JP2003304853A - Food forming apparatus - Google Patents

Food forming apparatus

Info

Publication number
JP2003304853A
JP2003304853A JP2002113239A JP2002113239A JP2003304853A JP 2003304853 A JP2003304853 A JP 2003304853A JP 2002113239 A JP2002113239 A JP 2002113239A JP 2002113239 A JP2002113239 A JP 2002113239A JP 2003304853 A JP2003304853 A JP 2003304853A
Authority
JP
Japan
Prior art keywords
shutter
outer skin
receiving member
skin material
forming apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002113239A
Other languages
Japanese (ja)
Other versions
JP3587458B2 (en
Inventor
Masao Kobayashi
将男 小林
Hironori Kobayashi
博紀 小林
Toru Fukiage
透 吹上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobird Co Ltd
Original Assignee
Kobird Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobird Co Ltd filed Critical Kobird Co Ltd
Priority to JP2002113239A priority Critical patent/JP3587458B2/en
Publication of JP2003304853A publication Critical patent/JP2003304853A/en
Application granted granted Critical
Publication of JP3587458B2 publication Critical patent/JP3587458B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a food forming apparatus for wrapping an inner material in an outer skin material and forming the wrapped material, with which the outer skin material is surely sealed in a state holding the inner material in the outer skin material. <P>SOLUTION: The food forming apparatus is equipped with a shutter 1 and a receiving member 2 which is arranged on the top of the shutter and is equipped with an opening part 20. The outer skin material F arranged on the receiving member 2 is formed into a bowl-like shape in the opening part 20 and is sealed by the shutter 1. Since the peripheral part of the outer skin material F is arranged on the receiving member 2 and the sealing action of the shutter is carried out, the inner material is surely wrapped in the outer skin material F and formed. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、食品成形装置、よ
り詳しくは、パン生地、饅頭生地等の外皮材によって、
餡、調理した肉・野菜等の内材を確実に包み込み成形す
ることができる食品成形装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a food forming device, and more particularly, to a bread material, a bun dough, etc.
The present invention relates to a food forming apparatus capable of reliably wrapping and forming inner materials such as bean jam, cooked meat and vegetables.

【0002】[0002]

【従来の技術】こうした外皮材によって内材を包み込む
食品成形に関する技術としては、従来より内材を棒状に
してその外側に外皮材を筒状にしたものを連続して形成
し、シャッタ機構の開閉動作により絞り込んで成形切断
することが行われてきている(例えば実公昭63-29433号
公報)。しかしながら、上述したパン生地等の発酵性の
生地を外皮材として用いる場合筒状に形成することは外
皮材に加圧、捻りなどが加わって生地がダメージを受け
てしまい、成形切断後に生地が十分膨らまなくなり、外
皮材が弾性のない硬い食品になってしまうため、その成
形加工は人間の手で行っているのが現状である。こうし
た外皮材の筒状形成を避けてシート状の外皮材で食品成
形を行う方法も提案されている。例えば、実公平7-1829
9号公報では、丸形状生地片をベルトコンベアによりカ
ップ上に供給し、その上に餡を配置して押込み棒でカッ
プ内に押込み、封止ゲートによりパン生地を封止した点
が記載されている。また、特開平9-289866号公報では、
シート状の食品生地をベルトコンベアで受け器上に搬送
し、上方から押圧部材で生地を押圧して円形状に打ち抜
いて凹状に形成して受け器内に設置される点が記載され
ている。また、特開2000-50854号公報では、ほぼ扁平円
形状に形成した外包材をベルトコンベアでカップ状の雌
型の開口部に載置し、雌型の内壁面に沿って外包材を椀
状に形成し、この椀状に形成した外包材の内部に内材を
供給した後、外包材の上縁部を複数のシャッタ片から成
るシャッタで絞ることによって外包材の上縁部を封着し
て内材を包み込んだ点が記載されている。
2. Description of the Related Art Conventionally, as a technique for forming a food product in which an inner material is wrapped with an outer skin material, a bar-shaped inner material and a cylindrical outer skin material are continuously formed on the outer side of the inner material to open and close a shutter mechanism. It has been practiced to squeeze and mold and cut by operation (for example, Japanese Utility Model Publication No. 63-29433). However, when fermentable dough such as the above-mentioned bread dough is used as the outer skin material, forming the material into a tubular shape causes the outer skin material to be pressed and twisted, which damages the dough and causes the dough to swell sufficiently after molding and cutting. Since the outer skin material becomes a hard food without elasticity, the molding process is currently performed by human hands. There is also proposed a method of forming a food by using a sheet-shaped outer skin material while avoiding the tubular formation of the outer skin material. For example, fairness 7-1829
No. 9 gazette describes that a round-shaped dough piece is supplied onto a cup by a belt conveyor, the bean paste is placed on the cup and pushed into the cup with a pushing rod, and the bread dough is sealed by a sealing gate. . Further, in JP-A-9-289866,
It is described that a sheet-shaped food dough is conveyed onto a receiver by a belt conveyor, and the dough is pressed from above by a pressing member to be punched into a circular shape to form a concave shape, which is then installed in the receiver. Further, in Japanese Patent Laid-Open No. 2000-50854, an outer packaging material formed in a substantially flat circular shape is placed on the opening of a cup-shaped female mold by a belt conveyor, and the outer packaging material is shaped like a bowl along the inner wall surface of the female mold. After supplying the inner material to the inside of the bowl-shaped outer packaging material, the upper edge portion of the outer packaging material is sealed by squeezing the upper edge portion of the outer packaging material with a shutter composed of a plurality of shutter pieces. It is stated that the inner material is wrapped up.

【0003】[0003]

【発明が解決しようとする課題】上述のようなシート状
の外皮材を用いて成形を行う場合、内材を外皮材で包み
込み成形する際に外皮材が適切な位置に配置されていな
いと外皮材の周縁部がきちんと封着されずに内材が露出
してしまうことになる。上述した従来技術のように、外
皮材の搬送は一般的にベルトコンベアで行っているが、
ベルトコンベアから配置場所に移す際に外皮材が柔軟性
を有するため外皮材の位置が一定にならないことが多
い。こうした問題点に対して、従来技術では、外皮材を
一旦カップ状の受け器等に保持して椀状形成を行うこと
で、外皮材を適切な位置に配置するようにしている。さ
らに、上述した特開平9-289866号公報では、押圧部材で
食品生地を円形に打ち抜いて受け器に設置するようにし
ている。他の先行文献では対応策について特に明記され
てはいないが、カップ状の雌型等を用いていることか
ら、外皮材を予めカップの開口部より大きめに形成して
おき、外皮材の位置が少しずれても外皮材の周縁部が封
着されるようにしているものと考えられる。しかしなが
ら、適切な位置に外皮材が配置されたとしても外皮材の
形状がばらついていると、外皮材の周縁部がきちんと封
着されないおそれがある。また、実公平7-18299号公報
及び特開2000-50854号公報では、外皮材の封着手段とし
てシャッタを用いているが、いずれもシャッタが摺動す
るカップの上面に外皮材の周縁部を保持しているため、
シャッタの閉動作により外皮材の周縁部が水平方向に寝
たまま圧縮されてうまく封着されない場合が生じやす
い。
When molding is performed using the sheet-like outer skin material as described above, the outer skin material must be placed at an appropriate position when the inner material is wrapped with the outer skin material and molded. The peripheral edge of the material is not properly sealed and the inner material is exposed. As in the prior art described above, the outer skin material is generally conveyed by a belt conveyor,
Since the outer cover material is flexible when it is moved from the belt conveyor to the placement location, the position of the outer cover material is often not constant. In order to solve such a problem, in the prior art, the outer skin material is once held in a cup-shaped receiver or the like to form a bowl shape, so that the outer skin material is arranged at an appropriate position. Further, in the above-mentioned Japanese Patent Laid-Open No. 9-289866, the food dough is punched out in a circular shape by the pressing member and set in the receiver. Although other prior art documents do not specifically describe the countermeasure, since a cup-shaped female mold or the like is used, the outer skin material is formed in advance to be larger than the opening of the cup, and the position of the outer skin material is It is considered that the peripheral portion of the outer cover is sealed even if it is slightly displaced. However, even if the outer skin material is arranged at an appropriate position, if the shape of the outer skin material varies, the peripheral edge portion of the outer skin material may not be properly sealed. Further, in Japanese Utility Model Publication No. 7-18299 and Japanese Patent Application Laid-Open No. 2000-50854, a shutter is used as a sealing member for the outer skin material, but in both cases, the peripheral portion of the outer skin material is provided on the upper surface of the cup on which the shutter slides. Because I hold
When the shutter is closed, the peripheral portion of the outer cover is compressed in the horizontal direction and is not properly sealed.

