JP2003272979A - Manufacturing method and manufacturing apparatus of electric double layer capacitor - Google Patents

Manufacturing method and manufacturing apparatus of electric double layer capacitor

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Publication number
JP2003272979A
JP2003272979A JP2002068526A JP2002068526A JP2003272979A JP 2003272979 A JP2003272979 A JP 2003272979A JP 2002068526 A JP2002068526 A JP 2002068526A JP 2002068526 A JP2002068526 A JP 2002068526A JP 2003272979 A JP2003272979 A JP 2003272979A
Authority
JP
Japan
Prior art keywords
container
side portion
double layer
electric double
layer capacitor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002068526A
Other languages
Japanese (ja)
Other versions
JP4235394B2 (en
Inventor
Masaji Mizumura
雅二 水村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UD Trucks Corp
Original Assignee
UD Trucks Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UD Trucks Corp filed Critical UD Trucks Corp
Priority to JP2002068526A priority Critical patent/JP4235394B2/en
Publication of JP2003272979A publication Critical patent/JP2003272979A/en
Application granted granted Critical
Publication of JP4235394B2 publication Critical patent/JP4235394B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To fabricate an electric double layer capacitor of high quality rationally. <P>SOLUTION: A feeding apparatus of container members 60a and 60b (bottom part and cover part), included in a treatment means for assembling a container 10 into a storing state of a laminated body, comprises a palette 34a for supporting the plurality of bottom parts 60a in a piled state with a recessed part 14 upward, a palette 34b for supporting the plurality of cover parts 60b in a piled state with the recessed part 14 downward, a robot hand 80 for lifting the bottom parts and the cover parts from the upper side of the palettes 34, with the recessed part 14 of the bottom part 60a upward and with the recessed part 14 of the cover part 60b downward, through a suction pad 81 and carrying them alternately onto an assembling stage of the container 10; and suppressing means 38, 55, and so on for suppressing the second and the following other than the uppermost to be carried, out of the bottoms 60a and the covers 60b supported in a piled state on the palette 34, so that the second and the following are not lifted at the same time. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、電気二重層キャ
パシタの製造方法およびその装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for manufacturing an electric double layer capacitor.

【0002】[0002]

【従来の技術】近年、各種の蓄電装置として、急速充電
が可能で充放電サイクル寿命が長い、電気二重層キャパ
シタの適用技術が注目される。
2. Description of the Related Art In recent years, as various power storage devices, attention has been paid to a technique of applying an electric double layer capacitor, which can be rapidly charged and has a long charge / discharge cycle life.

【0003】電気二重層キャパシタは、同数の正極体と
負極体をこれらの間にセパレータを介在させて交互に積
層して構成される。これら積層体(キャパシタ本体)は
電解液に浸され、容器に収容して密封される(特許第3
005992号,特開平7−94374号、参照)。
The electric double layer capacitor is constructed by alternately laminating the same number of positive electrode bodies and negative electrode bodies with a separator interposed therebetween. These laminated bodies (capacitor bodies) are dipped in an electrolytic solution, housed in a container and sealed (Patent No. 3).
005992, JP-A-7-94374).

【0004】[0004]

【発明が解決しようとする課題】この発明は、このよう
な電気二重層キャパシタの従来技術を踏まえつつ、高品
質の電気二重層キャパシタを能率的に製造する方法およ
びその装置の提供を目的とする。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for efficiently producing a high quality electric double layer capacitor and an apparatus thereof while taking into consideration such a conventional technique of the electric double layer capacitor. .

【0005】[0005]

【課題を解決するための手段】第1の発明は、電気二重
層キャパシタの製造方法において、正極体および負極体
とこれらの間に介在するセパレータとから矩形の積層体
を組成する工程と、正極体および負極体のリード部をそ
れぞれ極性の対応する端子に接合する工程と、1組の同
一形状に成形される底側部分と蓋側部分とから容器を積
層体の収容状態に組み立てる工程と、容器の内部へ1対
の端子が突き出る開閉可能な一辺から電解液を注入する
工程と、積層体への電解液の含浸後に積層体の残存水分
や官能基を電解精製する工程と、容器の引き出し部を密
閉して容器の内部に積層体を電解液と共に密封する工程
と、を備えることを特徴とする。
According to a first aspect of the present invention, there is provided a method of manufacturing an electric double layer capacitor, comprising a step of forming a rectangular laminated body from a positive electrode body, a negative electrode body and a separator interposed therebetween, and a positive electrode. A step of joining the lead parts of the body and the negative electrode to terminals corresponding to polarities respectively, and a step of assembling the container from the set of the bottom side portion and the lid side portion, which are formed in the same shape, to the accommodating state of the laminated body, A step of injecting the electrolytic solution into one side of the container, which can be opened and closed, in which a pair of terminals protrudes, a step of electrolytically purifying the residual water and functional groups of the laminated body after impregnating the laminated body with the electrolytic solution, and a withdrawal of the container And sealing the laminated body together with the electrolytic solution inside the container.

【0006】第2の発明は、第1の発明に係る電気二重
層キャパシタの製造方法において、容器を組み立てる工
程は、皿形の底側部分の凹部に積層体を納め、底側部分
と同一形状の蓋側部分をその上から互いの凹部の内側に
積層体を収容する具合に被せられる一方、1対の端子が
突き出る一辺を除く凹部の周縁に形成の合わせ面どうし
を密閉することにより処理されることを特徴とする。
A second invention is the method for manufacturing an electric double layer capacitor according to the first invention, wherein the step of assembling the container is such that the laminated body is housed in the recess of the dish-shaped bottom side portion and has the same shape as the bottom side portion. The lid side portion of the concave portion is covered from above so that the laminated body is accommodated inside the concave portions, and the lid side portion is processed by sealing the mating surfaces formed on the peripheral edge of the concave portion except one side from which the pair of terminals project. It is characterized by

【0007】第3の発明は、電気二重層キャパシタの製
造装置において、正極体および負極体とこれらの間に介
在するセパレータとから矩形の積層体を組成する手段
と、正極体および負極体のリード部をそれぞれ極性の対
応する端子に接合する手段と、同一の皿形に成形される
1組の底側部分と蓋側部分とから容器を積層体の収容状
態に組み立てる手段と、容器の内部へ1対の端子が突き
出る開閉可能な一辺から電解液を注入する手段と、積層
体への電解液の含浸後に積層体の残存水分や官能基を電
解精製する手段と、容器の引き出し部を密閉して容器の
内部に積層体を電解液と共に密封する手段と、を備える
ことを特徴とする。
A third aspect of the present invention is, in an electric double layer capacitor manufacturing apparatus, a means for forming a rectangular laminated body from a positive electrode body and a negative electrode body and a separator interposed therebetween, and leads of the positive electrode body and the negative electrode body. Means for joining the parts to corresponding terminals of respective polarities, means for assembling the container from the set of the bottom side portion and the lid side portion, which are molded in the same dish shape, into the accommodating state of the laminated body, and to the inside of the container A means for injecting the electrolytic solution from one openable and closable side from which a pair of terminals protrude, a means for electrolytically purifying the residual water and functional groups of the laminated body after impregnation of the laminated body with the electrolytic solution, and a drawer part of the container are sealed. And a means for sealing the laminated body together with the electrolytic solution inside the container.

