JP2003267492A - Seal type conduit switching system, process liquid processor using the same, and process liquid processing method using the same - Google Patents

Seal type conduit switching system, process liquid processor using the same, and process liquid processing method using the same

Info

Publication number
JP2003267492A
JP2003267492A JP2002072850A JP2002072850A JP2003267492A JP 2003267492 A JP2003267492 A JP 2003267492A JP 2002072850 A JP2002072850 A JP 2002072850A JP 2002072850 A JP2002072850 A JP 2002072850A JP 2003267492 A JP2003267492 A JP 2003267492A
Authority
JP
Japan
Prior art keywords
process liquid
cleaning fluid
movable
pipe
inlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002072850A
Other languages
Japanese (ja)
Other versions
JP4146144B2 (en
Inventor
Shinji Shirai
信二 白井
Isao Ohara
功 大原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iwai Kikai Kogyo Co Ltd
Original Assignee
Iwai Kikai Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iwai Kikai Kogyo Co Ltd filed Critical Iwai Kikai Kogyo Co Ltd
Priority to JP2002072850A priority Critical patent/JP4146144B2/en
Publication of JP2003267492A publication Critical patent/JP2003267492A/en
Application granted granted Critical
Publication of JP4146144B2 publication Critical patent/JP4146144B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a novel seal type conduit switch device, which can automatically (or manually) disconnect a conduit structure in a sterilized state and switch it to a process side. <P>SOLUTION: A rotating air actuator 15 (or a rotating handle) rotates a movable disk 3 to enable a pair of U-shape pipes 24, 25 to be set horizontal or set vertical back for operation, at which the movable disk 3 is made to operated in such a way that it is slightly separated, or floated, from a fixed disk 2 by a reciprocating air motor 31 (or a clamping handle). When the movable disk is floated, a cleaning fluid is injected from a cleaning fluid charging hole into a chamber 4 and is discharged from a cleaning fluid discharging hole to clean (sterilize) a movable-side seating face and a fixed-side seating face 28. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、牛乳、ジュース、
コーヒー等飲料等の工場で用いる密閉型管路切換装置お
よびこれを用いたプロセス液処理装置ならびにこれを用
いたプロセス液処理方法に関する。
TECHNICAL FIELD The present invention relates to milk, juice,
The present invention relates to a closed pipe line switching device used in a factory for beverages such as coffee, a process liquid processing device using the same, and a process liquid processing method using the same.

【0002】[0002]

【従来の技術】そもそも、上記工場において機器や配管
の洗浄/殺菌することは重要であり、通常、これ等洗
浄、殺菌は製造の終了後に、配管の管路をバルブや配管
の切換あるいは一本のスイングベント等でCIP側に切
換えることにより行っている。
2. Description of the Related Art In the first place, it is important to clean / sterilize equipment and pipes in the above-mentioned factories, and normally, after cleaning and sterilizing these, the pipe line is switched to a valve or pipe or a single pipe is used. This is done by switching to the CIP side with the swing vent etc.

【0003】しかし乍ら、上記洗浄、殺菌のときは、プ
ロセス液とは異なる流体が管路、機器内を流れるため
に、バルブで管路を切換えることは非常時のことを考え
る場合、極めて危険であるという問題点があった。
However, since a fluid different from the process liquid flows through the pipeline and the equipment during the cleaning and sterilization, it is extremely dangerous to switch the pipeline with a valve in case of emergency. There was a problem that was.

【0004】また、機器本体、配管内部の殺菌を死滅さ
せる殺菌工程は、CIP終了後もしくは始業時に行って
いるが、この殺菌工程の後に大気に触れる状態で配管の
切離操作を行うことは大気中の菌に汚染されて衛生的で
ないという問題点もあった。
Further, the sterilization process for killing the sterilization inside the equipment body and the pipe is performed after the CIP is completed or at the beginning of the work. However, after the sterilization process, it is not possible to disconnect the pipe while being in contact with the atmosphere. There was also a problem that it was not sanitary because it was contaminated by the bacteria inside.

【0005】更に、機器殺菌を温水で行う場合には、そ
の殆どがCIPユニットから送って循環系統を経て同C
IPユニットに戻す必要があったために管路を切離す必
要があって、細菌的な二次汚染の心配があるという問題
があるもみならず当該問題の解決のためにはプロセスの
状態に管路構成した上でバイパスを設けて当該機器殺菌
を行うようにする必要があるという問題点があった。
Furthermore, when the equipment is sterilized with warm water, most of it is sent from the CIP unit and passed through the circulation system to the same C
Since the pipeline had to be cut off because it had to be returned to the IP unit, there was a concern that bacterial secondary contamination would occur. There is a problem in that it is necessary to provide a bypass after the configuration to sterilize the equipment.

【0006】[0006]

【発明が解決しようとする課題】そこで本発明は、機器
殺菌をCIP側の配管管路構成(プロセスとは物理的に
切離した状態)で行った後に、無菌の状態下において管
路構成を自動(手動)で切り離してプロセス側へ管路を
切換えることのできる新規の、管路切換装置およびこれ
を用いたプロセス液処理装置ならびにこれを用いたプロ
セス液処理方法を提供することを目的とする。
SUMMARY OF THE INVENTION Therefore, according to the present invention, after the sterilization of equipment is carried out in a CIP side pipe line configuration (a state physically separated from the process), the pipe line configuration is automatically performed under aseptic conditions. An object of the present invention is to provide a novel conduit switching device that can be manually (manually) separated to switch the conduit to the process side, a process liquid processing device using the same, and a process liquid processing method using the same.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に請求項1に係る密閉型管路切換装置は、プロセス液送
入口、プロセス液送出口、洗浄流体送入口、洗浄流体送
出口を有する固定盤と、1対のU字管を有する可動盤
と、固定盤、可動盤間に設けた密閉のチャンバーと、チ
ャンバーに設けた除・殺菌流体送入口および除・殺菌流
体送出口とを備え、可動盤の回転前状態のときには一方
のU字管がプロセス液送入口とプロセス液送出口の連通
状態を、他方のU字管が洗浄流体送入口と洗浄流体送出
口の連通状態を呈し、また可動盤の回転後状態のときに
は一方のU字管がプロセス液送入口と洗浄流体送出口の
連通状態を、他方のU字管がプロセス液送出口と洗浄流
体送入口の連通状態を呈する構成とされ、また可動盤の
回転のときにはチャンバーの無菌密閉を維持したままの
状態において可動盤が固定盤から離れる方向に移動する
ことでU字管の両端開口がチャンバー内で開放した状態
を呈し、可動盤の停止のときにはU字管の両端開口がプ
ロセス液送入口、プロセス液送出口、洗浄流体送入口、
洗浄流体送出口へ連通した状態を呈する構成とされたも
のである。
In order to achieve the above-mentioned object, a sealed type line switching device according to a first aspect of the present invention has a process liquid inlet, a process liquid outlet, a cleaning fluid inlet, and a cleaning fluid outlet. A fixed plate, a movable plate having a pair of U-shaped tubes, a closed chamber provided between the fixed plate and the movable plate, a removal / sterilization fluid inlet and a removal / sterilization fluid outlet provided in the chamber , In the pre-rotation state of the movable plate, one U-shaped pipe shows a communication state between the process liquid inlet and the process liquid outlet, and the other U-shaped pipe shows a communication state between the cleaning fluid inlet and the cleaning fluid outlet, Further, when the movable plate is in a state after rotation, one U-shaped pipe presents a communication state between the process liquid inlet and the cleaning fluid outlet, and the other U-shaped pipe presents a communication state between the process liquid outlet and the cleaning fluid inlet. When the movable plate rotates, When the movable platen moves in the direction away from the fixed plate while the bar is kept aseptically closed, both ends of the U-shaped tube are open in the chamber. Opening at both ends is process liquid inlet, process liquid outlet, cleaning fluid inlet,
The cleaning fluid delivery port is in communication with the cleaning fluid delivery port.

