JP2003286505A - Method for manufacturing sintered member with bore superior in coaxiality accuracy of inside and outside perimeters - Google Patents

Method for manufacturing sintered member with bore superior in coaxiality accuracy of inside and outside perimeters

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Publication number
JP2003286505A
JP2003286505A JP2002092068A JP2002092068A JP2003286505A JP 2003286505 A JP2003286505 A JP 2003286505A JP 2002092068 A JP2002092068 A JP 2002092068A JP 2002092068 A JP2002092068 A JP 2002092068A JP 2003286505 A JP2003286505 A JP 2003286505A
Authority
JP
Japan
Prior art keywords
die
molding
lower punch
punch
compression molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002092068A
Other languages
Japanese (ja)
Other versions
JP3763797B2 (en
Inventor
Hiroyuki Takamura
浩行 高村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Piston Ring Co Ltd
Original Assignee
Nippon Piston Ring Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Piston Ring Co Ltd filed Critical Nippon Piston Ring Co Ltd
Priority to JP2002092068A priority Critical patent/JP3763797B2/en
Publication of JP2003286505A publication Critical patent/JP2003286505A/en
Application granted granted Critical
Publication of JP3763797B2 publication Critical patent/JP3763797B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Powder Metallurgy (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a sintered member with a bore superior in coaxiality accuracy. <P>SOLUTION: When manufacturing the sintered member by performing a primary compression molding and a secondary compression molding, with the use of a compacting mold consisting of a die, a core rod inserted into the central part inside a die hole of the die, an upper punch, and a lower punch, this manufacturing method employs the mold having a salient at least on one part of the surfaces of an inner circumferential part, a thick-wall central part, and an outer circumferential part of the upper and/or lower punches, wherein the salient of the upper punch or the lower punch used for the secondary compression molding is equal to or larger than that used for the primary compression molding. Thereby, the outer and inner circumferential coaxiality accuracies are improved. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複数回の圧縮成形
工程を含む、内孔を有する焼結部材の製造方法に係り、
とくに焼結カムピース内外周の同軸度精度の向上に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a sintered member having an inner hole, the method including a plurality of compression molding steps,
Particularly, it relates to improvement of accuracy of coaxiality of the inner and outer circumferences of the sintered cam piece.

【0002】[0002]

【従来の技術】粉末冶金製品は部品形状に近い形状に加
工でき、切削加工費の削減が可能であることから、 近
年、内燃機関の製造コスト低減という観点から、内燃機
関用部品として、数多く使用されている。内燃機関用部
品には、かなりの負荷がかかるため、高強度でかつ摺動
性に優れた材料が要求されている。高強度、すなわち高
密度な材料を得る方法として、温間成形、2回圧縮2回
焼結法(2P2S法)、あるいは焼結鍛造法等が一般的
に知られている。しかし、例えば、2P2S法を用いて
製造された粉末冶金製品では、切削加工を完全に省略す
るには寸法精度が不十分であり、サイジング処理等を付
加して寸法精度を向上させている。しかし、サイジング
処理による変形量には自ずと限界があり、サイジング処
理前の寸法精度によっては製品の寸法精度が不十分とな
る場合があった。
2. Description of the Related Art Powder metallurgical products can be processed into shapes close to those of parts, and cutting costs can be reduced. In recent years, many have been used as parts for internal combustion engines from the viewpoint of reducing the manufacturing cost of internal combustion engines. Has been done. Since a considerable load is applied to parts for internal combustion engines, materials having high strength and excellent slidability are required. As a method for obtaining a material having high strength, that is, high density, a warm forming method, a two-time compression / two-time sintering method (2P2S method), a sintering forging method, or the like is generally known. However, for example, in a powder metallurgical product manufactured by using the 2P2S method, the dimensional accuracy is insufficient to completely omit the cutting process, and the sizing treatment is added to improve the dimensional accuracy. However, the amount of deformation due to the sizing process is naturally limited, and the dimensional accuracy of the product may be insufficient depending on the dimensional accuracy before the sizing process.

【0003】また、最近では、シャフト (軸)とカムピ
ースとを別々に製造し、同一シャフト (軸)に複数のカ
ムピースを組み付ける、 組立て式カムシャフトが製造さ
れるようになってきた。とくに、用途に応じカムピース
は異なる材料とされるため、同一軸に複数の異種材料製
カムピーズが組み付けられる場合がある。このような複
数のカムピースを同一軸に組み付ける組立て式カムシャ
フトの製造においては、カムピースの内径の寸法精度に
加えてさらに、カムピースの外周部 (ベース円外周)の
外径を基準とした軸心と、内周部の内径を基準とした軸
心との同軸度精度を向上させることが要求されている。
In recent years, an assembly type camshaft has been manufactured in which a shaft (shaft) and a cam piece are manufactured separately and a plurality of cam pieces are assembled on the same shaft (shaft). In particular, since the cam pieces are made of different materials depending on the application, a plurality of cam peas made of different materials may be assembled on the same shaft. In the manufacture of prefabricated camshafts in which multiple cam pieces are assembled on the same shaft, in addition to the dimensional accuracy of the inner diameter of the cam pieces, the axial center based on the outer diameter of the outer circumference of the cam pieces (outer circumference of the base circle) It is required to improve the accuracy of coaxiality with the shaft center based on the inner diameter of the inner peripheral portion.

【0004】このような要望に対し、例えば、特開2001
-293531 号公報には、孔を区画する内周部と外周部とを
備えるワーク (焼結体)について、ダイス孔およびダイ
ス孔内に配置されたコアロッドをもつダイスを用い、ダ
イス孔内にワークを装入し、、ワークの外周部をダイス
孔の内周部で拘束するとともに、ワークの内周部をコア
ロッドの外周部でしごく、ワーク内周部の内径を基準と
した軸心と外周部の外径を基準とした軸心との同軸性を
高めるためのしごき工程を含むワークの内径精度向上方
法が提案されている。
In response to such a demand, for example, Japanese Patent Laid-Open No. 2001-2001
-293531 discloses a work (sintered body) having an inner peripheral portion and an outer peripheral portion that define a hole, and a die having a die hole and a core rod arranged in the die hole is used. The inner periphery of the work is squeezed by the outer periphery of the core rod while the outer periphery of the work is constrained by the inner periphery of the die hole. There has been proposed a method for improving the inner diameter accuracy of a work, which includes an ironing step for increasing the coaxiality with the axis center based on the outer diameter of the workpiece.