【0008】第4の発明は、第3の発明に係る電気二重
層キャパシタの製造装置において、容器を組み立てる手
段は、複数の底側部分を凹部が上向きの積み重ね状態に
支持するパレットと、複数の蓋側部分を凹部が下向きの
積み重ね状態に支持するパレットと、これらパレットの
上方から底側部分および蓋側部分を、底側部分は凹部が
上向き、蓋側部分は凹部が下向き、に吸着パッドを介し
て持ち上げ、容器の組み台へ交互に搬送するロボットハ
ンドと、パレットにそれぞれ積み重ね状態に支持される
底側部分や蓋側部分の搬送対象となる最上部の1枚目に
対して2枚目以降がこれと一緒に持ち上がらないように
抑える手段と、を備えることを特徴とする。
According to a fourth aspect of the present invention, in the electric double layer capacitor manufacturing apparatus according to the third aspect of the present invention, the means for assembling the container includes a pallet for supporting a plurality of bottom side portions in a stacked state with concave portions facing upward, and a plurality of pallets. Pallets that support the lid side portion in a stacked state with the concave portion facing downward, and the bottom side portion and the lid side portion from above these pallets, the concave portion facing upward on the bottom portion, the concave portion facing downward on the lid side portion, and the suction pad on the lid side portion. The robot hand that lifts up via the carrier and alternately conveys it to the container assembly base, and the second hand with respect to the first topmost sheet to be conveyed on the bottom side portion and the lid side portion that are respectively supported in a stacked state on the pallet. It is characterized by including means for suppressing the subsequent lifting together with this.

【0009】第5の発明は、第4の発明に係る電気二重
層キャパシタの製造装置において、積み重ね状態の2枚
目以降を抑える手段は、底側部分や蓋側部分の搬送対象
となる最上部の1枚目を2枚目に対して凹部の片側から
引き剥がす具合に持ち上げる吸着パッドと、1枚目が吸
着パッドに持ち上げられるとその下側へ入り込むように
動いて2枚目を上側から抑えるレバーと、を備えること
を特徴とする。
In a fifth aspect of the invention, in the electric double layer capacitor manufacturing apparatus according to the fourth aspect of the invention, the means for suppressing the second and subsequent sheets in the stacked state is the uppermost portion which is the conveyance target of the bottom side portion and the lid side portion. The suction pad that lifts up the first sheet of the second sheet from one side of the concave portion with respect to the second sheet, and when the first sheet is lifted by the suction pad, it moves so as to enter the lower side and holds down the second sheet from the upper side. And a lever.

【0010】第6の発明は、第5の発明に係る電気二重
層キャパシタの製造装置において、吸着パッドを鉛直方
向へストローク可能に支持する基板と、基板との間で吸
着パッドをストロークの下端へ付勢する弾性体と、基板
にレバーを退避位置と2枚目を抑える作動位置との間を
動作可能に支持するリンク機構と、基板を鉛直方向へ移
動可能に支持する昇降機構と、昇降機構の作動と吸着パ
ッドの吸引とリンク機構の作動を制御する手段と、を備
えることを特徴とする。
According to a sixth aspect of the invention, in the manufacturing apparatus for an electric double layer capacitor according to the fifth aspect of the invention, the suction pad is arranged at the lower end of the stroke between a substrate that supports the suction pad so that it can be stroked vertically. An elastic body for urging, a link mechanism for movably supporting the lever on the board between a retracted position and an operation position for holding down the second sheet, a lift mechanism for vertically movably supporting the board, and a lift mechanism. And a means for controlling the suction of the suction pad and the operation of the link mechanism.

【0011】第7の発明は、第4の発明に係る電気二重
層キャパシタの製造装置において、底側部分のパレット
および蓋側部分のパレットは、底側部分や蓋側部分を積
み重ねるとその積み重なる前後の端面が鉛直面に添うよ
うに傾斜させる載置面を備えることを特徴とする。
A seventh invention is, in the electric double layer capacitor manufacturing apparatus according to the fourth invention, the bottom side pallet and the lid side part pallet are stacked before and after the bottom side part and the lid side part are stacked. Is provided with a mounting surface that is inclined so that the end surface of the is aligned with the vertical plane.

【0012】[0012]

【発明の効果】第1の発明においては、積層体の組成,
リード部と端子との接合,容器の組立および積層体の収
容,電解液の注入,積層体への電解液の含浸,積層体の
電解精製,容器の密封,の各工程により、高性能の製品
(電気二重層キャパシタ)を能率的に製造できる。この
場合、組立後の容器に積層体を納めるのでなく、容器
は、1組の底側部分と蓋側部分とから、積層体の収容状
態に組み立てられる。つまり、容器の組立と積層体の収
容が同時的に処理され、積層体の収容自体も適確かつ容
易に図れるようになる。
According to the first invention, the composition of the laminated body,
High-performance products through the steps of joining lead parts and terminals, assembling a container and accommodating a laminate, injecting an electrolyte solution, impregnating an electrolyte solution into the laminate, electrolytically refining the laminate, and sealing the container. (Electric double layer capacitor) can be manufactured efficiently. In this case, the container is assembled in the state of accommodating the laminated body from the set of the bottom side portion and the lid side portion, instead of housing the laminated body in the assembled container. That is, the assembly of the container and the accommodation of the laminated body are simultaneously processed, and the accommodation of the laminated body can be properly and easily achieved.

【0013】第2の発明においては、皿形の底側部分の
凹部に積層体は納められ、その上から蓋側部分が被せら
れ、1対の端子が突き出る一辺を除く凹部の周縁に形成
の合わせ面どうしが密閉される。これらにより、容器は
積層体の収容状態に効率よく組み立てられ、その内部へ
1対の端子が突き出る開閉可能な一辺から電解液が注入
されることになる。
In the second invention, the laminated body is housed in the concave portion of the dish-shaped bottom side portion, the lid side portion is covered from above, and the laminated body is formed on the peripheral edge of the concave portion except one side from which the pair of terminals project. The mating surfaces are sealed. As a result, the container is efficiently assembled in the state of accommodating the laminated body, and the electrolytic solution is injected into the inside of the openable side from which the pair of terminals project.

【0014】第3の発明においては、積層体の組成,リ
ード部と端子との接合,容器の組立および積層体の収
容,電解液の注入,積層体への電解液の含浸,積層体の
電解精製,容器の密封,の各工程を処理する手段によ
り、高性能の製品(電気二重層キャパシタ)を能率的に
製造できる。この場合、組立後の容器に積層体を納める
のでなく、容器は、1組の底側部分と蓋側部分とから、
積層体の収容状態に組み立てられる。つまり、容器の組
立と積層体の収容が同時的に処理され、積層体の収容自
体も適確かつ容易に図れるようになる。
In the third invention, the composition of the laminated body, the joining of the lead portion and the terminal, the assembly of the container and the accommodation of the laminated body, the injection of the electrolytic solution, the impregnation of the electrolytic solution into the laminated body, and the electrolysis of the laminated body. A high-performance product (electric double layer capacitor) can be efficiently manufactured by means of processing each step of refining and sealing the container. In this case, instead of storing the laminated body in the container after assembly, the container is composed of a set of bottom side part and lid side part,
It is assembled in the state of accommodating the laminated body. That is, the assembly of the container and the accommodation of the laminated body are simultaneously processed, and the accommodation of the laminated body can be properly and easily achieved.

【0015】第4の発明においては、ロボットハンドに
より、底側部分が吸着パッドに吸引され、凹部が上向き
状態にパレットから持ち上げられる。そして、容器の組
立台へ搬送され、凹部が上向き状態に載置される。同じ
くロボットハンドにより、蓋側部分が吸着パッドに吸引
され、凹部が下向き状態にパレットから持ち上げられ、
容器の組立台へ搬送される。その間に積層体が組立台の
底側部分の凹部に納められ、この上にロボットハンドの
蓋側部分が凹部を下向き状態に被せられ、1対の端子が
突き出る一辺を除く凹部の周縁に形成の合わせ面どうし
が密閉されることになる。パレットにそれぞれ積み重な
る底側部分や蓋側部分は、ロボットハンドの吸着パッド
に吸引され、パレットから持ち上げられる際に凹部どう
しが嵌り合うため、搬送対象の1枚目に対して2枚目以
降も一緒に持ち上げられるようになるが、2枚目以降を
抑える手段を備えるので、底側部分や蓋側部分を1枚ず
つ組立台へ適確に搬送可能となる。
In the fourth aspect of the invention, the bottom portion is sucked by the suction pad by the robot hand, and the concave portion is lifted up from the pallet. Then, it is conveyed to the container assembling table and is placed with the concave portion facing upward. Similarly, with the robot hand, the lid side part is sucked by the suction pad and the concave part is lifted downward from the pallet,
It is transported to the container assembly table. In the meantime, the laminated body is housed in the concave portion of the bottom portion of the assembly table, the lid side portion of the robot hand is covered with the concave portion downward, and the peripheral portion of the concave portion except for one side from which the pair of terminals project is formed. The mating surfaces will be sealed. The bottom part and the lid part that are stacked on the pallet are sucked by the suction pad of the robot hand and the recesses fit together when lifted from the pallet. However, since a means for suppressing the second and subsequent sheets is provided, the bottom side portion and the lid side portion can be accurately conveyed one by one to the assembly table.

