JP2004028052A - Egr (exhaust gas recirculation) system of diesel engine with turbocharger - Google Patents
Egr (exhaust gas recirculation) system of diesel engine with turbocharger Download PDFInfo
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- JP2004028052A JP2004028052A JP2002189305A JP2002189305A JP2004028052A JP 2004028052 A JP2004028052 A JP 2004028052A JP 2002189305 A JP2002189305 A JP 2002189305A JP 2002189305 A JP2002189305 A JP 2002189305A JP 2004028052 A JP2004028052 A JP 2004028052A
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- egr
- vgt
- exhaust gas
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- supercharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/34—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with compressors, turbines or the like in the recirculation passage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/02—EGR systems specially adapted for supercharged engines
- F02M26/08—EGR systems specially adapted for supercharged engines for engines having two or more intake charge compressors or exhaust gas turbines, e.g. a turbocharger combined with an additional compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B1/00—Engines characterised by fuel-air mixture compression
- F02B1/12—Engines characterised by fuel-air mixture compression with compression ignition
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/0406—Layout of the intake air cooling or coolant circuit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/02—EGR systems specially adapted for supercharged engines
- F02M26/09—Constructional details, e.g. structural combinations of EGR systems and supercharger systems; Arrangement of the EGR and supercharger systems with respect to the engine
- F02M26/10—Constructional details, e.g. structural combinations of EGR systems and supercharger systems; Arrangement of the EGR and supercharger systems with respect to the engine having means to increase the pressure difference between the exhaust and intake system, e.g. venturis, variable geometry turbines, check valves using pressure pulsations or throttles in the air intake or exhaust system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/23—Layout, e.g. schematics
Abstract
Description
【0001】
【発明の属する技術分野】本発明は、吸気側を過給する過給機と、排気を吸気側に還流させるEGR通路を備えたディーゼルエンジンに関する。
【0002】
【従来の技術】ディーゼルエンジンにおいて、EGR(排気再循環法)は、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールのために重要な技術の一つである。しかしながら、過給機付きエンジンでは、過給圧P2と排気圧P3の関係は図3に示すようになり、P2<P3のエンジン運転領域ではEGRが可能であるが、P2>P3の領域ではEGRを行うことができない。
【0003】
この問題を解決するために、特開2002−4904においては、過給機としてVGT(Variable Geometry Turbocharger:可変容量式ターボ)を採用し、排気圧と過給圧との差圧が目標差圧になるように可変ノズルベーンを制御することにより、EGRが可能な運転領域を拡大するようにしている。しかしながら、VGTの本来の機能は、エンジンの運転状態に基づいて可変ノズルベーンが制御され、そのタービン容量をそのときの運転状態に応じて最適に制御するものであり、上記特開2002−4904の方式においては、EGR率(EGRガス量/吸気の総量)および過給圧をそれぞれの目標値に制御することが困難であるという問題を有している。
【0004】
また、特開2001−115900においては、可変ノズルベーンを備えるタービンと同軸上に過給用のコンプレッサおよびEGR用のコンプレッサを連結して、EGRガス量を制御しているが、過給圧とEGRガス圧とを個別に制御できないため、制御の自由度が低いという問題を有している。
【0005】
【発明が解決しようとする課題】上記従来のVGTを備えたディーゼルエンジンのEGRシステムにおけるEGRガス量は、フルロード付近にてEGR率が50%程度である。しかしながら、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールのためには、EGRガス量を大量に(EGR率80%程度)確保する必要がある。
