JP2003286388A - Epoxy resin composition and semiconductor device - Google Patents

Epoxy resin composition and semiconductor device

Info

Publication number
JP2003286388A
JP2003286388A JP2002093586A JP2002093586A JP2003286388A JP 2003286388 A JP2003286388 A JP 2003286388A JP 2002093586 A JP2002093586 A JP 2002093586A JP 2002093586 A JP2002093586 A JP 2002093586A JP 2003286388 A JP2003286388 A JP 2003286388A
Authority
JP
Japan
Prior art keywords
group
epoxy resin
resin composition
carbon atoms
alkyl group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002093586A
Other languages
Japanese (ja)
Inventor
Hideki Orihara
秀樹 折原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Bakelite Co Ltd
Original Assignee
Sumitomo Bakelite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co Ltd filed Critical Sumitomo Bakelite Co Ltd
Priority to JP2002093586A priority Critical patent/JP2003286388A/en
Publication of JP2003286388A publication Critical patent/JP2003286388A/en
Pending legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide an epoxy resin composition for sealing a semiconductor, which is excellent in flame retardancy although it contains neither a halogenated flame retardant nor an antimony compound, and is excellent in moldability, soldering resistance and high-temperature storage characteristics. <P>SOLUTION: The epoxy resin composition for sealing a semiconductor contains (A) an epoxy resin, (B) a phenolic resin, (C) a cure accelerator, (D) an inorganic filler, (E) a phosphoric ester represented by general formula (1) (wherein R's may be the same or different and are each an organic group), and (F) a polyorganosiloxane compound represented by general formula (2) (wherein R is a monovalent organic group, provided that 30-100 wt.% of the whole organic groups comprise each a phenyl group, and the remaining organic groups comprise one or more groups selected from the group consisting of vinylic groups, 1-6C alkylalkoxy groups, 1-6C alkyl groups, aminated groups, epoxy-containing groups, hydroxylated groups, and mercaptocontaining groups; and n is an average value and is a positive number of 5 to 100). <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ハロゲン系難燃
剤、アンチモン化合物を含まなくとも難燃性に優れ、か
つ耐半田性、高温保管特性に優れた半導体封止用エポキ
シ樹脂組成物及び半導体装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an epoxy resin composition for semiconductor encapsulation and a semiconductor device which are excellent in flame retardancy without containing a halogen-based flame retardant and an antimony compound, and are also excellent in solder resistance and high temperature storage characteristics. It is about.

【0002】[0002]

【従来の技術】従来、ダイオード、トランジスタ、集積
回路等の電子部品は、主にエポキシ樹脂組成物で封止さ
れている。これらのエポキシ樹脂組成物中には、難燃性
を付与するために、通常ハロゲン系難燃剤及び三酸化ア
ンチモン、四酸化アンチモン、五酸化アンチモン等のア
ンチモン化合物が配合されている。しかしながら、世界
的な環境保護の意識の高まりの中、ハロゲン系難燃剤や
アンチモン化合物を使用しないで、難燃性を有するエポ
キシ樹脂組成物の要求が強くなってきている。又ハロゲ
ン系難燃剤及びアンチモン化合物を含むエポキシ樹脂組
成物で封止された半導体装置を高温下で保管した場合、
これらの難燃剤成分から熱分解したハロゲン化物が遊離
し、半導体素子の接合部を腐食し、半導体装置の信頼性
を損なうことが知られており、難燃剤としてハロゲン系
難燃剤とアンチモン化合物を使用しなくても難燃グレー
ドがUL−94のV−0を達成できるエポキシ樹脂組成
物が要求されている。
2. Description of the Related Art Conventionally, electronic parts such as diodes, transistors and integrated circuits are mainly sealed with an epoxy resin composition. In order to impart flame retardancy, halogen-based flame retardants and antimony compounds such as antimony trioxide, antimony tetroxide and antimony pentoxide are usually blended in these epoxy resin compositions. However, with the increasing awareness of environmental protection worldwide, there is an increasing demand for an epoxy resin composition having flame retardancy without using a halogen-based flame retardant or an antimony compound. When the semiconductor device sealed with the epoxy resin composition containing the halogen-based flame retardant and the antimony compound is stored at high temperature,
It is known that the thermally decomposed halide is released from these flame retardant components, corrodes the joint part of the semiconductor element, and impairs the reliability of the semiconductor device.Halogen flame retardants and antimony compounds are used as flame retardants. There is a demand for an epoxy resin composition that can achieve V-0 of UL-94 as a flame-retardant grade.

【0003】このように、半導体装置を高温下(例え
ば、185℃等)に保管した後の半導体素子の接合部
(ボンディングパッド部)の耐腐食性のことを高温保管
特性といい、この高温保管特性を改善する手法として
は、五酸化二アンチモンを使用する方法(特開昭55−
146950号公報)や、酸化アンチモンと有機ホスフ
ィンとを組み合わせる方法(特開昭61−53321号
公報)等が提案され、効果が確認されているが、最近の
半導体装置に対する高温保管特性の高い要求レベルに対
して、エポキシ樹脂組成物の種類によっては不満足なも
のもある。これらの要求に対して、種々の難燃剤が検討
されている。例えば水酸化アルミニウムや水酸化マグネ
シウム等の金属水酸化物、ホウ素系化合物が検討されて
きたが、これらは多量に配合しないと難燃性の効果が発
現されず、しかも硬化性を低下させる傾向にある。
As described above, the corrosion resistance of the joint portion (bonding pad portion) of the semiconductor element after the semiconductor device is stored at a high temperature (for example, 185 ° C.) is called a high temperature storage characteristic. As a method for improving the characteristics, a method using diantimony pentoxide (JP-A-55-
No. 146950), a method of combining antimony oxide and organic phosphine (Japanese Patent Laid-Open No. 61-53321), etc., and their effects have been confirmed, but recent high-temperature storage characteristics required for semiconductor devices have high required levels. On the other hand, some epoxy resin compositions are unsatisfactory. To meet these demands, various flame retardants have been investigated. For example, metal hydroxides such as aluminum hydroxide and magnesium hydroxide, boron-based compounds have been studied, but if they are not blended in a large amount, the flame retardant effect will not be exhibited, and the curability tends to decrease. is there.

【0004】又半導体装置の表面実装化が一般的になっ
てきている現状では、吸湿した半導体装置が半田処理時
に高温にさらされ、気化した水蒸気の爆発的応力により
半導体装置にクラックが発生したり、或いは半導体素子
やリードフレームと半導体封止材料との界面に剥離が発
生することにより、電気的信頼性を大きく損なう不良が
生じ、これらの不良の防止、即ち耐半田性の向上が大き
な課題となっている。更に近年の環境問題に対して、半
導体装置の実装に用いる有鉛半田を無鉛半田にする方向
になってきており、それに伴い半田処理の温度が高くな
ってきており、要求される耐半田性はより厳しくなると
考えられる。
In the current situation where surface mounting of semiconductor devices has become common, cracked semiconductor devices may be generated due to explosive stress of vaporized water vapor when exposed to high temperatures during soldering. Alternatively, peeling occurs at the interface between the semiconductor element or the lead frame and the semiconductor encapsulating material, resulting in defects that greatly impair electrical reliability, and preventing these defects, that is, improving solder resistance is a major issue. Has become. Further, in response to recent environmental problems, there is a trend toward lead-free solder used for mounting semiconductor devices to lead-free solder, and the temperature of the soldering process is increasing accordingly, and the required solder resistance is It is expected to become more severe.

【0005】この耐半田性の向上のために、エポキシ樹
脂組成物に無機充填材を多量に配合することにより、こ
れを用いて得られる半導体装置の低吸湿化、低熱膨張
化、高強度化を図ってきている。このため、樹脂成分と
しては低粘度型のものや、常温では結晶性であるが融点
を越えると極めて低粘性を示す結晶性エポキシ樹脂を使
用して、無機充填材の配合量の増加に伴うエポキシ樹脂
組成物の成形時の流動性の低下を防止する手法、或いは
樹脂骨格そのものが疎水性であり、硬化物も低吸湿性を
示すようなエポキシ樹脂やフェノール樹脂を用いる等が
一般的な手法となっている。
In order to improve the solder resistance, a large amount of an inorganic filler is added to the epoxy resin composition to reduce the moisture absorption, the thermal expansion and the strength of the semiconductor device obtained by using the inorganic filler. I am trying. For this reason, a low-viscosity type resin component or a crystalline epoxy resin that is crystalline at room temperature but has extremely low viscosity when the temperature exceeds the melting point is used, and the epoxy compound with the increase in the compounding amount of the inorganic filler is used. A common method is to prevent a decrease in fluidity at the time of molding the resin composition, or to use an epoxy resin or a phenol resin in which the resin skeleton itself is hydrophobic and the cured product also exhibits low hygroscopicity. Has become.

