JP2004043708A - Carbonizing and fractionating apparatus and carbonizing treatment method of waste - Google Patents

Carbonizing and fractionating apparatus and carbonizing treatment method of waste Download PDF

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Publication number
JP2004043708A
JP2004043708A JP2002205383A JP2002205383A JP2004043708A JP 2004043708 A JP2004043708 A JP 2004043708A JP 2002205383 A JP2002205383 A JP 2002205383A JP 2002205383 A JP2002205383 A JP 2002205383A JP 2004043708 A JP2004043708 A JP 2004043708A
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Prior art keywords
waste
carbonizing
core tube
carbonization
furnace core
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JP4020717B2 (en
Inventor
Masahiko Akami
赤見 昌彦
Hirotaka Isomura
磯村 弘隆
Norifumi Nagata
永田 憲史
Eiji Manabe
真部 永地
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AKAMI SEISAKUSHO KK
Taiheiyo Cement Corp
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AKAMI SEISAKUSHO KK
Taiheiyo Cement Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/78Recycling of wood or furniture waste

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  • Combined Means For Separation Of Solids (AREA)
  • Coke Industry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a carbonizing and fractionating apparatus and carbonizing treatment method of waste, capable of continuously practicing steps from carbonization of a material to be treated such as waste to fractionation of the material by one apparatus and capable of readily removing a metal, etc., mixed in the waste in a high efficiency at low facility cost and operation cost. <P>SOLUTION: The carbonizing and fractionating apparatus has a rotating retort furnace 1 equipped with a beater member 22 arranging a plurality of wing pieces 24 in a furnace core pipe 2. In the carbonizing and fractionating apparatus, the rotating retort furnace 1 is equipped with a carbonization area for carrying out carbonizing treatment of the material to be treated and a fractionating area for fractionating the carbonized material to be treated into a carbonized material of an atomized inflammable substance and a substance other than the carbonized material. The inflammable material in the waste such as municipal waste is taken out as atomized carbonized material or active carbonized material and an incombustible material such as metals mixed in the waste can efficiently be removed by the carbonizing and fractionating apparatus. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、廃棄物等の被処理物を炭化、分別する炭化分別装置及び該装置等を利用した廃棄物の炭化処理方法に関する。
【0002】
【従来の技術】
従来、都市ゴミ、廃木材等の廃棄物を回転レトルト炉を用いて炭化処理し、炭化物を得る技術が知られている。この回転レトルト炉は、間接熱交換型のロータリーキルン型(外熱式キルン)装置であって、略々水平に配置された炉芯管をその軸を中心にして回転可能とし、この炉芯管の外側に加熱装置を併設し、回転する炉芯管内で廃棄物を流動させて炉芯管の内壁に接触させながら、炉芯管の入口側から出口側へと移動させて炭化物を得る装置である。
【0003】
【発明が解決しようとする課題】
しかし、上記回転レトルト炉を利用した従来の廃棄物の炭化処理方法においては、炭化効率が低く、炭化処理に長時間を要していた。また、炉芯管から処理物が大塊のまま排出されるため、回転レトルト炉の後段に粉砕設備を設置する必要があり、設備費が増大するという問題があった。さらに、廃棄物に混入した金属等の炭化されない不燃物を前記粉砕設備によって粉砕すると、不純物を炭化物から取り除くのが容易でないという問題もあった。