【0006】
本発明は上記問題および課題を解決するものであって、EGR通路にEGR用VGTを配設することにより、エンジン運転領域全域でEGRガス量を大量に確保することができ、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールを図ることができる過給機付きディーゼルエンジンのEGRシステムを提供することを目的とする。
【0007】
【課題を解決するための手段】そのために本発明の過給機付きディーゼルエンジンのEGRシステムは、吸気側を過給する過給機と、排気を吸気側に還流させるEGR通路を備えたディーゼルエンジンにおいて、前記EGR通路に配設され、EGRガス圧を昇圧するために排気により駆動されることを特徴とする。
また、前記過給機はVGTであることを特徴とする。
また、前記過給用VGTの排気を流量調整弁を経てEGR用VGTに流入させることを特徴とする。
さらに、前記ディーゼルエンジンの排気を直接、流量調整弁を経てEGR用VGTに流入させることを特徴とする。
【0008】
【発明の実施の形態】以下、本発明の実施の形態を図面を参照しつつ説明する。図1は、本発明における過給機付きディーゼルエンジンのEGRシステムの1実施形態を示す構成図である。なお、以下の説明において、VGT(Variable Geometry Turbocharger)は、周知の可変容量式過給機であり、タービンとコンプレッサが同軸上に連結され、タービン側に可変ノズルベーンを備え、可変ノズルベーンをアクチュエータにより制御することによりコンプレッサの吐出圧力が調整可能にされている。
【0009】
ディーゼルエンジン1は、例えば6気筒エンジンであり、ディーゼルエンジン1には、吸気側に吸気管2、インタークーラー3、吸気マニホールド4が接続され、排気側に排気マニホールド5、排気管6が接続され、また、排気マニホールド5と吸気マニホールド4との間には、熱交換器7および流量調整弁8を備えるEGR通路9が接続されている。
【0010】
本実施形態の特徴は、吸気側の新気を過給するための過給用VGT10と、EGRガス圧を昇圧するためのEGR用VGT11と備える点である。過給用VGT10は、タービン10aとコンプレッサ10bを備え、両者は回転軸10cで連結され、タービン10a側に可変ノズルベーン10dが装着されている。同様に、EGR用VGT11は、可変ノズルベーン付きタービン11aとコンプレッサ11bを備え、両者は回転軸11cで連結され、タービン11a側に可変ノズルベーン11dが装着されている。
【0011】
過給用VGT10のタービン10aは排気マニホールド5に接続され、コンプレッサ10bは吸気管4とインタークーラー3の間に接続されている。EGR用VGT11のコンプレッサ11bは排気マニホールド5に接続され、タービン11aは流量調整弁12を介して、過給用VGT10のタービン10aの排気側に接続されている。この流量調整弁12は、EGR用VGT11のタービン11aに流入する排ガス流量を制御するもので、流量調整弁12での余剰の排ガスはタービン11aの排ガスとともに排気管6に流れるように構成されている。
【0012】
上記構成からなる本実施形態の作用について説明する。ディーゼルエンジン1が駆動すると、その排ガス(圧力P3)により過給用VGT10のタービン10aおよびコンプレッサ10bが回転し、吸気管2から吸入された新気(圧力P1)はコンプレッサ10bにより過給(圧力P2)され、インタークーラー3で冷却された後、吸気マニホールド4を経てディーゼルエンジン1内に吸入される。このとき、過給用VGT10においては、エンジンの運転状態(少なくともエンジン回転数と負荷)に基づいて可変ノズルベーン10dが制御され、そのタービン容量がそのときの運転状態に応じて最適に制御される。
【0013】
エンジン1内で燃焼した排ガスは、排気マニホールド5、過給用VGT10のタービン10a、流量調整弁12を経てEGR用VGT11のタービン11aに流れ、タービン11aおよびコンプレッサ11bを回転させ、排気管6から排出される。一方、排気の一部は、EGR用VGT11のコンプレッサ11bに流入し、ここでEGRガス圧力(P4)が昇圧され、EGR通路9を経て吸気マニホールド4に還流される。このとき、EGR用VGT11においては、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールのために、最適なEGR率が得られるように可変ノズルベーン11d制御される。なお、流量調整弁12はEGR用VGT11のタービン11aに流れる排ガス量を制御する。
【0014】
従って、EGR率および過給圧をそれぞれの目標値に制御することが容易になり、図3で説明した過給圧P2と排気圧P3の関係で言えば、P2<P3のエンジン運転領域を拡大することができ、EGRガス量を大量に(EGR率80%程度まで)確保することができる。その結果、エンジン運転領域全域で過給量とEGRガス量をそれぞれ最適に制御することができ、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールを図ることができる。
【0015】
図2は、本発明における過給機付きディーゼルエンジンのEGRシステムの他の実施形態を示す構成図である。なお、前記実施形態と同一の構成については同一番号を付けて説明を省略する。
前記実施形態においては、過給用VGT10のタービン10aの排気を、EGR用VGT11のタービン11aに流入させるようにしているが、本実施形態においては、排気マニホールド5の排気を直接、EGR用VGT11のタービン11aに流入させるようにし、過給用VGT10のタービン10aとEGR用VGT11のタービン11aの排気を排気管6に流すようにしている。本実施形態においては、EGR用VGT11において、排気の大きなエネルギーを利用することができる。
【0016】
以上、本発明の実施の形態について説明したが、本発明はこれに限定されるものではなく、種々の変更が可能である。例えば上記実施形態においては、過給機としてVGTを採用しているが、可変ノズルベーンを有しない通常の過給機を採用してもよく、その場合でもEGRガス量を大量に確保することができる。
【0017】
【発明の効果】以上の説明から明らかなように、本発明によれば、吸気側を過給する過給機と、排気を吸気側に還流させるEGR通路を備えたディーゼルエンジンにおいて、前記EGR通路に配設され、EGRガス圧を昇圧するために排気により駆動されるEGR用VGTを備えるため、エンジン運転領域全域でEGRガス量を大量に確保することができ、排出ガス中のNOX の低減および予混合圧縮着火燃焼の着火コントロールを図ることができる。また、過給機としてVGTを採用すれば、エンジン運転領域全域で過給量とEGRガス量をそれぞれ最適に制御することができる。
【図面の簡単な説明】
【図1】本発明における過給機付きディーゼルエンジンのEGRシステムの1実施形態を示す構成図である。