【0004】本発明は、従来の食品成形装置に上記のよ
うな難点があったことに鑑みて為されたもので、簡単な
構成で外皮材の配置に柔軟に対応でき、確実に外皮材で
内材を包み込み成形することができる食品成形装置を提
供することを目的とするものである。
The present invention has been made in view of the above-mentioned drawbacks of the conventional food forming apparatus, and it is possible to flexibly deal with the arrangement of the outer skin material with a simple structure and to surely use the outer skin material. It is an object of the present invention to provide a food molding device capable of wrapping and molding an inner material.

【0005】[0005]

【課題を解決するための手段】本発明に係る食品成形装
置は、複数のシャッタ片から成るシャッタと、シャッタ
の上面に配置されるとともにシャッタの開口領域におい
て開口部を有し、その上面に外皮材が配置される受け部
材と、受け部材の開口部において椀状に形成された外皮
材で内材を包み込むようにシャッタを封着動作させるシ
ャッタ制御手段とを備えたことを特徴とする。さらに、
受け部材上に配置された外皮材の位置を調整する位置決
め手段を備えたことを特徴とする。さらに、位置決め手
段は、受け部材上に固定された突起部材からなることを
特徴とする。また、位置決め手段は、受け部材上に配置
された可動部材を備えていることを特徴とする。さら
に、外皮材を受け部材の開口部に押し込んで外皮材を椀
状に形成する押込み手段を備えたことを特徴とする。さ
らに、押込み手段は、内材を供給する内材供給手段を備
えたことを特徴とする。さらに、外皮材を受け部材の開
口部から下方に引き込んで外皮材を椀状に形成する吸引
手段を備えたことを特徴とする。さらに、外皮材の縁部
を受け部材に保持する保持手段を備えたことを特徴とす
る。
A food forming apparatus according to the present invention has a shutter comprising a plurality of shutter pieces, an shutter arranged on an upper surface of the shutter and having an opening portion in an opening region of the shutter, and an outer skin on the upper surface. It is characterized in that it is provided with a receiving member on which the material is arranged, and shutter control means for causing the shutter to perform a sealing operation so as to wrap the inner material with an outer skin material formed in a bowl shape at the opening of the receiving member. further,
It is characterized in that it is provided with a positioning means for adjusting the position of the outer skin material arranged on the receiving member. Further, the positioning means is characterized in that it comprises a projection member fixed on the receiving member. Further, the positioning means is provided with a movable member arranged on the receiving member. Further, it is characterized by further comprising a pushing means for pushing the outer skin material into the opening of the receiving member to form the outer skin material in a bowl shape. Further, the pushing means is characterized by including an inner material supplying means for supplying the inner material. Further, it is characterized in that it comprises suction means for drawing the outer skin material downward from the opening of the receiving member to form the outer skin material in a bowl shape. Further, it is characterized in that a holding means for holding the edge portion of the outer skin material on the receiving member is provided.

【0006】上記のような構成を有することで、外皮材
は一旦受け部材上に配置されて外皮材の周縁部がシャッ
タの上部に配された状態でシャッタによる封着動作を行
うことから、確実に外皮材により内材を包み込んで封着
することができる。すなわち、受け部材に外皮材の周縁
部が配置されることで、外皮材の周縁部がいわばせり上
げられたような状態になり、シャッタが封着動作をする
封着面に外皮材の周縁部がほぼ沿った状態になるため、
確実な包み込みが可能になる。また、受け部材の開口部
はシャッタの開口領域に設けられているため、受け部材
上での外皮材の配置が多少ずれたとしても受け部材の開
口部から外れなければ、外皮材の周縁部がシャッタの封
着動作領域に配置されるためシャッタによる封着動作に
は影響がなくなる。
With the above-described structure, the outer cover material is once placed on the receiving member, and the shutter sealing operation is performed with the peripheral edge portion of the outer cover material being disposed above the shutter. The inner material can be wrapped and sealed by the outer skin material. That is, when the peripheral edge portion of the outer cover material is arranged in the receiving member, the peripheral edge portion of the outer cover material is in a state of being lifted up, so that the peripheral edge portion of the outer cover material is attached to the sealing surface where the shutter performs the sealing operation. Is almost in line,
Secure wrapping is possible. Further, since the opening of the receiving member is provided in the opening area of the shutter, even if the arrangement of the outer cover material on the receiving member is slightly displaced, if the outer cover material does not come off the opening of the receiving member, the peripheral portion of the outer cover material is Since it is arranged in the sealing operation area of the shutter, the sealing operation by the shutter is not affected.

【0007】さらに、受け部材上に外皮材の位置を調整
する位置決め手段を設けることで、外皮材の位置を確実
に適切な位置に配置することができ、より確実にシャッ
タによる封着動作を行うことができる。位置決め手段に
ついては、受け部材に固定した突起部材とすることがで
き、この場合は外皮材が供給されるときに突起部材に外
皮材が当接して位置決めをすることができる。また、受
け部材上に可動部材を配置することで供給された外皮材
の位置を可動部材で調整することで位置決めすることが
できる。
Further, by providing the positioning means for adjusting the position of the outer cover material on the receiving member, the position of the outer cover material can be surely arranged at an appropriate position, and the sealing operation by the shutter is performed more reliably. be able to. The positioning means may be a protruding member fixed to the receiving member, and in this case, when the outer covering material is supplied, the outer covering material contacts the protruding member for positioning. Further, by positioning the movable member on the receiving member, the position of the outer skin material supplied can be adjusted by adjusting the position of the movable member with the movable member.

【0008】さらに、受け部材の開口部で外皮材を椀状
形成する場合内材を外皮材上に供給するだけでもその自
重により椀状形成がなされるが、押込み手段を用いて積
極的に椀状形成を行うこともできる。押込みの際同時に
内材を供給するようにすればより生産効率を向上させる
ことができる。また、受け部材の開口部から吸引手段に
より外皮材を吸引して椀状形成を行えば、外皮材を押圧
することなく安定して外皮材を椀状形成することがで
き、外皮材に与えるダメージを軽減することができる。
そして、外皮材の縁部を受け部材上に保持することで、
より確実に外皮材の椀状形成及び封着動作を行うことが
できる。
Further, when the outer skin material is formed into a bowl shape at the opening of the receiving member, the bowl shape is formed only by supplying the inner material onto the outer skin material due to its own weight. Forming can also be performed. If the inner material is supplied at the same time when pushing, the production efficiency can be further improved. Further, if the outer skin material is sucked from the opening of the receiving member by the suction means to form a bowl shape, the outer skin material can be stably formed into a bowl shape without pressing the outer skin material, and damage to the outer skin material is caused. Can be reduced.
Then, by holding the edge portion of the outer cover material on the receiving member,
It is possible to more reliably perform the bowl-shaped formation and sealing operation of the outer skin material.

