JP2004028524A - Floor heating mat - Google Patents

Floor heating mat Download PDF

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JP2004028524A
JP2004028524A JP2002189154A JP2002189154A JP2004028524A JP 2004028524 A JP2004028524 A JP 2004028524A JP 2002189154 A JP2002189154 A JP 2002189154A JP 2002189154 A JP2002189154 A JP 2002189154A JP 2004028524 A JP2004028524 A JP 2004028524A
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floor
main body
heat
groove
heat radiating
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JP2002189154A
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JP3928787B2 (en
Inventor
Masahiro Takatani
高谷 昌宏
Yoshikazu Kato
加藤 嘉一
Masato Tsuchikabe
土壁 正人
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Noritz Corp
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Noritz Corp
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  • Steam Or Hot-Water Central Heating Systems (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently transmit heat to a floor finishing material from a heat radiation pipe by certainly closely sticking a top part of the heat radiation pipe to the floor finishing material, and to suppress wasteful heat quantity radiated under a floor or the like. <P>SOLUTION: This floor heating mat 3 has a body base material 12 of a synthetic resin foam, and the heat radiation pipe 13 of a synthetic resin stored in a groove part 23 formed in the body base material 12. The top part of the heat radiation pipe 13 is projected from a surface of the body base material 12, and a bottom part of the groove part 23 is formed with two projection parts 24 extending along the groove part 23 and supporting the heat radiation pipe 13. Thereby, the top part of the heat radiation pipe 13 is certainly closely stuck to the floor finishing material 16 with the floor finishing material 16 constructed on the body base material 12, and a contact area between the heat radiation pipe 13 and an inner circumferential part of the groove part 23 can be reduced. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】本発明は、床暖房マットに関し、特に、温水を通水する放熱管から床仕上げ材へ効率良く熱が伝わるように構成したものに関する。
【0002】
【従来の技術】従来より、床仕上げ材の下側に敷設した床暖房マットにおいて温水を循環させて、その温水の熱により床仕上げ材を加温する温水式の床暖房システムが実用に供されている。ここで、床暖房マットには種々の型式のものが提案されあるいは実用化されているが、その中でも、合成樹脂発泡体(例えば、発泡スチロール)製の板状の本体基材と、本体基材に設けられ温水を通水して床仕上げ材を加温する為の合成樹脂(例えば、架橋ポリエチレン)製の放熱管とを備えた床暖房マットが主流となっている。
【0003】
図9に示すように、このような床暖房マットにおいては、一般的に、放熱管101は本体基材100に形成された溝部102に収容され、これら本体基材100と放熱管101の上面に、熱伝導率の高い金属製(例えば、アルミニウム製)のシート状の薄膜部材103が貼り付けられ、この薄膜部材103を介して放熱管101内の温水の熱が床仕上げ材に伝達される。しかし、このような床暖房マットでは、放熱管101と溝部102の内周部との接触面積が大きく、放熱管101から本体基材100を介して床下に多く無駄な熱量が放熱されてしまう問題が生じていた。
【0004】
そこで、特開2002−81661号公報に記載の床暖房マットにおいては、溝部の内周部に複数の突起部が溝部の長さ方向所定間隔おきに形成されており、溝部に放熱管が収容された状態では、放熱管が複数の突起部で支持される一方で、これら複数の突起部の間で放熱管が溝部と接触せず、熱伝導率の低い空気が介在する断熱隙間が形成されることになる。従って、放熱管と溝部の内周部との接触面積が小さくなり、放熱管から本体基材への放熱量が少なくなる。
【0005】
【発明が解決しようとする課題】従来の床暖房マットにおいては、本体基材の表面よりも放熱管の頂部が突出しないようにして、本体基材の上に施工した床仕上げ材ががたつくのを防止する必要があるが、本体基材の表面と放熱管の頂部が略同一面になるように本体基材の溝部を形成することは製作上困難であるため、殆どの場合、溝部の深さは放熱管の外径よりも大きくなり、溝部の中に放熱管が完全に収容されてしまう。このような状態では、放熱管と床仕上げ材とが密着しなくなるため、放熱管から床仕上げ材に効率的に熱を伝達することができなくなる。また、前記公報に記載の床暖房マットにおいては、突起部が溝部の長さ方向に所定間隔をおいて形成されているため、突起部の無いところでは放熱管と床仕上げ材との密着状態が悪く、伝熱効率が悪化することになる。
