JP2004019893A - Working vehicle - Google Patents

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Publication number
JP2004019893A
JP2004019893A JP2002179374A JP2002179374A JP2004019893A JP 2004019893 A JP2004019893 A JP 2004019893A JP 2002179374 A JP2002179374 A JP 2002179374A JP 2002179374 A JP2002179374 A JP 2002179374A JP 2004019893 A JP2004019893 A JP 2004019893A
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JP
Japan
Prior art keywords
speed
transmission
pedal
control
gear
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JP2002179374A
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Japanese (ja)
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JP4095357B2 (en
Inventor
Hidehiro Yuki
幸 英浩
Satoru Okada
岡田 悟
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Yanmar Co Ltd
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Yanmar Agricultural Equipment Co Ltd
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Priority to JP2002179374A priority Critical patent/JP4095357B2/en
Publication of JP2004019893A publication Critical patent/JP2004019893A/en
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Publication of JP4095357B2 publication Critical patent/JP4095357B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To make performable such an excellent work that the speed is made to be a slow speed by an operation feeling of a speed change operating member during normal working. <P>SOLUTION: The working vehicle is provided with the speed change operating member 31 to execute speed change operation of a work speed and an infinite variable-speed drive 57 to change the speed of the work speed. Two relation expressions A, B for normal control and for slow speed control, which set the relation of the operation amount of the speed change operating member 31 and a speed ratio of the drive 57, are provided. The changing control of the speed ratio of the dribe 57 to the operation amount of the speed change operating member 31 is executed by appropriately switching the two relation expressions A, B. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は例えば苗載台及び苗植付爪を備えて連続的に苗植作業を行う田植機またはトラクタまたはコンバインまたは土木建機などの作業車に関する。
【0002】
【発明が解決しようとする課題】
従来、走行速度など作業速度を変速する無段変速機と、走行速度を変速操作する変速ペダルなど変速操作部材とはロッドなどを介し機械的に連結されていて微速(超低速)走行を行う場合には、変速操作部材(変速ペダル)を少し動かした(踏み込んだ)状態を維持させる必要があり、特に変速ペダルの場合僅かに踏み込んだ状態を維持させるのが困難なばかりでなく、畦越え作業や作業車の運搬車への積み込み或いは積み降し時に誤操作すると作業車が不意に増速するおそれがある。
【0003】
【課題を解決するための手段】
したがって本発明は、作業速度を変速操作する変速操作部材と、作業速度を変速させる無段変速機とを備え、変速操作部材の操作量と無段変速機の速比の関係を設定する作業速制御用及び微速制御用の2つの関係式を設け、2つの関係式を適宜切換えて変速操作部材の操作量に対する無段変速機の速比の変更制御を行って、微速作業を必要とする場合に通常作業時の変速操作部材の操作感覚で良好に微速作業を可能とさせて、微速作業の能率向上化と操作性の向上を図るものである。
【0004】
また、変速操作部材の操作量が0で無段変速機の速比が最低速のとき、作業速制御及び微速制御相互の切換移行を可能とさせて、誤操作による機体の急発進・急加速・急減速など防止して、安定した通常走行や微速走行を容易に可能とさせるものである。
【0005】
【発明の実施の形態】
以下、本発明の実施例を図面に基づいて詳述する。図1は全体の側面図、図2は同平面図、図3は車体フレームの側面図、図4は同平面図を示し、図中1は作業者が搭乗する走行車であり、エンジン2を車体フレーム3に搭載させ、ミッションケース4側方にフロントアクスルケース5を介して水田走行用前輪6を支持させると共に、前記ミッションケース4後方のリヤアクスルケース7に水田走行用後輪8を支持させる。そして前記エンジン2等を覆うボンネット9両側に予備苗載台10を取付けると共に、作業者が搭乗する車体カバー11によって前記ミッションケース4等を覆い、前記車体カバー11後側上方にシートフレーム12を介して運転席13を取付け、その運転席13の前方で前記ボンネット9後部に操向ハンドル14を設ける。
【0006】
