JP2003275487A - Sewing machine - Google Patents

Sewing machine

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Publication number
JP2003275487A
JP2003275487A JP2002083575A JP2002083575A JP2003275487A JP 2003275487 A JP2003275487 A JP 2003275487A JP 2002083575 A JP2002083575 A JP 2002083575A JP 2002083575 A JP2002083575 A JP 2002083575A JP 2003275487 A JP2003275487 A JP 2003275487A
Authority
JP
Japan
Prior art keywords
sewing
cloth
thread
sewing machine
needle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002083575A
Other languages
Japanese (ja)
Inventor
Masaki Shimizu
正樹 清水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brother Industries Ltd
Original Assignee
Brother Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brother Industries Ltd filed Critical Brother Industries Ltd
Priority to JP2002083575A priority Critical patent/JP2003275487A/en
Publication of JP2003275487A publication Critical patent/JP2003275487A/en
Pending legal-status Critical Current

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  • Sewing Machines And Sewing (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To improve the finish quality of sewing while preventing the occurrence of thread cast-off and shortening the end side needle thread residual quantity extending from a stitch hole at the start or resumption of sewing. <P>SOLUTION: When a sewing machine spindle is in a rotational phase of about 120°C and a sewing needle 7 is in the middle of descending while piercing cloth W in the first stitch at the start or resumption of sewing, an embroidery frame is moved in a +Y direction by the driving of a Y-direction feed motor, and the cloth W is fed by a prescribed micro quantity (about 0.5 mm) in the +Y direction. As a result, a sewing needle 7 descends in the state of small cloth resistance of a thread take-up side needle thread portion 29a to the cloth W and conversely in the state of large cloth resistance of an end side needle thread portion 29b to the cloth W. Consequently, thread cast-off can be positively prevented, and the needle thread residual quantity of the end side needle thread portion 29b can be made shorter than usual. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】 本発明は、ミシンに関し、特に
糸切りや糸替え後に縫製を開始した1針目以降の縫目形
成時の糸抜けを防止するようにしたものに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sewing machine, and more particularly, to a sewing machine which prevents thread loss when forming a stitch after the first stitch after sewing is started after thread cutting or thread change.

【0002】[0002]

【従来の技術】 従来、工業用刺繍ミシンは、刺繍装置
だけでなく、フレキシブルディスクドライブ装置、液晶
ディスプレイやキーボードを有する操作パネルが設けら
れているので、複数種類の刺繍模様の縫製データが予め
記憶されたフレキシブルディスク(FD)をフレキシブ
ルディスクドライブ装置に装着し、液晶ディスプレイを
介して所望の刺繍模様を選択するだけで、その刺繍模様
を容易に縫製できるようになっている。
2. Description of the Related Art Conventionally, an industrial embroidery sewing machine is provided with not only an embroidery device but also a flexible disk drive device, an operation panel having a liquid crystal display and a keyboard, so that sewing data of a plurality of types of embroidery patterns is stored in advance. The embroidery pattern can be easily sewn by mounting the flexible disk (FD) on the flexible disk drive device and selecting a desired embroidery pattern via the liquid crystal display.

【0003】ところで、選択した模様を縫製する1針目
の縫目形成に際して、縫針が加工布を貫通して下降する
場合、目孔から天秤に向かう天秤側上糸分の加工布に対
する布抵抗が、縫針の目孔から上糸自由端の方へ延びる
端部側上糸部分の加工布に対する布抵抗よりも大きいた
め、縫針の下降に伴って天秤から目孔に繰り出される上
糸量が少なくなり、その不足分を端部側上糸部分が目孔
を介して補うようになり、端部側上糸部分の上糸残量が
短くなり、糸抜けが発生する場合がある。そこで、糸抜
けを防止するために、縫製開始に際しては、目孔から延
びる端部側上糸残量を、例えば約6〜7cm程度に、十分
に確保しておく必要がある。
By the way, when the sewing needle penetrates the work cloth and descends when forming the first stitch to sew the selected pattern, the cloth resistance of the work cloth on the balance side from the eye hole toward the balance is Since the end side upper thread portion extending from the eye of the sewing needle toward the upper thread free end is larger than the cloth resistance to the work cloth, the amount of the upper thread fed out from the balance to the eye hole as the sewing needle descends decreases. The deficiency may be compensated for by the end side upper thread portion through the eyelet hole, and the upper thread remaining amount of the end side upper thread portion may become short, resulting in thread omission. Therefore, in order to prevent the thread from slipping off, it is necessary to sufficiently secure the remaining amount of the upper thread on the end portion extending from the eyelet at the start of sewing, for example, about 6 to 7 cm.

【0004】そのため、縫製終了時や糸替えに際しての
糸切り時には、ピッカー機構を作動させる等して端部側
上糸残量を十分に確保するようにしたり、新規の縫製開
始時には、オペレータは端部側上糸残量を十分に設ける
ようにして、1針目の糸抜けを防止するようにしてい
る。この場合、1針目の縫目形成後に、ピッカー機構を
再度作動させることで、加工布の上側に残るような上糸
端部を加工布の下側に引き込むようにし、縫製後の糸始
末を省略でき、縫い上がり品質を向上させるようにして
いる。
Therefore, at the end of sewing or at the time of thread trimming at the time of thread change, the picker mechanism is operated to ensure a sufficient remaining amount of the upper thread on the end side, or at the start of new sewing, the operator makes an end The upper thread remaining amount on the section side is set sufficiently to prevent the first needle from coming off. In this case, after the stitch formation of the first stitch, the picker mechanism is actuated again so that the upper thread end that remains on the upper side of the work cloth is pulled under the work cloth, and the thread termination after sewing is omitted. It is possible to improve the quality of sewing.

【0005】[0005]

【発明が解決しようとする課題】 従来の工業用刺繍ミ
シンにおいては、縫製開始時や縫製再開時の1針目の糸
抜けを防止するように、端部側上糸部分の上糸残量を約
6〜7cm程、確保しているため、その端部側上糸部分を
ピッカー機構で加工布の下側に引き込んだ場合であって
も、その引き込んだ長い端部側上糸が次の縫目以降の複
数の縫目や釜に絡む等して、縫目形成に悪影響を及ぼす
という問題がある。
SUMMARY OF THE INVENTION In a conventional industrial embroidery sewing machine, the upper thread remaining amount of the end side upper thread portion is set to be about 1 mm so as to prevent thread loss of the first stitch when starting or restarting sewing. Since about 6 to 7 cm is secured, even if the end side upper thread portion is pulled under the work cloth by the picker mechanism, the long end side upper thread that has been pulled in is the next stitch. There is a problem in that the formation of the seams is adversely affected by being entangled with a plurality of seams and the hook after that.

【0006】更に、ピッカー機構により端部側上糸を加
工布の下側に確実に引き込めない場合には、縫製後の糸
始末作業が余分に必要になる。本発明の目的は、縫製開
始時や縫製再開時の目孔から延びる端部側上糸残量を短
くして且つ糸抜けの発生を防止できるようにすること、
縫い上がり品質の向上を図ることができるようにするこ
と、等である。
Further, when the end side upper thread cannot be reliably pulled in to the lower side of the work cloth by the picker mechanism, extra thread terminating work after sewing is required. An object of the present invention is to shorten the remaining amount of the end side upper thread extending from the eyelet at the start of sewing or at the time of restarting sewing, and to prevent the occurrence of thread omission,
It is possible to improve the quality of sewing.