【0005】また、特開2001-198645 号公報には、製造
されるべきカムロブの厚さより大きい厚さと、小さい外
形と、軸方向孔の形状よりわずかに大きい軸方向孔を有
する素材を、製造されるべきカムロブの輪郭形状と相補
形状の壁面を有する外型と、カムロブの軸方向孔の形状
と相補形状の壁面を有する中型と、底面と中型が係合す
る受け孔を有する下型とからなる金型内に置き、カムロ
ブと同じ断面形状を有する押型にて、厚さ方向に冷間で
押圧する組立て式カムシャフト用カムロブの製造方法が
提案されている。
Further, in Japanese Patent Laid-Open No. 2001-198645, a material having a thickness larger than that of a cam lobe to be manufactured, a small outer shape, and an axial hole slightly larger than the shape of the axial hole is manufactured. An outer mold having a wall surface complementary to the contour shape of the cam lobe to be formed, a middle mold having a wall surface complementary to the shape of the axial hole of the cam lobe, and a lower mold having a receiving hole for engaging the bottom surface and the middle mold. There has been proposed a method of manufacturing a cam lobe for an assembly type cam shaft, which is placed in a mold and cold pressed in the thickness direction with a pressing die having the same cross-sectional shape as the cam lobe.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、特開20
01-198645 号公報に記載された技術では、製造されたカ
ムロブ(焼結体)の同軸度精度が不足して、仕上げ加工
を必要とする場合が多く、工程が複雑化し製造コストの
高騰を招くという問題があった。また、特開2001-29353
1 号公報に記載された技術では、焼結体の内周面しごき
加工を必要とするうえ、必ずしも所望の同軸度精度が得
られない場合があり、仕上げ加工を必要とする場合が多
く、製造工程が複雑化し製造コストの高騰を招くという
問題があった。
[Problems to be Solved by the Invention]
In the technology described in 01-198645, the manufactured cam lobe (sintered body) lacks the coaxiality accuracy and often requires finishing, which complicates the process and raises the manufacturing cost. There was a problem. In addition, Japanese Patent Laid-Open No. 2001-29353
The technique described in Publication No. 1 requires ironing of the inner peripheral surface of the sintered body, and may not always achieve the desired coaxiality accuracy, often requiring finishing. There is a problem that the process becomes complicated and the manufacturing cost rises.

【0007】本発明は、上記した従来技術の問題を有利
に解決し、内外周の同軸度精度に優れた内孔付き焼結部
材、とくに焼結カムピースの製造方法を提案することを
目的とする。なお、本発明でいう「同軸度精度に優れ
た」とは、焼結部材(焼結カムピース)の外周部 (ベー
ス円)の外径を基準とした軸心と、内周部の内径を基準
とした軸心とのずれ(差)が、0.04 mm 以内である状態
をいうものとする。
An object of the present invention is to solve the above-mentioned problems of the prior art advantageously, and to propose a method for manufacturing a sintered member with an inner hole, particularly a sintered cam piece, which is excellent in coaxial precision of the inner and outer circumferences. . The term "excellent in coaxiality accuracy" as used in the present invention refers to the shaft center based on the outer diameter of the outer peripheral portion (base circle) of the sintered member (sintered cam piece) and the inner diameter of the inner peripheral portion. The deviation (difference) from the axis is within 0.04 mm.

【0008】[0008]

【課題を解決するための手段】本発明者は、上記した課
題を達成するために、焼結カムピースのベース円と内周
の同軸度精度に影響する要因についてさらに鋭意研究し
た。その結果、再圧縮工程を含む焼結カムピースの製造
方法では、再圧縮時に金型と仮焼結体(ワーク)との間
にクリアランスを必要とするため、そのクリアランスの
範囲内で、仮焼結体(ワーク)の装入位置に自由度があ
り、ベース円(外径)を基準とした軸心と内周径を基準
とした軸心とにずれ(差)が生じる原因となり、同軸度
精度が低下することを見出した。
In order to achieve the above-mentioned object, the present inventor further diligently studied the factors affecting the accuracy of coaxiality between the base circle and the inner circumference of the sintered cam piece. As a result, in the method for manufacturing a sintered cam piece including the recompression step, a clearance is required between the die and the pre-sintered body (workpiece) at the time of recompression, so that the pre-sintering is performed within the clearance. There is a degree of freedom in the loading position of the body (workpiece), which causes a deviation (difference) between the axis centering on the base circle (outer diameter) and the axis centering on the inner diameter, and the accuracy of coaxiality Was found to decrease.

【0009】とくに、ワークとダイとの間にクリアラン
ス(自由度)が存在するために、図3に示すように、仮
焼結体(カムピース)のノーズ部が左右にずれる場合が
ある。このため、製品(焼結カムピース)の密度分布が
不均一となり、スプリングバック量にばらつきが生じ
て、焼結カムピースのベース円(外径)を基準とした軸
心と内周径を基準とした軸心とにずれ(差)が生じ、同
軸度精度が低下する。
Particularly, since there is a clearance (degree of freedom) between the work and the die, as shown in FIG. 3, the nose portion of the pre-sintered body (cam piece) may be displaced to the left and right. As a result, the density distribution of the product (sintered cam piece) becomes non-uniform, and the amount of springback varies, and the axial center and inner diameter of the sintered cam piece based on the base circle (outer diameter) are used as references. A deviation (difference) occurs between the shaft center and the accuracy of coaxiality is lowered.