【0016】第5の発明においては、2枚目以降を抑え
る手段の吸着パッドに積み重なる最上部の1枚目が吸引
され、2枚目に対して凹部どうしの嵌り合いを片側から
引き剥がす具合に持ち上げられ、1枚目の下側へ入り込
むレバーにより、2枚目が上側から抑えられるのであ
る。この状態において、1枚目の吸引が停止され、吸着
パッドは初期位置へ退避する一方、ロボットハンドに1
枚目が吸着され、容器の組立台へ搬送される。ロボット
ハンドにより、1枚目がパレットから持ち上げられる
と、レバーは初期状態へ戻されることになる。
In the fifth aspect of the invention, the topmost first sheet stacked on the suction pad of the means for suppressing the second and subsequent sheets is sucked, and the fitting of the recesses to the second sheet is peeled off from one side. The second sheet is held down from the upper side by the lever that is lifted and goes into the lower side of the first sheet. In this state, the suction of the first sheet is stopped, the suction pad retracts to the initial position, and
The first sheet is adsorbed and conveyed to the container assembly table. When the robot hand lifts the first sheet from the pallet, the lever is returned to the initial state.

【0017】第6の発明においては、昇降機構の作動と
吸着パッドの吸引とリンク機構の作動が制御され、第5
の発明と同様の作用が確保される。昇降機構の作動によ
り、基板が初期位置から降下すると、吸着パッドが積み
重ねの最上部(1枚目)に接し、弾性体を所定量(制御
手段の設定値)だけ圧縮させると、基板の降下が停止さ
れる。基板の降下(ストローク)は、積み重なる枚数に
応じて変化するが、弾性体の圧縮量(吸着パッドのスト
ローク)は所定値に一定のため、吸着パッドが1枚目
(積み重ねの最上部)に接する面圧をいつも均一に保つ
ことができる。吸着パッドの吸引により、1枚目が吸着
され、昇降機構の作動により、基板が初期位置へ上昇す
ると、2枚目に対して1枚目が凹部どうしの嵌り合いを
片側から引き剥がす具合に持ち上げられる一方、リンク
機構の作動により、レバーが退避位置から作動位置へ動
いて1枚目の下側へ入り込み、2枚目を上側から抑える
ようになる。吸引の停止により、1枚目が吸着パッドか
ら離れ、この状態において、ロボットハンドの搬送が開
始されることになる。ロボットハンドにより、1枚目が
パレットから持ち上げられると、レバーが2枚目の抑え
を解除して退避位置へ戻されるのである。このような一
連の動作により、パレットから底側部分や蓋側部分を1
枚ずつ適確に容器の組立台へ搬送可能となる。
In the sixth invention, the operation of the lifting mechanism, the suction of the suction pad and the operation of the link mechanism are controlled, and
The same effect as that of the invention can be secured. When the substrate is lowered from the initial position by the operation of the elevating mechanism, the suction pad comes into contact with the uppermost portion (first sheet) of the stack, and when the elastic body is compressed by a predetermined amount (set value of the control means), the substrate is lowered. Be stopped. The descent (stroke) of the substrate changes according to the number of stacked sheets, but since the compression amount of the elastic body (stroke of the suction pad) is constant at a predetermined value, the suction pad contacts the first sheet (top of the stack). The surface pressure can always be kept uniform. When the suction pad suctions the first sheet and the lifting mechanism operates to raise the substrate to the initial position, the first sheet is lifted up so that the first sheet is detached from the other side, and the first sheet is recessed. On the other hand, the operation of the link mechanism causes the lever to move from the retracted position to the actuated position to enter the lower side of the first sheet and hold the second sheet from the upper side. When the suction is stopped, the first sheet is separated from the suction pad, and in this state, the transportation of the robot hand is started. When the robot hand lifts the first sheet from the pallet, the lever releases the restraint of the second sheet and returns to the retracted position. By such a series of operations, it is possible to
It is possible to transfer the sheets one by one to the container assembly table.

【0018】第7の発明においては、底側部分および蓋
側部分は、凹部が嵌り合う具合に積み重なるので、凹部
の形状によって積み重なる前後の端面が傾斜する可能性
があり、水平な面に積み重ねると、最上部の平面上の位
置が積み重なる枚数に応じて変化することになるが、パ
レットの載置面が傾斜するので、積み重なる前後の端面
が鉛直面に添うようになり、最上部が吸着パッドに吸引
される位置をいつも一定(2枚目との引き剥がしに最適
な位置)に保つことができる。
In the seventh aspect of the invention, the bottom side portion and the lid side portion are stacked in such a manner that the recesses fit into each other. Therefore, depending on the shape of the recesses, the front and rear end faces of the stacking may be inclined, and when stacked on a horizontal surface. , The position on the top plane will change according to the number of sheets stacked, but since the loading surface of the pallet is inclined, the end faces before and after stacking will follow the vertical plane, and the top will be the suction pad. The sucked position can always be kept constant (the optimum position for peeling off the second sheet).

【0019】[0019]

【発明の実施の形態】図1において、電気二重層キャパ
シタの一例を説明する。10はキャパシタ本体(積層
体)を電解液と共に収容する容器、11は容器10の外
部に引き出される1対の端子板(キャパシタ電極)であ
り、各端子板11a,11bは軽量かつ抵抗の小さいア
ルミニウムから短尺状に形成される。
BEST MODE FOR CARRYING OUT THE INVENTION An example of an electric double layer capacitor will be described with reference to FIG. Reference numeral 10 is a container for accommodating the capacitor body (laminated body) together with the electrolytic solution, 11 is a pair of terminal plates (capacitor electrodes) drawn out of the container 10, and each of the terminal plates 11a and 11b is lightweight and has low resistance. It is formed in a short form.

【0020】キャパシタ本体については、同数の正極体
と負極体をこれらの間にセパレータ(紙製などの多孔質
膜)を介在させて交互に積層して構成される。正極体お
よび負極体は、集電極とその両面の分極性電極(活性炭
電極)とから同一構成の電極シートに組成される。これ
らの集電極は、矩形状の金属箔(たとえば、アルミニウ
ム箔)からなり、その矩形平面の一辺に片側へ寄せて帯
状のリード部が一体に成形される。各リード部の同極ど
うしは束ねられ、この結束部に極性の対応する端子板1
1a,11bが接合される。
The capacitor body is formed by alternately stacking the same number of positive electrode bodies and negative electrode bodies with a separator (a porous film made of paper or the like) interposed therebetween. The positive electrode body and the negative electrode body are composed of an electrode sheet having the same structure from a collector electrode and polarizable electrodes (activated carbon electrodes) on both surfaces thereof. These collector electrodes are made of a rectangular metal foil (for example, aluminum foil), and a strip-shaped lead portion is integrally formed on one side of the rectangular plane so as to approach one side. The same poles of each lead part are bundled together, and the terminal plate 1 having a polarity corresponding to this bundled part
1a and 11b are joined.

【0021】容器10は、金属層を含む積層構造の柔軟
な材質の樹脂フィルム(たとえば、アルミラミネートフ
ィルム)から同一形状に成形される2つの容器部材(底
側部分と蓋側部分と)からなり、これらを組み合わせる
と、互いに向き合う平面矩形の凹部14によって積層体
の収容部が形成される。
The container 10 is composed of two container members (a bottom side portion and a lid side portion) which are formed in the same shape from a resin film (for example, an aluminum laminated film) of a flexible material having a laminated structure including a metal layer. When these are combined, the accommodating portion of the laminated body is formed by the concave portions 14 having flat rectangular shapes facing each other.