【0006】結晶性エポキシ樹脂、疎水性エポキシ樹脂
や疎水性フェノール樹脂を用いたエポキシ樹脂組成物の
硬化物は、ガラス転移温度が低いため、ハロゲン系難燃
剤、アンチモン化合物を併用した場合、高温保管特性が
低下する傾向にあり、これを向上させるためには、ハロ
ゲン系難燃剤、アンチモン化合物を使用しないエポキシ
樹脂組成物が求められている。又結晶性エポキシ樹脂は
低粘度であるがために硬化性が遅く、又疎水性エポキシ
樹脂や疎水性フェノール樹脂は架橋点間距離が長い分子
構造を含むために、これを用いたエポキシ樹脂組成物の
硬化物は柔らかく、成形時の離型性を向上して生産性を
向上するためには、エポキシ樹脂の硬化反応を阻害する
ような難燃剤の使用は難しい。即ち、難燃性を維持し、
成形性、耐半田性、高温保管特性に優れ、ハロゲン系難
燃剤及びアンチモン化合物を使用しないエポキシ樹脂組
成物が求められている。
Since a cured product of an epoxy resin composition using a crystalline epoxy resin, a hydrophobic epoxy resin or a hydrophobic phenol resin has a low glass transition temperature, when a halogen-based flame retardant and an antimony compound are used together, they are stored at high temperature. The characteristics tend to deteriorate, and in order to improve the characteristics, an epoxy resin composition that does not use a halogen-based flame retardant or an antimony compound is required. Further, the crystalline epoxy resin has a low viscosity and thus has a slow curability, and the hydrophobic epoxy resin and the hydrophobic phenol resin have a molecular structure with a long distance between cross-linking points. The cured product is soft, and it is difficult to use a flame retardant that inhibits the curing reaction of the epoxy resin in order to improve the mold releasability at the time of molding and improve the productivity. That is, maintaining flame retardancy,
There is a demand for an epoxy resin composition that is excellent in moldability, solder resistance, and high-temperature storage characteristics and that does not use a halogen-based flame retardant or an antimony compound.

【0007】[0007]

【発明が解決しようとする課題】本発明は、ハロゲン系
難燃剤及びアンチモン化合物を含まなくとも難燃性に優
れ、かつ成形性、耐半田性、高温保管特性に優れた特性
を有する半導体封止用エポキシ樹脂組成物及びこれを用
いて半導体素子を封止してなる半導体装置を提供するも
のである。
DISCLOSURE OF THE INVENTION The present invention provides a semiconductor encapsulation having excellent flame retardancy without containing a halogen-based flame retardant and an antimony compound, and having excellent moldability, solder resistance and high temperature storage characteristics. The present invention provides an epoxy resin composition for use and a semiconductor device obtained by encapsulating a semiconductor element using the epoxy resin composition.

【0008】[0008]

【課題を解決するための手段】本発明は、[1]
(A)エポキシ樹脂、(B)フェノール樹脂、(C)硬
化促進剤、(D)無機充填材、(E)一般式(1)で示
される燐酸エステル化合物及び(F)一般式(2)で示
されるポリオルガノシロキサン化合物を含むことを特徴
とする半導体封止用エポキシ樹脂組成物、
The present invention provides [1]
(A) Epoxy resin, (B) Phenolic resin, (C) Curing accelerator, (D) Inorganic filler, (E) Phosphate compound represented by general formula (1) and (F) General formula (2) An epoxy resin composition for semiconductor encapsulation, characterized by containing a polyorganosiloxane compound

【0009】[0009]

【化11】 (Rは、有機基を示し、互いに同一もしくは異なってい
てもよい。)
[Chemical 11] (R represents an organic group, which may be the same or different.)

【0010】[0010]

【化12】 (Rは、1価の有機基を示し、全有機基の内30〜10
0重量%がフェニル基で、残余の有機基は、ビニル基含
有の基、炭素数1〜6のアルキルアルコキシ基、炭素数
1〜6のアルキル基、アミノ基含有の基、エポキシ基含
有の基、水酸基含有の基、メルカプト基含有の基の群か
ら選ばれる1種以上の基。nは平均値で、5〜100の
正数。)
[Chemical 12] (R represents a monovalent organic group, and is 30 to 10 of all organic groups.
0% by weight is a phenyl group, and the remaining organic group is a vinyl group-containing group, a C1-6 alkylalkoxy group, a C1-6 alkyl group, an amino group-containing group, an epoxy group-containing group. One or more groups selected from the group consisting of a hydroxyl group-containing group and a mercapto group-containing group. n is an average value and is a positive number of 5 to 100. )

【0011】[2] 一般式(1)で示される燐酸エス
テル化合物のRが、置換又は無置換のアリール基である
第[1]項記載の半導体封止用エポキシ樹脂組成物、
[3] (A)エポキシ樹脂が、一般式(3)〜一般式
(7)の群から選ばれる1種以上である第[1]項又は
[2]項記載の半導体封止用エポキシ樹脂組成物、
[2] The epoxy resin composition for semiconductor encapsulation according to the item [1], wherein R in the phosphate compound represented by the general formula (1) is a substituted or unsubstituted aryl group.
[3] The epoxy resin composition for semiconductor encapsulation according to the item [1] or [2], wherein the epoxy resin (A) is one or more selected from the group of general formulas (3) to (7). object,

【0012】[0012]

【化13】 (Rは、水素原子又は炭素数1〜4のアルキル基を表
し、互いに同一もしくは異なっていてもよい。)
[Chemical 13] (R represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, which may be the same or different.)

【0013】[0013]

【化14】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。)
[Chemical 14] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. )

【0014】[0014]

【化15】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。)
[Chemical 15] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. )

【0015】[0015]

【化16】 (Rは、炭素数1〜4のアルキル基を表し、互いに同一
もしくは異なっていてもよい。bは1又は2。nは平均
値で、1〜10の正数。)
[Chemical 16] (R represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. B is 1 or 2. n is an average value and is a positive number of 1 to 10.)

【0016】[0016]

【化17】 (式中、nは平均値で、1〜10の正数。)[Chemical 17] (In the formula, n is an average value and is a positive number of 1 to 10.)

【0017】[4] (B)フェノール樹脂が、一般式
(8)〜一般式(10)で表されるフェノール樹脂から
選ばれる1種以上である第[1]項〜[3]項記載の半
導体封止用エポキシ樹脂組成物、
[4] The (B) phenolic resin is one or more selected from the phenolic resins represented by the general formulas (8) to (10), and the [1] to [3] are described. Epoxy resin composition for semiconductor encapsulation,

【0018】[0018]

【化18】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。)
[Chemical 18] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. )

【0019】[0019]

【化19】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。)
[Chemical 19] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. )

【0020】[0020]

【化20】 (Rは、炭素数1〜4のアルキル基を表し、互いに同一
もしくは異なっていてもよい。bは1又は2。nは平均
値で、1〜10の正数。)
[Chemical 20] (R represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. B is 1 or 2. n is an average value and is a positive number of 1 to 10.)