【0008】また、請求項2に係る密閉型管路切換装置
は、皿形状の固定盤内に回転可能および軸方向に移動可
能の状態で可動盤を装入し、これ等固定盤、可動盤の間
に密閉チャンバーを形成すると共に固定盤の中央個所お
よび可動盤の中央個所に固定側軸受孔、可動側軸受孔を
設け、固定側軸受孔および可動側軸受孔に中心軸を挿入
してその基端寄り個所を、固定側軸受孔には回転可能お
よび軸方向に移動可能の状態に支承しまた可動側軸受孔
には回転不能および軸方向に移動可能の状態に支承する
と共に固定盤の外側に中心軸を四分の1回転させるアク
チュエーターを装備し、更に固定盤において中心軸を中
心とする円線上に前工程からのプロセス液送入口、後工
程へのプロセス液送出口、洗浄流体受入口および洗浄流
体送出口を等間隔配置で開設し、また可動盤においてプ
ロセス液送入口、プロセス液送出口、洗浄流体送入口お
よび洗浄流体送出口と対応する個所に4個の流通口を対
応配置として開設すると共にプロセス液送入口に対応す
る流通口とプロセス液送出口に対応する流通口とを、ま
た洗浄流体送入口に対応する流通口と洗浄流体送出口に
対応する流通口とをそれぞれU字管により連結し、更に
各流通口の切縁部内側にU字管の延長短管部を突設して
これ等各延長短管部の先端開口縁面に可動側着座面を形
成すると共にプロセス液送入口、プロセス液送出口、洗
浄流体送入口および洗浄流体送出口の切縁部内側面に固
定側着座面を形成し、これ等各固定側着座面に上記可動
側着座面を密に圧着自在とし、また可動側軸受孔の切縁
部外面に中心軸に被着した状態で管状軸を設け、この管
状軸の外端に往復動用モーターを、当該往復動用モータ
ーが可動盤を軸方向に往復動させて可動側着座面を固定
側着座面に対して非着座状態または着座状態とする構成
で設け、更にチャンバーの周壁に除・殺菌流体送入口お
よび除・殺菌流体送出口を設けたものである。
Further, in the closed type pipe line switching device according to a second aspect of the present invention, the movable plate is loaded in the dish-shaped fixed plate so as to be rotatable and axially movable. A closed chamber is formed between the fixed platen and the movable platen, and a fixed bearing hole and a movable bearing hole are provided in the central part of the fixed platen and the movable platen. The part near the base end is rotatably and axially movably supported in the fixed bearing hole, and is rotatably and axially movably supported in the movable bearing hole and outside the fixed platen. Is equipped with an actuator that rotates the central axis by a quarter, and further, on the fixed plate, on the circle centered on the central axis, the process liquid inlet from the previous process, the process liquid outlet to the subsequent process, and the cleaning fluid inlet And cleaning fluid outlets at equal intervals In addition, the movable plate has four flow ports corresponding to the process liquid inlet, the process liquid outlet, the cleaning fluid inlet and the cleaning fluid outlet, and the process liquid inlet. The corresponding flow ports are connected with the flow ports corresponding to the process liquid outlets, and the flow ports corresponding to the cleaning fluid inlets and the flow ports corresponding to the cleaning fluid outlets are connected by U-shaped tubes. U-shaped extended short pipe portions are provided on the inside of the cut edge portion of the mouth to form movable side seating surfaces at the tip opening edge faces of each of these extended short pipe portions, and the process liquid inlet and the process liquid outlet are formed. Fixed side seating surfaces are formed on the inner surfaces of the cut edges of the cleaning fluid inlet and the cleaning fluid outlet, and the movable side seating surfaces can be tightly crimped onto the fixed side seating surfaces. With the central axis attached to the outer surface of the cut edge, pipe A shaft is provided, and a reciprocating motor is provided at the outer end of the tubular shaft, and the reciprocating motor reciprocates the movable plate in the axial direction to move the movable seating surface to the non-seated state or the seated state with respect to the fixed seating surface. In addition, a removing / sterilizing fluid inlet and an removing / sterilizing fluid outlet are provided on the peripheral wall of the chamber.

【0009】また、請求項3に係る密閉型管路切換装置
は、皿形状の固定盤内に回転可能および軸方向に移動可
能の状態で可動盤を装入し、これ等固定盤、可動盤の間
に密閉チャンバーを形成すると共に固定盤の中央個所お
よび可動盤の中央個所に固定側軸受孔、可動側軸受孔を
設け、固定側軸受孔および可動側軸受孔に中心軸を挿入
してその基端寄り個所を、固定側軸受孔には回転可能お
よび軸方向に移動可能の状態に支承しまた可動側軸受孔
には回転不能および軸方向に移動可能の状態に支承する
と共に固定盤の外側に中心軸を四分の1回転させる回転
用ハンドルを装備し、更に固定盤において中心軸を中心
とする円線上に前工程からのプロセス液送入口、後工程
へのプロセス液送出口、洗浄流体受入口および洗浄流体
送出口を等間隔配置で開設し、また可動盤においてプロ
セス液送入口、プロセス液送出口、洗浄流体送入口およ
び洗浄流体送出口と対応する個所に4個の流通口を対応
配置として開設すると共にプロセス液送入口に対応する
流通口とプロセス液送出口に対応する流通口とを、また
洗浄流体送入口に対応する流通口と洗浄流体送出口に対
応する流通口とをそれぞれU字管により連結し、更に各
流通口の切縁部内側にU字管の延長短管部を突設してこ
れ等各延長短管部の先端開口縁面に可動側着座面を形成
すると共にプロセス液送入口、プロセス液送出口、洗浄
流体送入口および洗浄流体送出口の切縁部内側面に固定
側着座面を形成し、これ等各固定側着座面に上記可動側
着座面を密に圧着自在とし、また可動側軸受孔の切縁部
外面に中心軸に被着した状態で管状軸を設け、この管状
軸の外端から中心軸の先端を貫出状態として当該貫出部
に雄ネジを刻設すると共にこの雄ネジに雌ネジを螺合
し、この雌ネジの回りに締付用ハンドルを突設し、これ
を締付の状態としたときには可動盤が軸方向に作動して
可動側着座面が固定側着座面に着座した状態を呈し、ま
た弛めたときには非着座の状態を呈するようにし、更に
チャンバーの周壁に除・殺菌流体送入口および除・殺菌
流体送出口を設けたものである。
Further, in the hermetically sealed pipe line switching device according to a third aspect of the present invention, a movable plate is loaded in a plate-shaped fixed plate so as to be rotatable and axially movable. A closed chamber is formed between the fixed platen and the movable platen, and a fixed bearing hole and a movable bearing hole are provided in the central part of the fixed platen and the movable platen. The part near the base end is rotatably and axially movably supported in the fixed bearing hole, and is rotatably and axially movably supported in the movable bearing hole and outside the fixed platen. Equipped with a rotating handle that rotates the central axis one quarter turn, and further, on the fixed plate on the circle centered on the central axis, the process liquid inlet from the previous process, the process liquid outlet to the subsequent process, and the cleaning fluid. Inlet and cleaning fluid outlets are evenly spaced In addition, the movable plate has four distribution ports corresponding to the process liquid inlet, the process liquid outlet, the cleaning fluid inlet and the cleaning fluid outlet, and the process liquid inlet. And a flow port corresponding to the process liquid outlet, and a flow port corresponding to the cleaning fluid inlet and the flow port corresponding to the cleaning fluid outlet are respectively connected by a U-shaped pipe, and each flow port is further connected. The extended short pipe portion of the U-shaped pipe is projected inside the cutting edge portion of the above, and the movable side seating surface is formed at the tip opening edge surface of each of these extended short pipe portions, and the process liquid inlet, the process liquid outlet, Fixed side seating surfaces are formed on the inner surfaces of the cut edges of the cleaning fluid inlet and outlet, and the movable side seating surfaces can be tightly crimped onto these fixed side seating surfaces. Tubular with the central axis attached to the outer surface of the edge The outer end of the tubular shaft is provided with the tip of the central shaft in a protruding state, a male screw is engraved in the protruding portion, and a female screw is screwed into the male screw, and tightened around the female screw. When the handle is projected and is tightened, the movable platen moves axially and the movable seating surface is seated on the fixed seating surface, and when it is loose, it is not seated. In addition, a removing / sterilizing fluid inlet and an removing / sterilizing fluid outlet are provided on the peripheral wall of the chamber.

【0010】そして、請求構4、5または6に係るプロ
セス液処理装置は、請求項1、2または3係る密閉型管
路切換装置を用いたプロセス液処理装置であって、プロ
セス液送入口にプロセス液送入管を接続し、プロセス液
送出口にプロセス液送出管を接続し、洗浄流体送入口に
洗浄流体送入管を接続し、洗浄流体送出口に洗浄流体送
出管を接続すると共に除・殺菌流体送入口に除・殺菌流
体送入管を接続し、除・殺菌流体送出口に除・殺菌流体
送出管を接続して成るものである。
The process liquid processing apparatus according to claim 4, 5 or 6 is a process liquid processing apparatus using the closed type pipe line switching device according to claim 1, 2 or 3, and has a process liquid inlet port. Connect the process liquid inlet pipe, connect the process liquid outlet pipe to the process liquid outlet, connect the cleaning fluid inlet pipe to the cleaning fluid inlet, connect the cleaning fluid outlet pipe to the cleaning fluid outlet, and remove it. The removal / sterilization fluid inlet pipe is connected to the sterilization fluid inlet, and the removal / sterilization fluid delivery pipe is connected to the removal / sterilization fluid outlet.

