JP2003252957A - Preliminarily hardened and hardened products of epoxy resin composition and their production method - Google Patents

Preliminarily hardened and hardened products of epoxy resin composition and their production method

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Publication number
JP2003252957A
JP2003252957A JP2002053585A JP2002053585A JP2003252957A JP 2003252957 A JP2003252957 A JP 2003252957A JP 2002053585 A JP2002053585 A JP 2002053585A JP 2002053585 A JP2002053585 A JP 2002053585A JP 2003252957 A JP2003252957 A JP 2003252957A
Authority
JP
Japan
Prior art keywords
epoxy resin
cured product
resin composition
organic solvent
content
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002053585A
Other languages
Japanese (ja)
Other versions
JP4147454B2 (en
Inventor
Satoshi Demura
智 出村
Yasuhiro Kuwana
康弘 桑名
Koichi Fujimoto
恒一 藤本
Katsuhito Kuroki
勝仁 黒木
Yoshinari Santo
義成 山東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dainippon Ink and Chemicals Co Ltd filed Critical Dainippon Ink and Chemicals Co Ltd
Priority to JP2002053585A priority Critical patent/JP4147454B2/en
Publication of JP2003252957A publication Critical patent/JP2003252957A/en
Application granted granted Critical
Publication of JP4147454B2 publication Critical patent/JP4147454B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Epoxy Resins (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a preliminarily hardened product and a hardened product of an epoxy resin composition having a stable and low dielectric loss tangent, high adhesion strength and high heat resistance and a method of producing the products. <P>SOLUTION: The products are made from an epoxy resin composition consisting of an epoxy resin, an active ester compound and a hardening accelerator and have a content of a residual organic solvent of 0.10 wt.% or lower. The method comprises hardening preliminarily an epoxy resin composition consisting of an epoxy resin, an active ester compound, a hardening accelerator and an organic solvent while evaporating the solvent to a content of residual organic solvent of 0.10 wt.% or lower, heating the resultant preliminarily hardened product further to obtain a hardened product of a content of residual organic solvent of 0.10 wt.% or lower with a difference between the content of residual organic solvent of the preliminarily hardened product and that of the hardened product of 0.02% or smaller. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は活性エステル化合物
を硬化剤として用いる優れた低誘電正接や接着性を有す
るエポキシ樹脂組成物の予備硬化物、硬化物及びその製
造方法に関する。本発明のエポキシ樹脂組成物の予備硬
化物および硬化物は、各種の成形材料、特に通信用機器
などの低誘電性材料に好ましく用いられる。
TECHNICAL FIELD The present invention relates to a pre-cured product of an epoxy resin composition having excellent low dielectric loss tangent and adhesiveness, which uses an active ester compound as a curing agent, a cured product, and a method for producing the same. The pre-cured product and cured product of the epoxy resin composition of the present invention are preferably used for various molding materials, particularly low dielectric materials such as communication devices.

【0002】[0002]

【従来の技術】エポキシ樹脂は、その優れた接着性、絶
縁性、耐熱性および耐薬品性から、プリント配線板など
の電気絶縁材料に大量に使用されている。しかし、この
エポキシ樹脂も、最近の高周波通信、例えば1GHz以
上での高周波通信での伝送損失を効果的に抑制するため
に、更なる低誘電正接化が望まれている。
2. Description of the Related Art Epoxy resins have been used in large amounts in electrical insulating materials such as printed wiring boards because of their excellent adhesiveness, insulation, heat resistance and chemical resistance. However, this epoxy resin is also required to have a further lower dielectric loss tangent in order to effectively suppress the transmission loss in recent high frequency communication, for example, high frequency communication at 1 GHz or higher.

【0003】特公平4―8444号公報や特開平10−
101775号公報には、活性エステル化合物をエポキ
シ樹脂の硬化剤として用いる硬化性エポキシ樹脂組成物
が記載されている。これらの活性エステル化合物を硬化
剤として用いたエポキシ樹脂組成物の硬化物は、水酸基
が生じないために、他の硬化剤を用いて硬化させたエポ
キシ樹脂組成物の硬化物に比して、低誘電性で低吸水性
である優れた特性を有する。
Japanese Patent Publication No. 4-8444 and Japanese Unexamined Patent Publication No. 10-
JP 101775 discloses a curable epoxy resin composition using an active ester compound as a curing agent for an epoxy resin. A cured product of an epoxy resin composition using these active ester compounds as a curing agent has a lower hydroxyl group than that of an epoxy resin composition cured with another curing agent because it does not generate a hydroxyl group. It has excellent characteristics that it is dielectric and has low water absorption.

【0004】しかしながら、これらの活性エステル化合
物を用いる硬化性エポキシ樹脂組成物の硬化物であって
も、高周波域、例えば1GHzでの誘電正接は3×10
−3以下にならず、更なる改善が望まれている。
However, even a cured product of a curable epoxy resin composition using these active ester compounds has a dielectric loss tangent of 3 × 10 in a high frequency range, for example, 1 GHz.
-3 or less, and further improvement is desired.

【0005】[0005]

【発明が解決しようとする課題】本発明者らは、活性エ
ステル化合物を硬化剤として用いるエポキシ樹脂組成物
を低誘電性材料として開発すべく種々研究したが、活性
エステル化合物を硬化剤として用いるエポキシ樹脂組成
物は、硬化促進剤を併用しても、得られる硬化物のガラ
ス転移温度や接着強度が安定せず、また場合によっては
硬化に長時間を要するなど、その硬化が不安定である問
題があった。
The present inventors have conducted various studies to develop an epoxy resin composition using an active ester compound as a curing agent as a low dielectric material. Even when a resin composition is used in combination with a curing accelerator, the glass transition temperature and the adhesive strength of the resulting cured product are not stable, and in some cases it takes a long time to cure, and the curing is unstable. was there.