【0010】本発明者は、再圧縮時に仮焼結体(ワー
ク)が一定位置に装入されるように金型形状を調整する
ことにより、製品(焼結カムピース)の同軸度精度が顕
著に向上することに想到し、本発明を完成した。すなわ
ち、本発明の要旨は次のとおりである。 (1)ダイと、該ダイのダイ孔内の中心部に挿入したコ
アロッドと、上パンチと、下パンチとからなる成形用金
型を用い、少なくとも一次圧縮成形と二次圧縮成形とを
含む工程からなる内孔付き焼結部材の製造方法におい
て、前記成形用金型を、上パンチおよび/または下パン
チが、内周側部表面、肉厚中央部表面および外周側部表
面のうちの少なくとも一個所に凸部を有し、かつ前記二
次圧縮成形に用いる上または下パンチの凸部が前記一次
圧縮成形に用いる上または下パンチの凸部と同等または
大きい金型とすることを特徴とする内外周の同軸度精度
に優れた内孔付き焼結部材の製造方法。 (2)ダイと、該ダイのダイ孔内の中心部に挿入したコ
アロッドと、上パンチと、下パンチとからなる一次成形
用金型を用い、該一次成形用金型の前記ダイと前記コア
ロッドとの間のダイ孔内に原料粉末を充填し、前記上パ
ンチと前記下パンチとにより前記原料粉末を一次圧縮成
形したのち、仮焼結を施して内孔を有する仮焼結体とす
る一次成形工程と、該仮焼結体を、ダイと、該ダイのダ
イ孔内の中心部に挿入したコアロッドと、上パンチと、
下パンチとからなる二次成形用金型のダイ孔内に装入
し、 前記上パンチと前記下パンチとにより前記仮焼結体
を二次圧縮成形したのち本焼結を施して、中央部に内孔
を有する焼結体とする二次成形工程とからなる内孔付き
焼結部材の製造方法において、前記一次成形用金型の上
パンチおよび/または下パンチ、前記二次成形用金型の
上パンチおよび/または下パンチが、内周側部表面、肉
厚中央部表面および外周側部表面のうちの少なくとも一
個所に凸部を有し、かつ前記二次圧縮成形に用いる上ま
たは下パンチの凸部が前記一次圧縮成形に用いる上また
は下パンチの凸部と同等または大きい金型とすることを
特徴とする内外周の同軸度精度に優れた内孔付き焼結部
材の製造方法。 (3)ダイと、該ダイのダイ孔内の中心部に挿入したコ
アロッドと、上パンチと、下パンチとからなる成形用金
型を用い、少なくとも一次圧縮成形と二次圧縮成形とを
含む工程からなる焼結カムピースの製造方法において、
前記成形用金型を、上パンチおよび/または下パンチ
が、カムピースノーズ位置相当の内周側部表面、カムピ
ースノーズ位置相当の肉厚中央部表面、およびカムピー
スノーズ位置相当の外周側部表面のうちの少なくとも1
個所に凸部を有し、かつ前記二次圧縮成形に用いる上ま
たは下パンチの凸部が前記一次圧縮成形に用いる上また
は下パンチの凸部と同等または大きい金型とすることを
特徴とする内外周の同軸度精度に優れた焼結カムピース
の製造方法。 (4)ダイと、該ダイのダイ孔内の中心部に挿入したコ
アロッドと、上パンチと、下パンチとからなる一次成形
用金型を用い、該一次成形用金型の前記ダイと前記コア
ロッドとの間のダイ孔内に原料粉末を充填し、前記上パ
ンチと前記下パンチとにより前記原料粉末を一次圧縮成
形したのち、仮焼結を施してカムピース形状の仮焼結体
とする一次成形工程と、該仮焼結体を、ダイと、該ダイ
のダイ孔内の中心部に挿入したコアロッドと、上パンチ
と、下パンチとからなる二次成形用金型のダイ孔内に装
入し、 前記上パンチと前記下パンチとにより前記仮焼結
体を二次圧縮成形したのち本焼結を施して、カムピース
形状の焼結体とする二次成形工程とからなる焼結カムピ
ースの製造方法において、前記一次成形用金型の上パン
チおよび/または下パンチ、および、前記二次成形用金
型の上パンチおよび/または下パンチが、カムピースノ
ーズ位置相当の内周側部表面、カムピースノーズ位置相
当の肉厚中央部表面およびカムピースノーズ位置相当の
外周側部表面のうちの少なくとも1個所に凸部を有し、
かつ前記二次圧縮成形に用いる上または下パンチの凸部
が前記一次圧縮成形に用いる上または下パンチの凸部と
同等または大きい金型とすることを特徴とする内外周の
同軸度精度に優れた焼結カムピースの製造方法。
The present inventor remarkably improves the coaxiality accuracy of the product (sintered cam piece) by adjusting the die shape so that the temporary sintered body (workpiece) is loaded at a fixed position during recompression. The present invention has been completed based on the idea of improvement. That is, the gist of the present invention is as follows. (1) A step including at least primary compression molding and secondary compression molding using a molding die including a die, a core rod inserted into the center of the die hole of the die, an upper punch, and a lower punch. In the method for producing a sintered member with an inner hole, the molding die comprises an upper punch and / or a lower punch, at least one of an inner peripheral side surface, a center wall surface and an outer peripheral side surface. A mold having a convex portion at a place and the convex portion of the upper or lower punch used for the secondary compression molding is equal to or larger than the convex portion of the upper or lower punch used for the primary compression molding. A method for manufacturing a sintered member having an inner hole, which is excellent in accuracy of coaxiality of inner and outer circumferences. (2) A die, a core rod inserted into the center of a die hole of the die, a primary molding die including an upper punch and a lower punch are used, and the die of the primary molding die and the core rod are used. After filling the raw material powder in the die hole between and the primary compression molding of the raw material powder by the upper punch and the lower punch, and then subjected to temporary sintering to form a temporary sintered body having an inner hole A forming step, the die, the core rod inserted into the center of the die hole of the die, the upper punch,
It is inserted into a die hole of a secondary molding die including a lower punch, and secondary sintering is performed on the temporary sintered body by the upper punch and the lower punch, followed by main sintering, and a central portion. In the method for producing a sintered member with an inner hole, which comprises a secondary forming step of forming a sintered body having an inner hole in the inner die, an upper punch and / or a lower punch of the primary forming die, and the secondary forming die. The upper punch and / or the lower punch has a convex portion on at least one of the inner peripheral side surface, the wall thickness central surface and the outer peripheral side surface, and is used for the secondary compression molding. A method for producing a sintered member with an inner hole having excellent coaxiality accuracy of inner and outer circumferences, wherein a die having a convex portion of the punch equal to or larger than the convex portion of the upper or lower punch used for the primary compression molding is used. (3) A step including at least primary compression molding and secondary compression molding using a molding die including a die, a core rod inserted into the center of the die hole of the die, an upper punch, and a lower punch. In the method of manufacturing a sintered cam piece consisting of,
In the molding die, the upper punch and / or the lower punch are provided with an inner peripheral side surface corresponding to the cam piece nose position, a central wall surface corresponding to the cam piece nose position, and an outer peripheral side corresponding to the cam piece nose position. At least one of the surfaces
It is characterized in that it has a convex portion at a portion, and the convex portion of the upper or lower punch used for the secondary compression molding is equal to or larger than the convex portion of the upper or lower punch used for the primary compression molding. A method for manufacturing a sintered cam piece with excellent coaxial precision on the inner and outer circumferences. (4) A die, a core rod inserted into the center of the die hole of the die, a primary molding die including an upper punch and a lower punch are used, and the die of the primary molding die and the core rod are used. Filling the raw material powder into the die hole between and the primary compression molding of the raw material powder by the upper punch and the lower punch, and then performing preliminary sintering to form a cam piece-shaped temporary sintered body. Steps, and inserting the pre-sintered body into a die hole of a secondary molding die including a die, a core rod inserted in the center of the die hole of the die, an upper punch, and a lower punch. Then, a sinter cam piece comprising a secondary molding step of forming the cam piece-shaped sintered body by subjecting the temporary sintered body to secondary compression molding by the upper punch and the lower punch and then performing main sintering. In the method, the upper punch and / or the primary molding die The lower punch, and the upper punch and / or the lower punch of the secondary molding die are the inner peripheral side surface corresponding to the cam piece nose position, the center wall surface corresponding to the cam piece nose position, and the cam piece nose position. At least one of the outer peripheral side surface has a convex portion,
Moreover, the convexity of the upper or lower punch used for the secondary compression molding is the same as or larger than the convexity of the upper or lower punch used for the primary compression molding. For manufacturing sintered cam pieces.