【0022】底側部分の内側にキャパシタ本体は納めら
れ、その上から蓋側部分が被せられる。容器10の周縁
において、1対の端子板11(その一部)が引き出され
る一辺を除く三辺が熱溶着(熱シール)される。容器1
0は、1対の端子板11が突き出る一辺が開口可能とな
り、その開口部から内部に電解液が注入され、電解液の
含浸および電解精製が終わると、余分な電解液が抜き取
られ、真空状態に密封(残りの開口可能な一辺が熱溶
着)されるのである。
The capacitor body is housed inside the bottom side portion, and the lid side portion is covered from above. At the peripheral edge of the container 10, three sides are thermally welded (heat-sealed) except one side from which the pair of terminal plates 11 (a part thereof) are drawn out. Container 1
In the case of 0, one side from which the pair of terminal boards 11 protrude can be opened, and the electrolytic solution is injected into the inside through the opening, and after impregnation of the electrolytic solution and electrolytic refining are completed, the excess electrolytic solution is extracted and the vacuum state is established. It is hermetically sealed (the remaining openable side is heat welded).

【0023】容器10の凹部14(積層体の収容部)に
ついては、1対の端子板が突き出る一辺の開口が容易に
なるよう、凹部14の底面から各辺の合わせ面へと立ち
上がる4つの側面のうち、1対の端子板11が突き出る
一辺に対応する側面14aの傾斜が他の3つの側面の傾
斜よりも緩やかに設定される。図1において、13a〜
13dは熱溶着部を表す。
Regarding the recess 14 of the container 10 (the accommodating portion of the laminated body), four side surfaces that rise from the bottom surface of the recess 14 to the mating surface of each side are provided so as to facilitate the opening of one side through which the pair of terminal plates protrude. Among these, the inclination of the side surface 14a corresponding to one side from which the pair of terminal plates 11 protrude is set to be gentler than the inclinations of the other three side surfaces. In FIG. 1, 13a-
13d represents a heat-welded portion.

【0024】電気二重層キャパシタの製造過程において
は、グローブボックスの外部で処理される工程と、グロ
ーブボックスの内部で処理される工程と、に分けられ
る。グローブボックスの外部においては、電極シート
(正極体および負極体)を作成する工程、所定面積のセ
パレータを作成する工程、1対の端子板を作成する工
程、容器部材(底側部分および蓋側部分)を作成する工
程、などが処理される。これらの構成材料は、グローブ
ボックスの内部へ運び入れるに先立ち、真空乾燥炉に入
れて乾燥(水分などの除去)が十分に行われる。
The process of manufacturing the electric double layer capacitor is divided into a process of processing outside the glove box and a process of processing inside the glove box. Outside the glove box, a step of forming an electrode sheet (a positive electrode body and a negative electrode body), a step of forming a separator having a predetermined area, a step of forming a pair of terminal plates, a container member (bottom side portion and lid side portion) ) Is created, and so on. Before being carried into the glove box, these constituent materials are sufficiently dried (removed of water etc.) in a vacuum drying furnace.

【0025】グローブボックスの高度に乾燥した不活性
ガスの雰囲気中(露点温度は−60℃程度)において
は、正極体および負極体とこれらの間に介在するセパレ
ータとから矩形の積層体を組成する工程、積層体の同極
どうしのリード部(その結束部)に極性の対応する端子
板11を接合(溶接)する工程、積層体を容器10に収
容する工程(容器10を積層体の収容状態に組み立てる
工程)、積層体を収容する容器10の開口可能な一辺か
ら電解液を注入する工程、積層体に電解液を含浸させる
工程、積層体の残存水分や官能基を電解精製(電気分
解)する工程、容器10の開閉可能な一辺を密封する工
程、などが処理される。
In the highly dry inert gas atmosphere of the glove box (the dew point temperature is about -60 ° C.), a rectangular laminate is composed of the positive electrode body, the negative electrode body and the separator interposed therebetween. Steps, steps of joining (welding) the terminal plates 11 having polarities corresponding to the lead portions (bundling portions) of the same polarity of the laminated body, step of accommodating the laminated body in the container 10 (accommodation state of the container 10 of the laminated body) Step of assembling), a step of injecting an electrolytic solution from one openable side of the container 10 for accommodating the laminated body, a step of impregnating the electrolytic solution into the laminated body, and an electrolytic refining (electrolysis) of residual moisture and functional groups of the laminated body And the step of sealing one side of the container 10 that can be opened and closed.

【0026】グローブボックスの内部に各工程の処理手
段(溶接装置や密閉可能な槽など)およびワークを搬送
する工程の処理手段が設備される。密閉可能な槽の内部
においては、容器10の内部への電解液の注入から積層
体の電解精製までの各工程が順次に行われる。
Inside the glove box, processing means for each process (such as a welding device and a closable tank) and processing means for carrying a work are installed. Inside the airtight tank, the steps from the injection of the electrolytic solution into the container 10 to the electrolytic refining of the laminate are sequentially performed.

【0027】電解液の含浸においては、密閉した槽の内
部を真空状態に吸引する処理と、同じく槽の内部を高度
に乾燥した常圧の不活性ガスを充填する(大気圧に戻
す)処理と、が交互に繰り返される。これにより、積層
体の分極性電極およびセパレータの隅々に電解液が十分
に行き渡るようになり、電解液の含浸が短時間に効率よ
く処理される。
In the impregnation with the electrolytic solution, a process of sucking the inside of the closed tank in a vacuum state and a process of filling the inside of the tank with a highly dry inert gas at normal pressure (returning to atmospheric pressure) , Are alternately repeated. As a result, the electrolyte can be sufficiently distributed in every corner of the polarizable electrode and the separator of the laminate, and the impregnation of the electrolyte can be efficiently processed in a short time.

【0028】電解精製は、分極性電極(活性炭電極)な
どに含まれる残存水分や官能基を電気分解してCO2
スに変えて除去する処理であり、電解液の含浸に続いて
密閉した槽の内部において、1対の端子板11a,11
bの間に一定の電流を流して設定電圧まで充電し、その
後に放電させる、充放電のサイクルが何回か繰り返され
る。その際のCO2ガスは、真空引きにより、密閉した
槽の内部からグローブボックスの外部へ吸引されるので
ある。
The electrolytic refining is a treatment for removing residual water and functional groups contained in a polarizable electrode (activated carbon electrode) by electrolyzing it and converting it into CO 2 gas. Inside the terminal, a pair of terminal boards 11a, 11
A charging / discharging cycle is repeated several times, in which a constant current is supplied during b to charge to a set voltage and then discharged. The CO 2 gas at that time is sucked to the outside of the glove box from the inside of the closed tank by vacuuming.

【0029】図2〜図4は、容器10を積層体の収容状
態に組み立てる工程の処理手段を構成する、容器部材
(底側部分および蓋側部分)の供給装置30を表すもの
(図2は正面図,図3は右側面図,は5平面図)であ
り、グローブボックスの床面に設置板31を介して据え
付けられる。設置板31の後部(板面上)に1対の支柱
32が立てられ、これらの前面に幅広の連結板33が取
り付けられる。設置板31の前部(板面上)にパレット
34を2つ並べて載置するためのテーブル35が固定さ
れる。
2 to 4 show a container member (bottom side portion and lid side portion) supply device 30 which constitutes a processing means in the step of assembling the container 10 into the stacked state (FIG. 2 shows the same). A front view, FIG. 3 is a right side view, and 5 are plan views), which are installed on the floor surface of the glove box via an installation plate 31. A pair of support columns 32 are erected on the rear part (on the plate surface) of the installation plate 31, and a wide connecting plate 33 is attached to the front of these. A table 35 for mounting two pallets 34 side by side is fixed to the front part (on the plate surface) of the installation plate 31.