【0021】[5] 更に、一般式(11)で示される
化合物、一般式(12)で示される化合物又は酸化亜鉛
から選ばれる1種以上のイオン補捉剤を全エポキシ樹脂
組成物中に0.01〜1.0重量%含む第[1]項〜
[4]項記載の半導体封止用エポキシ樹脂組成物、 MgaAlb(OH)2a+3b-2c(CO3c・dH2O (11) (0<b/a≦1、0≦c/b<1.5、dは0又は正数。 BiOa(OH)b(NO3c(HSiO3d (1 2) (a=0.9〜1.1、b=0.6〜0.8、c+d=
0.2〜0.4、かつd/c=0〜2.0。) [6] 第[1]項〜[5]項のいずれかに記載の半導
体封止用エポキシ樹脂組成物を用いて半導体素子を封止
してなることを特徴とする半導体装置、である。
[5] Furthermore, the compound represented by the general formula (11), the compound represented by the general formula (12) or one or more ion scavengers selected from zinc oxide is added to the total epoxy resin composition in an amount of 0. Item [1] containing 0.01 to 1.0% by weight of
The epoxy resin composition for semiconductor encapsulation according to the item [4], Mg a Al b (OH) 2a + 3b-2c (CO 3 ) c · dH 2 O (11) (0 <b / a ≦ 1, 0 ≦ c / b <1.5, d is 0 or a positive number BiO a (OH) b (NO 3 ) c (HSiO 3 ) d (12) (a = 0.9 to 1.1, b = 0. 6 to 0.8, c + d =
0.2-0.4, and d / c = 0-2.0. [6] A semiconductor device comprising a semiconductor element encapsulated with the epoxy resin composition for semiconductor encapsulation according to any one of items [1] to [5].

【0022】[0022]

【発明の実施の形態】本発明に用いるエポキシ樹脂とし
ては、1分子内にエポキシ基を2個以上有するモノマ
ー、オリゴマー、ポリマー全般を言い、その分子量、分
子構造を特に限定するものではないが、例えばビフェニ
ル型エポキシ樹脂、ビスフェノール型エポキシ樹脂、ス
チルベン型エポキシ樹脂、フェノールノボラック型エポ
キシ樹脂、クレゾールノボラック型エポキシ樹脂、トリ
フェノールメタン型エポキシ樹脂、アルキル変性トリフ
ェノールメタン型エポキシ樹脂、トリアジン核含有エポ
キシ樹脂、ジシクロペンタジエン変性フェノール型エポ
キシ樹脂、フェノールアラルキル型エポキシ樹脂(フェ
ニレン骨格、ジフェニレン骨格等を有する)、ナフトー
ルアラルキル型エポキシ樹脂(フェニレン骨格、ジフェ
ニレン骨格等を有する)、ナフトール型エポキシ樹脂等
が挙げられ、これらは単独でも混合して用いても差し支
えない。これらのエポキシ樹脂の内で溶融時に低粘度と
なる一般式(3)で示される結晶性エポキシ樹脂は、無
機充填材を高充填化できるので低吸湿化、難燃化が容易
となり好ましい。又一般式(4)〜一般式(7)で示さ
れるエポキシ樹脂は、樹脂骨格に疎水性の構造を含むの
で、これを用いたエポキシ樹脂組成物の硬化物は、低吸
湿性を示すと共に硬化物の架橋点間距離が長くなるため
半田処理温度での弾性率が小さく、このため発生する応
力が低く密着性にも優れるため、耐半田性を向上するの
で好ましい。特に一般式(4)〜一般式(6)のエポキ
シ樹脂は樹脂骨格に占める芳香族環含有率が高く、樹脂
自体の難燃性も高く、難燃剤の配合量を低く抑えること
ができるという特徴を有する。
BEST MODE FOR CARRYING OUT THE INVENTION The epoxy resin used in the present invention refers to all monomers, oligomers and polymers having two or more epoxy groups in one molecule, and its molecular weight and molecular structure are not particularly limited. For example, biphenyl type epoxy resin, bisphenol type epoxy resin, stilbene type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, triphenol methane type epoxy resin, alkyl modified triphenol methane type epoxy resin, triazine nucleus-containing epoxy resin, Dicyclopentadiene-modified phenol type epoxy resin, phenol aralkyl type epoxy resin (having phenylene skeleton, diphenylene skeleton, etc.), naphthol aralkyl type epoxy resin (having phenylene skeleton, diphenylene skeleton, etc.) ), Naphthol type epoxy resins, and the like. These no problem be used singly or in admixture. Among these epoxy resins, the crystalline epoxy resin represented by the general formula (3), which has a low viscosity when melted, can be highly filled with an inorganic filler, and thus low moisture absorption and flame retardancy are easily obtained, and thus it is preferable. Further, since the epoxy resins represented by the general formulas (4) to (7) include a hydrophobic structure in the resin skeleton, a cured product of the epoxy resin composition using the epoxy resin exhibits low hygroscopicity and is cured. Since the distance between the cross-linking points of the product becomes long, the elastic modulus at the soldering processing temperature is small, and therefore the stress generated is low and the adhesion is excellent, so that the solder resistance is improved, which is preferable. In particular, the epoxy resins represented by the general formulas (4) to (6) have a high aromatic ring content in the resin skeleton, a high flame retardancy of the resin itself, and a low flame retardant content. Have.

【0023】本発明に用いるフェノール樹脂としては、
1分子内にフェノール性水酸基を2個以上有するモノマ
ー、オリゴマー、ポリマー全般を言い、その分子量、分
子構造を特に限定するものではないが、例えばフェノー
ルノボラック樹脂、クレゾールノボラック樹脂、ジシク
ロペンタジエン変性フェノール樹脂、テルペン変性フェ
ノール樹脂、トリフェノールメタン型樹脂、フェノール
アラルキル樹脂(フェニレン骨格、ジフェニレン骨格等
を有する)、ナフトールアラルキル樹脂(フェニレン骨
格、ジフェニレン骨格等を有する)、ナフトール樹脂等
が挙げられ、これらは単独でも混合して用いても差し支
えない。特に一般式(8)〜一般式(10)で示される
フェノール樹脂は、樹脂骨格に疎水性の構造を含むの
で、これを用いたエポキシ樹脂組成物の硬化物は低吸湿
性を示すと共に、硬化物の架橋点間距離が長くなるため
半田処理温度での弾性率が小さく、このため発生する応
力が低く密着性にも優れるため、耐半田性を向上するの
で好ましい。更に一般式(8)〜一般式(10)で示さ
れるフェノール樹脂は、樹脂骨格に占める芳香族環含有
率が高く、樹脂自体の難燃性も高く、難燃剤の配合量を
低く抑えることができるという特徴を有する。
As the phenol resin used in the present invention,
Monomers, oligomers and polymers having two or more phenolic hydroxyl groups in one molecule are generally mentioned, and the molecular weight and the molecular structure thereof are not particularly limited. For example, phenol novolac resin, cresol novolac resin, dicyclopentadiene modified phenol resin , Terpene modified phenol resin, triphenol methane type resin, phenol aralkyl resin (having phenylene skeleton, diphenylene skeleton, etc.), naphthol aralkyl resin (having phenylene skeleton, diphenylene skeleton, etc.), naphthol resin, etc. However, they can be mixed and used. In particular, since the phenol resin represented by the general formula (8) to the general formula (10) contains a hydrophobic structure in the resin skeleton, the cured product of the epoxy resin composition using the resin exhibits low hygroscopicity and is cured. Since the distance between the cross-linking points of the product becomes long, the elastic modulus at the soldering processing temperature is small, and therefore the stress generated is low and the adhesion is excellent, so that the solder resistance is improved, which is preferable. Further, the phenolic resins represented by the general formulas (8) to (10) have a high aromatic ring content in the resin skeleton, the flame retardancy of the resin itself is high, and the compounding amount of the flame retardant can be kept low. It has the feature that it can.

【0024】これらの配合量としては、全エポキシ樹脂
のエポキシ基数と全フェノール樹脂のフェノール性水酸
基数の当量比が0.8〜1.3の範囲にあるのが好まし
い。当量比が0.8未満であれば硬化性とエポキシ樹脂
組成物の硬化物の耐熱性が低下し、吸湿率が増加し、
1.3を越えるとエポキシ樹脂組成物の硬化物の耐熱性
と耐燃性が低下するおそれがあり好ましくない。
As the blending amount of these, it is preferable that the equivalent ratio of the number of epoxy groups of all epoxy resins and the number of phenolic hydroxyl groups of all phenol resins is in the range of 0.8 to 1.3. If the equivalent ratio is less than 0.8, the curability and the heat resistance of the cured product of the epoxy resin composition decrease, the moisture absorption rate increases,
If it exceeds 1.3, the heat resistance and the flame resistance of the cured product of the epoxy resin composition may decrease, which is not preferable.