【0007】[0007]

【課題を解決するための手段】 請求項1のミシンは、
縫針を取付けた針棒と天秤と回転釜とを含む縫製機構を
ミシンモータで駆動するミシンにおいて、ステッピング
モータの駆動力で加工布を送り駆動可能な布送り機構
と、縫針が加工布に貫通した状態で、微小所定量だけ布
送り方向へ布送りするように布送り機構を制御可能な送
り制御手段とを備えたものである。
Means for Solving the Problems A sewing machine according to claim 1 is
In a sewing machine in which a sewing machine including a needle bar having a sewing needle attached, a balance and a rotary hook is driven by a sewing machine motor, a cloth feeding mechanism capable of feeding and driving a work cloth by a driving force of a stepping motor and a sewing needle penetrated the work cloth. In this state, there is provided a feeding control means capable of controlling the cloth feeding mechanism so as to feed the cloth in a minute predetermined amount in the cloth feeding direction.

【0008】ミシンモータにより縫製機構が駆動され、
針棒と天秤と回転釜の協働で加工布に縫目を形成するに
際して、縫針が加工布に貫通した状態において、送り制
御手段はステッピングモータを介して布送り機構により
微小所定量だけ布送り方向へ布送り制御する。この場
合、微小所定量の布送り制御は、縫針が最下位置であっ
てもよく、また釜の剣先が上糸のループを引っかける出
会いタイミングの直前でもよく、更に、縫針の下降途中
であってもよい。
The sewing machine is driven by a sewing machine,
When the stitches are formed on the work cloth by the cooperation of the needle bar, the balance and the rotary hook, the feed control means feeds the cloth by the predetermined amount by the cloth feed mechanism via the stepping motor when the sewing needle penetrates the work cloth. The cloth feed is controlled in the direction. In this case, the fine predetermined amount of cloth feed control may be performed at the lowest position of the sewing needle, immediately before the encounter timing at which the blade point of the hook hooks the loop of the upper thread, or during the descending of the sewing needle. Good.

【0009】特に、縫針の下降途中に微小所定量の布送
りを実行する方が、送り方向如何で、縫針の目孔から上
糸自由端の方へ延びる端部側上糸に加工布を押圧できる
可能性があり、端部側上糸部分の加工布に対する布抵抗
が大きくなるため、糸抜けが発生しにくくなる。そのた
め、縫製開始時や縫製再開時の目孔から延びる端部側上
糸残量を短くすることができ、ピッカー機構等により端
部側上糸部分を加工布の下側に確実に引き込むことがで
き、縫製後の糸始末を省略でき、縫い上がり品質が向上
する。
In particular, it is better to carry out a minute predetermined amount of cloth feeding while the sewing needle is descending, depending on the feeding direction, the work cloth is pressed against the end side upper thread extending from the eyelet of the sewing needle toward the upper thread free end. Since the cloth resistance of the end side upper thread portion against the work cloth increases, the thread dropout is less likely to occur. Therefore, the remaining amount of the end side upper thread that extends from the eyelet at the time of starting or restarting sewing can be shortened, and the end side upper thread part can be reliably pulled under the work cloth by the picker mechanism or the like. As a result, the thread finish after sewing can be omitted, and the quality of sewing is improved.

【0010】ここで、前記送り制御手段は、縫針が加工
布に貫通した状態で且つ下降中に、微小所定量の布送り
を布送り機構に実行させる場合(請求項1に従属の請求
項2)には、縫針の下降途中に端部側上糸部分に加工布
を押圧できる可能性が発生し、糸抜け防止効果を発揮す
ることができる。
Here, in the case where the feed control means causes the cloth feed mechanism to carry out a minute predetermined amount of cloth feed while the sewing needle penetrates the work cloth and is descending (claim 2 dependent on claim 1). ), There is a possibility that the work cloth can be pressed against the end side upper thread portion while the sewing needle is descending, and the effect of preventing thread slipping can be exhibited.

【0011】ここで、前記送り制御手段は、縫針の目孔
を通って上糸自由端又は縫目側へ連なる上糸部分に加工
布を押圧させる方向へ微小所定量だけ布送りするように
布送り機構を制御する場合(請求項2に従属の請求項
3)には、縫針の下降途中において、端部側上糸部分に
加工布を確実に押圧できるため、端部側上糸部分の加工
布に対する布抵抗を大きくでき、糸抜けを確実に防止す
ることができる。
Here, the feed control means feeds a small amount of cloth in a direction in which the work cloth is pressed through the needle thread free end or the needle thread portion continuing to the stitch side through the eye hole of the sewing needle. When the feeding mechanism is controlled (claim 3 dependent on claim 2), the work cloth can be reliably pressed against the end side upper thread portion while the sewing needle is descending, so that the end side upper thread portion is processed. The cloth resistance to the cloth can be increased, and the thread can be surely prevented from falling out.

【0012】ここで、前記送り制御手段は、縫製の開始
や再開後の1針又は複数針縫製する際に、微小所定量の
布送りを布送り機構に実行させる場合(請求項1〜3の
何れかに従属の請求項4)には、縫製を開始した直後や
再開直後の1針目の縫目形成時の糸抜けを防止できると
ともに、1針目で糸抜けが発生した場合であっても、2
針目以降の縫目形成時に糸抜けを防止することができ
る。
Here, when the feed control means causes the cloth feed mechanism to carry out a minute predetermined amount of cloth feed when sewing one or more stitches after the start or restart of sewing (claims 1 to 3). According to claim 4) which depends on any one of the above, it is possible to prevent the thread from slipping off at the time of forming the first stitch immediately after the sewing is started or immediately after the sewing is resumed. Two
It is possible to prevent the thread from falling out when forming the stitches after the stitch.

【0013】ここで、前記ミシンが刺繍ミシンであり、
送り制御手段は、糸切り、上糸の色替え、糸切れの後の
1針又は複数針縫製する際に、微小所定量の布送りを布
送り機構に実行させる場合(請求項1〜4の何れかに従
属の請求項5)には、刺繍ミシンで刺繍模様を縫製する
場合に、糸切り、上糸の色替え、糸切れが発生した場合
の、縫製再開直後における1針目の縫目形成時の糸抜け
を防止できるとともに、1針目で糸抜けが発生した場合
であっても、2針目以降の縫目形成時に糸抜けを確実に
防止することができる。
Here, the sewing machine is an embroidery sewing machine,
When the feed control means causes the cloth feed mechanism to execute a cloth feed of a minute predetermined amount when sewing one or a plurality of stitches after thread cutting, color change of the upper thread, and thread breakage (claims 1 to 4). According to claim 5) dependent on any one of the above, when the embroidery pattern is sewn by the embroidery sewing machine, when thread cutting, color change of the upper thread, or thread breakage occurs, the first stitch formation immediately after the restart of sewing is performed. At the same time, it is possible to prevent the thread from falling out, and even if the thread is missing at the first stitch, the thread can be reliably prevented from being formed at the time of forming the stitches after the second stitch.

