JP2004041122A - Method for producing dry deep-fried food product and the resulting dry deep-fried food product - Google Patents

Method for producing dry deep-fried food product and the resulting dry deep-fried food product Download PDF

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Publication number
JP2004041122A
JP2004041122A JP2002204799A JP2002204799A JP2004041122A JP 2004041122 A JP2004041122 A JP 2004041122A JP 2002204799 A JP2002204799 A JP 2002204799A JP 2002204799 A JP2002204799 A JP 2002204799A JP 2004041122 A JP2004041122 A JP 2004041122A
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Japan
Prior art keywords
tempura
food product
fried food
seasoning
deep
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2002204799A
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Japanese (ja)
Inventor
Sakae Imura
井村 栄
Kazuhiko Imura
井村 一彦
Ryoichi Suehira
末平 良市
Yoshio Imura
井村 好男
Satoru Imura
井村 悟
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KINRYU SHOKUHIN SANGYO KK
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KINRYU SHOKUHIN SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP2002204799A priority Critical patent/JP2004041122A/en
Publication of JP2004041122A publication Critical patent/JP2004041122A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for easily mass-producing a dry deep-fried food product (dried Tempura) imparted with taste and flavor using a seasoning, spice or flavor susceptible to scorching, and to provide the dry deep-fried food product of high commodity value. <P>SOLUTION: The method comprises the steps of preparing a deep-fried food product so as to be ≤10 wt.% in moisture content, applying a liquid seasoning onto the coating of the deep-fried food product, and then extracting oil from the food product. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、乾燥天ぷら及びその製造方法に関し、例えばインスタント麺類等の具材として好適に用いられる乾燥天ぷら及びその製造方法に関する。
【0002】
【従来の技術と発明が解決しようとする課題】
乾燥天ぷらは、フライ時に水分を十分飛ばし、含水率を通常10%以下、好ましくは3%以下に抑えることによりカビの発生を防いだものであり、常温で180日以上という長期保存が可能である。従って、乾燥天ぷらは、カップ入りのインスタント麺類等の常温で長期間品質保持することが要求される保存食品に広く用いられている。
【0003】
乾燥天ぷらを大量生産するには、上記のように含水率を低くするために、油の温度を高くし、十分な時間をかけてフライする必要がある。しかしながら、天ぷらの衣材料(バッター)に醤油やだし等の焦げ易い調味料を予め混合してフライした場合、上記のように含水率を低くしうるフライ条件では、混合された調味料により天ぷらの衣が焦げてしまうという問題があった。従って、醤油やだしのような焦げ易い調味料によって調味され、かつ含水量が10%以下に抑えられた乾燥天ぷらは、大量生産レベルでは製造されていなかった。
【0004】
また、カレーや唐辛子等の香辛料を予めバッターに混合してフライすると、油に香辛料の味や臭いが流れ出し、別製品を製造する際には、油を交換しなければならないという問題があった。従って、これらの香辛料を付加した乾燥天ぷらも従来は大量生産されていなかった。
【0005】
本発明は上記に鑑みてなされたものであり、上記のような焦げ易い調味料や香辛料によって味や香りが付加された乾燥天ぷらを容易に大量生産することが可能な製造方法、及びこれによって得られる商品価値の高い乾燥天ぷらを提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明の乾燥天ぷらの製造方法は、含水率が10%以下となるように天ぷらをフライし、このフライされた天ぷらの衣に液体調味料を付与し、その後脱油することからなる(請求項1)。