【0025】本発明に用いる硬化促進剤は、エポキシ基
とフェノール性水酸基との硬化反応を促進させるもので
あればよく、一般に封止材料に使用するものを用いるこ
とができる。例えば1,8−ジアザビシクロ(5,4,
0)ウンデセン−7、トリフェニルホスフィン、2−メ
チルイミダゾール、テトラフェニルホスホニウム・テト
ラフェニルボレート等が挙げられ、これらは単独でも混
合して用いても差し支えない。硬化促進剤の配合量は、
全エポキシ樹脂組成物中に0.05〜1.0、より好ま
しく0.15〜0.6重量%が望ましい。
The curing accelerator used in the present invention may be any one as long as it accelerates the curing reaction between the epoxy group and the phenolic hydroxyl group, and those generally used for sealing materials can be used. For example, 1,8-diazabicyclo (5,4,
0) Undecene-7, triphenylphosphine, 2-methylimidazole, tetraphenylphosphonium / tetraphenylborate and the like can be mentioned, and these may be used alone or in combination. The amount of the curing accelerator compounded is
0.05 to 1.0, more preferably 0.15 to 0.6% by weight is desirable in the total epoxy resin composition.

【0026】本発明に用いる無機充填材としては、一般
に封止材料に使用されているものを用いることができ
る。例えば溶融シリカ、結晶シリカ、タルク、アルミ
ナ、窒化珪素等が挙げられ、これらは単独でも混合して
用いても差し支えない。無機充填材の配合量は、成形性
と耐半田性のバランスから、全エポキシ樹脂組成物中6
0〜95重量%が好ましい。60重量%未満だと、吸湿
率の上昇に伴う耐半田性が低下し、95重量%を越える
と、ワイヤースィープ及びパッドシフト等の成形性の問
題が生じ好ましくない。
As the inorganic filler used in the present invention, those generally used for sealing materials can be used. Examples thereof include fused silica, crystalline silica, talc, alumina, silicon nitride and the like, and these may be used alone or in combination. The blending amount of the inorganic filler is 6 in the total epoxy resin composition from the balance of moldability and solder resistance.
0 to 95% by weight is preferred. If it is less than 60% by weight, the solder resistance will be lowered due to the increase of the moisture absorption rate, and if it exceeds 95% by weight, problems such as wire sweep and pad shift will be caused, which is not preferable.

【0027】本発明に用いる一般式(1)で示される燐
酸エステル化合物は、燐による炭化促進、即ちエポキシ
樹脂組成物の硬化物の表面に不燃性の炭化層を形成する
ことにより、硬化物表面の保護及び酸素を遮断すること
により、高い難燃性を付与するものと推定されている。
式中のRは、互いに同一もしくは異なる有機基を示す
が、耐熱性、耐湿性の点から置換又は無置換のアリール
基が望ましい。一般式(1)式で示される燐酸エステル
化合物の具体例としては、トリフェニルホスフェート、
トリキシレニルホスフェート、トリクレジニルホスフェ
ート、クレジルジフェニルホスフェート、レゾルシノー
ルビス(ジフェニル)ホスフェート、ビスフェノールA
ビス(ジフェニル)ホスフェート等が挙げられる。
The phosphoric acid ester compound represented by the general formula (1) used in the present invention promotes carbonization by phosphorus, that is, forms a non-combustible carbonized layer on the surface of a cured product of an epoxy resin composition to give a cured product surface. It is presumed that high flame retardancy will be imparted by protecting the material and blocking oxygen.
R's in the formula represent the same or different organic groups, but a substituted or unsubstituted aryl group is preferable from the viewpoint of heat resistance and moisture resistance. Specific examples of the phosphoric acid ester compound represented by the general formula (1) include triphenyl phosphate,
Trixylenyl phosphate, tricresinyl phosphate, cresyl diphenyl phosphate, resorcinol bis (diphenyl) phosphate, bisphenol A
Examples thereof include bis (diphenyl) phosphate.

【0028】本発明に用いる燐酸エステル化合物には、
一般式(13)で示される複数の燐酸エステル化合物
が、二価の有機基(R1)を介して結合した構造の化合
物も含まれる。燐酸エステル化合物同士を結合する二価
の有機基としては、ハイドロキノン、4,4’−ビフェ
ノール、ビスフェノールA等の二官能フェノール化合物
の水酸基から2個の水素原子を除いた残基等が好まし
い。結合している燐酸エステル化合物は同一でも異なっ
ていてもよい。
The phosphoric acid ester compound used in the present invention includes
A compound having a structure in which a plurality of phosphoric acid ester compounds represented by the general formula (13) are bonded via a divalent organic group (R1) is also included. The divalent organic group that bonds the phosphate ester compounds to each other is preferably a residue obtained by removing two hydrogen atoms from the hydroxyl group of a bifunctional phenol compound such as hydroquinone, 4,4′-biphenol and bisphenol A. The phosphoric acid ester compounds bonded may be the same or different.

【0029】[0029]

【化21】 [Chemical 21]

【0030】本発明の燐酸エステル化合物の配合量は、
全エポキシ樹脂組成物中0.01〜10重量%が好まし
く、更に好ましくは0.1〜5重量%が望ましい。0.
01重量%未満だと難燃性が不足し、10重量%を越え
ると硬化性、耐熱性及び耐湿信頼性が低下し、吸湿率が
増加するので好ましくない。これらの燐酸エステル化合
物は、単独でも混合して用いてもよい。
The compounding amount of the phosphoric acid ester compound of the present invention is
The total epoxy resin composition content is preferably 0.01 to 10% by weight, more preferably 0.1 to 5% by weight. 0.
If it is less than 01% by weight, flame retardancy is insufficient, and if it exceeds 10% by weight, curability, heat resistance and moisture resistance reliability are deteriorated and moisture absorption rate is increased, which is not preferable. These phosphoric acid ester compounds may be used alone or in combination.

【0031】本発明に用いる一般式(2)で示されるポ
リオルガノシロキサン化合物は、難燃助剤として作用す
る。ポリオルガノシロキサンは、単独での配合でエポキ
シ樹脂組成物の難燃性を達成させるには多量の配合が必
要となるため、エポキシ樹脂組成物の硬化性低下、吸湿
率の増大、強度の低下等を伴うが、燐酸エステル化合物
と併用することにより、少量の配合量でより高い難燃性
が得られる。
The polyorganosiloxane compound represented by the general formula (2) used in the present invention acts as a flame retardant aid. Polyorganosiloxane requires a large amount of blending to achieve the flame retardancy of the epoxy resin composition when blended alone, so the curability of the epoxy resin composition decreases, the moisture absorption rate increases, the strength decreases, etc. However, when used in combination with a phosphoric acid ester compound, higher flame retardancy can be obtained with a small amount of compounding.

【0032】一般式(2)で示されるポリオルガノシロ
キサン中のRは、1価の有機基であり、全有機基の内3
0〜100重量%がフェニル基で、残余の有機基はビニ
ル基含有の基、炭素数1〜6のアルキルアルコキシ基、
炭素数1〜6のアルキル基、アミノ基含有の基、エポキ
シ基含有の基、水酸基含有の基、メルカプト基含有の基
の群から選ばれる1種以上の基からなり、このポリオル
ガノシロキサンは低分子量の液状の化合物である。
R in the polyorganosiloxane represented by the general formula (2) is a monovalent organic group, and 3 of all organic groups are included.
0 to 100% by weight is a phenyl group, and the remaining organic group is a vinyl group-containing group, an alkylalkoxy group having 1 to 6 carbon atoms,
The polyorganosiloxane comprises one or more groups selected from the group consisting of an alkyl group having 1 to 6 carbon atoms, an amino group-containing group, an epoxy group-containing group, a hydroxyl group-containing group, and a mercapto group-containing group. It is a liquid compound with a molecular weight.