【0014】[0014]

【発明の実施の形態】以下、本発明の実施の形態につい
て図面に基いて説明する。本実施形態は、多針型刺繍縫
いミシンに本発明を適用した場合のものである。図1に
基づいて多針型刺繍縫いミシン1について説明すると、
基台2上に載置された水平なミシンテーブル3上にミシ
ンアーム4が配設され、その前端部の支持ヘッド部4a
には、5本の針棒6を夫々上下動可能に支持した針棒支
持ケース5が左右方向移動可能に装着されている。これ
ら針棒6の下端には縫針7が夫々取付けられ、糸巻き2
8から繰出される上糸29は対応する糸調子器8及び天
秤9を経て縫針7に夫々供給される。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. In this embodiment, the present invention is applied to a multi-needle type embroidery sewing machine. The multi-needle type embroidery sewing machine 1 will be described with reference to FIG.
A sewing machine arm 4 is arranged on a horizontal sewing machine table 3 placed on a base 2, and a support head portion 4a at a front end portion thereof is provided.
A needle bar support case 5 that supports five needle bars 6 so as to be movable up and down is mounted so as to be movable in the left-right direction. Sewing needles 7 are attached to the lower ends of the needle bars 6, respectively, and the spool 2
The upper thread 29 fed from 8 is supplied to the sewing needle 7 through the corresponding thread tensioner 8 and the balance 9.

【0015】この針棒支持ケース5は、針棒変更モータ
10(図2参照)の駆動により左右方向に移動され、駆
動位置に移動して選択された何れかの針棒6がミシンモ
ータ11の駆動により上下に往復移動される。ところ
で、図示を省略するが、支持ヘッド部4aの内部に、針
棒ジャンプ機構が収納されており、糸替え時や糸切り時
には、この針棒ジャンプ機構が作動し、駆動中の針棒6
は強制的にその最上位置にジャンプするようになってい
る。それ故、縫製開始時や縫製再開時には、ミシン主軸
の2回転目で針棒6が針棒ジャンプ機構の上下駆動部に
連結されるようになっている。
The needle bar support case 5 is moved in the left-right direction by driving a needle bar changing motor 10 (see FIG. 2), and is moved to a driving position to select one of the needle bars 6 of the sewing machine motor 11. It is reciprocated up and down by driving. By the way, although illustration is omitted, a needle bar jump mechanism is housed inside the support head portion 4a, and this needle bar jump mechanism operates during thread changing or thread cutting, and the needle bar 6 is being driven.
Is forced to jump to its highest position. Therefore, the needle bar 6 is connected to the vertical drive unit of the needle bar jump mechanism at the second rotation of the sewing machine main shaft when starting or restarting sewing.

【0016】ここで、縫針7には、その下端近傍部に目
孔7aが形成されるとともに、その目孔7aから所定距
離だけ上側の+Y方向側(前側)には、上糸29を案内
可能な糸溝7bが形成されている。それ故、天秤9から
供給される上糸29は、糸溝7bで案内されて目孔7a
を挿通している。ここで、目孔7aよりも天秤9側の上
糸部分を天秤側上糸部分29aと称し、目孔7aから上
糸自由端の方へ延びる上糸部分を端部側上糸部分29b
と称する。
Here, the sewing needle 7 is formed with an eyelet 7a in the vicinity of the lower end thereof, and the needle thread 29 can be guided to the + Y direction side (front side) above the eyelet 7a by a predetermined distance. The thread groove 7b is formed. Therefore, the needle thread 29 supplied from the balance 9 is guided by the thread groove 7b and is guided by the eye hole 7a.
Is inserted. Here, the upper thread portion closer to the balance 9 than the eye hole 7a is referred to as a balance side upper thread portion 29a, and the upper thread portion extending from the eye hole 7a toward the upper thread free end is the end side upper thread portion 29b.
Called.

【0017】前記ミシンテーブル3には、前方に延設す
るミシンベッド12が設けられている。図7に示すよう
に、ミシンベッド12の前端部分の上面は、針孔13a
を有する針板13で構成され、その針板13の直ぐ下側
には、糸切りタイミングのときに糸きりソレノイド14
の駆動により上糸29と下糸とを同時に切断可能な糸切
り機構(図示略)が設けられている。更に、ミシンベッ
ド12の内部には、図7に示すように、縫針7の上下動
と協働して加工布Wに刺繍縫目を形成する回転釜15が
下軸16の駆動により回転可能に設けられるとともに、
ピッカーソレノイド17で駆動されるピッカー機構(図
示略)が設けられている。
The sewing machine table 3 is provided with a sewing machine bed 12 extending forward. As shown in FIG. 7, the upper surface of the front end portion of the sewing machine bed 12 has a needle hole 13a.
A needle plate 13 having a needle thread 13 and immediately below the needle plate 13 is a thread cutting solenoid 14 at the time of thread cutting timing.
Is provided with a thread cutting mechanism (not shown) capable of simultaneously cutting the upper thread 29 and the lower thread. Further, inside the sewing machine bed 12, as shown in FIG. 7, a rotary hook 15 that forms embroidery stitches on the work cloth W in cooperation with the vertical movement of the sewing needle 7 is rotatable by driving the lower shaft 16. Provided,
A picker mechanism (not shown) driven by the picker solenoid 17 is provided.

【0018】この回転釜15は一般的なものと同様の構
成なので、その詳しい説明を省略する。また、ピッカー
機構は、縫製開始時に端部側上糸部分29bを加工布W
の下側に引き込み、糸切りに際しては上糸残量を十分に
確保するための一般的なものと同様の構成なので、その
詳しい説明を省略する。この場合、これら縫針7を下端
に取り付けた針棒6と複数の天秤9と回転釜15等は、
ミシンモータ11で駆動される図示外のミシン主軸に同
期して駆動される縫製機構である。この場合の縫針7の
運動軌跡と天秤9の運動軌跡を図3に示す。
Since the rotary hook 15 has the same structure as a general rotary hook, its detailed description will be omitted. Further, the picker mechanism uses the work cloth W for the end side upper thread portion 29b at the start of sewing.
Since the structure is the same as that of a general one for pulling to the lower side and for securing a sufficient upper thread remaining amount at the time of thread cutting, detailed description thereof will be omitted. In this case, the needle bar 6 having these sewing needles 7 attached to the lower end, the plurality of balances 9, the rotary hook 15 and the like are
The sewing mechanism is driven by the sewing machine motor 11 in synchronization with a sewing machine main shaft (not shown). The movement locus of the sewing needle 7 and the movement locus of the balance 9 in this case are shown in FIG.

【0019】但し、縫針7の最上位置をミシン主軸の0
°の回転位相とする。このように、縫針7は0°から3
60°の回転位相に亙って上下に往復運動し、約110
°の位相のときに、縫針7の先端部が針板13の針孔1
3aに入るタイミングであり、約201°の回転位相の
ときに、回転釜15の剣先(図示略)と出会うタイミン
グである。そこで、これらの種々のタイミングを検出す
るために、細い多数の線を放射状に印刷したエンコーダ
ディスク(図示略)がミシン主軸に固定されている。
However, the uppermost position of the sewing needle 7 is set to 0 of the sewing machine main shaft.
The rotation phase is °. In this way, the sewing needle 7 moves from 0 ° to 3
It reciprocates up and down over a rotation phase of 60 °,
When the phase is °, the tip of the sewing needle 7 is the needle hole 1 of the needle plate 13.
It is a timing to enter 3a, and a timing to encounter a sword tip (not shown) of the rotary hook 15 at a rotation phase of about 201 °. Therefore, in order to detect these various timings, an encoder disk (not shown) in which a large number of thin lines are radially printed is fixed to the main shaft of the sewing machine.

