JP2003322168A - Joining structure of rotary element with drive shaft to rotary structure and joining method - Google Patents

Joining structure of rotary element with drive shaft to rotary structure and joining method

Info

Publication number
JP2003322168A
JP2003322168A JP2002056553A JP2002056553A JP2003322168A JP 2003322168 A JP2003322168 A JP 2003322168A JP 2002056553 A JP2002056553 A JP 2002056553A JP 2002056553 A JP2002056553 A JP 2002056553A JP 2003322168 A JP2003322168 A JP 2003322168A
Authority
JP
Japan
Prior art keywords
drive shaft
rotating
rotary
rotating body
screw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002056553A
Other languages
Japanese (ja)
Inventor
Hiroyuki Mochizuki
浩行 望月
Harumichi Hino
治道 樋野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Light Metal Co Ltd
Original Assignee
Nippon Light Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Light Metal Co Ltd filed Critical Nippon Light Metal Co Ltd
Priority to JP2002056553A priority Critical patent/JP2003322168A/en
Publication of JP2003322168A publication Critical patent/JP2003322168A/en
Pending legal-status Critical Current

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  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a joining structure of a rotary element of a rotary structure with its drive shaft and a joining method associated therewith capable of establishing large coupling strength by using both screw coupling and pressure fit coupling, eliminating the risk of the loosening of coupling between the rotary element and the drive shaft even when torque in the opposite direction relative to the normal rotating direction is applied to the drive shaft, for example, when rotation is stopped, eliminating the risk of the dislocation or inclination of the axis, and establishing coupling of high reliability. <P>SOLUTION: A rotor 1 of a vane pump is composed of the rotary element 2 made of aluminum or an aluminum alloy and the drive shaft 3 made of steel. The rotary element 2 has a preparatory hole 6 and a fitting hole 7 while the drive shaft 3 has a shaft 8, a tapping screw 9 and a pressure fitting part 10 at its joining side end, and when the tapping screw 8 is driven into the hole 6, a screw coupling part A is formed, and when the pressure fitting part 10 is fitted by pressure in the fitting hole 7, a pressure fit coupling part B is formed. The shaft 8 and a pressure fit coupling part A support two ends of the rotary element 2. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、回転構造物におけ
る回転体と駆動軸の接合構造およびその接合方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a joining structure for a rotating body and a drive shaft in a rotating structure and a joining method thereof.

【0002】[0002]

【従来の技術】駆動系の回転構造物、例えばベーンポン
プのロータは、軸と、この軸に設けられたロータ本体
と、ロータ本体の外周に設けた摺動溝に出没自在に挿入
された複数枚のベーンとからなり、通常一方向にしか回
転しないように構成されている。また、軽量化の要請か
らアルミニウム化が進んでいる。しかし、ロータの軸部
分(駆動軸)をアルミ化すると強度が不足するため、通
常軸部分についてはねじり剛性を維持するために鋼材で
製作し、ロータ本体(回転体)のみをアルミニウムまた
はアルミニウム合金材で製作し、これら両部分を一体的
に接合することでロータを製作するようにしている。
2. Description of the Related Art A rotary structure of a drive system, for example, a rotor of a vane pump, has a shaft, a rotor body provided on the shaft, and a plurality of sheets inserted into and retracted from a sliding groove provided on the outer periphery of the rotor body. It is composed of vanes and is designed so that it normally rotates only in one direction. Also, due to the demand for weight reduction, aluminum is being used. However, if the rotor shaft part (drive shaft) is made of aluminum, the strength will be insufficient. Therefore, the shaft part is usually made of steel to maintain torsional rigidity, and only the rotor body (rotating body) will be made of aluminum or aluminum alloy material. The rotor is manufactured by integrally manufacturing these parts.

【0003】通常の回転構造物における駆動軸と回転体
の接合構造としては、異種金属どうしの溶接が困難であ
るため、ボルト等による機械的結合手段を用いて接合す
るか、または摩擦圧接(FW:Friction Welding)、摩
擦撹拌接合(FSW:Friction Stir Welding )、圧入
(焼きばめ)、鋳ぐるみ、鍛ぐるみ等によって接合して
いる。
Since it is difficult to weld dissimilar metals to each other as a joining structure of a drive shaft and a rotating body in an ordinary rotating structure, they are joined by using mechanical joining means such as bolts or friction welding (FW). : Friction Welding), Friction Stir Welding (FSW), press fitting (shrink fit), casting, forging, etc.

【0004】このうち、FWは、接合すべき一対の金属
部材を摩擦圧を加えて相対的に回転させることにより、
接合部を摩擦熱によって半溶融状態にして接合する方法
で、同種金属間の接合に対しては確立された技術で短時
間で接合することができる利点があるが、異種金属間で
は特開平5−293676号公報に記載されるごとく現
時点では未だ汎用的に利用にいたっていない特殊な技術
のものである。
Of these, the FW is constructed by applying a friction pressure to a pair of metal members to be joined and rotating them relatively to each other.
With the method of joining the joints in a semi-molten state by frictional heat, there is an advantage that the joints between similar metals can be joined in a short time by an established technique, but between the dissimilar metals, the method disclosed in Japanese Patent Application Laid-Open No. Hei 5 (1999) -5 is used. As described in Japanese Patent Publication No. 293676, it is a special technique which has not yet been used for general purpose at the present time.

【0005】FSWは接合すべき金属部材どうしを接触
させた状態で拘束し、その接合端に工具を押し込んで回
転させるとともに接合面に沿って移動させることによ
り、接合端に摩擦による金属の塑性流動を起こさせて接
合する方法であり(例:特開平7−47480号公
報)、金属部材の各接合端は溶融せず、FWと同様にM
IG溶接、TIG溶接等に比べて熱による影響部分が少
なく、強度的に有利であると同時に、コスト的にも有利
であるという利点がある。
The FSW restrains the metal members to be joined in contact with each other, and pushes a tool into the joining end to rotate it and move it along the joining surface to cause plastic flow of the metal due to friction at the joining end. This is a method of causing the metal to join (Example: Japanese Patent Laid-Open No. 7-47480), in which each joining end of the metal member does not melt, and M
Compared to IG welding, TIG welding, etc., there is less influence of heat, and it is advantageous in terms of strength and at the same time is advantageous in terms of cost.

【0006】他の接合構造としては、例えば特公平6−
72616号公報に開示された接合構造が知られてい
る。この接合構造はスプライン嵌合を採用したもので、
シャフトのローターが接合される部分の外周面に周方向
に交互に形成された軸線方向に長い凹部と凸部とからな
る凹凸部を設け、この凹凸部をローターの貫通穴に圧入
することによりシャフトとローターとを一体的に接合し
ている。
Another joining structure is, for example, Japanese Patent Publication No. 6-
The joint structure disclosed in Japanese Patent No. 72616 is known. This joint structure uses spline fitting,
On the outer peripheral surface of the portion of the shaft to which the rotor is joined, a concavo-convex portion that is formed alternately in the circumferential direction and has a long axial concave portion and a convex portion is provided. And the rotor are integrally joined.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、上記し
た従来の接合構造はいずれも1種類の接合方法のみを採
用しているため、接合の信頼性が低いという問題があっ
た。例えば、ねじ結合方式による接合構造は、通常使用
時の回転方向とは逆方向にねじ切りされた雄ねじをねじ
込むことにより緩みを防止しているが、万一逆回転した
り振動、停止時に慣性による反対方向の衝撃等が加わる
と緩んで接合強度が低下したり、回転体ががたついたり
し、最悪の場合は駆動軸が回転体から外れるという問題
があった。摩擦圧接によるものは、異種金属の接合に対
しては未だ確立された技術とはいえず、摩擦撹拌接合に
よるものは、上記先行技術のものでは軸の交換が困難で
あった。
However, all of the above-described conventional joining structures employ only one type of joining method, so that there is a problem that the joining reliability is low. For example, the screw joint type joint structure prevents loosening by screwing a male screw threaded in the direction opposite to the direction of rotation during normal use. When a shock or the like in the direction is applied, the joint is loosened to lower the joint strength, the rotating body is shaken, and in the worst case, the drive shaft is disengaged from the rotating body. Friction welding cannot be said to be a well-established technique for joining dissimilar metals, and friction stir welding is difficult to replace the shaft with the prior art.