【0007】
天ぷらの衣に対する液体調味料の付与はスプレーにより行うことが好ましく(請求項2)、調味料の種類によってはフライ直後に行うことが好ましい(請求項3)。
【0008】
本発明の乾燥天ぷらは、上記したいずれかの製造方法により得られるものとする(請求項4)。
【0009】
【発明の実施の形態】
本発明で用いる乾燥天ぷらは含水率が10%以下、好ましくは5%以下、より好ましくは3%以下となるようにフライされたものである。含水率の調整は、フライ温度と時間の調整によって行われ、具体的な温度と時間は天ぷらの大きさ、具材(揚げ種)等により個別に決定されるが、一般的には、約150〜200℃で5〜15分間程度フライすることが通常行われている。
【0010】
天ぷらのバッターや具材は、従来から乾燥天ぷらに使用されているものが適宜使用できる。すなわち、バッターは、通常、小麦粉、デンプン、食塩、グルタミン酸ソーダ等からなるが、これに限定されない。また具材は必須ではないが、使用する場合は、その素材・形状・大きさを問わない。従って、本明細書で言う「天ぷら」には、いわゆるかき揚げ天ぷらはもちろん、バッター(衣)のみからなるものも含まれ、さらには揚げ玉や天かすのような小さなものや、不定形のものも含まれる。
【0011】
本発明において天ぷらの衣に付与する液体調味料とは、食品に味及び/又は香りを付与する成分を含有し、使用時に液体状をなしているものである。例としては、醤油、ソース、みりん、酢等の通常液体で使用される調味料やだし汁の他、砂糖等の固体調味料やカレー・唐辛子等の香辛料、ハーブ等の香味料等の、通常は液体以外で使用されるものを水や油等に溶解(浸漬して抽出する場合含む)又は分散させたものが挙げられるが、これらに限定されない。また、上記のような液体調味料に塩やグルタミン酸ソーダのような一般的調味料を混合したものや、複数種の液体調味料を混合したものでもよい。また、だし汁は、鰹節・昆布・椎茸等からとれる一般的なだし汁に限定されず、肉・魚介類・野菜等から抽出されるもの全般を含むものとする。
【0012】
複数の種類の液体調味料を付与する場合は、上記のようにそれらを予め混合してから付与してもよいが、1種類ずつ順次付与してもよい。
【0013】
液体調味料の付与の方法は適量の調味料が付与される方法であれば特に限定されず、例えばハケ等による塗布も可能であるが、塗布量の調整が容易で、高速かつ満遍なく塗布できるという点からはスプレーによる塗布が好ましい。調味料の具体的な付与量は、調味料の種類や濃度、目的とする味付けの程度によって個別に調整する。
【0014】
なお、フライ直後に醤油などの液体調味料を付与すれば、天ぷらの衣に含まれる油が高温を保持しているので、その熱により調味料が適度に焦げ、ロースト感のある風味を添えることができる。
【0015】
塗布後の脱油方法としては、遠心分離脱油、熱風脱油等の通常の方法が用いられる。脱油を行うことにより油と共に余分な液体調味料が除去され、適度に味付け及び/又は香り付けがなされ、かつ含水率の低い乾燥天ぷらが得られる。
【0016】
【実施例】
以下に、本発明の実施例を示すが、本発明で使用する配合(原材料・配合比率)、フライ条件その他の処理条件等は下記に限定されるものではない。
【0017】
[実施例1]
小麦粉(薄力粉)   40%(重量%、以下同様)
デンプン        5%
食塩          5%
グルタミン酸ソーダ   5%
水          45%
【0018】
上記バッターを円形に成形し、約180℃の食用油にて10分間フライを行い、含水率が5%の乾燥天ぷらを得た。フライ直後に醤油を吹き付けて、回転数300rpmで30秒間遠心分離脱油を行うことにより、味付けされた乾燥天ぷらを得た。得られた乾燥天ぷらには香ばしい風味が付与されていた。
【0019】
[実施例2]
小麦粉(薄力粉)   45%(重量%、以下同様)
デンプン        5%
食塩          5%
グルタミン酸ソーダ   5%
水          40%
小エビ2部に対し上記バッター3部の割合で混合して円形に成形し、約180℃の食用油にて12分間フライを行い、含水率が3%の乾燥天ぷらを得た。フライ後に液体だしを吹き付け、味を付加した後に80℃の熱風で熱風脱油を行うことにより味付けされた乾燥天ぷらを得た。
【0020】
[実施例3]
小麦粉(薄力粉)   45%(重量%、以下同様)
デンプン        5%
食塩          5%
グルタミン酸ソーダ   5%
水          40%
タマネギ、ニンジン等の野菜をきざんだもの1部に対し上記バッター2部の割合で混合して円形に成形し、約180℃の食用油にて12分間フライを行い、含水率が3%の乾燥天ぷらを得た。フライ後に液体状カレーフレーバーを吹き付け、味を付加した後に80℃の熱風で熱風脱油を行うことによりカレー風味の乾燥天ぷらを得た。
【0021】
【発明の効果】
本発明の乾燥天ぷらの製造方法によれば、従来は不可能又は極めて困難であった、醤油等の焦げ易い調味料の味や香辛料等の香りの付与された乾燥天ぷらを容易に大量生産することが可能となる。
【0022】
請求項2の方法によれば、調味料の付与量の調整が容易で、付与を高速かつ満遍なく行うことができる。
【0023】
請求項3の方法によれば、液体調味料として醤油等を使用した場合に好ましいロースト感を得ることができる。
【0024】
本発明の乾燥天ぷらは、上記のように味や香りが付与されたものであるので、例えば、カップ入りのインスタントラーメン、うどん、そば、焼きそば等の即席食品の具材として好適に使用でき、またスナック感覚でそのまま食することもできるものとなる。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a dried tempura and a method for producing the same, for example, a dried tempura suitably used as an ingredient for instant noodles and the like, and a method for producing the same.