【0006】従って、本発明が解決しようとする課題
は、安定して優れた低誘電正接、接着強度および耐熱性
を与えるエポキシ樹脂組成物の予備硬化物、硬化物およ
び該硬化物の製造方法を提供することにある。
[0006] Therefore, the problem to be solved by the present invention is to provide a pre-cured product of an epoxy resin composition, a cured product, and a method for producing the cured product, which stably provide excellent low dielectric loss tangent, adhesive strength and heat resistance. To provide.

【0007】[0007]

【課題を解決するための手段】エポキシ樹脂組成物は通
常1質量%程度の残留溶媒を含んだ状態で予備硬化さ
せ、さらに得られた予備硬化物を必要に応じて硬化させ
て成形品である硬化物を得るのが一般的であり、環境上
の配慮や気泡の発生抑制などを除いては、残留溶媒濃度
を0.5質量%以下の低い水準に制御する必要はない。
An epoxy resin composition is usually a pre-cured product containing about 1% by mass of residual solvent, and the pre-cured product obtained is optionally cured to give a molded article. Generally, a cured product is obtained, and it is not necessary to control the residual solvent concentration to a low level of 0.5% by mass or less except for environmental considerations and suppression of bubble generation.

【0008】しかしながら、本発明者らは課題を解決す
るために鋭意研究した結果、活性エステル化合物を硬化
剤として用いるエポキシ樹脂組成物の硬化系において
は、エポキシ樹脂組成物中の残留溶媒量が、エポキシ樹
脂組成物の硬化物の特性に重大な影響を及ぼすことを見
出した。さらに、本発明者らは活性エステル化合物を硬
化剤として用いるエポキシ樹脂組成物の予備硬化物の残
留有機溶媒の含有量と、該予備硬化物を硬化させた硬化
物の残留有機溶媒の含有量を一定値以下に制御し2つの
残留有機溶媒含有量の差異を一定値以下に制御すること
によって、上記課題を解決できることを確認して本発明
を完成するに至った。
However, as a result of intensive studies conducted by the present inventors in order to solve the problem, in a curing system of an epoxy resin composition using an active ester compound as a curing agent, the amount of residual solvent in the epoxy resin composition is It was found that the properties of the cured product of the epoxy resin composition are seriously affected. Furthermore, the present inventors have determined the content of the residual organic solvent of the pre-cured product of the epoxy resin composition using the active ester compound as a curing agent and the content of the residual organic solvent of the cured product obtained by curing the pre-cured product. The present invention has been completed by confirming that the above problems can be solved by controlling the content of the residual organic solvent to be below a certain value and controlling the difference between the two residual organic solvent contents to below a certain value.

【0009】すなわち、本発明は、エポキシ樹脂
(A)、活性エステル化合物(B)および硬化促進剤
(C)とからなるエポキシ樹脂組成物の予備硬化物であ
って、前記予備硬化物の残留有機溶媒の含有量(x)が
0.10質量%以下であることを特徴とするエポキシ樹
脂組成物の予備硬化物を提供する。
That is, the present invention is a pre-cured product of an epoxy resin composition comprising an epoxy resin (A), an active ester compound (B) and a curing accelerator (C), the residual organic matter of the pre-cured product. A pre-cured product of an epoxy resin composition, characterized in that the content (x) of the solvent is 0.10% by mass or less.

【0010】また、本発明は、エポキシ樹脂(A)、活
性エステル化合物(B)および硬化促進剤(C)とから
なるエポキシ樹脂組成物の硬化物であって、前記硬化物
の残留有機溶媒の含有量(y)が0.10質量%以下で
あることを特徴とするエポキシ樹脂組成物の硬化物を提
供する。
Further, the present invention is a cured product of an epoxy resin composition comprising an epoxy resin (A), an active ester compound (B) and a curing accelerator (C), wherein the residual organic solvent of the cured product is A cured product of an epoxy resin composition, characterized in that the content (y) is 0.10% by mass or less.

【0011】さらに、本発明は、エポキシ樹脂(A)、
活性エステル化合物(B)、硬化促進剤(C)および有
機溶媒(D)とからなるエポキシ樹脂組成物を予備硬化
物の残留有機溶媒(x)の含有量が0.10質量%以下
になるまで有機溶媒を揮散させながら予備硬化させ、得
られた予備硬化物を更に加熱して硬化させ、得られた硬
化物の残留有機溶媒の含有量(y)が0.10質量%以
下で、かつ予備硬化物の残留有機溶媒の含有量(x)と
硬化物の残留有機溶媒の含有量(y)との差値が0.0
2%以下であることを特徴とするエポキシ樹脂組成物の
硬化物の製造方法を提供する。
Furthermore, the present invention provides an epoxy resin (A),
The epoxy resin composition comprising the active ester compound (B), the curing accelerator (C) and the organic solvent (D) is added until the content of the residual organic solvent (x) in the preliminary cured product becomes 0.10% by mass or less. Preliminary curing is performed while volatilizing the organic solvent, and the obtained preliminary cured product is further heated and cured. The residual organic solvent content (y) of the obtained cured product is 0.10% by mass or less, and preliminary The difference between the content (x) of the residual organic solvent of the cured product and the content (y) of the residual organic solvent of the cured product is 0.0.
Provided is a method for producing a cured product of an epoxy resin composition, which is 2% or less.