【0008】本発明は上記した従来の問題を解決するた
めになされたもので、その目的とするところは、ねじ結
合と圧入結合を併用することにより大きな接合強度を得
ることができ、通常の回転方向とは逆方向の回転が発生
した場合であっても緩んだりすることがなく、また軸線
がずれたり傾いたりすることもなく、信頼性の高い接合
を得ることができるようにした回転構造物における回転
体と駆動軸の接合構造およびその接合方法を提供するこ
とにある。
The present invention has been made to solve the above-mentioned conventional problems. The object of the present invention is to obtain a large joint strength by using a screw connection and a press-fit connection together, and to obtain a normal rotation. Even if a rotation in the opposite direction occurs, it does not loosen, nor does the axis shift or tilt, and it is possible to obtain a highly reliable joint structure. To provide a joining structure of a rotating body and a drive shaft in the above and a joining method thereof.

【0009】[0009]

【課題を解決するための手段】上記目的を達成するため
に、第1の発明に係る回転構造物における回転体と駆動
軸の接合構造は、金属製の回転体と、この回転体より融
点が高い金属製の駆動軸とからなる回転構造物におい
て、前記回転体と前記駆動軸はねじ結合部と圧入結合部
とによって一体的に接合されているものである。
In order to achieve the above object, the joint structure of the rotary body and the drive shaft in the rotary structure according to the first aspect of the present invention is a metal rotary body and has a melting point higher than that of the rotary body. In a rotating structure including a drive shaft made of high metal, the rotating body and the drive shaft are integrally joined by a screw coupling portion and a press-fitting coupling portion.

【0010】第1の発明においては、ねじ結合部により
駆動軸による回転体の駆動時における駆動力が確実に伝
達され、停止制動時においても圧入結合部の結合力によ
りねじ結合部の緩みを防止する。また、回転体と駆動軸
を位置決めし、挿入寸法を一定にするとともに軸線のず
れや、傾きが修正される。
According to the first aspect of the present invention, the screw coupling portion reliably transmits the driving force when the rotating body is driven by the drive shaft, and the coupling force of the press-fitting coupling portion prevents loosening of the screw coupling portion even during stop braking. To do. In addition, the rotating body and the drive shaft are positioned to make the insertion dimension constant, and the misalignment and inclination of the axis line are corrected.

【0011】第2の発明は、上記第1の発明において、
回転体がアルミニウムまたはアルミニウム合金材によっ
て形成され、駆動軸が鋼材によって形成されているもの
である。
A second invention is the same as the first invention,
The rotating body is made of aluminum or an aluminum alloy material, and the drive shaft is made of steel material.

【0012】第2の発明においては、回転体がアルミニ
ウムまたはアルミニウム合金材製であるため回転構造物
の軽量化を可能にする。駆動軸は鋼材製であるためねじ
り剛性が高く曲げ剛性およびおよび強度が高い。
In the second aspect of the invention, the rotating body is made of aluminum or an aluminum alloy material, so that the weight of the rotating structure can be reduced. Since the drive shaft is made of steel, it has high torsional rigidity and high bending rigidity and strength.

【0013】第3の発明は、上記第1または第2の発明
において、ねじ結合部は回転体に形成された下穴と、駆
動軸に形成され前記下穴にねじ込まれるタッピングスク
リューとからなり、前記下穴の内径と前記タッピングス
クリューの有効径とは略一致し、前記下穴には前記タッ
ピングスクリューがねじ込まれて塑性変形されることに
より前記タッピングスクリューに密接する雌ねじが形成
されるものである。
According to a third aspect of the present invention, in the first or second aspect of the invention, the screw coupling portion includes a prepared hole formed in the rotating body and a tapping screw formed in the drive shaft and screwed into the prepared hole. The inner diameter of the prepared hole and the effective diameter of the tapping screw are substantially the same, and the prepared screw is screwed into the prepared hole to be plastically deformed to form a female screw in close contact with the tapping screw. .

【0014】第3の発明においては、タッピングスクリ
ューは下穴を塑性変形させながらねじ込まれることによ
り下穴に雌ねじを形成する。この場合、下穴の内径とタ
ッピングスクリューの有効径が略一致していることか
ら、タッピングスクリューの螺条の下穴の穴壁に食い込
む部分の断面積と、この食い込みによって下穴の内壁が
中心方向に膨出する塑性変形部分の断面積とは略等しく
なる。このため、下穴に形成される雌ねじはタッピング
スクリューの螺条と略同形状のねじ溝で、前記塑性変形
部分が下穴とタッピングスクリューの隙間を埋めること
になる。したがって、タッピングスクリューと雌ねじは
略全面にわたって互いに密接し、ねじ結合部の結合強度
を増大させる。
In the third invention, the tapping screw is screwed while plastically deforming the pilot hole to form a female screw in the pilot hole. In this case, since the inner diameter of the prepared hole and the effective diameter of the tapping screw are almost the same, the cross-sectional area of the part that bites into the hole wall of the prepared hole of the screw of the tapping screw and the inner wall of the prepared hole The cross-sectional area of the plastically deformed portion that bulges in the direction becomes substantially equal. Therefore, the female screw formed in the prepared hole is a thread groove having substantially the same shape as the thread of the tapping screw, and the plastically deformed portion fills the gap between the prepared hole and the tapping screw. Therefore, the tapping screw and the female screw are in close contact with each other over substantially the entire surface, increasing the coupling strength of the screw coupling portion.

【0015】第4の発明は、上記第1、第2または第3
の発明において、駆動軸のタッピングスクリューは、回
転構造物の通常使用時の回転方向と同じ方向にねじ切り
されているものである。
A fourth invention is the above-mentioned first, second or third invention.
In the invention, the tapping screw of the drive shaft is threaded in the same direction as the rotating direction of the rotating structure during normal use.

【0016】第4の発明においては、タッピングスクリ
ューは回転構造物の通常の回転方向と同じ方向にねじ切
りされているので、通常の回転時に駆動軸に回転力を加
えてもねじ結合部が緩むことがない。
In the fourth aspect of the invention, the tapping screw is threaded in the same direction as the normal rotation direction of the rotary structure, so that the threaded connection portion is loosened even when a rotational force is applied to the drive shaft during normal rotation. There is no.

【0017】第5の発明は、上記第1または第2の発明
において、ねじ結合部が回転体に形成された下穴と、駆
動軸に形成された雄ねじ部との摩擦撹拌接合によって形
成されており、前記下穴の内径と前記雄ねじ部の有効径
とは略一致し、前記雄ねじ部は摩擦撹拌接合時に摩擦熱
により塑性変形可能な状態にまで軟化したメタルを前進
させる方向に回転されて前記下穴に押し込まれるもので
ある。
According to a fifth aspect of the present invention, in the first or second aspect of the invention, the screw coupling portion is formed by friction stir welding of a prepared hole formed in the rotating body and a male screw portion formed in the drive shaft. The inner diameter of the prepared hole and the effective diameter of the male screw portion are substantially equal to each other, and the male screw portion is rotated in a direction of advancing the metal softened to a plastically deformable state by friction heat during friction stir welding. It is pushed into the pilot hole.

【0018】第5の発明においては、駆動軸が摩擦撹拌
接合時の摩擦撹拌ツールとして用いられ、回転体の下穴
に押し込まれる。摩擦撹拌接合は、雄ねじ部が後退し軟
化したメタルを前進させる方向に駆動軸を高速回転させ
ながら回転体の下穴に押し込んでいく。雄ねじ部を押し
込んでいくと、摩擦熱により回転体に金属の塑性流動が
起き回転体と駆動軸のねじ結合部を接合する。したがっ
て、ねじ結合部は溶融せず、摩擦圧接と同様にMIG溶
接、TIG溶接等に比べて熱による影響が少なく、強度
的にも有利である。摩擦撹拌接合の際の雄ねじの回転方
向は軟化したメタルを前進させる方向のため、軸に形成
されたねじ部と回転体は確実に密着される。また、接合
の結果はねじ結合されたものと同様にねじを強い力で逆
回転することにより駆動軸の分解・交換が可能である。
In the fifth invention, the drive shaft is used as a friction stir tool at the time of friction stir welding, and is pushed into the prepared hole of the rotating body. In friction stir welding, the drive shaft is rotated at a high speed in the direction in which the male screw part moves backward and the softened metal is advanced, and is pushed into the prepared hole of the rotating body. When the male screw portion is pushed in, a plastic flow of metal is generated in the rotating body by frictional heat, and the rotating body and the screw coupling portion of the drive shaft are joined. Therefore, the threaded joint does not melt, and is less affected by heat as compared with MIG welding, TIG welding, etc. as in friction welding, and is also advantageous in strength. Since the rotation direction of the male screw at the time of friction stir welding is the direction of advancing the softened metal, the screw portion formed on the shaft and the rotating body are surely brought into close contact with each other. Further, as a result of the joining, the drive shaft can be disassembled and replaced by rotating the screw in the reverse direction with a strong force as in the case of the screw-coupled one.