また、図中15は5条植え用の苗載台16並びに複数の苗植付爪17などを具備する植付部であり、前高後低の合成樹脂製の前傾式苗載台16を下部レール18及びガイドレール19を介して植付ケース20に左右往復摺動自在に支持させると共に、一方向に等速回転させるロータリケース21を前記植付ケース20に支持させ、該ケース21の回転軸芯を中心に対称位置に一対の爪ケース22・22を配設し、その爪ケース22・22先端に苗植付爪17・17を取付ける。
【0007】
また、前記植付ケース20前側のヒッチブラケット23をトップリンク24及びロワーリンク25を含む昇降リンク機構26を介し走行車1後側に連結させ、前記リンク機構26を介して植付部15を昇降させる油圧昇降シリンダ27をロワーリンク25に連結させ、前記前後輪6・8を走行駆動して移動すると同時に、左右に往復摺動させる苗載台16から一株分の苗を植付爪17によって取出し、連続的に苗を植える田植作業を行うように構成する。
【0008】
また、図中28は主変速レバー、29は植付部15の昇降・植付クラッチの入切・マーカ操作を行う植付操作レバー、30はブレーキペダル、31は変速ペダル、32はデフロックペダル、33は感度調節レバー、34は植付部15を任意高さ位置に停止させるストップレバー、35はユニットクラッチレバー35であり、操向ハンドル14位置近傍に変速及び昇降レバー28・29やブレーキ及び変速ペダル30・31を配設すると共に、運転席13位置近傍に感度調節及びストップ及びユニットクラッチの各レバー33・34・35を配設している。
【0009】
さらに、図中36は1条分均平用センタフロート、37は2条分均平用サイドフロート、38は肥料ホッパ39内の肥料を送風機40の送風力でフレキシブル形搬送ホース41を介しフロート36・37の側条作溝器42に排出させる5条用側条施肥機である。
【0010】
図3乃至図5に示す如く、前記車体フレーム3は前部フレーム43と中間フレーム44と後部フレーム45とに3分割させ、左右一対の前部フレーム43にエンジン2を、左右一対の中間フレーム44にフロントアクスルケース5を、左右一対の後部フレーム45にリヤアクスルケース7及びエンジン2に燃料を供給する燃料タンク46などを設けるもので、前部フレーム43の前側と中間に前フレーム47とベースフレーム48を連結させて平面視4角枠状に形成し、固定ブラケット49とベースフレーム48に防振ゴムを介しエンジン2を上載させる。
【0011】
また図10にも示す如く、前記後部フレーム45の中間立上り部50間をパイプフレーム51と門形フレーム52とで略平行に連結させると共に、リヤアクスルケース7に左右下端を固設する門形フレーム53の後端を一体連結させ、前記の左右の立上り部50間に燃料タンク46を配設する。
【0012】
さらに、前部フレーム43後端と後部フレーム45前端に左右中間フレーム44の前後端をボルト54を介して取外し自在に固定させると共に、左右中間フレーム44の下面にボルト55を介して左右フロントアクスルケース5を取外し自在に固定させ、前記ミッションケース4に左右フロントアクスルケース5を接続固定させる。
【0013】
図6乃至図10に示す如く、前記ミッションケース4の前面左側にパワーステアリングケース56を設け、かつケース4の右側に無段油圧変速機57を設け、油圧変速機57の変速入力用ポンプ軸58を車体前方向に突出させ、エンジン2下側で前後方向の伝達軸59にポンプ軸58を連結させると共に、エンジン2の出力軸60に伝達ベルト61を介して前記伝達軸59を連結させ、エンジン2出力を油圧変速機57に伝達する。
【0014】
また、前記ミッションケース4とリヤアクスルケース7を車体の前後方向の中心ライン上でパイプ状の連結フレーム62によって一体連結させ、ミッションケース4後方にリヤ出力軸63及びPTO出力軸64を突出させ、リヤアクスルケース7前方に突出させるリヤ入力軸65にリヤ伝達軸66を介し前記リヤ出力軸63を連結させ、走行出力軸63から左右の後輪8に動力を伝える。またリヤアクスルケース7上部の軸受67に設ける仲介軸68に自在継手軸69を介して前記PTO出力軸64を連結させ、前記植付ケース20の入力軸に自在継手軸を介して中介軸68を連結させ、PTO出力軸64から植付部15に動力を伝える。
【0015】
さらに、図11乃至図16に示す如く、前記ミッションケース4は、本体胴部70と、前蓋部71と、後蓋部72を備え、前記胴部70の前後に各蓋部71・72を着脱自在にボルト固定させ、密閉箱形に形成すると共に、前記胴部70の内部を前後に分割する仕切り壁部73を設ける。また、前蓋部71前面に前記油圧変速機57を取付け、ミッションケース4内に突出させるポンプ軸58に小径の伝達ギヤ74を係合軸支させ、伝達ギヤ74を前蓋部71にベアリング軸受し、後蓋部72後面に固定させるチャージポンプ75に伝達ギヤ74の動力をパイプ軸76を介して伝える。
【0016】
また、前記ミッションケース4内に突出させる油圧変速機57のモータ軸77にサンギヤ78を係合軸支させ、サンギヤ78を前蓋部71にベアリング軸受すると共に、前記の小径の伝達ギヤ74に大径のキャリヤギヤ79を常に噛合させ、サンギヤ78のボス部にキャリヤギヤ79を遊転軸支させるもので、キャリヤギヤ79に3枚のプラネタリギヤ80を軸81を介して回転自在に設け、サンギヤ78にプラネタリギヤ80を噛合させると共に、プラネタリギヤ80に噛合させるリングギヤ82を設け、各ギヤ78・80・82によって遊星ギヤ機構83を形成する。
【0017】
また、前記サンギヤ78と後蓋部72に合成出力軸84の前後を回転自在に軸支させ、前記リングギヤ82を合成出力軸84に係合軸支させるもので、油圧変速機57の油圧ポンプ85及び油圧モータ86の無段油圧変速出力である正逆回転出力と、伝達ギヤ74及びキャリヤギヤ79の減速回転出力(一方向の一定回転)とを、遊星ギヤ機構83のデフ作用によって合成し、ゼロ乃至最大速の一方向の回転力として合成出力軸84に伝える。即ち、油圧変速機57の油圧ポンプ85の斜板107を変更する油圧変速操作アーム109の角度を、例えば図17(1)のように−1乃至0に変化させるときのモータ軸77の回転を−1000乃至0とさせ、図17(2)のように、前記アーム109の角度に関係なくギヤ74側を1000回転させるときには、図18のように、前記アーム109の角度に対して合成出力軸84の回転を0乃至1000とさせる。
【0018】
さらに、前記合成出力軸84に前進ギヤ87と後進ギヤ88を遊転軸支させ、合成出力軸84に各ギヤ87・88をスライダ89によって選択的に係合させ、前進または中立または後進の出力に切換えると共に、仕切り壁部73と後蓋部72に前記リヤ出力軸63をベアリング軸受する。また、差動ギヤ90を介して左右の前車軸91に動力を伝えるフロント出力軸92と、PTO変速ギヤ93を係合軸支させるカウンタ軸94を設け、前記のリヤ及びフロント出力軸63・92に出力ギヤ95・96を介して後進ギヤ88の後進動力を伝え、前後輪6・8を後進駆動させると共に、リヤ出力軸63に移動ギヤ97及び植付ギヤ98を遊転軸支させ、副変速スライダ99によって各ギヤ97・98をリヤ出力軸63に選択的に係合させる。
【0019】
また、カウンタ軸94の高速用ギヤ100a・100bを介して前進ギヤ87に移動ギヤ97を常に噛合させると共に、カウンタ軸94の低速用のPTO変速ギヤ93に植付ギヤ98を常に噛合させ、各ギヤ100a・93・98を介して前進ギヤ87の動力を前記各出力軸63・92に伝え、前後輪6・8を苗の植付け作業速度で前進駆動する。また、移動ギヤ97と植付ギヤ98の両方が遊転状態となり、植付爪17などを作業者が手で回転させて詰った苗の除去などを行えるように、PTO出力軸64の手動回転を可能にすると共に、前進ギヤ87の動力を各ギヤ100a・100bを介して各出力軸63・92に伝え、圃場間の路上移動などの高速の移動速度で前後輪6・8を前進駆動する。