【0004】
また、廃棄物の炭化、粉砕、分別にあたって、各々独立した複数の装置を設置すると、独立した装置間を接続したり、設置スぺ−スも個々に必要となるため、全体として設備コストは膨大になるとともに、装置単体のメンテナンスばかりではなく、個々の装置の接続部等のメンテナンスも必要となるため、保守のためのコスト及び運転コストも増大するという問題があった。
【0005】
そこで、本発明は、上記従来の廃棄物の炭化処理方法における問題点に鑑みてなされたものであって、炭化効率が高く、短時間で炭化処理を行うことができ、設備コストが低く、廃棄物に混入した金属等についても容易に除去することのできる廃棄物の炭化処理方法を提供し、さらに、廃棄物等の被処理物の炭化から分別までの工程を連続して一基の装置で実施することができ、高効率で、設備コスト及び運転コストが低く、廃棄物に混入した金属等も容易に除去することができる炭化分別装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
上記目的を達成するため、請求項1に記載の発明は、炉芯管内に複数の翼片を配置したビーター部材を備えた回転レトルト炉を有する炭化分別装置であって、該回転レトルト炉が、被処理物を炭化処理する炭化処理領域と、前記炭化処理した被処理物を、微粒化した可燃性物質の炭化処理物とそれ以外の物質とに分別する分別領域とを備えることを特徴とする。
【0007】
そして、請求項1に記載の発明によれば、被処理物を回転レトルト炉の炉芯管内で、複数の翼片を配置したビーター部材とともに転動させることにより、ビーター部材を介して炉芯管の外側からの熱が被処理物に伝導され、ビーター部材の翼片と炉芯管の内壁とで囲繞された空間内で被処理物を高温状態にすることができるため、熱処理効率が上昇し、全体の処理時間が短縮される。また、被処理物が熱処理されると同時に、ビーター部材により打撃及び攪拌混合されるため、熱処理によって脆くなった被処理物が粉砕される。粉砕された被処理物は、回転レトルト炉の分別領域において、微粒化した可燃性物質の炭化物とそれ以外の物質とに分別されるため、回転レトルト炉の後の工程で、粉砕工程、及び振動篩、風選、磁選等の分別工程を省略することができる。これによって、一基の装置で炭化、粉砕、分別が可能な炭化分別装置を提供することができる。
【0008】
請求項2に記載の発明は、請求項1に記載の炭化分別装置において、前記分別領域に、篩手段を設けたことを特徴とする。
【0009】
請求項2に記載の発明によれば、目的物である微粒化した可燃性物質の炭化物と異物とを効果的に分別することができる。さらに、目的物の粒子径に応じて篩目の大きさを変えることが好ましく、目的物の粒度が複数であれば、異なる大きさの篩目を複数設けるとよい。これによって、不燃性物質、あるいは炭化が十分でなく脆弱化しなかった粗大な可燃性物質(異物)は、回転レトルト炉の排出口から排出される。
【0010】
請求項3に記載の発明は、廃棄物の炭化処理方法であって、可燃性廃棄物と不燃性廃棄物とを含む廃棄物を、回転レトルト炉の炉芯管内で、複数の翼片を配置したビーター部材とともに転動させることにより、該可燃性廃棄物を炭化処理すると同時に粉砕し、その後に微粒化した該可燃性廃棄物の炭化物と粉砕されずに残った該不燃性廃棄物とを分別することを特徴とする。
【0011】
請求項3に記載の発明によれば、回転レトルト炉の炉心管内で、複数の翼片を配置したビーター部材とともに廃棄物が転動することにより、ビーター部材を介して炉心管の外側からの熱が廃棄物に伝導されるとともに、ビーター部材の翼片と炉心管の内壁とで囲繞された空間内で廃棄物を蒸し焼き状態にすることができるため、可燃性廃棄物の炭化効率が上昇し、炭化処理時間が短縮される。また、可燃性廃棄物が炭化されると同時に、ビーター部材により打撃及び攪拌混合されるため、炭化によって脆くなった可燃性廃棄物の炭化物が粉砕され、回転レトルト炉での炭化処理後の粉砕工程を省略することができる。一方、廃棄物に混入した金属、陶磁器、ガラス屑、コンクリート等の炭化されない不燃性廃棄物は、炉心管内で粉砕されにくいため、回転レトルト炉の後の工程で振動篩、風選または磁選により容易に取り除くことができる。
【0012】
請求項4に記載の発明は、請求項3に記載の廃棄物の炭化処理方法であって、請求項1または2に記載の炭化分別装置を用いて実施することを特徴とする。
【0013】
請求項4に記載の発明によれば、炭化処理領域において、廃棄物が熱処理されると同時に、ビーター部材により打撃及び攪拌混合されるため、熱処理によって脆くなった廃棄物が粉砕される。ここで、粉砕されるものは炭化処理によって脆弱化した紙ごみ、木材、廃プラスチック等の可燃性廃棄物であり、金属、陶磁器、ガラス屑、コンクリート等の不燃性廃棄物は粉砕されにくい。すなわち、回転レトルト炉の炭化領域においては、微粒化した可燃性廃棄物の熱処理物と、微粒化されない不燃性廃棄物の熱処理物が混在することになる。そして、分別領域において微粒化された可燃性廃棄物と、粉砕されない、あるいは粉砕されにくい不燃性廃棄物とに分別される。これによって、回転レトルト炉の後の工程で振動篩、風選、磁選等の分別工程を省略することができ、一基の装置で廃棄物の炭化、分別が可能となる。さらに、炭化処理を介して鉄や非鉄金属を非酸化物として回収することができる。
【0014】
【発明の実施の形態】
次に、本発明にかかる炭化分別装置及び廃棄物の炭化処理方法の実施の形態の具体例を図面を参照しながら説明する。
【0015】
本発明者らは、効率が高く、設備コスト及び運転コストが低く、廃棄物に混入した金属等も容易に除去することができる廃棄物の炭化処理方法、及び一基の装置で連続して炭化から分別までの工程を実施することのできる廃棄物の炭化分別装置について鋭意研究を重ねた結果、回転レトルト炉に炭化領域と分別領域を設け、廃棄物を回転レトルト炉の炉芯管内で、複数の翼片を配置したビーター部材とともに転動させることにより、上記問題を解決することができることを見い出した。
【0016】
このビーター部材を用いた回転レトルト炉は、特許第1629623号、特許第1634094号、特許第1630922号、特許第1630923号、特許第1739522号、特許第3073717号として特許されている。
【0017】
図1及び図2に示すように、この回転レトルト炉1は、円筒状の炉芯管2と、保温部3と、ヒーター5(5A、5B)等で構成される。炉芯管2を、その軸芯を中心として減速回転させるため、炉芯管2のフランジ6の片側に設けられたスプロケット16と、モータ17側のスプロケット18とがチェーン19とを介して噛合する。