【0033】シロキサン骨格にフェニル基を有している
ことにより樹脂成分に溶解し易く可塑化できるため、エ
ポキシ樹脂組成物を各種金属へ接着し易くし密着性を改
質できる。又全有機基の内30〜100重量%がフェニ
ル基であり、このフェニル基が難燃性の向上に寄与する
ものである。従来半導体封止用エポキシ樹脂組成物に用
いられているポリジメチルシロキサンの場合、樹脂成分
に相溶させるためポリアルキレンオキサイド成分を導入
しているが、このポリアルキレンオキサイド成分は親水
基のため耐水性に劣り、このポリオルガノシロキサンを
配合したエポキシ樹脂組成物を用いて封止された半導体
装置は、吸湿率が高くなり耐半田性が低下する傾向にあ
った。しかし一般式(2)で示されるポリオルガノシロ
キサンは、ポリアルキレンオキサイドを含まないため吸
湿率が高くなるという問題は発生しない。
Since the siloxane skeleton has a phenyl group, it can be easily dissolved in the resin component and plasticized, so that the epoxy resin composition can be easily adhered to various metals and the adhesion can be modified. Further, 30 to 100% by weight of all the organic groups are phenyl groups, and the phenyl groups contribute to the improvement of flame retardancy. In the case of polydimethylsiloxane which has been conventionally used in the epoxy resin composition for semiconductor encapsulation, a polyalkylene oxide component is introduced in order to make it compatible with the resin component, but since this polyalkylene oxide component is a hydrophilic group, it is water resistant. However, the semiconductor device sealed with the epoxy resin composition containing this polyorganosiloxane tends to have a high moisture absorption rate and a reduced solder resistance. However, since the polyorganosiloxane represented by the general formula (2) does not contain polyalkylene oxide, the problem of high moisture absorption does not occur.

【0034】一般式(2)で示されるポリオルガノシロ
キサン中のRは、1価の有機基であり、全有機基の内3
0〜100重量%がフェニル基であることが必須であ
る。30重量%未満だと樹脂成分との相溶性や難燃性向
上の寄与や高温保管特性が低下する。一般式(2)中の
nは、平均値であり、5〜100である。nが5未満で
あれば高温での蒸気圧が高くなり、エポキシ樹脂組成物
の成形温度で蒸発し、半導体装置中に残らず、100を
越えるとエポキシ樹脂組成物の溶融粘度が上昇して成形
性が低下する。
R in the polyorganosiloxane represented by the general formula (2) is a monovalent organic group, and 3 of all the organic groups are included.
It is essential that 0 to 100% by weight is a phenyl group. If it is less than 30% by weight, the compatibility with the resin component, the contribution to the improvement of flame retardance, and the high temperature storage property are deteriorated. N in General formula (2) is an average value and is 5-100. When n is less than 5, the vapor pressure at a high temperature is high, the vapor pressure evaporates at the molding temperature of the epoxy resin composition and does not remain in the semiconductor device, and when it exceeds 100, the melt viscosity of the epoxy resin composition increases and molding occurs. Sex decreases.

【0035】更にフェニル基以外の残余の有機基は、好
ましくはビニル基含有の基、炭素数1〜6のアルキルア
ルコキシ基から選ばれる1種以上の基であり、これらの
好ましい量としては全有機基の内50重量%未満が望ま
しい。50重量%を越えると相対的にフェニル基が少な
くなるために難燃性向上への寄与が少なくなる傾向にあ
る。難燃性の向上という点からは、燃焼時にラジカル反
応を促進させるビニル基含有の基、燃焼時にシリカと化
学反応する炭素数1〜6のアルキルアルコキシ基が望ま
しい。
The remaining organic groups other than the phenyl group are preferably vinyl group-containing groups and one or more groups selected from alkylalkoxy groups having 1 to 6 carbon atoms. Less than 50% by weight of the group is desirable. If the amount exceeds 50% by weight, the amount of phenyl groups is relatively small, and the contribution to the improvement of flame retardance tends to be small. From the viewpoint of improving flame retardancy, a vinyl group-containing group that promotes a radical reaction during combustion and an alkylalkoxy group having 1 to 6 carbon atoms that chemically reacts with silica during combustion are desirable.

【0036】本発明においては、燐酸エステル化合物か
ら発生する燐酸イオン、亜燐酸イオンを捕捉し、これら
のイオンを固定化する働きのイオン捕捉剤を配合するこ
とが、特に耐湿信頼性、リードフレームとエポキシ樹脂
組成物の硬化物との界面での密着性低下防止の点から効
果的である。イオン捕捉剤としては一般式(11)のハ
イドロタルサイト化合物、一般式(12)のビスマス系
金属化合物又は酸化亜鉛から選ばれる1種以上を含むこ
とが好ましい。
In the present invention, it is particularly preferable to incorporate an ion trapping agent that traps phosphate ions and phosphite ions generated from the phosphate ester compound and immobilizes these ions, especially in terms of moisture resistance reliability and lead frame. It is effective from the viewpoint of preventing a decrease in adhesion at the interface with the cured product of the epoxy resin composition. The ion scavenger preferably contains at least one selected from the hydrotalcite compound represented by the general formula (11), the bismuth-based metal compound represented by the general formula (12), and zinc oxide.

【0037】これらの配合量は、全エポキシ樹脂組成物
中に0.01〜1重量%含まれることが好ましく、より
好ましくは0.1〜0.9重量%が望ましい。0.01
重量%未満だと燐酸イオン、亜燐酸イオンを捕捉できな
いため耐湿信頼性が充分に向上しないので好ましくな
い。1重量%を越えると硬化性低下や密着性が低下して
耐半田性が低下するので好ましくない。
The amount of these compounds is preferably 0.01 to 1% by weight, more preferably 0.1 to 0.9% by weight, based on the total epoxy resin composition. 0.01
If it is less than wt%, phosphate ions and phosphite ions cannot be captured, and the moisture resistance reliability is not sufficiently improved, which is not preferable. If it exceeds 1% by weight, curability and adhesiveness are deteriorated and solder resistance is deteriorated, which is not preferable.

【0038】本発明のエポキシ樹脂組成物は、(A)〜
(F)成分の他、必要に応じて臭素化エポキシ樹脂、三
酸化アンチモン等の難燃剤を含有することは差し支えな
いが、半導体装置の150〜200℃の高温下での電気
特性の安定性が要求される用途では、臭素原子、アンチ
モン原子の含有量が、それぞれ全エポキシ樹脂組成物中
に0.1重量%未満であることが好ましく、全く含まれ
ない方がより好ましい。臭素原子、アンチモン原子のい
ずれかが0.1重量%以上だと、半導体装置を高温下に
放置したときに半導体装置の抵抗値が時間と共に増大
し、最終的には半導体素子の金線が断線する不良が発生
するおそれがある。又環境保護の点からも、臭素原子、
アンチモン原子のそれぞれの含有量が0.1重量%未満
で、極力含有されていないことが望ましい。
The epoxy resin composition of the present invention comprises (A)-
In addition to the component (F), a flame retardant such as a brominated epoxy resin or antimony trioxide may be contained if necessary, but the stability of the electrical characteristics of the semiconductor device at a high temperature of 150 to 200 ° C. For required applications, the content of bromine atom and antimony atom is preferably less than 0.1% by weight in the total epoxy resin composition, and more preferably not contained at all. If the content of either bromine atom or antimony atom is 0.1% by weight or more, the resistance value of the semiconductor device increases with time when the semiconductor device is left under high temperature, and finally the gold wire of the semiconductor element is broken. There is a risk that defects may occur. Also from the viewpoint of environmental protection, bromine atom,
It is desirable that the content of each antimony atom is less than 0.1% by weight and that the content of antimony atoms is as small as possible.

【0039】本発明のエポキシ樹脂組成物は、(A)〜
(F)成分以外に必要に応じてシランカップリング剤、
カーボンブラック等の着色剤、天然ワックス、合成ワッ
クス等の離型剤及びシリコーンオイル、ゴム等の低応力
添加剤等の種々の添加剤を適宜配合しても差し支えな
い。又本発明のエポキシ樹脂組成物は、(A)〜(F)
成分及びその他の添加剤等をミキサー等を用いて充分に
均一に混合した後、更に熱ロール又はニーダー等で溶融
混練し、冷却後粉砕して得られる。
The epoxy resin composition of the present invention comprises (A)-
If necessary, a silane coupling agent other than the component (F),
Various additives such as colorants such as carbon black, release agents such as natural wax and synthetic wax, and low stress additives such as silicone oil and rubber may be appropriately blended. Further, the epoxy resin composition of the present invention comprises (A) to (F)
It can be obtained by sufficiently uniformly mixing the components and other additives with a mixer or the like, further melt-kneading with a hot roll or a kneader, cooling and pulverizing.