【0020】
さらに、図11のように、PTO変速軸101及びPTO変速機構102を介してPTO変速ギヤ93の動力をPTO出力軸64に伝え、株間変速自在に植付部15を駆動すると共に、ミッションケース4に内設させるチェン103を介してPTO出力軸64に施肥出力軸104を連結させ、植付部15と同調させて施肥機38を駆動する。また、図13のように、ミッションケース4にオイルゲージ105を設けると共に、図14のように、前記各スライダ89・99を同一のシフトフォーク106に係止させ、変速レバー28の5位置切換によって前後進及び副変速(低高速)の切換を行う。
【0021】
図16に示す如く、前記油圧ポンプ85の斜板107に制御軸108を介して油圧変速操作アーム109を連結させ、該アーム109に変速モータ110を連結させて、変速モータ110の正逆駆動で油圧モータ86の回転出力を増減速させるように構成している。なお、変速モータ110は前部フレーム43に連結させるモータ台110aに設置させている。
【0022】
また、前車軸91に差動ギヤ90を介し連結させるフロント出力軸92に走行用ブレーキ111を設け、ミッションケース4上部に突出させるブレーキ操作軸112にブレーキロッド113を介しブレーキペダル30を連結させて、ブレーキペダル30の操作でブレーキ111を作動させて機体の走行を停止させるように構成している。
【0023】
図11、図12、図16に示す如く、前記合成出力軸84のリングギヤ82と前進ギヤ87間にボールジョイント式主クラッチ114を介設させ、ミッションケース4外側へ突出させたクラッチ軸115にクラッチアーム116を介し前記ブレーキペダル30を連結させて、機体を停止させるブレーキペダル30の足踏み操作時にクラッチ軸115のシフトフォーク106を動作させて主クラッチ114を切とさせるように構成している。
【0024】
図19乃至図22に示す如く、前記ブレーキペダル30の右側に変速ペダル31を配設させるもので、ペダル軸118にペダルアーム119を介し変速ペダル31を揺動自在に支持させ、変速ペダル31に一体連結するアーム120をペダル軸118に設け、前記アーム120に足踏み解除時ペダル31を自動的に停止(速度ゼロ)位置に復帰させるバネ127とオイルダンパ128(ガススプリングでも良い)とを対向状に連結させ、踏み込んでいたペダル31から足を離したとき、オイルダンパ128の抵抗とバネ127の復動力によりペダル31が緩やかな略一定速度で戻って徐々に低速となるように構成している。
【0025】
図22に示す如く、前記ペダルアーム119の他端側には検出棒130を固設させ、ポテンショメータ形のペダル位置センサ131のセンサアーム132に検出棒130を当接させて、ペダルアーム119の足踏み操作位置をセンサ131で検出するように構成している。
【0026】
また、図2に示す如く前記変速モータ110を駆動制御して走行速度など作業速度を一定保持させるオートクルーズ電気制御用のオートクルーズスイッチ140と、変速ペダル31の同一操作量に対し変速機57の速度(速比)の関係を変更させて作業速度を微速に切換える微速制御用の微速スイッチ141と、前記オートクルーズスイッチ140のオン操作時に点灯表示させるオートクルーズ制御表示用のオートクルーズランプ143と、前記微速スイッチ141のオン操作時に点灯表示させる微速制御用の微速設定表示ランプ144を設けるもので、前記運転席13前方で操向ハンドル14近傍の操作コラム9a上面にこれらスイッチ140・141及びランプ143・144を配置させて、スイッチ140・141の容易な操作や操作の確認などを可能とさせるように構成している。
【0027】
さらに、図16に示す如く、前記油圧変速機57近傍位置に電動モータ駆動式の冷却ファン142を設置して、冷却ファン142からの冷却風でもって変速機57を外部から冷却させ変速機57内の油温の上昇を抑制するように構成している。
【0028】
そして、図23に示す如く、前記エンジン2の回転数を検出するエンジン回転センサ133と、リヤ或いはフロント出力軸63・92の回転より車速を検出する車速センサ134と、前記ブレーキペダル30の足踏み操作(入)を検出するブレーキペダルスイッチ135と、前記主変速レバー28による植付(低速前進)位置を検出する植付位置センサ136と、前記操作アーム109の変速位置を検出する変速位置センサ137と、前記油圧変速機57の油温を検出する油温センサ(サーミスタなど)138と、前記油圧変速機57の油圧力を検出する変速機油圧センサ139と、前記オートクルーズスイッチ140と、微速スイッチ141とをコントローラ145に入力接続させると共に、前記変速モータ110の駆動回路146と冷却ファン142とオートクルーズランプ143と微速設定表示ランプ144にコントローラ145を出力接続させて、変速モータ110やファン142及びランプ143・144の駆動制御を行うように構成している。
【0029】
なお、実施例にあってはブレーキペダル30と走行用ブレーキ111とをブレーキロッド113など介し機械的に連結させる構成を示したが、走行ブレーキ111を電気的に作動させるブレーキ駆動機構を設けて、ペダル30によるブレーキペダルスイッチ135の操作で走行ブレーキ111の作動や主クラッチ114の入切を行わせて良い。
【0030】
本実施例は上記の如く構成するものにして、図25(1)に示す如く、例えば植付作業中の作業速(低速前進)制御にあっては変速ペダル31が最大踏み込まれた状態の操作量大のときには変速機57の速比も最大値(v1)(例えばv=1.4〜1.5m/s)に制御されて、植付作業速度を高速とさせて作業が行われる一方、図25(2)に示す如く、前記微速スイッチ141がオンとなる微速制御にあっては変速ペダル31が最大踏み込まれた状態の操作量大のときにも変速機57の速比の最大値(v2)(例えばv2=0.1m/s)は微速に制御して、植付作業速度の上限を抑制した作業を行うものである。
【0031】
そして図24に示す如く、植付位置センサ136が植付作業中(低速前進)を検出する作業中にあって、微速スイッチ141がオン操作されるとき微速設定表示ランプ144を点灯させると共に、図24に示す如く変速ペダル31の操作量が0で変速機57の速比が最低速となる条件のとき図25(1)の一次直線の変速ペダル操作量と変速機速度(速比)の比例定数を大とさせた関係式Aより図25(2)の比例定数を小とさせた関係式Bに基づいた制御に切換えて変速ペダル31の誤操作による急発進や急加速などを防止する。
【0032】
また微速制御中に微速スイッチ141がオフ操作されるとき微速設定表示ランプ144を消灯させ、変速ペダル31の操作量が0で変速機57の速比が最低速となる条件のとき図25(1)の関係式Aに基づく通常速制御に戻すものである。
【0033】
