JP2003262511A - Method of measuring and inspecting bottle can - Google Patents

Method of measuring and inspecting bottle can

Info

Publication number
JP2003262511A
JP2003262511A JP2002064366A JP2002064366A JP2003262511A JP 2003262511 A JP2003262511 A JP 2003262511A JP 2002064366 A JP2002064366 A JP 2002064366A JP 2002064366 A JP2002064366 A JP 2002064366A JP 2003262511 A JP2003262511 A JP 2003262511A
Authority
JP
Japan
Prior art keywords
bottle
screw
thread
measuring
inspecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002064366A
Other languages
Japanese (ja)
Other versions
JP3920115B2 (en
Inventor
Masami Dengan
正実 田顔
Nobuo Suzuki
信雄 鈴木
Katsushi Takatsu
勝志 高津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurabo Industries Ltd
Kurashiki Spinning Co Ltd
Mitsubishi Materials Corp
Original Assignee
Kurabo Industries Ltd
Kurashiki Spinning Co Ltd
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurabo Industries Ltd, Kurashiki Spinning Co Ltd, Mitsubishi Materials Corp filed Critical Kurabo Industries Ltd
Priority to JP2002064366A priority Critical patent/JP3920115B2/en
Publication of JP2003262511A publication Critical patent/JP2003262511A/en
Application granted granted Critical
Publication of JP3920115B2 publication Critical patent/JP3920115B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Length Measuring Devices By Optical Means (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Image Processing (AREA)
  • Image Analysis (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To surely measure and inspect the threaded part of a bottle can. <P>SOLUTION: An image processing section picks up the image of the threaded part 33 of the bottle can 30 set on a measuring table and finds the coordinate position of the projecting end 37a of a screw thread of the threaded part 33 in the measuring area K of the picked-up image data. When the can 30 is successively rotated to the final angle in the peripheral direction of the can 30 at preset prescribed intervals, the projecting end 37a of the screw thread moves as the can 30 is rotated and the measuring area K follows the movement of the projecting end 37a. At every rotation, the coordinate position of the projecting end 37a of the screw thread of the threaded part 33 in the measuring area K is found. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、測定検査方法に
係り、特にアルミニウムやその合金からなるボトル缶を
測定する技術に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a measuring and inspecting method, and more particularly to a technique for measuring a bottle can made of aluminum or its alloy.

【0002】[0002]

【従来の技術】金属製のボトル缶(以下、単にボトル缶
と略称す)は、アルミニウムやアルミニウム合金からな
る金属板を絞り加工(Drawing)と、次いで行わ
れるしごき加工(Ironing)とによって形成され
るため、一般にDI缶と呼ばれている。
2. Description of the Related Art A metal bottle can (hereinafter simply referred to as a bottle can) is formed by drawing a metal plate made of aluminum or an aluminum alloy and then ironing it. Therefore, it is generally called a DI can.

【0003】このようなボトル缶は、現在、飲料用の缶
として広く使われており、金属板から有底筒状の缶胴に
形成された後、その上部が縮径(ネックイン加工)され
ることによって缶胴の径より小さな口金が形成され、そ
の後、口金にキャップを被着するためのねじ部が形成さ
れる。
Such bottle cans are now widely used as beverage cans. After being formed from a metal plate into a cylindrical can body with a bottom, the diameter of the upper part is reduced (neck-in processing). As a result, a mouthpiece having a diameter smaller than the diameter of the can body is formed, and then a screw portion for attaching the cap to the mouthpiece is formed.

【0004】[0004]

【発明が解決しようとする課題】ところで、近年、ボト
ル缶の需要が高まるにつれ、より高品質より均一化を図
るため、ボトル缶を測定することが要求されている。と
ころが、アルミニウム製等のようなボトル缶は、円筒形
状であるので、周囲の位置が明確に区別されておらず、
また柔軟性を有する薄肉でかつDI加工されていて、し
かも缶胴をネックイン加工することによって口金を形成
した後、口金にねじ部を設けるので、缶胴の軸線と口金
の軸線とにずれを生じることが余儀なくされ、そのた
め、形成されたねじ部にばらつきが生じる、即ち、ねじ
部のねじ山やねじ谷にばらつきが生じる問題があった。
この問題を解消するためには、ボトル缶のねじ部を検査
し、この検査結果に基づいてねじ部の加工を修正するこ
とが考えられるが、一般の二次元形状測定機を用いた手
動による方法以外検査するための有効適切な方法が提供
されていないのが実情であった。
By the way, in recent years, as the demand for bottle cans has increased, it is required to measure bottle cans in order to achieve higher quality and more uniform quality. However, since the bottle cans such as those made of aluminum have a cylindrical shape, the surrounding positions are not clearly distinguished,
Further, since it is thin and has a flexibility and is DI-processed, and further, after forming the mouthpiece by neck-in processing the can body, the screw part is provided on the mouthpiece, so that the axis line of the can body and the axis line of the mouthpiece are misaligned. However, there is a problem in that variations occur in the formed screw portion, that is, variations in the threads and valleys of the screw portion.
In order to solve this problem, it is possible to inspect the screw part of the bottle can and correct the processing of the screw part based on this inspection result, but it is a manual method using a general two-dimensional shape measuring machine. However, the actual situation is that no effective and appropriate method for testing other than the above has been provided.

【0005】この発明は、このような事情を考慮してな
されたもので、その目的は、ボトル缶のねじ部を確実に
測定検査することができ、ボトル缶の品質を高めること
が可能な測定検査方法を提供することにある。
The present invention has been made in view of the above circumstances, and an object thereof is to measure the threaded portion of a bottle can surely and to improve the quality of the bottle can. To provide an inspection method.

【0006】[0006]

【課題を解決するための手段】上記目的を達成するため
に、この発明は以下の手段を提案している。請求項1に
係る発明は、外周面にねじ部が形成された口金を有する
金属製のボトル缶を測定台上にセットし、該ボトル缶を
その軸線を中心として回転させつつ、該ボトル缶の側方
から撮像手段により該ボトル缶の輪郭線を撮像し、その
撮像データに基づいて前記ねじ部を測定検査するボトル
缶の測定検査方法であって、A.前記ねじ部のねじ始ま
り部が前記輪郭線上に現れた状態にて該ねじ始まり部に
対応する部分に計測領域を設定し、B.ボトル缶の回転
に伴って変位するねじ山突端及びねじ谷の座標を求めつ
つ、一定間隔おきに前記計測領域を該ねじ山突端及びね
じ谷に追従して変位させ、C.前記ねじ山突端及びねじ
谷の座標データに基づきねじ部を測定検査することを特
徴とする。
In order to achieve the above object, the present invention proposes the following means. In the invention according to claim 1, a metal bottle can having a cap with a threaded portion formed on its outer peripheral surface is set on a measuring table, and the bottle can is rotated about its axis while A method for measuring and inspecting a bottle can, wherein a contour line of the bottle can is imaged from the side by an imaging means, and the screw portion is measured and inspected based on the imaged data. B. A measurement area is set in a portion corresponding to the screw starting portion in a state where the screw starting portion of the screw portion appears on the contour line; While obtaining the coordinates of the thread crest tip and the thread trough that are displaced as the bottle can rotates, the measurement region is displaced at a constant interval so as to follow the thread crest tip and the thread trough, and C.I. It is characterized in that the threaded portion is measured and inspected based on the coordinate data of the thread crest tip and the thread trough.