【0012】[0012]

【発明の実施の形態】本発明で用いるエポキシ樹脂
(A)は、分子中に2個以上のエポキシ基を有する化合
物を指し、一般にエポキシ樹脂と称されているものであ
れば、特に制限なく使用することができる。具体例とし
ては、クレゾールノボラック型エポキシ樹脂、フェノー
ルノボラック型エポキシ樹脂、ナフトールノボラック型
エポキシ樹脂、ビフェニルノボラック型エポキシ樹脂、
ビスフェノールA型エポキシ樹脂、ビスフェノールF型
エポキシ樹脂、ビスフェノールS型エポキシ樹脂、テト
ラブロモビスフェノールA型エポキシ樹脂、ビフェニル
型エポキシ樹脂、テトラメチルビフェニル型エポキシ樹
脂、トリフェニル型エポキシ樹脂、
BEST MODE FOR CARRYING OUT THE INVENTION The epoxy resin (A) used in the present invention refers to a compound having two or more epoxy groups in the molecule, and is not particularly limited as long as it is generally called an epoxy resin. can do. Specific examples include cresol novolac type epoxy resin, phenol novolac type epoxy resin, naphthol novolac type epoxy resin, biphenyl novolac type epoxy resin,
Bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, tetrabromobisphenol A type epoxy resin, biphenyl type epoxy resin, tetramethylbiphenyl type epoxy resin, triphenyl type epoxy resin,

【0013】テトラフェニル型エポキシ樹脂、ナフトー
ルアラルキル型エポキシ樹脂、ナフタレンジオールアラ
ルキル型エポキシ樹脂、フルオレン型エポキシ樹脂、ジ
シクロペンタジエン骨格を含有するジシクロペンタジエ
ン型エポキシ樹脂、脂環式型エポキシ樹脂、ポリプロピ
レングリコールや水添ビスフェノールAなどのアルコー
ルのグリシジルエーテル型エポキシ樹脂、ジアミノジフ
ェニルメタンなどのポリアミンを原料としたグリシジル
アミン型エポキシ樹脂およびそれらの混合物が挙げられ
る。
Tetraphenyl type epoxy resin, naphthol aralkyl type epoxy resin, naphthalenediol aralkyl type epoxy resin, fluorene type epoxy resin, dicyclopentadiene type epoxy resin containing dicyclopentadiene skeleton, alicyclic type epoxy resin, polypropylene glycol And a glycidyl ether type epoxy resin of alcohol such as hydrogenated bisphenol A, a glycidyl amine type epoxy resin made of polyamine such as diaminodiphenylmethane as a raw material, and a mixture thereof.

【0014】本発明に用いる活性エステル化合物(B)
は、分子中に2個以上のエステル基を含み、水酸基など
の親水性基を含まず、エポキシ樹脂を硬化させることが
できるものであれば、特に制限なく使用できる。これら
は、多価カルボン酸及び多価フェノールの少なくとも一
種を他のフェノール性水酸基を有する化合物またはカル
ボン酸とエステル化して得られる。ここでいう多価カル
ボン酸とは、2つ以上のカルボキシル基を有するカルボ
ン酸であり、アジピン酸などの脂肪族カルボン酸や、芳
香族化合物の水素原子の2〜4個をカルボキシル基で置
換した芳香族カルボン酸が挙げられる。多価フェノール
とは、2つ以上のフェノール性水酸基を有する化合物で
あり、芳香族化合物の水素原子の2〜4個を水酸基で置
換したものが挙げられる。
Active ester compound (B) used in the present invention
Can be used without particular limitation as long as it has two or more ester groups in the molecule, does not contain a hydrophilic group such as a hydroxyl group, and can cure the epoxy resin. These are obtained by esterifying at least one of a polyvalent carboxylic acid and a polyhydric phenol with another compound having a phenolic hydroxyl group or a carboxylic acid. The polyvalent carboxylic acid referred to here is a carboxylic acid having two or more carboxyl groups, and 2 to 4 hydrogen atoms of an aliphatic carboxylic acid such as adipic acid or an aromatic compound are substituted with a carboxyl group. Aromatic carboxylic acids are mentioned. The polyhydric phenol is a compound having two or more phenolic hydroxyl groups, and examples thereof include those obtained by substituting 2 to 4 hydrogen atoms of an aromatic compound with hydroxyl groups.

【0015】特に本発明で好適に用いられる活性エステ
ルとしては、ベンゼン、ナフタレン、ビフェニル、ジフ
ェニルプロパン、ジフェニルメタン、ジフェニルエーテ
ル、ジフェニルスルホン等の芳香環の水素原子の2〜4
個をカルボキシル基で置換したものから選ばれる芳香族
カルボン酸成分と、上に挙げた芳香環の水素原子の1個
を水酸基で置換した1価フェノールと芳香環の水素原子
の2〜4個を水酸基で置換した多価フェノールとがモル
比で100:0から10:90の範囲にあるフェノール
成分を原料として、芳香族カルボン酸とフェノール性水
酸基との縮合反応にて得られる芳香族エステルが挙げら
れる。
Particularly, the active ester preferably used in the present invention includes 2 to 4 hydrogen atoms of an aromatic ring such as benzene, naphthalene, biphenyl, diphenylpropane, diphenylmethane, diphenylether and diphenylsulfone.
An aromatic carboxylic acid component selected from those in which one of them is substituted with a carboxyl group, a monovalent phenol in which one of the hydrogen atoms of the aromatic ring listed above is substituted with a hydroxyl group, and 2 to 4 of the hydrogen atoms of the aromatic ring An aromatic ester obtained by a condensation reaction of an aromatic carboxylic acid and a phenolic hydroxyl group from a phenol component having a molar ratio of a polyhydric phenol substituted with a hydroxyl group in a range of 100: 0 to 10:90 is exemplified. To be

【0016】芳香族エステルを得る際には、反応を迅速
化するために、芳香族カルボン酸をカルボン酸ハロゲン
化物の形で縮合反応に用いても差し支えない。
When obtaining an aromatic ester, an aromatic carboxylic acid may be used in the condensation reaction in the form of a carboxylic acid halide in order to accelerate the reaction.