上記から明らかなように、作業速度を変速操作する変速操作部材である変速ペダル31と、作業速度を変速させる無段変速機57とを備え、変速ペダル31の操作量と無段変速機57の速比の関係を設定する作業速(通常速)制御用及び微速制御用の2つの関係式A・Bを設け、2つの関係式A・Bを適宜切換えて変速ペダル31の操作量に対する無段変速機57の速比の変更制御を行うことによって、微速作業を必要とする場合に通常作業時の作業速の変速ペダル31の操作感覚で良好に微速作業を可能とさせて、微速作業の能率向上化と操作性の向上を図る。
【0034】
また、変速ペダル31の操作量が0で無段変速機57の速比が最低速のとき、作業速制御及び微速制御相互の切換移行を可能とさせることによって、誤操作による機体の急発進・急加速・急減速など防止して、安定した通常走行や微速走行を容易に可能とさせる。
【0035】
【発明の効果】
以上実施例から明らかなように本発明は、作業速度を変速操作する変速操作部材31と、作業速度を変速させる無段変速機57とを備え、変速操作部材31の操作量と無段変速機57の速比の関係を設定する作業速制御用及び微速制御用の2つの関係式A・Bを設け、2つの関係式A・Bを適宜切換えて変速操作部材31の操作量に対する無段変速機57の速比の変更制御を行うものであるから、微速作業を必要とする場合に作業速の変速操作部材31の操作感覚で良好に微速作業を可能とさせて、微速作業の能率向上化と操作性の向上を図ることができるものである。
【0036】
また、変速操作部材31の操作量が0で無段変速機57の速比が最低速のとき、作業速制御及び微速制御相互の切換移行を可能とさせるものであるから、誤操作による機体の急発進・急加速・急減速など防止して、安定した通常走行や微速走行を容易に可能とさせることができるものである。
【図面の簡単な説明】
【図1】田植機の全体側面図。
【図2】田植機の全体平面図。
【図3】走行車体の側面図。
【図4】走行車体の平面図。
【図5】車体フレームの側面図。
【図6】駆動部の側面説明図。
【図7】駆動部の平面説明図。
【図8】サイドクラッチ操作系の側面説明図。
【図9】サイドクラッチ操作系の平面説明図。
【図10】車体の斜視説明図。
【図11】ミッションケースの断面図。
【図12】同走行駆動部の説明図。
【図13】遊星ギヤ機構の説明図。
【図14】ミッションケースの部分図。
【図15】遊星ギヤ機構の断面図。
【図16】ミッションケースのギヤ配列説明図。
【図17】出力説明図。
【図18】合成出力軸の出力説明図。
【図19】操作部の斜視説明図。
【図20】操作部の側面説明図。
【図21】ペダル部の斜視説明図。
【図22】変速ペダル部の側面図。
【図23】制御回路図。
【図24】微速制御のフローチャート。
【図25】関係式の線図。
【図26】微速制御の開始説明図。
【符号の説明】
31 変速ペダル(変速操作部材)
57 無段変速機
A・B 関係式
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a work vehicle such as a rice transplanter, a tractor, a combine, or a construction machine that continuously performs a seedling operation with a seedling mounting table and a seedling mounting claw.
[0002]
[Problems to be solved by the invention]
2. Description of the Related Art Conventionally, when a continuously variable transmission that shifts a working speed such as a running speed and a shift operating member such as a shift pedal that shifts a running speed are mechanically connected via a rod or the like to perform very low speed (ultra low speed) running. It is necessary to maintain the state in which the speed change operation member (speed change pedal) is slightly moved (depressed), especially in the case of the speed change pedal, it is difficult not only to maintain the state in which the speed change operation pedal is slightly depressed, but also If the vehicle is erroneously operated when loading or unloading the vehicle from / to the transport vehicle, the speed of the vehicle may increase unexpectedly.
[0003]
[Means for Solving the Problems]
Therefore, the present invention includes a shift operation member that shifts the working speed and a continuously variable transmission that shifts the work speed, and sets a relationship between the operation amount of the shift operation member and the speed ratio of the continuously variable transmission. When two relational expressions for control and slow speed control are provided, and the two relational expressions are appropriately switched to control the change of the speed ratio of the continuously variable transmission with respect to the operation amount of the speed change operation member, thereby requiring a low speed operation. Further, it is possible to improve the efficiency and the operability of the low-speed operation by enabling the low-speed operation to be performed satisfactorily with the operational feeling of the speed change operation member during the normal operation.