【0007】この発明に係る測定検査方法によれば、ボ
トル缶の回転に伴って変位するねじ山突端及びねじ谷の
座標を求めつつ、一定間隔おきに前記計測領域を該ねじ
山突端及びねじ谷に追従して変位させると、計測領域に
よりねじ山突端及びねじ谷の座標データが得られ、その
座標データに基づいてねじ部を測定検査するので、ボト
ル缶のねじ部を確実に測定検査することができ、ねじ部
の測定検査を良好に行うことができる。
According to the measuring and inspecting method of the present invention, while the coordinates of the thread crests and the thread troughs that are displaced with the rotation of the bottle can are obtained, the measurement area is set at regular intervals at the thread crests and the thread troughs. When you displace in accordance with, the coordinate data of the thread crest tip and the thread trough is obtained from the measurement area, and the screw part is measured and inspected based on the coordinate data, so the screw part of the bottle can be surely measured and inspected. Therefore, the measurement and inspection of the screw portion can be performed well.

【0008】請求項2に係る発明は、請求項1記載の測
定検査方法において、前記ねじ山突端及びねじ谷の座標
データに基づいてねじ歪みを測定検査することを特徴と
する。
According to a second aspect of the present invention, in the measurement and inspection method according to the first aspect, the screw strain is measured and inspected based on the coordinate data of the thread crest tip and the thread root.

【0009】この発明に係る測定検査方法によれば、ね
じ山突端及びねじ谷の座標データに基づいてねじ歪みを
測定検査するので、ねじ歪みの検査を良好に行うことが
できる。
According to the measuring and inspecting method of the present invention, the screw strain is measured and inspected based on the coordinate data of the thread crest tip and the thread trough, so that the screw strain can be satisfactorily inspected.

【0010】請求項3に係る発明は、請求項1記載の測
定検査方法において、前記ねじ山突端及びねじ谷の座標
データに基づいてねじの傾斜角度を測定検査することを
特徴とする。
According to a third aspect of the present invention, in the measurement and inspection method according to the first aspect, the inclination angle of the screw is measured and inspected based on the coordinate data of the thread crest tip and the thread root.

【0011】この発明に係る測定検査方法によれば、ボ
トル缶のねじ部の傾斜角度も確実に測定することができ
るので、ねじ部の傾斜角度の測定検査を良好に行うこと
ができる。
According to the measuring and inspecting method of the present invention, the inclination angle of the threaded portion of the bottle can can be reliably measured, so that the inclination angle of the threaded portion can be satisfactorily measured and inspected.

【0012】請求項4に係る発明は、請求項1記載の測
定検査方法において、前記ねじ山突端及びねじ谷の座標
データに基づいてねじ巻数を測定検査することを特徴と
する。
According to a fourth aspect of the present invention, in the measurement and inspection method according to the first aspect, the number of screw turns is measured and inspected based on the coordinate data of the thread crest tip and the thread root.

【0013】この発明に係る測定検査方法によれば、ね
じ山突端及びねじ谷の座標データに基づいてねじ巻数を
測定するので、ねじ巻数の測定検査を良好に行うことが
できる。
According to the measurement / inspection method of the present invention, the number of screw turns is measured based on the coordinate data of the thread crest tip and the screw root, so that the measurement and inspection of the number of screw turns can be satisfactorily performed.

【0014】請求項5に係る発明は、請求項1記載のボ
トル缶の測定検査方法において、前記A.の設定に代え
て、前記輪郭線上に現れる前記ねじ部に対応する部分に
計測領域を設定し、前記ボトル缶を、規定のねじ巻数に
基づいて前記ねじ部のねじ終わりが前記輪郭線に現れる
近傍手前まで回転させ、その後、該ボトル缶を所定角度
ずつ回転させつつねじ終わりを検出し、前記近傍手前ま
での回転角度及び前記所定角度ずつの回転累積角度基づ
いてねじ部の巻数を測定検査することを特徴とする。
The invention according to claim 5 is the method for measuring and inspecting a bottle can according to claim 1, wherein Instead of setting, the measurement area is set in a portion corresponding to the screw portion that appears on the contour line, and the bottle can is near the screw end of the screw portion that appears on the contour line based on a specified number of screw turns. Rotating to the front, then detecting the screw end while rotating the bottle can by a predetermined angle, and measuring and inspecting the number of turns of the screw part based on the rotation angle up to the vicinity and the cumulative rotation angle of the predetermined angle. Is characterized by.

【0015】この発明に係る測定検査方法によれば、ボ
トル缶を、規定のねじ巻数に基づいてねじ終わりが輪郭
線上に現れる近傍手前まで回転させた後、ボトル缶を所
定角度ずつ回転させつつねじ終わりを検出することで、
ねじ部の巻数を測定検査するので、これによってもねじ
部の巻数の測定検査を良好に行うことができる。
According to the measurement / inspection method of the present invention, the bottle can is rotated to the vicinity of the vicinity where the screw end appears on the contour line based on the specified number of screw turns, and then the bottle can is rotated by a predetermined angle. By detecting the end,
Since the number of turns of the screw portion is measured and inspected, the measurement and inspection of the number of turns of the screw portion can be performed well.

【0016】[0016]

【発明の実施の形態】以下、図面を参照し、この発明の
実施の形態について説明する。図1から図9はこの発明
の一実施の形態に係る測定検査方法を適用した測定検査
装置を示す図である。この実施形態の測定検査方法を述
べる前に、まず、測定するボトル缶について説明する。
図9に示すボトル缶30は、アルミニウム製若しくはそ
の合金製の板体をDI加工することによって有底筒状の
缶胴31が形成され、次いでその缶胴31の先端開口部
をネックイン加工して口金32が形成され、その後、口
金32の周囲に図示しないキャップを被着するためのね
じ部33が形成され、また先端部に開口部の形成壁を外
方に折り返してカール部34が形成される。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. 1 to 9 are views showing a measurement / inspection apparatus to which a measurement / inspection method according to an embodiment of the present invention is applied. Before describing the measurement / inspection method of this embodiment, first, a bottle can to be measured will be described.
In the bottle can 30 shown in FIG. 9, a bottomed cylindrical can body 31 is formed by subjecting a plate body made of aluminum or its alloy to a DI process, and then a neck-in process is performed at the tip opening of the can body 31. To form a cap 32, and thereafter, a screw portion 33 for attaching a cap (not shown) is formed around the base 32, and a curl portion 34 is formed by folding an opening forming wall outward at the tip portion. To be done.

【0017】この場合、ボトル缶30の形成過程におい
ては、下塗り塗装、文字塗装等が施され、かつ焼き付け
処理される。図9において、符号35は、口金のねじ部
33におけるねじ始まり部35を示している。このねじ
始まり部35は、詳細に図示していないが、口金32の
周囲に対し上部から下方に螺旋状に形成されたねじ部3
3において、そのねじ山とねじ谷とが規定の寸法をもつ
ことでねじ部33として機能する有効ねじの始点部分を
なしている。
In this case, in the process of forming the bottle can 30, the undercoat coating, the character coating, etc. are applied and the baking processing is performed. In FIG. 9, reference numeral 35 indicates the screw start portion 35 of the screw portion 33 of the base. Although not shown in detail, the screw starting portion 35 is a screw portion 3 formed in a spiral shape from the upper side to the lower side with respect to the periphery of the base 32.
In Fig. 3, the thread and the thread root have prescribed dimensions to form the starting point portion of the effective screw that functions as the thread portion 33.

【0018】そして、図1に示す実施形態の測定検査装
置は、上記ボトル缶30を測定するためのものであっ
て、大別すると、ボトル缶30の供給部1と、供給部1
から繰り出されたボトル缶30を測定位置に送り込む搬
送機構3を備えている。
The measurement / inspection device of the embodiment shown in FIG. 1 is for measuring the bottle can 30 and is roughly classified into a supply unit 1 for the bottle can 30 and a supply unit 1.
The transport mechanism 3 is provided for feeding the bottle can 30 fed out from the container to the measurement position.