【0017】活性エステル化合物(B)の配合量は、エ
ポキシ樹脂(A)のエポキシ基と活性エステル化合物
(B)のエステル基のモル比が、0.8〜1.1である
と好ましい。0.8未満であると、エポキシ樹脂の硬化
が不完全になり易く好ましくなく、1.1を越えると誘
電特性が悪化する傾向にあり、好ましくない。
The active ester compound (B) is preferably blended in such a manner that the epoxy group of the epoxy resin (A) and the ester group of the active ester compound (B) are in a molar ratio of 0.8 to 1.1. If it is less than 0.8, the curing of the epoxy resin tends to be incomplete, which is not preferable, and if it exceeds 1.1, the dielectric properties tend to deteriorate, which is not preferable.

【0018】本発明のエポキシ樹脂組成物は、硬化剤で
ある活性エステル化合物(B)と共に硬化促進剤(C)
を用いる。硬化促進剤(C)により、エポキシ樹脂
(A)と活性エステル化合物(B)との反応が効率的に
進行する。
The epoxy resin composition of the present invention comprises a curing accelerator (C) together with an active ester compound (B) which is a curing agent.
To use. The curing accelerator (C) allows the reaction between the epoxy resin (A) and the active ester compound (B) to proceed efficiently.

【0019】硬化促進剤(C)は、エポキシ樹脂の硬化
に用いられる一般的な硬化促進剤を用いることができ
る。硬化促進剤(C)の例を挙げれば、2−メチルイミ
ダゾール、2−エチル−4−メチルイミダゾールなどの
イミダゾール化合物、トリフェニルホスフィン、トリブ
チルホスフィンなどの有機ホスフィン化合物、トリメチ
ルホスファイト、トリエチルホスファイトなどの有機ホ
スファイト化合物、
As the curing accelerator (C), a general curing accelerator used for curing an epoxy resin can be used. Examples of the curing accelerator (C) include imidazole compounds such as 2-methylimidazole and 2-ethyl-4-methylimidazole, organic phosphine compounds such as triphenylphosphine and tributylphosphine, trimethylphosphite and triethylphosphite. An organic phosphite compound,

【0020】エチルトリフェニルホスホニウムブロミ
ド、テトラフェニルホスホニウムテトラフェニルボレー
トなどのホスホニウム塩、トリエチルアミン、4−ジメ
チルアミノピリジンなどのアミン、1,8ジアザビシク
ロ(5,4,0)−ウンデセン−7(以下DBUと略称
する)などのアミン類及びDBUとテレフタル酸や2,
6−ナフタレンジカルボン酸等との塩、テトラブチルア
ンモニウムクロリドなどの第4級アンモニウム塩、3−
フエニル−1,1−ジメチル尿素などの尿素化合物、水
酸化カリウムなどの塩基類、カリウムフェノキシドやカ
リウムアセテートなどのクラウンエーテルの塩等が挙げ
られ、これらを単独あるいは2種以上の混合物として用
いることができる。
Phosphonium salts such as ethyltriphenylphosphonium bromide and tetraphenylphosphonium tetraphenylborate, amines such as triethylamine and 4-dimethylaminopyridine, 1,8 diazabicyclo (5,4,0) -undecene-7 (hereinafter referred to as DBU and Abbreviated) such as amines and DBU and terephthalic acid or 2,
Salts with 6-naphthalenedicarboxylic acid, quaternary ammonium salts such as tetrabutylammonium chloride, 3-
Examples thereof include urea compounds such as phenyl-1,1-dimethylurea, bases such as potassium hydroxide, and salts of crown ethers such as potassium phenoxide and potassium acetate. These may be used alone or as a mixture of two or more kinds. it can.

【0021】硬化促進剤(C)の配合量は通常、エポキ
シ樹脂(A)100質量部に対して0.01〜12質量
部であり、好ましくは0.1〜4質量部、更に好ましく
は、0.2〜1質量部である。硬化促進剤(C)の配合
量が0.01質量部未満では硬化反応が遅く、12質量
部を越えると保存安定性が低下し、またエポキシ樹脂の
自己重合が生じ易い。
The compounding amount of the curing accelerator (C) is usually 0.01 to 12 parts by mass, preferably 0.1 to 4 parts by mass, more preferably 100 parts by mass of the epoxy resin (A). It is 0.2 to 1 part by mass. If the compounding amount of the curing accelerator (C) is less than 0.01 parts by mass, the curing reaction will be slow, and if it exceeds 12 parts by mass, the storage stability will be deteriorated and the epoxy resin will tend to self-polymerize.

【0022】活性エステル化合物(B)は通常固体であ
り、温度を上げてもエポキシ樹脂(A)に溶解させるこ
とは困難であるため、エポキシ樹脂(A)との組成物を
好適に得るためには、活性エステル化合物(B)を溶解
する有機溶媒(D)を用いる必要がある。
Since the active ester compound (B) is usually a solid and it is difficult to dissolve it in the epoxy resin (A) even if the temperature is raised, it is preferable to obtain a composition with the epoxy resin (A) in a suitable manner. It is necessary to use an organic solvent (D) that dissolves the active ester compound (B).

【0023】活性エステル化合物(B)を溶解する有機
溶媒(D)としては、沸点が220℃以下であることが
好ましく、トルエン、キシレン、ヘキサンなどの炭化水
素系の有機溶媒、ジオキソラン、テトラヒドロフラン
(THF)、アニソールなどのエーテル系の有機溶媒、
酢酸エチル、メチルイソブチルケトン、アセトン、シク
ロヘキサノンなどのケトン系の有機溶媒、N−メチルピ
ロリドン(NMP)、N,N'−ジメチルホルムアミ
ド、N,N'−ジメチルアセトアミドなどのアミド系有
機溶媒、エチレングルコールモノメチルエーテル、エチ
レングリコールモノブチルエーテルなどのグリコール系
有機溶媒、塩化メチレン、クロロベンゼンなどのハロゲ
ン含有有機溶媒などが挙げられる。
The organic solvent (D) in which the active ester compound (B) is dissolved preferably has a boiling point of 220 ° C. or lower, and is a hydrocarbon-based organic solvent such as toluene, xylene or hexane, dioxolane or tetrahydrofuran (THF). ), An ether type organic solvent such as anisole,
Ketone-based organic solvents such as ethyl acetate, methyl isobutyl ketone, acetone, cyclohexanone, amide-based organic solvents such as N-methylpyrrolidone (NMP), N, N'-dimethylformamide, N, N'-dimethylacetamide, ethylene glycol Examples thereof include glycol-based organic solvents such as coal monomethyl ether and ethylene glycol monobutyl ether, and halogen-containing organic solvents such as methylene chloride and chlorobenzene.