[0004]
Further, when the operation amount of the speed change operation member is 0 and the speed ratio of the continuously variable transmission is the lowest speed, it is possible to switch between the work speed control and the fine speed control, so that the aircraft can suddenly start / accelerate due to erroneous operation. It prevents sudden deceleration and the like, and enables stable normal traveling and low-speed traveling easily.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 is an overall side view, FIG. 2 is a plan view of the same, FIG. 3 is a side view of a vehicle body frame, and FIG. 4 is a plan view of the same. In the drawing, reference numeral 1 denotes a traveling vehicle on which an operator rides; It is mounted on the vehicle body frame 3 to support a paddy field traveling front wheel 6 on a side of the transmission case 4 via a front axle case 5, and a rear axle case 7 behind the transmission case 4 supports a paddy field rear wheel 8. A spare seedling mounting table 10 is mounted on both sides of the hood 9 covering the engine 2 and the like, and the transmission case 4 and the like are covered by a body cover 11 on which an operator rides. The driver's seat 13 is attached to the vehicle, and a steering handle 14 is provided in front of the driver's seat 13 and at the rear of the hood 9.
[0006]
In the figure, reference numeral 15 denotes a planting section provided with a seedling mounting table 16 for five-row planting and a plurality of seedling mounting claws 17 and the like. The planting case 20 is supported by the planting case 20 via the lower rail 18 and the guide rail 19 so as to be reciprocally slidable left and right, and a rotary case 21 that rotates at a constant speed in one direction is supported by the planting case 20. A pair of claw cases 22 are arranged at symmetrical positions about the axis, and seedling-planting claws 17 are attached to tips of the claw cases 22.
[0007]
Further, the hitch bracket 23 on the front side of the planting case 20 is connected to the rear side of the traveling vehicle 1 via a lifting link mechanism 26 including a top link 24 and a lower link 25, and the planting section 15 is raised and lowered via the link mechanism 26. A hydraulic raising / lowering cylinder 27 to be connected is connected to the lower link 25, and the front and rear wheels 6.8 are driven and moved. It is configured to take out and continuously perform rice transplanting to plant seedlings.
[0008]
In the drawing, 28 is a main shift lever, 29 is a planting operation lever for raising / lowering the planting section 15, turning on / off the planting clutch, and operating the marker, 30 is a brake pedal, 31 is a speed change pedal, 32 is a differential lock pedal, 33 is a sensitivity adjusting lever, 34 is a stop lever for stopping the planted portion 15 at an arbitrary height position, 35 is a unit clutch lever 35, which is a speed change / elevation lever 28/29 near the position of the steering handle 14, a brake and a speed change. The pedals 30 and 31 are arranged, and the sensitivity adjustment and stop and unit clutch levers 33, 34 and 35 are arranged near the position of the driver's seat 13.
[0009]
Further, in the drawing, 36 is a center float for equalizing one line, 37 is a side float for equalizing two lines, and 38 is a float 36 for feeding fertilizer in a fertilizer hopper 39 by a blower 40 through a flexible transfer hose 41. A 5-row side fertilizer that is discharged to 37 side-row cropping devices 42.
[0010]
As shown in FIGS. 3 to 5, the body frame 3 is divided into a front frame 43, an intermediate frame 44, and a rear frame 45, and the engine 2 is mounted on the pair of left and right front frames 43 and the pair of left and right intermediate frames 44. A front axle case 5 is provided, and a pair of left and right rear frames 45 are provided with a rear axle case 7, a fuel tank 46 for supplying fuel to the engine 2, and the like. Are connected to form a quadrangular frame shape in a plan view, and the engine 2 is mounted on the fixed bracket 49 and the base frame 48 via vibration-proof rubber.
[0011]
As shown in FIG. 10, a portal frame 53 that connects the middle rising portion 50 of the rear frame 45 substantially in parallel with a pipe frame 51 and a portal frame 52, and that fixes the left and right lower ends to the rear axle case 7. And the fuel tank 46 is disposed between the right and left rising portions 50.
[0012]
Further, the front and rear ends of the left and right intermediate frames 44 are detachably fixed to the rear end of the front frame 43 and the front end of the rear frame 45 via bolts 54, and the left and right front axle cases are fixed to the lower surfaces of the left and right intermediate frames 44 via bolts 55. The left and right front axle cases 5 are connected and fixed to the transmission case 4.
[0013]
As shown in FIGS. 6 to 10, a power steering case 56 is provided on the front left side of the transmission case 4 and a continuously variable hydraulic transmission 57 is provided on the right side of the case 4, and a shift input pump shaft 58 of the hydraulic transmission 57 is provided. , The pump shaft 58 is connected to a transmission shaft 59 in the front-rear direction below the engine 2, and the transmission shaft 59 is connected to an output shaft 60 of the engine 2 via a transmission belt 61. The two outputs are transmitted to the hydraulic transmission 57.
[0014]
Further, the transmission case 4 and the rear axle case 7 are integrally connected by a pipe-shaped connection frame 62 on the center line in the front-rear direction of the vehicle body, and a rear output shaft 63 and a PTO output shaft 64 are protruded to the rear of the transmission case 4. The rear output shaft 63 is connected via a rear transmission shaft 66 to a rear input shaft 65 protruding forward from the case 7, and power is transmitted from the traveling output shaft 63 to the left and right rear wheels 8. Further, the PTO output shaft 64 is connected via a universal joint shaft 69 to an intermediate shaft 68 provided on a bearing 67 on the upper part of the rear axle case 7, and the intermediate shaft 68 is connected via an universal joint shaft to the input shaft of the planting case 20. Then, power is transmitted from the PTO output shaft 64 to the planting section 15.