【0019】供給部1にはボトル缶30を複数貯留する
ストッカー2が備えられ、ストッカー2は、図2に示す
ように、出口側が低くかつそれと反対側が高くなるよう
に傾斜して設置されており、内部に例えば同一種類のボ
トル缶30を三段に重ねて貯留する第1貯留部2Aと、
その上に、長さが違う等種類の異なるボトル缶30を三
段に重ねて貯留する第2貯留部2Bとを有し、これら貯
留部2A、2B内のボトル缶30が出口側に移動するよ
うになっている。
The supply section 1 is provided with a stocker 2 for storing a plurality of bottle cans 30, and the stocker 2 is installed so as to be inclined so that the outlet side is low and the opposite side is high, as shown in FIG. , A first storage portion 2A that stores therein, for example, three bottle cans 30 of the same type in a stacked manner,
On top of that, there is a second storage part 2B that stores three different kinds of bottle cans 30 of different lengths in a stacked manner, and the bottle cans 30 in these storage parts 2A, 2B move to the outlet side. It is like this.

【0020】各貯留部2A、2Bには、図1のように長
手方向に沿う位置決め板2cと押圧板2dとが設けら
れ、押圧板2dが前方にスライドしてボトル缶30の先
端開口を位置決め板2cに押し付けることで、長さの異
なるボトル缶30でもボトル缶30の先端を揃えた状態
で貯留するようになっている。また、供給部1には、図
2に示すようにL字状に形成された搬出体2aが設けら
れ、搬出体2aが貯留部2A、2Bの出口側にて測定す
べきボトル缶30を受け取った後、鎖線のように回転す
ることで排出シュータ2bを介して繰り出し位置に繰り
出すようにしている。搬出体2aは、各貯留部2A、2
B間で昇降可能でかつ回動可能に構成されている。
As shown in FIG. 1, each storage section 2A, 2B is provided with a positioning plate 2c and a pressing plate 2d along the longitudinal direction, and the pressing plate 2d slides forward to position the tip opening of the bottle can 30. By pressing against the plate 2c, even the bottle cans 30 having different lengths are stored with the ends of the bottle cans 30 aligned. Further, as shown in FIG. 2, the supply unit 1 is provided with an L-shaped carry-out body 2a, and the carry-out body 2a receives the bottle can 30 to be measured at the outlet side of the storage units 2A and 2B. After that, by rotating like a chain line, it is extended to the delivery position via the ejection shooter 2b. The carry-out body 2a includes the storage units 2A, 2
It is configured such that it can be raised and lowered between B and can be rotated.

【0021】搬送機構3は、吸着部4と、ロボットハン
ド5と、マーカセンサ6を備え、供給部1からボトル缶
30が繰り出されると、そのボトル缶30をシリンダ等
の介添体(図示せず)を介して吸着部4に押し出し、吸
着部4がボトル缶30を吸着した後、その状態で受け渡
し位置7まで移動する。
The transport mechanism 3 is provided with a suction unit 4, a robot hand 5, and a marker sensor 6, and when the bottle can 30 is fed out from the supply unit 1, the bottle can 30 is inserted into a cylinder or the like (not shown). ) To the suction unit 4, and the suction unit 4 sucks the bottle can 30 and then moves to the delivery position 7 in that state.

【0022】その際、吸着部4が受け渡し位置7に到達
した時点で、ボトル缶30をその軸線周りに回転させ、
マーカセンサ6がボトル缶30に設けられたマーク部3
6を検出することで、受け渡し位置7においてボトル缶
30の周方向の位置が特定位置として位置決めされる。
マーク部36は、ボトル缶30の口金32において、ね
じ部33のねじ始まり部35の位置に予め設けられた着
色体からなっている。吸着部4にはボトル缶30を軸線
周りに回転させる回転機構が設けられ、マーカセンサ6
がマーク部36を検出した時点で、ボトル缶30の回転
を停止することで、ボトル缶30のマーク部36の位置
を特定位置に位置決めさせ、これによってボトル缶30
の周方向の位置が特定されるようになっている。
At this time, when the suction section 4 reaches the delivery position 7, the bottle can 30 is rotated around its axis,
Marker 3 where the marker sensor 6 is provided on the bottle can 30
By detecting 6, the position of the bottle can 30 in the delivery position 7 in the circumferential direction is positioned as the specific position.
The mark portion 36 is a colored body provided in advance at the position of the screw start portion 35 of the screw portion 33 in the base 32 of the bottle can 30. The suction unit 4 is provided with a rotation mechanism that rotates the bottle can 30 around the axis, and the marker sensor 6
When the mark portion 36 is detected by, the rotation of the bottle can 30 is stopped to position the mark portion 36 of the bottle can 30 at a specific position.
The circumferential position of the is specified.

【0023】ロボットハンド5は、受け渡し位置7にて
ボトル缶30を受け取ると、自身の姿勢を変えてボトル
缶30を測定台8に載置する。従って、ロボットハンド
5がボトル缶30を測定台8に載置すると、測定台8上
におけるボトル缶30の周方向の位置が定まっている。
When the robot hand 5 receives the bottle can 30 at the delivery position 7, the robot hand 5 changes its posture and places the bottle can 30 on the measuring table 8. Therefore, when the robot hand 5 places the bottle can 30 on the measuring table 8, the circumferential position of the bottle can 30 on the measuring table 8 is determined.

【0024】測定台8は、図3のようにボトル缶30を
その軸線周りに回転させる回転部9と、回転部9を昇降
させる昇降部10とを備え、測定時、必要に応じボトル
缶30を回転させたり昇降できるようにしている。この
測定台8は、回転部9に吸着機構が設けられ、ロボット
ハンド5によってボトル缶30が送り込まれると、ボト
ル缶30を吸着機構の作動により回転部9に吸着し、し
かもボトル缶30の軸線と回転部9の測定中心軸とが一
致するようにしている。
As shown in FIG. 3, the measuring table 8 is provided with a rotating part 9 for rotating the bottle can 30 around its axis and an elevating part 10 for raising and lowering the rotating part 9, and at the time of measurement, the bottle can 30 is required. It is possible to rotate and lift. The measuring table 8 is provided with a suction mechanism on the rotating portion 9, and when the bottle can 30 is fed by the robot hand 5, the bottle can 30 is sucked onto the rotating portion 9 by the operation of the suction mechanism, and the axis of the bottle can 30 is moved. And the measurement center axis of the rotating part 9 are made to coincide with each other.

【0025】また、この測定検査装置は、図3に示すよ
うに、撮像カメラとして三台からなる第1〜第3カメラ
11〜13と、測定すべきボトル缶30を照明する照明
機構(符示せず)と、撮像データに基づいて画像処理す
ることでボトル缶30を測定する画像処理部17とを備
えている。
Further, as shown in FIG. 3, the measurement / inspection apparatus of the measurement / inspection apparatus includes first to third cameras 11 to 13 as three imaging cameras and an illumination mechanism (not shown) for illuminating the bottle can 30 to be measured. No.) and an image processing unit 17 that measures the bottle can 30 by performing image processing based on the imaged data.

【0026】撮像カメラの第1カメラ11は、測定個所
数の多いメインとなる撮像データを得るためのもので、
図1のようにボトル缶30と正対した位置に設置され、
第2カメラ12は第1カメラ11と所定角度(例えば1
20度)α1隔てた位置にボトル缶30と正対して設置
され、第3カメラ13は、ボトル缶30の開口部に設け
られたカール部34の内径を撮像するため、ボトル缶3
0の上方位置に設置されている。
The first camera 11 of the image pickup camera is for obtaining main image pickup data having a large number of measurement points.
It is installed at the position directly facing the bottle can 30 as shown in FIG.
The second camera 12 and the first camera 11 have a predetermined angle (for example, 1
20 degrees) α1 is installed to face the bottle can 30, and the third camera 13 images the inner diameter of the curl portion 34 provided at the opening of the bottle can 30.
It is installed at a position above 0.