【0020】そして、そのエンコーダディスクに印刷さ
れた個々の細線を検出してタイミング信号を発生するエ
ンコーダ18がミシンアーム4の内部に取り付けられて
いる。このエンコーダ18からのエンコーダ信号(エン
コーダパルス)は後述する制御装置50のRAM55の
パルス数メモリに更新して記憶される。但し、このエン
コーダパルス数は、ミシン主軸の1回転毎にリセットさ
れるようになっている。前記基台2の内部において、1
対のY方向移動アーム(一方のみ図示)20がY方向送
りモータ21(図2参照)によりXY平面内のY方向
(+Y〜−Y方向)に移動可能に設けられている。
An encoder 18 for detecting individual thin lines printed on the encoder disk and generating a timing signal is mounted inside the sewing machine arm 4. The encoder signal (encoder pulse) from the encoder 18 is updated and stored in the pulse number memory of the RAM 55 of the control device 50 described later. However, the number of encoder pulses is reset every rotation of the sewing machine main shaft. Inside the base 2, 1
A pair of Y-direction moving arms (only one is shown) 20 are provided so as to be movable in the Y-direction (+ Y to -Y directions) within the XY plane by a Y-direction feed motor 21 (see FIG. 2).

【0021】このY方向移動アーム20の上端部はミシ
ンテーブル3の左右両端部の上面に臨むように上方に突
出している。1対のY方向移動アーム20の上端部間に
は左右方向に延びる支持部材22が固着され、この支持
部材22にはX方向移動アーム23がX方向送りモータ
24(図2参照)によりXY平面内のX方向(+X〜−
X方向)に移動可能に設けられている。更に、X方向移
動アーム23の前端部には、加工布Wを着脱可能に装着
する為の刺繍枠25が取付けられている。この場合、1
対のY方向移動アーム20、支持部材22、X方向移動
アーム23等で布送り機構が構成されている。
The upper end of the Y-direction moving arm 20 projects upward so as to face the upper surfaces of the left and right ends of the sewing machine table 3. A support member 22 extending in the left-right direction is fixed between the upper ends of the pair of Y-direction moving arms 20, and an X-direction moving arm 23 is attached to the support member 22 by an X-direction feed motor 24 (see FIG. 2) in the XY plane. X direction (+ X ~-
It is provided so as to be movable in the X direction). Further, an embroidery frame 25 for detachably mounting the work cloth W is attached to the front end of the X-direction moving arm 23. In this case, 1
The pair of Y-direction moving arm 20, support member 22, X-direction moving arm 23, and the like constitute a cloth feeding mechanism.

【0022】従って、この刺繍枠25に装着された加工
布Wは、Y方向送りモータ21で駆動されるY方向移動
アーム20により、+Y方向又は−Y方向に移動される
とともに、X方向送りモータ24で駆動されるX方向移
動アーム23により、+X方向又は−X方向に移動さ
れ、加工布W上に文字や記号などの種々の刺繍文字が形
成される。ここで、これら両送りモータ21,24は、
夫々ステッピングモータからなっている。尚、ミシンア
ーム4の上側に載置固定された支持板26には、5つの
糸巻き棒27が立設され、各糸巻き棒27には刺繍縫い
に必要な糸色の糸巻き28が装着される。
Therefore, the work cloth W mounted on the embroidery frame 25 is moved in the + Y direction or the -Y direction by the Y-direction moving arm 20 driven by the Y-direction feeding motor 21 and at the same time, the X-direction feeding motor. Various embroidery characters such as characters and symbols are formed on the work cloth W by being moved in the + X direction or the −X direction by the X-direction moving arm 23 driven by 24. Here, these both feed motors 21 and 24 are
Each consists of a stepping motor. Five thread winding rods 27 are erected on a support plate 26 mounted and fixed on the upper side of the sewing machine arm 4, and thread windings 28 of a thread color required for embroidery sewing are mounted on each thread winding rod 27.

【0023】ここで、糸巻き28から繰出された上糸2
9はガイド部材30でガイドされている。更に、前記基
台2には、フレキシブルディスクドライブ装置31が内
蔵されるとともに、操作パネル32がミシンテーブル3
の上側に臨むように取付けられている。この操作パネル
32には、文字や画像をカラーで表示可能な液晶ディス
プレイ33と、加工布Wに施す刺繍文字や縫目密度、更
には、入力文字の文字高さや書体等を入力する各種の機
能キーに加えて、縫製開始や縫製する文字列模様の表示
に必要な種々のファンクションキーを有するキーボード
34とが配設されている。
Here, the upper thread 2 fed from the spool 28
9 is guided by a guide member 30. Further, a flexible disk drive device 31 is built in the base 2, and an operation panel 32 is provided on the sewing machine table 3.
It is attached so that it faces the upper side of. On the operation panel 32, a liquid crystal display 33 capable of displaying characters and images in color, an embroidery character and stitch density applied to the work cloth W, and various functions for inputting the character height of the input character, a typeface and the like. In addition to the keys, a keyboard 34 having various function keys necessary for starting sewing and displaying a character string pattern to be sewn is provided.

【0024】次に、多針型刺繍縫いミシン1の制御系は
図2のブロック図に示すように構成されている。制御装
置50の入出力インターフェース51には、カラーの液
晶ディスプレイ(LCD)33の為のディスプレイコン
トローラ(LCDC)41と、キーボード34と、複数
の駆動回路42〜47と、フレキシブルディスクドライ
ブ装置(FDD)31の為のフレキシブルディスクコン
トローラ(FDC)48とが夫々電気的に接続されてい
る。
Next, the control system of the multi-needle type embroidery sewing machine 1 is constructed as shown in the block diagram of FIG. The input / output interface 51 of the control device 50 includes a display controller (LCDC) 41 for a color liquid crystal display (LCD) 33, a keyboard 34, a plurality of drive circuits 42 to 47, and a flexible disk drive device (FDD). A flexible disk controller (FDC) 48 for 31 is electrically connected to each.

【0025】駆動回路42はミシンモータ11の駆動用
であり、駆動回路43は糸切りソレノイド14の駆動用
であり、駆動回路44はX方向送りモータ24の駆動用
であり、駆動回路45はY方向送りモータ21の駆動用
であり、駆動回路46は針棒変更モータ10の駆動用で
あり、駆動回路47はピッカーソレノイド17の駆動用
である。フレキシブルディスクドライブ装置31に着脱
可能に装着されるフレキシブルディスク(磁気記録媒
体)FDには、アルファベット文字や漢字、更には記号
などの複数種類の縫製データが、刺繍模様番号に対応づ
けて記録されている。
The drive circuit 42 is for driving the sewing machine motor 11, the drive circuit 43 is for driving the thread cutting solenoid 14, the drive circuit 44 is for driving the X-direction feed motor 24, and the drive circuit 45 is for Y. The drive circuit 46 is for driving the direction feed motor 21, the drive circuit 46 is for driving the needle bar changing motor 10, and the drive circuit 47 is for driving the picker solenoid 17. On a flexible disk (magnetic recording medium) FD detachably mounted on the flexible disk drive device 31, plural kinds of sewing data such as alphabetic characters, kanji, and symbols are recorded in association with embroidery pattern numbers. There is.