本発明の目的は、放熱管を床仕上げ材に確実に密着させて放熱管から床仕上げ材へ効率よく熱を伝達すること、床下等へ放熱される無駄な熱量を極力抑えること、等である。
【0006】
【課題を解決するための手段】請求項1の床暖房マットは、合成樹脂発泡体製の本体基材と、本体基材に形成された溝部に収容され且つ温水を通水して床仕上げ材を加温する為の合成樹脂製の放熱管とを備えた床暖房マットにおいて、前記放熱管の頂部が本体基材の表面から突出するように構成したことを特徴とするものである。
【0007】
この床暖房マットは床仕上げ材の下側に敷設され、温水を循環させることにより床仕上げ材を加温する。本体基材は、断熱性の高い発泡スチロール等の合成樹脂発泡体で形成された部材であり、この本体基材には、矩形板状、パネル状、あるいは根太間設置用の細長い板状のものなど、平面的な形状を有する種々の型式のものが含まれる。一方、放熱管は、架橋ポリエチレン等の合成樹脂で形成されており、本体基材に形成された溝部に収容される。この放熱管には室外の熱源機から供給された温水が通水されて、その温水の熱が床仕上げ材に伝達されて床面が加温される。
【0008】
ここで、放熱管の頂部が本体基材の表面から外側へ突出しているため、床仕上げ材を本体部材の上に施工したときには、放熱管が確実に床仕上げ材に接触することになり、放熱管から床仕上げ材へ効率よく熱を伝達することができる。また、溝部や樹脂管の外径等に多少の製作誤差がある場合でも放熱管と床仕上げ材とが密着しやすくなる。
【0009】
請求項2の床暖房マットは、請求項1の発明において、前記溝部の底部に、この溝部に沿って延び且つ放熱管を支持する複数の突起部が形成されたことを特徴とするものである。従って、溝部の底部のうちの突起部以外の部分と放熱管とが接触せず、放熱管と溝部の内周部との接触面積が小さくなる。つまり、放熱管から本体基材へ放熱される熱量を抑えることができる。また、複数の突起部は溝部に沿って延びているため、特開2002−81661号に記載の床暖房マットと比較して、放熱管の全長に亙って床仕上げ材との密着状態が良好となるので、放熱管から床仕上げ材へ効率よく熱を伝達することができる。
【0010】
請求項3の床暖房マットは、請求項2の発明において、前記突起部の溝部の底部からの高さが放熱管の本体基材の表面からの突出量よりも高くなるように構成され、且つ、本体基材の上に床仕上げ材を施工したときには、突起部が変形して放熱管の頂部が床仕上げ材に密着し放熱管の頂部と本体基材の表面とが略同一面に構成されることを特徴とするものである。前述のように、放熱管の頂部は本体基材の表面よりも突出している状態であるが、この状態で床仕上げ材を施工するために床仕上げ材を本体基材に押し付けると、本体基材からその頂部が突出した放熱管も床仕上げ材により溝部側へ押し付けられる。このとき、放熱管を支持する突起部が変形して、放熱管が床仕上げ材に密着した状態で放熱管が溝部に押し込まれるため、温水の熱量を放熱管から床仕上げ材へ効率良く伝達することができるようになる。
【0011】
ここで、突起部の溝部の底部からの高さは、放熱管の本体基材の表面からの突出量よりも高くなるように構成されているため、床仕上げ材の施工時に放熱管が溝部内に押し込まれて放熱管の頂部と本体基材の表面とが略同一面になった場合でも、放熱管は、溝部の底部と接触せず、溝部のうちの放熱管の下側に熱伝導率の低い空気が介在する断熱隙間が形成されることになるため、放熱管から本体基材へ放熱しにくくなる。
さらに、床仕上げ材が本体基材に略密着するように施工された状態では、放熱管の頂部と本体基材の表面とが略同一面に構成されることになるため、床仕上げ材ががたつくことがない。
【0012】
請求項4の床暖房マットは、請求項1〜3の何れかの発明において、前記放熱管に、熱伝導率の高いテープ状膜材が、その幅の略半分が重複するように螺旋状に巻き付けられたことを特徴とするものである。まず、放熱管にテープ状膜材が巻き付けられたことで、放熱管から床仕上げ材に熱が伝達しやすくなる。さらに、このテープ状膜材が、その幅の略半分が重複するように螺旋状に放熱管に巻き付けられたので、放熱管に巻き付けられた膜材の厚さが均等になり、放熱管の表面に凸凹が生じないため、放熱管と床仕上げ材との密着性を損ねることがない。
【0013】
【発明の実施の形態】本発明の実施の形態について説明する。本実施形態は、熱源機から供給された温水により室内の床仕上げ材を加温する温水式床暖房システムに本発明を適用したものである。
図1に示すように、床暖房システム1は、室外に設けられ温水を供給する熱源機2と、床仕上げ材(図2参照)の下側に敷設された床暖房マット3とを備えている。
【0014】
熱源機2の内部には、特に図示しないが、バーナと、バーナからの燃焼ガスにより温水を加温する熱交換器と、温水を循環させる為のポンプなどが配設されている。熱源機2の下側には、ヘッダーボックス10が設けられ、このヘッダーボックス10内に配設された温水ヘッダーからは複数の架橋ポリエチレン製の温水配管11が分岐しており、これらの温水配管11を介して、床暖房マット3や温水式エアコン(図示略)等の他の暖房端末と熱源機2との間で温水が循環する。
【0015】
次に、床暖房マット3について説明する。
図2〜図4に示すように、床暖房マット3は、発泡スチロール製で平面視略矩形状の本体基材12と、この本体基材12に形成された溝部23に収容され且つ温水を通水して床仕上げ材16を加温する為の架橋ポリエチレン製の放熱管13とを備えている。
図2、図3に示すように、床暖房マット3は、複数の根太14の上に配設された下地合板15と、その表面に床面16aが形成された木質の床仕上げ材16との間に敷設されており、複数の根太14の間にはポリスチレンフォーム製の断熱材17も設けられている。さらに、床暖房マット3の周囲には、本体基材12と略同じ厚さを有し、床仕上げ材16を載置する面を水平に保つ為のダミー合板18,19も敷設されている。
【0016】
この床暖房マット3の表面には、床仕上げ材16に均等に熱を伝達する為の熱伝導率の高い金属製(例えば、アルミニウム製)のシート状の薄膜部材20が貼り付けられている。
図2〜図4に示すように、本体基材12には複数の木質の小根太21が一体的に設けられ、これらの小根太21の間において、溝部23は連続状且つ蛇行状に形成されている。
【0017】
一方、放熱管13も溝部23と同様に蛇行状に形成され、この放熱管13には、温水配管11内に配設された温水供給管11a及び温水戻り管11b(図1参照)が夫々接続されている。さらに、この放熱管13には、図5に示すように、架橋ポリエチレン製の放熱管13から床仕上げ材16へ熱を伝達しやすくするために、粘着材付きの金属箔(例えば、アルミ箔)からなる、熱伝導率の高いテープ状膜材22が巻き付けられている。ここで、このテープ状膜材22は、放熱管13の表面部に凹凸が生じないようにその巻き付けられた厚さを均等にするため、その幅の略半分が重複するように螺旋状に放熱管13に巻き付けられている。
【0018】