【0030】連結板33の前面に鉛直方向へ延びる2本
のガイド36がテーブル35の各パレット34に対応す
る位置関係に取り付けられる。37は吸着パッド38お
よびエアシリンダ39を支持する基板であり、その後面
にガイド36を摺動自在なスライダ40が形成される。
基板37をガイド36に沿う鉛直方向へ移動可能に支持
する昇降機構41が設けられる。昇降機構41はガイド
36の内側に沿って収装され、その上方へ突き出る端末
部41aに電動アクチュエータ41bが連結される。そ
して、電動アクチュエータ41bが正方向または逆方向
へ駆動すると、その動きを受けて昇降機構41が基板3
7を上下方向へストロークさせる。
Two guides 36 extending in the vertical direction are attached to the front surface of the connecting plate 33 in a positional relationship corresponding to each pallet 34 of the table 35. Reference numeral 37 denotes a substrate that supports the suction pad 38 and the air cylinder 39, and a slider 40 that is slidable on the guide 36 is formed on the rear surface of the substrate 37.
An elevating mechanism 41 that supports the substrate 37 so as to be movable in the vertical direction along the guide 36 is provided. The elevating mechanism 41 is housed along the inside of the guide 36, and the electric actuator 41b is connected to the terminal portion 41a protruding upward. When the electric actuator 41b is driven in the forward direction or the reverse direction, the elevating mechanism 41 receives the movement and the substrate 3 moves.
Stroke 7 up and down.

【0031】基板37の前面に張り出し部を形成するブ
ラケット43a,43bが取り付けられる。ブラケット
43bの張り出し面に1対の突起44a,44bを介し
て鉛直方向へ延びるロッド45が配置され、ロッド45
に摺動自在な腕部46を介して吸着パッド38がストロ
ーク可能に支持される。腕部46と上側の突起44aと
の間には、腕部46を下側の突起へ付勢する弾性体47
(スプリング)が介装される。
Brackets 43a and 43b forming an overhanging portion are attached to the front surface of the substrate 37. A rod 45 extending in the vertical direction is arranged on the projecting surface of the bracket 43b via a pair of protrusions 44a and 44b.
The suction pad 38 is movably supported by a slidable arm portion 46. An elastic body 47 that urges the arm portion 46 toward the lower protrusion is provided between the arm portion 46 and the upper protrusion 44a.
(Spring) is interposed.

【0032】吸着パッド38は、負圧供給源の配管設備
に接続され、配管設備が負圧供給側または負圧開放側へ
切り替わると、水平な吸着面が負圧に吸引または大気に
開放される。ロッド45上の腕部46(つまり、吸着パ
ッド38)の位置を検出するセンサ48が配置される。
The suction pad 38 is connected to the piping equipment of the negative pressure supply source, and when the piping equipment is switched to the negative pressure supply side or the negative pressure release side, the horizontal suction surface is sucked to the negative pressure or opened to the atmosphere. . A sensor 48 for detecting the position of the arm 46 (that is, the suction pad 38) on the rod 45 is arranged.

【0033】ブラケット43bの下方に位置するヒンジ
ブロック50がブラケット43aの前面に取り付けら
れ、その上端部50a(1対の突起)にレバー55の中
間部がピン55aを介して支持される。エアシリンダ3
9の端面(ロッド側)の片側へ寄せて1対の突起39a
が形成され、これらの間にヒンジブロック50の下端部
がピンを介して連結される。レバー55の基端部は、エ
アシリンダ39のピストンロッド39bの先端にナック
ルジョイントを介して連結される。エアシリンダ39の
伸縮(直線運動)とレバー55のピン55aを中心とす
る回転(揺動)運動との差を吸収するため、ヒンジブロ
ック50の下端部を貫通するピンとその両端を支持する
突起39aのピン穴との間にガタが設定される。
The hinge block 50 located below the bracket 43b is attached to the front surface of the bracket 43a, and the intermediate portion of the lever 55 is supported by the upper end portion 50a (a pair of protrusions) of the lever 55 via the pin 55a. Air cylinder 3
A pair of projections 39a that are pushed toward one side of the end surface (rod side) of 9
Are formed, and the lower end of the hinge block 50 is connected between them via a pin. The base end of the lever 55 is connected to the tip of the piston rod 39b of the air cylinder 39 via a knuckle joint. In order to absorb the difference between the expansion and contraction (linear movement) of the air cylinder 39 and the rotation (swing) movement of the lever 55 about the pin 55a, a pin that penetrates the lower end of the hinge block 50 and a protrusion 39a that supports both ends thereof are absorbed. The play is set between the pin hole and.

【0034】レバー55は、先端が1対の係止部55b
(クランパ)に形成され、エアシリンダ39の伸縮に伴
うピン55aを支点とする回動により、先端のクランパ
55bがブラケット43b(張り出し部)の下側へ退避
する初期位置とブラケット43bの外側へ略水平に突き
出す作動位置との間を揺動するのである。つまり、エア
シリンダ39およびヒンジブロック50等により、レバ
ー55を退避位置と作動位置との間を動作可能に支持す
るリンク機構が構成される。
The lever 55 has a pair of locking portions 55b at the ends.
The clamper 55b is formed on the (clamper) and rotates about the pin 55a as the fulcrum when the air cylinder 39 expands and contracts, so that the clamper 55b at the leading end retreats to the lower side of the bracket 43b (overhanging portion) and the outside of the bracket 43b. It swings between the horizontally projecting position. That is, the air cylinder 39, the hinge block 50, and the like constitute a link mechanism that operably supports the lever 55 between the retracted position and the operating position.

【0035】テーブル35に載置される2つのパレット
34の一方34aは、複数の底側部分60a(容器部
材)を所定の積み重ね状態に支持するものであり、もう
一方のパレット34bは、複数の蓋側部分60b(容器
部材)を所定の積み重ね状態に支持するものであり、こ
れらは図5〜図8,図9〜図12のように底板65とそ
の四辺を箱形に囲むよう鉛直に起立する側板66a,6
6bおよび端板67a,67bとから構成される。ガイ
ド36側の端板67aは、吸着パッド38やレバー55
等との干渉を避けるため、所定間隔に離れる2枚の帯板
(67a)から形成される。反対側の端板67bおよび
2つの側板66a,66bに窓68が開口される。
One of the two pallets 34 placed on the table 35 supports a plurality of bottom side portions 60a (container members) in a predetermined stacked state, and the other pallet 34b includes a plurality of pallets 34b. The lid side portion 60b (container member) is supported in a predetermined stacking state, and these are vertically erected so as to surround the bottom plate 65 and its four sides in a box shape as shown in FIGS. 5 to 8 and 9 to 12. Side plates 66a, 6
6b and end plates 67a and 67b. The end plate 67a on the guide 36 side is provided with the suction pad 38 and the lever 55.
In order to avoid interference with other parts, it is formed from two strips (67a) separated by a predetermined distance. A window 68 is opened in the opposite end plate 67b and the two side plates 66a, 66b.

【0036】容器10の底側部分60aおよび蓋側部分
60bは、凹部14の底面から各辺の合わせ面へと立ち
上がる4つの側面のうち、1対の端子板11が突き出る
一辺に対応する側面14aの傾斜が他の3つの側面の傾
斜よりも緩やかなため、これらを水平面に積み重ねると
その積み重なる前側(1対の端子板11が突き出る一辺
側)の端面および後側(1対の端子板11が突き出る一
辺の反対側)の端面が傾斜してしまう。そのため、各パ
レット34の底板65は、容器部材60a,60bの積
み重なる前側の端面および後側の端面がパレット34の
端板67a,67b(鉛直面)に添うよう傾斜させる所
定角θの載置面69a,69b(この場合、斜めの上げ
底)に形成される。
The bottom side portion 60a and the lid side portion 60b of the container 10 have a side surface 14a corresponding to one side from which a pair of terminal plates 11 protrude among the four side surfaces rising from the bottom surface of the recess 14 to the mating surface of each side. Since the inclinations of the three side surfaces are gentler than those of the other three side surfaces, when these are stacked on the horizontal plane, the front end surface (one side side from which the pair of terminal boards 11 project) and the rear side (the pair of terminal board 11 are The end surface on the opposite side of the protruding side) is inclined. Therefore, the bottom plate 65 of each pallet 34 is a mounting surface of a predetermined angle θ that is inclined so that the front end surface and the rear end surface where the container members 60a and 60b are stacked follow the end plates 67a and 67b (vertical surface) of the pallet 34. 69a, 69b (in this case, an obliquely raised bottom).