【0026】制御装置50は、入出力インターフェース
51と、この入出力インターフェース51にデータバス
などのバス52を介して接続された、CPU53と、R
OM54及びRAM55等から構成されている。ROM
54には、各モータ10・11・21・24を駆動する
駆動制御プログラムと、本願特有の後述する縫い開始時
の縫製制御プログラム、一般的な布送り制御プログラム
や本縫い制御プログラムなどが格納されている。RAM
55には刺繍縫いする縫製データを記憶する縫製データ
メモリだけでなく、CPU53で演算した演算結果を一
時的に格納するバッファやカウンタやポインタなどの各
種メモリが設けられている。
The controller 50 has an input / output interface 51, a CPU 53 connected to the input / output interface 51 via a bus 52 such as a data bus, and an R.
It is composed of an OM 54, a RAM 55, and the like. ROM
Reference numeral 54 stores a drive control program for driving the respective motors 10, 11, 21, 24, a sewing control program at the start of sewing, which is unique to the present application, a general cloth feed control program, and a lock stitch control program. ing. RAM
55 is provided with not only a sewing data memory for storing sewing data for embroidery sewing, but also various memories such as a buffer, a counter, and a pointer for temporarily storing the calculation result calculated by the CPU 53.

【0027】次に、新規の縫製開始に際して、又は上糸
29の色替え後や糸切れ後、更には糸切り後に、刺繍縫
いミシン1の制御装置50で実行される縫い開示時の縫
製制御のルーチンについて、図4のフローチャートに基
いて説明する。尚、図中符号Si(i=11、12、1
3、・・・・)は各ステップである。但し、この制御が
開始される前準備として、縫製の開始時や再開時に、縫
針7が加工布Wを貫通した下降時に微小所定量だけ布送
りする回数が操作パネル32のキーボード34により入
力設定され、RAM55の微小送り回数メモリに予め格
納されているものとする。
Next, at the start of new sewing, after the color change of the upper thread 29, after thread cutting, and further after thread cutting, the sewing control at the time of disclosing the sewing is executed by the control device 50 of the embroidery sewing machine 1. The routine will be described with reference to the flowchart of FIG. In the figure, reference numeral Si (i = 11, 12, 1
3, ...) are each step. However, as a preparation for the start of this control, the number of times a small predetermined amount of cloth is fed when the sewing needle 7 descends after penetrating the work cloth W is input and set by the keyboard 34 of the operation panel 32 at the start or restart of sewing. , And is stored in advance in the minute feed number memory of the RAM 55.

【0028】新規の縫製開始に際して縫製開始指令を受
けたとき、或いは、色替え又は縫製終了に伴う糸切り後
や糸切れ後の縫製再開指令を受けると、この制御が開始
される。先ず、微小送り回数メモリから微小所定量の布
送り実行回数Aが読み出されて、カウンタ値Iとして設
定され(S11)、ミシン主軸が約100rpm(回転数
/分)の縫い開始速度で回転駆動される(S12)。次
に、パルス数メモリのエンコーダパルス数が読み込まれ
る(S13)。
This control is started when a sewing start command is received at the start of new sewing, or when a thread resuming command is issued after the thread is cut or the thread is cut due to color change or the end of sewing. First, a minute predetermined amount of cloth feed execution number A is read from the minute feed number memory and is set as a counter value I (S11), and the sewing machine spindle is rotationally driven at a sewing start speed of about 100 rpm (rotation number / minute). (S12). Next, the number of encoder pulses in the pulse number memory is read (S13).

【0029】このとき、ミシン主軸の2回転目で針棒6
が針棒ジャンプ機構の上下駆動部に連結されるため、ミ
シン主軸が2回転した後の約120°の回転位相のと
き、つまり図3,図7に示すように、縫針7が加工布W
を貫通した下降途中のときに(S14:Yes )、Y方向送
りモータ21の駆動により刺繍枠25が+Y方向へ移動
して、加工布Wが微小所定量である約 0.5mmだけ+Y方
向へ布送りされる(S15)。そして、この押圧状態で縫
針7の下降動作が継続する。
At this time, at the second rotation of the main shaft of the sewing machine, the needle bar 6
Is connected to the up-and-down drive part of the needle bar jump mechanism, so when the main shaft of the sewing machine makes a rotation phase of about 120 ° after two rotations, that is, as shown in FIGS.
When it is in the middle of descending after passing through (S14: Yes), the embroidery frame 25 is moved in the + Y direction by the drive of the Y-direction feed motor 21, and the work cloth W is clothed in the + Y direction by a small predetermined amount of about 0.5 mm. It is sent (S15). Then, in this pressed state, the lowering operation of the sewing needle 7 continues.

【0030】その結果、図7に示すように、縫針7が加
工布Wを貫通した下降途中で、目孔7aを挿通して自由
端に連なる端部側上糸部分29bに加工布Wを押圧させ
た状態が起こる。更に、加工布Wの微小所定量の+Y方
向へ布送りのため、縫針7の+Y方向側には若干の隙間
dが生じるようになり、この隙間d側に、糸溝7bで案
内される天秤側上糸部分29aが配設されているため、
加工布Wによる天秤側上糸部分29aへの押圧が解除さ
れた状態である。この状態を保持しながら、縫針7は図
8に示す約180°の回転位相(縫針7の最下位置)ま
で下降する。
As a result, as shown in FIG. 7, while the sewing needle 7 is descending after penetrating the work cloth W, the work cloth W is pressed against the end side upper thread portion 29b which is continuous with the free end by passing through the eye hole 7a. The caused condition occurs. Further, since the work cloth W is fed by a minute predetermined amount in the + Y direction, a slight gap d is formed on the + Y direction side of the sewing needle 7, and the balance is guided to the gap d side by the thread groove 7b. Since the side upper thread portion 29a is provided,
The pressing of the work cloth W on the balance-side upper thread portion 29a is released. While maintaining this state, the sewing needle 7 descends to a rotation phase of about 180 ° (the lowest position of the sewing needle 7) shown in FIG.

【0031】即ち、天秤側上糸部分29aの加工布Wに
対する布抵抗が小さくなり、逆に、端部側上糸部分29
bの加工布Wに対する布抵抗が大きくなった状態で縫針
7が下降するため、端部側上糸部分29bの上糸残量が
少なくなる可能性は殆どなく、その上糸残量は確実に確
保される。この場合、これら天秤側上糸部分29aの布
抵抗と端部側上糸部分29bの布抵抗の差が大きい場合
には、寧ろ、布抵抗が小さい天秤側上糸部分29aが目
孔7aを介して自由端側へ移動して、端部側上糸部分2
9bの上糸残量が増大する可能性もある。
That is, the cloth resistance of the balance-side upper thread portion 29a with respect to the work cloth W becomes smaller, and conversely, the end side upper thread portion 29a.
Since the sewing needle 7 descends in a state in which the cloth resistance of the work cloth W of b becomes large, there is almost no possibility that the upper thread remaining amount of the end side upper thread part 29b will be small, and the upper thread remaining amount will be sure. Reserved. In this case, when the difference between the cloth resistance of the balance-side upper thread portion 29a and the cloth resistance of the end-side upper thread portion 29b is large, the balance-side upper thread portion 29a having the smaller cloth resistance rather passes through the eyelet 7a. Move to the free end side, and the end side upper thread portion 2
The remaining amount of the upper thread of 9b may increase.