【0011】また、請求構7に係るプロセス液処理方法
は、請求項4、5または6に係るプロセス液処理装置を
用いて実施するプロセス液処理方法であって、プロセス
液送入管、一方U字管およびプロセス液送出管を順に経
てプロセス液を流すことでプロセス液の充填を行う充填
工程と、両U字管を4分の1回転する向き変え工程と、
洗浄流体送出管、一方U字管およびプロセス液送入管を
順に経て洗浄流体を流すことでプロセス液側のCIPを
行うと共に洗浄流体送入管、他方U字管およびプロセス
液送出管を順に経て洗浄流体を流すことで充填機側のC
IPを行うCIP工程と、両U字管の向きを4分の1回
転前の状態に戻す向き戻し工程と、をなすことを特徴と
するものである。
Further, the process liquid processing method according to claim 7 is the process liquid processing method executed by using the process liquid processing device according to claim 4, 5 or 6, wherein the process liquid inlet pipe (U) is provided. A filling step of filling the process liquid by causing the process liquid to flow through the character tube and the process liquid delivery tube in order, and a direction changing step of rotating both U-shaped tubes by a quarter turn,
CIP on the process liquid side is performed by flowing the cleaning fluid through the cleaning fluid delivery pipe, one U-shaped pipe and the process liquid delivery pipe in order, and the cleaning fluid delivery pipe, the other U-shaped pipe and the process liquid delivery pipe are delivered in sequence. C on the filling machine side by flowing the cleaning fluid
It is characterized by performing a CIP step of performing an IP and a direction returning step of returning the directions of both U-shaped tubes to the state of one quarter rotation before.

【0012】そして、請求構8に係るプロセス液処理方
法は、請求項7に係るプロセス液処理方法において、プ
ロセス液送入管、一方U字管およびプロセス液送出管を
順に経て水を流すことでプロセス液を押し出す液抜き工
程を充填工程の後に行うことを特徴とするものである。
The process liquid treatment method according to claim 8 is the process liquid treatment method according to claim 7, wherein water is caused to flow through the process liquid inlet pipe, the U-shaped pipe and the process liquid outlet pipe in this order. It is characterized in that a liquid draining process for pushing out the process liquid is performed after the filling process.

【0013】また、請求構9に係るプロセス液処理方法
は、請求項7に係るプロセス液処理方法において、洗浄
流体送出管、一方U字管およびプロセス液送入管を順に
経て殺菌流体を流すことでプロセス液側の殺菌を行うと
共に洗浄流体送入管、他方U字管およびプロセス液送出
管を順に経て殺菌流体を流すことで充填機側の殺菌を行
う殺菌工程と、殺菌流体を除・殺菌流体送入口から除・
殺菌流体送出口へ流すことでチャンバー内の殺菌を行う
殺菌工程と、をCIP工程の後に行うことを特徴とする
ものである。
Further, the process liquid treating method according to claim 9 is the process liquid treating method according to claim 7, wherein the sterilizing fluid is flown through the cleaning fluid delivery pipe, the U-shaped pipe and the process liquid delivery pipe in this order. The sterilization process for sterilizing the process liquid side and the sterilizing process for sterilizing the filling machine by flowing the sterilizing fluid through the cleaning fluid inlet pipe, the U-shaped pipe and the process liquid outlet pipe in order, and the sterilizing fluid is removed and sterilized. Remove from fluid inlet
The sterilizing step of sterilizing the inside of the chamber by flowing the sterilizing fluid to the outlet is performed after the CIP step.

【0014】また、請求構10に係るプロセス液処理方
法は、請求項7に係るプロセス液処理方法において、向
き変え工程もしくは向き戻し工程の場合に、熱水、蒸
気、塩素水等殺菌液等除・殺菌流体を除・殺菌流体送入
口から除・殺菌流体送出口へ流すことでチャンバー内の
除・殺菌および接液面の除・殺菌を行う除・殺菌工程を
なすことを特徴とするものである。
Further, the process liquid treating method according to claim 10 is the process liquid treating method according to claim 7, wherein in the case of the changing step or the returning step, the sterilizing liquid such as hot water, steam, chlorine water is removed. -The sterilizing fluid is removed from the sterilizing fluid inlet to the sterilizing fluid outlet, and the sterilizing process is performed to sterilize and sterilize the inside of the chamber and the wetted surface. is there.

【0015】また、請求構11に係るプロセス液処理方
法は、請求項7に係るプロセス液処理方法において、向
き変え工程もしくは向き戻し工程の場合に、水、リンス
液等洗浄流体を除・殺菌流体送入口から除・殺菌流体送
出口へ流すことでチャンバー内の洗浄および接液面の洗
浄を行う洗浄工程をなすことを特徴とするものである。
Further, the process liquid treating method according to claim 11 is the process liquid treating method according to claim 7, wherein the cleaning fluid such as water or rinse liquid is removed / sterilized in the case of the direction changing step or the direction returning step. It is characterized by performing a cleaning step of cleaning the inside of the chamber and cleaning the liquid contact surface by flowing the removal / sterilization fluid from the inlet to the outlet.

【0016】[0016]

【実施例】図1および図2に示す第1実施例は、円筒形
状の周壁1を外周に備えた皿形状の固定盤2を構成し、
この固定盤2内に可動盤3を装入してその外周縁面を円
筒形状周壁1の内周面に回転可能および軸方向に移動可
能に密着させることによってこれ等固定盤2、可動盤3
の間にチャンバー4を形成すると共にこれ等固定盤2、
可動盤3の中央点個所に固定側軸受孔5、可動側軸受孔
6を切設し且つ各軸受孔5、6の切縁の内側に相互に回
転可能および軸方向に移動可能の状態で密に嵌合する固
定側ボス部7,可動側ボス部8を設けて固定盤2内に可
動盤3を支承する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A first embodiment shown in FIGS. 1 and 2 comprises a dish-shaped stationary platen 2 having a cylindrical peripheral wall 1 on its outer circumference.
The movable platen 3 is inserted into the fixed platen 2, and the outer peripheral surface of the movable platen 3 is brought into close contact with the inner peripheral face of the cylindrical peripheral wall 1 so as to be rotatable and movable in the axial direction.
A chamber 4 is formed between
A fixed side bearing hole 5 and a movable side bearing hole 6 are cut at a central point of the movable platen 3 and are densely rotatably and axially movable inside the cut edges of the bearing holes 5 and 6. The fixed side boss portion 7 and the movable side boss portion 8 which are fitted to the fixed plate 2 are provided to support the movable plate 3 in the fixed plate 2.

【0017】更に、上記固定側軸受孔5および可動側軸
受孔6に中心軸10を挿入してその基端寄り個所を、固
定側軸受孔5には軸受11により回転可能および軸方向
に移動可能の状態に支承しまた可動側軸受孔6にはキー
12およびキー溝13により回転不可能および軸方向に
移動可能の状態に支承すると共に固定盤2の外側に回転
位置検出用のリミットスイッチ内蔵部14を備えた回転
用エアーアクチュエーター15を、当該回転用エアーア
クチュエーター15が中心軸10を回転させる状態およ
びリミットスイッチ内蔵部14により直角の範囲内で回
転する状態として装備する。
Further, the central shaft 10 is inserted into the fixed-side bearing hole 5 and the movable-side bearing hole 6, and a portion near the base end thereof is rotatably and axially movable in the fixed-side bearing hole 5 by a bearing 11. And the movable side bearing hole 6 is supported by the key 12 and the key groove 13 so that it cannot rotate and can move in the axial direction. The rotating air actuator 15 provided with 14 is equipped in a state where the rotating air actuator 15 rotates the central shaft 10 and a state where the rotating air actuator 15 rotates within a range of a right angle by the limit switch built-in portion 14.

【0018】更に、上記の固定盤2において中心軸10
を中心とする円線上に前工程からのプロセス液送入口1
7、後工程へのプロセス液送出口18、洗浄流体の受入
口19および洗浄流体の送出口20を等間隔配置で開設
し、これ等各口にエルボ21を連結する。
Further, in the fixed plate 2 described above, the central shaft 10
Process liquid inlet 1 from the previous process on the circle centered on
7. A process liquid outlet 18, a cleaning fluid inlet 19 and a cleaning fluid outlet 20 for the subsequent process are opened at equal intervals, and an elbow 21 is connected to each of these ports.

【0019】また、上記の可動盤3においてプロセス液
送入口17、プロセス液送出口18、洗浄流体送入口1
9および洗浄流体送出口20と対応する個所に4個の流
通口23を対応配置として開設すると共にプロセス液送
入口17に対応する流通口23とプロセス液送出口18
に対応する流通口23とを、また洗浄流体送入口19に
対応する流通口23と洗浄流体送出口20に対応する流
通口23とをそれぞれU字管24,25により連結す
る。
Further, in the movable plate 3 described above, the process liquid inlet 17, the process liquid outlet 18, and the cleaning fluid inlet 1
9 and the cleaning fluid delivery port 20 are provided with four flow ports 23 as corresponding arrangements, and the flow port 23 and the process liquid delivery port 18 corresponding to the process liquid delivery port 17 are provided.
And the circulation port 23 corresponding to the cleaning fluid inlet 19 and the circulation port 23 corresponding to the cleaning fluid outlet 20 are connected by U-shaped pipes 24 and 25, respectively.