【0011】[0011]

【発明の実施の形態】本発明は、ダイと、該ダイのダイ
孔内の中心部に挿入したコアロッドと、上パンチと、下
パンチとからなる成形用金型を用い、原料粉末に、少な
くとも一次圧縮成形を施す一次成形工程と該一次成形工
程を経た一次成形体に二次圧縮成形(再圧縮成形)を施
す二次成形工程と、を含む工程からなる内孔付き焼結部
材の製造方法である。なお、本発明では、一次成形工程
においては、一次圧縮成形を施し一次成形体とした後に
仮焼結を施し仮焼結体とする工程を含み、さらに二次成
形工程においては、一次成形工程で得られた仮焼結体に
再圧縮成形(二次圧縮成形)を施し、さらに本焼結を施
し焼結体とする工程からなる、いわゆる2P2S法とす
ることが好ましい。以下、2P2S法を用いた場合をも
とに説明するが、本発明はこれに限定されるものではな
いことは言うまでもない。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention uses a molding die composed of a die, a core rod inserted into the center of the die hole of the die, an upper punch and a lower punch, and uses at least raw material powder as a raw material powder. A method of manufacturing a sintered member with an inner hole, comprising: a primary molding step of performing primary compression molding; and a secondary molding step of performing secondary compression molding (recompression molding) on the primary molded body that has undergone the primary molding step. Is. In the present invention, the primary molding step includes a step of performing primary compression molding to form a primary molded body and then performing preliminary sintering to form a temporary sintered body, and in the secondary molding step, in the primary molding step, It is preferable to use a so-called 2P2S method, which comprises a step of subjecting the obtained temporary sintered body to recompression molding (secondary compression molding) and further main sintering to obtain a sintered body. Hereinafter, description will be made based on the case where the 2P2S method is used, but it goes without saying that the present invention is not limited to this.

【0012】内孔付き焼結部材としては、例えば、焼結
カムピースがある。以下、焼結カムピースを例として説
明するが、本発明ではこれに限定されるものではないこ
とは言うまでもない。まず、本発明では、内孔付き焼結
部材(焼結カムピース)を製造するために、図1に示す
ような、ダイ11と、該ダイ11のダイ孔内の中心部に挿入
したコアロッド14と、上パンチ12と、下パンチ13とから
なる成形用金型を用いる。原料粉末1を、コアロッド14
の周囲のダイ孔内に充填し、上パンチ12と下パンチ13と
により圧縮成形し、一次成形体とする。なお、上パンチ
12あるいは下パンチ13には、コアロッド14が摺動可能な
ように中央部に孔122,132 を有する。上パンチ12および
下パンチ13は、孔を区画する内周部と、ダイの内周面と
摺動する外周面を区画する外周部とを有する。また、使
用する原料粉末は、とくに限定する必要はなく、製品で
ある焼結カムピースの用途に応じ適宜選定することが好
ましい。例えば、鉄基焼結部材(焼結カムピース)であ
れば、鉄粉等の鉄基粉末に、黒鉛粉末、合金粉末、潤滑
剤等を混合した混合粉を原料粉末とすることが好まし
い。
An example of the sintered member with an inner hole is a sintered cam piece. Hereinafter, a sintered cam piece will be described as an example, but it goes without saying that the present invention is not limited to this. First, in the present invention, a die 11 and a core rod 14 inserted into the center of the die hole of the die 11 as shown in FIG. A molding die including an upper punch 12 and a lower punch 13 is used. Raw material powder 1 and core rod 14
Is filled in the die hole around and is compression-molded by the upper punch 12 and the lower punch 13 to obtain a primary molded body. Note that the upper punch
12 or the lower punch 13 has holes 122 and 132 in the central portion so that the core rod 14 can slide. The upper punch 12 and the lower punch 13 have an inner peripheral portion that defines a hole and an outer peripheral portion that defines an outer peripheral surface that slides with the inner peripheral surface of the die. Further, the raw material powder to be used is not particularly limited, and it is preferable to appropriately select it according to the application of the sintered cam piece which is a product. For example, in the case of an iron-based sintered member (sintered cam piece), it is preferable to use, as the raw material powder, a mixed powder obtained by mixing iron-based powder such as iron powder with graphite powder, alloy powder, lubricant and the like.

【0013】そして、本発明の一次圧縮成形に用いる一
次成形用金型には、上パンチ11と下パンチ12のいずれか
一方または両方に、内周側部表面、肉厚中央部表面およ
び外周部表面のうちの少なくとも1個所に凸部131 が固
設される。凸部131 は、三角錐状とすることが好ましい
が、 これに限定されるものではない。なお、焼結部材が
焼結カムピースの場合には、凸部131 は、カムピースの
ノーズ相当位置133 の内周側部表面、カムピースノーズ
相当位置133 の肉厚中央部表面およびカムピースノーズ
相当位置133 の外周側部表面のうちの少なくとも一個所
とすることが好ましい。
In the primary molding die used for the primary compression molding of the present invention, one or both of the upper punch 11 and the lower punch 12 is provided with an inner peripheral side surface, a central wall surface and an outer peripheral portion. The protrusion 131 is fixed to at least one of the surfaces. The convex 131 is preferably in the shape of a triangular pyramid, but is not limited to this. When the sintered member is a sintered cam piece, the convex portion 131 is formed on the inner peripheral side surface of the cam piece nose-corresponding position 133, the center wall surface of the cam piece nose-corresponding position 133, and the cam piece nose-corresponding position 133. At least one of the outer peripheral side surfaces of 133 is preferable.

【0014】焼結カムピースの場合の凸部131 の固設位
置の一例を図2に示す。図2(a)は、下パンチの、カ
ムピースのノーズ相当位置133 の内周側部表面に凸部13
1aを、図2(b)は、カムピースのノーズ相当位置133
の肉厚中央部表面に凸部131aを設けた例を模式的に示
す。図2に示す例は、凸部がいずれも三角錐状の場合を
示すが、これに限定されるものではない。
FIG. 2 shows an example of a fixed position of the convex portion 131 in the case of the sintered cam piece. FIG. 2A shows a projection 13 on the inner peripheral side surface of the lower punch corresponding to the nose 133 of the cam piece.
1a and FIG. 2 (b) are positions 133 corresponding to the nose of the cam piece.
An example in which a convex portion 131a is provided on the surface of the center portion of the thickness of is schematically shown. The example shown in FIG. 2 shows a case where all the convex portions are triangular pyramids, but the present invention is not limited to this.

【0015】例えば、図2(a)に示すような下パンチ
を有する一次成形用金型を使用して、原料粉末1を圧縮
成形し一次成形体としたのち仮焼結を施すと、図4に示
すように、仮焼結体(カムピース)の下パンチと接触し
た側で、仮焼結体(カムピース)のノーズ相当位置の内
周側部 (内孔側)に凹部131bが形成された形となる。な
お、本発明では仮焼結条件は特に限定されない。使用す
る原料粉末に応じて決まる条件で行うことが好ましい。
For example, when the raw material powder 1 is compression-molded into a primary compact using a primary-molding die having a lower punch as shown in FIG. As shown in Fig. 6, a recess 131b is formed on the inner peripheral side (inner hole side) of the nose of the temporary sintered body (cam piece) on the side that contacts the lower punch. Becomes In the present invention, the pre-sintering conditions are not particularly limited. It is preferable to carry out under the conditions determined according to the raw material powder used.

【0016】このように、仮焼結体の、内周側部表面、
肉厚中央部表面および外周側部表面のうちの少なくとも
一個所に凹部を形成し、後述する二次成形用金型に形成
する凸部とを合わせ用いることにより、その後の二次成
形において二次成形用金型内におけるワーク (仮焼結
体)の装入位置を一定位置とすることができる。なお、
仮焼結体がカムピース形状の場合には、凹部はカムピー
スのノーズ相当位置相当に設けることが好ましい。
As described above, the inner peripheral side surface of the temporary sintered body,
By forming a recess in at least one of the surface of the central portion and the outer peripheral side surface and using it together with the protrusion formed in the secondary molding die described below, the secondary molding in the subsequent secondary molding is performed. The charging position of the work (temporary sintered body) in the molding die can be fixed. In addition,
When the pre-sintered body has a cam piece shape, it is preferable that the recess be provided at a position corresponding to the nose of the cam piece.