図6、図7に示すように、放熱管13を収容する溝部23の底部には、この溝部23に沿って延び且つ放熱管13を支持する2本の突起部24が形成されている。溝部23の底部のうちの突起部24以外の部分は放熱管13と接触していない。ここで、本体基材12の表面から突起部24の先端までの深さLは放熱管13の外径よりも、0.5 〜1.0 mm程度、小さくなるように突起部24は形成されている。つまり、図6に示すように、放熱管13の頂部が本体基材12の表面から突出することになる。さらに、突起部24の溝部23の底部からの高さは、放熱管13の本体基材12の表面からの突出量よりも高くなるように構成されている。
【0019】
従って、図7に示すように、本体基材12の上に床仕上げ材16を施工したときには、床仕上げ材16により放熱管13が溝部23へ押し込まれることになるが、このとき、突起部24が変形して放熱管13が床仕上げ材16に密着し、放熱管13の頂部と本体基材12の表面とが略同一面に構成される。しかも、突起部24の溝部23の底部からの高さが、放熱管13の本体基材12の表面からの突出量よりも高くなるように構成されているため、放熱管13が溝部23内に押し込まれて放熱管13の頂部と本体基材12の表面とが略同一面になったときでも、放熱管13が溝部23の底部と接触せず、溝部23のうちの放熱管13の下側に熱伝導率の低い空気が介在する断熱隙間25が形成されることになる。
尚、本体基材12の下端部には、本体基材12と下地合板15との接触面積を減らす為の複数の凹部12aも設けられている。
【0020】
次に、この床暖房マット3の作用について説明する。
図6に示すように、本体基材12の表面から突起部24の先端までの深さLは放熱管13の外径よりも小さいために、床暖房マット3の本体基材12の上に床仕上げ材16を施工する前には、放熱管13の頂部が本体基材12の表面から突出した状態である。
【0021】
この状態から、図7に示すように、床仕上げ材16を床暖房マット3の上に載置させてから釘等により床仕上げ材16を小根太21に固定して、本体基材12の上に床仕上げ材16を施工する。この際に、床仕上げ材16は突出した放熱管13の頂部を溝部23内に押し込むことになるが、このとき、溝部23の底部に形成された突起部24が変形して、放熱管13が床仕上げ材16に密着した状態で放熱管13の頂部と本体基材12の表面とが略同一面に構成される。
【0022】
従って、放熱管13から床仕上げ材16に薄膜部材20を介して効率よく熱が伝達されることになる。このとき、溝部23のうちの放熱管13より下側に断熱隙間25も形成され、この断熱隙間25には熱伝導率の低い空気が介在することになるので、放熱管13から本体基材12へ放熱される熱量が抑えられる。
【0023】
次に、図9に示すような従来の床暖房マットと、実施形態の床暖房マット3とにおける床上放熱効率(床暖房マットに供給した温水の熱量に対する、床面に伝達され暖房に寄与する熱量の比率)を、実験により求めた結果について述べる。先ず、従来の床暖房マットにおいて、放熱管の内径5mm(外径7.2mm)、本体基材の厚さ12mm、薄膜部材の厚さ40μm、供給温水温度60℃、床仕上げ材の厚さ12mm、下地合板の厚さ12mm、断熱材の厚さ50mmとしたときに、床面の平均温度は33℃程度となり、このときの床上放熱効率は73%程度となった。
【0024】
一方、実施形態の床暖房マット3において、放熱管13、本体基材12、床仕上げ材16、下地合板15、断熱材17の各仕様は従来の床暖房マットと同じとし、放熱管13には、厚さ25μmのアルミ箔とPET(ポリエチレンテレフタレート)製のフィルムからなるテープ状膜材22を巻き付け、供給温水温度を従来よりも10℃低い50℃としたときに、床面16aの平均温度が従来と略同じ33℃程度となったが、このときの床上放熱効率が82%程度となり、床下等に無駄に放散される熱量が10%近くも減少することが確認された。
【0025】
以上説明した床暖房マット3によれば、次のような効果が得られる。
1)本体基材12の表面から突起部24の先端までの深さLは放熱管13の外径よりも小さいために、放熱管13の頂部が本体基材12の表面から突出するので、床仕上げ材を本体部材の上に施工したときには、放熱管13が確実に床仕上げ材16に密着して、放熱管13から床仕上げ材16に薄膜部材20を介して効率よく熱が伝達されることになり、暖房開始直後の床面の温度上昇が速くなって即暖性も向上する。さらに、溝部23や放熱管13の外径等に多少の製作誤差がある場合でも放熱管13と床仕上げ材16とが密着しやすくなる。
【0026】
2)2本の突起部24は、溝部23の底部において、この溝部23に沿って延び放熱管13を支持するように形成されたので、溝部23の底部のうち、突起部24以外の部分は放熱管13と接触せず、放熱管13と溝部23の内周部との接触面積が小さくなる。つまり、放熱管13から本体基材12へ放熱される熱量を抑えることができる。
【0027】
3)本体基材12の上に床仕上げ材16を施工したときに、突起部24が変形して放熱管13の頂部が床仕上げ材16に密着し、放熱管13の頂部と本体基材12の表面とが略同一面に構成されるので、放熱管13の頂部が床仕上げ材16に確実に密着して放熱管13から床仕上げ材16へ熱が効率良く伝達するし、床仕上げ材16ががたつかないように施工することもできる。また、突起部24の溝部23の底部からの高さが放熱管13の本体基材12の表面からの突出量よりも高くなるように構成されており、放熱管13が溝部23内に押し込まれて放熱管13の頂部と本体基材12の表面とが略同一面になったときに、溝部23のうちの放熱管13の下側に熱伝導率の低い空気が介在する断熱隙間25が形成されるため、放熱管13から本体基材12へ放熱しにくくなり、熱源機2のランニングコストを低減することも可能になる。
【0028】
4)放熱管13に熱伝導率の高いテープ状膜材22が巻き付けられたので、放熱管13から床仕上げ材16に熱が伝達しやすくなるし、このテープ状膜材22が、その幅の略半分が重複するように螺旋状に巻き付けられるため、放熱管13に巻き付けられた膜材22の厚みが均等になり、放熱管13の表面に凸凹が生じないため、放熱管13と床仕上げ材16との密着性を損ねることがないし、床仕上げ材16の施工時には、放熱管13を確実に溝部23内に押し込むことができる。
【0029】
次に、前記実施形態に種々の変更を加えた変更形態について説明する。但し、前記実施形態と同様の構成を有するものについては、同じ符号を付して適宜その説明を省略する。
1]図8に示すように、本体基材12Aの溝部23Aの底部に連なり溝部23Aに沿って延びる凹溝30を形成し、本体基材12Aの表面から溝部23Aの底部までの深さL’ が放熱管13の外径よりも小さくなるように構成してもよい。この場合でも、前記実施形態と同様に、床仕上げ材16の施工前の状態では、放熱管13の頂部は本体基材12Aの表面よりも突出しており、本体基材12Aの上に床仕上げ材16を施工したときには、凹溝30が変形して放熱管13が床仕上げ材16に密着し、放熱管13の頂部と本体基材12Aの表面とが略同一面に構成される。また、溝部23Aのうちの放熱管13の下側に断熱隙間25Aも形成される。従って、前記実施形態と略同様の効果が得られる。
【0030】
2]小根太21の上面が本体基材12の上面よりも少し(例えば、0.5 〜1.0 mm程度)低くなるように構成してもよい。このように構成することで、床仕上げ材16の施工前の状態では、放熱管13の頂部が小根太21よりも突出することになり、床仕上げ材16を小根太21に固定して床仕上げ材16を施工したときには、放熱管13の頂部が床仕上げ材16に確実に密着することになる。