【0020】更に、上記各流通口23の切縁部内側にU
字管24,25の延長短管部26を突設してこれ等各延
長短管部26の先端開口縁面に可動側着座面27を形成
すると共に上記のプロセス液送入口17、プロセス液送
出口18、洗浄流体送入口19および洗浄流体送出口2
0の切縁部内側面に固定側着座面28を形成し、これ等
各固定側着座面28に上記可動側着座面27を密に圧着
自在とする。
Further, U is provided inside the cut edge of each of the flow ports 23.
The extended short pipe portions 26 of the character pipes 24 and 25 are provided so as to project, and the movable side seating surface 27 is formed at the tip opening edge surface of each of these extended short pipe portions 26. Outlet 18, cleaning fluid inlet 19 and cleaning fluid outlet 2
Fixed side seating surfaces 28 are formed on the inner surface of the cut edge portion of No. 0, and the movable side seating surfaces 27 can be densely crimped onto these fixed side seating surfaces 28.

【0021】また、上記の可動側軸受孔6の切縁部外面
に中心軸10に被着した状態で管状軸30を設け、この
管状軸30の外端に往復動用エアーモーター31を、当
該往復動用エアーモーター31が可動盤3を軸方向に往
復動させて可動側着座面27を固定側着座面28に対し
て非着座状態または着座状態とする構成で設ける。
Further, a tubular shaft 30 is provided on the outer surface of the cut edge portion of the movable side bearing hole 6 while being attached to the central shaft 10, and a reciprocating air motor 31 is provided at the outer end of the tubular shaft 30. The moving air motor 31 reciprocates the movable platen 3 in the axial direction so that the movable side seating surface 27 is in the non-seated state or the seated state with respect to the fixed side seating surface 28.

【0022】更に、上記の円筒形状周壁1にチャンバー
4に連通する除・殺菌流体送入口32および除・殺菌流
体送出口33を設け、除・殺菌流体送入口32には除・
殺菌流体送入管54を、また除・殺菌流体送出口33に
は除・殺菌流体送出管55を接続したものである。
Further, a removing / sterilizing fluid inlet 32 and a removing / sterilizing fluid outlet 33 which communicate with the chamber 4 are provided on the cylindrical peripheral wall 1 and the removing / sterilizing fluid inlet 32 is removed.
A sterilizing fluid inlet pipe 54 is connected to the sterilizing fluid outlet port 33, and a sterilizing fluid outlet pipe 55 is connected to the sterilizing fluid outlet port 33.

【0023】図3および図4に示す第2実施例は、円筒
形状の周壁1を外周に備えた皿形状の固定盤2を構成
し、この固定盤2内に可動盤3を装入してその外周縁面
を円筒形状周壁1の内周面に回転可能および軸方向に移
動可能に密着させることによってこれ等固定盤2、可動
盤3の間にチャンバー4を形成すると共にこれ等固定盤
2、可動盤3の中央点個所に固定側軸受孔5、可動側軸
受孔6を切設し且つ各軸受孔5、6の切縁の内側に相互
に回転可能および軸方向に移動可能の状態で密に嵌合す
る固定側ボス部7,可動側ボス部8を設けて固定盤2内
に可動盤3を支承する。
In the second embodiment shown in FIGS. 3 and 4, a dish-shaped fixed plate 2 having a cylindrical peripheral wall 1 on the outer periphery thereof is constructed, and a movable plate 3 is inserted into the fixed plate 2. A chamber 4 is formed between the stationary platen 2 and the movable platen 3 by bringing the outer peripheral surface thereof into close contact with the inner peripheral surface of the cylindrical peripheral wall 1 so as to be rotatable and movable in the axial direction. In the state where the fixed side bearing hole 5 and the movable side bearing hole 6 are cut at the central point of the movable platen 3 and the inside of the cut edges of the bearing holes 5 and 6 are mutually rotatable and axially movable. The fixed side boss portion 7 and the movable side boss portion 8 which are closely fitted are provided to support the movable platen 3 in the fixed platen 2.

【0024】また、上記固定側軸受孔5および可動側軸
受孔6に中心軸10を挿入してその基端個所寄り個所を
固定側軸受孔5にキー12およびキー溝13により回転
不可能および軸方向に移動可能の状態に支承する。
Further, the central shaft 10 is inserted into the fixed side bearing hole 5 and the movable side bearing hole 6, and the portion near the base end is fixed to the fixed side bearing hole 5 by the key 12 and the key groove 13 so that the shaft cannot be rotated. Support the movable state in the direction.

【0025】更に、上記の固定盤2において中心軸10
を中心とする円線上に前工程からのプロセス液送入口1
7、後工程へのプロセス液送出口18、洗浄流体の受入
口19および洗浄流体の送出口20を等間隔配置で開設
し、これ等各口にエルボ21を連結する。
Further, in the fixed plate 2 described above, the central shaft 10
Process liquid inlet 1 from the previous process on the circle centered on
7. A process liquid outlet 18, a cleaning fluid inlet 19 and a cleaning fluid outlet 20 for the subsequent process are opened at equal intervals, and an elbow 21 is connected to each of these ports.

【0026】また、上記の可動盤3においてプロセス液
送入口17、プロセス液送出口18、洗浄流体送入口1
9および洗浄流体送出口20と対応する個所に4個の流
通口23を対応配置として開設すると共にプロセス液送
入口17に対応する流通口23とプロセス液送出口18
に対応する流通口23とを、また洗浄流体送入口19に
対応する流通口23と洗浄流体送出口20に対応する流
通口23とをそれぞれU字管24,25により連結す
る。
In the movable plate 3 described above, the process liquid inlet 17, the process liquid outlet 18, and the cleaning fluid inlet 1
9 and the cleaning fluid delivery port 20 are provided with four flow ports 23 as corresponding arrangements, and the flow port 23 and the process liquid delivery port 18 corresponding to the process liquid delivery port 17 are provided.
And the circulation port 23 corresponding to the cleaning fluid inlet 19 and the circulation port 23 corresponding to the cleaning fluid outlet 20 are connected by U-shaped pipes 24 and 25, respectively.

【0027】更に、上記各流通口23の切縁部内側にU
字管24,25の延長短管部26を突設してこれ等各延
長短管部26の先端開口縁面に可動側着座面27を形成
すると共に上記のプロセス液送入口17、プロセス液送
出口18、洗浄流体送入口19および洗浄流体送出口2
0の切縁部内側面に固定側着座面28を形成し、これ等
各固定側着座面28に上記可動側着座面27を密に圧着
自在とする。
Further, U is provided inside the cut edge of each of the flow ports 23.
The extended short pipe portions 26 of the character pipes 24 and 25 are provided so as to project, and the movable side seating surface 27 is formed at the tip opening edge surface of each of these extended short pipe portions 26. Outlet 18, cleaning fluid inlet 19 and cleaning fluid outlet 2
Fixed side seating surfaces 28 are formed on the inner surface of the cut edge portion of No. 0, and the movable side seating surfaces 27 can be densely crimped onto these fixed side seating surfaces 28.

【0028】また、上記の可動側軸受孔6の切縁部外面
に中心軸10に被着した状態で管状軸30を設け、この
管状軸30の外端から中心軸10の先端を貫出状態とし
て当該貫出部に雄ネジ34を刻設すると共にこの雄ネジ
34に雌ネジ35を螺合し、この雌ネジ35の回りに締
付用ハンドル36を突設し、これを締付の状態としたと
きには可動盤3が軸方向に作動して可動側着座面27が
固定側着座面28に着座した状態を呈し、また弛めたと
きには非着座の状態を呈するようにし、この非着座の状
態のときに回転盤3を回転させるための回転用ハンドル
37を上記管状軸30の左右両側に設ける。
Further, a tubular shaft 30 is provided on the outer surface of the cut edge portion of the movable side bearing hole 6 in a state of being adhered to the central shaft 10, and the tip of the central shaft 10 extends from the outer end of the tubular shaft 30. As a result, a male screw 34 is engraved on the penetrating portion, a female screw 35 is screwed onto the male screw 34, and a tightening handle 36 is projectingly provided around the female screw 35. In this state, the movable platen 3 is actuated in the axial direction so that the movable side seating surface 27 is seated on the fixed side seating surface 28, and when it is loosened, it is in the non-seated state. At this time, rotation handles 37 for rotating the turntable 3 are provided on both left and right sides of the tubular shaft 30.

【0029】更に、上記の円筒形状周壁1にチャンバー
4に連通する除・殺菌流体送入口32および除・殺菌流
体送出口33を設けたものである。
Further, the cylindrical peripheral wall 1 is provided with a removing / sterilizing fluid feed port 32 and a removing / sterilizing fluid feed port 33 communicating with the chamber 4.

【0030】尚、図中符号38、39は、係合子40が
当接して回転盤3の回転範囲を90度(一直角)に限定
するストッパーである。
Reference numerals 38 and 39 in the drawing are stoppers which the engaging element 40 abuts and limits the rotation range of the rotary disk 3 to 90 degrees (one right angle).