[0015]
Further, as shown in FIGS. 11 to 16, the transmission case 4 includes a main body 70, a front cover 71, and a rear cover 72, and each of the covers 71, 72 is provided before and after the body 70. It is detachably bolted and formed into a closed box shape, and a partition wall portion 73 for dividing the inside of the body portion 70 into front and rear portions is provided. Further, the hydraulic transmission 57 is mounted on the front surface of the front cover 71, and a small-diameter transmission gear 74 is engaged with a pump shaft 58 projecting into the transmission case 4. Then, the power of the transmission gear 74 is transmitted via a pipe shaft 76 to a charge pump 75 fixed to the rear surface of the rear lid 72.
[0016]
A sun gear 78 is engaged with a motor shaft 77 of the hydraulic transmission 57 projecting into the transmission case 4, and the sun gear 78 is bearing-beared on the front cover 71. The carrier gear 79 having a diameter is always meshed with the boss portion of the sun gear 78 so that the carrier gear 79 is rotatably supported. The carrier gear 79 is provided with three planetary gears 80 rotatably via a shaft 81, and And a ring gear 82 meshing with the planetary gear 80 is provided, and the planetary gear mechanism 83 is formed by the gears 78, 80 and 82.
[0017]
The sun gear 78 and the rear lid 72 rotatably support the combined output shaft 84 back and forth, and the ring gear 82 is engaged with the combined output shaft 84 for engagement. And the forward / reverse rotation output of the hydraulic motor 86, which is a continuously variable hydraulic transmission output, and the reduced rotation output (constant rotation in one direction) of the transmission gear 74 and the carrier gear 79 are synthesized by the differential action of the planetary gear mechanism 83, and Or transmitted to the combined output shaft 84 as a rotational force in one direction at the maximum speed. That is, the rotation of the motor shaft 77 when the angle of the hydraulic shift operation arm 109 for changing the swash plate 107 of the hydraulic pump 85 of the hydraulic transmission 57 is changed from −1 to 0 as shown in FIG. When the gear 74 is rotated 1000 times irrespective of the angle of the arm 109 as shown in FIG. 17 (2), the combined output shaft with respect to the angle of the arm 109 as shown in FIG. The rotation of 84 is set to 0 to 1000.
[0018]
Further, a forward gear 87 and a reverse gear 88 are rotatably supported on the combined output shaft 84, and the respective gears 87 and 88 are selectively engaged with the combined output shaft 84 by a slider 89, so that forward, neutral or reverse output is performed. And the rear output shaft 63 is bearing-supported on the partition wall 73 and the rear lid 72. Further, a front output shaft 92 for transmitting power to the left and right front axles 91 via a differential gear 90 and a counter shaft 94 for engaging and supporting a PTO transmission gear 93 are provided, and the rear and front output shafts 63 and 92 are provided. The reverse power is transmitted to the front and rear wheels 6.8 through output gears 95 and 96 to drive the front and rear wheels 6.8 backward, and the rear output shaft 63 supports the moving gear 97 and the planting gear 98 for free rotation. The gears 97 and 98 are selectively engaged with the rear output shaft 63 by the speed change slider 99.
[0019]
Further, the moving gear 97 is always meshed with the forward gear 87 via the high-speed gears 100a and 100b of the counter shaft 94, and the planting gear 98 is always meshed with the low-speed PTO gear 93 of the counter shaft 94. The power of the forward gear 87 is transmitted to the output shafts 63 and 92 via the gears 100a, 93 and 98, and the front and rear wheels 6.8 are driven forward at the seeding planting operation speed. Further, both the moving gear 97 and the planting gear 98 are in the idle state, and the manual rotation of the PTO output shaft 64 is performed so that the worker can manually rotate the planting claws 17 and the like to remove the clogged seedlings. At the same time, the power of the forward gear 87 is transmitted to the output shafts 63 and 92 via the gears 100a and 100b, and the front and rear wheels 6.8 are driven forward at a high speed such as on the road between fields. .
[0020]
Further, as shown in FIG. 11, the power of the PTO transmission gear 93 is transmitted to the PTO output shaft 64 via the PTO transmission shaft 101 and the PTO transmission mechanism 102 to drive the planting section 15 so as to be able to perform the inter-stock transmission and to transmit the transmission case 4. The fertilizer output shaft 104 is connected to the PTO output shaft 64 via a chain 103 installed inside the fertilizer, and the fertilizer applicator 38 is driven in synchronization with the planting unit 15. Further, as shown in FIG. 13, an oil gauge 105 is provided on the transmission case 4, and the sliders 89 and 99 are locked on the same shift fork 106 as shown in FIG. It switches between forward and reverse and sub-speed (low speed).
[0021]
As shown in FIG. 16, a hydraulic shift operation arm 109 is connected to a swash plate 107 of the hydraulic pump 85 via a control shaft 108, and a speed change motor 110 is connected to the arm 109. The rotation output of the hydraulic motor 86 is configured to be increased or decreased. The speed change motor 110 is installed on a motor base 110 a connected to the front frame 43.
[0022]
Also, a traveling brake 111 is provided on a front output shaft 92 connected to the front axle 91 via a differential gear 90, and a brake pedal 30 is connected via a brake rod 113 to a brake operation shaft 112 protruding above the transmission case 4. The operation of the brake pedal 30 activates the brake 111 to stop the travel of the aircraft.
[0023]
As shown in FIGS. 11, 12, and 16, a ball joint type main clutch 114 is interposed between the ring gear 82 and the forward gear 87 of the composite output shaft 84, and the clutch is attached to the clutch shaft 115 protruding outside the transmission case 4. The brake pedal 30 is connected via an arm 116 to operate the shift fork 106 of the clutch shaft 115 to deactivate the main clutch 114 at the time of stepping on the brake pedal 30 for stopping the body.