【0037】パレット34aの載置面69aに底側部分
60aの凹部14の外形に対応する陥没形状が付けら
れ、パレット34bの載置面69bに蓋側部分60bの
凹部14の内形に対応する隆起形状が付けられる。パレ
ット34a,34bの底板65に位置決め用のピン穴7
0a,70bと、容器部材60a,60bの有無を検出
するセンサ73a,73b(図13,図14、参照)の
位置に覗き穴71a,71bが開口される。テーブル3
5の各設置面にパレット34a,34bのピン穴70
a,70bに係合可能な位置決め用のピン74a,74
b(ボルトの頭部)と、パレット34a,34bの有無
を検出するセンサ75a,75bの覗き穴76a,76
bと、容器部材60a,60bの有無を検出するセンサ
73a,73bの覗き穴77a,77bと、が設けられ
る。
The placing surface 69a of the pallet 34a is provided with a depressed shape corresponding to the outer shape of the recess 14 of the bottom side portion 60a, and the placing surface 69b of the pallet 34b corresponds to the inner shape of the recess 14 of the lid side portion 60b. It has a raised shape. Pin holes 7 for positioning on the bottom plate 65 of the pallets 34a, 34b
0a, 70b and peep holes 71a, 71b are opened at the positions of sensors 73a, 73b (see FIGS. 13 and 14) for detecting the presence or absence of the container members 60a, 60b. Table 3
5 on each installation surface of the pallets 34a, 34b pin holes 70
positioning pins 74a, 74 engageable with a, 70b
b (head of bolt) and peep holes 76a, 76 of sensors 75a, 75b for detecting the presence or absence of pallets 34a, 34b.
b and peep holes 77a and 77b of the sensors 73a and 73b for detecting the presence or absence of the container members 60a and 60b are provided.

【0038】図2において、80は3軸(x軸,y軸,
z軸)方向へ動作可能なロボットのハンドであり、その
先端に搬送用の吸着パッド81が取り付けられる。ハン
ド80は、アーム82の先端に取り付けられる基盤80
aと、吸着パッド81の取付面を形成する押盤80b
と、基盤80aに押盤80bをx軸方向へ変位可能に支
持するロッド80cと、基盤80aと押盤80bとの間
に介装される弾性体80d(スプリング)と、から構成
される。ロッド80cは、一端が押盤80bに結合さ
れ、基盤80aの摺動穴を貫通する他端にストッパ80
eが結合される。
In FIG. 2, 80 is three axes (x axis, y axis,
This is a robot hand that can move in the z-axis direction, and a suction pad 81 for transportation is attached to its tip. The hand 80 is a base 80 attached to the tip of the arm 82.
a and a pressing plate 80b forming a mounting surface of the suction pad 81
And a rod 80c for supporting the pusher plate 80b on the base plate 80a so as to be displaceable in the x-axis direction, and an elastic body 80d (spring) interposed between the base plate 80a and the pusher plate 80b. One end of the rod 80c is connected to the pusher 80b, and the other end of the rod 80c that penetrates the sliding hole of the base 80a has a stopper 80c.
e is combined.

【0039】吸着パッド81は、基板37側の吸着パッ
ド38と同じく、負圧供給源の配管設備に接続され、配
管設備が負圧供給側または負圧開放側へ切り替わると、
水平な吸着面が負圧に吸引または大気に開放される。8
3はロッド80c上の押盤80bの位置を検出するセン
サである。
Like the suction pad 38 on the substrate 37 side, the suction pad 81 is connected to the piping equipment of the negative pressure supply source, and when the piping equipment is switched to the negative pressure supply side or the negative pressure release side,
The horizontal suction surface is sucked to negative pressure or opened to the atmosphere. 8
3 is a sensor for detecting the position of the push plate 80b on the rod 80c.

【0040】各センサ(48,83など)の検出情報に
基づいて、ロボットの動作および吸着パッド81の吸引
のほか、昇降機構41の作動と吸着パッド38の吸引お
よびリンク機構の作動を制御するコントローラが備えら
れる。ロボットハンド80の動作により、底側部分60
aが吸着パッド81に吸引され、凹部14が上向き状態
にパレット34aから持ち上げられる(図13、参
照)。そして、容器10の組立台へ搬送され、凹部14
が上向き状態に載置される。同じくロボットハンド80
の動作により、蓋側部分60bが吸着パッド81に吸引
され、凹部14が下向き状態にパレット34bから持ち
上げられ、容器10の組立台へ搬送される(図14、参
照)。その間に積層体が組立台の底側部分60aの凹部
14に納められ、この上にロボットハンド80の蓋側部
分60bが凹部14を下向き状態に被せられ、1対の端
子板11が突き出る一辺を除く凹部14の周縁に形成の
合わせ面どうしが密閉されることになる。
A controller for controlling the operation of the lifting mechanism 41, the suction pad 38, and the link mechanism in addition to the operation of the robot and the suction of the suction pad 81, based on the detection information of each sensor (48, 83, etc.). Is provided. By the operation of the robot hand 80, the bottom side portion 60
a is sucked by the suction pad 81, and the recess 14 is lifted upward from the pallet 34a (see FIG. 13). Then, it is conveyed to the assembly table of the container 10 and the recess 14
Is placed in an upright position. Similarly, robot hand 80
By this operation, the lid side portion 60b is sucked by the suction pad 81, the concave portion 14 is lifted downward from the pallet 34b, and is conveyed to the assembly table of the container 10 (see FIG. 14). In the meantime, the laminated body is housed in the recess 14 of the bottom side portion 60a of the assembly table, the lid side portion 60b of the robot hand 80 is covered with the recess 14 downward, and one side of the pair of terminal plates 11 is projected. The mating surfaces to be formed are hermetically sealed at the peripheral edge of the removed recess 14.

【0041】ハンドリングについては、ハンド80のx
軸方向への降下により、吸着パッド81が容器部材60
a,60b(底側部分や蓋側部分)に接し、さらにハン
ド80が降下すると、押盤80bが弾性体80dの圧縮
方向へ変位する。弾性体80dの圧縮量が所定値に達す
ると、その検出情報(センサ83の出力)に基づいて、
ハンド80の降下が停止され、吸着パッド81の吸引が
開始される。吸着パッド81は、ハンド80の弾性体8
0dに押され、容器部材60a,60bに隙間なく密着
するようになり、吸引の負圧が無駄なく容器部材60
a,60bの吸着に生かせることになる。
Regarding the handling, x of the hand 80
As the suction pad 81 is lowered in the axial direction,
When the hand 80 further comes into contact with a and 60b (bottom side portion or lid side portion), the pusher 80b is displaced in the compression direction of the elastic body 80d. When the compression amount of the elastic body 80d reaches a predetermined value, based on the detection information (output of the sensor 83),
The lowering of the hand 80 is stopped, and the suction of the suction pad 81 is started. The suction pad 81 is the elastic body 8 of the hand 80.
It is pushed by 0d and comes into close contact with the container members 60a and 60b without any gap, so that the negative pressure of suction is not wasted.
It will be utilized for the adsorption of a and 60b.

【0042】容器部材60a,60bは、ハンド80の
吸着パッド81に吸引され、パレット34a,34bか
ら持ち上げられる際に凹部14どうしが嵌り合うため、
搬送対象の1枚目に対して2枚目以降も一緒に持ち上げ
られるようになるが、2枚目以降を抑える手段を備える
ので、底側部分60aや蓋側部分60bを1枚ずつ適確
にハンドリングできるのである。
Since the container members 60a and 60b are sucked by the suction pad 81 of the hand 80 and the recesses 14 are fitted to each other when being lifted from the pallets 34a and 34b,
The second and subsequent sheets can be lifted together with respect to the first sheet to be conveyed, but since the means for suppressing the second and subsequent sheets is provided, the bottom side portion 60a and the lid side portion 60b can be accurately attached one by one. It can be handled.