【0031】すなわち、上記実施例は、回転用エアーア
クチュエーター15もしくは回転用ハンドル37によっ
て可動盤3を0度まで回してU字管24,25を図2お
よび図4に示すような横向きの状態としたり、戻して縦
向きの状態としたりして使用するものであり、そしてこ
れ等横向きの状態としたり、戻して縦向きの状態とした
りするときには、往復動用エアーモーター31もしくは
締付用ハンドル36によって可動盤3を固定盤2から僅
かに離した状態所謂浮かし状態で使用するものであり、
またこの浮かし状態のときには洗浄流体を、洗浄流体送
入口19からチャンバー4内に送入し洗浄流体送出口2
0から送出することで可動側着座面27と固定側着座面
28の洗浄(殺菌)するようにしたものであって、具体
的には例えば次のようにして、機器の洗浄を行いながら
製品の充填を行なうような個所に使用するものである。
That is, in the above-described embodiment, the movable platen 3 is rotated to 0 degrees by the rotating air actuator 15 or the rotating handle 37 so that the U-shaped tubes 24 and 25 are in the horizontal state as shown in FIGS. 2 and 4. When it is put back in a vertical state by returning it, or when it is put back in a vertical state by using it, the reciprocating air motor 31 or the tightening handle 36 is used. The movable platen 3 is used in a so-called floating state in which the movable platen 3 is slightly separated from the fixed platen 2,
Further, in this floating state, the cleaning fluid is fed into the chamber 4 through the cleaning fluid inlet 19 and the cleaning fluid outlet 2
The movable-side seating surface 27 and the fixed-side seating surface 28 are cleaned (sterilized) by sending from 0. Specifically, for example, the following is performed to clean the device while cleaning the equipment. It is used in places where filling is performed.

【0032】[0032]

【作用】次に、例えば図5〜図10に示すように、プロ
セス液送入口17にプロセス液送入管42を、プロセス
液送出口18にプロセス液送出管43を、洗浄流体送入
口19に洗浄流体送入管44を、洗浄流体送出口20に
洗浄流体送出管45を、除・殺菌流体送入口32に除・
殺菌流体送入管54を、また除・殺菌流体送出口33に
除・殺菌流体送出管55をそれぞれ接続して、プロセス
液充填に使用している場合の使い方すなわち、プロセス
液の充填工程、水押によるラインの液抜き工程、リンス
し乍らの切換工程、充填ライン側および充填機側のCI
P工程、充填ライン側および充填機側ならびにチャンバ
ー内の殺菌工程、プロセス液の充填前工程について説明
する。
Next, as shown in FIGS. 5 to 10, for example, the process liquid inlet 17 is provided with the process liquid inlet pipe 42, the process liquid outlet 18 is provided with the process liquid outlet pipe 43, and the cleaning fluid inlet 19 is provided. The cleaning fluid inlet pipe 44 is removed from the cleaning fluid outlet 20 and the cleaning fluid outlet pipe 45 is removed from the sterilizing fluid inlet 32.
The sterilizing fluid inlet pipe 54 is connected to the sterilizing fluid outlet port 33, and the sterilizing fluid outlet pipe 55 is connected to the sterilizing fluid outlet port 33. Draining process of line by pressing, switching process of rinsers, CI on filling line side and filling machine side
The P process, the filling line side, the filling machine side, the sterilization process in the chamber, and the process liquid pre-filling process will be described.

【0033】(プロセス液の充填工程)回転用エアーア
クチュエーター15もしくは回転用ハンドル37によっ
て可動盤3を0度まで回して両方U字管24,25を図
2および図4に示すような横向きの状態とし、この横向
き状態でプロセス液送入管42、一方U字管24プロセ
ス液送出管43を順に経てプロセス液を充填機51に充
填する(図5参照)。
(Process Liquid Filling Step) The movable platen 3 is rotated to 0 degrees by the rotating air actuator 15 or the rotating handle 37 so that both U-shaped tubes 24 and 25 are in a horizontal state as shown in FIGS. 2 and 4. In this sideways state, the filling machine 51 is filled with the process liquid through the process liquid inlet pipe 42 and the U-shaped pipe 24 process liquid outlet pipe 43 in this order (see FIG. 5).

【0034】(水押によるラインの液抜き工程)上記と
同様にして両方U字管24,25を横向き状態とし、こ
の横向き状態でプロセス液送入管42、一方U字管2
4、プロセス液送出管43を順に経てラインの液抜きを
行う(図6参照)。
(Draining Process of Line by Water Pushing) Both of the U-shaped pipes 24 and 25 are set sideways in the same manner as described above, and the process liquid inlet pipe 42 and the U-shaped pipe 2 are set in this sideways state.
4. The line is drained through the process liquid delivery pipe 43 (see FIG. 6).

【0035】(リンスし乍らの切換工程)除・殺菌流体
送入管54よりリンス液を送入し除・殺菌流体送出管5
5から送出し乍ら、往復動用エアーモーター31もしく
は締付用ハンドル36によって可動盤3を浮かし状態と
し、この浮かし状態で回転用エアーアクチュエーター1
5もしくは回転用ハンドル37によって可動盤3を90
度(縦向き状態)まで戻し、この戻し後に往復動用エア
ーモーター31もしくは締付用ハンドル36を戻して可
動側着座面27と固定側着座面28を密着状態とする。
このリンスし乍らの切換工程は、可動側着座面27と固
定側着座面28との間等のような接液面の洗浄(殺菌)
に効果的である(図7参照)。
(Rinsing / Switching Step) The removing / sterilizing fluid feed pipe 54 feeds the rinse liquid through the removing / sterilizing fluid feed pipe 54.
5, the movable platen 3 is floated by the reciprocating air motor 31 or the tightening handle 36, and in this floated state the rotating air actuator 1
5 or movable handle 3 by rotating handle 37
(The vertical state), and after this return, the reciprocating air motor 31 or the tightening handle 36 is returned to bring the movable side seating surface 27 and the fixed side seating surface 28 into a close contact state.
The step of switching the rinsers is performed by cleaning (sterilizing) the liquid contact surface such as between the movable side seating surface 27 and the fixed side seating surface 28.
Is effective (see FIG. 7).

【0036】(充填ライン側および充填機側のCIP工
程)洗浄流体送入管42、縦向きの一方U字管24、プ
ロセス液送出管45を順に経て洗浄液を流してプロセス
液送入管42側(すなわち充填ライン48側)をCIP
洗浄すると一緒に、洗浄流体送入管44、縦向きの他方
U字管25、プロセス液送出管43を順に経て洗浄液を
流してプロセス液送出管43側(すなわち充填機47
側)をCIP洗浄する(図8参照)。
(CIP process on the filling line side and the filling machine side) The cleaning fluid is introduced through the cleaning fluid inlet pipe 42, the vertically oriented U-shaped pipe 24, and the process liquid outlet pipe 45 in this order, and the process liquid inlet pipe 42 side. CIP (that is, filling line 48 side)
At the same time as the cleaning, the cleaning liquid is caused to flow through the cleaning fluid feed pipe 44, the other vertically oriented U-shaped pipe 25, and the process liquid delivery pipe 43 in this order to the process liquid delivery pipe 43 side (that is, the filling machine 47).
Side) is CIP washed (see FIG. 8).

【0037】(充填ライン側および充填機側ならびにチ
ャンバー内の殺菌工程)プロセス液送入管42、縦向き
の一方U字管24、洗浄流体送出管45を順に経て熱水
もしくは蒸気、塩素水等殺菌液を流してプロセス液送入
管42側(すなわち充填ライン48側)を機器殺菌する
と一緒に、洗浄流体送入管44、縦向きの他方U字管2
5、プロセス液送出管43を順に経て熱水もしくは蒸
気、塩素水等殺菌液を流してプロセス液送出管43側
(すなわち充填機47側)を機器殺菌し、更に一緒に除
・殺菌流体送入管54からチャンバー4内を介して除・
殺菌流体送出管55へ熱水もしくは蒸気、塩素水等殺菌
液を流して同チャンバー4内を機器殺菌をする(図9参
照)。
(Sterilizing process on the filling line side, the filling machine side, and the chamber) The process liquid inlet pipe 42, the vertically-oriented one U-shaped pipe 24, and the cleaning fluid delivery pipe 45 are sequentially passed through to obtain hot water, steam, chlorine water, or the like. The sterilizing liquid is flowed to sterilize the process liquid inlet pipe 42 side (that is, the filling line 48 side), and at the same time, the cleaning fluid inlet pipe 44 and the other vertically oriented U-shaped pipe 2
5. A sterilizing liquid such as hot water, steam, or chlorine water is passed through the process liquid delivery pipe 43 in order to sterilize the process liquid delivery pipe 43 side (that is, the filling machine 47 side), and also to feed the removal / sterilization fluid together. Removed from the pipe 54 through the chamber 4.
A sterilizing liquid such as hot water or steam or chlorine water is flown into the sterilizing fluid delivery pipe 55 to sterilize the inside of the chamber 4 (see FIG. 9).