【0027】この場合、第1カメラ11は、ボトル缶3
0の全長、首長、スカート高さ、カール幅の他、ねじ部
33等多数の測定個所を撮像するためのものであり、第
2カメラ12は、ボトル缶30のネック長を測定するた
めのものである。これら第1〜第3カメラ11〜13の
各々は、例えばCCD等のような固体撮像素子により構
成されている。
In this case, the first camera 11 uses the bottle can 3
In addition to the total length of 0, neck length, skirt height, curl width, it is for imaging many measurement points such as the screw portion 33, and the second camera 12 is for measuring the neck length of the bottle can 30. Is. Each of the first to third cameras 11 to 13 is composed of a solid-state image sensor such as a CCD.

【0028】照明機構は、第1〜第3照明器14〜16
からなっている。第1及び第2照明器14、15は、第
1及び第2カメラ11、12の各々がボトル缶30をシ
ルエット像として撮像できるように設置されている。即
ち、図1のように、第1照明器14は、測定台8上のボ
トル缶30を挟んで第1カメラ11と対向する位置に設
置され、第2照明器15は、測定台8上のボトル缶30
を挟んで第2カメラ12と対向する位置に設置されてい
る。第3照明器16は、第1カメラ11の前方位置の周
囲に設けられた環状をなしている。
The illumination mechanism includes the first to third illuminators 14 to 16.
It consists of The 1st and 2nd illuminators 14 and 15 are installed so that each of the 1st and 2nd cameras 11 and 12 can image the bottle can 30 as a silhouette image. That is, as shown in FIG. 1, the first illuminator 14 is installed at a position facing the first camera 11 across the bottle can 30 on the measuring table 8, and the second illuminator 15 is on the measuring table 8. Bottle can 30
It is installed at a position facing the second camera 12 with the camera in between. The third illuminator 16 has an annular shape provided around the front position of the first camera 11.

【0029】画像処理部17は、制御装置18に備えら
れている。制御装置18は、図3に示すように測定検査
装置全体を制御するもので、入力部20により、測定検
査に必要な各種のデータが入力されると、それに基づい
て前述したストッカー2を備えた供給部1と、吸着部4
及びロボットハンド5並びマーカセンサ6を備えた搬送
装置3の各種駆動系と、測定台8の各種駆動系及び制御
系とをそれぞれ駆動制御するようになっている。
The image processing section 17 is provided in the control device 18. The control device 18 controls the entire measurement / inspection device as shown in FIG. 3, and when various data necessary for the measurement / inspection is input by the input unit 20, the control device 18 includes the stocker 2 described above based on the data. Supply unit 1 and suction unit 4
Also, various drive systems of the transfer device 3 including the robot hand 5 and the marker sensor 6 and various drive systems and control systems of the measuring table 8 are driven and controlled, respectively.

【0030】画像処理部17は、第1〜第3カメラ11
〜13によって撮像された撮像データに基づいて、ボト
ル缶30の測定部位をそれぞれ測定するようになってい
る。つまり、第1カメラ11によってボトル缶30にお
ける口金周辺部の撮像データが入力されると、それに基
づいてボトル缶30のねじ部33を種々検査する他、ボ
トル缶30の全長、首長、ネック長、スカート高さ、ね
じ山33の高さ等を測定するようになっている。それ以
外として、画像処理部17は、第2カメラ12により第
1カメラ11と異なる撮像距離でボトル缶30の口金周
辺部の撮像データが入力されると、それに基づいてネッ
ク長を測定し、更に第3カメラ13によってボトル缶3
0の先端開口部の撮像データが入力されると、その撮像
データからボトル缶30の口金32に設けられているカ
ール部34の内径寸法を測定するようになっている。
The image processing unit 17 includes the first to third cameras 11
13 to 13 are used to measure the measurement sites of the bottle can 30, respectively. That is, when the imaging data of the peripheral portion of the base of the bottle can 30 is input by the first camera 11, various inspections are performed on the screw portion 33 of the bottle can 30 based on the data, and the total length, neck length, neck length of the bottle can 30, The height of the skirt, the height of the thread 33, etc. are measured. Otherwise, the image processing unit 17 measures the neck length based on the image data of the periphery of the base of the bottle can 30 input by the second camera 12 at an image capturing distance different from that of the first camera 11, and further, Bottle can 3 by the third camera 13
When the imaging data of the tip opening portion of 0 is input, the inner diameter of the curl portion 34 provided in the base 32 of the bottle can 30 is measured from the imaging data.

【0031】そして、画像処理部17による測定結果、
測定内容が許容範囲内であれば、測定対象のボトル缶3
0が次の工程に搬出され、許容範囲外であれば、ロボッ
トハンド5が測定対象のボトル缶30を不良処理工程へ
搬出するようにしている。
Then, the measurement result by the image processing unit 17,
If the content of the measurement is within the allowable range, the bottle can 3 to be measured
When 0 is carried out to the next process and is out of the allowable range, the robot hand 5 carries out the bottle can 30 to be measured to the defective treatment process.

【0032】ところで、ボトル缶30のねじ部33を測
定する際、ボトル缶30が円筒形状であって、周方向の
任意の位置を特定することができないものとなってい
る。そこで、前記撮像カメラがボトル缶30を撮像する
際、ボトル缶30に設けられているマーク部36を特定
の位置に位置決めし、その位置決めされたマーク部36
を基準として撮像することで、ボトル缶30の周方向の
位置を特定するようにしている。
By the way, when the threaded portion 33 of the bottle can 30 is measured, the bottle can 30 has a cylindrical shape and an arbitrary position in the circumferential direction cannot be specified. Therefore, when the imaging camera takes an image of the bottle can 30, the mark part 36 provided on the bottle can 30 is positioned at a specific position, and the positioned mark part 36 is positioned.
The position of the bottle can 30 in the circumferential direction is specified by taking an image with the reference.

【0033】そのため、この測定検査装置では、測定位
置においては、第1カメラ11がボトル缶30を撮像し
たとき、ボトル缶30のマーク部36の位置が撮像画面
上の左右いずれかの端部に配置されるように設定され、
この実施形態では図4のように、撮像画面X上に現れて
いるボトル缶30の輪郭線上の左端にマーク部36が、
つまりねじ始まり部35が位置決めされるようになって
いる。
Therefore, in this measurement / inspection apparatus, at the measurement position, when the first camera 11 takes an image of the bottle can 30, the position of the mark portion 36 of the bottle can 30 is at either the left or right end on the imaging screen. Is set to be placed,
In this embodiment, as shown in FIG. 4, the mark portion 36 appears at the left end on the contour line of the bottle can 30 appearing on the imaging screen X.
That is, the screw start portion 35 is positioned.

【0034】即ち、ボトル缶30がロボットハンド5に
よって測定台8に載置されたとき、そのボトル缶30の
ねじ部33におけるねじ始まり部35が、図1のように
第1カメラ11と正対する位置から90度の角度αで反
時計方向にずれた位置となるように載置している。従っ
て、第1カメラ11によってボトル缶30が撮像される
と、その撮像画面Xの輪郭線上にはボトル缶30のねじ
始まり部35が図4のようにボトル缶30の口金の左端
に位置決めされる。
That is, when the bottle can 30 is placed on the measuring table 8 by the robot hand 5, the screw start portion 35 of the screw portion 33 of the bottle can 30 faces the first camera 11 as shown in FIG. It is placed at a position deviated counterclockwise from the position by an angle α of 90 degrees. Therefore, when the first camera 11 takes an image of the bottle can 30, the screw start portion 35 of the bottle can 30 is positioned at the left end of the mouthpiece of the bottle can 30 on the contour line of the imaging screen X as shown in FIG. .