【0017】このように、一次成形工程で、仮焼結体
(カムピースの場合にはノーズ相当位置)の内周側部
(内孔側)表面、肉厚中央部表面あるいは外周側部表面
に、凹部を形成された仮焼結体2は、ついで、二次成形
金型内に装入され、二次圧縮成形を施され、ついで本焼
結を施されて焼結体とされる二次成形工程を施される。
二次圧縮成形においては、一次圧縮成形と同様に、ダイ
21のダイ孔に下パンチ23が挿入され、ダイ孔中央部には
コアロッド24が挿入され、さらにコアロッド24が下パン
チ23の内孔232 に挿入される。ダイ21が固定された状態
で下パンチ23が下降して、ダイ21の内周面とコアロッド
24の外周面と下パンチ23で囲まれた部分(ダイ孔)に仮
焼結体(カムピース:ワーク)2を装入する。
As described above, in the primary molding step, the inner peripheral side portion of the temporary sintered body (the position corresponding to the nose in the case of the cam piece)
The pre-sintered body 2 having recesses formed on the surface (inner hole side), the surface of the central portion of the wall thickness or the surface of the outer peripheral side is then placed in a secondary molding die and subjected to secondary compression molding. Then, a secondary forming step is performed in which the main sintering is performed to obtain a sintered body.
In the secondary compression molding, as in the primary compression molding, the die
The lower punch 23 is inserted into the die hole of 21, the core rod 24 is inserted into the center of the die hole, and the core rod 24 is inserted into the inner hole 232 of the lower punch 23. The lower punch 23 descends with the die 21 fixed, and the inner peripheral surface of the die 21 and the core rod
A pre-sintered body (cam piece: work) 2 is loaded into the portion (die hole) surrounded by the outer peripheral surface of 24 and the lower punch 23.

【0018】二次圧縮成形において使用する二次成形用
金型としては、一次成形用金型におけると同様に上パン
チ22と下パンチ23のいずれか一方または両方に、カムピ
ースの場合には、カムピースのノーズ相当位置133 の内
周側部表面、カムピースノーズ相当位置133 の肉厚中央
部表面およびカムピースノーズ相当位置133 の外周側部
表面のうちの少なくとも1個所に凸部231 を固設する。
凸部231 は、三角錐状とすることが好ましいが、 これに
限定されるものではない。また、二次圧縮成形に用いる
上または下パンチの凸部221,231 は、一次圧縮成形に用
いる上または下パンチの凸部121,131 の寸法と同等また
はそれ以上の大きさの凸部とする。
As the secondary molding die used in the secondary compression molding, one or both of the upper punch 22 and the lower punch 23 is used as in the primary molding die, and in the case of the cam piece, the cam piece is used. Nose-equivalent position 133 inner peripheral side surface, cam piece nose-equivalent position 133 central wall surface and cam piece nose-equivalent position 133 outer-peripheral side surface are fixedly provided with at least one convex portion 231. .
The protrusion 231 is preferably in the shape of a triangular pyramid, but is not limited to this. Further, the convex portions 221, 231 of the upper or lower punch used for the secondary compression molding are convex portions having a size equal to or larger than that of the convex portions 121, 131 of the upper or lower punch used for the primary compression molding.

【0019】ダイ21の内周面とコアロッド24の外周面と
下パンチ23で囲まれた部分(ダイ孔)に装入された仮焼
結体(ワーク)2は、仮焼結体に形成された凹部と、上
または下パンチの凸部とにより、二次圧縮成形時のワー
ク(仮焼結体)2の装入位置をばらつきなく一定位置と
することができ、ダイ21内周と仮焼結体2とのクリアラ
ンス、コアロッド21とワーク2とのクリアランスがいず
れも全周にわたり、均一となる。これにより、再圧縮成
形−本焼結後に、外周の外径基準による軸心と内周の内
径基準による軸心との差、同軸度精度を顕著に向上させ
ることができる。
The temporary sintered body (workpiece) 2 charged in the inner peripheral surface of the die 21, the outer peripheral surface of the core rod 24 and the portion (die hole) surrounded by the lower punch 23 is formed into a temporary sintered body. By the concave portion and the convex portion of the upper or lower punch, the charging position of the work (temporary sintered body) 2 at the time of the secondary compression molding can be set to a constant position without variation, and the inner circumference of the die 21 and the calcination are performed. The clearance between the united body 2 and the clearance between the core rod 21 and the work 2 are uniform over the entire circumference. As a result, after recompression molding-main sintering, it is possible to remarkably improve the difference between the axial center based on the outer diameter of the outer circumference and the axial center based on the inner diameter of the inner circumference, and the concentricity accuracy.

【0020】成形する焼結部材を焼結カムピースとし、
下パンチに、カムピースのノーズ相当位置133 の内周側
部表面に凸部231aを設けた場合の二次成形用金型の一例
を、二次圧縮成形(再圧縮成形)直前の状態で図5に示
す。また、図6には、同様に、成形する焼結部材を焼結
カムピースとし、下パンチに、カムピースのノーズ相当
位置133 の内周側部表面に凸部231a を設け、さらに、
上パンチに、カムピースのノーズ相当位置133 の内周側
部表面に凸部221aを設けた場合の二次成形用金型の一例
を二次圧縮成形(再圧縮成形)直前の状態で示す。
The sintered member to be molded is a sintered cam piece,
An example of the secondary molding die in which the convex portion 231a is provided on the inner peripheral side surface of the nose-corresponding position 133 of the cam piece on the lower punch is shown in the state immediately before the secondary compression molding (recompression molding) as shown in FIG. Shown in. Further, in FIG. 6, similarly, the sintered member to be molded is a sintered cam piece, and the lower punch is provided with a convex portion 231a on the inner peripheral side surface of the nose-corresponding position 133 of the cam piece.
An example of a secondary molding die in which the upper punch is provided with a convex portion 221a on the inner peripheral side surface of the nose-corresponding position 133 of the cam piece is shown in a state immediately before secondary compression molding (recompression molding).

【0021】ダイ孔内の一定位置に固定された仮焼結体
(ワーク)2は、下降した上パンチ22により圧縮され、
二次成形体(再圧縮成形体)とされる。その後、上パン
チ22および下パンチ23が上昇して、二次成形体をダイ21
から取り出す。ダイから取り出された二次成形体は、さ
らに本焼結を施されて焼結カムピース(焼結体)とされ
る。なお、本発明では本焼結条件は特に限定されない。
使用する原料粉末に応じて決まる条件で行うことが好ま
しい。
The temporary sintered body (workpiece) 2 fixed at a fixed position in the die hole is compressed by the lowered upper punch 22,
It is a secondary compact (recompression compact). After that, the upper punch 22 and the lower punch 23 ascend to move the secondary molded body to the die 21.
Take out from. The secondary compact taken out from the die is further subjected to main sintering to form a sintered cam piece (sintered body). The present sintering conditions are not particularly limited in the present invention.
It is preferable to carry out under the conditions determined according to the raw material powder used.