[0002]
[Prior Art and Problems to be Solved by the Invention]
The dried tempura is a type that prevents the occurrence of mold by sufficiently removing moisture during frying and suppressing the moisture content to usually 10% or less, preferably 3% or less, and can be stored for long periods of 180 days or more at room temperature. . Therefore, dried tempura is widely used for preserved foods, such as instant noodles in cups, which need to maintain quality at room temperature for a long period of time.
[0003]
In order to mass-produce dry tempura, it is necessary to raise the temperature of the oil and fry for a sufficient time in order to reduce the water content as described above. However, when the seasoning ingredients such as soy sauce and dashi are preliminarily mixed and fried with the batter of the tempura and fried, as described above, under the fry conditions where the water content can be reduced, the tempura is mixed with the seasoning. There was a problem that the clothes were burnt. Therefore, dry tempura seasoned with a seasonable seasoning such as soy sauce or dashi and having a water content of 10% or less has not been produced at a mass production level.
[0004]
Also, when spices such as curry and pepper are mixed in a batter in advance and fried, the taste and smell of the spices flow into the oil, and there is a problem that the oil must be replaced when another product is manufactured. Accordingly, dry tempura to which these spices have been added has not been conventionally mass-produced.
[0005]
The present invention has been made in view of the above, and a manufacturing method capable of easily mass-producing dry tempura to which flavor and aroma are added by the above-mentioned easily seasonable seasonings and spices, and obtained by the method. The purpose of the present invention is to provide high-quality dried tempura.
[0006]
[Means for Solving the Problems]
The method for producing a dried tempura of the present invention comprises frying the tempura so that the moisture content is 10% or less, applying a liquid seasoning to the fried tempura batter, and then deoiling. 1).
[0007]
The application of the liquid seasoning to the batter of the tempura is preferably carried out by spraying (Claim 2), and it is preferably carried out immediately after frying depending on the kind of the seasoning (Claim 3).
[0008]
The dry tempura of the present invention is obtained by any one of the above-mentioned production methods (claim 4).
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
The dried tempura used in the present invention is fried so that the water content is 10% or less, preferably 5% or less, more preferably 3% or less. The moisture content is adjusted by adjusting the fry temperature and time, and the specific temperature and time are individually determined depending on the size of the tempura, ingredients (fried seeds), and the like, but generally, about 150 minutes. It is common practice to fry at 200C for 5-15 minutes.
[0010]
As the batter and ingredients of the tempura, those conventionally used for dry tempura can be appropriately used. That is, the batter is usually made of flour, starch, salt, sodium glutamate, etc., but is not limited thereto. Ingredients are not indispensable, but if used, any material, shape, and size can be used. Therefore, the term “tempura” as used herein includes not only so-called kakiage tempura, but also batter (clothes) alone, as well as small items such as fried balls and tempura, and irregular shapes. It is.
[0011]
In the present invention, the liquid seasoning to be imparted to the batter of tempura contains a component that imparts taste and / or aroma to food, and is in a liquid state when used. Examples include soy sauce, sauces, mirin, vinegar and other seasonings and broth used in liquids, solid seasonings such as sugar, spices such as curry and pepper, and flavorings such as herbs. Examples thereof include, but are not limited to, a substance used other than a liquid, which is dissolved (including when immersed and extracted) or dispersed in water or oil. Further, a mixture of the above-mentioned liquid seasoning with a general seasoning such as salt or sodium glutamate, or a mixture of a plurality of types of liquid seasoning may be used. In addition, the soup stock is not limited to common soup stocks obtained from bonito, kelp, shiitake mushrooms, etc., and includes all kinds of soups extracted from meat, seafood, vegetables, and the like.
[0012]
When a plurality of types of liquid seasonings are applied, they may be applied after mixing them in advance as described above, or may be applied sequentially one by one.
[0013]
The method of applying the liquid seasoning is not particularly limited as long as an appropriate amount of the seasoning is applied. For example, application by a brush or the like is also possible, but the adjustment of the application amount is easy, and high-speed and even application is possible. From the viewpoint, application by spraying is preferable. The specific amount of the seasoning is individually adjusted according to the type and concentration of the seasoning and the desired degree of seasoning.
[0014]
In addition, if a liquid seasoning such as soy sauce is applied immediately after frying, the oil contained in the tempura batter keeps a high temperature, so the heat will cause the seasoning to burn moderately and add a roasted flavor. Can be.