【0035】このようにして測定台8に対し、ボトル缶
30の周方向の位置を特定してセットすることにより、
画像処理部17がボトル缶30のねじ部33について、
ねじ歪み、ねじ傾斜角度及びねじ巻数を測定検査するよ
うにしている。
In this way, the circumferential position of the bottle can 30 is specified and set on the measuring table 8,
The image processing unit 17 uses the screw portion 33 of the bottle can 30,
It measures and inspects the screw distortion, the screw inclination angle, and the number of screw turns.

【0036】次に、この実施形態の測定検査装置による
測定方法について説明する。ボトル缶30の測定に際し
ては、供給部1のストッカー2から測定すべき種類のボ
トル缶30が一個繰り出されると、そのボトル缶30が
搬送機構3の吸着部4に吸着され、吸着部4の移動によ
って受け渡し位置7に移動される。このとき、吸着部4
が回転すると共に、ボトル缶30の口金32のねじ部3
3のねじ始まり部35に設けられているマーク部36を
マーカセンサ6が検出することで、受け渡し位置7にお
いてボトル缶30のマーク部36が周方向を特定位置に
して位置決めされる。
Next, a measuring method by the measuring / inspecting apparatus of this embodiment will be described. When measuring a bottle can 30, when one bottle can 30 of the type to be measured is fed out from the stocker 2 of the supply unit 1, the bottle can 30 is adsorbed by the adsorption unit 4 of the transport mechanism 3 and the adsorption unit 4 moves. Is moved to the delivery position 7. At this time, the suction unit 4
The screw part 3 of the base 32 of the bottle can 30
When the marker sensor 6 detects the mark portion 36 provided on the screw start portion 35 of No. 3, the mark portion 36 of the bottle can 30 is positioned at the transfer position 7 with the circumferential direction as a specific position.

【0037】このように、ボトル缶30がマーク部36
により周方向を特定位置として受け渡し位置7に到達さ
れた後、そのボトル缶30がロボットハンド5によって
測定台8に載置されると、その状態でボトル缶30が測
定されることとなる。このとき、測定台8は、ボトル缶
30が載置されると、これを吸着することによってボト
ル缶30の軸線が測定中心軸に一致したままで固定す
る。
In this way, the bottle can 30 has the mark portion 36.
When the bottle can 30 is placed on the measuring table 8 by the robot hand 5 after reaching the delivery position 7 with the circumferential direction as the specific position, the bottle can 30 is measured in that state. At this time, when the bottle can 30 is placed, the measuring table 8 is fixed by adsorbing the bottle can 30 while keeping the axis of the bottle can 30 aligned with the measurement center axis.

【0038】そして、撮像カメラとしての第1〜第3カ
メラ11〜13が測定台8上のボトル缶30をそれぞれ
の設置位置から撮像すると、その撮像データが画像処理
部17に出力されることとなる。その際、ボトル缶30
が、図1のように第1カメラ11と正対する位置から9
0度の角度α1で反時計方向に移動した位置にマーク部
36が位置決めされ、その位置がねじ始まり部35の位
置であることから、第1カメラ11がボトル缶30を撮
像すると、ボトル缶30の撮像データの左端に図4のよ
うなねじ始まり部35が映し出され、第1カメラ11が
ボトル缶30のねじ始まり部35を基準として撮像す
る。
When the first to third cameras 11 to 13 as image pickup cameras pick up images of the bottle cans 30 on the measuring table 8 from the respective installation positions, the image pickup data are output to the image processing section 17. Become. At that time, bottle can 30
From the position directly facing the first camera 11 as shown in FIG.
Since the mark portion 36 is positioned at the position moved counterclockwise at the angle α1 of 0 degree and the position is the position of the screw start portion 35, when the first camera 11 images the bottle can 30, the bottle can 30 A screw start portion 35 as shown in FIG. 4 is projected on the left end of the image pickup data of 1., and the first camera 11 takes an image with the screw start portion 35 of the bottle can 30 as a reference.

【0039】その後、画像処理部17では、ねじ歪み測
定検査が実行される。その際、画像処理部17は、測定
検査に際し、予め、基準ゲージに基づいてボトル缶の天
面高さ、計測領域Kを設定しておく。そして、第1カメ
ラ11がボトル缶30を撮像してその撮像データが画像
処理部17に入力され、画像処理部17は、測定すべき
ボトル缶30の天面L1の位置を設定すると共に、計測
領域Kを決定する。
Thereafter, in the image processing section 17, a screw strain measurement inspection is executed. At that time, the image processing unit 17 sets the top surface height of the bottle can and the measurement region K in advance based on the reference gauge during the measurement inspection. Then, the first camera 11 captures an image of the bottle can 30, and the captured image data is input to the image processing unit 17, and the image processing unit 17 sets the position of the top surface L1 of the bottle can 30 to be measured and performs measurement. The area K is determined.

【0040】そして、測定台8が所定の角度(例えば
3.6度)ずつ回転し、画像処理部17がその角度ごと
に撮像データを取り込む。即ち、画像処理部17は、最
初の撮像データに基づき、計測領域K内のねじ始まり部
35であるねじ山突端37a、ねじ谷37bの座標位置
を測定し、次に、測定台8がねじ部33の巻方向に沿っ
て所定の角度(3.6度)回転したときに同様にねじ山
突端37a、ねじ谷37bの座標位置を測定し、順次こ
れを繰り返す。この際、計測領域Kをねじ山突端37
a、ねじ谷37bの変位に追従させて下方へ変位させ
る。そして、この測定をねじ部33のねじ終わりまで継
続し、ねじ終わりにおいてボトル缶30の回転を停止す
る。ここで、ボトル缶30のねじ終わりは、ねじ山突端
37aとねじ谷37bとの寸法差が一定値以下になった
ことをもって、ねじ終わりとして検出する。
Then, the measuring table 8 is rotated by a predetermined angle (for example, 3.6 degrees), and the image processing section 17 takes in image pickup data for each angle. That is, the image processing unit 17 measures the coordinate positions of the thread crests 37a and the thread troughs 37b, which are the screw start portions 35 in the measurement region K, based on the first image pickup data, and then the measuring table 8 moves the screw portions. When the thread 33 is rotated at a predetermined angle (3.6 degrees) along the winding direction, the coordinate positions of the thread ridge 37a and the thread valley 37b are similarly measured, and this is repeated sequentially. At this time, the measurement area K is set to the thread tip 37.
a and the screw trough 37b are displaced to be displaced downward. Then, this measurement is continued until the screw end of the screw portion 33, and the rotation of the bottle can 30 is stopped at the screw end. Here, the screw end of the bottle can 30 is detected as the screw end when the dimensional difference between the thread crest tip 37a and the thread trough 37b becomes a certain value or less.