【図2】本発明における過給機付きディーゼルエンジンのEGRシステムの他の実施形態を示す構成図である。
【図3】本発明の課題を説明するための図である。
【符号の説明】
1…ディーゼルエンジン
4…吸気マニホールド
5…排気マニホールド
9…EGR通路
10…過給用VGT
11…EGR用VGT
10a、11a…タービン
11a、11b…コンプレッサ
12…流量調整弁[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a supercharger for supercharging the intake side and a diesel engine having an EGR passage for recirculating exhaust gas to the intake side.
[0002]
BACKGROUND OF THE INVENTION Diesel engines, EGR (exhaust gas recirculation method) is one of the key technologies for the reduction and ignition control of the premixed compression ignition combustion of the NO X in the exhaust gas. However, the turbocharged engine, the relationship of the supercharging pressure P 2 and the exhaust pressure P 3 is as shown in FIG. 3,
[0003]
In order to solve this problem, Japanese Patent Application Laid-Open No. 2002-4904 employs a VGT (Variable Geometry Turbocharger) as a supercharger, and the differential pressure between the exhaust pressure and the supercharging pressure becomes the target differential pressure. By controlling the variable nozzle vanes as described above, the operating range in which EGR is possible is expanded. However, the original function of the VGT is to control the variable nozzle vanes based on the operating state of the engine and to optimally control the turbine capacity according to the operating state at that time. However, there is a problem in that it is difficult to control the EGR rate (EGR gas amount / total amount of intake air) and the supercharging pressure to respective target values.
[0004]
In Japanese Patent Application Laid-Open No. 2001-115900, a turbocharger and an EGR compressor are connected coaxially with a turbine having a variable nozzle vane to control the amount of EGR gas. Since the pressure and the pressure cannot be controlled individually, there is a problem that the degree of freedom of the control is low.
[0005]
The amount of EGR gas in the conventional EGR system of a diesel engine equipped with a VGT has an EGR rate of about 50% near a full load. However, in order to reduce and ignition control of the premixed compression ignition combustion of the NO X in the exhaust gas, a large amount of EGR gas amount (EGR rate about 80%) it has to be ensured.
[0006]
SUMMARY OF THE INVENTION The present invention solves the above problems and problems. By arranging an EGR VGT in an EGR passage, a large amount of EGR gas can be secured in the entire engine operating region, and NO in exhaust gas can be secured. It is an object of the present invention to provide an EGR system for a supercharged diesel engine capable of reducing X and controlling ignition of premixed compression ignition combustion.
[0007]
SUMMARY OF THE INVENTION To this end, an EGR system for a diesel engine with a supercharger according to the present invention is a diesel engine having a supercharger for supercharging an intake side and an EGR passage for recirculating exhaust gas to an intake side. , Characterized by being disposed in the EGR passage and being driven by exhaust gas to increase the EGR gas pressure.
Further, the supercharger is a VGT.