【0018】
炉芯管2の前部入口側(図1中左側)には、ホッパ10と、案内羽根9とが配置される。案内羽根9は、軸9a、スプロケット11、チェーン14、スプロケット13を介してモータ12によって回転する。
【0019】
一方、炉芯管2の後端部は、被処理物取出室40内に挿入されて開放されている。炉芯管2の軸線は、入口側から出口側に傾斜し、炉芯管2内に挿入されるビーター部材22が炉芯管2の外に出るのを防止するため、十字形の枠体20がストッパとして開口部より若干内側に固定される。
【0020】
炉芯管2の内部には、図3に示すような複数のビーター部材22が挿入される。このビーター部材22は、炉芯管2の軸長に略々等しい内部空間に収容され、中心軸部23より放射状に翼片24が等間隔に、例えば3本植設されるか、一体形成され、かつ、所定の軸長Lを有する単体からなる。この軸長Lは一定でもよく、互いに異なるようにしてもよい。
【0021】
ビーター部材22は、図2に示す矢視方向に炉芯管2が回転するとき、ビーター部材22の3枚の翼片24のうち2枚の翼片24の端面が炉芯管2の底内面に当接し、残りの1枚の翼片24は、炉芯管2の内部空間に直立状態にある。そして、炉芯管2の回転に伴い、炉芯管2の内底面に接している2枚の翼片24も付随して回転し、内部空間に直立している1枚の翼片24は自重により回転方向に倒れるとともに、他の2枚の翼片24のうち1枚が内面から離れて内部空間に直立する。倒れた翼片24が炉芯管2の内面に当接するとき、被処理物を打撃し、脆くなった炭化物を粉砕する。
【0022】
炭化処理領域には、2基のヒーター5A、5Bが配置され、ヒーター5Aは乾燥処理温度を、ヒーター5Bは炭化処理温度を各々独立して制御できる。各々の適正温度は、乾燥処理温度が50〜300℃、炭化処理温度が250℃〜750℃である。また、各領域の滞留時間は、被処理物の水分量、大きさ等の状態、及び処理温度によって大きく異なるが、乾燥領域が3〜30分、炭化領域が1〜20分とすることが好ましい。
【0023】
分別領域に設ける篩装置の篩目は、目的物の粒径に応じて適宜選択できるが、1〜30mmの範囲で選択することが好ましい。1mm未満では目詰まりしやすく、分別効率が悪くなる。逆に、30mmより大きいと、篩目を通過して目的物に混入する不燃物が多くなり好ましくない。また、分別領域での滞留時間は、3〜30分が好ましい。
【0024】
次に、上記構成を有する炭化分別装置を用いた廃棄物の処理方法について説明する。尚、本発明にかかる炭化分別装置による処理に適する廃棄物は、一般家庭や事務所等で発生する都市ゴミ、建設現場等で発生する建設廃材、電器店等で回収される廃家電や廃基板、下水処理場で発生する下水汚泥等の可燃物と不燃物が混在した廃棄物である。
【0025】
発生現場等から受け入れた廃棄物を、解砕機で解砕して廃棄物をホッパ10に投入する。炉芯管2を2〜30rpm程度の速度で、0.5〜8°程度の傾斜角で回転させるとともに、ヒーター5により炉芯管2を間接的に加熱し、炉芯管2内の温度を、先に示したように、50〜750℃程度に維持する。発生したガスは、2次燃焼炉で850℃以上で2秒以上燃焼させる。
【0026】
モータ12を回転駆動することにより、スプロケット18、チェーン19、スプロケット16及び軸9aを介して案内羽根9を回転させ、廃棄物をホッパ10から炉芯管2へ供給する。尚、供給量は、充填率1〜25%程度である。廃棄物は、炉芯管2内において、ビーター部材22とともに転動し、炉芯管2内で流動しながら炉芯管2の内壁に接触し、炉芯管2の入口側から出口側へと移動して乾燥、炭化処理されて炭化物となる。
【0027】
この方法では、ビーター部材22がヒーター5からの熱を効率よく廃棄物に伝えるとともに、ビーター部材22の翼片24と炉芯管2の内壁とで囲続された空間内で廃棄物を蒸し焼き状態にすることができて熱効率が上昇し、さらに粉砕による反応性の向上により廃棄物の処理効率が上昇し、全体の処理時間を短縮することができる。
【0028】
また、廃棄物が炉芯管2内で乾燥・炭化処理されると同時に、ビーター部材22によって打撃、攪拌、混合され、熱の影響によって脆くなった廃棄物が粉砕されるため、回転レトルト炉の後の粉砕工程を省略することができる。尚、廃棄物に金属等の不燃物が混入している場合でも、炉芯管2内で不燃物が粉砕されることはなく、分別領域に導かれる。そして、分別領域において、炭化物の微粉は、篩31を通過してマントル42に落下する。ビータ部材22の転動による振動によって目詰まりを防止し、かつ、不燃物への微粒分の付着を抑えることができる。篩31を通過しない不燃物は、炉芯管2の末端から不燃物取出室40に排出される。マントル42に落下した炭化物の微粒分は、ロータリーバルブ43より排出される。
【0029】
次に、本発明にかかる廃棄物の炭化分別装置の試験例について説明する。
【0030】
本発明にかかる廃棄物の炭化分別装置の実施例1として、直径570mm、長さ7000mmの炉芯管2を用い、図3に示すような形状で、L=1400mm、H=230mm、t=30mmのビーター部材22を4個用いて、炭化領域2000mm、分別領域2000mmを作成した。また、実施例2として、上記と同様の炉芯管2と、ビーター部材22を4個用い、篩31を備えずに分別領域を設けない場合を実施例2とした。一方、比較例1として、上記と同様、直径570mm、長さ7000mmの炉芯管2を用い、ビーター部材を炉芯管2内に配置しないで廃棄物を炭化処理し、その後、ロッドミルで粉砕し、振動篩に掛けた。表1に試験結果を示す。
【0031】
【表1】

Figure 2004043708
【0032】
同表より明らかなように、比較例1に対して、実施例1及び実施例2については、処理能力(効率)が大幅に上昇し、処理時間が短縮されることがわかる。
【0033】
次に、本発明にかかる炭化分別装置のもう一つの実施例について、図4を参照しながら説明する。すなわち、前記炭化処理方法及び炭化分別装置において、スチームを吹き込むことにより活性炭化を行う方法及び装置について説明する。尚、本実施例において、図1乃至図3に示した上記実施例と同様の構成要素については、同一の参照番号を付して詳細説明を省略する。
【0034】
本実施例においても、ビーター部材22を挿入した回転レトルト炉1を使用し、この回転レトルト炉1は、円筒状の炉芯管2と、保温部3と、ヒーター5等で構成され、炉芯管2を、その軸芯を中心として減速回転させるため、スプロケット16と、モータ17と、スプロケット18と、チェーン19とが配置される。
【0035】