[0024]
As shown in FIGS. 19 to 22, a speed change pedal 31 is disposed on the right side of the brake pedal 30. The speed change pedal 31 is swingably supported on a pedal shaft 118 via a pedal arm 119, and the speed change pedal 31 is An arm 120 to be integrally connected is provided on a pedal shaft 118, and a spring 127 for automatically returning the pedal 31 to a stop (zero speed) position when the foot is released from the pedal 120 is opposed to an oil damper 128 (or a gas spring). When the foot is released from the pedal 31 which has been depressed, the pedal 31 returns slowly at a substantially constant speed due to the resistance of the oil damper 128 and the return power of the spring 127, and gradually becomes slow. .
[0025]
As shown in FIG. 22, a detection rod 130 is fixed to the other end of the pedal arm 119, and the detection rod 130 is brought into contact with the sensor arm 132 of the potentiometer-type pedal position sensor 131 so that the pedal arm 119 is depressed. The operation position is detected by the sensor 131.
[0026]
Further, as shown in FIG. 2, an automatic cruise switch 140 for automatic cruise control for controlling the drive of the speed change motor 110 to maintain a constant working speed such as a running speed, and a speed change of the transmission 57 for the same operation amount of the speed change pedal 31. A speed switch (low speed switch) 141 for changing the speed (speed ratio) to change the working speed to a low speed, and an auto cruise lamp 143 for displaying an auto cruise control which is turned on when the auto cruise switch 140 is turned on; A slow speed setting display lamp 144 for slow speed control is provided to be lit and displayed when the slow speed switch 141 is turned on. The switches 140 and 141 and the lamp 143 are provided in front of the driver's seat 13 on the upper surface of the operation column 9 a near the steering handle 14.・ Easy operation and operation of switches 140 and 141 by disposing 144 It is configured so as to allow for such confirmation.
[0027]
Further, as shown in FIG. 16, an electric motor driven cooling fan 142 is installed near the hydraulic transmission 57, and the transmission 57 is externally cooled by the cooling air from the cooling fan 142 so that the inside of the transmission 57 is cooled. It is configured to suppress an increase in the oil temperature.
[0028]
As shown in FIG. 23, an engine rotation sensor 133 for detecting the rotation speed of the engine 2, a vehicle speed sensor 134 for detecting the vehicle speed from the rotation of the rear or front output shafts 63 and 92, and a stepping operation of the brake pedal 30 A brake pedal switch 135 for detecting (ON), a planting position sensor 136 for detecting a planting (low-speed forward) position by the main shift lever 28, and a shift position sensor 137 for detecting a shift position of the operation arm 109. An oil temperature sensor (such as a thermistor) 138 for detecting the oil temperature of the hydraulic transmission 57; a transmission oil pressure sensor 139 for detecting the oil pressure of the hydraulic transmission 57; the auto cruise switch 140; Are connected to the controller 145 and the drive circuit 146 of the speed change motor 110 is Output connected so the controller 145 to § emission 142 and the auto cruise ramp 143 and slow-speed setting display lamp 144 is configured to perform drive control of the shift motor 110 and the fan 142 and the lamp 143, 144.
[0029]
In the embodiment, the configuration in which the brake pedal 30 and the travel brake 111 are mechanically connected via the brake rod 113 or the like has been described. However, a brake drive mechanism for electrically operating the travel brake 111 is provided. The operation of the travel brake 111 and the on / off operation of the main clutch 114 may be performed by operating the brake pedal switch 135 using the pedal 30.
[0030]
This embodiment is configured as described above, and as shown in FIG. 25 (1), for example, in the operation speed (low speed advance) control during the planting operation, the operation in the state where the shift pedal 31 is fully depressed is performed. When the amount is large, the speed ratio of the transmission 57 is also controlled to the maximum value (v1) (for example, v = 1.4 to 1.5 m / s), and the planting work speed is increased to perform the work, As shown in FIG. 25 (2), in the low-speed control in which the low-speed switch 141 is turned on, the maximum value of the speed ratio of the transmission 57 (even when the operation amount is large with the transmission pedal 31 fully depressed). In v2) (for example, v2 = 0.1 m / s), the operation is performed at a low speed to suppress the upper limit of the planting operation speed.
[0031]
Then, as shown in FIG. 24, while the planting position sensor 136 detects the planting operation (low speed advance), the slow speed setting display lamp 144 is turned on when the slow speed switch 141 is turned on. As shown in FIG. 24, when the operation amount of the speed change pedal 31 is 0 and the speed ratio of the transmission 57 is the minimum speed, the proportionality between the linear operation speed change pedal operation amount and the transmission speed (speed ratio) in FIG. The control is switched from the relational expression A, in which the constant is increased, to the control based on the relational expression B, in which the proportionality constant in FIG. 25 (2) is reduced, to prevent sudden start or sudden acceleration due to erroneous operation of the shift pedal 31.
[0032]
When the low speed switch 141 is turned off during the low speed control, the low speed setting display lamp 144 is turned off, and when the operation amount of the shift pedal 31 is 0 and the speed ratio of the transmission 57 is the lowest speed, FIG. ) Is returned to the normal speed control based on the relational expression A).
[0033]
As is apparent from the above, the shift pedal 31 is a shift operation member for shifting the working speed, and the continuously variable transmission 57 for shifting the working speed is provided. Two relational expressions AB for working speed (normal speed) control and fine speed control for setting the relation of the speed ratio are provided, and the two relational expressions AB are appropriately switched to continuously change the operation amount of the shift pedal 31. By performing the change control of the speed ratio of the transmission 57, when a very low-speed operation is required, the low-speed operation can be performed satisfactorily with the operation feeling of the shift pedal 31 at the operation speed at the time of the normal operation. Improve operability.