Further, the invention is characterized in that the exhaust gas of the supercharging VGT flows into the EGR VGT via a flow control valve.
Further, the invention is characterized in that the exhaust gas of the diesel engine flows directly into the EGR VGT via a flow control valve.
[0008]
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a configuration diagram showing one embodiment of an EGR system for a supercharged diesel engine according to the present invention. In the following description, VGT (Variable Geometry Turbocharger) is a well-known variable displacement turbocharger, in which a turbine and a compressor are coaxially connected, a variable nozzle vane is provided on the turbine side, and the variable nozzle vane is controlled by an actuator. By doing so, the discharge pressure of the compressor can be adjusted.
[0009]
The diesel engine 1 is, for example, a six-cylinder engine. The diesel engine 1 is connected to an
[0010]
The feature of this embodiment is that a
[0011]
The
[0012]
The operation of the present embodiment having the above configuration will be described. When the diesel engine 1 is driven, the exhaust gas (pressure P 3 ) rotates the
[0013]
Exhaust gas burned in the engine 1 flows through the
[0014]
Therefore, it becomes easy to control the EGR rate and the supercharging pressure to the respective target values, in terms of the relationship between the exhaust pressure P 3 and the supercharging pressure P 2 described in FIG. 3, the P 2 <P 3 Engine The operation region can be expanded, and a large amount of EGR gas (up to an EGR rate of about 80%) can be secured. As a result, it is possible to optimally control each supercharging amount and the EGR gas amount in the engine operating region whole can be reduced and the ignition control of the premixed compression ignition combustion of the NO X in the exhaust gas.
[0015]
FIG. 2 is a configuration diagram illustrating another embodiment of the EGR system of the supercharged diesel engine according to the present invention. Note that the same components as those of the above-described embodiment are denoted by the same reference numerals, and description thereof is omitted.
In the above-described embodiment, the exhaust gas of the
[0016]
Although the embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and various modifications can be made. For example, in the above embodiment, the VGT is used as the supercharger, but a normal supercharger without a variable nozzle vane may be used, and even in that case, a large amount of EGR gas can be secured. .
[0017]
As is apparent from the above description, according to the present invention, in a diesel engine having a supercharger for supercharging the intake side and an EGR passage for recirculating exhaust gas to the intake side, the EGR passage is provided. disposed in order to prepare the EGR for VGT driven by the exhaust for boosting the EGR gas pressure, it can be mass ensured the EGR gas amount in the engine operating region throughout reduction of the NO X in the exhaust gas And ignition control of premixed compression ignition combustion can be achieved. If a VGT is adopted as the supercharger, the supercharge amount and the EGR gas amount can be controlled optimally over the entire engine operating region.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing one embodiment of an EGR system for a supercharged diesel engine according to the present invention.
FIG. 2 is a configuration diagram showing another embodiment of the EGR system of the supercharged diesel engine according to the present invention.
FIG. 3 is a diagram for explaining a problem of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ...
11 ... VGT for EGR
10a,
Claims (4)
Priority Applications (1)
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JP2002189305A JP4049366B2 (en) | 2002-06-28 | 2002-06-28 | EGR system for a turbocharged diesel engine |
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JP2002189305A JP4049366B2 (en) | 2002-06-28 | 2002-06-28 | EGR system for a turbocharged diesel engine |
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JP4049366B2 JP4049366B2 (en) | 2008-02-20 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010057910A1 (en) * | 2008-11-18 | 2010-05-27 | Abb Turbo Systems Ag | Two-staged charging system for exhaust gas recirculation |
CN109356752A (en) * | 2018-12-28 | 2019-02-19 | 潍柴动力股份有限公司 | A kind of gas recirculation system and engine |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5791960B2 (en) * | 2011-05-12 | 2015-10-07 | ヤンマー株式会社 | Internal combustion engine with a supercharger |
JP5684041B2 (en) * | 2011-05-12 | 2015-03-11 | ヤンマー株式会社 | Internal combustion engine with a supercharger |
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2002
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010057910A1 (en) * | 2008-11-18 | 2010-05-27 | Abb Turbo Systems Ag | Two-staged charging system for exhaust gas recirculation |
CN109356752A (en) * | 2018-12-28 | 2019-02-19 | 潍柴动力股份有限公司 | A kind of gas recirculation system and engine |
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