炉芯管2の前部入口側には、ホッパ10と、案内羽根9とが配置され、案内羽根9は、軸9a、スプロケット11、チェーン14、スプロケット13を介してモータ12によって回転する。また、炉芯管2の後端部は、被処理物取出室40内に挿入されて開放され、ビーター部材22が炉芯管2の外に出るのを防止し、スチーム吹き込み管41を炉芯管2内に入れるため、十字形の枠体20がストッパとして開口部より若干内側に固定される。
【0036】
炉芯管2の内部には、図3に示すような複数のビーター部材22が挿入される。また、図4に示すように、炭化領域には、3基のヒーター5A〜5Cが配置され、ヒーター5Aは乾燥処理温度を、ヒーター5Bは炭化処理温度を、ヒーター5Cは活性炭化処理温度(賦活処理温度)を各々独立して制御できる。各々の適正温度は、乾燥処理温度が50〜300℃、炭化処理温度が250℃〜750℃、活性炭化処理温度が700℃〜1000℃である。また、各領域の滞留時間は、乾燥領域が3〜30分、炭化領域が1〜50分、活性炭化領域が5〜120分とすることが好ましい。分別領域には、篩31が設けられる。
【0037】
スチーム吹き込み管41は、出口側より炉芯管2内に挿入され、ビーター部材22との接触を防ぐため、出口より若干内側に設置された十字形の枠体20より外側に導入される。但し、別の実施の形態として、廃棄物投入側からスチームを吹き込むことも可能である。
【0038】
次に、上記構成を有する炭化分別装置を用いた廃棄物の処理方法について説明する。
【0039】
発生現場等から受け入れた都市ゴミ等の廃棄物を、解砕機で解砕して廃棄物をホッパ10に投入した後、炉芯管2を2〜30rpm程度の速度で、0.5〜8°程度の傾斜角で回転させ、炉芯管2を間接的に加熱し、炉芯管2内の温度を、先に示したように、50〜1000℃程度に維持する。
【0040】
モータ12を回転駆動することにより、案内羽根9を回転させ、廃棄物をホッパ10から炉芯管2へ供給する。供給量は、充填率3〜25%程度であり、炉内の水蒸気分圧が0.05〜0.4になるように水蒸気をスチーム吹き込み管41より吹き込むと、廃棄物は、炉芯管2内において、ビーター部材22とともに転動し、炉芯管2内で流動しながら炉芯管2の内壁に接触し、炉芯管2の入口側から出口側へと移動して乾燥、炭化、活性炭化し、活性炭化物となる。
【0041】
この方法では、ビーター部材22がヒーター5からの熱を効率よく廃棄物に伝えるとともに、ビーター部材22の翼片24と炉芯管2の内壁とで囲繞された空間内で廃棄物を蒸し焼き状態にすることができて熱効率が上昇し、さらに粉砕による反応性の向上により廃棄物の処理効率が上昇し、全体の処理時間を短縮することができる。また、廃棄物が炉芯管2内で乾燥、炭化、活性炭化(賦活)されると同時に、ビーター部材22によって打撃、攪拌、混合され、炭化によって脆くなった廃棄物が粉砕されるため、回転レトルト炉の後の粉砕工程を省略することができる。廃棄物に混入した金属等の不燃物は、炉芯管2内で粉砕されにくく、分別領域において容易に分別することができる。
【0042】
【発明の効果】
以上説明したように、本発明によれば、炭化効率が高く、短時間で炭化処理を行うことができ、設備コスト及び運転コストが低く、廃棄物に混入した金属等についても容易に除去することのできる廃棄物の炭化処理方法、及び廃棄物等の被処理物の炭化から分別までの工程を連続して一基の装置で実施することができ、高効率で、設備コスト及び運転コストが低く、廃棄物に混入した金属等も容易に除去することができる炭化分別装置を提供することができる。
【図面の簡単な説明】
【図1】本発明にかかる炭化分別装置の一実施例を示す縦断面図である。
【図2】図1の炭化分別装置を示す横断面図である。
【図3】本発明にかかる炭化分別装置の回転レトルト炉のビーター部材の一例を示す斜視図である。
【図4】本発明にかかる炭化分別装置の他の実施例を示す縦断面図である。
【符号の説明】
1      回転レトルト炉
2      炉芯管
3      保温部
5A    乾燥用ヒーター
5B    炭化用ヒーター
5C    活性炭化(賦活)用ヒーター
6   フランジ
9      案内羽根
9a  軸
10    ホッパ
11    スプロケット
12  モータ
13    スプロケット
14  チェーン
16  スプロケット
17  モータ
18  スプロケット
19  チェーン
20  十字形の枠体
22  ビーター部材
23  中心軸部
24  翼片
31    篩
40  不燃物取出室
41  スチーム吹き込み管
42  マントル
43  ロータリーバルブ
44  マントル[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a carbonization and separation apparatus for carbonizing and separating an object to be treated such as waste, and a carbonization treatment method for waste using the apparatus and the like.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a technique of carbonizing waste such as municipal waste and waste wood using a rotary retort furnace to obtain a carbide has been known. This rotary retort furnace is a rotary kiln type (external heat kiln) device of an indirect heat exchange type, in which a furnace core tube arranged substantially horizontally is rotatable around its axis, and A device in which a heating device is provided on the outside to move the waste in the rotating furnace core tube and contact the inner wall of the furnace core tube while moving the waste material from the inlet side to the outlet side of the furnace core tube to obtain carbide. .