【0031】
3]床仕上げ材16の施工時に、放熱管13が溝部23内に押し込まれる際、放熱管13により溝部23の底部が容易に変形するような弾力性を有する材質で本体基材12を構成した場合には、溝部23自体の深さを放熱管13の外径よりも小さくなるようにすることで、突起部24を省略することもできる。
4]本体基材12としては、シート状、パネル状、あるいは根太間設置用の細長い板状のものなど、平面的な形状を有するものであれば、種々の型式のものを使用できる。
【0032】
【発明の効果】請求項1の発明によれば、放熱管の頂部が本体基材の表面から突出するように構成したので、床仕上げ材を本体部材の上に施工したときには、放熱管が確実に床仕上げ材に接触することになり、放熱管から床仕上げ材へ効率よく熱を伝達することができる。さらに、暖房開始直後の床仕上げ材の温度上昇が速くなり即暖性が向上する。また、溝部や樹脂管の外径等に多少の製作誤差がある場合でも放熱管と床仕上げ材とが密着しやすくなる。
【0033】
請求項2の発明によれば、溝部の底部に、この溝部に沿って延び且つ放熱管を支持する複数の突起部が形成されたので、溝部の底部のうち、突起部以外の部分と放熱管とが接触せず、放熱管と溝部の内周部との接触面積が小さくなる。つまり、放熱管から本体基材へ放熱される熱量を抑えることができる。
【0034】
請求項3の発明によれば、本体基材の上に床仕上げ材を施工したときに、突起部が変形して放熱管が床仕上げ材に密着し、放熱管の頂部と本体基材の表面とが略同一面に構成されるので、放熱管が床仕上げ材に確実に密着して放熱管から床仕上げ材へ熱が効率良く伝達するし、床仕上げ材ががたつかないように施工することもできる。また、突起部の溝部の底部からの高さが放熱管の本体基材の表面からの突出量よりも高くなるように構成されているため、床仕上げ材の施工時に放熱管が溝部内に押し込まれて放熱管の頂部と本体基材の表面とが略同一面になったときに、溝部のうちの放熱管の下側に熱伝導率の低い空気が介在する断熱隙間が形成されるため、放熱管から本体基材へ放熱しにくくなり、熱源機のランニングコストを低減することも可能になる。
【0035】
請求項4の発明によれば、放熱管に熱伝導率の高いテープ状膜材が巻き付けられたので、放熱管から床仕上げ材に熱が伝達しやすくなるし、このテープ状膜材が、その幅の略半分が重複するように螺旋状に巻き付けられるため、放熱管に巻き付けられた膜材の厚さが均等になり、放熱管の表面に凸凹が生じないため、放熱管と床仕上げ材との密着性を損ねることがないし、床仕上げ材の施工時に放熱管を確実に溝部内に押し込むことができる。
【図面の簡単な説明】
【図1】本発明の実施形態に係る床暖房システムの全体構成図である。
【図2】床暖房マット及びその周辺の各種床材の斜視図である。
【図3】図2の一部拡大断面図である。
【図4】床暖房マットの概略平面図である。
【図5】シート状膜材が巻き付けられる状態の放熱管の斜視図である。
【図6】図4の一部拡大断面図(床仕上げ材施工前)である。
【図7】図4の一部拡大断面図(床仕上げ材施工後)である。
【図8】変更形態の図6相当図である。
【図9】従来の床暖房マットの一部拡大断面図である。
【符号の説明】
3    床暖房マット
12,12A 本体基材
13  放熱管
16 床仕上げ材
22  テープ状膜材
23,23A 溝部
24  突起部
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a floor heating mat, and more particularly, to a floor heating mat configured to efficiently transfer heat from a radiating pipe through which hot water flows to a floor finishing material.
[0002]
2. Description of the Related Art Conventionally, a hot water type floor heating system in which hot water is circulated in a floor heating mat laid below a floor finishing material and the floor finishing material is heated by the heat of the hot water has been put to practical use. ing. Here, various types of floor heating mats have been proposed or put into practical use. Among them, a plate-shaped main body made of a synthetic resin foam (for example, styrofoam) and a main body have been proposed. Floor heating mats provided with a radiating pipe made of synthetic resin (for example, cross-linked polyethylene) for providing warm water to heat the floor finishing material are provided.
[0003]
As shown in FIG. 9, in such a floor heating mat, generally, the radiator tubes 101 are housed in grooves 102 formed in the main body 100, and are provided on the upper surfaces of the main body 100 and the radiator tubes 101. Then, a sheet-like thin film member 103 made of metal (for example, aluminum) having a high thermal conductivity is attached, and the heat of the hot water in the radiator tube 101 is transmitted to the floor finishing material via the thin film member 103. However, in such a floor heating mat, the contact area between the heat radiating pipe 101 and the inner peripheral portion of the groove 102 is large, and a large amount of waste heat is radiated from the heat radiating pipe 101 to the bottom of the floor via the main body 100. Had occurred.
