JP2003267663A - Running control device of a plurality of automatic carriers - Google Patents

Running control device of a plurality of automatic carriers

Info

Publication number
JP2003267663A
JP2003267663A JP2002068979A JP2002068979A JP2003267663A JP 2003267663 A JP2003267663 A JP 2003267663A JP 2002068979 A JP2002068979 A JP 2002068979A JP 2002068979 A JP2002068979 A JP 2002068979A JP 2003267663 A JP2003267663 A JP 2003267663A
Authority
JP
Japan
Prior art keywords
automatic
control device
running
travel
transporter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2002068979A
Other languages
Japanese (ja)
Inventor
Koichi Hayakawa
康一 早川
Akira Watanabe
明 渡邉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daido Steel Co Ltd
Original Assignee
Daido Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daido Steel Co Ltd filed Critical Daido Steel Co Ltd
Priority to JP2002068979A priority Critical patent/JP2003267663A/en
Publication of JP2003267663A publication Critical patent/JP2003267663A/en
Pending legal-status Critical Current

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  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To secure the safety and to prevent collision and runaway, etc., of automatic carriers even when the information either on a wired line or on a radio line is wrongly transmitted, without deteriorating the safety under the environment with trouble in the radio communication. <P>SOLUTION: In the running control device, a plurality of automatic carriers A-D are mounted on a track 1, and a running detector 5 such as a pulse generator is mounted on each automatic carrier. The running control device transmits information on the position and speed of each automatic carrier detected by the running detector to a central control part 2 via the radio communication, and each automatic carrier is made to run to a target position by the radio communication. In the running control device, switches 7 such as a limit switch are disposed along the track at prescribed intervals so that the position of each automatic carrier is detected by the central control part with signals transmitted through the wired communication. When a request for running is made, it is determined whether the running of each automatic carrier from the position of the automatic carrier detected through the wired communication to the target position should be permitted or not. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は軌道上に設けられた
複数台の自動搬送機を無線通信で操縦する際の安全対策
となり得る走行制御装置に関するものである。 【0002】 【従来の技術】例えば複数の溶解炉を持つ大規模な製鋼
工場では、原料の鉄スクラップを入れたクラムシェル型
バケットを溶解炉に運んでその原料を溶解炉に投入する
ための天井クレーン(以下、自動搬送機という)が溶解
ヤードの一軌道上に複数台設けられている。 【0003】そして該各自動搬送機にパルスジェネレー
タ等の走行検出器が搭載され、現在位置および速度情報
を無線で集中管理部に伝送するとともに、該集中管理部
からの無線による指令、或いは機上操作室に乗り込んだ
操縦者からの指令、或いは地上作業者からの無線による
指令等により、該各自動搬送機が目的位置に自動走行す
るように構成される。 【0004】また、軌道に沿って近接センサ,リミット
スイッチ等の位置検出器を所定間隔で配置し、そのON
−OFF信号を有線で集中管理部に伝送して位置情報に
変換し、各自動搬送機の位置を管理する有線方式を採る
ことも考えられた。 【0005】 【発明が解決しようとする課題】ところで上記無線方式
による集中管理は、電波ノイズが発生せずアンテナ間に
傷害物が無いなど無線通信に適した場所である必要があ
り、伝送途切れが頻繁に発生し得るような環境ではデー
タ送受信ミスによって誤作動を起こすおそれがあり危険
であった。また上記有線方式であれば、ノイズは少なく
送受信ミスのおそれは略々解消されるが、自動搬送機の
停止位置等の精度を得ようとすると位置検出器を細かい
ピッチで多数配置する必要があるとともに、移動中の自
動搬送機の速度情報を各自動搬送機ごとに把握すること
が困難であるという問題があった。また、いずれの方式
であってもセンサ等の誤検知があると、衝突,暴走等の
重大な事故を引き起こすおそれがあった。 【0006】そこで本発明は、無線方式と有線方式とを
組み合わせることで、複数台の自動搬送機をより高い安
全性をもって走行制御できるようにするものである。 【0007】 【課題を解決するための手段】そのために本発明は、軌
道上に複数台の自動搬送機が設けられ、各自動搬送機に
パルスジェネレータ等の走行検出器が搭載され、該走行
検出器により検出された各自動搬送機の位置および速度
情報を無線通信により集中管理部に伝送するとともに、
無線通信により各自動搬送機を目標位置に走行させる走
行制御装置において、自動搬送機の有無を検出する近接
センサ,リミットスイッチ等のスイッチを前記軌道に沿
って所定間隔に配置し有線による信号伝達で各自動搬送
機の位置が集中管理部にて検知されるようにし、走行要
求があると前記有線通信により検知された各自動搬送機
の位置からその目標位置への走行の可否が判別されるよ
うにしたことを特徴とする。 【0008】 【発明の実施の形態】次に本発明の実施形態を図面に従
い説明する。図1は製鋼工場の建屋天井部に軌道1が設
けられ、該軌道上に溶解原料や取鍋等を搬送するために
設けられた複数台の自動搬送機A〜Dと、該各自動搬送
機の走行を制御する集中管理部2と、携帯型無線操作機
3を示した本発明の走行制御装置の概念図である。各自
動搬送機A〜Dは走行用モータ4を備え、該走行用モー
タを介した軸にその回転数を検出するパルスジェネレー
タ等の走行検出器5を設けているほか、集中管理部2と
の通信手段としての無線送受信機6が搭載され、該走行
検出器5により把握された該各自動搬送機の現在位置お
よび速度情報が無線送受信機6を通して集中管理部2に
伝送される。また、該無線送受信機6には集中管理部2
から発信された走行指令,停止指令等が受信され、その
指令に従って走行用モータ4を駆動し該各自動搬送機を
目標位置に走行させる。 【0009】また、7,7,7,…は軌道1に沿って所
定間隔で配置した近接センサ,リミットスイッチ等のス
イッチで、該スイッチがON−OFFすることにより、
該各スイッチのテリトリー内に自動搬送機が有るか無い
かが検出され、その検出信号が有線ライン8にて集中管
理部2に伝送され、該集中管理部ではその検出信号によ
り各自動搬送機A〜Dの位置情報を常時更新している。 【0010】集中管理部2は、図2にフローチャートを
示したように、無線操作機3または該集中管理部2に設
けらえた操作盤9から走行要求がある(ステップa)
と、前記有線ライン8を通して得られた全ての自動搬送
機A〜Dの最新の位置情報を読み込み(ステップb)、
その走行要求の目標位置との間に他の自動搬送機が位置