【0009】[0009]

【発明の実施の形態】以下、本発明を添付図面に示す実
施形態に基づいて詳しく説明する。図1は本発明に係る
食品成形装置の正面図であり、内部構造を示すために一
部断面図としている。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will now be described in detail based on the embodiments shown in the accompanying drawings. FIG. 1 is a front view of a food product molding apparatus according to the present invention, and is a partial cross-sectional view to show the internal structure.

【0010】図1において符号1で指示するものは、図
2の平面図に示した計4枚のシャッタ片10・10…が組み
合って開閉可能に構成されたシャッタである。シャッタ
1は、図1及び図2に示すように、駆動軸11・11…に各
々固定された各シャッタ片10がこの駆動軸11を中心に往
復揺動して各シャッタ片10の先端が隣りのシャッタ片10
の側辺を摺動移動するように構成されており、これらシ
ャッタ片10・10…の側辺で囲んだ開口領域を開閉させ
る。図1において符号2で指示するものは、シャッタ1
の上面に配置された薄板状の受け部材である。図2の平
面図に示すように、受け部材2には円形状の開口部20が
設けられている。受け部材2は、シャッタ片10とともに
駆動軸11に保持されている。図2(a)は、シャッタ1
が開口した状態を示しており、この開口領域に開口部20
が設けられている。図2(b)は、シャッタ1が閉動作
した状態を示しており、シャッタ片10が開口部20の中心
に向かって駆動されている。
In FIG. 1, what is designated by reference numeral 1 is a shutter which is constructed so that a total of four shutter pieces 10 shown in the plan view of FIG. In the shutter 1, as shown in FIGS. 1 and 2, each shutter piece 10 fixed to a drive shaft 11, 11 ... Reciprocates about the drive shaft 11 so that the tip of each shutter piece 10 is adjacent. Shutter piece 10
Are configured to slide on the side edges of the shutter pieces, and the opening area surrounded by the side edges of the shutter pieces 10 ... In FIG. 1, reference numeral 2 indicates a shutter 1.
Is a thin plate-shaped receiving member disposed on the upper surface of the. As shown in the plan view of FIG. 2, the receiving member 2 is provided with a circular opening 20. The receiving member 2 is held by the drive shaft 11 together with the shutter piece 10. FIG. 2A shows a shutter 1
Shows an open state, and the opening 20
Is provided. FIG. 2B shows a state in which the shutter 1 is closed, and the shutter piece 10 is driven toward the center of the opening 20.

【0011】シャッタの駆動機構は、図1及び図3の平
面図に示すように、各駆動軸11の下端部に固定されたフ
ランジ12と、このフランジ12に枢着され、フランジ12同
士を連繋するリンク13・13…と、これらリンク13を駆動
するモータ14とから構成されており、このモータ14の回
転方向、回転角度等を制御することによって、複数のリ
ンク13・13…が連関動作してシャッタ1を適宜に開閉さ
せる。
As shown in the plan views of FIGS. 1 and 3, the shutter drive mechanism has a flange 12 fixed to the lower end of each drive shaft 11 and pivotally attached to the flange 12 to connect the flanges 12 to each other. .. and a motor 14 for driving these links 13. By controlling the rotation direction, rotation angle, etc. of the motor 14, a plurality of links 13, 13 ... The shutter 1 is opened and closed as appropriate.

【0012】図1において符号3で指示するものは、外
皮材を椀状に形成するための押込み手段である。本実施
形態の押込み手段3は、図1に示すように、ステー31に
固定された押込み部材30と、このステー31を上下動させ
る送りねじ機構32と、この送りねじ機構32を駆動するモ
ータ33とから構成されており、このモータ33の回転方
向、回転角度等を制御することによって押込み部材30を
適宜に上下昇降させる。改めて詳述するが、この押込み
部材30を下降させて受け部材2の開口部20に進入させ
て、受け部材2上に供給したシート状外皮材の中央部を
窪ませて椀状に形成することができる。
In FIG. 1, what is indicated by reference numeral 3 is a pushing means for forming the outer skin material into a bowl shape. As shown in FIG. 1, the pushing means 3 of the present embodiment includes a pushing member 30 fixed to a stay 31, a feed screw mechanism 32 for moving the stay 31 up and down, and a motor 33 for driving the feed screw mechanism 32. The push-in member 30 is appropriately moved up and down by controlling the rotation direction, the rotation angle, and the like of the motor 33. As will be described in detail later, the pushing member 30 is lowered to enter the opening 20 of the receiving member 2, and the central portion of the sheet-shaped outer skin material supplied onto the receiving member 2 is depressed to form a bowl shape. You can

【0013】また、本実施形態では、外皮材を椀状に形
成すると共に椀状形成した外皮材の底部に内材を供給す
る内材供給手段を備えている。即ち、押込み部材30は、
下端に内材を吐出するための吐出孔を備えた筒体により
構成されており、この吐出孔を開閉するための弁40が内
装されている。そして、ホッパ45内へ投入した内材を、
従来公知のポンプ44により供給パイプ43を通じて押込み
部材30の筒内へ圧送し、前記ステー31に固定されたエア
シリンダ42の駆動によりロッド41を介して弁40を上下動
させることで、吐出孔を適宜開閉して椀状形成した外皮
材の底部に所要量の内材を供給する。
Further, in this embodiment, the outer skin material is formed in a bowl shape, and an inner material supply means for supplying the inner material to the bottom portion of the outer skin material formed in the bowl shape is provided. That is, the pushing member 30 is
It is composed of a tubular body having a discharge hole for discharging the inner material at the lower end, and a valve 40 for opening and closing the discharge hole is internally provided. Then, the internal material thrown into the hopper 45,
A conventionally known pump 44 pressure-feeds through the supply pipe 43 into the cylinder of the pushing member 30, and the air cylinder 42 fixed to the stay 31 is driven to move the valve 40 up and down via the rod 41 to form a discharge hole. A required amount of inner material is supplied to the bottom portion of the outer skin material which is appropriately opened and closed to form a bowl shape.

【0014】図1において符号5で指示するものは、外
皮材の縁部を受け部材2上に保持する保持手段である。
保持手段5は、押込み部材30を囲むように設けられた複
数の通孔を有するリング状のステー52、このステー52の
通孔に上下スライド可能に挿嵌され、上端にステー52に
係止可能な頭部を備えた複数の支持ロッド51、この支持
ロッド51の下端に固定されるとともに押込み部材30を囲
むように設けられたリング状の押え部材50、ステー52を
上下動させるエアシリンダ53を備えている。押え部材50
とステー52との間には、各支持ロッド51に被嵌され、押
え部材50を下方へ付勢するためのコイルばねが設けられ
ており、押え部材50が常時下方に付勢されるようになっ
ている。したがって、エアシリンダ53によってステー52
を下降させることで、押え部材50を受け部材2上の外皮
材に押し付けることができる。
In FIG. 1, what is designated by reference numeral 5 is a holding means for holding the edge portion of the outer skin material on the receiving member 2.
The holding means 5 is a ring-shaped stay 52 having a plurality of through holes provided so as to surround the pushing member 30, a vertically slidable insertion is fitted into the through holes of the stay 52, and the stay 52 can be locked to the stay 52 at the upper end. A plurality of support rods 51 having various heads, a ring-shaped holding member 50 fixed to the lower end of the support rod 51 and provided so as to surround the pushing member 30, and an air cylinder 53 for vertically moving the stay 52. I have it. Presser member 50
A coil spring that is fitted to each support rod 51 and urges the pressing member 50 downward is provided between the stay 52 and the stay 52 so that the pressing member 50 is always urged downward. Has become. Therefore, the stay 52 is
By lowering, the pressing member 50 can be pressed against the outer skin material on the receiving member 2.