【0040】本発明のエポキシ樹脂組成物を用いて、半
導体素子等の各種の電子部品を封止する方法は、トラン
スファーモールド、コンプレッションモールド、インジ
ェクションモールド等の従来からの成形方法で硬化成形
すればよい。本発明のエポキシ樹脂組成物を用いて半導
体装置を製造する方法は、公知の方法を用いることがで
きる。
As a method of sealing various electronic parts such as semiconductor elements using the epoxy resin composition of the present invention, curing molding may be carried out by a conventional molding method such as transfer molding, compression molding or injection molding. . As a method of manufacturing a semiconductor device using the epoxy resin composition of the present invention, a known method can be used.

【0041】[0041]

【実施例】以下、本発明を実施例で具体的に説明する
が、本発明はこれらに限定されるものではない。配合割
合は重量部とする。 実施例1 式(14)を主成分とするエポキシ樹脂1(融点105℃、エポキシ当量19 1g/eq.) 7.0重量部
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited thereto. The mixing ratio is parts by weight. Example 1 7.0 parts by weight of epoxy resin 1 containing the formula (14) as a main component (melting point: 105 ° C., epoxy equivalent: 19 1 g / eq.)

【0042】[0042]

【化22】 [Chemical formula 22]

【0043】 式(15)で示されるフェノール樹脂1(軟化点77℃、水酸基当量174g /eq.) 6.3重量部[0043]   Phenolic resin 1 represented by formula (15) (softening point 77 ° C., hydroxyl equivalent 174 g / Eq. ) 6.3 parts by weight

【0044】[0044]

【化23】 [Chemical formula 23]

【0045】 式(16)で示される燐酸エステル化合物1 0.5重量部[0045]   0.5 parts by weight of phosphoric acid ester compound 1 represented by formula (16)

【0046】[0046]

【化24】 式(17)で示されるポリオルガノシロキサン1 0.5重量部[Chemical formula 24] 0.5 parts by weight of polyorganosiloxane 1 represented by formula (17)

【0047】[0047]

【化25】 [Chemical 25]

【0048】 溶融球状シリカ(平均粒径20μm) 84.0重量部 Mg4.3Al2(OH)12.6(CO33・3.5H2O 0.5重量 部 トリフェニルホスフィン 0.3重量部 エポキシシラン(γ-グリシドキシプロピルトリメトキシシラン) 0.2重量部 カーボンブラック 0.3重量部 カルナバワックス 0.4重量部 をミキサーを用いて常温で混合した後、表面温度が90
℃と45℃の2本ロールを用いて混練し、冷却後粉砕し
て、エポキシ樹脂組成物を得た。得られたエポキシ樹脂
組成物を以下の方法で評価した。結果を表1に示す。
The fused spherical silica (average particle size 20 [mu] m) 84.0 parts by weight of Mg 4.3 Al 2 (OH) 12.6 (CO 3) 3 · 3.5H 2 O 0.5 part by weight of triphenylphosphine and 0.3 parts by weight epoxy Silane (γ-glycidoxypropyltrimethoxysilane) 0.2 parts by weight Carbon black 0.3 parts by weight Carnauba wax 0.4 parts by weight After mixing at room temperature with a mixer, the surface temperature is 90
The mixture was kneaded using two rolls at 45 ° C and 45 ° C, cooled, and then pulverized to obtain an epoxy resin composition. The obtained epoxy resin composition was evaluated by the following methods. The results are shown in Table 1.

【0049】評価方法 スパイラルフロー:EMMI−1−66に準じたスパイ
ラルフロー測定用の金型を用いて、金型温度175℃、
注入圧力6.9MPa、硬化時間120秒で測定した。
単位はcm。 硬化性:低圧トランスファー成形機を用いて金型温度1
75℃、注入圧力6.9MPa、硬化時間120秒で成
形した。金型が開いて10秒後のランナーの表面硬度を
バコール硬度計#935で測定した。バコール硬度は硬
化性の指標であり、数値が大きい方が硬化性が良好であ
る。 吸湿率:低圧トランスファー成形機を用いて金型温度1
75℃、注入圧力6.9MPa、硬化時間120秒で直
径50mm、厚さ3mmの円板を成形し、175℃、8
時間で後硬化し、85℃、相対湿度85%の環境下で1
68時間放置し、重量変化を測定して吸湿率を求めた。
単位は重量%。 熱時曲げ強度:JIS K 6911(5.17.1
成形材料)の試験条件に準じて測定した。試験片(長さ
80mm、高さ4mm、幅10mm)は、金型温度17
5℃、注入圧力9.8MPa、硬化時間120秒でトラ
ンスファー成形機を用いて成形し、175℃、8時間で
後硬化して作成した。この試験片を測定台(支点間距離
64mm)に設置し、240℃に保持した槽内で6分間
予熱した後測定した。単位はMPa。 難燃性:低圧トランスファー成形機を用いて金型温度1
75℃、注入圧力9.8MPa、硬化時間120秒で試
験片(127mm×12.7mm、厚さ3.2mm)を
成形し、175℃、8時間で後硬化した後、UL−94
垂直法に準じて測定し、難燃性を判定した。
Evaluation method Spiral flow: Using a mold for spiral flow measurement according to EMMI-1-66, mold temperature 175 ° C.
It was measured at an injection pressure of 6.9 MPa and a curing time of 120 seconds.
The unit is cm. Curing: Mold temperature 1 using low pressure transfer molding machine
Molding was performed at 75 ° C., injection pressure of 6.9 MPa, and curing time of 120 seconds. The surface hardness of the runner 10 seconds after the mold was opened was measured with a Bacol hardness meter # 935. The Bacol hardness is an index of curability, and the larger the value, the better the curability. Moisture absorption rate: Mold temperature 1 using low pressure transfer molding machine
A disc having a diameter of 50 mm and a thickness of 3 mm was molded at 75 ° C., an injection pressure of 6.9 MPa, and a curing time of 120 seconds, and then molded at 175 ° C., 8
Post-cured in 1 hour, under an environment of 85 ° C and 85% relative humidity
After standing for 68 hours, the weight change was measured to determine the moisture absorption rate.
The unit is% by weight. Bending strength under heat: JIS K 6911 (5.17.1)
The molding material was measured according to the test conditions. The test piece (length 80 mm, height 4 mm, width 10 mm) had a mold temperature of 17
A transfer molding machine was used for molding at 5 ° C., an injection pressure of 9.8 MPa, and a curing time of 120 seconds, and the resin was post-cured at 175 ° C. for 8 hours to prepare. This test piece was set on a measuring table (distance between fulcrums 64 mm), preheated in a tank kept at 240 ° C. for 6 minutes, and then measured. The unit is MPa. Flame resistance: Mold temperature 1 using low pressure transfer molding machine
A test piece (127 mm × 12.7 mm, thickness 3.2 mm) was molded at 75 ° C., an injection pressure of 9.8 MPa, and a curing time of 120 seconds, post-cured at 175 ° C. for 8 hours, and then UL-94.
The flame retardancy was determined by measuring according to the vertical method.