【0019】第6の発明は、上記第5の発明において、
駆動軸に形成された雄ねじ部のねじの向きは回転構造物
の通常使用時の回転方向と同じ方向にねじ切りされてい
るものである。
A sixth aspect of the invention is the same as the fifth aspect of the invention.
The male screw portion formed on the drive shaft is threaded in the same direction as the rotating direction of the rotary structure during normal use.

【0020】第6の発明においては、駆動軸に形成され
た雄ねじ部のねじの向きは、回転構造物の通常使用時の
回転方向と同じ方向にねじ切りされているので、上記第
4の発明と同様に通常の回転時に駆動軸に回転力を加え
てもねじ結合部が緩むことがない。
In the sixth invention, since the direction of the screw of the male screw portion formed on the drive shaft is threaded in the same direction as the rotation direction of the rotary structure during normal use, the fourth invention is the same as the fourth invention. Similarly, even if a rotational force is applied to the drive shaft at the time of normal rotation, the screw connection portion does not loosen.

【0021】第7の発明は、上記第1〜第6の発明のう
ちのいずれか1つにおいて、回転体の下穴を駆動軸の接
合側端から圧入部までの長さと略等しい不貫通穴とした
ものである。
In a seventh aspect of the invention, in any one of the first to sixth aspects of the invention, the pilot hole of the rotary body is a non-through hole having a length substantially equal to the length from the joint side end of the drive shaft to the press-fitting portion. It is what

【0022】第7の発明においては、駆動軸は回転体を
貫通しないので片持ち式の駆動軸を必要とする場合に有
効である。
The seventh aspect of the invention is effective when a cantilever type drive shaft is required because the drive shaft does not penetrate the rotating body.

【0023】第8の発明は、上記第1〜第7の発明のう
ちのいずれか1つにおいて、駆動軸の接合側端には回転
体の下穴と外径が同じまたは僅かに小さい軸部が形成さ
れ、この軸部と圧入部とで回転体を両端支持するもので
ある。
An eighth aspect of the present invention is any one of the first to seventh aspects, wherein the joint side end of the drive shaft has a shaft portion having the same or slightly smaller outer diameter as the prepared hole of the rotor. Is formed, and the shaft portion and the press-fitting portion support the rotating body at both ends.

【0024】第8の発明においては、軸部と圧入部は回
転体を両端支持される駆動軸と回転体への適用に適切で
ある。
In the eighth aspect of the invention, the shaft portion and the press-fitting portion are suitable for application to the drive shaft and the rotary body which support the rotary body at both ends.

【0025】第9の発明に係る回転構造物における回転
体と駆動軸との接合方法は、前記駆動軸を前記回転体よ
り融点が高い金属材料によって製作して前記回転体との
接合側端部に前記回転構造物の通常使用時の回転方向と
同じ方向にねじ切りされたタッピングスクリューと圧入
部とを設け、前記タッピングスクリューを前記下穴にね
じ込み、前記圧入部を前記嵌合穴に圧入することにより
前記回転体と前記駆動軸を一体的に接合するものであ
る。
According to a ninth aspect of the present invention, there is provided a method for joining a rotary body and a drive shaft in a rotary structure, wherein the drive shaft is made of a metal material having a melting point higher than that of the rotary body, and an end portion of the rotary body joined to the rotary body. To provide a tapping screw and a press-fitting part, which are threaded in the same direction as the rotating direction of the rotary structure during normal use, screw the tapping screw into the prepared hole, and press-fit the press-fitting part into the fitting hole. With this, the rotating body and the drive shaft are integrally joined.

【0026】第9の発明においては、タッピングスクリ
ューを下穴にねじ込み、圧入部を嵌合穴に圧入すると、
回転体と駆動軸が一体的に接合される。
In the ninth invention, when the tapping screw is screwed into the pilot hole and the press-fitting portion is press-fitted into the fitting hole,
The rotating body and the drive shaft are integrally joined.

【0027】第10の発明は、上記第9の発明におい
て、駆動軸のタッピングスクリューの有効径が回転体の
下穴の内径と略一致し、前記下穴には前記タッピングス
クリューがねじ込まれて塑性変形されることにより前記
タッピングスクリューに密接する雌ねじが形成されるも
のである。
In a tenth aspect based on the ninth aspect, the effective diameter of the tapping screw of the drive shaft is substantially equal to the inner diameter of the pilot hole of the rotating body, and the tapping screw is screwed into the pilot hole so that the plasticity is improved. By being deformed, a female screw that is in close contact with the tapping screw is formed.

【0028】第10の発明においては、下穴はタッピン
グスクリューによって塑性変形されることにより雌ねじ
が形成され、下穴の中心方向に向かって膨出した塑性変
形部分がタッピングスクリューに密接して結合強度を高
める。
In the tenth aspect of the invention, the prepared hole is plastically deformed by the tapping screw to form an internal thread, and the plastically deformed portion bulging toward the center of the prepared hole is in close contact with the tapping screw to bond strength. Increase.

【0029】第11の発明に係る回転構造物における回
転体と駆動軸の接合方法は、前記回転体に下穴と嵌合穴
を形成し、前記駆動軸を前記回転体より融点の高い金属
材料によって製作して前記回転体との接合側端部に雄ね
じ部と圧入部を設け、前記駆動軸を前記雄ねじ部が摩擦
熱により塑性変形可能な状態にまで軟化したメタルを前
進させる方向に回転させながら前記雄ねじ部を前記回転
体の前記下穴に押し込むことにより前記雄ねじ部と前記
下穴を摩擦撹拌接合し、前記圧入部を前記嵌合穴に圧入
することにより前記回転体と前記駆動軸を一体的に接合
するものである。
According to an eleventh aspect of the present invention, in a method for joining a rotating body and a drive shaft in a rotating structure, a pilot hole and a fitting hole are formed in the rotating body, and the drive shaft is made of a metal material having a melting point higher than that of the rotating body. By providing a male screw portion and a press-fitting portion at the end portion on the joint side with the rotating body, and rotating the drive shaft in the direction of advancing the softened metal to a state where the male screw portion is plastically deformable by frictional heat. While pressing the male screw portion into the pilot hole of the rotating body to friction stir weld the male screw portion and the pilot hole, and press fit the press fitting portion into the fitting hole to connect the rotating body and the drive shaft. They are joined together.

【0030】第11の発明においては、雄ねじ部と下穴
は摩擦撹拌接合される。摩擦撹拌接合は、雄ねじ部が後
退し軟化したメタルを前進させる方向に駆動軸を高速回
転させながら下穴に押し込んでいく。雄ねじ部を押し込
んでいくと、摩擦熱により回転体に金属の塑性流動が起
き回転体と駆動軸のねじ結合部を接合する。雄ねじ部は
通常のねじに限らずタッピングスクリューであってもよ
い。
In the eleventh aspect, the male screw portion and the prepared hole are friction stir welded. Friction stir welding pushes the softened metal into the prepared hole while rotating the drive shaft at a high speed in the direction of advancing the softened metal. When the male screw portion is pushed in, a plastic flow of metal is generated in the rotating body by frictional heat, and the rotating body and the screw coupling portion of the drive shaft are joined. The male screw portion is not limited to a normal screw and may be a tapping screw.

【0031】[0031]

【発明の実施の形態】以下、本発明を図面に示す実施の
形態に基づいて詳細に説明する。図1は本発明に係る接
合構造を採用した回転構造物の正面図、図2は同じく回
転構造物の右側面図、図3は同じく回転構造物の拡大断
面図、図4は接合する以前の回転体を示す断面図、図5
は同じく接合する以前の駆動軸を示す正面図である。本
実施の形態においては、回転構造物としてベーンポンプ
のロータに適用した例を示す。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below in detail based on the embodiments shown in the drawings. 1 is a front view of a rotary structure adopting a joining structure according to the present invention, FIG. 2 is a right side view of the same rotary structure, FIG. 3 is an enlarged sectional view of the same rotary structure, and FIG. 4 is a view before joining. Sectional view showing the rotating body, FIG.
FIG. 6 is a front view showing a drive shaft before being similarly joined. In the present embodiment, an example applied to a rotor of a vane pump as a rotating structure is shown.