【0041】上記の測定において、第1カメラ11によ
ってボトル缶30が撮像され、かつ各所定角度ごとの計
測領域K内のねじ山突端37aの座標位置を測定するこ
とにより、これらのデータを最小二乗法で演算すること
で図6のようなねじ山基準線Oを求める。そして、この
ねじ山基準線Oからねじ山突端37aの最大値P1、最
小値P2及び基準線Oの角度θを求める。これにより、
ねじ山突端37aの最大値P1をねじ歪みの大きさとし
て検出すると共に、基準線Oの角度θによりねじ部33
の傾斜角度(リード角)Qが得られることとなる。
In the above measurement, the bottle can 30 is imaged by the first camera 11, and the coordinate position of the screw thread tip 37a in the measurement area K for each predetermined angle is measured to obtain these data with a minimum of two. The thread reference line O as shown in FIG. 6 is obtained by calculation using the multiplication method. Then, from the thread reference line O, the maximum value P1 and the minimum value P2 of the thread protrusion end 37a and the angle θ of the reference line O are obtained. This allows
The maximum value P1 of the thread crest tip 37a is detected as the magnitude of the screw strain, and the thread portion 33 is detected by the angle θ of the reference line O.
The inclination angle (lead angle) Q of is obtained.

【0042】一方、ねじ部33の巻数を測定するには、
ボトル缶30の輪郭線上に現れるねじ部33に対応する
部分に計測領域Kを設定し、ボトル缶30を、規定のね
じ巻数に基づいてねじ部33のねじ終わりが前記輪郭線
に現れる近傍手前まで回転させ、その後、ボトル缶30
を所定角度ずつ回転させつつねじ終わりを検出し、前記
近傍手前までの回転角度及び前記所定角度ずつの回転累
積角度に基づいてねじ部の巻数を測定する。
On the other hand, to measure the number of turns of the screw portion 33,
The measurement region K is set in a portion corresponding to the screw portion 33 appearing on the contour line of the bottle can 30, and the bottle can 30 is moved to the vicinity before the screw end of the screw portion 33 appears on the contour line based on the specified number of screw turns. Rotate, then bottle can 30
Is rotated by a predetermined angle to detect the end of the screw, and the number of turns of the screw portion is measured based on the rotation angle up to the vicinity and the cumulative rotation angle by the predetermined angle.

【0043】以下、巻数測定の具体例について説明す
る。この例では、ボトル缶30のねじ部33の規定巻数
が1.7回であるものとする。図8に示すように、ボト
ル缶30のねじ始まり部35(マーク部36)の位置
を、カメラ11に対し90度の角度をもって輪郭線の左
側端部に位置させた場合には(この位置を0度とす
る)、ボトル缶30の規定のねじ終わりEの位置は、反
対側の輪郭線(180度位置)右端からα2=72゜の
位置にある。即ち、巻数を2倍して整数部と小数部とに
分け、小数部に180゜を乗じるとα2が算出される。 1.7×2=3.4=3+0.4 …(1) 180°×0.4=72゜ …(2) 規定の巻数であれば、72゜回せば輪郭線上にねじ終わ
りEが現れるが、実際にはねじ終わりEの位置に誤差あ
る場合があるので、その手前、例えばその90%手前ま
で回し、そこから一定角度ずつ測定すればいずれかの測
定位置でねじ終わりEを測定できることになる。
A specific example of measuring the number of turns will be described below. In this example, the prescribed number of turns of the screw portion 33 of the bottle can 30 is 1.7. As shown in FIG. 8, when the position of the screw starting portion 35 (mark portion 36) of the bottle can 30 is located at the left end of the contour line at an angle of 90 degrees with respect to the camera 11, The position of the prescribed screw end E of the bottle can 30 is α2 = 72 ° from the right end of the opposite contour line (180 ° position). That is, α2 is calculated by doubling the number of turns and dividing it into an integer part and a decimal part and multiplying the decimal part by 180 °. 1.7 × 2 = 3.4 = 3 + 0.4 (1) 180 ° × 0.4 = 72 ° (2) With the specified number of turns, the screw end E appears on the contour line after turning 72 °. Actually, there is a case where there is an error in the position of the screw end E, so if the screw end E is turned to, for example, 90% before, and the screw end E is measured at a constant angle, the screw end E can be measured at any measurement position. .

【0044】即ち、ボトル缶30を72°の角度α2で
反時計方向に一気に逆転させると、誤差等の関係からね
じ終わりEの部分が通過してしまい、ねじ部33の有効
な部分とねじ終わり部Eとの境界が判断できなくなるた
め、一定角度回転し、その位置から小刻みに測定してね
じ終わりEの位置を検出するのである。ここで、90%
回転させるとすれば、 72°×0.9=64.8° …(3) α3=64.8°となり、この位置まで回転させ、この
位置から前述したと同様にして3.6°ずつ回転させ、
その都度ねじ終わりEが現れたかどうかを判定しつつそ
の回転させた回数をカウントし、ねじ終わりEが現れた
時点で回転を停止する。ここで、上記回数ごとの回転角
度を積算し、例えば回数が3回であった場合には、 3.6°×3=10.8° …(4) となり、従って巻数は、 (180°×3+64.8°+10.8°)/360°
=1.71回 となり、規定の巻数1.7回に対して0.01回多い巻
数であることが判断できる。
That is, when the bottle can 30 is swung in the counterclockwise direction at an angle α2 of 72 ° at a stretch, the thread end E passes through because of an error or the like, and the effective portion of the thread 33 and the thread end are passed. Since the boundary with the part E cannot be determined, the position of the screw end E is detected by rotating at a fixed angle and measuring in small steps from that position. Where 90%
If it is rotated, it is 72 ° × 0.9 = 64.8 ° (3) α3 = 64.8 °, and it is rotated to this position and rotated from this position by 3.6 ° in the same manner as described above. Let
Each time, the number of times of rotation is counted while determining whether the screw end E appears, and the rotation is stopped when the screw end E appears. Here, the rotation angle for each number of times is integrated, and when the number of times is three, for example, 3.6 ° × 3 = 10.8 ° (4), and thus the number of turns is (180 ° × 3 + 64.8 ° + 10.8 °) / 360 °
= 1.71 times, and it can be determined that the number of turns is 0.01 more than the prescribed number of turns of 1.7.

【0045】このように、ボトル缶30を、規定のねじ
巻数に基づいてねじ部33のねじ終わりが前記輪郭線に
現れる近傍手前まで回転させ、その後、ボトル缶30を
所定角度ずつ回転させつつねじ終わりを検出し、前記近
傍手前までの回転角度及び前記所定角度ずつの回転累積
角度に基づいてねじ部の巻数を測定することにより、巻
数をねじ始まりから測定する必要が無く、巻数測定を迅
速かつ的確に行うことができる。なお、同様にしてボト
ル缶30を時計方向に回転させることにより測定するこ
ともできるのは勿論であるが、ねじ部33の巻数に応
じ、ボトル缶輪郭線の左右のいずれかに寄っているのか
に応じて選定する方が好ましい。
In this way, the bottle can 30 is rotated to a position just before the end of the thread of the screw portion 33 appears on the contour line based on the specified number of screw turns, and then the bottle can 30 is rotated by a predetermined angle and screwed. By detecting the end and measuring the number of turns of the screw part based on the rotation angle to the near side and the cumulative rotation angle of each of the predetermined angles, it is not necessary to measure the number of turns from the screw start, and the number of turns can be measured quickly and quickly. Can be done accurately. In addition, it is needless to say that the measurement can be performed by rotating the bottle can 30 in a clockwise direction in the same manner. However, depending on the number of windings of the screw portion 33, is it closer to one of the left and right sides of the contour line of the bottle can? It is preferable to select according to.

【0046】かくして、この測定検査装置によれば、供
給部1と搬送機構3と撮像カメラとしての第1〜第3カ
メラ11〜13と画像処理部17と制御装置19とを備
えて構成されるので、ボトル缶30のねじ部33におけ
る種々の測定検査を確実に行うことができる。
Thus, according to this measurement / inspection device, the supply unit 1, the transport mechanism 3, the first to third cameras 11 to 13 as image pickup cameras, the image processing unit 17, and the control unit 19 are configured. Therefore, various measurement inspections on the screw portion 33 of the bottle can 30 can be reliably performed.