【0038】(プロセス液の充填前工程)機器殺菌終了
後に、除・殺菌流体送入管54より除菌エアーを送入し
除・殺菌流体送出管55から送出し乍ら、往復動用エア
ーモーター31もしくは締付用ハンドル36によって可
動盤3を浮かし状態とし、この浮かし状態で回転用エア
ーアクチュエーター15もしくは回転用ハンドル37に
よって可動盤3を90度(縦向き状態)まで戻し、この
戻し後に往復動用エアーモーター31もしくは締付用ハ
ンドル36を戻して可動側着座面27と固定側着座面2
8を密着状態とする(図10参照)。尚、この場合、チ
ャンバー4内は外部から菌が侵入しないように同内を正
圧としておく(少なくともプロセス液の充填が開始され
るまで)ことが好ましい。
(Process liquid pre-filling step) After the equipment sterilization is completed, the reciprocating air motor 31 is fed with the sterilizing fluid feed pipe 54 to feed the sterilizing air and the sterilizing fluid feed pipe 55. Alternatively, the movable platen 3 is floated by the tightening handle 36, and in this floating state, the movable platen 3 is returned to 90 degrees (vertical state) by the rotating air actuator 15 or the rotating handle 37, and after this return, the reciprocating air is released. The motor side 31 or the tightening handle 36 is returned to the movable side seating surface 27 and the fixed side seating surface 2.
8 is brought into close contact (see FIG. 10). In this case, it is preferable to keep the inside of the chamber 4 at a positive pressure (at least until the filling of the process liquid is started) so that bacteria cannot enter from the outside.

【0039】図11は本発明に係る管路切換装置の一つ
の使用例を示す系統図であって、殺菌機48、3個のサ
ージタンク49、バルブマニホールド50および充填機
51を複数個の本発明管路切換装置52により接続した
構成のものであり、殺菌機48で処理したプロセス液を
サージタンク49に本発明密閉型管路切換装置52を介
して送入したり、サージタンク49内からプロセス液を
充填機51に本発明密閉型管路切換装置52を介して送
出したりするようにしたものである。
FIG. 11 is a system diagram showing an example of use of the conduit switching device according to the present invention, in which a plurality of sterilizers 48, three surge tanks 49, a valve manifold 50 and a filling machine 51 are provided. The invention is configured to be connected by the pipeline switching device 52, and the process liquid treated by the sterilizer 48 is fed into the surge tank 49 via the sealed pipeline switching device 52 of the present invention, or from within the surge tank 49. The process liquid is sent to the filling machine 51 through the closed pipe line switching device 52 of the present invention.

【0040】[0040]

【発明の効果】本発明は、上記の通りであるので、上記
したような諸問題点を充分に解消できてその効果は著大
であるのみならず請求項1,2または3に係る密閉型管
路切換装置は、これを使用することで配管を簡略にで
き、しかも全体としての弁の数を極端に少なくすること
ができる利点を有しているものであり、また請求項4に
係るプロセス液処理装置によるときには、請求項7〜1
1に係るプロセス液処理方法の実施すなわち、プロセス
液側のCIPと充填機側のCIPとを一緒に、プロセス
液側の殺菌と充填機側の殺菌とチャンバー内の殺菌とを
一緒に、チャンバー内の除・殺菌と接液面の除・殺菌と
を一緒に、チャンバー内の洗浄と接液面の洗浄(リン
ス)とを一緒にそれぞれ行うことができるものであっ
て、作業時間の短縮化に極めて好都合である。
EFFECTS OF THE INVENTION Since the present invention is as described above, the problems as described above can be sufficiently solved and the effect is remarkable, and the sealed type according to claim 1, 2 or 3. The pipe line switching device has an advantage that the pipe can be simplified by using it and the number of valves as a whole can be extremely reduced, and the process according to claim 4. When the liquid processing apparatus is used, the method according to claim 7 to 1.
Implementation of the process liquid treatment method according to 1, that is, CIP on the process liquid side and CIP on the filling machine side together, sterilization on the process liquid side, sterilization on the filling machine side, and sterilization inside the chamber together. The cleaning and sterilization of the wetted surface and the cleaning and sterilization of the wetted surface can be performed together, and the cleaning of the chamber and the rinsing of the wetted surface can be performed together. It is extremely convenient.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る密閉型管路切換装置の第1実施例
を示す正面図である。
FIG. 1 is a front view showing a first embodiment of a hermetically sealed line switching device according to the present invention.

【図2】同じく一部切截側面図である。FIG. 2 is a partially cutaway side view of the same.

【図3】本発明に係る密閉型管路切換装置の第2実施例
を示す正面図である。
FIG. 3 is a front view showing a second embodiment of the sealed pipe line switching device according to the present invention.

【図4】同じく一部切截側面図である。FIG. 4 is a partially cutaway side view of the same.

【図5】充填中の状態を示す説明図である。FIG. 5 is an explanatory diagram showing a state during filling.

【図6】水押による残存プロセス液の抜き工程の状態を
示す説明図である。
FIG. 6 is an explanatory diagram showing a state of a step of draining a residual process liquid by water pressing.

【図7】向き変え中の状態を示す説明図である。FIG. 7 is an explanatory diagram showing a state in which the orientation is being changed.

【図8】CIP中の状態を示す説明図である。FIG. 8 is an explanatory diagram showing a state during CIP.

【図9】機器殺菌中の状態を示す説明図である。FIG. 9 is an explanatory diagram showing a state during device sterilization.

【図10】向き戻し中の状態を示す説明図である。FIG. 10 is an explanatory diagram showing a state in which the direction is being returned.

【図11】本発明に係る密閉型管路切換装置の一使用例
を示す系統図である。
FIG. 11 is a system diagram showing an example of use of the sealed type pipe line switching device according to the present invention.

【符号の説明】[Explanation of symbols]

1 円筒形状周壁 2 皿形状固定盤 3 可動盤 4 チャンバー 5 固定側軸受孔 6 可動側軸受孔 7 固定側ボス部 8 可動側ボス部 10 中心軸 11 軸受 12 キー 13 キー溝 14 リミットスイッチ内蔵部 15 回転用エアーアクチュエーター 17 プロセス液送入口 18 プロセス液送出口 19 洗浄流体送入口 20 洗浄流体送出口 21 エルボ 23 流通口 24 U字管 25 U字管 26 延長短管部 27 可動側着座面 28 固定側着座面 30 管状軸 31 往復動用エアーモーター 32 除・殺菌流体送入口 33 除・殺菌流体送出口 34 雄ネジ 35 雌ネジ 36 締付用ハンドル 37 回転用ハンドル 38 ストッパー 39 ストッパー 40 係合子 42 プロセス液送入管 43 プロセス液送出管 44 洗浄流体送入管 45 洗浄流体送出管 47 充填機 48 殺菌機 49 サージタンク 50 バルブマニホールド 51 充填機 52 管路切換装置 54 除・殺菌流体送入管 55 除・殺菌流体送出管 1 Cylindrical peripheral wall 2 dish shape fixed board 3 movable plate 4 chambers 5 Fixed side bearing hole 6 Movable bearing hole 7 Fixed side boss 8 Movable side boss 10 central axis 11 bearings 12 keys 13 keyway 14 Built-in limit switch 15 rotation air actuator 17 Process liquid inlet 18 Process liquid outlet 19 Cleaning fluid inlet 20 Cleaning fluid delivery port 21 Elbow 23 Distribution port 24 U-shaped tube 25 U-shaped tube 26 Extension short pipe part 27 Movable side seating surface 28 Fixed side seating surface 30 tubular shaft 31 Reciprocating air motor 32 Removal / sterilization fluid inlet 33 Removal / sterilization fluid delivery port 34 Male screw 35 female screw 36 Tightening handle 37 Rotation handle 38 Stopper 39 stopper 40 Engagement element 42 Process liquid inlet pipe 43 Process liquid delivery pipe 44 Cleaning fluid inlet pipe 45 Cleaning fluid delivery pipe 47 filling machine 48 Sterilizer 49 surge tank 50 valve manifold 51 filling machine 52 Pipe switching device 54 Removal / sterilization fluid inlet pipe 55 Removal / sterilization fluid delivery pipe