【0032】全体を符号1で示すベーンポンプのロータ
は、ロータ本体を構成する回転体2と、この回転体2に
取付けられた駆動軸3とで構成されている。回転体2
は、アルミニウムまたはアルミニウム合金によって円筒
状に形成され、外周面にはベーン4が出没自在に挿入さ
れる2つのベーン用摺動溝5が周方向に180度位相を
異ならせて形成され前記回転体2にねじ結合部Aと圧入
結合部Bとによって一体的に接合されている。このた
め、回転体2の中心には、貫通穴からなり前記駆動軸3
がねじ込まれる下穴6が形成され、さらに下穴6の一端
開口部には嵌合穴7が形成されている。嵌合穴7の穴径
は前記下穴6の内径より十分に大きく設定されている。
The vane pump rotor, generally designated by reference numeral 1, is composed of a rotor 2 which constitutes the rotor body, and a drive shaft 3 which is attached to the rotor 2. Rotating body 2
Is formed of aluminum or an aluminum alloy in a cylindrical shape, and two vane sliding grooves 5 into which the vanes 4 are retractably inserted are formed on the outer peripheral surface so that the vane sliding grooves 5 are 180 degrees out of phase with each other in the circumferential direction. 2 are integrally joined to each other by a screw joint portion A and a press-fit joint portion B. Therefore, the rotary body 2 is formed with a through hole at the center thereof and the drive shaft 3
A pilot hole 6 into which is screwed is formed, and a fitting hole 7 is further formed at an opening of one end of the pilot hole 6. The hole diameter of the fitting hole 7 is set sufficiently larger than the inner diameter of the pilot hole 6.

【0033】前記駆動軸3は、前記回転体2よりも十分
なねじり剛性と強度を確保するための材質である鋼材に
よって製作されており、前記回転体2との接合側端部に
軸部8、タッピングスクリュー9および圧入部10が一
連に形成されている。軸部8は、前記圧入部10ととも
に回転体2の両端を支持するためのもので、前記下穴6
の内径より僅かに小さい外径を有している。下穴6と軸
部8のはめあいは、遊合または滑合である。前記タッピ
ングスクリュー9は、回転体の軸部8に回転力が作用し
たときのねじの緩みを防止するためにロータ1の通常使
用時の回転方向(図2矢印方向)と同じ方向にねじ切り
されている。言い換えれば、駆動軸にロータ1を通常使
用する方向に回転させる回転力を与えたときに進む方向
のタッピングスクリュー9がねじ切りされている。例え
ば、ロータ1が左回転する場合は左ねじ、右回転する場
合は右ねじのタッピングスクリュー9が形成されてい
る。また、タッピングスクリュー9は有効径が前記下穴
6の内径と略等しくなるように形成されている。
The drive shaft 3 is made of steel, which is a material for ensuring a sufficient torsional rigidity and strength as compared with the rotary body 2, and the shaft portion 8 is provided at the end portion on the joint side with the rotary body 2. The tapping screw 9 and the press-fitting portion 10 are formed in series. The shaft portion 8 supports both ends of the rotating body 2 together with the press-fitting portion 10, and the shaft hole 6
Has an outer diameter slightly smaller than the inner diameter of. The fitting between the prepared hole 6 and the shaft portion 8 is loose fitting or sliding fitting. The tapping screw 9 is threaded in the same direction as the normal rotation direction of the rotor 1 (the direction of the arrow in FIG. 2) in order to prevent the screw from loosening when a rotational force acts on the shaft portion 8 of the rotating body. There is. In other words, the tapping screw 9 is threaded in the direction in which the drive shaft advances when a rotational force for rotating the rotor 1 in the normal use direction is applied to the drive shaft. For example, a left-hand tapping screw 9 is formed when the rotor 1 rotates counterclockwise, and a right-hand tapping screw 9 is formed when the rotor 1 rotates right. The tapping screw 9 is formed so that its effective diameter is substantially equal to the inner diameter of the pilot hole 6.

【0034】前記圧入部10は、厚さが前記嵌合穴7の
深さと略等しい円板状で、外径が嵌合穴7の穴径より若
干大きく設定されており、タッピングスクリュー9が下
穴6にねじ込まれると嵌合穴7に圧入されることによ
り、前記嵌合穴7とともに前記圧入結合部Bを形成す
る。嵌合穴7と圧入部10のはめあいは、結合強度を大
きくし振動、衝撃、逆回転等による回転体2の緩みを防
止するために締め代が大きいM静合以上であることが好
ましい。
The press-fitting portion 10 has a disk shape whose thickness is substantially equal to the depth of the fitting hole 7, the outer diameter thereof is set to be slightly larger than the hole diameter of the fitting hole 7, and the tapping screw 9 is lowered. When it is screwed into the hole 6, it is press-fitted into the fitting hole 7 to form the press-fitting joint portion B together with the fitting hole 7. The fit between the fitting hole 7 and the press-fitting portion 10 is preferably M or more, which has a large interference so as to increase the coupling strength and prevent the rotor 2 from loosening due to vibration, impact, reverse rotation, or the like.

【0035】このような構造からなるロータ1を組立て
るには、回転体2の軸線と駆動軸3の軸線とを一致さ
せ、駆動軸3の軸部8を回転体2の下穴6に嵌合穴7側
から嵌挿してタッピングスクリュー9を冷間によって下
穴6にねじ込み、圧入部10を嵌合穴7に圧入すればよ
い。タッピングスクリュー9を下穴6にねじ込むと、回
転体2は駆動軸3より柔らかいアルミまたはアルミ合金
製であるため、タッピングスクリュー9の螺条の頂部、
厳密には有効径より外側部分が下穴6を塑性変形させな
がらねじ込まれることにより雌ねじ11を形成する。こ
の場合、下穴6の内径とタッピングスクリュー9の有効
径を略一致させておくと、タッピングスクリュー9の螺
条の下穴6の穴壁に食い込む部分の断面積と、この食い
込みによって下穴6の内壁が中心方向に膨出する塑性変
形部分の断面積とを略等しくすることができる。つま
り、タッピングスクリュー9が下穴6に転写された状態
を呈する。このため、下穴6に形成される雌ねじ11は
タッピングスクリュー9の螺条と同一形状のねじ溝で、
中心方向に膨出する前記塑性変形部分が下穴6とタッピ
ングスクリュー9の隙間を埋める。それ故、タッピング
スクリュー9と雌ねじ11は略全面にわたって互いに密
接し、これらによって前記ねじ結合部Aを形成する。
To assemble the rotor 1 having such a structure, the axis of the rotary body 2 and the axis of the drive shaft 3 are aligned with each other, and the shaft portion 8 of the drive shaft 3 is fitted into the prepared hole 6 of the rotary body 2. The tapping screw 9 may be inserted into the hole 7 side and the tapping screw 9 may be cold screwed into the pilot hole 6, and the press-fitting portion 10 may be press-fitted into the fitting hole 7. When the tapping screw 9 is screwed into the pilot hole 6, since the rotating body 2 is made of aluminum or an aluminum alloy that is softer than the drive shaft 3, the top of the thread of the tapping screw 9
Strictly speaking, a portion outside the effective diameter is screwed while plastically deforming the pilot hole 6 to form the female screw 11. In this case, if the inner diameter of the prepared hole 6 and the effective diameter of the tapping screw 9 are substantially matched, the cross-sectional area of the portion of the screw of the tapping screw 9 that bites into the hole wall, and the bited portion 6 The cross-sectional area of the plastically deformed portion in which the inner wall of swells in the center direction can be made substantially equal. That is, the tapping screw 9 is transferred to the prepared hole 6. Therefore, the internal thread 11 formed in the prepared hole 6 is a thread groove having the same shape as the thread of the tapping screw 9,
The plastically deformed portion bulging in the central direction fills the gap between the pilot hole 6 and the tapping screw 9. Therefore, the tapping screw 9 and the female screw 11 are in close contact with each other over substantially the entire surface thereof, and the screw coupling portion A is formed by them.