していないかどうかを判別する。(ステップc)。そし
て、他の自動搬送機が位置しているとその走行要求はイ
ンターロックされ、該集中管理部2はその走行要求を実
行しない。また、他の自動搬送機が位置していないと判
別された場合は、ステップdに移行し各自動搬送機A〜
Dから無線ラインにて受信された該各自動搬送機の現在
位置および速度情報を読み込み、ステップeにて目標位
置への走行に他の自動搬送機が干渉するおそれはないか
どうかを判別する。そして干渉するおそれがなければ、
ステップfにて自動搬送機に無線ラインにて走行指令が
発信され、当該自動搬送機が目標位置に向けて走行す
る。また干渉のおそれがある場合はこの走行指令は発信
されない。 【0011】なお、集中管理部2は各自動搬送機A〜D
の現在位置および走行速度を常時監視し、衝突、或いは
暴走のおそれが生じた場合は直ちに停止指令が無線ライ
ンを通して発信し、当該自動搬送機を停止させる。 【0012】 【発明の効果】このように本発明に係る走行制御装置
は、自動搬送機の有無を検出する近接センサ,リミット
スイッチ等のスイッチを前記軌道に沿って所定間隔に配
置し有線による信号伝達で各自動搬送機の位置が集中管
理部にて検知されるようにし、走行要求があると前記有
線通信により検知された各自動搬送機の位置からその目
標位置への走行の可否が判別されるようにしたので、無
線通信に障害のある環境であっても安全性を損なうこと
なく、また有線ラインで得られた情報と無線ラインで得
られた情報との両方にて目標位置への走行の可否を判別
するものであるので、一方の情報が誤って伝達されても
複数台の自動搬送機をより高い安全性をもって走行制御
できるようにする有益な効果がある。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a travel control device which can be a safety measure when a plurality of automatic carriers provided on a track are operated by wireless communication. is there. 2. Description of the Related Art For example, in a large-scale steelmaking plant having a plurality of melting furnaces, a clamshell type bucket containing iron scrap as a raw material is carried to the melting furnace, and a ceiling for charging the raw material into the melting furnace. A plurality of cranes (hereinafter, referred to as automatic transfer machines) are provided on one track of the melting yard. [0003] Each of the automatic transporters is equipped with a travel detector such as a pulse generator, which wirelessly transmits current position and speed information to a centralized management unit, and also issues a wireless command from the centralized management unit or an onboard machine. Each of the automatic transporters is configured to automatically travel to a target position in response to a command from a pilot who gets into the operation room, a radio command from a ground worker, or the like. Further, position detectors such as proximity sensors and limit switches are arranged at predetermined intervals along the track,
It has also been considered to adopt a wired system in which the -OFF signal is transmitted to a centralized management unit via a wire, converted into position information, and the position of each automatic carrier is managed. [0005] By the way, the centralized management by the above-mentioned wireless system needs to be a place suitable for wireless communication such as no radio noise and no obstacle between antennas. In an environment where it can occur frequently, there is a danger that a malfunction may occur due to a data transmission / reception error, which is dangerous. In addition, in the case of the above-mentioned wired system, the noise is small and the possibility of transmission / reception errors is almost eliminated. However, in order to obtain the accuracy of the stop position of the automatic transporter, it is necessary to arrange many position detectors at a fine pitch. In addition, there is a problem that it is difficult to grasp speed information of the moving automatic transporter for each automatic transporter. Also, in any of the methods, if there is an erroneous detection by a sensor or the like, there is a possibility that a serious accident such as a collision or a runaway may be caused. Accordingly, the present invention is to combine a wireless system and a wired system so that a plurality of automatic transporters can be controlled with higher safety. [0007] For this purpose, the present invention provides a plurality of automatic transporters on a track, each of which includes a travel detector such as a pulse generator. While transmitting the position and speed information of each automatic transporter detected by the device to the central management unit by wireless communication,