【0043】具体的には、昇降機構41の作動により、
基板37が初期位置から鉛直方向へ降下する。吸着パッ
ド38は、積み重ねの最上部(1枚目)に接し、弾性体
47を所定量だけ圧縮させると、その検出情報(センサ
48の出力)に基づいて、基板37の降下が停止され
る。基板37の降下(ストローク)は、積み重なる枚数
に応じて変化するが、弾性体47の圧縮量は所定値に一
定のため、吸着パッド38が1枚目(積み重ねの最上
部)に接する面圧をいつも均一に保つことができる。
Specifically, by the operation of the lifting mechanism 41,
The board 37 descends vertically from the initial position. The suction pad 38 contacts the uppermost portion (first sheet) of the stack, and when the elastic body 47 is compressed by a predetermined amount, the lowering of the substrate 37 is stopped based on the detection information (output of the sensor 48). The descent (stroke) of the substrate 37 changes according to the number of stacked sheets, but since the compression amount of the elastic body 47 is constant at a predetermined value, the surface pressure at which the suction pad 38 contacts the first sheet (the top of the stack) is reduced. You can always keep it uniform.

【0044】吸着パッド38に負圧が供給され、1枚目
が吸着パッド38に吸引される。そして、昇降機構41
の作動により、基板37が初期位置へ上昇すると、2枚
目に対して1枚目が凹部14どうしの嵌り合いを片側か
ら引き剥がす具合に持ち上げられる一方、リンク機構の
作動により、レバー55が退避位置から作動位置へ動い
て1枚目の下側へ入り込み、2枚目を上側から抑えるよ
うになる。
A negative pressure is supplied to the suction pad 38, and the first sheet is sucked by the suction pad 38. Then, the lifting mechanism 41
When the board 37 is raised to the initial position by the operation of, the first board is lifted so that the fitting of the recesses 14 is peeled off from one side with respect to the second board, while the lever 55 is retracted by the operation of the link mechanism. It moves from the position to the operating position and enters the lower side of the first sheet and holds down the second sheet from the upper side.

【0045】吸引の停止により、1枚目が吸着パッド3
8から離れ、この状態において、ロボットハンド80の
搬送が開始されるのである。ロボットハンド80によ
り、1枚目がパレット34から持ち上げられると、レバ
ー55は2枚目の抑えを解除して退避位置へ戻される。
このような一連の動作により、パレット34a,34b
から容器部材60a,60bを1枚ずつ、容器10の組
立台へ適確に搬送可能となる。
When the suction is stopped, the first sheet is the suction pad 3
8, the robot hand 80 starts to be transported in this state. When the first sheet is lifted from the pallet 34 by the robot hand 80, the lever 55 is released from the restraint of the second sheet and returned to the retracted position.
By such a series of operations, the pallets 34a, 34b are
The container members 60a and 60b can be accurately conveyed to the assembly table of the container 10 one by one.

【0046】パレット34が空になると、その検出情報
(センサ73a,73bの出力およびセンサ75a,7
5bの出力)に基づいて、空のパレット34が容器部材
60a,60bを積み重ね状態に支持するパレット34
と交換されるか、空のパレット34へ容器部材60a,
60bが積み重ね状態に補給されるのである。
When the pallet 34 becomes empty, the detection information (outputs of the sensors 73a and 73b and the sensors 75a and 7b) is detected.
5b), an empty pallet 34 supports the container members 60a and 60b in a stacked state.
Or the empty pallet 34 to the container member 60a,
60b is replenished in a stacked state.

【0047】製品(電気二重層キャパシタ)の製造過程
においては、組立後の容器10に積層体を納めるのでな
く、容器10は、1組の底側部分60aと蓋側部分60
bとから、積層体の収容状態に組み立てられる。つま
り、容器10の組立と積層体の収容が同時的に処理さ
れ、積層体の収容自体も合理的(容易かつ適確)に図れ
るようになる。
In the process of manufacturing the product (electric double layer capacitor), the container 10 is not assembled into the laminated body, but the container 10 has a set of the bottom side portion 60a and the lid side portion 60.
From b and b, the laminated body is assembled into the accommodated state. That is, the assembly of the container 10 and the accommodation of the laminated body are simultaneously processed, and the accommodation of the laminated body itself can be reasonably (easily and appropriately) achieved.

【図面の簡単な説明】[Brief description of drawings]

【図1】電気二重層キャパシタの外観図である。FIG. 1 is an external view of an electric double layer capacitor.

【図2】供給装置の正面図である。FIG. 2 is a front view of a supply device.

【図3】同じく右側面図である。FIG. 3 is a right side view of the same.

【図4】同じく平面図である。FIG. 4 is a plan view of the same.

【図5】パレット(底側部分用)の正面図である。FIG. 5 is a front view of a pallet (for bottom side portion).

【図6】同じく平面図である。FIG. 6 is a plan view of the same.

【図7】同じく右側面図である。FIG. 7 is a right side view of the same.

【図8】同じく左側面図である。FIG. 8 is a left side view of the same.

【図9】パレット(蓋側部分)の正面図である。FIG. 9 is a front view of a pallet (lid side portion).

【図10】同じく平面図である。FIG. 10 is a plan view of the same.

【図11】同じく右側面図である。FIG. 11 is a right side view of the same.

【図12】同じく左側面図である。FIG. 12 is a left side view of the same.

【図13】底側部分に対するハンドリングの説明図であ
る。
FIG. 13 is an explanatory diagram of handling of a bottom side portion.

【図14】蓋側部分に対するハンドリングの説明図であ
る。
FIG. 14 is an explanatory diagram of handling of a lid side portion.

【符号の説明】[Explanation of symbols]

10 容器 11a,11b 端子板 キャパシタ電極) 30 容器部材の供給装置 34(34a,34b) パレット 35 テーブル 36 ガイド 37 基板 38 吸着パッド 39 エアシリンダ 40 スライダ 41 基板の昇降機構 44a,44b 突起 45 ロッド 46 腕部 47 弾性体(スプリング) 48,83 センサ 50 ヒンジブロック 55 レバー 55a レバーの支点(ピン) 60a 容器部材の底側部分 60b 容器部材の蓋側部分 65 パレットの底板 69a,69b 斜めの載置面 80 ロボットハンド 81 搬送用の吸着パッド 10 containers 11a, 11b terminal plate capacitor electrode) 30 Container member supply device 34 (34a, 34b) pallets 35 table 36 Guide 37 Substrate 38 Adsorption pad 39 Air cylinder 40 slider 41 Board lifting mechanism 44a, 44b protrusion 45 rod 46 Arm 47 Elastic body (spring) 48,83 sensors 50 hinge block 55 lever 55a Lever fulcrum (pin) 60a Bottom part of container member 60b Lid side part of container member 65 Pallet bottom plate 69a, 69b Diagonal mounting surface 80 Robot Hand 81 Adsorption pad for transportation