【0050】耐湿信頼性:低圧トランスファー成形機を
用いて金型温度175℃、注入圧力9.8MPa、硬化
時間120秒で16pSOP(模擬素子のTEG3使
用、配線幅20μm)を成形し、175℃、8時間で後
硬化した後、耐湿信頼性評価(140℃/相対湿度85
%で10Vの印加電圧をかけて処理)を行い、配線間の
オープン不良を確認した。15個のパッケージについ
て、処理500時間後と1000時間後での不良パッケ
ージ個数を不良率として百分率で示した。単位は%。 耐半田性:低圧トランスファー成形機を用いて、金型温
度175℃、注入圧力8.3MPa、硬化時間120秒
で80pQFP(厚さ2mm、チップサイズ9.0mm
×9.0mm)を成形し、175℃、8時間で後硬化
し、85℃、相対湿度85%で168時間放置し、その
後240℃の半田槽に10秒間浸漬した。顕微鏡で観察
し、クラック発生率[(クラック発生率)={(外部ク
ラック発生パッケージ数)/(全パッケージ数)}×1
00]を求めた。単位は%。又、半導体素子とエポキシ
樹脂組成物の硬化物との界面の剥離面積を超音波探傷装
置を用いて測定し、剥離率[(剥離率)={(剥離面
積)/(半導体素子面積)}×100]を求めた。単位
は%。 高温保管特性:低圧トランスファー成形機を用いて金型
温度175℃、圧力9.8MPa、硬化時間120秒で
16pDIP(チップサイズ3.0mm×3.5mm)
を成形し、175℃、8時間で後硬化した後、高温保管
試験(185℃、1000時間)を行い、配線間の電気
抵抗値が初期値に対し20%増加したパッケージを不良
と判定した。15個のパッケージ中の不良なパッケージ
個数の率(不良率)を百分率で示した。単位は%。
Moisture resistance reliability: Using a low-pressure transfer molding machine, a mold temperature of 175 ° C., an injection pressure of 9.8 MPa, and a curing time of 120 seconds were used to mold 16 pSOP (using a simulated element TEG3, wiring width 20 μm) at 175 ° C. After post-curing for 8 hours, moisture resistance reliability evaluation (140 ° C / 85% relative humidity)
%, And applied with an applied voltage of 10 V) to confirm an open defect between wirings. With respect to 15 packages, the number of defective packages after 500 hours and 1000 hours after the treatment is shown as a percent defective as a percentage. Units%. Solder resistance: 80 pQFP (thickness: 2 mm, chip size: 9.0 mm) at a mold temperature of 175 ° C., an injection pressure of 8.3 MPa, and a curing time of 120 seconds using a low-pressure transfer molding machine.
× 9.0 mm) was molded, post-cured at 175 ° C. for 8 hours, left at 85 ° C. and 85% relative humidity for 168 hours, and then immersed in a solder bath at 240 ° C. for 10 seconds. Observed with a microscope, crack occurrence rate [(crack occurrence rate) = {(number of external crack occurrence packages) / (total number of packages)} x 1
00]. Units%. Moreover, the peeling area at the interface between the semiconductor element and the cured product of the epoxy resin composition was measured using an ultrasonic flaw detector, and the peeling rate [(peeling rate) = {(peeling area) / (semiconductor element area)} × 100]. Units%. High temperature storage characteristics: 16 pDIP (chip size 3.0 mm x 3.5 mm) at a mold temperature of 175 ° C, a pressure of 9.8 MPa, and a curing time of 120 seconds using a low pressure transfer molding machine.
After being molded and post-cured at 175 ° C. for 8 hours, a high temperature storage test (185 ° C., 1000 hours) was performed, and a package in which the electrical resistance between wirings increased by 20% with respect to the initial value was determined to be defective. The percentage of defective packages (defective rate) out of 15 packages is shown in percentage. Units%.

【0051】実施例2〜5、比較例1〜5 表1の配合に従い、実施例1の燐酸エステル化合物1を
燐酸エステル化合物2〜5に、ポリオルガノシロキサン
1をポリオルガノシロキサン2に変更し、実施例1と同
様にしてエポキシ樹脂組成物を得て、実施例1と同様に
して評価を行った。結果を表1に示す。以下に実施例2
〜5で用いた燐酸エステル化合物2〜4、ポリオルガノ
シロキサン2の構造式を示す。 燐酸エステル化合物2(式(18)の燐酸エステル化合
物) 燐酸エステル化合物3(式(19)の燐酸エステル化合
物) 燐酸エステル化合物4(式(20)の燐酸エステル化合
物) ポリオルガノシロキサン2(式(21)のポリオルガノ
シロキサン)
Examples 2 to 5, Comparative Examples 1 to 5 According to the formulations shown in Table 1, the phosphoric acid ester compound 1 of Example 1 was changed to phosphoric acid ester compounds 2 to 5, and the polyorganosiloxane 1 was changed to polyorganosiloxane 2. An epoxy resin composition was obtained in the same manner as in Example 1 and evaluated in the same manner as in Example 1. The results are shown in Table 1. Example 2 below
The structural formulas of the phosphoric acid ester compounds 2 to 4 and the polyorganosiloxane 2 used in Examples 1 to 5 are shown below. Phosphoric acid ester compound 2 (phosphoric acid ester compound of formula (18)) Phosphoric acid ester compound 3 (phosphoric acid ester compound of formula (19)) Phosphoric acid ester compound 4 (phosphoric acid ester compound of formula (20)) Polyorganosiloxane 2 (formula (21 ) Polyorganosiloxane)

【0052】[0052]

【化26】 [Chemical formula 26]

【0053】[0053]

【化27】 [Chemical 27]

【0054】[0054]

【化28】 [Chemical 28]

【0055】[0055]

【化29】 [Chemical 29]

【0056】又比較例4で用いた臭素化ビスフェノール
A型エポキシ樹脂はエポキシ当量365g/eq.、臭
素原子含有率48重量%である。
The brominated bisphenol A type epoxy resin used in Comparative Example 4 had an epoxy equivalent of 365 g / eq. The bromine atom content is 48% by weight.

【0057】実施例6〜12、比較例6〜11 実施例1のエポキシ樹脂、フェノール樹脂を表2の配合
の様に変更し、実施例1と同様にしてエポキシ樹脂組成
物を得て、実施例1と同様にして評価を行った。結果を
表2に示す。 オルソクレゾールノボラック型エポキシ樹脂(軟化点5
5℃、エポキシ当量200g/eq.) 以下に実施例6〜12、比較例6〜11で用いたエポキ
シ樹脂2〜6、フェノール樹脂2、3の構造式を示す。 エポキシ樹脂2(式(22)のエポキシ樹脂、軟化点6
0℃、エポキシ当量270g/eq.) エポキシ樹脂3(式(23)のエポキシ樹脂、軟化点8
1℃、エポキシ当量265g/eq.) エポキシ樹脂4(式(24)のエポキシ樹脂、軟化点6
2℃、エポキシ当量227g/eq.) エポキシ樹脂5(式(25)のエポキシ樹脂、軟化点7
3℃、エポキシ当量269g/eq.) エポキシ樹脂6(式(26)のエポキシ樹脂、軟化点5
8℃、エポキシ当量244g/eq.) フェノール樹脂2(式(27)のフェノール樹脂、軟化
点73℃、水酸基当量199g/eq.) フェノール樹脂3(式(28)のフェノール樹脂、軟化
点87℃、水酸基当量210g/eq.)
Examples 6 to 12 and Comparative Examples 6 to 11 The epoxy resin and the phenol resin of Example 1 were changed as shown in Table 2, and an epoxy resin composition was obtained in the same manner as in Example 1 and carried out. Evaluation was carried out in the same manner as in Example 1. The results are shown in Table 2. Ortho-cresol novolac type epoxy resin (softening point 5
5 ° C., epoxy equivalent 200 g / eq. ) The structural formulas of the epoxy resins 2 to 6 and the phenol resins 2 and 3 used in Examples 6 to 12 and Comparative examples 6 to 11 are shown below. Epoxy resin 2 (Epoxy resin of formula (22), softening point 6
0 ° C., epoxy equivalent 270 g / eq. ) Epoxy resin 3 (epoxy resin of formula (23), softening point 8
1 ° C., epoxy equivalent 265 g / eq. ) Epoxy resin 4 (epoxy resin of formula (24), softening point 6
2 ° C., epoxy equivalent 227 g / eq. ) Epoxy resin 5 (epoxy resin of formula (25), softening point 7
3 ° C., epoxy equivalent 269 g / eq. ) Epoxy resin 6 (epoxy resin of formula (26), softening point 5
8 ° C., epoxy equivalent 244 g / eq. ) Phenolic resin 2 (phenolic resin of formula (27), softening point 73 ° C, hydroxyl group equivalent weight 199 g / eq.) Phenolic resin 3 (phenolic resin of formula (28), softening point 87 ° C, hydroxyl group equivalent weight 210 g / eq.)