【0036】前記タッピングスクリュー9を下穴6に冷
間で強制的にねじ込むと、軸部8の先端部が下穴6から
外部に突出し、圧入部10が嵌合穴7に圧入され、この
嵌合穴7と圧入部10とで圧入結合部Bを形成し、もっ
てロータ1が組立てられる。つまり、回転体2と駆動軸
3は、下穴6に形成される雌ねじ11と下穴6にねじ込
まれるタッピングスクリュー9によるねじ結合部Aと、
嵌合穴7と圧入部10との圧入結合部Bとによって一体
的に接合されることになる。
When the tapping screw 9 is forcibly screwed into the pilot hole 6 in the cold state, the tip of the shaft portion 8 projects from the pilot hole 6 to the outside, and the press-fitting portion 10 is press-fitted into the fitting hole 7. The fitting hole 7 and the press-fitting portion 10 form a press-fitting coupling portion B, and thus the rotor 1 is assembled. That is, the rotating body 2 and the drive shaft 3 include a female screw 11 formed in the pilot hole 6 and a screw coupling portion A formed by a tapping screw 9 screwed into the pilot hole 6,
The fitting hole 7 and the press-fitting joint portion B of the press-fitting portion 10 are integrally joined.

【0037】このような構造からなるロータ1において
は、回転体2と駆動軸3をねじ結合部Aと圧入結合部B
とによって接合しているので、大きな接合強度をもって
接合することができる。この場合、ねじ結合部Aだけで
あると、ロータ1の停止時慣性力により駆動軸にロータ
1より逆方向に回転する方向の回転力が作用しねじ結合
部Aが緩むおそれがあるが、圧入結合部Bを備えている
のでそのおそれが少なく、回転体2のがたつき、駆動軸
3からの脱落等を確実に防止することができる。
In the rotor 1 having such a structure, the rotor 2 and the drive shaft 3 are connected to each other by the screw coupling portion A and the press-fitting coupling portion B.
Since they are joined by and, they can be joined with high joining strength. In this case, if only the screw coupling portion A is used, a rotational force in a direction in which the rotor 1 rotates in the opposite direction may act on the drive shaft due to the inertia force when the rotor 1 is stopped, and the screw coupling portion A may loosen. Since the connecting portion B is provided, the possibility thereof is small, and it is possible to reliably prevent the rotating body 2 from rattling and coming off from the drive shaft 3.

【0038】また、軸部8と圧入部10によって回転体
2の両端を支持しているので、回転体2の首振り運動を
防止することができる。さらに、圧入結合部Bは、圧入
部10が嵌合穴7に圧入されその底面に当接すること
で、回転体2に対する駆動軸3の挿入量を規定し、回転
体2と駆動軸3を軸線方向に位置決めする。さらに、圧
入部10は嵌合穴7に圧入されることで、回転体2の軸
線と駆動軸3の軸線とを一致させる。それ故、構造が簡
単であるにも拘わらず軸線がずれたり傾いたりすること
がなく、異種金属どうしを高い結合強度で的確に接合す
ることができ、回転構造物の回転体と駆動軸の接合構造
として最適である。
Since both ends of the rotating body 2 are supported by the shaft portion 8 and the press-fitting portion 10, the swinging motion of the rotating body 2 can be prevented. Further, the press-fitting coupling portion B defines the insertion amount of the drive shaft 3 with respect to the rotating body 2 by the press-fitting portion 10 being press-fitted into the fitting hole 7 and abutting the bottom surface thereof, and the rotating body 2 and the drive shaft 3 are aligned with each other. Position in the direction. Further, the press-fitting portion 10 is press-fitted into the fitting hole 7, so that the axis of the rotating body 2 and the axis of the drive shaft 3 are aligned with each other. Therefore, even though the structure is simple, the axes do not shift or tilt, and dissimilar metals can be accurately bonded with high bonding strength, and the rotating body of the rotating structure and the drive shaft can be bonded. The structure is optimal.

【0039】ここで、上記した実施の形態においては、
タッピングスクリュー9を下穴6にゆっくりねじ込んで
ねじ結合部Aを形成したが、他の方法として摩擦撹拌接
合方法によってねじ結合部Aを形成してもよい。
Here, in the above-mentioned embodiment,
Although the tapping screw 9 is slowly screwed into the prepared hole 6 to form the screw joint A, the screw joint A may be formed by a friction stir welding method as another method.

【0040】摩擦撹拌接合の場合は、回転体2と駆動軸
3を相対的に高速回転(500〜50000rpm)さ
せ、タッピングスクリュー9を下穴6に押し込むことに
より摩擦熱を発生させ、この摩擦熱によって下穴6の内
壁付近のメタルを塑性加工可能な状態にまで軟化させ、
高速回転による撹拌作用により撹拌・流動させた後、回
転を停止させて圧入部10を嵌合穴7に圧入し、加熱軟
化したメタルを冷却・固化させるようにすればよい。こ
の場合も下穴6の内径とタッピングスクリュー9の有効
径を略一致させておくと、撹拌・流動化したメタルが下
穴6の内壁とタッピングスクリュー9との隙間を埋め尽
くしてタッピングスクリュー9と同一形状の雌ねじ11
が形成され、摩擦撹拌接合によるねじ結合部Aを形成す
ることができる。このような摩擦撹拌接合によるねじ結
合部Aは塑性変形を利用するものではなく摩擦熱を利用
し塑性流動化させるもののため比較的小さい力で接合を
行うことができる。
In the case of friction stir welding, the rotating body 2 and the drive shaft 3 are rotated at a relatively high speed (500 to 50000 rpm), and the tapping screw 9 is pushed into the prepared hole 6 to generate friction heat. Softens the metal near the inner wall of the pilot hole 6 to a state where it can be plastically worked,
After stirring and flowing by the stirring action by high-speed rotation, the rotation may be stopped and the press-fitting portion 10 may be press-fitted into the fitting hole 7 to cool and solidify the heat-softened metal. Also in this case, if the inner diameter of the prepared hole 6 and the effective diameter of the tapping screw 9 are substantially matched, the metal that has been agitated and fluidized fills the gap between the inner wall of the prepared hole 6 and the tapping screw 9 and becomes the tapping screw 9. Internal thread 11 of the same shape
Is formed, and the screw joint A can be formed by friction stir welding. Since the screw connection portion A by such friction stir welding does not utilize plastic deformation but plasticizes by utilizing frictional heat, it is possible to perform welding with a relatively small force.

【0041】また、回転体2と駆動軸3を単に摩擦撹拌
接合によるねじ結合部Aのみによって接合した場合は、
下穴6の内壁付近のメタルが塑性加工可能な状態にまで
軟化しているため、回転体2が駆動軸3に対して偏心し
たり、軸線が傾くおそれがあるが、軸部8と圧入嵌合部
Bによって回転体2の両端を支持しているので、回転体
2が駆動軸3に対して偏心したり軸線が傾いたりするお
それがなく、安定かつ確実に接合することができる。な
お、摩擦撹拌接合によるねじ結合部Aを形成した場合
は、通常のねじ結合部Aと異なり、摩擦熱によって塑性
加工可能な状態にまで軟化させて駆動軸3を押し込むた
め、駆動軸3に形成される雄ねじ部をタッピングスクリ
ュー9に限らず通常の雄ねじ(例えば:メートルねじ)
で構成してもよい。
When the rotary body 2 and the drive shaft 3 are joined only by the screw joint portion A by friction stir welding,
Since the metal near the inner wall of the prepared hole 6 is softened to a state where it can be plastically machined, the rotating body 2 may be eccentric with respect to the drive shaft 3 or the axis line may be inclined, but the shaft portion 8 and the press-fitting fit. Since both ends of the rotating body 2 are supported by the joint portion B, there is no risk of the rotating body 2 being eccentric with respect to the drive shaft 3 or the axis line being inclined, and stable and reliable joining can be achieved. When the threaded joint A is formed by friction stir welding, unlike the normal threaded joint A, the drive shaft 3 is softened by frictional heat and pushed into the drive shaft 3, so that the drive shaft 3 is formed. The external thread part to be used is not limited to the tapping screw 9 but a normal external thread (for example: metric thread)
You may comprise.