【0015】図1において符号6で指示するものは、シ
ャッタ1の下方に配設され、外皮材を支持するための支
持手段である。支持手段6は、図1に示すように、支持
部材60と、この支持部材60によってベルトが上下動され
るベルトコンベヤ63とから構成されている。支持部材60
は、支持ロッド61を介してラック−ピニオン機構62に連
結され、モータ64によりラック−ピニオン機構62が駆動
されることで支持ロッド61を介して適宜に上下動して外
皮材を支持する。そして、成形品Hはベルトコンベア63
で次の工程へ搬送される。
In FIG. 1, what is designated by reference numeral 6 is a support means arranged below the shutter 1 for supporting the outer skin material. As shown in FIG. 1, the supporting means 6 is composed of a supporting member 60 and a belt conveyor 63 whose belt is vertically moved by the supporting member 60. Support member 60
Is connected to the rack-pinion mechanism 62 via a support rod 61, and the motor 64 drives the rack-pinion mechanism 62 to appropriately move up and down via the support rod 61 to support the outer skin material. And the molded product H is the belt conveyor 63.
Then it is transported to the next step.

【0016】図4〜図8を参照しながら本実施形態の食
品成形装置による食品成形工程の一例について説明す
る。図4〜図8は、図1のシャッタ部分について拡大し
た部分断面図であり、各工程でのシャッタ1、受け部材
2、押込み部材30、押え部材50及び支持部材60の配置を
示している。なお、本実施形態では、外皮材Fとしてパ
ン生地を使用し、内材Gとして餡を使用した例で説明す
る。
An example of the food forming process by the food forming apparatus of this embodiment will be described with reference to FIGS. 4 to 8. 4 to 8 are enlarged partial cross-sectional views of the shutter portion of FIG. 1, showing the arrangement of the shutter 1, the receiving member 2, the pressing member 30, the pressing member 50, and the supporting member 60 in each step. In this embodiment, an example in which bread dough is used as the outer skin material F and bean paste is used as the inner material G will be described.

【0017】図4では、シャッタ1のシャッタ片10は閉
じた状態になっている。図ではシャッタ片10の間に隙間
があるが、完全に閉じた状態でも構わない。外皮材Fは
受け部材2及び受け部材2の開口部20に露出したシャッ
タ片10の上面に載置されている。外皮材Fは従来技術と
同様にベルトコンベア等により供給される。押込み部材
30及び押え部材50は上昇した状態で待機している。図5
では、エアシリンダ53が作動して押え部材50が下降し、
外皮材Fの周縁部を受け部材2に押し付けて外皮材Fの
周縁部を保持する。一方シャッタ1が開口して受け部材
2の開口部20から退避し、図2(a)の状態にセットさ
れる。図6では、押込み部材30が下降して弁40が開き、
内材Gが外皮材Fの上に供給される。この場合押込み部
材30が外皮材Fに接触した後内材Gを供給してもよい
し、接触せずに内材Gを供給してもよく、いずれにして
も外皮材Fが開口部から下方に湾曲して椀状形成がなさ
れればよい。図7では、シャッタ1が閉動作に入り、シ
ャッタ片10の開口領域が狭められるとともに、押え部材
50が上昇して外皮材Fの周縁部は解放される。したがっ
て、シャッタ1の閉動作に従って外皮材Fの周縁部は受
け部材2の開口部20の中に引き込まれていくことにな
る。このとき、外皮材Fの周縁部はシャッタ1の封着面
に対してほぼ沿った状態になっている。そして、シャッ
タ1が閉動作を完了すると、図8に示すように外皮材F
の周縁部が確実に封着され、内材Gが外皮材Fに包み込
まれて成形される。図8ではシャッタ1のシャッタ片10
は完全に閉じた状態にはなっていないが、完全に閉じた
状態にしても構わない。
In FIG. 4, the shutter piece 10 of the shutter 1 is in a closed state. Although there is a gap between the shutter pieces 10 in the drawing, it may be in a completely closed state. The outer cover material F is placed on the upper surface of the shutter member 10 exposed in the receiving member 2 and the opening 20 of the receiving member 2. The outer skin material F is supplied by a belt conveyor or the like as in the prior art. Push member
30 and the pressing member 50 are standing by in a raised state. Figure 5
Then, the air cylinder 53 operates and the pressing member 50 descends,
The peripheral edge of the outer skin material F is pressed against the receiving member 2 to hold the peripheral edge of the outer skin material F. On the other hand, the shutter 1 opens and retracts from the opening 20 of the receiving member 2, and is set in the state of FIG. In FIG. 6, the pushing member 30 descends and the valve 40 opens,
The inner material G is supplied onto the outer skin material F. In this case, the inner material G may be supplied after the pushing member 30 contacts the outer skin material F, or the inner material G may be supplied without contacting the outer skin material F. It suffices if it is curved to form a bowl shape. In FIG. 7, the shutter 1 enters the closing operation, the opening area of the shutter piece 10 is narrowed, and the pressing member is pressed.
50 rises and the peripheral portion of the outer skin material F is released. Therefore, according to the closing operation of the shutter 1, the peripheral portion of the outer cover material F is drawn into the opening 20 of the receiving member 2. At this time, the peripheral edge portion of the outer cover material F is substantially along the sealing surface of the shutter 1. Then, when the shutter 1 completes the closing operation, as shown in FIG.
The peripheral edge portion of is securely sealed, and the inner material G is wrapped in the outer skin material F to be molded. In FIG. 8, the shutter piece 10 of the shutter 1
Is not completely closed, but it may be completely closed.

【0018】以上のように、シャッタ1の上面に配置さ
れた受け部材2上で一旦外皮材Fを受けてから受け部材
2の開口部20で椀状形成を施してシャッタ1の封着動作
を行うので、外皮材Fの周縁部が封着の際にシャッタ1
の封着面にほぼ沿った状態なり、確実な封着が行われ
る。また、受け部材2の開口部20はシャッタ1の開口領
域内に設けられているので、外皮材Fが開口部20を覆う
ように配置されれば、多少その位置がずれていても問題
はない。
As described above, once the outer cover material F is received on the receiving member 2 arranged on the upper surface of the shutter 1, a bowl shape is formed in the opening 20 of the receiving member 2 to seal the shutter 1. Since the outer peripheral material F is sealed, the shutter 1
The state is almost along the sealing surface of, and reliable sealing is performed. Further, since the opening 20 of the receiving member 2 is provided in the opening region of the shutter 1, if the outer cover material F is arranged so as to cover the opening 20, there is no problem even if the position is slightly displaced. .