In a travel control device that causes each automatic transporter to travel to a target position by wireless communication, switches such as a proximity sensor and a limit switch that detect the presence or absence of the automatic transporter are arranged at predetermined intervals along the track, and signal transmission by wire is performed. The position of each automatic transporter is detected by the central management unit, and when there is a travel request, it is determined whether or not it is possible to travel to the target position from the position of each automatic transporter detected by the wired communication. It is characterized by the following. Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows a plurality of automatic transfer machines A to D provided with a track 1 on the ceiling of a building of a steelmaking plant for transferring molten materials, ladles and the like on the track, and each of the automatic transfer machines. 1 is a conceptual diagram of a travel control device of the present invention, showing a centralized management unit 2 for controlling travel of a vehicle and a portable wireless operating device 3. Each of the automatic transporters A to D includes a traveling motor 4, and a traveling detector 5 such as a pulse generator for detecting the number of rotations is provided on a shaft via the traveling motor 4. A wireless transceiver 6 as communication means is mounted, and the current position and speed information of each of the automatic transporters grasped by the travel detector 5 are transmitted to the central management unit 2 through the wireless transceiver 6. The wireless transceiver 6 has a central management unit 2.
, And the driving motor 4 is driven in accordance with the commands to drive each of the automatic transporters to the target position. Are switches, such as proximity sensors and limit switches, arranged at predetermined intervals along the track 1, and when the switches are turned on and off,
It is detected whether or not there is an automatic transporter in the territory of each switch, and a detection signal is transmitted to the centralized management unit 2 via the wired line 8, and the centralized controller receives the automatic transporters A to The location information of D is constantly updated. As shown in the flowchart of FIG. 2, the central management unit 2 receives a traveling request from the wireless operation device 3 or the operation panel 9 provided in the central management unit 2 (step a).
And the latest position information of all the automatic transporters A to D obtained through the wired line 8 is read (step b).
It is determined whether or not another automatic transporter is located between the target position of the travel request. (Step c). When another automatic transporter is located, the traveling request is interlocked, and the centralized management unit 2 does not execute the traveling request. If it is determined that another automatic transporter is not located, the process proceeds to step d, and each of the automatic transporters A to
The current position and speed information of each of the automatic transporters received from D via the wireless line are read, and it is determined in step e whether or not there is a risk that another automatic transporter will interfere with traveling to the target position. And if there is no risk of interference,
At step f, a traveling command is transmitted to the automatic transporter via a wireless line, and the automatic transporter travels toward the target position. If there is a possibility of interference, this traveling command is not transmitted. The central management unit 2 is provided with each of the automatic transporters A to D
The present position and running speed of the vehicle are constantly monitored, and if a collision or runaway occurs, a stop command is immediately transmitted through a wireless line to stop the automatic transporter. As described above, according to the traveling control device of the present invention, switches such as a proximity sensor and a limit switch for detecting the presence or absence of an automatic transporter are arranged at predetermined intervals along the track, and a wired signal is provided. By transmitting, the position of each automatic transporter is detected by the central management unit, and if there is a travel request, it is determined whether or not it is possible to travel to the target position from the position of each automatic transporter detected by the wired communication. As a result, the vehicle can travel to the target position without impairing the safety even in an environment where wireless communication is impaired, and using both the information obtained on the wired line and the information obtained on the wireless line. Therefore, there is a beneficial effect that the traveling control of a plurality of automatic transporters can be performed with higher safety even if one of the information is erroneously transmitted.