【0042】また、摩擦撹拌接合によってねじ結合部A
を形成する場合は、下穴が貫通しない形態(図9〜図1
1:詳細後述)で摩擦撹拌接合を、駆動軸3に形成され
る雄ねじ部のねじ切りされる方向は回転構造物の回転方
向と同じ方向のねじが好ましい。摩擦撹拌接合の場合は
雄ねじ部が前進する方向に駆動軸3を回転させながら押
し込むと、摩擦熱によって軟化したメタルが下穴6から
排出されるため、雄ねじ部が後退し軟化したメタルを前
進させる方向に回転させながら押し込む必要がある。例
えば、ロータ1の通常の回転方向が右方向である場合、
雄ねじ部を右ねじとし、摩擦撹拌接合時に駆動軸3を左
方向に回転させながら下穴6に押し込むようにすれば、
軟化したメタルが下穴6から排出されることがなく、下
穴6と雄ねじ部の隙間を埋めることができ、良好なねじ
結合部Aを得ることができる。
Further, the screw joint portion A is formed by friction stir welding.
In the case of forming a hole, a form in which the prepared hole does not penetrate (Figs. 9 to 1)
1: The friction stir welding will be described later in detail), and the threading direction of the male screw portion formed on the drive shaft 3 is preferably the same as the rotation direction of the rotating structure. In the case of friction stir welding, when the drive shaft 3 is pushed in while rotating in the direction in which the male screw portion advances, the metal softened by frictional heat is discharged from the prepared hole 6, so the male screw portion moves backward and the softened metal is advanced. It is necessary to push in while rotating in the direction. For example, when the normal rotation direction of the rotor 1 is the right direction,
If the male screw part is a right-hand screw and the drive shaft 3 is rotated to the left and pushed into the prepared hole 6 at the time of friction stir welding,
The softened metal is not discharged from the pilot hole 6, the gap between the pilot hole 6 and the male screw portion can be filled, and a favorable screw coupling portion A can be obtained.

【0043】図6は本発明に係る接合構造の他の実施の
形態を示す回転構造物の断面図、図7は接合する以前の
回転体を示す断面図、図8は同じく接合する以前の駆動
軸を示す正面図である。なお、上記した実施の形態と同
一構成部材については同一符号をもって示しその説明を
適宜省略する。
FIG. 6 is a sectional view of a rotating structure showing another embodiment of the joining structure according to the present invention, FIG. 7 is a sectional view showing a rotating body before joining, and FIG. 8 is a driving before joining. It is a front view which shows a shaft. The same components as those in the above-described embodiment are designated by the same reference numerals, and the description thereof will be omitted as appropriate.

【0044】この実施の形態は、アルミニウム合金材か
らなる回転体2の一方の側面13の中央にボス部2Aを
一体に突設するとともに、このボス部2Aの先端面中央
に他方の側面14に開口する貫通穴からなる下穴6を形
成し、この下穴6のボス部2A側開口端面に嵌合穴7を
形成している。一方、鋼材からなる駆動軸3は、上記し
た実施の形態と同様に回転体2との接合側端部に軸部
8、タッピングスクリュー9および圧入部10が一連に
形成されており、軸部8が下穴6に嵌挿されてボス部2
A側とは反対側開口部を閉塞し、タッピングスクリュー
9が下穴6にねじ込まれ、圧入部10が嵌合穴7に圧入
されることにより、回転体2と駆動軸3をねじ結合部A
と圧入結合部Bとによって一体的に接合している。下穴
6の内径とタッピングスクリュー9の有効径とは略一致
している。タッピングスクリュー9はロータが通常右回
転する場合右ねじとなるようにねじ切りされている。し
たがって、回転体2にボス部2Aを一体に設けた点が上
記した実施の形態と異なるだけで、その他の構造は全く
同一である。
In this embodiment, a boss portion 2A is integrally provided at the center of one side surface 13 of the rotating body 2 made of an aluminum alloy material, and the other side surface 14 is provided at the center of the tip end surface of the boss portion 2A. A pilot hole 6 formed of a through hole that opens is formed, and a fitting hole 7 is formed on the open end surface of the pilot hole 6 on the boss portion 2A side. On the other hand, in the drive shaft 3 made of steel, the shaft portion 8, the tapping screw 9 and the press-fitting portion 10 are formed in series at the end portion on the joint side with the rotating body 2 as in the above-described embodiment. Is inserted into the pilot hole 6 and the boss 2
The opening on the side opposite to the A side is closed, the tapping screw 9 is screwed into the pilot hole 6, and the press-fitting portion 10 is press-fitted into the fitting hole 7, so that the rotating body 2 and the drive shaft 3 are screwed together.
And the press-fitting joint B are integrally joined. The inner diameter of the prepared hole 6 and the effective diameter of the tapping screw 9 are substantially the same. The tapping screw 9 is threaded so as to be a right-hand screw when the rotor normally rotates to the right. Therefore, the structure is the same as that of the above-described embodiment except that the boss portion 2A is integrally provided on the rotating body 2, and the other structure is exactly the same.

【0045】このような接合構造においても、上記した
実施の形態と同様に回転体2と駆動軸3を強固に接合す
ることができることは明らかであろう。
It will be apparent that the rotating body 2 and the drive shaft 3 can be firmly joined to each other even in such a joining structure as in the above-described embodiment.

【0046】図9は本発明に係る接合構造のさらに他の
実施の形態を示す回転構造物の断面図、図10は接合す
る以前の回転体を示す断面図、図11は同じく接合する
以前の駆動軸を示す正面図である。この実施の形態は、
アルミニウム合金材からなる回転体2の一方の側面13
の中央にボス部2Aを一体に突設するとともに、このボ
ス部2Aの先端面中央に不貫通穴からなる下穴20を形
成し、この下穴20の開口端に嵌合穴21を形成してい
る。一方、鋼材からなる駆動軸3は、上記した実施の形
態と同様に回転体2との接合側端部に軸部8、タッピン
グスクリュー9および圧入部10が一連に形成されてお
り、軸部8が下穴6に嵌挿され、タッピングスクリュー
9が下穴20にねじ込まれ、圧入部10が嵌合穴21に
圧入されることにより、回転体2と駆動軸3をねじ結合
部Aと圧入結合部Bとによって一体的に接合している。
軸部8は、下穴20の内径より若干小さい直径を有して
いる。下穴20の内径とタッピングスクリュー9の有効
径は略等しい。すなわち、本実施の形態は、回転体2に
形成される下穴20を不貫通穴で構成した点が上記した
実施の形態と異なるものである。
FIG. 9 is a cross-sectional view of a rotary structure showing still another embodiment of the joining structure according to the present invention, FIG. 10 is a cross-sectional view showing a rotating body before joining, and FIG. 11 is the same as before joining. It is a front view which shows a drive shaft. In this embodiment,
One side surface 13 of the rotating body 2 made of an aluminum alloy material
A boss portion 2A is integrally provided in the center of the boss 2A, a pilot hole 20 formed of a non-through hole is formed in the center of the tip surface of the boss portion 2A, and a fitting hole 21 is formed at the open end of the pilot hole 20. ing. On the other hand, in the drive shaft 3 made of steel, the shaft portion 8, the tapping screw 9 and the press-fitting portion 10 are formed in series at the end portion on the joint side with the rotating body 2 as in the above-described embodiment. Is inserted into the prepared hole 6, the tapping screw 9 is screwed into the prepared hole 20, and the press-fitting portion 10 is press-fitted into the fitting hole 21, whereby the rotary body 2 and the drive shaft 3 are press-fitted and coupled to the screw coupling portion A. The part B is integrally joined.
The shaft portion 8 has a diameter slightly smaller than the inner diameter of the prepared hole 20. The inner diameter of the prepared hole 20 and the effective diameter of the tapping screw 9 are substantially equal. That is, the present embodiment is different from the above-described embodiments in that the prepared hole 20 formed in the rotating body 2 is a non-through hole.

【0047】このようにねじ結合部Aについては、タッ
ピングスクリュー9を下穴20にねじ込んで下穴20を
塑性変形させる代わりに、他の方法として上記した摩擦
撹拌接合方法によってねじ結合部Aを形成してもよい。
Thus, instead of screwing the tapping screw 9 into the pilot hole 20 to plastically deform the pilot hole 20, as another method, the threaded joint A is formed by the friction stir welding method described above. You may.

【0048】このような構造においても、上記した実施
の形態と同様に回転体2と駆動軸3を強固に接合するこ
とができることは明らかであろう。
Even in such a structure, it will be apparent that the rotary body 2 and the drive shaft 3 can be firmly joined to each other as in the above-described embodiment.

【0049】なお、上記した実施の形態は、いずれも回
転体2をアルミニウムまたはアルミニウム合金材によっ
て製作し、駆動軸3を鋼材によって製作した例を示した
が、本発明はこれに何ら特定されるものではなく、他の
異種金属を使用することも可能であり、要は駆動軸3の
方が回転体2に比べて大きなねじり剛性・曲げ剛性と強
度を有し、融点の高い金属であればよい。
In each of the above embodiments, the rotary body 2 is made of aluminum or aluminum alloy material, and the drive shaft 3 is made of steel material, but the present invention is not limited to this. It is also possible to use other dissimilar metals, and the point is that the drive shaft 3 has higher torsional rigidity / bending rigidity and strength than the rotating body 2 and has a high melting point. Good.