【0047】[0047]

【発明の効果】以上説明したように、請求項1に係る発
明によれば、ボトル缶の回転に伴って変位するねじ山突
端及びねじ谷の座標を求めることで得られたねじ山突端
及びねじ谷の座標データに基づき、ねじ部を測定検査す
るので、ボトル缶のねじ部を確実に測定検査することが
でき、ねじ部の測定検査を良好に行うことができる効果
が得られ、ボトル缶をより高品質かより均一化させるこ
とができる効果が得られる。
As described above, according to the first aspect of the present invention, the thread ridge and the thread ridge obtained by obtaining the coordinates of the thread ridge and the thread valley that are displaced with the rotation of the bottle can are obtained. Since the screw part is measured and inspected based on the coordinate data of the valley, the screw part of the bottle can can be reliably measured and inspected, and the effect that the screw part can be measured and inspected satisfactorily is obtained. The effect that higher quality or more uniform can be obtained.

【0048】請求項2に係る発明によれば、ねじ山突端
及びねじ谷の座標データに基づきねじ歪みを測定検査す
るので、ねじ歪みの検査を良好に行うことができる効果
が得られる。
According to the second aspect of the present invention, the screw strain is measured and inspected based on the coordinate data of the thread crest tip and the screw trough, so that there is an effect that the screw strain can be satisfactorily inspected.

【0049】請求項3に係る発明によれば、ボトル缶の
ねじ部の傾斜角度も測定検査するので、ねじ部の傾斜角
度の測定検査を良好に行うことができる効果が得られ
る。
According to the third aspect of the present invention, since the inclination angle of the screw portion of the bottle can is also measured and inspected, the effect that the inclination angle of the screw portion can be measured and inspected satisfactorily is obtained.

【0050】請求項4に係る発明によれば、ねじ山突端
及びねじ谷の座標データに基づいてねじ巻数を測定検査
するので、ねじ巻数の測定検査を良好に行うことができ
る効果が得られる。
According to the fourth aspect of the present invention, the number of screw turns is measured and inspected based on the coordinate data of the thread crest tip and the screw root, so that the measurement and inspection of the number of screw turns can be favorably performed.

【0051】請求項5に係る発明によれば、ボトル缶
を、規定のねじ巻数に基づいてねじ終わりが輪郭線上に
現れる近傍手前まで回転させた後、ボトル缶を所定角度
ずつ回転させつつねじ終わりを検出することでねじ部の
巻数を測定検査するように構成したので、これによって
もねじ部の巻数の測定検査を良好に行うことができる効
果が得られ、しかも迅速に行える効果が得られる。
According to the fifth aspect of the present invention, the bottle can is rotated to a position near the vicinity where the screw end appears on the contour line based on the specified number of screw turns, and then the bottle can is rotated by a predetermined angle and the screw end is rotated. Since it is configured to measure and inspect the number of turns of the screw portion by detecting, the effect that the number of turns of the screw portion can be satisfactorily measured and inspected is also obtained.

【図面の簡単な説明】[Brief description of drawings]

【図1】 この発明の一実施の形態に係る測定検査装置
を示す図であって、ボトル缶の搬送経路を示す平面図で
ある。
FIG. 1 is a diagram showing a measurement / inspection device according to an embodiment of the present invention, and is a plan view showing a transport path of a bottle can.

【図2】 供給部を示す説明用正面図である。FIG. 2 is an explanatory front view showing a supply unit.

【図3】 図1の測定検査装置における要部を示す構成
ブロック図である。
3 is a configuration block diagram showing a main part of the measurement / inspection device of FIG.

【図4】 撮像カメラによって撮像されたボトル缶を示
す説明図である。
FIG. 4 is an explanatory diagram showing a bottle can imaged by an imaging camera.

【図5】 ボトル缶のねじ部のねじ歪み検査時、ねじ部
におけるねじ始まりのねじ山突端の座標を読み出す説明
図である。
FIG. 5 is an explanatory diagram for reading the coordinates of the thread crest tip of the screw start in the screw portion when inspecting the screw distortion of the screw portion of the bottle can.

【図6】 ねじ部のねじ山突端の座標データに基いてね
じ歪み、ねじの傾斜角度を求めるための説明図である。
FIG. 6 is an explanatory diagram for obtaining the screw strain and the inclination angle of the screw based on the coordinate data of the thread crest tip of the screw portion.

【図7】 ボトル缶のねじ部におけるねじ山突端とねじ
谷との差を求める説明図である。
FIG. 7 is an explanatory diagram for obtaining a difference between a thread crest tip and a thread root in a thread portion of a bottle can.

【図8】 ねじ部の巻数に基づいて巻数の測定検査を行
うための説明図である。
FIG. 8 is an explanatory diagram for measuring and inspecting the number of turns based on the number of turns of the screw portion.

【図9】 ボトル缶の口金周辺を示す説明図である。FIG. 9 is an explanatory view showing the vicinity of the base of a bottle can.

【符号の説明】[Explanation of symbols]

1 供給部 2 ストッカー 2A、2B 第1、第2貯留部 3 搬送機構 4 吸着部 5 ロボットハンド 6 マーカセンサ 7 受け渡し位置 8 測定台 9 回転部 10 昇降部 11 第1カメラ(撮像カメラ) 12 第2カメラ(撮像カメラ) 13 第3カメラ(撮像カメラ) 14 第1照明器(照明機構) 15 第2照明器(照明機構) 16 第3照明器(照明機構) 17 画像処理部 18 制御装置 20 入力部 30 ボトル缶 32 口金 33 ねじ部 34 カール部 35 ねじ始まり部 36 マーク部 37a ねじ山突端(ねじ山の頂部) 37b ねじ谷 E ねじ終わり X 撮像画面 K 計測領域 Δ ねじ山(突端)とねじ谷との差 1 supply section 2 Stocker 2A, 2B 1st, 2nd storage part 3 Transport mechanism 4 Adsorption part 5 robot hand 6 Marker sensor 7 Delivery position 8 measuring table 9 rotating part 10 Lifting part 11 First camera (imaging camera) 12 Second camera (imaging camera) 13 Third camera (imaging camera) 14 First illuminator (illumination mechanism) 15 Second illuminator (illumination mechanism) 16 Third illuminator (illumination mechanism) 17 Image processing section 18 Control device 20 Input section 30 bottle cans 32 mouthpiece 33 Thread 34 Curl part 35 screw start 36 mark part 37a Thread tip (top of thread) 37b Nejitani E screw end X imaging screen K measurement area Δ Difference between screw thread (tip) and screw root

───────────────────────────────────────────────────── フロントページの続き (72)発明者 田顔 正実 静岡県駿東郡小山町菅沼1500番地 三菱マ テリアル株式会社富士小山工場内 (72)発明者 鈴木 信雄 静岡県駿東郡小山町菅沼1500番地 三菱マ テリアル株式会社富士小山工場内 (72)発明者 高津 勝志 大阪府寝屋川市下木田町14番5号 倉敷紡 績株式会社電子応用システム部内 Fターム(参考) 2F065 AA02 AA03 AA22 AA26 AA27 AA31 AA51 AA65 BB05 BB27 DD06 FF04 JJ05 JJ26 MM04 PP13 QQ18 QQ31 TT02 TT03 2G051 AA14 AA21 AB08 AB10 AB20 BA01 CA04 CA07 DA01 DA06 DA08 EA12 EA14 ED21 ED30 5B057 AA02 CA12 CA16 DA03 DB02 DC01 DC36    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Masami Tabashi             Mitsubishi Ma, 1500 Suganuma, Oyama-cho, Sunto-gun, Shizuoka Prefecture             Terial Co., Ltd. Fuji Oyama Factory (72) Inventor Nobuo Suzuki             Mitsubishi Ma, 1500 Suganuma, Oyama-cho, Sunto-gun, Shizuoka Prefecture             Terial Co., Ltd. Fuji Oyama Factory (72) Inventor Katsushi Takatsu             Kurashiki Spinning 14-5 Shimokita Town, Neyagawa City, Osaka Prefecture             Koji Co., Ltd. Electronic Application System Department F term (reference) 2F065 AA02 AA03 AA22 AA26 AA27                       AA31 AA51 AA65 BB05 BB27                       DD06 FF04 JJ05 JJ26 MM04                       PP13 QQ18 QQ31 TT02 TT03                 2G051 AA14 AA21 AB08 AB10 AB20                       BA01 CA04 CA07 DA01 DA06                       DA08 EA12 EA14 ED21 ED30                 5B057 AA02 CA12 CA16 DA03 DB02                       DC01 DC36