[0003]
[Problems to be solved by the invention]
However, in the conventional waste carbonization method using the rotary retort furnace, the carbonization efficiency is low, and the carbonization process requires a long time. In addition, since the processed material is discharged as a large lump from the furnace core tube, it is necessary to install a pulverizing facility at a subsequent stage of the rotary retort furnace, and there is a problem that the facility cost increases. Furthermore, when non-carbonized incombustible substances such as metals mixed into waste are crushed by the crushing equipment, there is a problem that it is not easy to remove impurities from the carbides.
[0004]
In addition, when carbonizing, pulverizing, and sorting wastes, installing a plurality of independent devices requires the connection of independent devices and the need for individual installation spaces, resulting in enormous equipment costs as a whole. In addition to this, not only the maintenance of the device itself but also the maintenance of the connection parts of the individual devices are required, which causes a problem that the maintenance cost and the operating cost increase.
[0005]
Therefore, the present invention has been made in view of the problems in the above-described conventional waste carbonization method, and has a high carbonization efficiency, can perform carbonization processing in a short time, has low equipment costs, and has a low disposal cost. It provides a method of carbonizing waste that can easily remove even metals and the like mixed into the waste.Furthermore, the process from carbonization to separation of the waste to be treated is separated by a single device. It is an object of the present invention to provide a carbon fractionating apparatus that can be implemented, is highly efficient, has low equipment costs and operating costs, and can easily remove metals and the like mixed into waste.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 is a carbonization sorting apparatus having a rotary retort furnace including a beater member having a plurality of blade pieces arranged in a furnace core tube, wherein the rotary retort furnace includes: It is characterized by comprising a carbonization processing region for carbonizing the object to be processed, and a separation region for separating the carbonized object to be processed into a carbonized material of a finely divided combustible substance and other substances. .
[0007]
According to the first aspect of the present invention, the workpiece is rolled in the furnace core tube of the rotary retort furnace together with the beater member in which the plurality of blade pieces are arranged, so that the furnace core tube is provided via the beater member. Heat from the outside of the furnace is transferred to the object to be processed, and the object to be processed can be brought to a high temperature state in the space surrounded by the blade pieces of the beater member and the inner wall of the furnace core tube, thereby increasing the heat treatment efficiency. , The overall processing time is reduced. In addition, at the same time as the heat treatment is performed on the object to be processed, the object to be processed is hit and stirred and mixed by the beater member. In the separation area of the rotary retort furnace, the pulverized workpiece is separated into finely divided combustible material carbide and other substances. Separation steps such as sieving, air selection, and magnetic separation can be omitted. This can provide a carbonized fractionating device that can be carbonized, pulverized, and separated by a single device.
[0008]
According to a second aspect of the present invention, in the carbonization and separation apparatus according to the first aspect, a sieve unit is provided in the separation area.
[0009]
According to the second aspect of the invention, it is possible to effectively separate the foreign matter from the carbide of the atomized combustible substance as the target substance. Further, it is preferable to change the size of the sieves according to the particle size of the target product. If the target product has a plurality of particle sizes, a plurality of sieves having different sizes may be provided. As a result, the non-combustible substance or the large combustible substance (foreign matter) that is not sufficiently carbonized and not brittle is discharged from the discharge port of the rotary retort furnace.
[0010]
The invention according to claim 3 is a method for carbonizing waste, comprising arranging a plurality of blade pieces in a furnace core tube of a rotary retort furnace, wherein waste including combustible waste and non-combustible waste is disposed. By rolling the combustible waste together with the beater member, the combustible waste is carbonized and pulverized at the same time, and thereafter the combustible waste carbonized into fine particles is separated from the non-combustible waste remaining without being pulverized. It is characterized by doing.
[0011]
According to the invention as set forth in claim 3, the waste rolls with the beater member in which the plurality of blade pieces are arranged in the core tube of the rotary retort furnace, so that heat from outside the core tube via the beater member. Is transmitted to the waste, and the waste can be steamed in the space surrounded by the blade pieces of the beater member and the inner wall of the furnace tube, so that the carbonization efficiency of combustible waste increases, The carbonization time is reduced. In addition, since the combustible waste is carbonized and simultaneously struck and stirred by the beater member, the combustible waste carbonized by the carbonization is pulverized, and the pulverization step after the carbonization treatment in the rotary retort furnace. Can be omitted. On the other hand, non-combustible non-carbonized waste such as metal, porcelain, glass swarf, and concrete mixed into the waste is hard to be crushed in the furnace tube, so it can be easily processed by vibrating sieve, wind or magnetic separation in the process after the rotary retort furnace. Can be removed.
[0012]
According to a fourth aspect of the present invention, there is provided a method of carbonizing waste according to the third aspect, wherein the method is implemented by using the carbonizing and separating apparatus according to the first or second aspect.