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 プロセス液送入口、プロセス液送出口、
洗浄流体送入口、洗浄流体送出口を有する固定盤と、1
対のU字管を有する可動盤と、固定盤、可動盤間に設け
た密閉のチャンバーと、チャンバーに設けた除・殺菌流
体送入口および除・殺菌流体送出口とを備え、可動盤の
回転前状態のときには一方のU字管がプロセス液送入口
とプロセス液送出口の連通状態を、他方のU字管が洗浄
流体送入口と洗浄流体送出口の連通状態を呈し、また可
動盤の回転後状態のときには一方のU字管がプロセス液
送入口と洗浄流体送出口の連通状態を、他方のU字管が
プロセス液送出口と洗浄流体送入口の連通状態を呈する
構成とされ、また可動盤の回転のときにはチャンバーの
無菌密閉を維持したままの状態において可動盤が固定盤
から離れる方向に移動することでU字管の両端開口がチ
ャンバー内で開放した状態を呈し、可動盤の停止のとき
にはU字管の両端開口がプロセス液送入口、プロセス液
送出口、洗浄流体送入口、洗浄流体送出口へ連通した状
態を呈する構成とされたことを特徴とする密閉型管路切
換装置。
1. A process liquid inlet, a process liquid outlet,
A fixed plate having a cleaning fluid inlet and a cleaning fluid outlet, and 1
Rotating the movable platen equipped with a movable platen having a pair of U-shaped tubes, a fixed platen, a closed chamber provided between the movable platen, a removal / sterilization fluid inlet and a removal / sterilization fluid outlet provided in the chamber In the previous state, one U-shaped tube shows the communication state of the process liquid inlet and the process liquid outlet, the other U-shaped tube shows the communication state of the cleaning fluid inlet and the cleaning fluid outlet, and the rotation of the movable platen. In the rear state, one U-shaped pipe is in a communication state between the process liquid inlet and the cleaning fluid outlet, and the other U-shaped pipe is in a communication state between the process liquid outlet and the cleaning fluid inlet, and is movable. When the board is rotated, the movable board moves away from the fixed board while maintaining the aseptic hermetically sealed chamber so that both openings of the U-shaped tube are open in the chamber. Sometimes both ends of U-tube Mouth process liquid inlet port, the process fluid outlet, the cleaning fluid inlet port, sealed pipeline switching device, characterized in that it is configured to exhibit a state in which communication with the wash fluid delivery port.
【請求項2】 皿形状の固定盤内に回転可能および軸方
向に移動可能の状態で可動盤を装入し、これ等固定盤、
可動盤の間に密閉チャンバーを形成すると共に固定盤の
中央個所および可動盤の中央個所に固定側軸受孔、可動
側軸受孔を設け、固定側軸受孔および可動側軸受孔に中
心軸を挿入してその基端寄り個所を、固定側軸受孔には
回転可能および軸方向に移動可能の状態に支承しまた可
動側軸受孔には回転不能および軸方向に移動可能の状態
に支承すると共に固定盤の外側に中心軸を四分の1回転
させるアクチュエーターを装備し、更に固定盤において
中心軸を中心とする円線上に前工程からのプロセス液送
入口、後工程へのプロセス液送出口、洗浄流体受入口お
よび洗浄流体送出口を等間隔配置で開設し、また可動盤
においてプロセス液送入口、プロセス液送出口、洗浄流
体送入口および洗浄流体送出口と対応する個所に4個の
流通口を対応配置として開設すると共にプロセス液送入
口に対応する流通口とプロセス液送出口に対応する流通
口とを、また洗浄流体送入口に対応する流通口と洗浄流
体送出口に対応する流通口とをそれぞれU字管により連
結し、更に各流通口の切縁部内側にU字管の延長短管部
を突設してこれ等各延長短管部の先端開口縁面に可動側
着座面を形成すると共にプロセス液送入口、プロセス液
送出口、洗浄流体送入口および洗浄流体送出口の切縁部
内側面に固定側着座面を形成し、これ等各固定側着座面
に上記可動側着座面を密に圧着自在とし、また可動側軸
受孔の切縁部外面に中心軸に被着した状態で管状軸を設
け、この管状軸の外端に往復動用モーターを、当該往復
動用モーターが可動盤を軸方向に往復動させて可動側着
座面を固定側着座面に対して非着座状態または着座状態
とする構成で設け、更にチャンバーの周壁に除・殺菌流
体送入口および除・殺菌流体送出口を設けたことを特徴
とする密閉型管路切換装置。
2. A movable plate is rotatably and axially movable inside a plate-shaped fixed plate, and these fixed plates are
Form a closed chamber between the movable plates, provide a fixed side bearing hole and a movable side bearing hole at the center of the fixed platen and the center of the movable platen, and insert the center shaft into the fixed side bearing hole and the movable side bearing hole. The part near the base end is rotatably and axially movable in the fixed bearing hole, and non-rotatably and axially movable in the movable bearing hole. Equipped with an actuator that rotates the central axis a quarter of the outside of the machine, and further, on the circular line centered on the central axis in the fixed plate, the process liquid inlet from the previous process, the process liquid outlet to the subsequent process, and the cleaning fluid. The receiving port and the cleaning fluid outlet are opened at equal intervals, and the movable plate has four flow ports corresponding to the process liquid inlet, the process liquid outlet, the cleaning fluid inlet and the cleaning fluid outlet. Placement And a flow port corresponding to the process liquid inlet and a process liquid outlet, and a flow port corresponding to the cleaning fluid inlet and a flow port corresponding to the cleaning fluid outlet, respectively. U-shaped pipes are connected to each other, and extended short pipe portions of the U-shaped pipes are projected inside the cut edges of the respective flow ports to form movable side seating surfaces at the tip opening edge faces of these extended short pipe portions. Along with the process liquid inlet, process liquid outlet, cleaning fluid inlet and cleaning fluid outlet, fixed-side seating surfaces are formed on the inner surfaces of the cutting edges, and the movable-side seating surfaces are closely packed on these fixed-side seating surfaces. A tubular shaft is provided so that it can be crimped freely and is attached to the central axis on the outer surface of the cutting edge of the movable side bearing hole, and a reciprocating motor is attached to the outer end of the tubular shaft, and the reciprocating motor moves the movable plate in the axial direction. Reciprocally move the movable seating surface to the non-seat with respect to the fixed seating surface Provided in a configuration that a state or seating state, further sealed tube-path switching device, characterized in that a removal and sterilization fluid inlet port and removal and sterilization fluid delivery port in the peripheral wall of the chamber.
【請求項3】 皿形状の固定盤内に回転可能および軸方
向に移動可能の状態で可動盤を装入し、これ等固定盤、
可動盤の間に密閉チャンバーを形成すると共に固定盤の
中央個所および可動盤の中央個所に固定側軸受孔、可動
側軸受孔を設け、固定側軸受孔および可動側軸受孔に中
心軸を挿入してその基端寄り個所を、固定側軸受孔には
回転可能および軸方向に移動可能の状態に支承しまた可
動側軸受孔には回転不能および軸方向に移動可能の状態
に支承すると共に固定盤の外側に中心軸を四分の1回転
させる回転用ハンドルを装備し、更に固定盤において中
心軸を中心とする円線上に前工程からのプロセス液送入
口、後工程へのプロセス液送出口、洗浄流体受入口およ
び洗浄流体送出口を等間隔配置で開設し、また可動盤に
おいてプロセス液送入口、プロセス液送出口、洗浄流体
送入口および洗浄流体送出口と対応する個所に4個の流
通口を対応配置として開設すると共にプロセス液送入口
に対応する流通口とプロセス液送出口に対応する流通口
とを、また洗浄流体送入口に対応する流通口と洗浄流体
送出口に対応する流通口とをそれぞれU字管により連結
し、更に各流通口の切縁部内側にU字管の延長短管部を
突設してこれ等各延長短管部の先端開口縁面に可動側着
座面を形成すると共にプロセス液送入口、プロセス液送
出口、洗浄流体送入口および洗浄流体送出口の切縁部内
側面に固定側着座面を形成し、これ等各固定側着座面に
上記可動側着座面を密に圧着自在とし、また可動側軸受
孔の切縁部外面に中心軸に被着した状態で管状軸を設
け、この管状軸の外端から中心軸の先端を貫出状態とし
て当該貫出部に雄ネジを刻設すると共にこの雄ネジに雌
ネジを螺合し、この雌ネジの回りに締付用ハンドルを突
設し、これを締付の状態としたときには可動盤が軸方向
に作動して可動側着座面が固定側着座面に着座した状態
を呈し、また弛めたときには非着座の状態を呈するよう
にし、更にチャンバーの周壁に除・殺菌流体送入口およ
び除・殺菌流体送出口を設けたことを特徴とする密閉型
管路切換装置。
3. A movable plate is inserted into a plate-shaped fixed plate so as to be rotatable and movable in the axial direction.
Form a closed chamber between the movable plates, provide a fixed side bearing hole and a movable side bearing hole at the center of the fixed platen and the center of the movable platen, and insert the center shaft into the fixed side bearing hole and the movable side bearing hole. The part near the base end is rotatably and axially movable in the fixed bearing hole, and non-rotatably and axially movable in the movable bearing hole. Is equipped with a rotating handle for rotating the central axis to one quarter of the outside, and on the fixed plate on the circle centered on the central axis, the process liquid inlet from the previous process, the process liquid outlet to the subsequent process, The cleaning fluid inlet and the cleaning fluid outlet are opened at equal intervals, and there are four flow ports in the movable plate corresponding to the process liquid inlet, the process liquid outlet, the cleaning fluid inlet and the cleaning fluid outlet. With the corresponding arrangement And a flow port corresponding to the process liquid inlet and the process liquid outlet, and a flow port corresponding to the cleaning fluid inlet and the flow port corresponding to the cleaning fluid outlet. The extension short pipe portions of the U-shaped pipe are projected inside the cutting edge portion of each flow port, and the movable side seating surface is formed at the tip opening edge surface of each extension short pipe portion. Fixed side seating surfaces are formed on the inside surfaces of the cut edges of the process liquid inlet, process liquid outlet, cleaning fluid inlet, and cleaning fluid outlet, and the movable side seating surface is closely crimped to each fixed side seating surface. A tubular shaft is provided on the outer surface of the cut edge of the movable side bearing hole while being attached to the central shaft, and the tip of the central shaft is projected from the outer end of the tubular shaft. Engraved with and screw a female screw into this male screw, and tighten around this female screw. When the handle is projected and is tightened, the movable platen moves axially and the movable seating surface is seated on the fixed seating surface, and when it is loose, it is not seated. And a removing / sterilizing fluid inlet and an removing / sterilizing fluid outlet are provided on the peripheral wall of the chamber.
【請求項4】 請求項1、2または3に係る密閉型管路
切換装置を用いたプロセス液処理装置であって、プロセ
ス液送入口にプロセス液送入管を接続し、プロセス液送
出口にプロセス液送出管を接続し、洗浄流体送入口に洗
浄流体送入管を接続し、洗浄流体送出口に洗浄流体送出
管を接続すると共に除・殺菌流体送入口に除・殺菌流体
送入管を接続し、除・殺菌流体送出口に除・殺菌流体送
出管を接続して成ることを特徴とするプロセス液処理装
置。
4. A process liquid processing apparatus using the closed pipe line switching device according to claim 1, 2 or 3, wherein a process liquid inlet pipe is connected to the process liquid inlet port and a process liquid outlet port is connected. Connect the process liquid delivery pipe, connect the cleaning fluid inlet pipe to the cleaning fluid inlet, connect the cleaning fluid outlet pipe to the cleaning fluid outlet, and the removal / sterilization fluid inlet pipe to the removal / sterilization fluid inlet. A process liquid treatment apparatus, which is characterized in that it is connected and a removal / sterilization fluid delivery pipe is connected to a removal / sterilization fluid delivery port.
【請求項5】 請求項4に係るプロセス液処理装置に関
し、プロセス液が充填液であることを特徴とするプロセ
ス液処理装置。
5. The process liquid processing apparatus according to claim 4, wherein the process liquid is a filling liquid.
【請求項6】 請求項4に係るプロセス液処理装置に関
し、プロセス液が貯蔵液であることを特徴とするプロセ
ス液処理装置。
6. The process liquid processing apparatus according to claim 4, wherein the process liquid is a storage liquid.
【請求項7】 請求項4、5または6に係るプロセス液
処理装置を用いて実施するプロセス液処理方法であっ
て、プロセス液送入管、一方U字管およびプロセス液送
出管を順に経てプロセス液を流すことでプロセス液の充
填を行う充填工程と、両U字管を4分の1回転する向き
変え工程と、洗浄流体送出管、一方U字管およびプロセ
ス液送入管を順に経て洗浄流体を流すことでプロセス液
側のCIPを行うと共に洗浄流体送入管、他方U字管お
よびプロセス液送出管を順に経て洗浄流体を流すことで
充填機側のCIPを行うCIP工程と、両U字管の向き
を4分の1回転前の状態に戻す向き戻し工程と、をなす
ことを特徴とするプロセス液処理方法。
7. A process liquid treatment method which is carried out using the process liquid treatment apparatus according to claim 4, 5 or 6, wherein the process liquid is introduced through a process liquid inlet pipe, a U-shaped pipe and a process liquid outlet pipe in this order. A filling step of filling the process liquid by flowing the liquid, a step of changing the direction of rotating both U-shaped tubes by a quarter turn, a cleaning fluid delivery pipe, a U-shaped pipe and a process liquid delivery pipe in sequence for cleaning. A CIP step of performing CIP on the side of the process liquid by flowing a fluid, and a CIP process on the side of the filling machine by flowing a cleaning fluid through the cleaning fluid inlet pipe, the U-shaped pipe and the process liquid delivery pipe in sequence, and both U A process liquid treatment method comprising the step of returning the direction of the character tube to the state before returning to a quarter rotation.
【請求項8】 請求項7に係るプロセス液処理方法にお
いて、プロセス液送入管、一方U字管およびプロセス液
送出管を順に経て水を流すことでプロセス液を押し出す
液抜き工程を充填工程の後に行うことを特徴とするプロ
セス液処理方法。
8. The process liquid treatment method according to claim 7, wherein a draining process for pushing out the process liquid by flowing water through a process liquid inlet pipe, a U-shaped pipe and a process liquid outlet pipe in this order is performed. A process liquid treatment method characterized by being performed later.
【請求項9】 請求項7に係るプロセス液処理方法にお
いて、洗浄流体送出管、一方U字管およびプロセス液送
入管を順に経て殺菌流体を流すことでプロセス液側の殺
菌を行うと共に洗浄流体送入管、他方U字管およびプロ
セス液送出管を順に経て殺菌流体を流すことで充填機側
の殺菌を行う殺菌工程と、殺菌流体を除・殺菌流体送入
口から除・殺菌流体送出口へ流すことでチャンバー内の
殺菌を行う殺菌工程と、をCIP工程の後に行うことを
特徴とするプロセス液処理方法。
9. The process liquid treatment method according to claim 7, wherein a sterilizing fluid is caused to flow through a cleaning fluid delivery pipe, a U-shaped pipe and a process liquid delivery pipe in this order to sterilize the process liquid side and the cleaning fluid. A sterilization process in which the sterilizing fluid is passed through the inlet pipe, the other U-shaped pipe, and the process liquid outlet pipe in order to sterilize the filling machine, and the sterilizing fluid is removed from the sterilizing fluid inlet to the sterilizing fluid outlet. A process liquid treatment method, characterized in that a sterilization step of sterilizing the inside of the chamber by flowing is performed after the CIP step.
【請求項10】 請求項7に係るプロセス液処理方法に
おいて、向き変え工程もしくは向き戻し工程の場合に、
熱水、蒸気、塩素水等殺菌液等除・殺菌流体を除・殺菌
流体送入口から除・殺菌流体送出口へ流すことでチャン
バー内の除・殺菌および接液面の除・殺菌を行う除・殺
菌工程をなすことを特徴とするプロセス液処理方法。
10. The process liquid processing method according to claim 7, wherein in the case of the direction changing step or the direction returning step,
Removal of sterilizing fluid such as hot water, steam, chlorine water, etc. ・ Sterilizing fluid is removed from the sterilizing fluid inlet to the sterilizing fluid outlet to remove / sterilize inside the chamber and remove / sterilize the wetted surface. A process liquid treatment method characterized by performing a sterilization process.
【請求項11】 請求項7に係るプロセス液処理方法に
おいて、向き変え工程もしくは向き戻し工程の場合に、
水、リンス液等洗浄流体を除・殺菌流体送入口から除・
殺菌流体送出口へ流すことでチャンバー内の洗浄および
接液面の洗浄を行う洗浄工程をなすことを特徴とするプ
ロセス液処理方法。
11. The process liquid processing method according to claim 7, wherein in the case of the direction changing step or the direction returning step,
Remove cleaning fluid such as water and rinse liquid from the sterilizing fluid inlet
A process liquid treatment method, comprising a cleaning step of cleaning the inside of a chamber and the contact surface with a sterilizing fluid.
JP2002072850A 2002-03-15 2002-03-15 Sealed pipeline switching device, process liquid processing apparatus using the same, and process liquid processing method using the same Expired - Fee Related JP4146144B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008030771A (en) * 2006-07-26 2008-02-14 Toyo Seikan Kaisha Ltd Method of manufacturing beverage filled in container
JP2018052623A (en) * 2012-11-16 2018-04-05 大日本印刷株式会社 Beverage filling device
WO2019151477A1 (en) * 2018-02-05 2019-08-08 大日本印刷株式会社 Sterilization line cleaning method and sterilization line
CN115339672A (en) * 2022-07-26 2022-11-15 枣庄市亚太石榴酒有限公司 A filling device for pomegranate wine production