【0019】図9〜図14は別の食品成形工程を示してい
る。この工程では、図9及び図10は図4及び図5と同様
であるが、図11において押込み部材30をシャッタ1の開
口領域に進入させて支持部材60で外皮材Fを支持するよ
うにしている。その後図12に示すように押込み部材30を
退避させながら弁40を開き内材Gを供給している。図13
ではシャッタ1を閉動作させるとともに押え部材50を上
昇させ、外皮材Fの周縁部がシャッタ1の封着面にほぼ
沿った状態で、図14に示すようにシャッタ片10により外
皮材Fの周縁部を封着している。この例では、外皮材F
の粘弾性が大きい場合に有効で、押込み部材30が深く進
入するので、椀状形成の後外皮材Fが復元する前に封着
動作を行うことができる。
9 to 14 show another food forming process. In this step, FIGS. 9 and 10 are the same as FIGS. 4 and 5, but in FIG. 11, the pushing member 30 is advanced into the opening region of the shutter 1 so that the supporting member 60 supports the outer covering material F. There is. After that, as shown in FIG. 12, the valve 40 is opened while the pushing member 30 is retracted, and the inner material G is supplied. Figure 13
Then, the shutter 1 is closed and the pressing member 50 is raised so that the peripheral edge of the outer skin material F is substantially along the sealing surface of the shutter 1 and the peripheral edge of the outer skin material F is moved by the shutter piece 10 as shown in FIG. The department is sealed. In this example, the outer skin material F
This is effective when the viscoelasticity is large and the pushing member 30 penetrates deeply, so that the sealing operation can be performed after the bowl-shaped formation and before the outer skin material F is restored.

【0020】また、上述した実施形態では外皮材Fを押
込み部材30により椀状形成しているが、押込み部材30の
代わりに支持部材に吸引手段を設けることで椀状形成す
ることもできる。この場合、外皮材Fは、受け部材2の
開口部20から吸引手段により引き出されることになる。
図15〜図19にその食品成形工程を示す。図15に示すよう
に、支持部材7は先端に複数の通気孔70を設けた管状部
材71で構成され、管状部材71には図示されていない吸排
気装置に接続されている。そして、支持部材7は、通気
孔70から吸気することで外皮材Fを吸着保持するととも
に通気孔70から排気することで吸着保持した外皮材Fを
離すようになる。図15では、シャッタ1は閉じた状態に
設定されており、受け部材2の上面に内材Gを配置した
外皮材Fが供給される。図16では、押え部材50が下降し
て外皮材Fの周縁部を受け部材2の上面に押え付ける。
その後、図17に示すようにシャッタ1が開口して支持部
材7が上方に移動して外皮材Fの下面に当接し、通気孔
70から吸気することで外皮材Fを吸着保持する。図18で
は、支持部材7が外皮材Fを吸着保持した状態で下降す
ることで、外皮材Fが受け部材2の開口部20から引き出
されて椀状に形成される。図19では、押え部材50が上昇
して退避し、シャッタ1が閉動作し、外皮材Fの周縁部
がシャッタ1の封着面にほぼ沿った状態で、外皮材Fの
周縁部を寄せ集めながらシャッタ1は封着動作を行う。
Further, in the above-described embodiment, the outer skin material F is formed in a bowl shape by the pushing member 30, but it may be formed in a bowl shape by providing a suction means on the supporting member instead of the pushing member 30. In this case, the outer skin material F is pulled out from the opening 20 of the receiving member 2 by the suction means.
15 to 19 show the food forming process. As shown in FIG. 15, the support member 7 is composed of a tubular member 71 having a plurality of vent holes 70 at its tip, and the tubular member 71 is connected to an intake / exhaust device (not shown). Then, the support member 7 sucks and holds the outer skin material F by sucking air from the vent hole 70, and releases the sucking and holding skin material F by exhausting air from the vent hole 70. In FIG. 15, the shutter 1 is set in the closed state, and the outer skin material F having the inner material G arranged on the upper surface of the receiving member 2 is supplied. In FIG. 16, the pressing member 50 descends and presses the peripheral portion of the outer skin material F against the upper surface of the member 2.
After that, as shown in FIG. 17, the shutter 1 is opened and the support member 7 moves upward to come into contact with the lower surface of the outer cover material F and
The outer skin material F is adsorbed and held by sucking air from 70. In FIG. 18, the support member 7 descends with the outer cover material F adsorbed and held, so that the outer cover material F is pulled out from the opening 20 of the receiving member 2 and formed into a bowl shape. In FIG. 19, the pressing member 50 rises and retracts, the shutter 1 closes, and the peripheral edge of the outer cover material F is gathered along the sealing surface of the shutter 1. Meanwhile, the shutter 1 performs a sealing operation.

【0021】図20〜図27には、受け部材2上に配置され
た外皮材の位置決め手段の例を示す。図20〜図24では、
外皮材の位置決め手段として、受け部材2上に突起部材
80を設けている。突起部材80は、図21に示すように開口
部20とほぼ同心円状に設けてもよいし、図22に示すよう
に、一部のみ設けることもできる。こうして突起部材80
を設けることで外皮材Fがベルトコンベア等で受け部材
2上に供給されたときに外皮材Fが突起部材80に当接し
て位置ずれを防止する。突起部材80は、受け部材2に接
着剤等で固定してもよいし、受け部材2とともに一体成
形することもできる。また、図23及び図24に示すよう
に、突起部材80を受け部材2に設けた長孔21にボルト81
で固定してもよい。このように構成すれば、実際にテス
トしながら微調整ができ、外皮材Fの大きさに応じて調
整することもできる。図25〜図27は位置決め手段が可動
部材から構成されている場合を示している。位置決め部
材82にはロッド83が取り付けられており、ロッド83はエ
アシリンダ84により往復動可能となっている。エアシリ
ンダ84を作動させて位置決め部材82を退避させておき、
受け部材2上に外皮材Fを供給した後位置決め部材82を
前進させて外皮材Fを押すことで適切な位置にセットす
ることが可能となる。位置決め部材82は、図26のように
開口部20を挟んで相対するように2個設けてもよいし、
図27のように4個設けることもできる。
20 to 27 show an example of the outer skin positioning means arranged on the receiving member 2. As shown in FIG. 20 to 24,
A protrusion member is provided on the receiving member 2 as a means for positioning the outer cover material.
80 is provided. The protruding member 80 may be provided substantially concentrically with the opening 20 as shown in FIG. 21, or only a part thereof may be provided as shown in FIG. Thus the protruding member 80
By providing the outer cover material F, when the outer cover material F is supplied onto the receiving member 2 by a belt conveyor or the like, the outer cover material F comes into contact with the projecting member 80 to prevent displacement. The protruding member 80 may be fixed to the receiving member 2 with an adhesive or the like, or may be integrally formed with the receiving member 2. In addition, as shown in FIGS. 23 and 24, a bolt 81 is inserted into the long hole 21 provided in the receiving member 2 in the protruding member 80.
You may fix with. With such a configuration, fine adjustment can be performed while actually performing the test, and adjustment can be performed according to the size of the outer cover material F. 25 to 27 show the case where the positioning means is composed of a movable member. A rod 83 is attached to the positioning member 82, and the rod 83 can be reciprocated by an air cylinder 84. The air cylinder 84 is operated to retract the positioning member 82,
After the outer skin material F is supplied onto the receiving member 2, the positioning member 82 is advanced and the outer skin material F is pushed, whereby the outer skin material F can be set at an appropriate position. Two positioning members 82 may be provided so as to face each other across the opening 20, as shown in FIG.
It is also possible to provide four as shown in FIG.