【0058】[0058]

【化30】 [Chemical 30]

【0059】[0059]

【化31】 [Chemical 31]

【0060】[0060]

【化32】 [Chemical 32]

【0061】[0061]

【化33】 [Chemical 33]

【0062】[0062]

【化34】 [Chemical 34]

【0063】[0063]

【化35】 [Chemical 35]

【0064】[0064]

【化36】 [Chemical 36]

【0065】[0065]

【表1】 [Table 1]

【0066】[0066]

【表2】 [Table 2]

【0067】[0067]

【発明の効果】本発明のエポキシ樹脂組成物は、ハロゲ
ン系難燃剤及びアンチモン化合物を含まず、これを用い
て封止された半導体装置は、難燃性、耐湿信頼性、耐半
田性及び高温保管特性に優れ、かつ成形時の成形性に優
れている。
Industrial Applicability The epoxy resin composition of the present invention does not contain a halogen-based flame retardant and an antimony compound, and a semiconductor device sealed by using the composition has flame retardancy, moisture resistance reliability, solder resistance and high temperature. It has excellent storage characteristics and moldability during molding.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H01L 23/29 H01L 23/30 R 23/31 Fターム(参考) 4J002 CD04W CD05W CP03X DE146 DF016 DJ016 DJ046 DK006 EW047 FD016 FD13X FD137 GQ00 4J036 AA02 AA04 AD07 AD08 AD11 AE05 DA01 DA02 DA05 DC41 DC46 DD07 FA03 FA12 FB08 GA08 JA07 4M109 AA01 BA01 CA21 EA02 EB03 EB04 EB07 EB12 EC05 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) H01L 23/29 H01L 23/30 R 23/31 F term (reference) 4J002 CD04W CD05W CP03X DE146 DF016 DJ016 DJ046 DK006 EW047 FD016 FD13X FD137 GQ00 4J036 AA02 AA04 AD07 AD08 AD11 AE05 DA01 DA02 DA05 DC41 DC46 DD07 FA03 FA12 FB08 GA08 JA07 4M109 AA01 BA01 CA21 EA02 EB03 EB04 EB07 EB12 EC05

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 (A)エポキシ樹脂、(B)フェノール
樹脂、(C)硬化促進剤、(D)無機充填材、(E)一
般式(1)で示される燐酸エステル化合物及び(F)一
般式(2)で示されるポリオルガノシロキサン化合物を
含むことを特徴とする半導体封止用エポキシ樹脂組成
物。 【化1】 (Rは、有機基を示し、互いに同一もしくは異なってい
てもよい。) 【化2】 (Rは、1価の有機基を示し、全有機基の内30〜10
0重量%がフェニル基で、残余の有機基は、ビニル基含
有の基、炭素数1〜6のアルキルアルコキシ基、炭素数
1〜6のアルキル基、アミノ基含有の基、エポキシ基含
有の基、水酸基含有の基、メルカプト基含有の基の群か
ら選ばれる1種以上の基。nは平均値で、5〜100の
正数。)
1. (A) Epoxy resin, (B) Phenolic resin, (C) Curing accelerator, (D) Inorganic filler, (E) Phosphate compound represented by the general formula (1) and (F) General. An epoxy resin composition for semiconductor encapsulation, comprising a polyorganosiloxane compound represented by the formula (2). [Chemical 1] (R represents an organic group, which may be the same or different from each other.) (R represents a monovalent organic group, and is 30 to 10 of all organic groups.
0% by weight is a phenyl group, and the remaining organic group is a vinyl group-containing group, a C1-6 alkylalkoxy group, a C1-6 alkyl group, an amino group-containing group, an epoxy group-containing group. One or more groups selected from the group consisting of a hydroxyl group-containing group and a mercapto group-containing group. n is an average value and is a positive number of 5 to 100. )
【請求項2】 一般式(1)で示される燐酸エステル化
合物のRが、置換又は無置換のアリール基である請求項
1記載の半導体封止用エポキシ樹脂組成物。
2. The epoxy resin composition for semiconductor encapsulation according to claim 1, wherein R of the phosphoric acid ester compound represented by the general formula (1) is a substituted or unsubstituted aryl group.
【請求項3】 (A)エポキシ樹脂が、一般式(3)〜
一般式(7)の群から選ばれる1種以上である請求項1
又は2記載の半導体封止用エポキシ樹脂組成物。 【化3】 (Rは、水素原子又は炭素数1〜4のアルキル基を表
し、互いに同一もしくは異なっていてもよい。) 【化4】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。) 【化5】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。) 【化6】 (Rは、炭素数1〜4のアルキル基を表し、互いに同一
もしくは異なっていてもよい。bは1又は2。nは平均
値で、1〜10の正数。) 【化7】 (式中、nは平均値で、1〜10の正数。)
3. The epoxy resin (A) has the general formula (3) to
It is 1 or more types chosen from the group of General formula (7).
Or the epoxy resin composition for semiconductor encapsulation according to 2. [Chemical 3] (R represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, which may be the same or different from each other.) (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. ) [Chemical 5] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. ) [Chemical 6] (R represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. B is 1 or 2. n is an average value and is a positive number of 1 to 10.) (In the formula, n is an average value and is a positive number of 1 to 10.)
【請求項4】 (B)フェノール樹脂が、一般式(8)
〜一般式(10)で表されるフェノール樹脂から選ばれ
る1種以上である請求項1〜3記載の半導体封止用エポ
キシ樹脂組成物。 【化8】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。) 【化9】 (Rは、水素原子又は炭素数1〜4のアルキル基、R1
は、炭素数1〜4のアルキル基を表し、互いに同一もし
くは異なっていてもよい。aは0又は1〜3の整数。n
は平均値で、1〜10の正数。) 【化10】 (Rは、炭素数1〜4のアルキル基を表し、互いに同一
もしくは異なっていてもよい。bは1又は2。nは平均
値で、1〜10の正数。)
4. The phenolic resin (B) has the general formula (8):
~ The epoxy resin composition for semiconductor encapsulation according to claims 1 to 3, which is one or more selected from the phenol resins represented by the general formula (10). [Chemical 8] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. ) [Chemical 9] (R is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, R1
Represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. a is 0 or an integer of 1 to 3. n
Is an average value and is a positive number from 1 to 10. ) [Chemical 10] (R represents an alkyl group having 1 to 4 carbon atoms and may be the same or different from each other. B is 1 or 2. n is an average value and is a positive number of 1 to 10.)
【請求項5】 更に、一般式(11)で示される化合
物、一般式(12)で示される化合物又は酸化亜鉛から
選ばれる1種以上のイオン補捉剤を全エポキシ樹脂組成
物中に0.01〜1.0重量%含む請求項1〜4記載の
半導体封止用エポキシ樹脂組成物。 MgaAlb(OH)2a+3b-2c(CO3c・dH2O (11) (0<b/a≦1、0≦c/b<1.5、dは0又は正数。 BiOa(OH)b(NO3c(HSiO3d (1 2) (a=0.9〜1.1、b=0.6〜0.8、c+d=
0.2〜0.4、かつd/c=0〜2.0。)
5. A compound represented by the general formula (11), a compound represented by the general formula (12), or at least one ion-trapping agent selected from zinc oxide in an amount of 0.1. The epoxy resin composition for semiconductor encapsulation according to any one of claims 1 to 4, which comprises 0. Mg a Al b (OH) 2a + 3b-2c (CO 3 ) c · dH 2 O (11) (0 <b / a ≦ 1, 0 ≦ c / b <1.5, d is 0 or a positive number. BiO a (OH) b (NO 3 ) c (HSiO 3 ) d (12) (a = 0.9 to 1.1, b = 0.6 to 0.8, c + d =
0.2-0.4, and d / c = 0-2.0. )
【請求項6】 請求項1〜5のいずれかに記載の半導体
封止用エポキシ樹脂組成物を用いて半導体素子を封止し
てなることを特徴とする半導体装置。
6. A semiconductor device comprising a semiconductor element encapsulated with the epoxy resin composition for semiconductor encapsulation according to claim 1.
JP2002093586A 2002-03-29 2002-03-29 Epoxy resin composition and semiconductor device Pending JP2003286388A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004067717A (en) * 2002-08-01 2004-03-04 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device
JP2006206748A (en) * 2005-01-28 2006-08-10 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004067717A (en) * 2002-08-01 2004-03-04 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device
JP2006206748A (en) * 2005-01-28 2006-08-10 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device

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