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 外周面にねじ部が形成された口金を有す
る金属製のボトル缶を測定台上にセットし、該ボトル缶
をその軸線を中心として回転させつつ、該ボトル缶の側
方から撮像手段により該ボトル缶の輪郭線を撮像し、そ
の撮像データに基づいて前記ねじ部を測定検査するボト
ル缶の測定検査方法であって、 A.前記ねじ部のねじ始まり部が前記輪郭線上に現れた
状態にて該ねじ始まり部に対応する部分に計測領域を設
定し、 B.ボトル缶の回転に伴って変位するねじ山突端及びね
じ谷の座標を求めつつ、一定間隔おきに前記計測領域を
該ねじ山突端及びねじ谷に追従して変位させ、 C.前記ねじ山突端及びねじ谷の座標データに基づきね
じ部を測定検査することを特徴とするボトル缶の測定検
査方法。
1. A metal bottle can having a mouthpiece having a threaded portion formed on its outer peripheral surface is set on a measuring table, and while rotating the bottle can about its axis, from the side of the bottle can. A method for measuring and inspecting a bottle can, wherein an image of an outline of the bottle can is picked up by an image pickup means, and the screw portion is measured and inspected based on the picked-up image data. Setting a measurement region in a portion corresponding to the screw starting portion in a state where the screw starting portion of the screw portion appears on the contour line; C. While obtaining the coordinates of the thread crest tip and the thread trough that are displaced with the rotation of the bottle can, the measurement region is displaced following the thread crest tip and the thread trough at regular intervals, and C. A method for measuring and inspecting a bottle can, which comprises measuring and inspecting a screw portion based on coordinate data of the thread crest tip and the thread trough.
【請求項2】 請求項1記載の測定検査方法において、 前記ねじ山突端及びねじ谷の座標データに基づいてねじ
歪みを測定検査することを特徴とするボトル缶の測定検
査方法。
2. The method for measuring and inspecting a bottle can according to claim 1, wherein the screw strain is measured and inspected based on the coordinate data of the thread crest tip and the thread trough.
【請求項3】 請求項1記載の測定検査方法において、 前記ねじ山突端及びねじ谷の座標データに基づいてねじ
の傾斜角度を測定検査することを特徴とするボトル缶の
測定検査方法。
3. The method for measuring and inspecting a bottle can according to claim 1, wherein the inclination angle of the screw is measured and inspected based on the coordinate data of the thread crest tip and the thread trough.
【請求項4】 請求項1記載の測定検査方法において、 前記ねじ山突端及びねじ谷の座標データに基づいてねじ
巻数を測定検査することを特徴とするボトル缶の測定検
査方法。
4. The method for measuring and inspecting a bottle can according to claim 1, wherein the number of screw turns is measured and inspected based on the coordinate data of the thread crest tip and the thread trough.
【請求項5】 請求項1記載のボトル缶の測定検査方法
において、 前記A.の設定に代えて、前記輪郭線上に現れる前記ね
じ部に対応する部分に計測領域を設定し、前記ボトル缶
を、規定のねじ巻数に基づいて前記ねじ部のねじ終わり
が前記輪郭線に現れる近傍手前まで回転させ、その後、
該ボトル缶を所定角度ずつ回転させつつねじ終わりを検
出し、前記近傍手前までの回転角度及び前記所定角度ず
つの回転累積角度基づいてねじ部の巻数を測定検査する
ことを特徴とするボトル缶の測定検査方法。
5. The bottle can measuring and inspecting method according to claim 1, wherein the A. Instead of setting, the measurement area is set in a portion corresponding to the screw portion that appears on the contour line, and the bottle can is near the screw end of the screw portion that appears on the contour line based on a specified number of screw turns. Rotate to the front, then
A bottle can characterized by detecting the end of the screw while rotating the bottle can by a predetermined angle, and measuring and inspecting the number of turns of the screw portion based on the rotation angle up to the vicinity and the cumulative rotation angle of the predetermined angle. Measurement inspection method.
JP2002064366A 2002-03-08 2002-03-08 Measuring method of bottle can Expired - Fee Related JP3920115B2 (en)

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JP3920115B2 JP3920115B2 (en) 2007-05-30

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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007024769A (en) * 2005-07-20 2007-02-01 Universal Seikan Kk Measuring method of bottle can
JP2008256647A (en) * 2007-04-09 2008-10-23 Showa Aluminum Kan Kk Screw thread geometry inspection technique and screw thread geometry inspection device
WO2012169472A1 (en) 2011-06-06 2012-12-13 倉敷紡績株式会社 Apparatus for inspecting bottle can thread
JP2016102717A (en) * 2014-11-28 2016-06-02 東京技研工業株式会社 Method for inspecting screw
KR101900123B1 (en) 2011-06-06 2018-09-18 구라시키 보세키 가부시키가이샤 Device for inspecting neck finish of metal bottle
CN109142394A (en) * 2018-10-12 2019-01-04 安徽海思达机器人有限公司 A kind of bottle trade mark detection device
KR101936974B1 (en) 2011-06-06 2019-01-09 구라시키 보세키 가부시키가이샤 Method and apparatus for inspecting neck finish of metal bottle

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JP5090087B2 (en) * 2007-06-29 2012-12-05 日本クラウンコルク株式会社 Cap winding angle inspection device for bottle and cap assembly

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007024769A (en) * 2005-07-20 2007-02-01 Universal Seikan Kk Measuring method of bottle can
JP2008256647A (en) * 2007-04-09 2008-10-23 Showa Aluminum Kan Kk Screw thread geometry inspection technique and screw thread geometry inspection device
WO2012169472A1 (en) 2011-06-06 2012-12-13 倉敷紡績株式会社 Apparatus for inspecting bottle can thread
KR20140053019A (en) 2011-06-06 2014-05-07 구라시키 보세키 가부시키가이샤 Apparatus for inspecting bottle can thread
US9335278B2 (en) 2011-06-06 2016-05-10 Kurashiki Boseki Kabushiki Kaisha Inspection equipment for screw part of bottle-can
KR101900123B1 (en) 2011-06-06 2018-09-18 구라시키 보세키 가부시키가이샤 Device for inspecting neck finish of metal bottle
KR101936974B1 (en) 2011-06-06 2019-01-09 구라시키 보세키 가부시키가이샤 Method and apparatus for inspecting neck finish of metal bottle
EP2719996B1 (en) * 2011-06-06 2020-05-06 Kurashiki Boseki Kabushiki Kaisha Apparatus for inspecting a bottle can thread
JP2016102717A (en) * 2014-11-28 2016-06-02 東京技研工業株式会社 Method for inspecting screw
CN109142394A (en) * 2018-10-12 2019-01-04 安徽海思达机器人有限公司 A kind of bottle trade mark detection device

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