【0032】それ故、このように、縫針7が加工布Wを
貫通した下降途中に端部側上糸部分29bに加工布Wを
押圧させることで、端部側上糸部分29bの布抵抗が大
きくなって、糸抜けを確実に防止することができる。そ
れ故、縫製開始時における端部側上糸部分29bの上糸
残量を、通常よりも短く(例えば、約4〜5cm)するこ
とができる。その後、パルス数メモリのエンコーダパル
ス数が読み込まれ(S16)、約200°の回転位相にな
ったとき、つまり縫針7の下降動作が完了したときに
(S17:Yes )、ピッカー機構が動作される(S18)。
Therefore, by pressing the work cloth W against the end side upper thread portion 29b while the sewing needle 7 descends while penetrating the work cloth W, the cloth resistance of the end side upper thread portion 29b is reduced. It becomes large, and it is possible to reliably prevent the yarn from coming off. Therefore, the upper thread remaining amount of the end side upper thread portion 29b at the start of sewing can be made shorter than usual (for example, about 4 to 5 cm). After that, the encoder pulse number of the pulse number memory is read (S16), and when the rotational phase reaches about 200 °, that is, when the lowering operation of the sewing needle 7 is completed (S17: Yes), the picker mechanism is operated. (S18).

【0033】その結果、回転釜15の剣先に引っ掛かっ
て形成される上糸ループがピッカー機構の係止部で係止
され、しかも端部側上糸部分29bの上糸残量が短いの
で、端部側上糸部分29bを加工布Wの下側に確実に引
き込むことができ、縫製後の糸始末を省略でき、縫い上
がり品質を向上させることができる。次に、1針分の縫
製データが読み込まれ(S19)、Y方向送り量について
は、S15で実行した約0.5mmだけ少なくなるように演算
される(S20)。そして、布送り処理制御(図5参照)
が実行される(S21)。
As a result, the needle thread loop formed by being hooked on the sword tip of the rotary hook 15 is locked by the locking portion of the picker mechanism, and the needle thread remaining amount of the end side needle thread portion 29b is short. The part-side upper thread portion 29b can be reliably pulled in to the lower side of the work cloth W, the thread finishing after sewing can be omitted, and the sewing quality can be improved. Next, the sewing data for one stitch is read (S19), and the Y-direction feed amount is calculated so as to be reduced by about 0.5 mm executed in S15 (S20). Then, the cloth feed processing control (see FIG. 5)
Is executed (S21).

【0034】この制御が開始されると、先ず、1針分の
縫製データに基づいて、X方向送り量をX方向送りモー
タ24で実行する駆動パルス数が演算されるとともに、
Y方向送り量をY方向送りモータ21で実行する駆動パ
ルス数が演算され(S31)、次の送りタイミングになっ
たときに(S32,S33:Yes )、エンコーダ18からの
エンコーダ信号に同期させて、駆動パルスが両送りモー
タ21,24に出力され(S34,35:No)、全駆動パル
スが出力された場合(S35)、この制御を終了して縫い
開始時の縫製制御のS22にリターンする。
When this control is started, first, the number of drive pulses for executing the X-direction feed amount by the X-direction feed motor 24 is calculated based on the sewing data for one stitch, and at the same time,
The drive pulse number for executing the Y-direction feed amount by the Y-direction feed motor 21 is calculated (S31), and when the next feed timing comes (S32, S33: Yes), it is synchronized with the encoder signal from the encoder 18. , When the drive pulse is output to both feed motors 21 and 24 (S34, 35: No) and all drive pulses are output (S35), this control is ended and the process returns to S22 of the sewing control at the start of sewing. .

【0035】次に、縫い開始時の縫製制御において、ピ
ッカー機構の動作が停止され(S22)、カウンタ値Iが
1つデクリメントされ(S23)、そのカウンタ値Iが
「0」ならば(S24:Yes )、本縫い処理制御(図6参
照)が実行され(S25)、この制御を終了してメインル
ーチンにリターンする。しかし、カウンタ値Iが「0」
でない場合には(S24:No)、カウンタ値Iが「0」に
なるまで、S13〜S23が繰り返して実行される。つま
り、縫製の開始時や再開時の複数針縫製する際に、微小
所定量の布送りがその都度実行され、1針目で糸抜けが
発生した場合であっても、2針目以降の縫目形成時に糸
抜けを確実に防止することができる。
Next, in the sewing control at the start of sewing, the operation of the picker mechanism is stopped (S22), the counter value I is decremented by 1 (S23), and if the counter value I is "0" (S24: Yes), and the lock stitch process control (see FIG. 6) is executed (S25), and this control is ended and the process returns to the main routine. However, the counter value I is "0"
If not (S24: No), S13 to S23 are repeatedly executed until the counter value I becomes "0". That is, when a plurality of stitches are sewn at the time of starting or resuming sewing, a minute predetermined amount of cloth feed is executed each time, and even if thread loss occurs at the first stitch, stitch formation at the second and subsequent stitches is formed. At this time, it is possible to reliably prevent the yarn from falling out.

【0036】本縫い制御が開始されると、先ず、1針分
の縫製データが読み込まれ(S41)、その読み込んだデ
ータが送りデータであって、糸切りデータでない場合に
は(S42:No)、その送りデータに基づく送り量から縫
製速度が演算され、その縫製速度となるように、ミシン
主軸の回転速度、つまりミシンモータ11の回転速度が
演算で求められる(S43)。そして、次の送りタイミン
グ以降において(S44,S45:Yes )、送り処理制御が
実行され(S46)、糸切れ検知を実行し(S47)、糸切
れが検知されず、糸切りフラグがセットされていない場
合には(S48:No)、S41〜S48が繰り返して実行さ
れ、刺繍縫いが実行される。
When the lock stitch control is started, first, the sewing data for one stitch is read (S41). If the read data is feed data and not thread trimming data (S42: No) The sewing speed is calculated from the feed amount based on the feed data, and the rotation speed of the sewing machine spindle, that is, the rotation speed of the sewing machine motor 11 is calculated so that the sewing speed can be obtained (S43). Then, after the next feeding timing (S44, S45: Yes), the feeding process control is executed (S46), the thread breakage detection is executed (S47), the thread breakage is not detected, and the thread trimming flag is set. If not (S48: No), S41 to S48 are repeatedly executed and embroidery sewing is executed.

【0037】しかし、糸切れが検知されて糸切りフラグ
がセットされている場合には(S48:Yes )、糸切れの
警告処理をして縫製制御を停止する等、糸切れ時の処理
が実行され(S49)、この制御を終了してメインルーチ
ンにリターンする。ところで、刺繍縫製が完了して、読
み込んだデータが糸切りデータの場合(S42:Yes )、
糸切り機構を作動させて糸切り処理が実行される(S5
0)。ここで、図4に示す縫い開始時の縫製制御の特に
S13〜S15と、図5の布送り制御と、制御装置50等で
送り制御手段が構成されている。
However, if thread breakage is detected and the thread trimming flag is set (S48: Yes), thread breakage warning processing is performed and sewing control is stopped. Then (S49), this control is terminated and the process returns to the main routine. By the way, when the embroidery sewing is completed and the read data is the thread trimming data (S42: Yes),
The thread trimming mechanism is operated to execute the thread trimming process (S5
0). Here, in particular, S13 to S15 of the sewing control at the start of sewing shown in FIG. 4, the cloth feed control of FIG. 5, the control device 50 and the like constitute a feed control means.