【0050】[0050]

【発明の効果】以上説明したように本発明に係る回転構
造物における回転体と駆動軸の接合構造およびその接合
方法は、ねじ結合部と圧入結合部とによって回転体と駆
動軸を一体的に接合したので、ねじ結合部のみあるいは
圧入結合部のみによって接合した場合に比べて大きな接
合強度が得られ、停止時等に回転体の慣性により駆動軸
に逆回転方向の回転力が作用しても回転体と駆動軸間の
接合部が緩んだりすることがなく、信頼性の高い接合構
造を得ることができる。また、ねじ結合と圧入結合の形
成は、特別な装置等を必要としないため、コスト的に有
利である。また、圧入部は駆動軸の挿入量を規定すると
ともに、回転体と駆動軸の軸線を一致させ傾きを防止す
る。
As described above, in the joining structure of the rotating body and the drive shaft in the rotating structure according to the present invention and the joining method thereof, the rotating body and the drive shaft are integrally formed by the screw connecting portion and the press-fitting connecting portion. Since they are joined, a greater joining strength can be obtained compared to the case where they are joined only by screw joints or only press-fit joints, and even when a rotational force in the reverse rotation direction acts on the drive shaft due to the inertia of the rotor during stoppage, etc. The joint between the rotary body and the drive shaft does not loosen, and a highly reliable joint structure can be obtained. Further, the formation of the screw connection and the press-fit connection is advantageous in terms of cost because no special device is required. Further, the press-fitting portion defines the insertion amount of the drive shaft, and prevents the tilt by aligning the axis of the rotating body with the drive shaft.

【0051】ねじ結合部を摩擦撹拌接合によって形成し
た発明においては、ねじ結合部が塑性変形により結合部
を形成するものでないので、比較的小さい加工力で十分
な接合強度を得ることができ、接合の信頼性を高めるこ
とができる。
In the invention in which the threaded joint is formed by friction stir welding, since the threaded joint does not form the joint by plastic deformation, sufficient joining strength can be obtained with a relatively small processing force. The reliability of can be increased.

【0052】駆動軸の先端部回転体より突出する軸部を
設けた発明においては、軸部と圧入結合部とで回転体の
両端を支持するため、回転体が駆動軸に対して傾いたり
することがなく、安定した状態で支持することができ
る。
In the invention in which the shaft portion protruding from the rotating body at the tip of the drive shaft is provided, both ends of the rotating body are supported by the shaft portion and the press-fitting coupling portion, so that the rotating body is inclined with respect to the drive shaft. And can be supported in a stable state.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明に係る接合構造を採用した回転構造物
の正面図である。
FIG. 1 is a front view of a rotary structure that employs a joining structure according to the present invention.

【図2】 同じく回転構造物の右側面図である。FIG. 2 is a right side view of the rotary structure of the same.

【図3】 同じく回転構造物の拡大断面図である。FIG. 3 is an enlarged cross-sectional view of the rotary structure of the same.

【図4】 接合する以前の回転体を示す断面図である。FIG. 4 is a cross-sectional view showing a rotating body before being joined.

【図5】 同じく接合する以前の駆動軸を示す正面図で
ある。
FIG. 5 is a front view showing a drive shaft before being similarly joined.

【図6】 本発明の他の実施の形態を示す回転構造物の
断面図である。
FIG. 6 is a sectional view of a rotary structure showing another embodiment of the present invention.

【図7】 接合する以前の回転体の断面図である。FIG. 7 is a cross-sectional view of a rotating body before being joined.

【図8】 同じく接合する以前の駆動軸を示す正面図で
ある。
FIG. 8 is a front view showing the drive shaft before being similarly joined.

【図9】 本発明のさらに他の実施の形態を示す回転構
造物の断面図である。
FIG. 9 is a cross-sectional view of a rotary structure showing still another embodiment of the present invention.

【図10】 接合する以前の回転体を示す断面図であ
る。
FIG. 10 is a cross-sectional view showing a rotating body before being joined.

【図11】 同じく接合する以前の駆動軸を示す正面図
である。
FIG. 11 is a front view showing the drive shaft before being similarly joined.

【符号の説明】[Explanation of symbols]

1…ロータ(回転構造物)、2…回転体、3…駆動軸、
6…下穴、7…嵌合穴、8…軸部、9…タッピングスク
リュー、10…圧入部、11…雌ねじ、20…下穴、2
1…嵌合穴、A…ねじ結合部、B…圧入結合部。
1 ... Rotor (rotating structure), 2 ... Rotating body, 3 ... Drive shaft,
6 ... Prepared hole, 7 ... Fitting hole, 8 ... Shaft part, 9 ... Tapping screw, 10 ... Press-fitting part, 11 ... Female screw, 20 ... Prepared hole, 2
1 ... Fitting hole, A ... Screw connection part, B ... Press-fit connection part.