[0015]
As a deoiling method after the application, a usual method such as centrifugal de-oiling or hot air de-oiling is used. By performing the deoiling, an excess liquid seasoning is removed together with the oil, and a seasoned and / or flavored seasoning with a low moisture content is obtained.
[0016]
【Example】
Examples of the present invention will be shown below, but the formulations (raw materials / mixing ratios), frying conditions and other processing conditions used in the present invention are not limited to the following.
[0017]
[Example 1]
Flour (soft flour) 40% (% by weight, the same applies hereinafter)
Starch 5%
5% salt
Sodium glutamate 5%
45% water
[0018]
The batter was shaped into a circle and fried for 10 minutes with edible oil at about 180 ° C. to obtain dry tempura having a water content of 5%. Immediately after the frying, soy sauce was sprayed and centrifuged at 300 rpm for 30 seconds to remove oil, thereby obtaining seasoned dried tempura. The obtained dried tempura had a savory flavor.
[0019]
[Example 2]
Flour (soft flour) 45% (% by weight, the same applies hereinafter)
Starch 5%
5% salt
Sodium glutamate 5%
40% water
2 parts of shrimp were mixed in the ratio of 3 parts of the batter and formed into a circular shape, followed by frying with edible oil at about 180 ° C. for 12 minutes to obtain dry tempura having a water content of 3%. A liquid stock was sprayed after the frying, and after adding the taste, hot air deoiling was performed with hot air at 80 ° C. to obtain a seasoned dried tempura.
[0020]
[Example 3]
Flour (soft flour) 45% (% by weight, the same applies hereinafter)
Starch 5%
5% salt
Sodium glutamate 5%
40% water
1 part of chopped vegetables such as onion, carrot, etc. is mixed in a ratio of 2 parts of the above batter and shaped into a circle, fried in edible oil at about 180 ° C. for 12 minutes, and dried with a water content of 3%. I got tempura. After the frying, liquid curry flavor was sprayed, and after adding the taste, hot air deoiling was performed with hot air at 80 ° C. to obtain a curry-flavored dried tempura.
[0021]
【The invention's effect】
According to the method for producing dry tempura of the present invention, it is possible to easily mass-produce dry tempura imparted with flavors of spicy seasonings such as soy sauce and fragrances such as spices, which were conventionally impossible or extremely difficult. Becomes possible.
[0022]
According to the method of claim 2, it is easy to adjust the application amount of the seasoning, and the application can be performed at high speed and evenly.
[0023]
According to the method of the third aspect, a preferable roast feeling can be obtained when soy sauce or the like is used as the liquid seasoning.
[0024]
Since the dried tempura of the present invention is provided with the flavor and aroma as described above, for example, it can be suitably used as an ingredient of instant food such as instant noodles in a cup, udon, buckwheat, yakisoba, etc. You can also eat as it is with a snack feeling.

Claims (4)

含水率が10%以下となるように天ぷらをフライし、このフライされた天ぷらの衣に液体調味料を付与し、その後脱油することを特徴とする乾燥天ぷらの製造方法。A method for producing dry tempura, comprising: frying tempura so that the moisture content is 10% or less, applying a liquid seasoning to the fried tempura batter, and then deoiling. 前記天ぷらの衣に対する液体調味料の付与をスプレーにより行うことを特徴とする、請求項1に記載の乾燥天ぷらの製造方法。The method for producing a dried tempura according to claim 1, wherein the application of the liquid seasoning to the batter of the tempura is performed by spraying. 前記天ぷらの衣に対する液体調味料の付与をフライ直後に行うことを特徴とする、請求項1又は2に記載の乾燥天ぷらの製造方法。The method for producing dry tempura according to claim 1 or 2, wherein the application of the liquid seasoning to the batter of the tempura is performed immediately after frying. 請求項1〜3のいずれか1項に記載の製造方法により得られた乾燥天ぷら。Dry tempura obtained by the production method according to claim 1.
JP2002204799A 2002-07-12 2002-07-12 Method for producing dry deep-fried food product and the resulting dry deep-fried food product Pending JP2004041122A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100768485B1 (en) * 2007-01-24 2007-10-18 정암환경(주) Method and apparatus for drying and carbonizing untreated waste materials
EP3061352A4 (en) * 2013-10-22 2017-04-19 Nisshin Seifun Group Inc. Method for producing kakiage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100768485B1 (en) * 2007-01-24 2007-10-18 정암환경(주) Method and apparatus for drying and carbonizing untreated waste materials
EP3061352A4 (en) * 2013-10-22 2017-04-19 Nisshin Seifun Group Inc. Method for producing kakiage

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