【0024】エポキシ樹脂組成物を調製するには、有機
溶媒(D)中にエポキシ樹脂(A)、活性エステル化合
物(B)及び硬化促進剤(C)を混合し撹拌すれば良
く、撹拌の際の温度条件は、0〜50℃であればよい。
撹拌設備としては、バッチ式、連続式のいずれでも良
く、公知慣用の撹拌設備で容易に混合ができる。エポキ
シ樹脂(A)、活性エステル化合物(B)及び硬化促進
剤(C)の添加の順は特に制限されない。
To prepare the epoxy resin composition, the epoxy resin (A), the active ester compound (B) and the curing accelerator (C) are mixed in the organic solvent (D) and stirred. The temperature condition may be 0 to 50 ° C.
The stirring equipment may be either a batch type or a continuous type, and the mixing can be easily performed with a known and commonly used stirring equipment. The order of adding the epoxy resin (A), the active ester compound (B) and the curing accelerator (C) is not particularly limited.

【0025】有機溶媒(D)の量は、有機溶媒(D):
[エポキシ樹脂(A)、活性エステル化合物(B)及び
硬化促進剤(C)の総質量]の質量比が10:90〜8
0:20の範囲で用いることが好ましい。このようにし
て、均一で、含浸や塗工・乾燥に好適に供されるエポキ
シ樹脂組成物が得られる。組成物中にはシリカなどの無
機充填材が配合されて良く、その他にもレベリング剤、
消泡剤、顔料などが適宜添加されて良い。またガラス繊
維やアラミド繊維などの主として無機物から成る賦形剤
を添加して予備硬化させてもよい。
The amount of the organic solvent (D) is the same as the organic solvent (D):
The mass ratio of [epoxy resin (A), active ester compound (B) and curing accelerator (C)] is 10:90 to 8 by mass.
It is preferably used in the range of 0:20. In this way, a uniform epoxy resin composition suitable for impregnation, coating and drying can be obtained. Inorganic fillers such as silica may be blended in the composition, and other leveling agents,
An antifoaming agent, a pigment, etc. may be added appropriately. Further, an excipient mainly composed of an inorganic substance such as glass fiber or aramid fiber may be added for pre-curing.

【0026】また、エポキシ樹脂組成物をシートに塗工
後、所定温度で有機溶媒を揮散させながら予備硬化させ
て得た予備硬化物をラミネートしたシートを、複数枚積
層して、更に加熱成形することによりエポキシ樹脂組成
物を完全に硬化させ、エポキシ樹脂硬化物をラミネート
した積層体を得ることもできる。これらのシートまたは
積層体は低い誘電正接および吸水性に加えて、高い接着
強度や耐熱性を有し、低誘電性材料として有用である。
Further, after the epoxy resin composition is applied to a sheet, a plurality of sheets obtained by laminating a pre-cured product obtained by pre-curing while volatilizing an organic solvent at a predetermined temperature are laminated and further heat-formed. By this, the epoxy resin composition can be completely cured, and a laminate in which the cured epoxy resin composition is laminated can be obtained. These sheets or laminates have high dielectric strength and heat resistance in addition to low dielectric loss tangent and water absorption, and are useful as low dielectric materials.

【0027】本発明では、エポキシ樹脂組成物の予備硬
化物および硬化物中の残留有機溶媒の含有量を0.10
質量%以下にすることにより、高いガラス転移温度と接
着強度および低い誘電正接を有するエポキシ樹脂組成物
の硬化物を安定して得ることが出来る。本発明の残留有
機溶媒の含有量は、下式により求める。
In the present invention, the residual organic solvent content in the pre-cured product and the cured product of the epoxy resin composition is set to 0.10.
When the content is at most mass%, a cured product of an epoxy resin composition having a high glass transition temperature, an adhesive strength and a low dielectric loss tangent can be stably obtained. The content of the residual organic solvent of the present invention is calculated by the following formula.

【0028】[0028]

【数式1】残留有機溶媒の含有量(質量%)=[(有機
溶媒の質量)/(エポキシ樹脂、活性エステル化合物、
硬化促進剤および有機溶媒の総質量)]×100
## EQU1 ## Content of residual organic solvent (mass%) = [(mass of organic solvent) / (epoxy resin, active ester compound,
Total mass of curing accelerator and organic solvent)] × 100

【0029】エポキシ樹脂組成物の硬化物の製造では、
有機溶媒を揮散させながら予備的に硬化を行う、いわゆ
る予備硬化でエポキシ樹脂組成物中に含まれる有機溶媒
の大部分が除去される。その後の加熱成形・硬化工程で
は、密閉状態に近い形で加熱されるために、溶媒が揮散
しにくい。従って、本発明の活性エステル化合物を硬化
剤として用いるエポキシ樹脂組成物の硬化系において
は、予備硬化物の残留有機溶媒の含量を0.10質量%
以下に制御し、予備硬化物と該予備硬化物を硬化させた
硬化物の残留有機溶媒の含量を0.10質量%以下にす
ることが重要である。
In the production of a cured product of the epoxy resin composition,
Most of the organic solvent contained in the epoxy resin composition is removed by so-called pre-curing, in which preliminary curing is performed while volatilizing the organic solvent. In the subsequent heat molding / curing process, the solvent is hard to evaporate because it is heated in a form close to a closed state. Therefore, in the curing system of the epoxy resin composition using the active ester compound of the present invention as a curing agent, the residual organic solvent content of the preliminary cured product is 0.10% by mass.
It is important that the content of the residual organic solvent in the pre-cured product and the cured product obtained by curing the pre-cured product is controlled to 0.10% by mass or less by controlling as follows.