【0022】なお、上記各実施形態においては押え部材
50により外皮材Fを受け部材2上に保持するようにして
いるが、外皮材Fが椀状形成の際に受け部材2からずれ
ないようであれば、保持手段を設けなくてもかまわな
い。
In each of the above embodiments, the pressing member
Although the outer skin material F is held on the receiving member 2 by 50, if the outer skin material F is not displaced from the receiving member 2 when forming the bowl shape, the holding means may be omitted.

【0023】本発明の食品成形装置は、これらの実施形
態に限定されるものではなく「特許請求の範囲」の記載
内において種々の設計変更が可能である。
The food forming apparatus of the present invention is not limited to these embodiments, and various design changes can be made within the scope of the claims.

【0024】例えば、上記実施形態では、シャッタ1と
して、4枚のシャッタ片を用いているが、シャッタ片の
枚数は特に限定されることはない。シャッタ駆動手段に
ついては、駆動軸を中心に各シャッタ片が往復揺動する
ことにより開閉動作する駆動機構を用いているが、本発
明は勿論これに限定されるものではなく、例えば、図28
に示すように、各シャッタ片101が互いに矢印方向にス
ライドして直線移動することで開閉動作させたり、図29
(a)、(b)に示すように、各シャッタ片102が作用
ピン103の矢印方向の回転運動に応じて直線運動しなが
ら揺動することにより開閉動作する駆動機構等種々の駆
動機構を用いることができる。また、図30及び図31に示
す例は、回動軸105が一方に連続回転してシャッタの開
閉動作を行う場合であり、図30ではシャッタ片104に隣
り合うシャッタ片との摺動面が両側に形成され、回動軸
105が1回転する間にシャッタ片104が開閉動作を2回行
うことができる。図31ではシャッタ片104に隣り合うシ
ャッタ片との摺動面が片側に形成され、回動軸105が1
回転する間にシャッタ片104が開閉動作を1回行うよう
になっている。そして、各シャッタ片の形状ついても、
こうしたシャッタ駆動手段に対応して上記実施形態以外
にも図28又は図29に示すような直線状の側辺を有するも
の等種々の形状を採用することができる。
For example, in the above embodiment, four shutter pieces are used as the shutter 1, but the number of shutter pieces is not particularly limited. As the shutter drive means, a drive mechanism that opens and closes by reciprocally swinging each shutter piece around the drive shaft is used, but the present invention is not limited to this, and for example, FIG.
As shown in FIG. 29, each shutter piece 101 slides in the direction of the arrow and linearly moves to open and close, or FIG.
As shown in (a) and (b), various drive mechanisms are used, such as a drive mechanism in which each shutter piece 102 opens and closes by swinging while linearly moving in accordance with the rotational movement of the action pin 103 in the direction of the arrow. be able to. Further, the example shown in FIGS. 30 and 31 is a case where the rotating shaft 105 continuously rotates to one side to open and close the shutter, and in FIG. 30, the sliding surface between the shutter piece 104 and the adjacent shutter piece is shown. Rotation axis formed on both sides
While the shutter 105 makes one rotation, the shutter piece 104 can be opened and closed twice. In FIG. 31, the sliding surface between the shutter piece 104 and the adjacent shutter piece is formed on one side, and the rotation shaft 105 is 1
The shutter piece 104 is adapted to open and close once during rotation. And even with the shape of each shutter piece,
Corresponding to such a shutter driving means, various shapes such as those having a linear side edge as shown in FIG. 28 or FIG. 29 can be adopted other than the above embodiment.

【0025】上記実施形態では、シャッタ1は1組だけ
であるが、図32に示すように複数組設けることも可能で
ある。図32では、図2に示したシャッタ1を、シャッタ
111及びシャッタ112の2組並列して配設している。2組
の隣接するシャッタ片の駆動軸は共通化しており、隣接
するシャッタ片を1つの駆動軸で揺動するようにしてい
る。図33は、図30に示した連続回転するシャッタ機構を
複数組用いた場合の駆動軸の共通化の例である。この例
では、隣り合うシャッタ機構で1つのシャッタ片104を
共有し、共有したシャッタ片104の両側に形成された摺
動面が常に開閉動作に用いられる。上記実施形態で説明
した押込み部材等の椀状形成手段、押え部材等の保持手
段、ホッパ等の内材供給手段、支持部材等の支持手段
は、配設する組数に応じて設ければよい。このように複
数組の隣接するシャッタ片の駆動軸を共通化していけ
ば、3組以上でも同様に並列配置していくことができ、
同時に複数の成形処理が可能となる。したがって、生産
効率が大幅にアップするとともに、駆動軸の共通化によ
り装置の構造が単純化でき、さらにコンパクト化も達成
できる。
In the above embodiment, the shutter 1 is only one set, but it is also possible to provide a plurality of sets as shown in FIG. In FIG. 32, the shutter 1 shown in FIG.
Two sets of 111 and shutter 112 are arranged in parallel. The drive shafts of the two sets of adjacent shutter pieces are made common, and the adjacent shutter pieces are swung by one drive shaft. FIG. 33 shows an example of common drive shafts when a plurality of continuously rotating shutter mechanisms shown in FIG. 30 are used. In this example, one shutter piece 104 is shared by adjacent shutter mechanisms, and the sliding surfaces formed on both sides of the shared shutter piece 104 are always used for the opening / closing operation. The bowl-shaped forming means such as the pressing member, the holding means such as the pressing member, the internal material supplying means such as the hopper, and the supporting means such as the supporting member described in the above embodiment may be provided according to the number of sets to be arranged. . In this way, if the drive shafts of a plurality of pairs of adjacent shutter pieces are made common, it is possible to arrange them in parallel in the same way even if there are three or more pairs.
Multiple molding processes are possible at the same time. Therefore, the production efficiency can be significantly improved, and the structure of the device can be simplified and the size can be further reduced by sharing the drive shaft.

【0026】[0026]

【発明の効果】以上に説明したとおり、本発明に係る食
品成形装置にあっては、シャッタ及びその上面に設けら
れた受け部材を備えた簡単な構成を有し、外皮材は一旦
受け部材上に配置されて外皮材の周縁部がシャッタの上
部に配された状態でシャッタによる封着動作を行うこと
から、確実に外皮材により内材を包み込んで封着するこ
とができる。すなわち、受け部材に外皮材の周縁部が配
置されることで、シャッタが封着動作をする封着面に外
皮材の周縁部がほぼ沿った状態になるため、確実な包み
込みが可能になる。また、受け部材の開口部はシャッタ
の開口領域に設けられているため、受け部材上での外皮
材の配置が多少ずれたとしても受け部材の開口部から外
れなければ、外皮材の周縁部がシャッタの封着動作領域
に配置されるためシャッタによる封着動作には影響がな
くなる。
As described above, the food forming apparatus according to the present invention has a simple structure including the shutter and the receiving member provided on the upper surface of the shutter, and the outer skin member is temporarily placed on the receiving member. Since the sealing operation is performed by the shutter in a state where the peripheral portion of the outer skin material is arranged above the shutter, the inner material can be surely wrapped and sealed by the outer skin material. That is, by disposing the peripheral edge portion of the outer cover material on the receiving member, the peripheral edge portion of the outer cover material is substantially in line with the sealing surface on which the shutter performs the sealing operation, so that reliable wrapping is possible. Further, since the opening of the receiving member is provided in the opening area of the shutter, even if the arrangement of the outer cover material on the receiving member is slightly displaced, if the outer cover material does not come off the opening of the receiving member, the peripheral portion of the outer cover material is Since it is arranged in the sealing operation area of the shutter, the sealing operation by the shutter is not affected.