[0004]
Therefore, in the floor heating mat described in Japanese Patent Application Laid-Open No. 2002-81661, a plurality of protrusions are formed at predetermined intervals in the length direction of the groove on the inner peripheral portion of the groove, and the radiator tube is housed in the groove. In this state, the heat radiating pipe is supported by the plurality of protrusions, but the heat radiating pipe does not come into contact with the groove between the plurality of protrusions, so that an adiabatic gap is formed in which air with low thermal conductivity is interposed. Will be. Therefore, the contact area between the heat radiating tube and the inner peripheral portion of the groove is reduced, and the amount of heat radiated from the heat radiating tube to the main body is reduced.
[0005]
In the conventional floor heating mat, the floor finishing material applied on the main body is made to rattle so that the top of the heat radiating tube does not protrude from the surface of the main body. Although it is necessary to prevent this, it is difficult to manufacture the groove of the main body so that the surface of the main body and the top of the heat radiating tube are substantially flush with each other. Becomes larger than the outer diameter of the radiator tube, and the radiator tube is completely accommodated in the groove. In such a state, the radiator tube and the floor covering material do not adhere to each other, so that heat cannot be efficiently transmitted from the radiator tube to the floor covering material. Further, in the floor heating mat described in the above-mentioned publication, since the protrusions are formed at predetermined intervals in the length direction of the groove, the state of close contact between the radiator tube and the floor finish material is not provided where there is no protrusion. Poorly, the heat transfer efficiency is deteriorated.
An object of the present invention is to ensure that the heat radiating pipe is in close contact with the floor finishing material to efficiently transfer heat from the heat radiating pipe to the floor finishing material, to minimize the amount of waste heat radiated to the floor or the like, and the like. .
[0006]
According to a first aspect of the present invention, there is provided a floor heating mat which is housed in a main body made of a synthetic resin foam, and is housed in a groove formed in the main body base and allows hot water to flow therethrough. And a radiating pipe made of synthetic resin for heating the radiating pipe, wherein a top portion of the radiating pipe is configured to protrude from a surface of the main body base material.
[0007]
This floor heating mat is laid below the floor finishing material, and heats the floor finishing material by circulating hot water. The main body substrate is a member formed of a synthetic resin foam such as styrene foam having a high heat insulating property. The main body substrate includes a rectangular plate, a panel, or an elongated plate for installation between joists. And various types having a planar shape. On the other hand, the heat radiating tube is formed of a synthetic resin such as cross-linked polyethylene, and is housed in a groove formed in the main body base material. Hot water supplied from an outdoor heat source device is passed through the radiator tube, and the heat of the hot water is transmitted to the floor finishing material to heat the floor surface.
[0008]
Here, since the top of the heat radiating pipe projects outward from the surface of the main body base material, when the floor finishing material is applied on the main body member, the heat radiating pipe surely contacts the floor finishing material, and Heat can be efficiently transferred from the pipe to the floor covering. Further, even when there is some manufacturing error in the groove portion, the outer diameter of the resin tube, and the like, the heat radiating tube and the floor finish material are easily adhered to each other.
[0009]
A floor heating mat according to a second aspect of the present invention is the floor heating mat according to the first aspect, wherein a plurality of protrusions extending along the groove and supporting the radiation pipe are formed at the bottom of the groove. . Therefore, a portion other than the projection portion of the bottom of the groove does not contact the radiator tube, and the contact area between the radiator tube and the inner peripheral portion of the groove decreases. That is, the amount of heat radiated from the heat radiating tube to the main body substrate can be suppressed. Further, since the plurality of protrusions extend along the groove, the close contact state with the floor finishing material over the entire length of the radiator pipe is better than that of the floor heating mat described in JP-A-2002-81661. Therefore, heat can be efficiently transmitted from the radiator tube to the floor finishing material.
[0010]
The floor heating mat according to claim 3 is configured such that in the invention according to claim 2, the height of the protrusion from the bottom of the groove is higher than the protrusion amount of the radiating tube from the surface of the main body base material, and When the floor finishing material is applied on the base material, the projections are deformed and the top of the heat radiating pipe is in close contact with the floor finishing material, so that the top of the heat radiating pipe and the surface of the main body are substantially flush with each other. It is characterized by that. As described above, the top of the heat radiating tube is in a state protruding from the surface of the main body base material. In this state, when the floor finishing material is pressed against the main body base material to apply the floor finishing material, the main body base material is pressed. The radiating tube whose top is protruded from is also pressed toward the groove by the floor finishing material. At this time, the projections supporting the heat radiating tubes are deformed, and the heat radiating tubes are pushed into the grooves in a state where the heat radiating tubes are in close contact with the floor finishing material, so that the heat of the hot water is efficiently transmitted from the heat radiating tubes to the floor finishing material. Will be able to do it.
[0011]
Here, since the height of the protrusion from the bottom of the groove is configured to be higher than the amount of protrusion of the heat radiating tube from the surface of the main body base material, the heat radiating tube is positioned inside the groove when the floor finishing material is applied. Even when the heat sink is pushed into the heat sink and the top of the heat sink becomes almost flush with the surface of the main body substrate, the heat sink does not contact the bottom of the groove, and the thermal conductivity falls below the heat sink in the groove. Since a heat-insulating gap in which low-temperature air is interposed is formed, it is difficult to dissipate heat from the radiator tube to the main body.
Furthermore, in a state where the floor finishing material is constructed so as to be substantially in close contact with the main body base material, the top of the heat radiating pipe and the surface of the main body base material are substantially flush with each other, so that the floor finishing material is loose. Nothing.
[0012]
The floor heating mat according to claim 4 is the invention according to any one of claims 1 to 3, wherein the heat-dissipating pipe is formed of a tape-like film material having a high thermal conductivity in a spiral shape so that substantially half of the width thereof overlaps. It is characterized by being wound. First, since the tape-like film material is wound around the heat radiating pipe, heat is easily transmitted from the heat radiating pipe to the floor finishing material. Furthermore, since the tape-shaped film material is spirally wound around the heat radiating tube so that approximately half of its width overlaps, the thickness of the film material wound around the heat radiating tube becomes uniform, and the surface of the heat radiating tube becomes Since no irregularities are formed on the floor, the adhesion between the heat radiating tube and the floor finish is not impaired.
[0013]
Embodiments of the present invention will be described. In the present embodiment, the present invention is applied to a hot-water floor heating system that heats a floor finishing material in a room with hot water supplied from a heat source device.