【0030】また、予備硬化物の残留有機溶媒の含量
(x)と該予備硬化物を硬化させた硬化物の残留有機溶
媒の含量(y)を、その差異(x−y)が0.02質量
%以下であるように制御することが好ましい。予備硬化
物と硬化物の残留有機溶媒の含量が0.10質量%を越
えると、得られる硬化物の物性が低下し易い。また、予
備硬化物の残留有機溶媒の含量(x)と該予備硬化物を
硬化させた硬化物の残留有機溶媒の含量(y)の差異
(x−y)が0.02質量%を超えると、同様に得られ
る硬化物の物性が低下し易い。
The difference (x-y) between the residual organic solvent content (x) of the pre-cured product and the residual organic solvent content (y) of the cured product obtained by curing the pre-cured product is 0.02. It is preferable to control the content to be not more than mass%. When the residual organic solvent content of the pre-cured product and the cured product exceeds 0.10% by mass, the physical properties of the resulting cured product are likely to deteriorate. Further, when the difference (x-y) between the residual organic solvent content (x) of the preliminary cured product and the residual organic solvent content (y) of the cured product obtained by curing the preliminary cured product exceeds 0.02% by mass. Similarly, the physical properties of the cured product obtained in the same manner are likely to deteriorate.

【0031】予備硬化物の残留溶媒を0.10質量%以
下にするための加熱条件は、該条件に影響を与える因子
が、エポキシ樹脂組成物に用いる溶媒の蒸気圧、エポキ
シ樹脂組成物中の溶媒の拡散速度、塗工厚、乾燥設備内
の風量など数多いために、一律に規定できないが、通
常、40〜160℃で1〜80分間の乾燥条件が例示で
き、堅型または横型の一般的な連続式乾燥機で、段階的
に行うことが好ましい。
The heating conditions for making the residual solvent content of the pre-cured product 0.10% by mass or less include factors that affect the conditions, such as the vapor pressure of the solvent used in the epoxy resin composition and the epoxy resin composition. It cannot be specified uniformly because there are many factors such as the diffusion rate of the solvent, the coating thickness, and the amount of air in the drying equipment, but normally, drying conditions of 40 to 160 ° C. for 1 to 80 minutes can be exemplified, and it is generally a rigid or horizontal type. It is preferable to carry out stepwise with a continuous dryer.

【0032】有機溶媒(D)の除去を短時間で行うため
には、エポキシ樹脂組成物の塗工厚みを1000μm以
下で行い、乾燥設備中で加熱と同時に送風を行うことが
好ましい。特に連続式乾燥設備を用いる場合は、エポキ
シ樹脂組成物を塗工したシートの進行方向と逆向きの風
を送ると、溶媒除去が加速され、効果的である。また加
熱温度は一定である必要はなく、例えば、初めは30〜
100℃で行い(予備硬化工程中の1次乾燥工程)、続
いて100〜200℃の温度で加熱する(予備硬化工程
中の2次乾燥工程)ことが好ましい。
In order to remove the organic solvent (D) in a short time, it is preferable that the coating thickness of the epoxy resin composition is 1000 μm or less and the air is blown simultaneously with heating in the drying equipment. Particularly when a continuous drying equipment is used, it is effective to blow the air in the direction opposite to the traveling direction of the sheet coated with the epoxy resin composition to accelerate the removal of the solvent. Further, the heating temperature does not have to be constant, and for example, it is 30 to
It is preferable to carry out at 100 ° C. (primary drying step in the pre-curing step) and subsequently heat at a temperature of 100 to 200 ° C. (secondary drying step in the pre-curing step).

【0033】このような段階的な加熱操作により、塗工
したエポキシ樹脂組成物の外表面が一時に硬化して、内
部の有機溶媒(D)の拡散及び揮散を妨げる不具合を防
止することができる。こうした、段階的な加熱による予
備硬化方法は2段以上、例えば2〜5段の乾燥設備を用
いて行えるが、いたずらに段数を増やすと設備コストと
スペースが嵩むことになり好ましくなく、2段階での加
熱方法が実用的である。また各段階で昇温プログラムを
設定することも可能である。また各段の乾燥設備は連結
させることが好ましい。
By such a stepwise heating operation, it is possible to prevent a problem that the outer surface of the coated epoxy resin composition is temporarily hardened and the diffusion and volatilization of the internal organic solvent (D) are prevented. . Such a pre-curing method by stepwise heating can be performed using a drying equipment of two or more stages, for example, 2 to 5 stages, but if the number of stages is unnecessarily increased, equipment cost and space will increase, which is not preferable. The above heating method is practical. It is also possible to set a temperature raising program at each stage. Further, it is preferable to connect the drying equipment of each stage.

【0034】乾燥設備内の温度分布は出来るだけ小さい
ことが好ましく、温度分布の幅は10℃未満であると好
ましく、5℃未満であるとさらに好ましい。温度分布が
大きいと、乾燥時間を増大させたり、硬化物の不均一化
を招きやすい。
The temperature distribution in the drying equipment is preferably as small as possible, and the width of the temperature distribution is preferably less than 10 ° C, more preferably less than 5 ° C. If the temperature distribution is large, it tends to increase the drying time and cause non-uniformity of the cured product.