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008030771A (en) * 2006-07-26 2008-02-14 Toyo Seikan Kaisha Ltd Method of manufacturing beverage filled in container
JP2018052623A (en) * 2012-11-16 2018-04-05 大日本印刷株式会社 Beverage filling device
US10226796B2 (en) 2012-11-16 2019-03-12 Dai Nippon Printing Co., Ltd. Method for cleaning drink filling system
US10888904B2 (en) 2012-11-16 2021-01-12 Dai Nippon Printing Co., Ltd. Method for cleaning drink filling system
US11103899B2 (en) 2012-11-16 2021-08-31 Dai Nippon Printing Co., Ltd. Method for cleaning drink filling system
WO2019151477A1 (en) * 2018-02-05 2019-08-08 大日本印刷株式会社 Sterilization line cleaning method and sterilization line
JP2019135170A (en) * 2018-02-05 2019-08-15 大日本印刷株式会社 Purification method of sterilization treatment line and sterilization treatment line
CN111683893A (en) * 2018-02-05 2020-09-18 大日本印刷株式会社 Method for cleaning sterilization processing line and sterilization processing line
CN115339672A (en) * 2022-07-26 2022-11-15 枣庄市亚太石榴酒有限公司 A filling device for pomegranate wine production
CN115339672B (en) * 2022-07-26 2024-01-30 枣庄市亚太石榴酒有限公司 Filling device for producing pomegranate wine

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