As shown in FIG. 1, the floor heating system 1 includes a heat source device 2 that is provided outside and supplies hot water, and a floor heating mat 3 that is laid below the floor finishing material (see FIG. 2). .
[0014]
Although not shown, a burner, a heat exchanger for heating hot water with the combustion gas from the burner, a pump for circulating hot water, and the like are arranged inside the heat source unit 2. A header box 10 is provided below the heat source unit 2, and a plurality of cross-linked polyethylene hot water pipes 11 are branched from a hot water header provided in the header box 10. , Hot water circulates between the heat source device 2 and another heating terminal such as a floor heating mat 3 or a hot water type air conditioner (not shown).
[0015]
Next, the floor heating mat 3 will be described.
As shown in FIGS. 2 to 4, the floor heating mat 3 is made of polystyrene foam and has a substantially rectangular main body 12 in a plan view, and is accommodated in a groove 23 formed in the main body 12 and allows hot water to flow therethrough. And a radiating tube 13 made of cross-linked polyethylene for heating the floor covering 16.
As shown in FIGS. 2 and 3, the floor heating mat 3 is composed of a base plywood 15 disposed on a plurality of joists 14 and a wooden floor finishing material 16 having a floor surface 16 a formed on the surface thereof. A heat insulating material 17 made of polystyrene foam is provided between the plurality of joists 14. Further, around the floor heating mat 3, dummy plywoods 18 and 19 having substantially the same thickness as the main body base material 12 and keeping the surface on which the floor finishing material 16 is placed horizontal are also laid.
[0016]
On the surface of the floor heating mat 3, a metal (for example, aluminum) sheet-like thin film member 20 having high thermal conductivity for uniformly transmitting heat to the floor finishing material 16 is attached.
As shown in FIGS. 2 to 4, a plurality of wooden joists 21 are integrally provided on the main body 12, and the groove portions 23 are formed continuously and meandering between these joists 21. ing.
[0017]
On the other hand, the heat radiating pipe 13 is also formed in a meandering shape like the groove 23, and the hot water supply pipe 11a and the hot water return pipe 11b (see FIG. 1) disposed in the hot water pipe 11 are connected to the heat radiating pipe 13, respectively. Have been. Further, as shown in FIG. 5, a metal foil (for example, aluminum foil) with an adhesive is provided on the heat radiating tube 13 in order to easily transfer heat from the heat radiating tube 13 made of cross-linked polyethylene to the floor covering 16. , A tape-like film material 22 having high thermal conductivity is wound. Here, the tape-shaped film material 22 is radiated in a spiral shape so that substantially half of its width overlaps in order to make the wound thickness uniform so as not to cause irregularities on the surface of the heat radiating tube 13. Wound around tube 13.
[0018]
As shown in FIGS. 6 and 7, two projections 24 extending along the groove 23 and supporting the heat radiation tube 13 are formed at the bottom of the groove 23 that accommodates the heat radiation tube 13. The portion of the bottom of the groove 23 other than the protrusion 24 is not in contact with the radiator tube 13. Here, the projections 24 are formed such that the depth L from the surface of the main body 12 to the tip of the projections 24 is smaller by about 0.5 to 1.0 mm than the outer diameter of the heat radiating tube 13. ing. That is, as shown in FIG. 6, the top of the heat radiating tube 13 projects from the surface of the main body 12. Further, the height of the protrusion 24 from the bottom of the groove 23 is configured to be higher than the amount of protrusion of the heat radiation tube 13 from the surface of the main body 12.
[0019]
Therefore, as shown in FIG. 7, when the floor finish 16 is applied on the main body 12, the radiator tube 13 is pushed into the groove 23 by the floor finish 16, but at this time, the protrusion 24 Is deformed so that the heat radiating tube 13 comes into close contact with the floor finish material 16, and the top of the heat radiating tube 13 and the surface of the main body 12 are formed on substantially the same plane. In addition, since the height of the protrusion 24 from the bottom of the groove 23 is configured to be higher than the amount of protrusion of the radiator tube 13 from the surface of the main body 12, the radiator tube 13 is located in the groove 23. Even when the top portion of the heat radiating tube 13 and the surface of the main body base material 12 are substantially flush with each other, the heat radiating tube 13 does not contact the bottom of the groove portion 23, and the lower side of the heat radiating tube 13 in the groove portion 23. A heat insulating gap 25 in which air with low thermal conductivity is interposed is formed.
At the lower end of the main body 12, a plurality of recesses 12 a for reducing the contact area between the main body 12 and the base plywood 15 are also provided.
[0020]
Next, the operation of the floor heating mat 3 will be described.
As shown in FIG. 6, since the depth L from the surface of the main body 12 to the tip of the protrusion 24 is smaller than the outer diameter of the radiator tube 13, the floor L is placed on the main body 12 of the floor heating mat 3. Before the finishing material 16 is applied, the top of the heat radiating tube 13 is in a state of protruding from the surface of the main body 12.
[0021]
From this state, as shown in FIG. 7, the floor finishing material 16 is placed on the floor heating mat 3, and then the floor finishing material 16 is fixed to the small joists 21 with nails or the like, and The floor finishing material 16 is constructed. At this time, the floor finish 16 pushes the top of the protruding radiator tube 13 into the groove 23. At this time, the protrusion 24 formed at the bottom of the groove 23 is deformed, and the radiator tube 13 is The top of the heat radiating tube 13 and the surface of the main body 12 are configured to be substantially flush with each other in a state of being in close contact with the floor finishing material 16.
[0022]
Therefore, heat is efficiently transmitted from the radiator tube 13 to the floor covering 16 via the thin film member 20. At this time, a heat insulating gap 25 is also formed in the groove 23 below the heat radiating pipe 13, and air having a low thermal conductivity is interposed in the heat insulating gap 25. The amount of heat radiated to the heat is suppressed.