【0022】[0022]

【実施例】鉄粉に、黒鉛粉、銅粉を焼結後にC:0.8 質
量%、Cu:1.5 質量%となるように配合し、さらに潤滑
剤としてステアリン酸亜鉛を鉄粉と黒鉛粉と銅粉の合計
量100 重量部に対し1重量部配合し、混合して混合粉と
した。この混合粉を原料粉末として、図1に示す一次成
形用金型のダイ孔に充填して、面圧:5〜7ton/cm 2
一次圧縮成形し、一次成形体とした。なお、一次成形用
金型は、下プレスのカムピースノーズ相当位置の内周側
部表面に三角錐状の凸部(底面:一辺3mmの三角形、高
さ:2mm)を有し、仮焼結後に図4に示すような、短径
D:40mm×内径d:30mm×厚さ15mm(長径L:52mm)の
カムピース形状となるように設計された金型とした。
[Example] After sintering graphite powder and copper powder to iron powder, C: 0.8 quality
%, Cu: 1.5% by mass, and further lubricated
Zinc stearate as an agent is the sum of iron powder, graphite powder and copper powder.
1 part by weight is mixed with 100 parts by weight and mixed to form a mixed powder.
did. Using this mixed powder as the raw material powder, the primary composition shown in FIG.
Filling the die hole of the forming die, surface pressure: 5-7ton / cm 2so
Primary compression molding was performed to obtain a primary molded body. For primary molding
The mold is the inner peripheral side of the lower press cam piece nose position.
Triangular pyramid-shaped convex portion on the surface of the part (bottom surface: triangle with a side of 3 mm, height
Diameter: 2 mm) and has a short diameter as shown in FIG.
D: 40 mm x inner diameter d: 30 mm x thickness 15 mm (major axis L: 52 mm)
The mold was designed to have a cam piece shape.

【0023】これら一次成形体を、真空焼結炉中で、60
0 〜900 ℃の温度範囲で仮焼結する一次成形工程によ
り、仮焼結体とした。ついでこれら仮焼結体に、図5に
示す二次成形用金型を用いて、面圧:7 〜10 ton/cm2
で二次圧縮成形を施し、二次成形体としたのち、1100〜
1200℃の温度で本焼結を施す二次成形工程により、焼結
カムピース(製品:内孔付き焼結部材)とし本発明例1
とした。なお、二次成形用金型は、本焼結後に図5に示
すような、本焼結後に、長径L:52mm, 短径D:40mm×
内径d:30mm×厚さt:15mmのカムピースとなるように
設計された金型であり、下プレスのカムピースノーズ相
当位置の内周側部に、仮焼結体の下側内周側部に付与さ
れた凹部より大きい寸法の三角錐状の凸部を付設された
金型とした。また、二次成形用金型と仮焼結体とのクリ
アランスは0.1mm (片側)に設定した。
These primary compacts were placed in a vacuum sintering furnace at 60
A temporary-sintered body was obtained by a primary forming step in which temporary-sintering was performed within a temperature range of 0 to 900 ° C. Then, a surface pressure of 7 to 10 ton / cm 2 was applied to these temporary sintered bodies by using a secondary molding die shown in FIG.
After performing secondary compression molding with to make a secondary molded body, 1100 ~
Inventive Example 1 of the present invention was made into a sintered cam piece (product: a sintered member with an inner hole) by a secondary forming process in which main sintering is performed at a temperature of 1200 ° C
And The secondary molding die has a major axis L of 52 mm and a minor axis D of 40 mm after the main sintering as shown in FIG. 5 after the main sintering.
It is a mold designed to be a cam piece with an inner diameter d: 30 mm and a thickness t: 15 mm. The lower inner circumference side of the temporary sintered body is located on the inner circumference side of the lower press cam piece nose position. The metal mold was provided with a triangular pyramid-shaped convex portion having a size larger than the concave portion given to the mold. The clearance between the secondary molding die and the pre-sintered body was set to 0.1 mm (one side).

【0024】また、本発明例1と同じ配合の原料粉末
を、一次成形用金型として、カムピースノーズ相当位置
の内周側部に凸部を付設した下パンチと、カムピースノ
ーズ相当位置の内周側部に凸部を付設した上パンチを使
用した金型を用い、また、二次成形用金型として、 図6
に示すような、カムピースノーズ相当位置の内周側部に
凸部を付設した下パンチと、カムピースノーズ相当位置
の内周側部に凸部を付設した上パンチを使用した金型を
用いた以外は、本発明例1と同様な条件で一次成形工程
および二次成形工程を施し、内孔付き焼結部材(焼結カ
ムピース:製品)とし本発明例2とした。なお、二次成
形用金型では、下パンチおよび上パンチに付設された凸
部は、一次成形金型により仮焼結体に付与された凸部よ
り大きい寸法(底面:1辺3.2 mmの三角形、高さ2.2mm
)とした。
Further, the raw material powder having the same composition as that of Inventive Example 1 was used as a primary molding die to form a lower punch having a convex portion on the inner peripheral side of a position corresponding to the cam piece nose, and a lower punch corresponding to the position corresponding to the cam piece nose. A die using an upper punch having a protrusion on the inner peripheral side is used, and as a die for secondary molding, as shown in FIG.
Use a lower punch with a protrusion on the inner side of the cam piece nose and an upper punch with a protrusion on the inner side of the cam piece nose as shown in Except for the above, the primary molding step and the secondary molding step were performed under the same conditions as in Invention Example 1 to obtain a sintered member with an inner hole (sintered cam piece: product), and Invention Example 2 was obtained. In the secondary molding die, the convex part attached to the lower punch and the upper punch is larger than the convex part given to the pre-sintered body by the primary molding die (bottom face: triangle with side 3.2 mm). , Height 2.2 mm
).

【0025】また、一次成形用金型、二次成形用金型
の、下パンチおよび上パンチのいずれにもに凸部を付設
しなかった金型を使用した以外は、本発明例1、本発明
例2と同じ配合の原料粉末を、本発明例1、本発明例2
と同様な条件の一次成形工程、二次成形工程により、同
一寸法の焼結カムピース(内孔付き焼結部材)とし、比
較例とした。
Further, Example 1 of the present invention was used except that the die for which the convex portion was not attached to both the lower punch and the upper punch of the primary molding die and the secondary molding die was used. Inventive Example 1 and Inventive Example 2 were prepared using the same raw material powders as in Inventive Example 2.
By the primary molding process and the secondary molding process under the same conditions as above, a sintered cam piece (sintered member with an inner hole) having the same size was obtained, which was used as a comparative example.