[0013]
According to the fourth aspect of the present invention, in the carbonization treatment area, the waste is heat-treated and, at the same time, is beaten and stirred and mixed by the beater member, so that the waste that has become brittle due to the heat treatment is crushed. Here, what is pulverized is combustible waste such as paper waste, wood, waste plastic and the like that has been weakened by the carbonization treatment, and non-combustible waste such as metal, ceramics, glass waste, and concrete is hard to be pulverized. That is, in the carbonization region of the rotary retort furnace, heat treatment products of atomized combustible waste and heat treatment products of non-agglomerated non-combustible waste are mixed. Then, the combustible waste atomized in the separation area is separated into non-combustible waste that is not pulverized or hardly pulverized. This makes it possible to omit a separation step such as a vibrating sieve, air selection, and magnetic separation in a step after the rotary retort furnace, and it is possible to carbonize and separate waste with a single apparatus. Further, iron and non-ferrous metals can be recovered as non-oxides through carbonization.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, specific examples of the embodiments of the carbonization separation apparatus and the waste carbonization method according to the present invention will be described with reference to the drawings.
[0015]
The present inventors have developed a waste carbonization method that is highly efficient, has low equipment costs and operating costs, can easily remove metals and the like mixed into the waste, and a continuous carbonization method using a single apparatus. As a result of intensive research on a carbonization and separation device for waste that can carry out the process from to separation, a carbonization region and a separation region are provided in the rotary retort furnace, and the waste is collected in the furnace core tube of the rotary retort furnace. It has been found that the above problem can be solved by rolling the wing pieces together with the beater member.
[0016]
Rotary retort furnaces using this beater member have been patented as Japanese Patent No. 1629623, Japanese Patent No. 1634094, Japanese Patent No. 1630922, Japanese Patent No. 1630923, Japanese Patent No. 1739522, and Japanese Patent No. 3073717.
[0017]
As shown in FIGS. 1 and 2, the rotary retort furnace 1 includes a cylindrical furnace core tube 2, a heat retaining section 3, a heater 5 (5A, 5B) and the like. The sprocket 16 provided on one side of the flange 6 of the furnace core tube 2 meshes with the sprocket 18 on the motor 17 side via a chain 19 in order to rotate the furnace core tube 2 at a reduced speed about its axis. .
[0018]
On the front entrance side (left side in FIG. 1) of the furnace core tube 2, a hopper 10 and a guide blade 9 are arranged. The guide blade 9 is rotated by a motor 12 via a shaft 9a, a sprocket 11, a chain 14, and a sprocket 13.
[0019]
On the other hand, the rear end portion of the furnace core tube 2 is inserted into the workpiece removal chamber 40 and opened. The axis of the furnace core tube 2 is inclined from the inlet side to the outlet side, and the cross-shaped frame 20 is used to prevent the beater member 22 inserted into the furnace core tube 2 from coming out of the furnace core tube 2. Is fixed slightly inside the opening as a stopper.
[0020]
A plurality of beater members 22 are inserted into the furnace core tube 2 as shown in FIG. The beater member 22 is housed in an internal space substantially equal to the axial length of the furnace core tube 2, and three blade pieces 24 are radially arranged at equal intervals from the central shaft portion 23, for example, three are implanted or integrally formed. And a single body having a predetermined axial length L. The axial lengths L may be constant or different from each other.
[0021]
When the furnace core tube 2 rotates in the direction of the arrow shown in FIG. 2, the end faces of two of the three blade pieces 24 of the beater member 22 are the bottom inner surface of the furnace core tube 2. , And the remaining one blade piece 24 is in an upright state in the inner space of the furnace core tube 2. Then, with the rotation of the furnace core tube 2, the two blade pieces 24 that are in contact with the inner bottom surface of the furnace core tube 2 also rotate, and the one blade piece 24 that stands upright in the internal space has its own weight. As a result, one of the other two wing pieces 24 separates from the inner surface and stands upright in the internal space. When the fallen blade piece 24 comes into contact with the inner surface of the furnace core tube 2, the workpiece is hit and the brittle carbide is crushed.
[0022]
Two heaters 5A and 5B are arranged in the carbonization region, and the heater 5A can independently control the drying temperature and the heater 5B can independently control the carbonization temperature. The respective appropriate temperatures are a drying temperature of 50 to 300C and a carbonization temperature of 250 to 750C. In addition, the residence time in each region varies greatly depending on the moisture content of the object, the state of the size, and the like, and the treatment temperature. .
[0023]
The sieves of the sieve device provided in the separation area can be appropriately selected according to the particle size of the target substance, but are preferably selected in the range of 1 to 30 mm. If it is less than 1 mm, clogging is likely to occur, and the sorting efficiency deteriorates. Conversely, if it is larger than 30 mm, the amount of non-combustible substances that pass through the sieve and mix into the target product increases, which is not preferable. The residence time in the separation area is preferably 3 to 30 minutes.
[0024]
Next, a method for treating waste using the charcoal separation apparatus having the above configuration will be described. The waste suitable for the treatment by the carbon separation apparatus according to the present invention includes municipal waste generated in general homes and offices, construction waste generated in construction sites, waste home appliances and waste substrates collected in electric appliance stores and the like. Combustible materials such as sewage sludge generated in sewage treatment plants and incombustible materials are mixed waste.
[0025]
The waste received from the generation site or the like is crushed by a crusher and the waste is put into the hopper 10. The furnace core tube 2 is rotated at a speed of about 2 to 30 rpm at an inclination angle of about 0.5 to 8 °, and the furnace core tube 2 is indirectly heated by the heater 5 to reduce the temperature inside the furnace core tube 2. As described above, the temperature is maintained at about 50 to 750 ° C. The generated gas is burned in a secondary combustion furnace at 850 ° C. or more for 2 seconds or more.