【図面の簡単な説明】 【図1】本発明に係る自動搬送機の走行制御装置の実施
形態を示した通信系の概念図。 【図2】本発明の実施形態を示す走行制御装置のフロー
チャート。 【符号の説明】 A〜D 自動搬送機 1 軌道 2 集中管理部 3 携帯型無線操作機 4 走行用モータ 5 走行検出器 6 無線送受信機 7 スイッチ 8 有線ライン
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a conceptual diagram of a communication system showing an embodiment of a traveling control device for an automatic carrier according to the present invention. FIG. 2 is a flowchart of a travel control device showing an embodiment of the present invention. [Explanation of Reference Codes] A to D Automatic carrier 1 Track 2 Central control unit 3 Portable wireless operating device 4 Traveling motor 5 Travel detector 6 Wireless transceiver 7 Switch 8 Wired line

Claims (1)

【特許請求の範囲】 【請求項1】 軌道上に複数台の自動搬送機が設けら
れ、各自動搬送機にパルスジェネレータ等の走行検出器
が搭載され、該走行検出器により検出された各自動搬送
機の位置および速度情報を無線通信により集中管理部に
伝送するとともに、無線通信により各自動搬送機を目標
位置に走行させる走行制御装置において、自動搬送機の
有無を検出する近接センサ,リミットスイッチ等のスイ
ッチを前記軌道に沿って所定間隔に配置し有線による信
号伝達で各自動搬送機の位置が集中管理部にて検知され
るようにし、走行要求があると前記有線通信により検知
された各自動搬送機の位置からその目標位置への走行の
可否が判別されるようにしたことを特徴とする複数台の
自動搬送機の走行制御装置。
Claims: 1. A plurality of automatic transporters are provided on a track, and a travel detector such as a pulse generator is mounted on each automatic transporter, and each automatic transporter detected by the travel detector is provided. Proximity sensors and limit switches that detect the presence or absence of an automatic transporter in a travel control device that transmits the position and speed information of the transporter to a centralized management unit by wireless communication and that causes each automatic transporter to travel to a target position by wireless communication Such switches are arranged at predetermined intervals along the track so that the position of each automatic transporter is detected by the central management unit by wired signal transmission, and when there is a traveling request, each detected by the wired communication A travel control device for a plurality of automatic transporters, wherein it is determined whether or not the vehicle can travel to a target position from the position of the automatic transporter.
JP2002068979A 2002-03-13 2002-03-13 Running control device of a plurality of automatic carriers Pending JP2003267663A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002068979A JP2003267663A (en) 2002-03-13 2002-03-13 Running control device of a plurality of automatic carriers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002068979A JP2003267663A (en) 2002-03-13 2002-03-13 Running control device of a plurality of automatic carriers

Publications (1)

Publication Number Publication Date
JP2003267663A true JP2003267663A (en) 2003-09-25

Family

ID=29199959

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002068979A Pending JP2003267663A (en) 2002-03-13 2002-03-13 Running control device of a plurality of automatic carriers

Country Status (1)

Country Link
JP (1) JP2003267663A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815616A (en) * 2011-06-10 2012-12-12 沈阳铝镁设计研究院有限公司 Limiting device of gantry transfer truck group
CN113003429A (en) * 2021-02-23 2021-06-22 机械工业第九设计研究院有限公司 Lifting sling for automobile production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815616A (en) * 2011-06-10 2012-12-12 沈阳铝镁设计研究院有限公司 Limiting device of gantry transfer truck group
CN113003429A (en) * 2021-02-23 2021-06-22 机械工业第九设计研究院有限公司 Lifting sling for automobile production line
CN113003429B (en) * 2021-02-23 2022-12-02 机械工业第九设计研究院股份有限公司 Lifting sling for automobile production line

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