【0026】本発明例1、本発明例2、 比較例とも焼結
カムピースを各60個作製した。これら内孔付き焼結部材
について、内周 (内孔)を基準として外周全周にわたり
フレ量を測定し、外周の外径基準による軸心と内周の内
径基準による軸心との差(mm)を求め、同軸度精度を評
価した。同軸度精度は軸心の差が小さいほど向上してい
る。得られた結果を図7に示す。
In each of Inventive Example 1, Inventive Example 2 and Comparative Example, 60 sintered cam pieces were produced. For these sintered members with inner holes, the amount of deflection was measured along the entire outer circumference with the inner circumference (inner hole) as the reference, and the difference between the axial center based on the outer diameter reference of the outer circumference and the axial center based on the inner diameter reference of the inner circumference (mm ) Was obtained and the coaxiality accuracy was evaluated. The accuracy of the coaxiality is improved as the difference between the axes is smaller. The obtained results are shown in FIG. 7.

【0027】図7から、本発明例1および本発明例2の
同軸度はいずれも、0.04mm以下となっており比較例の0.
05mmにくらべ同軸度精度が顕著に向上していることがわ
かる。
From FIG. 7, the coaxiality of each of Inventive Example 1 and Inventive Example 2 is 0.04 mm or less, which is less than that of Comparative Example.
It can be seen that the coaxiality accuracy is significantly improved compared to 05 mm.

【0028】[0028]

【発明の効果】本発明によれば、内径、および外径等の
寸法精度に優れ、かつ同軸度精度に顕著に優れた焼結カ
ムピース等の内孔付き焼結部材が、簡便な方法で安価に
しかも安定して製造できるという産業上格段の効果を奏
する。
EFFECTS OF THE INVENTION According to the present invention, a sintered member with an inner hole such as a sintered cam piece, which has excellent dimensional accuracy such as inner diameter and outer diameter, and remarkably excellent coaxiality accuracy, can be manufactured at a low cost by a simple method. In addition, it has a remarkable industrial effect of being able to manufacture stably.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に好適な一次成形用金型の構成の一例を
模式的に示す断面図である。
FIG. 1 is a cross-sectional view schematically showing an example of the configuration of a primary molding die suitable for the present invention.

【図2】本発明に好適な一次成形用金型の下パンチの構
造の一例を模式的に示す断面図である。
FIG. 2 is a cross-sectional view schematically showing an example of the structure of a lower punch of a primary molding die suitable for the present invention.

【図3】従来の金型を使用した場合の仮焼結体(ワー
ク:カムピース)の装入位置のばらつきを模式的に示す
説明図である。
FIG. 3 is an explanatory view schematically showing the variation of the charging position of the pre-sintered body (work piece: cam piece) when a conventional die is used.

【図4】図2(a)の一次成形用金型を使用して製造さ
れた仮焼結体 (カムピース)の形状を示す説明図であ
る。
FIG. 4 is an explanatory view showing the shape of a temporary sintered body (cam piece) manufactured using the primary molding die of FIG. 2 (a).

【図5】本発明に好適な二次成形用金型の構成の一例を
模式的に示す断面図である。
FIG. 5 is a cross-sectional view schematically showing an example of the configuration of a secondary molding die suitable for the present invention.

【図6】本発明に好適な二次成形用金型の構成の一例を
模式的に示す断面図である。
FIG. 6 is a cross-sectional view schematically showing an example of the configuration of a secondary molding die suitable for the present invention.

【図7】本発明における実施例の同軸度精度を比較して
示すグラフである。
FIG. 7 is a graph showing a comparison of coaxiality accuracy of the embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 原料粉末 11 ダイ (一次成形用) 12 上パンチ (一次成形用) 13 下パンチ (一次成形用) 14 コアロッド (一次成形用) 15 コアロッド (一次成形用)受け治具 121 上パンチ凸部 (一次成形用) 122 上パンチ内孔 (一次成形用) 131 ,131a 下パンチ凸部 (一次成形用) 131b 凹部 132 下パンチ内孔 (一次成形用) 2 ワーク(仮焼結体) 21 ダイ (二次成形用) 22 上パンチ (二次成形用) 23 下パンチ (二次成形用) 24 コアロッド (二次成形用) 25 コアロッド (二次成形用)受け治具 221 ,221a 上パンチ凸部 (二次成形用) 222 上パンチ内孔 (二次成形用) 231 、231a 下パンチ凸部 (二次成形用) 232 下パンチ内孔 (二次成形用) Raw material powder 11 die (for primary molding) 12 Upper punch (for primary molding) 13 Lower punch (for primary molding) 14 Core rod (for primary molding) 15 Core rod (for primary molding) receiving jig 121 Upper punch protrusion (for primary molding) 122 Upper punch inner hole (for primary molding) 131, 131a Lower punch protrusion (for primary molding) 131b recess 132 Lower punch inner hole (for primary molding) 2 work (temporary sintered body) 21 dies (for secondary molding) 22 Upper punch (for secondary molding) 23 Lower punch (for secondary molding) 24 core rod (for secondary molding) 25 core rod (for secondary molding) receiving jig 221, 221a Upper punch convex part (for secondary molding) 222 Upper punch inner hole (for secondary molding) 231, 231a Lower punch protrusion (for secondary molding) 232 Lower punch inner hole (for secondary molding)