[0034]
Further, when the operation amount of the speed change pedal 31 is 0 and the speed ratio of the continuously variable transmission 57 is the lowest speed, it is possible to switch between the work speed control and the fine speed control, and thereby the sudden start and sudden Acceleration, sudden deceleration, etc. are prevented, and stable normal running and low-speed running are easily enabled.
[0035]
【The invention's effect】
As is clear from the above embodiment, the present invention includes the shift operation member 31 for shifting the working speed and the continuously variable transmission 57 for shifting the working speed, and the operation amount of the shift operation member 31 and the continuously variable transmission. Two relational expressions A and B for working speed control and fine speed control for setting the relationship of the speed ratio of 57 are provided, and the two relational expressions A and B are appropriately switched to continuously change the operation amount of the shift operation member 31. Since the change control of the speed ratio of the machine 57 is performed, the operation of the speed change operation member 31 of the operation speed can be satisfactorily performed at the operation speed when the operation at the low speed is required, thereby improving the efficiency of the operation at the low speed. And operability can be improved.
[0036]
Further, when the operation amount of the speed change operation member 31 is 0 and the speed ratio of the continuously variable transmission 57 is the lowest speed, the switching between the work speed control and the slow speed control can be switched, so that the sudden movement of the machine due to erroneous operation is possible. By preventing the vehicle from starting, suddenly accelerating, suddenly decelerating, and the like, it is possible to easily enable stable normal traveling and slow traveling.
[Brief description of the drawings]
FIG. 1 is an overall side view of a rice transplanter.
FIG. 2 is an overall plan view of the rice transplanter.
FIG. 3 is a side view of the traveling vehicle body.
FIG. 4 is a plan view of a traveling vehicle body.
FIG. 5 is a side view of the vehicle body frame.
FIG. 6 is an explanatory side view of a driving unit.
FIG. 7 is an explanatory plan view of a driving unit.
FIG. 8 is an explanatory side view of a side clutch operation system.
FIG. 9 is an explanatory plan view of a side clutch operation system.
FIG. 10 is an explanatory perspective view of a vehicle body.
FIG. 11 is a sectional view of a transmission case.
FIG. 12 is an explanatory diagram of the traveling drive unit.
FIG. 13 is an explanatory diagram of a planetary gear mechanism.
FIG. 14 is a partial view of a mission case.
FIG. 15 is a sectional view of a planetary gear mechanism.
FIG. 16 is an explanatory diagram of gear arrangement of a transmission case.
FIG. 17 is an explanatory diagram of output.
FIG. 18 is an explanatory diagram of an output of a combined output shaft.
FIG. 19 is an explanatory perspective view of an operation unit.
FIG. 20 is an explanatory side view of the operation unit.
FIG. 21 is an explanatory perspective view of a pedal unit.
FIG. 22 is a side view of the speed change pedal unit.
FIG. 23 is a control circuit diagram.
FIG. 24 is a flowchart of a low-speed control.
FIG. 25 is a diagram of a relational expression.
FIG. 26 is an explanatory diagram of the start of the slow speed control.
[Explanation of symbols]
31 Speed change pedal (speed change operation member)
57 Continuously variable transmission A / B relational expression

Claims (2)

作業速度を変速操作する変速操作部材と、作業速度を変速させる無段変速機とを備え、変速操作部材の操作量と無段変速機の速比の関係を設定する作業速制御用及び微速制御用の2つの関係式を設け、2つの関係式を適宜切換えて変速操作部材の操作量に対する無段変速機の速比の変更制御を行うことを特徴とする作業車。A shift operation member for shifting the working speed, and a continuously variable transmission for shifting the working speed, and a work speed control and a fine speed control for setting a relationship between an operation amount of the shift operation member and a speed ratio of the continuously variable transmission. A working vehicle, wherein two relational expressions are provided, and the two relational expressions are appropriately switched to control the change of the speed ratio of the continuously variable transmission with respect to the operation amount of the speed change operation member. 変速操作部材の操作量が0で無段変速機の速比が最低速のとき、作業速制御及び微速制御相互の移行を可能とさせたことを特徴とする請求項1記載の作業車。2. The work vehicle according to claim 1, wherein when the operation amount of the speed change operation member is 0 and the speed ratio of the continuously variable transmission is the lowest speed, the shift between the work speed control and the fine speed control is enabled.
JP2002179374A 2002-06-20 2002-06-20 Rice transplanter Expired - Fee Related JP4095357B2 (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
JP2010213620A (en) * 2009-03-16 2010-09-30 Yanmar Co Ltd Sensitivity control mechanism of gearshift tool in rice transplanter
JP2014166192A (en) * 2014-06-18 2014-09-11 Yanmar Co Ltd Rice transplanter
KR20160015401A (en) * 2008-03-05 2016-02-12 얀마 가부시키가이샤 Riding-type rice transplanter
JP2016158535A (en) * 2015-02-27 2016-09-05 井関農機株式会社 Working vehicle
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160015401A (en) * 2008-03-05 2016-02-12 얀마 가부시키가이샤 Riding-type rice transplanter
KR101716724B1 (en) 2008-03-05 2017-03-15 얀마 가부시키가이샤 Riding-type rice transplanter
JP2010213620A (en) * 2009-03-16 2010-09-30 Yanmar Co Ltd Sensitivity control mechanism of gearshift tool in rice transplanter
JP2014166192A (en) * 2014-06-18 2014-09-11 Yanmar Co Ltd Rice transplanter
JP2016158535A (en) * 2015-02-27 2016-09-05 井関農機株式会社 Working vehicle
JP2020130074A (en) * 2019-02-21 2020-08-31 株式会社クボタ Planting/sowing work machine
JP7202921B2 (en) 2019-02-21 2023-01-12 株式会社クボタ Seeding machine

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