【0038】次に、前記実施形態の変更形態について説
明する。 1〕上糸ループの形成時期に糸抜けが発生し易い場合に
は、Y方向送りモータ21を駆動させて加工布Wの微小
所定量(約 0.5mm)の布送りにより端部側上糸部分29
bに加工布Wを押圧させる時期を、縫針7の最下位置直
前であってもよく、また回転釜15の剣先が上糸ループ
を引っ掛ける直前でっあてもよい。 2〕端部側上糸部分29bに加工布Wを押圧させる時期
は、1回だけに限らず、縫針7の下降中の任意の複数の
時点で、例えば、 0.2mmずつを複数回に亙って微小送り
を実行させるようにしてもよい。
Next, a modification of the above embodiment will be described. 1] If thread dropout easily occurs at the time of forming the upper thread loop, the Y-direction feed motor 21 is driven to feed a small predetermined amount (about 0.5 mm) of the work cloth W and the upper thread portion on the end side. 29
The time when the work cloth W is pressed against b may be just before the lowest position of the sewing needle 7 or just before the sword tip of the rotary hook 15 hooks the needle thread loop. 2) The time when the work cloth W is pressed against the end side upper thread portion 29b is not limited to one time, but may be 0.2 mm at a plurality of times at any plurality of points during the lowering of the sewing needle 7. The minute feed may be executed.

【0039】3〕加工布Wの微小所定量の布送りは、約
0.5mmに限られるものではなく、加工布Wの種類や厚
さ、また上糸29の種類や太さに応じて任意の値に設定
可能に構成するようにしてもよい。 4〕端部側上糸部分29bに加工布Wを押圧させるため
の微小所定送り量による布送り方向は、+Y方向に限る
ものではなく、端部側上糸部分29bに加工布Wを押圧
できる方向ならば、何れの布送り方向であってもよい。
3] The minute predetermined amount of work cloth W is fed by approximately
The value is not limited to 0.5 mm, but may be set to an arbitrary value according to the type and thickness of the work cloth W and the type and thickness of the upper thread 29. 4] The cloth feeding direction by the minute predetermined feed amount for pressing the work cloth W to the end side upper thread portion 29b is not limited to the + Y direction, and the work cloth W can be pressed to the end side upper thread portion 29b. Any direction may be used as long as it is the direction.

【0040】5〕本発明は、以上説明した実施形態や変
更形態に限定して解釈されるべきではなく、本発明の趣
旨を逸脱しない範囲に種々変更を付加した形態で、しか
も、実用模様を専用に縫製する本縫いミシン等、各種の
ミシンにも本発明を適用可能である。
5) The present invention should not be construed as being limited to the above-described embodiments and modified forms, and various modifications are added within a range not departing from the gist of the present invention, and practical patterns are shown. The present invention can be applied to various sewing machines such as a lockstitch sewing machine that is sewn exclusively.

【0041】[0041]

【発明の効果】 請求項1の発明によれば、ミシンモー
タで駆動する縫製機構を備え、布送り機構と、縫針が加
工布に貫通した状態で、微小所定量だけ布送り方向へ布
送りするように布送り機構を制御可能な送り制御手段と
を設けたので、特に、縫針の下降途中に微小所定量の布
送りを実行するような場合、送り方向如何で、縫針の目
孔から上糸自由端の方へ延びる端部側上糸部分に加工布
を押圧できる可能性があり、端部側上糸部分の加工布に
対する布抵抗が大きくなるため、糸抜けが発生しにくく
なる。
According to the invention of claim 1, the sewing machine driven by the sewing machine motor is provided, and the cloth feeding mechanism and the sewing needle penetrates the work cloth to feed the cloth in the cloth feeding direction by a minute predetermined amount. Since the feed control means capable of controlling the cloth feed mechanism is provided as described above, especially when a minute predetermined amount of cloth feed is executed during the lowering of the sewing needle, the needle thread is fed from the eyelet hole of the sewing needle depending on the feeding direction. There is a possibility that the work cloth can be pressed against the end side upper thread portion extending toward the free end, and the cloth resistance of the end side upper thread portion with respect to the work cloth is increased, so that the yarn dropout is less likely to occur.

【0042】それ故、縫製開始時や縫製再開時の目孔か
ら延びる端部側上糸残量を短くすることができ、ピッカ
ー機構等により端部側上糸部分を加工布の下側に確実に
引き込むことができ、縫製後の糸始末を省略でき、縫い
上がり品質を向上させることができる。
Therefore, the end side upper thread remaining amount extending from the eyelet at the time of starting or restarting sewing can be shortened, and the end side upper thread portion can be securely placed on the lower side of the work cloth by the picker mechanism or the like. It is possible to pull in the thread, and it is possible to omit the thread termination after sewing, and it is possible to improve the quality of sewing.

【0043】請求項2の発明によれば、請求項1と同様
の効果を奏するが、前記送り制御手段は、縫針が加工布
に貫通した状態で且つ下降中に、微小所定量の布送りを
布送り機構に実行させるので、縫針の下降途中に端部側
上糸部分に加工布を押圧できる可能性が発生し、糸抜け
防止効果を発揮することができる。
According to the invention of claim 2, the same effect as that of claim 1 is obtained, but the feed control means feeds a minute predetermined amount of cloth while the sewing needle penetrates the work cloth and is descending. Since it is executed by the cloth feed mechanism, there is a possibility that the work cloth can be pressed against the end side upper thread portion while the sewing needle is descending, and the effect of preventing thread slippage can be exhibited.

【0044】請求項3の発明によれば、請求項2と同様
の効果を奏するが、前記送り制御手段は、縫針の目孔を
通って上糸自由端又は縫目側へ連なる上糸部分に加工布
を押圧させる方向へ微小所定量だけ布送りするように布
送り機構を制御するので、縫針の下降途中において、端
部側上糸部分に加工布を確実に押圧できるため、端部側
上糸部分の加工布に対する布抵抗を大きくでき、糸抜け
を確実に防止することができる。
According to the invention of claim 3, the same effect as that of claim 2 is obtained, but the feed control means is provided at the needle thread free end or the needle thread portion connected to the stitch side through the eyelet hole of the sewing needle. Since the cloth feed mechanism is controlled to feed a small amount of cloth in the direction in which the work cloth is pressed, the work cloth can be reliably pressed against the upper thread portion on the end side while the sewing needle is descending. The cloth resistance of the thread portion with respect to the work cloth can be increased, and the thread drop can be reliably prevented.

【0045】請求項4の発明によれば、請求項1〜3の
何れかと同様の効果を奏するが、前記送り制御手段は、
縫製の開始や再開後の1針又は複数針縫製する際に、微
小所定量の布送りを布送り機構に実行させるので、縫製
を開始した直後や再開直後の1針目の縫目形成時の糸抜
けを防止できるとともに、1針目で糸抜けが発生した場
合であっても、2針目以降の縫目形成時に糸抜けを防止
することができる。
According to the invention of claim 4, the same effect as in any one of claims 1 to 3 is obtained, but the feed control means is
When one or more needles are sewn after the start or restart of sewing, the cloth feed mechanism is made to execute a minute predetermined amount of cloth feed, so the thread at the time of forming the first stitch immediately after the start of sewing or immediately after the restart. It is possible to prevent the thread from coming off, and even if the thread comes off at the first stitch, the thread can be prevented from being formed at the time of forming the stitches at the second and subsequent stitches.