[0023]
Next, the radiation efficiency on the floor between the conventional floor heating mat as shown in FIG. 9 and the floor heating mat 3 of the embodiment (the amount of heat transmitted to the floor and contributing to heating with respect to the amount of hot water supplied to the floor heating mat) ) Will be described with respect to results obtained by experiments. First, in a conventional floor heating mat, the inner diameter of the radiator tube is 5 mm (outer diameter is 7.2 mm), the thickness of the main body is 12 mm, the thickness of the thin film member is 40 μm, the supply hot water temperature is 60 ° C., and the thickness of the floor finishing material is 12 mm. When the thickness of the base plywood was 12 mm and the thickness of the heat insulating material was 50 mm, the average temperature of the floor surface was about 33 ° C., and the heat radiation efficiency on the floor at this time was about 73%.
[0024]
On the other hand, in the floor heating mat 3 of the embodiment, each specification of the heat radiating pipe 13, the main body base material 12, the floor finishing material 16, the base plywood 15, and the heat insulating material 17 is the same as that of the conventional floor heating mat. When an aluminum foil having a thickness of 25 μm and a tape-shaped film material 22 made of a film made of PET (polyethylene terephthalate) are wound and the supply hot water temperature is set to 50 ° C., which is 10 ° C. lower than the conventional temperature, the average temperature of the floor surface 16a is The temperature was about 33 ° C., which is almost the same as the conventional case, but it was confirmed that the heat radiation efficiency on the floor at this time was about 82%, and the amount of heat dissipated wastefully under the floor was reduced by nearly 10%.
[0025]
According to the floor heating mat 3 described above, the following effects can be obtained.
1) Since the depth L from the surface of the main body 12 to the tip of the projection 24 is smaller than the outer diameter of the heat radiating pipe 13, the top of the heat radiating pipe 13 projects from the surface of the main body 12, and When the finishing material is applied on the main body member, the heat radiating pipe 13 is securely adhered to the floor finishing material 16 and heat is efficiently transmitted from the heat radiating pipe 13 to the floor finishing material 16 via the thin film member 20. As a result, the temperature rise on the floor immediately after the start of heating is increased, and the immediate warming property is also improved. Furthermore, even when there is some manufacturing error in the groove 23, the outer diameter of the heat radiating tube 13, and the like, the heat radiating tube 13 and the floor finishing material 16 can easily adhere to each other.
[0026]
2) Since the two protrusions 24 are formed at the bottom of the groove 23 so as to extend along the groove 23 and support the radiator tube 13, portions of the bottom of the groove 23 other than the protrusion 24 are formed. The contact area between the heat radiation tube 13 and the inner peripheral portion of the groove 23 is reduced without contact with the heat radiation tube 13. That is, the amount of heat radiated from the radiator tube 13 to the main body 12 can be suppressed.
[0027]
3) When the floor finishing material 16 is applied on the main body 12, the projections 24 are deformed, and the top of the heat radiating tube 13 adheres to the floor finishing material 16, and the top of the heat radiating tube 13 and the main body 12 And the top surface of the heat radiating pipe 13 is securely adhered to the floor finishing material 16 and heat is efficiently transmitted from the heat radiating pipe 13 to the floor finishing material 16. It can be constructed so that it does not rattle. Further, the height of the protrusion 24 from the bottom of the groove 23 is configured to be higher than the amount of protrusion of the heat radiation tube 13 from the surface of the main body 12, and the heat radiation tube 13 is pushed into the groove 23. When the top of the heat radiating pipe 13 and the surface of the main body 12 are substantially flush with each other, a heat insulating gap 25 in which air with low thermal conductivity is interposed is formed below the heat radiating pipe 13 in the groove 23. Therefore, it is difficult to dissipate heat from the radiator tube 13 to the main body 12, and it is also possible to reduce the running cost of the heat source device 2.
[0028]
4) Since the tape-like film material 22 having high thermal conductivity is wound around the heat radiating tube 13, heat is easily transmitted from the heat radiating tube 13 to the floor finishing material 16, and the tape-like film material 22 has a width corresponding to the width of the tape-like film material 22. Since the wrapping is wound spirally so that approximately half overlaps, the thickness of the film material 22 wrapped around the radiator tube 13 becomes uniform, and the surface of the radiator tube 13 does not have unevenness. The heat radiation pipe 13 can be reliably pushed into the groove 23 when the floor finish 16 is applied.
[0029]
Next, modified embodiments in which various modifications are made to the above-described embodiment will be described. However, the components having the same configuration as the above embodiment are denoted by the same reference numerals, and the description thereof will be appropriately omitted.
1] As shown in FIG. 8, a concave groove 30 is formed so as to be continuous with the bottom of the groove 23A of the main body 12A and extend along the groove 23A, and a depth L ′ from the surface of the main body 12A to the bottom of the groove 23A. May be smaller than the outer diameter of the heat radiating tube 13. Also in this case, as in the above-described embodiment, in the state before the floor finishing material 16 is installed, the top of the heat radiation pipe 13 projects beyond the surface of the main body 12A, and the floor finishing material is placed on the main body 12A. When the step 16 is constructed, the concave groove 30 is deformed, and the heat radiating tube 13 is brought into close contact with the floor finishing material 16, so that the top of the heat radiating tube 13 and the surface of the main body 12A are substantially flush with each other. Further, a heat insulating gap 25A is also formed below the radiator tube 13 in the groove 23A. Therefore, substantially the same effects as in the above embodiment can be obtained.
[0030]
2] The upper surface of the small joist 21 may be configured to be slightly lower (for example, about 0.5 to 1.0 mm) than the upper surface of the main body 12. With this configuration, before the floor finishing material 16 is applied, the top of the heat radiating pipe 13 projects beyond the small joist 21, and the floor finishing material 16 is fixed to the small joist 21 to finish the floor. When the material 16 is applied, the top of the heat radiating tube 13 will surely adhere to the floor finish material 16.
[0031]
3] The main body 12 is made of a material having elasticity such that the bottom of the groove 23 is easily deformed by the heat radiating pipe 13 when the heat radiating pipe 13 is pushed into the groove 23 when the floor finishing material 16 is applied. In this case, the protrusion 24 may be omitted by making the depth of the groove 23 itself smaller than the outer diameter of the radiator tube 13.
4] As the main body substrate 12, various types can be used as long as they have a planar shape such as a sheet shape, a panel shape, or an elongated plate shape for installing a joist.