【0027】さらに、受け部材上に外皮材の位置を調整
する位置決め手段を設けることで、外皮材の位置を確実
に適切な位置に配置することができ、より確実にシャッ
タによる封着動作を行うことができる。位置決め手段に
ついては、受け部材に固定した突起部材とすることがで
き、この場合は外皮材が供給されるときに突起部材に外
皮材が当接して位置決めをすることができる。また、受
け部材上に可動部材を配置することで供給された外皮材
の位置を可動部材で調整することで位置決めすることが
できる。
Further, by providing the positioning means for adjusting the position of the outer cover material on the receiving member, the position of the outer cover material can be surely arranged at an appropriate position, and the sealing operation by the shutter is performed more reliably. be able to. The positioning means may be a protruding member fixed to the receiving member, and in this case, when the outer covering material is supplied, the outer covering material contacts the protruding member for positioning. Further, by positioning the movable member on the receiving member, the position of the outer skin material supplied can be adjusted by adjusting the position of the movable member with the movable member.

【0028】さらに、受け部材の開口部で外皮材を椀状
形成する場合内材を外皮材上に供給するだけでもその自
重により椀状形成がなされるが、押込み手段を用いて積
極的に椀状形成を行うこともできる。押込みの際同時に
内材を供給するようにすればより生産効率を向上させる
ことができる。また、外皮材の縁部を受け部材上に保持
することで、より確実に外皮材の椀状形成を行うことが
できる。
Further, when the outer skin material is formed into a bowl shape at the opening of the receiving member, the bowl shape is formed by the weight of the inner material only by supplying the inner material onto the outer skin material. Forming can also be performed. If the inner material is supplied at the same time when pushing, the production efficiency can be further improved. Further, by holding the edge portion of the outer covering material on the receiving member, it is possible to more reliably form the outer covering material in a bowl shape.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る食品成形装置の部分断面正面図で
ある。
FIG. 1 is a partial cross-sectional front view of a food product molding apparatus according to the present invention.

【図2】同装置のシャッタ及び受け部材を示す概略平面
図である。
FIG. 2 is a schematic plan view showing a shutter and a receiving member of the same device.

【図3】同装置のシャッタの駆動機構を示す概略平面図
である。
FIG. 3 is a schematic plan view showing a drive mechanism of a shutter of the same device.

【図4】同装置による食品成形工程を説明するシャッタ
部分の概略側面図である。
FIG. 4 is a schematic side view of a shutter portion for explaining a food forming process by the apparatus.

【図5】同装置による食品成形工程を説明するシャッタ
部分の概略側面図である。
FIG. 5 is a schematic side view of a shutter portion for explaining a food molding process using the same apparatus.

【図6】同装置による食品成形工程を説明するシャッタ
部分の概略側面図である。
FIG. 6 is a schematic side view of a shutter portion for explaining a food molding process by the same apparatus.

【図7】同装置による食品成形工程を説明するシャッタ
部分の概略側面図である。
FIG. 7 is a schematic side view of a shutter portion for explaining a food forming process using the apparatus.

【図8】同装置による食品成形工程を説明するシャッタ
部分の概略側面図である。
FIG. 8 is a schematic side view of a shutter portion for explaining a food molding process using the same apparatus.

【図9】同装置による別の食品成形工程を説明するシャ
ッタ部分の概略側面図である。
FIG. 9 is a schematic side view of a shutter portion for explaining another food molding process by the same apparatus.

【図10】同装置による別の食品成形工程を説明するシ
ャッタ部分の概略側面図である。
FIG. 10 is a schematic side view of a shutter portion for explaining another food molding process by the same apparatus.

【図11】同装置による別の食品成形工程を説明するシ
ャッタ部分の概略側面図である。
FIG. 11 is a schematic side view of a shutter portion for explaining another food product forming process by the apparatus.

【図12】同装置による別の食品成形工程を説明するシ
ャッタ部分の概略側面図である。
FIG. 12 is a schematic side view of a shutter portion for explaining another food product forming process by the apparatus.

【図13】同装置による別の食品成形工程を説明するシ
ャッタ部分の概略側面図である。
FIG. 13 is a schematic side view of a shutter portion for explaining another food product forming process by the apparatus.

【図14】同装置による別の食品成形工程を説明するシ
ャッタ部分の概略側面図である。
FIG. 14 is a schematic side view of a shutter portion for explaining another food product forming process by the apparatus.

【図15】吸引手段を用いた食品成形装置の食品成形工
程を説明するシャッタ部分の概略側面図である。
FIG. 15 is a schematic side view of a shutter portion for explaining a food forming process of a food forming apparatus using suction means.

【図16】同装置による食品成形工程を説明するシャッ
タ部分の概略側面図である。
FIG. 16 is a schematic side view of a shutter portion for explaining a food molding process using the same device.

【図17】同装置による食品成形工程を説明するシャッ
タ部分の概略側面図である。
FIG. 17 is a schematic side view of a shutter portion for explaining a food molding process using the same device.

【図18】同装置による食品成形工程を説明するシャッ
タ部分の概略側面図である。
FIG. 18 is a schematic side view of a shutter portion for explaining a food molding process using the same device.

【図19】同装置による食品成形工程を説明するシャッ
タ部分の概略側面図である。
FIG. 19 is a schematic side view of a shutter portion for explaining a food molding process using the same device.

【図20】受け部材上に位置決め手段を備えた食品成形
装置のシャッタ部分の概略側面図である。
FIG. 20 is a schematic side view of a shutter portion of a food product molding apparatus having a positioning member on a receiving member.

【図21】同装置のシャッタ及び受け部材の平面図であ
る。
FIG. 21 is a plan view of a shutter and a receiving member of the same device.

【図22】同装置の変形例に関するシャッタ及び受け部
材の平面図である。
FIG. 22 is a plan view of a shutter and a receiving member according to a modified example of the same device.

【図23】受け部材上に別の位置決め手段を備えた食品
成形装置のシャッタ部分の概略側面図である。
FIG. 23 is a schematic side view of a shutter portion of a food product forming apparatus provided with another positioning means on a receiving member.

【図24】同装置のシャッタ及び受け部材の平面図であ
る。
FIG. 24 is a plan view of a shutter and a receiving member of the same device.

【図25】受け部材上に別の位置決め手段を備えた食品
成形装置のシャッタ部分の概略側面図である。
FIG. 25 is a schematic side view of a shutter portion of a food product forming apparatus provided with another positioning means on a receiving member.

【図26】同装置のシャッタ及び受け部材の平面図であ
る。
FIG. 26 is a plan view of a shutter and a receiving member of the same device.

【図27】同装置の変形例に関するシャッタ及び受け部
材の平面図である。
FIG. 27 is a plan view of a shutter and a receiving member according to a modified example of the same device.

【図28】シャッタに関する変形例を示す概略平面図で
ある。
FIG. 28 is a schematic plan view showing a modified example of the shutter.

【図29】シャッタに関する別の変形例を示す概略平面
図である。
FIG. 29 is a schematic plan view showing another modification of the shutter.

【図30】シャッタに関する別の変形例を示す概略平面
図である。
FIG. 30 is a schematic plan view showing another modification of the shutter.

【図31】シャッタに関する別の変形例を示す概略平面
図である。
FIG. 31 is a schematic plan view showing another modification of the shutter.

【図32】シャッタ駆動機構を複数組設けた変形例を示
すシャッタ駆動機構の概略平面図である。
FIG. 32 is a schematic plan view of a shutter drive mechanism showing a modified example in which a plurality of sets of shutter drive mechanisms are provided.