【0035】用いるエポキシ樹脂、活性エステル化合物
及び硬化促進剤、溶媒種などのエポキシ樹脂組成物の成
分、乾燥設備の態様、塗工厚み及び目的とするエポキシ
樹脂の予備硬化の度合い等にもよるが、例えば、THF
を溶媒とする場合は、30〜100℃、3〜20分間で
一次乾燥させ、次いで100〜160℃、6〜15分間
で二次乾燥させることにより予備硬化させる。またトル
エンを溶媒とする場合は、50〜110℃で5〜30分
間で一次乾燥させ、次いで100〜160℃、12〜4
0分間二次乾燥させることにより予備硬化させる。
It depends on the epoxy resin to be used, the active ester compound and the curing accelerator, the components of the epoxy resin composition such as solvent species, the mode of drying equipment, the coating thickness and the degree of preliminary curing of the desired epoxy resin. , For example, THF
When used as a solvent, it is pre-cured by primary drying at 30 to 100 ° C. for 3 to 20 minutes and then secondary drying at 100 to 160 ° C. at 6 to 15 minutes. When toluene is used as a solvent, primary drying is performed at 50 to 110 ° C. for 5 to 30 minutes, then 100 to 160 ° C., 12 to 4
Pre-cure by secondary drying for 0 minutes.

【0036】その後の予備硬化物の完全硬化は、130
〜250℃の温度で、0.5〜15時間で行い、一般的
なバッチプレス機や連続式のダブルベルトプレス機など
が使用でき、例えば0〜50MPaの加圧下で行われて
良い。また真空式のプレス機を用いることも出来る。
The subsequent complete curing of the pre-cured product is 130
It is carried out at a temperature of up to 250 ° C. for 0.5 to 15 hours, and a general batch press machine or a continuous double belt press machine can be used. For example, it may be carried out under a pressure of 0 to 50 MPa. A vacuum type press machine can also be used.

【0037】このようにして得られる、本発明のエポキ
シ樹脂組成物の硬化物は、1GHz、25℃での誘電正
接が3×10−3以下であり、極めて低い誘電正接を示
す。また、本発明のエポキシ樹脂組成物の硬化物の接着
強度は通常1.0kN/m以上であり、優れた接着性を
有する。
The cured product of the epoxy resin composition of the present invention thus obtained has a dielectric loss tangent of 3 × 10 −3 or less at 1 GHz and 25 ° C., which shows an extremely low dielectric loss tangent. Further, the cured product of the epoxy resin composition of the present invention usually has an adhesive strength of 1.0 kN / m or more, and has excellent adhesiveness.

【0038】[0038]

【実施例】以下に実施例と比較例を用いて本発明を更に
具体的に説明するが、もとより本発明はこれらの範囲に
限定されるものではない。また、用いた測定方法と評価
法は以下の通りである。
EXAMPLES The present invention will be described in more detail below with reference to examples and comparative examples, but the present invention is not limited to these ranges. The measuring method and evaluation method used are as follows.

【0039】(残留溶媒量の測定方法)エポキシ樹脂組
成物の硬化物(積層体)またはエポキシ樹脂組成物の予
備硬化物(エポキシ樹脂の予備硬化物をPETフィルム
にラミネートしたシート)の1質量部を採取し、アニソ
ール99質量部に30℃、24時間浸漬させ、残留溶媒
を抽出したアニソール溶液を得た。得られたアニソール
溶液をガスクロマトグラフィー分析し各々の残留溶媒量
を求めた。
(Measurement Method of Residual Solvent Amount) 1 part by mass of a cured product (laminate) of an epoxy resin composition or a pre-cured product of an epoxy resin composition (a sheet obtained by laminating a pre-cured product of an epoxy resin on a PET film). Was collected and immersed in 99 parts by mass of anisole at 30 ° C. for 24 hours to obtain an anisole solution in which the residual solvent was extracted. The obtained anisole solution was analyzed by gas chromatography to determine the amount of each residual solvent.

【0040】ガスクロマトグラフィーの条件を以下に示
す。 ガスクロマトグラフィー装置:島津製作所株式会社製、
GC−14B カラム:島津製作所株式会社製、5%PEG20M キャリアーガス:窒素ガス、流量50mL/分 カラム温度条件:THFとトルエンを定量する場合は3
分間100℃で、次いで10℃/分で200℃まで昇温
後、200℃を保持して分析した。NMPを定量する場
合は、常に160℃で保持して分析した。
The conditions of gas chromatography are shown below. Gas chromatography device: Shimadzu Corporation,
GC-14B column: Shimadzu Corporation 5% PEG20M carrier gas: nitrogen gas, flow rate 50 mL / min Column temperature condition: 3 when quantifying THF and toluene
After the temperature was raised to 200 ° C. at 100 ° C. for 10 minutes and 10 ° C./minute, the temperature was kept at 200 ° C. for analysis. When quantifying NMP, it was always kept at 160 ° C. for analysis.

【0041】[ガラス転移温度(Tg)の測定方法]D
MS(セイコー電子工業株式会社製、DMS200:動
的粘弾性測定機、曲げモード、1kHz)を用い、5℃/分
で昇温して測定したtanδ曲線のピーク温度をTgとし
た。
[Method for measuring glass transition temperature (Tg)] D
The peak temperature of the tan δ curve measured using MS (manufactured by Seiko Instruments Inc., DMS200: dynamic viscoelasticity measuring instrument, bending mode, 1 kHz) at 5 ° C./minute was measured as Tg.

【0042】(誘電正接の測定方法)アジレント・テクノ
ロジー株式会社製のインピーダンス/マテリアルアナラ
イザ、HP4291Bにアジレント・テクノロジー株式
会社製のテストフィクスチャー、16453Aを接続
し、25℃、1GHzでの誘電正接を測定した。
(Measurement method of dielectric loss tangent) Impedance / material analyzer manufactured by Agilent Technology Co., Ltd., test fixture 16453A manufactured by Agilent Technology Co., Ltd. is connected to HP4291B, and dielectric loss tangent at 25 ° C. and 1 GHz is measured. did.