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 金属製の回転体と、この回転体より融点
が高い金属製の駆動軸とからなる回転構造物において、 前記回転体と前記駆動軸はねじ結合部と圧入結合部とに
よって一体的に接合されていることを特徴とする回転構
造物における回転体と駆動軸の接合構造。
1. A rotating structure comprising a metal rotating body and a metal drive shaft having a melting point higher than that of the rotating body, wherein the rotating body and the drive shaft are integrated by a screw coupling portion and a press-fitting coupling portion. A structure for joining a rotating body and a drive shaft in a rotating structure, which is characterized in that they are joined together.
【請求項2】 請求項1記載の回転構造物における回転
体と駆動軸の接合構造において、 回転体がアルミニウムまたはアルミニウム合金材によっ
て形成され、駆動軸が鋼材によって形成されていること
を特徴とする回転構造物における回転体と駆動軸の接合
構造。
2. The joint structure of a rotary body and a drive shaft in a rotary structure according to claim 1, wherein the rotary body is made of aluminum or an aluminum alloy material, and the drive shaft is made of steel material. A joint structure of a rotating body and a drive shaft in a rotating structure.
【請求項3】 請求項1または2記載の回転構造物にお
ける回転体と駆動軸の接合構造において、 ねじ結合部は回転体に形成された下穴と、駆動軸に形成
され前記下穴にねじ込まれるタッピングスクリューとか
らなり、 前記下穴の内径と前記タッピングスクリューの有効径と
は略一致し、前記下穴には前記タッピングスクリューが
ねじ込まれて塑性変形されることにより前記タッピング
スクリューに密接する雌ねじが形成されることを特徴と
する回転構造物における回転体と駆動軸の接合構造。
3. The joint structure of a rotary body and a drive shaft in a rotary structure according to claim 1, wherein the screw coupling portion is formed in the rotary body, and a screw hole is formed in the drive shaft and screwed into the pilot hole. The internal diameter of the pilot hole is substantially the same as the effective diameter of the tapping screw, and the tapping screw is screwed into the pilot hole and is plastically deformed to form a female screw in close contact with the tapping screw. A joint structure of a rotating body and a drive shaft in a rotating structure, characterized in that
【請求項4】 請求項1,2または3記載の回転構造物
における回転体と駆動軸の接合構造において、 駆動軸のタッピングスクリューは、回転構造物の通常使
用時の回転方向と同じ方向にねじ切りされていることを
特徴とする回転構造物における回転体と駆動軸の接合構
造。
4. The joining structure for a rotating body and a drive shaft in a rotating structure according to claim 1, 2 or 3, wherein the tapping screw of the drive shaft is threaded in the same direction as the rotating direction of the rotating structure during normal use. A structure for joining a rotating body and a drive shaft in a rotating structure characterized by being provided.
【請求項5】 請求項1または2記載の回転構造物にお
ける回転体と駆動軸の接合構造において、 ねじ結合部は、回転体に形成された下穴と、駆動軸に形
成された雄ねじ部との摩擦撹拌接合によって形成されて
おり、前記下穴の内径と前記雄ねじ部の有効径とは略一
致し、前記雄ねじ部は摩擦撹拌接合時に摩擦熱により塑
性変形可能な状態にまで軟化したメタルを前進させる方
向に回転されて前記下穴に押し込まれることを特徴とす
る回転構造物における回転体と駆動軸の接合構造。
5. The joint structure of a rotary body and a drive shaft in a rotary structure according to claim 1, wherein the screw coupling portion includes a prepared hole formed in the rotary body, and a male screw portion formed in the drive shaft. Is formed by friction stir welding, the inner diameter of the pilot hole and the effective diameter of the male screw portion are substantially the same, and the male screw portion is made of a metal softened to a plastically deformable state by friction heat during friction stir welding. A structure for joining a rotating body and a drive shaft in a rotating structure, which is rotated in a direction of advancing and pushed into the prepared hole.
【請求項6】 請求項5記載の回転構造物における回転
体と駆動軸の接合構造において、 駆動軸に形成された雄ねじ部のねじの向きは回転構造物
の通常使用時の回転方向と同じ方向にねじ切りされてい
ることを特徴とする回転構造物における回転体と駆動軸
の接合構造。
6. The joint structure of a rotating body and a drive shaft in a rotating structure according to claim 5, wherein the direction of the screw of the male screw portion formed on the drive shaft is the same as the rotating direction of the rotating structure during normal use. A structure for joining a rotating body and a drive shaft in a rotating structure, which is characterized by being threaded into.
【請求項7】 請求項1〜6のうちのいずれか1つに記
載の回転構造物における回転体と駆動軸の接合構造にお
いて、 回転体の下穴は、駆動軸の接合側端から圧入部までの長
さと略等しい不貫通穴であることを特徴とする回転構造
物における回転体と駆動軸の接合構造。
7. The joint structure of a rotating body and a drive shaft in a rotating structure according to claim 1, wherein the prepared hole of the rotating body is a press-fitting portion from a joint side end of the drive shaft. The structure for joining a rotating body and a drive shaft in a rotating structure is characterized in that it is a non-penetrating hole having a length substantially equal to the length.
【請求項8】 請求項1〜7のうちのいずれか1つに記
載の回転構造物における回転体と駆動軸の接合構造にお
いて、 駆動軸の接合側端には回転体の下穴と外径が同じまたは
僅かに小さい軸部が形成され、この軸部と圧入部とで回
転体を両端支持することを特徴とする回転構造物におけ
る回転体と駆動軸の接合構造。
8. The joint structure of a rotating body and a drive shaft in a rotating structure according to claim 1, wherein the joint side end of the drive shaft has a prepared hole and an outer diameter of the rotating body. A joint structure of a rotary body and a drive shaft in a rotary structure, characterized in that a shaft portion having the same or slightly smaller size is formed, and the rotary body is supported at both ends by the shaft portion and the press-fitting portion.
【請求項9】 回転構造物における回転体と駆動軸の接
合方法において、 前記回転体に下穴と嵌合穴を形成し、 前記駆動軸を前記回転体より融点が高い金属材料によっ
て製作して前記回転体との接合側端部に前記回転構造物
の通常使用時の回転方向と同じ方向にねじ切りされたタ
ッピングスクリューと圧入部とを設け、前記タッピング
スクリューを前記下穴にねじ込み、前記圧入部を前記嵌
合穴に圧入することにより前記回転体と前記駆動軸を一
体的に接合することを特徴とする回転構造物における回
転体と駆動軸の接合方法。
9. A method of joining a rotary body and a drive shaft in a rotary structure, wherein a pilot hole and a fitting hole are formed in the rotary body, and the drive shaft is made of a metal material having a melting point higher than that of the rotary body. A tapping screw and a press-fitting portion, which are threaded in the same direction as the rotation direction of the normal use of the rotary structure, are provided at the end portion on the joint side with the rotating body, and the tapping screw is screwed into the pilot hole, and the press-fitting portion A method for joining a rotary body and a drive shaft in a rotary structure, wherein the rotary body and the drive shaft are integrally joined by press-fitting into the fitting hole.
【請求項10】 請求項9記載の回転構造物における回
転体と駆動軸の接合方法において、 駆動軸のタッピングスクリューの有効径は回転体の下穴
の内径と略一致し、前記下穴には前記タッピングスクリ
ューがねじ込まれて塑性変形されることにより前記タッ
ピングスクリューに密接する雌ねじが形成されることを
特徴とする回転構造物における回転体と駆動軸の接合方
法。
10. The method for joining a rotary body and a drive shaft in a rotary structure according to claim 9, wherein the effective diameter of the tapping screw of the drive shaft is substantially equal to the inner diameter of the pilot hole of the rotary body, and A method for joining a rotating body and a drive shaft in a rotating structure, wherein a female screw that is in close contact with the tapping screw is formed by screwing the tapping screw and plastically deforming the tapping screw.
【請求項11】 回転構造物における回転体と駆動軸の
接合方法において、 前記回転体に下穴と嵌合穴を形成し、 前記駆動軸を前記回転体より融点の高い金属材料によっ
て製作して前記回転体との接合側端部に雄ねじ部と圧入
部を設け、 前記駆動軸を前記雄ねじ部が摩擦熱により塑性変形可能
な状態にまで軟化したメタルを前進させる方向に回転さ
せながら前記雄ねじ部を前記回転体の前記下穴に押し込
むことにより前記雄ねじ部と前記下穴を摩擦撹拌接合
し、前記圧入部を前記嵌合穴に圧入することにより前記
回転体と前記駆動軸を一体的に接合することを特徴とす
る回転構造物における回転体と駆動軸の接合方法。
11. A method of joining a rotary body and a drive shaft in a rotary structure, wherein a pilot hole and a fitting hole are formed in the rotary body, and the drive shaft is made of a metal material having a melting point higher than that of the rotary body. A male screw portion and a press-fitting portion are provided at the end portion on the joint side with the rotating body, and the male screw portion is rotated while the drive shaft is rotated in a direction of advancing a metal softened to a state where the male screw portion is plastically deformable by frictional heat. By pressing into the pilot hole of the rotating body to friction stir weld the male screw portion and the pilot hole, and press fit the press-fitting portion into the fitting hole to integrally join the rotor and the drive shaft. A method for joining a rotating body and a drive shaft in a rotating structure, comprising:
JP2002056553A 2002-02-26 2002-03-01 Joining structure of rotary element with drive shaft to rotary structure and joining method Pending JP2003322168A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002056553A JP2003322168A (en) 2002-02-26 2002-03-01 Joining structure of rotary element with drive shaft to rotary structure and joining method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2002049236 2002-02-26
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004245321A (en) * 2003-02-13 2004-09-02 Kayaba Ind Co Ltd Looseness preventing structure in spiral joint
JP2005313235A (en) * 2004-04-27 2005-11-10 Snecma Moteurs Method for clogging hole of metal component by friction welding and method for using metal bar and bearing supporting component for performing the method
JP2008039040A (en) * 2006-08-04 2008-02-21 Akazawa Kikai Kk Holder
JP2009180364A (en) * 2008-02-01 2009-08-13 Asama Seisakusho:Kk Shaft fastening structure of machine part
JP2010516979A (en) * 2007-01-31 2010-05-20 ヴィッテンシュタイン アーゲー Threaded shaft-hub connection
CN101774081A (en) * 2010-03-09 2010-07-14 南京航空航天大学 Weld seam lowering and thickness thinning combined stirrer used for friction stir welding
JP2011056528A (en) * 2009-09-08 2011-03-24 Kuroki Kogyosho:Kk Method of manufacturing high-speed rotary body having joining interface of different material by peel joining method
CN104736888A (en) * 2012-10-09 2015-06-24 纳博特斯克有限公司 Eccentrically oscillating gear device
KR102405873B1 (en) * 2020-12-17 2022-06-08 주식회사 성우하이텍 Friction stir welding bolt

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004245321A (en) * 2003-02-13 2004-09-02 Kayaba Ind Co Ltd Looseness preventing structure in spiral joint
JP2005313235A (en) * 2004-04-27 2005-11-10 Snecma Moteurs Method for clogging hole of metal component by friction welding and method for using metal bar and bearing supporting component for performing the method
JP2008039040A (en) * 2006-08-04 2008-02-21 Akazawa Kikai Kk Holder
JP2010516979A (en) * 2007-01-31 2010-05-20 ヴィッテンシュタイン アーゲー Threaded shaft-hub connection
JP2009180364A (en) * 2008-02-01 2009-08-13 Asama Seisakusho:Kk Shaft fastening structure of machine part
JP2011056528A (en) * 2009-09-08 2011-03-24 Kuroki Kogyosho:Kk Method of manufacturing high-speed rotary body having joining interface of different material by peel joining method
CN101774081A (en) * 2010-03-09 2010-07-14 南京航空航天大学 Weld seam lowering and thickness thinning combined stirrer used for friction stir welding
CN104736888A (en) * 2012-10-09 2015-06-24 纳博特斯克有限公司 Eccentrically oscillating gear device
KR102405873B1 (en) * 2020-12-17 2022-06-08 주식회사 성우하이텍 Friction stir welding bolt

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