[0026]
By rotating the motor 12, the guide blades 9 are rotated via the sprocket 18, the chain 19, the sprocket 16, and the shaft 9a, and waste is supplied from the hopper 10 to the furnace core tube 2. In addition, the supply amount is a filling rate of about 1 to 25%. The waste rolls with the beater member 22 in the furnace core tube 2, contacts the inner wall of the furnace core tube 2 while flowing in the furnace core tube 2, and moves from the inlet side to the outlet side of the furnace core tube 2. It moves and is dried and carbonized to become carbide.
[0027]
In this method, the beater member 22 efficiently transfers the heat from the heater 5 to the waste, and the waste is steamed in a space surrounded by the blade pieces 24 of the beater member 22 and the inner wall of the furnace core tube 2. The heat treatment efficiency can be increased, and the efficiency of waste treatment can be increased by the improvement of the reactivity by pulverization, so that the entire treatment time can be shortened.
[0028]
Further, at the same time as the waste is dried and carbonized in the furnace core tube 2, the beater member 22 strikes, agitates, mixes, and crushes the waste that has become brittle under the influence of heat. The subsequent pulverizing step can be omitted. In addition, even when incombustible substances such as metals are mixed in the waste, the incombustible substances are not pulverized in the furnace core tube 2 and are guided to the separation area. Then, in the separation area, the fine powder of the carbide passes through the sieve 31 and falls into the mantle 42. Clogging can be prevented by the vibration caused by the rolling of the beater member 22, and adhesion of fine particles to incombustibles can be suppressed. Incombustibles that do not pass through the sieve 31 are discharged from the end of the furnace core tube 2 to the incombustibles removal chamber 40. The fine particles of carbide that have fallen into the mantle 42 are discharged from the rotary valve 43.
[0029]
Next, a test example of the carbonization / separation apparatus for waste according to the present invention will be described.
[0030]
Example 1 of the waste carbon separation apparatus according to the present invention, using a furnace core tube 2 having a diameter of 570 mm and a length of 7000 mm, having a shape as shown in FIG. 3 and having L = 1400 mm, H = 230 mm, and t = 30 mm Using four beater members 22, a carbonized area of 2000 mm and a separation area of 2000 mm were created. Further, as Example 2, Example 2 was the case where the same furnace core tube 2 and four beater members 22 as described above were used, and no separation area was provided without the sieve 31. On the other hand, as Comparative Example 1, similarly to the above, using a furnace core tube 2 having a diameter of 570 mm and a length of 7000 mm, carbonizing the waste without disposing the beater member in the furnace core tube 2, and then pulverizing with a rod mill. , Sifted through a vibrating screen. Table 1 shows the test results.
[0031]
[Table 1]
Figure 2004043708
[0032]
As is clear from the table, the processing capacity (efficiency) of Example 1 and Example 2 is significantly increased and the processing time is shortened as compared with Comparative Example 1.
[0033]
Next, another embodiment of the carbon fractionating apparatus according to the present invention will be described with reference to FIG. That is, a method and an apparatus for performing activated carbonization by blowing steam in the carbonization method and the carbon separation apparatus will be described. In this embodiment, the same components as those in the above embodiment shown in FIGS. 1 to 3 are denoted by the same reference numerals, and detailed description thereof will be omitted.
[0034]
Also in this embodiment, the rotary retort furnace 1 into which the beater member 22 is inserted is used, and the rotary retort furnace 1 includes a cylindrical furnace core tube 2, a heat retaining section 3, a heater 5, and the like. A sprocket 16, a motor 17, a sprocket 18, and a chain 19 are arranged to rotate the tube 2 at a reduced speed about its axis.
[0035]
A hopper 10 and a guide blade 9 are arranged on the front entrance side of the furnace core tube 2, and the guide blade 9 is rotated by a motor 12 via a shaft 9 a, a sprocket 11, a chain 14, and a sprocket 13. Further, the rear end of the furnace core tube 2 is inserted into the workpiece removal chamber 40 and opened, thereby preventing the beater member 22 from going out of the furnace core tube 2 and connecting the steam blowing tube 41 to the furnace core. For insertion into the tube 2, a cross-shaped frame 20 is fixed slightly inside the opening as a stopper.
[0036]
A plurality of beater members 22 are inserted into the furnace core tube 2 as shown in FIG. Also, as shown in FIG. 4, three heaters 5A to 5C are arranged in the carbonization region. The heater 5A has a drying temperature, the heater 5B has a carbonization temperature, and the heater 5C has an activated carbonization temperature (activation temperature). Process temperature) can be controlled independently of each other. As appropriate temperatures, the drying temperature is 50 to 300 ° C, the carbonizing temperature is 250 to 750 ° C, and the active carbonizing temperature is 700 to 1000 ° C. The residence time of each zone is preferably 3 to 30 minutes in the dry zone, 1 to 50 minutes in the carbonized zone, and 5 to 120 minutes in the activated carbonized zone. A sieve 31 is provided in the separation area.
[0037]
The steam blowing pipe 41 is inserted into the furnace core pipe 2 from the outlet side, and is introduced outside the cross-shaped frame 20 installed slightly inside the outlet to prevent contact with the beater member 22. However, as another embodiment, it is also possible to blow steam from the waste input side.