【図33】シャッタ駆動機構を複数組設けた別の変形例
を示すシャッタ駆動機構の概略平面図である。
FIG. 33 is a schematic plan view of a shutter drive mechanism showing another modified example in which a plurality of shutter drive mechanisms are provided.

【符号の説明】[Explanation of symbols]

F 外皮材 G 内材 H 成形品 1 第一シャッタ 10 第一シャッタのシャッタ片 11 駆動軸 12 フランジ 13 リンク 14 モータ 2 受け部材 20 開口部 21 長孔 3 外皮材押込み手段 30 押込み部材 31 ステー 32 送りねじ機構 33 モータ 40 弁 41 ロッド 42 エアシリンダ 43 供給パイプ 44 ポンプ 45 ホッパ 5 保持手段 50 押え部材 51 支持ロッド 52 ステー 53 エアシリンダ 6 支持手段 60 支持部材 61 支持ロッド 62 ラック−ピニオン機構 63 ベルトコンベア 64 モータ 7 吸引手段を備えた支持部材 70 吸気孔 71 管状部材 80 突起部材 81 ボルト 82 位置決め部材 83 ロッド 84 エアシリンダ 101 変形例のシャッタ片 102 変形例のシャッタ片 103 変形例の作用ピン 104 別の変形例のシャッタ片 105 別の変形例のシャッタ片の駆動軸 111 変形例のシャッタ 112 変形例の別のシャッタ F skin material G inner material H molded products 1 First shutter 10 Shutter piece of the first shutter 11 Drive shaft 12 flange 13 links 14 motor 2 Receiving member 20 openings 21 long hole 3 Skin material pushing means 30 Push member 31 stay 32 Lead screw mechanism 33 motor 40 valves 41 rod 42 Air cylinder 43 Supply pipe 44 pumps 45 hopper 5 Holding means 50 Presser member 51 Support rod 52 Stay 53 Air cylinder 6 Supporting means 60 Support member 61 Support rod 62 Rack-pinion mechanism 63 belt conveyor 64 motor 7 Support member with suction means 70 Intake hole 71 Tubular member 80 Projection member 81 volt 82 Positioning member 83 rod 84 Air cylinder 101 Modified shutter piece 102 Modified shutter piece 103 Modified action pin 104 Another modified shutter piece 105 Shaft drive shaft of another modified example 111 Modified shutter 112 Alternative shutter

フロントページの続き (72)発明者 吹上 透 福井県福井市二の宮3丁目38番9号 株式 会社コバード内 Fターム(参考) 4B014 GE03 GQ15 GT20 GU16 4B048 PE12 PK04 PM05 PM16 Continued front page    (72) Inventor Toru Fukiage             Stock number 38-3-9 Ninomiya, Fukui City, Fukui Prefecture             Company Kobad F term (reference) 4B014 GE03 GQ15 GT20 GU16                 4B048 PE12 PK04 PM05 PM16

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 複数のシャッタ片から成るシャッタと、
前記シャッタの上面に配置されるとともに前記シャッタ
の開口領域において開口部を有し、その上面に外皮材が
配置される受け部材と、前記受け部材の開口部において
椀状に形成された外皮材で内材を包み込むように前記シ
ャッタを封着動作させるシャッタ制御手段とを備えたこ
とを特徴とする食品成形装置。
1. A shutter comprising a plurality of shutter pieces,
A receiving member disposed on the upper surface of the shutter and having an opening portion in the opening region of the shutter, and an outer skin material disposed on the upper surface thereof, and an outer skin material formed in a bowl shape in the opening portion of the receiving member. A food forming apparatus, comprising: shutter control means for sealing the shutter so as to wrap the inner material.
【請求項2】 前記受け部材上に配置された外皮材の位
置を調整する位置決め手段を備えたことを特徴とする請
求項1に記載の食品成形装置。
2. The food forming apparatus according to claim 1, further comprising a positioning means for adjusting a position of the outer cover member arranged on the receiving member.
【請求項3】 前記位置決め手段は、前記受け部材上に
固定された突起部材からなることを特徴とする請求項2
に記載の食品成形装置。
3. The positioning means comprises a projection member fixed on the receiving member.
The food forming apparatus described in 1.
【請求項4】 前記位置決め手段は、前記受け部材上に
配置された可動部材を備えていることを特徴とする請求
項2に記載の食品成形装置。
4. The food forming apparatus according to claim 2, wherein the positioning means includes a movable member arranged on the receiving member.
【請求項5】 前記外皮材を前記受け部材の開口部に押
し込んで前記外皮材を椀状に形成する押込み手段を備え
たことを特徴とする請求項1乃至4のいずれかに記載の
食品成形装置。
5. The food product molding according to claim 1, further comprising a pushing means for pushing the outer skin material into the opening of the receiving member to form the outer skin material in a bowl shape. apparatus.
【請求項6】 前記押込み手段は、前記内材を供給する
内材供給手段を備えたことを特徴とする請求項5に記載
の食品成形装置。
6. The food forming apparatus according to claim 5, wherein the pushing means includes an inner material supply means for supplying the inner material.
【請求項7】 前記外皮材を前記受け部材の開口部から
下方に引き込んで前記外皮材を椀状に形成する吸引手段
を備えたことを特徴とする請求項1乃至4のいずれかに
記載の食品成形装置。
7. The suction means for drawing the outer skin material downward from the opening of the receiving member to form the outer skin material in a bowl shape, according to any one of claims 1 to 4. Food forming equipment.
【請求項8】 前記外皮材の縁部を前記受け部材に保持
する保持手段を備えたことを特徴とする請求項1乃至7
のいずれかに記載の食品成形装置。
8. The holding means for holding the edge portion of the outer skin member on the receiving member is provided.
The food forming apparatus according to any one of 1.
JP2002113239A 2002-04-16 2002-04-16 Food molding equipment Expired - Lifetime JP3587458B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002113239A JP3587458B2 (en) 2002-04-16 2002-04-16 Food molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002113239A JP3587458B2 (en) 2002-04-16 2002-04-16 Food molding equipment

Publications (2)

Publication Number Publication Date
JP2003304853A true JP2003304853A (en) 2003-10-28
JP3587458B2 JP3587458B2 (en) 2004-11-10

Family

ID=29395480

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002113239A Expired - Lifetime JP3587458B2 (en) 2002-04-16 2002-04-16 Food molding equipment

Country Status (1)

Country Link
JP (1) JP3587458B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015163062A (en) * 2014-01-29 2015-09-10 レオン自動機株式会社 Shutter piece and food molding apparatus
JP2021194008A (en) * 2020-06-15 2021-12-27 レオン自動機株式会社 Forming apparatus for folded food product
WO2024019146A1 (en) * 2022-07-22 2024-01-25 レオン自動機株式会社 Device for forming foldable food product, and method for molding foldable food product

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015163062A (en) * 2014-01-29 2015-09-10 レオン自動機株式会社 Shutter piece and food molding apparatus
US10182576B2 (en) 2014-01-29 2019-01-22 Rheon Automatic Machinery Co., Ltd. Shutter piece and food shaping device
JP2021194008A (en) * 2020-06-15 2021-12-27 レオン自動機株式会社 Forming apparatus for folded food product
JP7390335B2 (en) 2020-06-15 2023-12-01 レオン自動機株式会社 Foldable food forming equipment
WO2024019146A1 (en) * 2022-07-22 2024-01-25 レオン自動機株式会社 Device for forming foldable food product, and method for molding foldable food product

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