【0046】請求項5の発明によれば、請求項1〜4の
何れかと同様の効果を奏するが、前記ミシンが刺繍ミシ
ンであり、送り制御手段は、糸切り、上糸の色替え、糸
切れの後の1針又は複数針縫製する際に、微小所定量の
布送りを布送り機構に実行させるので、刺繍ミシンで刺
繍模様を縫製する場合に、糸切り、上糸の色替え、糸切
れが発生した場合の、縫製再開直後における1針目の縫
目形成時の糸抜けを防止できるとともに、1針目で糸抜
けが発生した場合であっても、2針目以降の縫目形成時
に糸抜けを確実に防止することができる。
According to the invention of claim 5, the same effect as in any one of claims 1 to 4 is obtained, but the sewing machine is an embroidery sewing machine, and the feed control means is thread cutting, color change of the upper thread, thread When sewing one or more stitches after breakage, the cloth feed mechanism is caused to execute a minute predetermined amount of cloth feed, so when sewing an embroidery pattern with an embroidery sewing machine, thread cutting, color change of the upper thread, thread When a breakage occurs, it is possible to prevent the thread from slipping off when the first stitch is formed immediately after the restart of sewing, and even if the thread is slipped off at the first stitch, the thread is lost when the stitches are formed on the second and subsequent stitches. Can be reliably prevented.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の実施形態に係る多針型刺繍縫いミシン
の概略斜視図である。
FIG. 1 is a schematic perspective view of a multi-needle type embroidery sewing machine according to an embodiment of the present invention.

【図2】多針型刺繍縫いミシンの制御系のブロック図で
ある。
FIG. 2 is a block diagram of a control system of a multi-needle type embroidery sewing machine.

【図3】縫針の運動軌跡と天秤の運動軌跡を示す線図で
ある。
FIG. 3 is a diagram showing a movement locus of a sewing needle and a movement locus of a balance.

【図4】縫い開始時の縫製制御の制御プログラムであ
る。
FIG. 4 is a control program for sewing control at the start of sewing.

【図5】布送り制御の制御プログラムである。FIG. 5 is a control program for cloth feed control.

【図6】本縫い制御の制御プログラムである。FIG. 6 is a control program for lock stitch control.

【図7】約120°の回転位相における縫製機構と上糸
の部分拡大図である。
FIG. 7 is a partially enlarged view of the sewing mechanism and the upper thread in a rotation phase of about 120 °.

【図8】約180°の回転位相における縫製機構と上糸
の部分拡大図である。
FIG. 8 is a partially enlarged view of the sewing mechanism and the upper thread in a rotation phase of about 180 °.

【符号の説明】[Explanation of symbols]

1 多針型刺繍縫いミシン 6 針棒 7 縫針 7a 目孔 9 天秤 11 ミシンモータ 15 回転釜 20 Y方向移動アーム 21 Y方向送りモータ 23 X方向移動アーム 24 X方向送りモータ 29 上糸 29a 天秤側上糸部分 29b 端部側上糸部分 50 制御装置 53 CPU 54 ROM 55 RAM W 加工布 1 Multi-needle embroidery sewing machine 6 needle bars 7 sewing needles 7a eye hole 9 Balance 11 sewing machine motor 15 rotary hook 20 Y direction moving arm 21 Y direction feed motor 23 X-direction moving arm 24 X-direction feed motor 29 Upper thread 29a Upper thread portion on the balance side 29b Upper thread part on the end side 50 controller 53 CPU 54 ROM 55 RAM W processed cloth

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3B150 AA15 AA21 CB03 CB04 CD10 CE01 CE17 DB06 EB03 EB09 GD14 GD22 JA03 JA07 JA11 LA52 LA53 LA55 LA82 LA85 NA27 NA28 NA67 NA72 NA76 NB09 NC06 NC11 QA04 QA06 QA07    ─────────────────────────────────────────────────── ─── Continued front page    F term (reference) 3B150 AA15 AA21 CB03 CB04 CD10                       CE01 CE17 DB06 EB03 EB09                       GD14 GD22 JA03 JA07 JA11                       LA52 LA53 LA55 LA82 LA85                       NA27 NA28 NA67 NA72 NA76                       NB09 NC06 NC11 QA04 QA06                       QA07

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 縫針を取付けた針棒と天秤と回転釜とを
含む縫製機構をミシンモータで駆動するミシンにおい
て、 ステッピングモータの駆動力で加工布を送り駆動可能な
布送り機構と、 前記縫針が加工布に貫通した状態で、微小所定量だけ布
送り方向へ布送りするように布送り機構を制御可能な送
り制御手段と、 を備えたことを特徴とするミシン。
1. A sewing machine in which a sewing machine including a needle bar to which a sewing needle is attached, a balance, and a rotary hook is driven by a sewing machine motor, and a cloth feeding mechanism capable of feeding and driving a work cloth by a driving force of a stepping motor; A sewing machine, comprising: a feed control means capable of controlling the cloth feed mechanism so as to feed a minute predetermined amount in the cloth feed direction in a state in which the workpiece penetrates the work cloth.
【請求項2】 前記送り制御手段は、縫針が加工布に貫
通した状態で且つ下降中に、前記微小所定量の布送りを
布送り機構に実行させることを特徴とする請求項1に記
載のミシン。
2. The feeding control means causes the cloth feeding mechanism to execute the cloth feeding of the minute predetermined amount while the sewing needle penetrates the work cloth and is descending. sewing machine.
【請求項3】 前記送り制御手段は、縫針の目孔を通っ
て上糸自由端又は縫目側へ連なる上糸部分に加工布を押
圧させる方向へ前記微小所定量だけ布送りするように布
送り機構を制御することを特徴とする請求項1又は2に
記載のミシン。
3. The feed control means feeds the cloth by a minute predetermined amount in a direction in which the work cloth is pressed against an upper thread free end or an upper thread portion continuing to the stitch side through a stitch hole of a sewing needle. The sewing machine according to claim 1 or 2, which controls a feeding mechanism.
【請求項4】 前記送り制御手段は、縫製の開始や再開
後の1針又は複数針縫製する際に、前記微小所定量の布
送りを布送り機構に実行させることを特徴とする請求項
1〜3の何れかに記載のミシン。
4. The feed control means causes a cloth feed mechanism to execute the cloth feed of the minute predetermined amount when sewing one or a plurality of stitches after starting or resuming sewing. The sewing machine according to any one of 1 to 3.
【請求項5】 前記ミシンが刺繍ミシンであり、前記送
り制御手段は、糸切り、上糸の色替え、糸切れの後の1
針又は複数針縫製する際に、前記微小所定量の布送りを
布送り機構に実行させることを特徴とする請求項1〜4
の何れかに記載のミシン。
5. The sewing machine is an embroidery sewing machine, and the feed control means is provided for thread cutting, color change of the upper thread, and thread cutting after thread cutting.
The cloth feed mechanism is caused to execute the cloth feed of the minute predetermined amount when sewing needles or plural needles.
The sewing machine according to any one of 1.
JP2002083575A 2002-03-25 2002-03-25 Sewing machine Pending JP2003275487A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002083575A JP2003275487A (en) 2002-03-25 2002-03-25 Sewing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002083575A JP2003275487A (en) 2002-03-25 2002-03-25 Sewing machine

Publications (1)

Publication Number Publication Date
JP2003275487A true JP2003275487A (en) 2003-09-30

Family

ID=29206906

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002083575A Pending JP2003275487A (en) 2002-03-25 2002-03-25 Sewing machine

Country Status (1)

Country Link
JP (1) JP2003275487A (en)

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