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】正極体および負極体とこれらの間に介在す
るセパレータとから矩形の積層体を組成する工程と、正
極体および負極体のリード部をそれぞれ極性の対応する
端子に接合する工程と、1組の同一形状に成形される底
側部分と蓋側部分とから容器を積層体の収容状態に組み
立てる工程と、容器の内部へ1対の端子が突き出る開閉
可能な一辺から電解液を注入する工程と、積層体への電
解液の含浸後に積層体の残存水分や官能基を電解精製す
る工程と、容器の引き出し部を密閉して容器の内部に積
層体を電解液と共に密封する工程と、を備えることを特
徴とする電気二重層キャパシタの製造方法。
1. A step of forming a rectangular laminated body from a positive electrode body, a negative electrode body, and a separator interposed therebetween, and a step of bonding lead portions of the positive electrode body and the negative electrode body to terminals having polarities corresponding to each other. A step of assembling the container into a state of accommodating the laminated body from a set of a bottom side portion and a lid side portion that are formed in the same shape, and injecting an electrolytic solution from one openable side where a pair of terminals project into the inside of the container And a step of electrolytically purifying residual moisture and functional groups of the laminate after impregnation of the laminate with the electrolytic solution, and a step of sealing the drawer of the container and sealing the laminate with the electrolytic solution inside the container. A method of manufacturing an electric double layer capacitor, comprising:
【請求項2】容器を組み立てる工程は、皿形の底側部分
の凹部に積層体を納め、底側部分と同一形状の蓋側部分
をその上から互いの凹部の内側に積層体を収容する具合
に被せられる一方、1対の端子が突き出る一辺を除く凹
部の周縁に形成の合わせ面どうしを密閉することにより
処理されることを特徴とする請求項1の記載に係る電気
二重層キャパシタの製造方法。
2. In the step of assembling the container, the laminated body is housed in the concave portion of the dish-shaped bottom side portion, and the lid side portion having the same shape as the bottom side portion is accommodated inside the concave portions from above. The electric double layer capacitor according to claim 1, characterized in that the electric double layer capacitor is treated by sealing the mating surfaces formed on the periphery of the recess except one side from which the pair of terminals project while being covered. Method.
【請求項3】正極体および負極体とこれらの間に介在す
るセパレータとから矩形の積層体を組成する手段と、正
極体および負極体のリード部をそれぞれ極性の対応する
端子に接合する手段と、同一の皿形に成形される1組の
底側部分と蓋側部分とから容器を積層体の収容状態に組
み立てる手段と、容器の内部へ1対の端子が突き出る開
閉可能な一辺から電解液を注入する手段と、積層体への
電解液の含浸後に積層体の残存水分や官能基を電解精製
する手段と、容器の引き出し部を密閉して容器の内部に
積層体を電解液と共に密封する手段と、を備えることを
特徴とする電気二重層キャパシタの製造装置。
3. A means for forming a rectangular laminated body from a positive electrode body, a negative electrode body, and a separator interposed therebetween, and a means for joining the lead portions of the positive electrode body and the negative electrode body to terminals having polarities corresponding to each other. A means for assembling the container into a state of accommodating the laminated body from a set of a bottom side portion and a lid side portion which are molded in the same dish shape, and an electrolytic solution from an openable / closable side through which a pair of terminals project into the inside of the container And means for electrolytically purifying residual water content or functional groups of the laminate after impregnation of the laminate with the electrolytic solution, and sealing the drawer of the container to seal the laminate with the electrolytic solution inside the container. And a means for manufacturing an electric double layer capacitor.
【請求項4】容器を組み立てる手段は、複数の底側部分
を凹部が上向きの積み重ね状態に支持するパレットと、
複数の蓋側部分を凹部が下向きの積み重ね状態に支持す
るパレットと、これらパレットの上方から底側部分およ
び蓋側部分を、底側部分は凹部が上向き、蓋側部分は凹
部が下向き、に吸着パッドを介して持ち上げ、容器の組
み台へ交互に搬送するロボットハンドと、パレットにそ
れぞれ積み重ね状態に支持される底側部分や蓋側部分の
搬送対象となる最上部の1枚目に対して2枚目以降がこ
れと一緒に持ち上がらないように抑える手段と、を備え
ることを特徴とする請求項3の記載に係る電気二重層キ
ャパシタの製造装置。
4. A means for assembling a container includes a pallet for supporting a plurality of bottom side parts in a stacked state with concave portions facing upward,
A pallet that supports a plurality of lid-side parts in a stacked state with concave parts facing downward, and a bottom part and a lid-side part from above these pallets, the bottom part has concave parts facing upward, and the lid-side part has concave parts facing downward. A robot hand that lifts up via a pad and alternately conveys it to the container assembly table, and 2 for the top first sheet that is the conveyance target of the bottom side portion and the lid side portion that are respectively supported in a stacked state on the pallet. 4. A device for manufacturing an electric double layer capacitor according to claim 3, further comprising: a means for suppressing the second and subsequent sheets from being lifted up together with the second sheet.
【請求項5】積み重ね状態の2枚目以降を抑える手段
は、底側部分や蓋側部分の搬送対象となる最上部の1枚
目を2枚目に対して凹部の片側から引き剥がす具合に持
ち上げる吸着パッドと、1枚目が吸着パッドに持ち上げ
られるとその下側へ入り込むように動いて2枚目を上側
から抑えるレバーと、を備えることを特徴とする請求項
4の記載に係る電気二重層キャパシタの製造装置。
5. A means for suppressing the second and subsequent sheets in the stacked state is such that the uppermost first sheet to be conveyed in the bottom side portion and the lid side portion is peeled from one side of the concave portion with respect to the second sheet. 5. The electric appliance according to claim 4, further comprising: a suction pad to be lifted, and a lever that moves so that when the first pad is lifted by the suction pad, the lever moves so as to enter the suction pad and holds the second pad from above. Multilayer capacitor manufacturing equipment.
【請求項6】吸着パッドを鉛直方向へストローク可能に
支持する基板と、基板との間で吸着パッドをストローク
の下端へ付勢する弾性体と、基板にレバーを退避位置と
2枚目を抑える作動位置との間を動作可能に支持するリ
ンク機構と、基板を鉛直方向へ移動可能に支持する昇降
機構と、昇降機構の作動と吸着パッドの吸引とリンク機
構の作動を制御する手段と、を備えることを特徴とする
請求項5の記載に係る電気二重層キャパシタの製造装
置。
6. A substrate that supports the suction pad so that it can be stroked in the vertical direction, an elastic body that urges the suction pad toward the lower end of the stroke between the substrate, and a lever on the substrate that is in a retracted position and restrains the second sheet. A link mechanism that operably supports the operating position; a lift mechanism that supports the substrate so that it can move in the vertical direction; and a means that controls the operation of the lift mechanism, the suction of the suction pad, and the operation of the link mechanism. The electric double layer capacitor manufacturing apparatus according to claim 5, further comprising:
【請求項7】底側部分のパレットおよび蓋側部分のパレ
ットは、底側部分や蓋側部分を積み重ねるとその積み重
なる前後の端面が鉛直面に添うように傾斜させる載置面
を備えることを特徴とする請求項4の記載に係る電気二
重層キャパシタの製造装置。
7. The pallet of the bottom side portion and the pallet of the lid side portion are each provided with a mounting surface that is inclined so that the front and rear end surfaces of the bottom side portion and the lid side portion, when stacked, are aligned with a vertical plane. An apparatus for manufacturing an electric double layer capacitor according to claim 4.
JP2002068526A 2002-03-13 2002-03-13 Method and apparatus for manufacturing electric double layer capacitor Expired - Fee Related JP4235394B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002068526A JP4235394B2 (en) 2002-03-13 2002-03-13 Method and apparatus for manufacturing electric double layer capacitor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002068526A JP4235394B2 (en) 2002-03-13 2002-03-13 Method and apparatus for manufacturing electric double layer capacitor

Publications (2)

Publication Number Publication Date
JP2003272979A true JP2003272979A (en) 2003-09-26
JP4235394B2 JP4235394B2 (en) 2009-03-11

Family

ID=29199604

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP4235394B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017130270A (en) * 2016-01-18 2017-07-27 株式会社豊田自動織機 Electrode lamination device
CN113436913A (en) * 2021-06-29 2021-09-24 东莞市普隆电子有限公司 Capacitor machining assembling equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017130270A (en) * 2016-01-18 2017-07-27 株式会社豊田自動織機 Electrode lamination device
CN113436913A (en) * 2021-06-29 2021-09-24 东莞市普隆电子有限公司 Capacitor machining assembling equipment
CN113436913B (en) * 2021-06-29 2022-06-21 东莞市普隆电子有限公司 Capacitor machining equipment

Also Published As

Publication number Publication date
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