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ダイと、該ダイのダイ孔内の中心部に挿
入したコアロッドと、上パンチと、下パンチとからなる
成形用金型を用い、少なくとも一次圧縮成形と二次圧縮
成形とを含む工程からなる内孔付き焼結部材の製造方法
において、前記成形用金型を、上パンチおよび/または
下パンチが、内周側部表面、肉厚中央部表面および外周
側部表面のうちの少なくとも一個所に凸部を有し、かつ
前記二次圧縮成形に用いる上または下パンチの凸部が前
記一次圧縮成形に用いる上または下パンチの凸部と同等
または大きい金型とすることを特徴とする内外周の同軸
度精度に優れた内孔付き焼結部材の製造方法。
1. A molding die comprising a die, a core rod inserted into the center of the die hole of the die, an upper punch and a lower punch, and at least primary compression molding and secondary compression molding are performed. In the method for producing a sintered member with an inner hole, which comprises the step of including, in the molding die, the upper punch and / or the lower punch is one of an inner peripheral side surface, a central wall surface and an outer peripheral side surface. A mold having at least one convex portion, and the convex portion of the upper or lower punch used for the secondary compression molding is equal to or larger than the convex portion of the upper or lower punch used for the primary compression molding. A method for manufacturing a sintered member having an inner hole, which is excellent in coaxiality accuracy of the inner and outer circumferences.
【請求項2】 ダイと、該ダイのダイ孔内の中心部に挿
入したコアロッドと、上パンチと、下パンチとからなる
一次成形用金型を用い、該一次成形用金型の前記ダイと
前記コアロッドとの間のダイ孔内に原料粉末を充填し、
前記上パンチと前記下パンチとにより前記原料粉末を一
次圧縮成形したのち、仮焼結を施して内孔を有する仮焼
結体とする一次成形工程と、該仮焼結体を、ダイと、該
ダイのダイ孔内の中心部に挿入したコアロッドと、上パ
ンチと、下パンチとからなる二次成形用金型のダイ孔内
に装入し、 前記上パンチと前記下パンチとにより前記仮
焼結体を二次圧縮成形したのち本焼結を施して、中央部
に内孔を有する焼結体とする二次成形工程とからなる内
孔付き焼結部材の製造方法において、前記一次成形用金
型の上パンチおよび/または下パンチ、前記二次成形用
金型の上パンチおよび/または下パンチが、内周側部表
面、肉厚中央部表面および外周側部表面のうちの少なく
とも一個所に凸部を有し、かつ前記二次圧縮成形に用い
る上または下パンチの凸部が前記一次圧縮成形に用いる
上または下パンチの凸部と同等または大きい金型とする
ことを特徴とする内外周の同軸度精度に優れた内孔付き
焼結部材の製造方法。
2. A die for primary molding, comprising a die, a core rod inserted into the center of the die hole of the die, an upper punch and a lower punch, and the die of the primary molding die is used. Filling the raw material powder in the die hole between the core rod,
After primary compression molding of the raw material powder by the upper punch and the lower punch, a primary molding step of performing temporary sintering to form a temporary sintered body having an inner hole, the temporary sintered body, a die, The core rod inserted into the center of the die hole of the die, an upper punch, and a lower punch are inserted into the die hole of a secondary molding die, and the temporary punch is performed by the upper punch and the lower punch. In the method for manufacturing a sintered member with an inner hole, which comprises a secondary compression step of subjecting a sintered body to a secondary compression molding and then performing a main sintering to obtain a sintered body having an inner hole in a central portion, The upper punch and / or the lower punch of the die for use in molding, and the upper punch and / or the lower punch of the die for secondary molding are at least one of an inner peripheral side surface, a central surface portion of the wall thickness and an outer peripheral side surface. Upper or lower pan that has a convex part in the place and is used for the secondary compression molding A method for manufacturing a sintered member with an inner hole having excellent coaxiality accuracy of inner and outer circumferences, characterized in that a die having a convex portion of the H is equal to or larger than a convex portion of the upper or lower punch used for the primary compression molding.
【請求項3】 ダイと、該ダイのダイ孔内の中心部に挿
入したコアロッドと、上パンチと、下パンチとからなる
成形用金型を用い、少なくとも一次圧縮成形と二次圧縮
成形とを含む工程からなる焼結カムピースの製造方法に
おいて、前記成形用金型を、上パンチおよび/または下
パンチが、カムピースノーズ位置相当の内周側部表面、
カムピースノーズ位置相当の肉厚中央部表面、およびカ
ムピースノーズ位置相当の外周側部表面のうちの少なく
とも1個所に凸部を有し、かつ前記二次圧縮成形に用い
る上または下パンチの凸部が前記一次圧縮成形に用いる
上または下パンチの凸部と同等または大きい金型とする
ことを特徴とする内外周の同軸度精度に優れた焼結カム
ピースの製造方法。
3. A molding die comprising a die, a core rod inserted into the center of the die hole of the die, an upper punch and a lower punch, and at least primary compression molding and secondary compression molding are performed. In the method for manufacturing a sintered cam piece, which comprises the steps of: including a molding die, an upper punch and / or a lower punch has an inner peripheral side surface corresponding to a cam piece nose position.
A convex portion is provided on at least one of the surface of the central portion of the wall thickness corresponding to the nose position of the cam piece and the surface of the outer peripheral side portion corresponding to the nose position of the cam piece, and the convex of the upper or lower punch used for the secondary compression molding. A method for manufacturing a sintered cam piece excellent in coaxiality accuracy of inner and outer circumferences, characterized in that a die is the same as or larger than the convex portion of the upper or lower punch used for the primary compression molding.
【請求項4】 ダイと、該ダイのダイ孔内の中心部に挿
入したコアロッドと、上パンチと、下パンチとからなる
一次成形用金型を用い、該一次成形用金型の前記ダイと
前記コアロッドとの間のダイ孔内に原料粉末を充填し、
前記上パンチと前記下パンチとにより前記原料粉末を一
次圧縮成形したのち、仮焼結を施してカムピース形状の
仮焼結体とする一次成形工程と、該仮焼結体を、ダイ
と、該ダイのダイ孔内の中心部に挿入したコアロッド
と、上パンチと、下パンチとからなる二次成形用金型の
ダイ孔内に装入し、 前記上パンチと前記下パンチとによ
り前記仮焼結体を二次圧縮成形したのち本焼結を施し
て、カムピース形状の焼結体とする二次成形工程とから
なる焼結カムピースの製造方法において、前記一次成形
用金型の上パンチおよび/または下パンチ、および、前
記二次成形用金型の上パンチおよび/または下パンチ
が、カムピースノーズ位置相当の内周側部表面、カムピ
ースノーズ位置相当の肉厚中央部表面およびカムピース
ノーズ位置相当の外周側部表面のうちの少なくとも1個
所に凸部を有し、かつ前記二次圧縮成形に用いる上また
は下パンチの凸部が前記一次圧縮成形に用いる上または
下パンチの凸部と同等または大きい金型とすることを特
徴とする内外周の同軸度精度に優れた焼結カムピースの
製造方法。
4. A die for primary molding, comprising a die, a core rod inserted into the center of the die hole of the die, an upper punch, and a lower punch, and the die of the primary molding die is used. Filling the raw material powder in the die hole between the core rod,
After primary compression molding of the raw material powder by the upper punch and the lower punch, a primary molding step of performing temporary sintering to form a cam piece-shaped temporary sintered body, the temporary sintered body, a die, and The core rod inserted into the center of the die hole of the die, an upper punch, and a lower punch are inserted into the die hole of a secondary molding die, and the calcination is performed by the upper punch and the lower punch. In a method for producing a sintered cam piece, which comprises a secondary compression step of subjecting a sintered body to secondary compression molding and then subjecting it to main sintering to obtain a cam piece-shaped sintered body, Alternatively, the lower punch, and the upper punch and / or the lower punch of the secondary molding die may include an inner peripheral side surface corresponding to the cam piece nose position, a wall thickness central portion surface corresponding to the cam piece nose position, and a cam piece nose. Peripheral side corresponding to position A mold having a convex portion on at least one of the surfaces thereof, and the convex portion of the upper or lower punch used for the secondary compression molding is equal to or larger than the convex portion of the upper or lower punch used for the primary compression molding. A method of manufacturing a sintered cam piece having excellent inner and outer circumference coaxiality accuracy.
JP2002092068A 2002-03-28 2002-03-28 Manufacturing method of sintered member with inner hole with excellent coaxial accuracy of inner and outer circumference Expired - Fee Related JP3763797B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002092068A JP3763797B2 (en) 2002-03-28 2002-03-28 Manufacturing method of sintered member with inner hole with excellent coaxial accuracy of inner and outer circumference

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002092068A JP3763797B2 (en) 2002-03-28 2002-03-28 Manufacturing method of sintered member with inner hole with excellent coaxial accuracy of inner and outer circumference

Publications (2)

Publication Number Publication Date
JP2003286505A true JP2003286505A (en) 2003-10-10
JP3763797B2 JP3763797B2 (en) 2006-04-05

Family

ID=29236994

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Application Number Title Priority Date Filing Date
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Country Link
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