[0038]
Next, a method for treating waste using the charcoal separation apparatus having the above configuration will be described.
[0039]
After the waste such as municipal waste received from the generation site or the like is crushed by a crusher and the waste is put into the hopper 10, the furnace core tube 2 is moved at a speed of about 2 to 30 rpm at 0.5 to 8 °. By rotating the furnace core tube 2 at an inclination angle of about a degree, the furnace core tube 2 is indirectly heated, and the temperature inside the furnace core tube 2 is maintained at about 50 to 1000 ° C. as described above.
[0040]
By rotating the motor 12, the guide blades 9 are rotated, and waste is supplied from the hopper 10 to the furnace core tube 2. The supply rate is a filling rate of about 3 to 25%. When steam is blown from the steam blow pipe 41 so that the steam partial pressure in the furnace becomes 0.05 to 0.4, the waste is reduced to the furnace core pipe 2. In the inside, it rolls together with the beater member 22, contacts the inner wall of the furnace core tube 2 while flowing in the furnace core tube 2, moves from the inlet side to the outlet side of the furnace core tube 2, and dries, carbonizes, and activates the activated carbon. To become activated carbide.
[0041]
In this method, the beater member 22 efficiently transfers the heat from the heater 5 to the waste, and converts the waste into a steamed state in the space surrounded by the blade pieces 24 of the beater member 22 and the inner wall of the furnace core tube 2. As a result, the thermal efficiency is increased, and the efficiency of the waste treatment is increased by the improvement of the reactivity by the pulverization, so that the entire processing time can be shortened. In addition, the waste is dried, carbonized and activated carbonized (activated) in the furnace core tube 2 and, at the same time, is beaten, agitated and mixed by the beater member 22, and the waste brittle by the carbonization is crushed. The pulverizing step after the retort furnace can be omitted. Non-combustible substances such as metals mixed into the waste are hardly pulverized in the furnace core tube 2 and can be easily separated in the separation area.
[0042]
【The invention's effect】
As described above, according to the present invention, carbonization efficiency is high, carbonization can be performed in a short time, equipment costs and operation costs are low, and metals and the like mixed into waste can be easily removed. The waste carbonization method that can be performed, and the process from carbonization of waste to be treated, such as waste, to separation can be performed continuously with one unit, and high efficiency, low equipment costs and low operating costs In addition, it is possible to provide a carbon fractionating apparatus capable of easily removing metals and the like mixed into waste.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing one embodiment of a carbon fractionating apparatus according to the present invention.
FIG. 2 is a cross-sectional view showing the carbon fractionating apparatus of FIG.
FIG. 3 is a perspective view showing an example of a beater member of the rotary retort furnace of the carbon fractionating apparatus according to the present invention.
FIG. 4 is a longitudinal sectional view showing another embodiment of the carbon fractionating apparatus according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Rotary retort furnace 2 Furnace tube 3 Heat retention part 5A Drying heater 5B Carbonization heater 5C Activated carbonization (activation) heater 6 Flange 9 Guide blade 9a Shaft 10 Hopper 11 Sprocket 12 Motor 13 Sprocket 14 Chain 16 Sprocket 17 Motor 18 Sprocket 19 chain 20 cruciform frame 22 beater member 23 center shaft part 24 wing piece 31 sieve 40 incombustible material discharge chamber 41 steam blowing pipe 42 mantle 43 rotary valve 44 mantle

Claims (4)

炉芯管内に複数の翼片を配置したビーター部材を備えた回転レトルト炉を有する炭化分別装置であって、
該回転レトルト炉が、
被処理物を炭化処理する炭化処理領域と、
前記炭化処理した被処理物を、微粒化した可燃性物質の炭化処理物とそれ以外の物質とに分別する分別領域とを備えることを特徴とする炭化分別装置。
A charcoal separation apparatus having a rotary retort furnace including a beater member having a plurality of blade pieces arranged in a furnace core tube,
The rotary retort furnace,
A carbonization treatment area for carbonizing the object to be treated;
A carbonization separation device comprising: a separation region that separates the carbonized material into a finely divided combustible material of a combustible substance and other substances.
前記分別領域に、篩手段を設けたことを特徴とする請求項1に記載の炭化分別装置。The carbon separation apparatus according to claim 1, wherein a sieve unit is provided in the separation area. 可燃性廃棄物と不燃性廃棄物とを含む廃棄物を、回転レトルト炉の炉芯管内で、複数の翼片を配置したビーター部材とともに転動させることにより、該可燃性廃棄物を炭化処理すると同時に粉砕し、その後に微粒化した該可燃性廃棄物の炭化物と粉砕されずに残った該不燃性廃棄物とを分別することを特徴とする廃棄物の炭化処理方法。When the waste containing combustible waste and non-combustible waste is rolled together with a beater member in which a plurality of blade pieces are arranged in a core tube of a rotary retort furnace, the combustible waste is carbonized. A carbonization method for wastes, comprising simultaneously pulverizing and then pulverizing the carbonized combustible waste and the non-combustible waste remaining without being pulverized. 請求項3に記載の廃棄物の炭化処理方法であって、請求項1または2に記載の炭化分別装置を用いて実施することを特徴とする廃棄物の炭化処理方法。A method of carbonizing waste according to claim 3, wherein the method is performed using the carbonizing and separating apparatus according to claim 1 or 2.
JP2002205383A 2002-07-15 2002-07-15 Carbonization separation apparatus and carbonization treatment method of waste Expired - Fee Related JP4020717B2 (en)

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