitations work. According to the present invention, there is no need for large-scale equipment, complete automation is safe and excellent in workability, and only a weak DC current is supplied without using any power. Achieves low power consumption and energy saving, low cost and permanent deposit removal effect, and uses diluted saline solution as electrolyte solution. There is also the advantage that no adverse effects occur.

【図面の簡単な説明】 【図1】 本発明の構成を示した説明図である。 【符号の説明】 1 水中設置金属製機械構造物 2 気中導出部 3 マイナス側電極 4 可変定電圧直流電源装置 5 プラス側出力端子 6 マイナス側出力端子 7 電解質溶液[Brief description of the drawings] FIG. 1 is an explanatory diagram showing a configuration of the present invention. [Explanation of symbols] 1 Underwater metal structure 2 Air outlet 3 Negative electrode 4 Variable constant voltage DC power supply 5 Positive output terminal 6 Negative output terminal 7 Electrolyte solution

Claims (1)

【特許請求の範囲】 【請求項1】 可変定電圧直流電源装置のプラス側出力
端子を水槽内の電解質溶液中に設置された水中設置金属
製機械構造物における導電性の気中導出部へ接続し、可
変定電圧直流源装置のマイナス側出力端子を水中設置金
属製機械構造物と非接触状に電解質溶液中へ対設された
マイナス側電極に接続し、電圧印加により電解溶液を介
して可変定電圧直流電源装置の電気回路が形成され、水
中設置金属製機械構造物の接液部表面に微弱電流が流れ
るよう構成したことを特徴とする、水中設置金属製機械
構造物における接液部表面の析出物除去装置。
Claims: 1. A positive output terminal of a variable constant voltage DC power supply is connected to a conductive aerial outlet of an underwater metal mechanical structure installed in an electrolyte solution in a water tank. Then, connect the minus side output terminal of the variable constant voltage DC source device to the minus side electrode that is installed in the electrolyte solution in a non-contact manner with the underwater metal mechanical structure, and change the voltage through the electrolyte solution by applying voltage. The electric circuit of the constant-voltage DC power supply is formed, and a weak current flows on the surface of the liquid-contacting part of the metal machine structure to be installed underwater. Precipitate removal equipment.
JP2001344319A 2001-11-09 2001-11-09 Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater Pending JP2003147598A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001344319A JP2003147598A (en) 2001-11-09 2001-11-09 Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001344319A JP2003147598A (en) 2001-11-09 2001-11-09 Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater

Publications (1)

Publication Number Publication Date
JP2003147598A true JP2003147598A (en) 2003-05-21

Family

ID=19157864

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001344319A Pending JP2003147598A (en) 2001-11-09 2001-11-09 Device for removing precipitation on liquid contact surface in metallic mechanical structure installed underwater

Country Status (1)

Country Link
JP (1) JP2003147598A (en)

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