[0032]
According to the first aspect of the present invention, since the top of the heat radiating tube is configured to protrude from the surface of the main body base material, when the floor finishing material is applied on the main body member, the heat radiating tube is surely formed. As a result, the heat can be efficiently transferred from the radiator tube to the floor finish. Furthermore, the temperature rise of the floor finishing material immediately after the start of heating is increased, and the immediate warming property is improved. Further, even when there is some manufacturing error in the groove portion, the outer diameter of the resin tube, and the like, the heat radiating tube and the floor finish material are easily adhered to each other.
[0033]
According to the second aspect of the present invention, since a plurality of protrusions extending along the groove and supporting the radiator tube are formed at the bottom of the groove, the portion of the bottom of the groove other than the protrusion and the radiator tube are formed. Are not in contact with each other, and the contact area between the heat radiating tube and the inner peripheral portion of the groove is reduced. That is, the amount of heat radiated from the heat radiating tube to the main body substrate can be suppressed.
[0034]
According to the third aspect of the present invention, when the floor finishing material is applied on the main body base material, the projections are deformed, and the heat radiating tube is brought into close contact with the floor finishing material, and the top of the heat radiating tube and the surface of the main body base material. Is constructed on the substantially same surface, so that the radiator tube adheres firmly to the floor finish material, heat is efficiently transmitted from the radiator tube to the floor finish material, and the construction is performed so that the floor finish material does not rattle. You can also. In addition, since the height of the protrusion from the bottom of the groove is configured to be higher than the amount of protrusion of the radiator tube from the surface of the main body of the main body, the radiator tube is pushed into the groove at the time of floor finishing material construction. When the top of the heat radiating pipe and the surface of the main body base material are substantially flush with each other, a heat insulating gap is formed on the lower side of the heat radiating pipe in the groove, where air having a low thermal conductivity is interposed. It becomes difficult to radiate heat from the radiator tube to the main body base material, and it is also possible to reduce the running cost of the heat source device.
[0035]
According to the invention of claim 4, since the tape-like film material having a high thermal conductivity is wound around the heat radiating pipe, heat is easily transmitted from the heat radiating pipe to the floor finishing material. Since it is spirally wound so that approximately half of the width overlaps, the thickness of the film material wound around the heat radiating tube becomes uniform, and no irregularities are generated on the surface of the heat radiating tube. In addition, the heat radiation pipe can be reliably pushed into the groove when the floor finishing material is applied.
[Brief description of the drawings]
FIG. 1 is an overall configuration diagram of a floor heating system according to an embodiment of the present invention.
FIG. 2 is a perspective view of a floor heating mat and various floor materials around the mat.
FIG. 3 is a partially enlarged sectional view of FIG. 2;
FIG. 4 is a schematic plan view of a floor heating mat.
FIG. 5 is a perspective view of the heat radiating tube in a state where the sheet-like film material is wound.
6 is a partially enlarged cross-sectional view of FIG. 4 (before floor finishing material is applied).
FIG. 7 is a partially enlarged cross-sectional view of FIG. 4 (after floor finishing material has been applied).
FIG. 8 is a diagram corresponding to FIG. 6 of a modified embodiment.
FIG. 9 is a partially enlarged sectional view of a conventional floor heating mat.
[Explanation of symbols]
3 Floor heating mats 12, 12A Body base material 13 Heat radiating pipes 16 Floor finishing materials 22 Tape-like film materials 23, 23A Grooves 24 Projections

Claims (4)

合成樹脂発泡体製の本体基材と、本体基材に形成された溝部に収容され且つ温水を通水して床仕上げ材を加温する為の合成樹脂製の放熱管とを備えた床暖房マットにおいて、
前記放熱管の頂部が本体基材の表面から突出するように構成したことを特徴とする床暖房マット。
Floor heating including a synthetic resin foam body main body, and a synthetic resin radiator tube housed in a groove formed in the body base material and allowing warm water to flow to heat the floor finishing material On the mat
A floor heating mat, wherein a top portion of the radiator tube is configured to protrude from a surface of a main body substrate.
前記溝部の底部に、この溝部に沿って延び且つ放熱管を支持する複数の突起部が形成されたことを特徴とする請求項1に記載の床暖房マット。The floor heating mat according to claim 1, wherein a plurality of protrusions extending along the groove and supporting the radiator tube are formed at a bottom of the groove. 前記突起部の溝部の底部からの高さが放熱管の本体基材の表面からの突出量よりも高くなるように構成され、且つ、本体基材の上に床仕上げ材を施工したときには、突起部が変形して放熱管の頂部が床仕上げ材に密着し放熱管の頂部と本体基材の表面とが略同一面に構成されることを特徴とする請求項2に記載の床暖房マット。The height of the protrusion from the bottom of the groove is configured to be higher than the amount of protrusion of the heat radiating tube from the surface of the main body base material, and when a floor finish is applied on the main body base material, the protrusion The floor heating mat according to claim 2, wherein the portion is deformed so that the top of the heat radiating tube is in close contact with the floor finishing material, and the top of the heat radiating tube and the surface of the main body are substantially flush with each other. 前記放熱管に、熱伝導率の高いテープ状膜材が、その幅の略半分が重複するように螺旋状に巻き付けられたことを特徴とする請求項1〜3の何れかに記載の床暖房マット。The floor heating according to any one of claims 1 to 3, wherein a tape-like film material having a high thermal conductivity is spirally wound around the heat radiating tube so that substantially half of the width thereof overlaps. mat.
JP2002189154A 2002-06-28 2002-06-28 Floor heating mat Expired - Fee Related JP3928787B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008309395A (en) * 2007-06-14 2008-12-25 Mitsubishi Plastics Inc Radiation panel for heating/cooling
JP2016183828A (en) * 2015-03-26 2016-10-20 三建設備工業株式会社 Radiant panel and method of manufacturing radiant panel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008309395A (en) * 2007-06-14 2008-12-25 Mitsubishi Plastics Inc Radiation panel for heating/cooling
JP2016183828A (en) * 2015-03-26 2016-10-20 三建設備工業株式会社 Radiant panel and method of manufacturing radiant panel

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