【0043】(接着強度の測定方法)オートグラフAG
S−H(島津製作所株式会社製)を用いて、幅1cm×
長さ10cmに切り出した積層体のPETフィルムを樹
脂硬化物から垂直の方向に5mm/分の速度で5cm引
き剥がし、その強度最小値を接着強度として求めた。
(Measuring method of adhesive strength) Autograph AG
Width 1 cm x using S-H (manufactured by Shimadzu Corporation)
The PET film of the laminate, which was cut into a length of 10 cm, was peeled from the cured resin in the vertical direction at a rate of 5 mm / min for 5 cm, and the minimum strength thereof was determined as the adhesive strength.

【0044】<製造例1>(活性エステルB−1の製
造) 撹拌棒、冷却管および窒素導入管を備えた4つ口セパラ
ブルフラスコ中に、0.2モル(33.23g)のイソ
フタル酸(エイ・ジイ・インタナショナルケミカル株式
会社製)と、0.4モル(57.67g)のα−ナフト
ール(スガイ化学株式会社製)及び0.48モル(4
9.00g)の無水酢酸(和光純薬工業株式会社製)を
入れ、30分間窒素を流通し系内を窒素で置換した。
<Production Example 1> (Production of active ester B-1) 0.2 mol (33.23 g) of isophthalic acid was placed in a 4-neck separable flask equipped with a stir bar, a cooling tube and a nitrogen introducing tube. (Manufactured by AJ International Chemical Co., Ltd.), 0.4 mol (57.67 g) of α-naphthol (manufactured by Sugai Chemical Co., Ltd.) and 0.48 mol (4
9.00 g) of acetic anhydride (manufactured by Wako Pure Chemical Industries, Ltd.) was put therein, and nitrogen was passed through for 30 minutes to replace the inside of the system with nitrogen.

【0045】次いで、窒素を流通しながら撹拌下に昇温
し、145℃にて3時間保持して、α−ナフトールの水
酸基のアセチル化を行った。プロトンNMRにより水酸
基がほぼアセチル化していることを確認した。更に、昇
温し230℃となったところで1時間保持し、徐々に2
50℃まで3時間かけ昇温し、脱酢酸反応を行いエステ
ル化を行った。得られた生成物を、沸騰メタノールにて
3回洗浄し、続いて60℃にて17時間真空乾燥するこ
とにより活性エステル化合物(B−1)63gを得た。
Then, the temperature was raised with stirring while flowing nitrogen, and the temperature was maintained at 145 ° C. for 3 hours to acetylate the hydroxyl group of α-naphthol. It was confirmed by proton NMR that the hydroxyl groups were almost acetylated. When the temperature rises to 230 ° C, hold for 1 hour and gradually increase to 2
The temperature was raised to 50 ° C. over 3 hours, a deacetic acid reaction was performed, and esterification was performed. The obtained product was washed with boiling methanol three times and then vacuum dried at 60 ° C. for 17 hours to obtain 63 g of the active ester compound (B-1).

【0046】<製造例2>(活性エステルB−2の製
造) 5Lビーカー中に0.3モル(79.64g)のトリメ
シン酸塩化物(東京化成株式会社製)を溶解した1Lの
塩化メチレン溶液と、0.9モル(191.15g)の
4−α-クミルフェノールと38.00g水酸化ナトリ
ウムを溶解した2Lの水溶液とを入れ、イカ株式会社製
のホモジナイザーT50で4000回転/分で撹拌し
た。得られた沈殿物を、沸騰メタノールにて3回洗浄
し、続いて60℃にて17時間真空乾燥して活性エステ
ル化合物(B−2)190gを得た。
<Production Example 2> (Production of active ester B-2) 1 L of methylene chloride solution in which 0.3 mol (79.64 g) of trimesic acid chloride (manufactured by Tokyo Kasei Co., Ltd.) was dissolved in a 5 L beaker. And 0.9 mol (191.15 g) of 4-α-cumylphenol and 2 L of an aqueous solution having 38.00 g of sodium hydroxide dissolved therein, and stirred at 4000 rpm with a homogenizer T50 manufactured by Squid Co., Ltd. did. The obtained precipitate was washed with boiling methanol three times and then vacuum dried at 60 ° C. for 17 hours to obtain 190 g of an active ester compound (B-2).

【0047】(実施例1〜5、比較例1〜10)エポキ
シ樹脂、活性エステル化合物および硬化促進剤を表1に
示す配合量で30℃で撹拌混合して、エポキシ樹脂組成
物を調製した。得られたエポキシ樹脂組成物を厚み38
μmのPETフィルム(ポリエチレンテレフタレートフ
ィルム、ユニチカ製)に約600μmの厚さで流延塗工
し、表2と3に記載の条件で予備硬化させてPETフィ
ルムにエポキシ樹脂をラミネートしたシートを調製し
た。調製したシートを樹脂側が重なる様に積層し、バッ
チ式熱プレス中で190℃、4MPaで2時間加熱下に
加圧成形して積層体を調製した。実施例および比較例の
乾燥条件と残留溶媒の測定結果を表2と表3に、また、
得られた硬化物(積層体)のTg、接着強度および誘電
正接を表4に示した。
Examples 1 to 5 and Comparative Examples 1 to 10 Epoxy resins, active ester compounds and curing accelerators were mixed in the amounts shown in Table 1 at 30 ° C. with stirring to prepare epoxy resin compositions. The obtained epoxy resin composition is made to have a thickness of 38.
A PET film (polyethylene terephthalate film, made by Unitika) having a thickness of 600 μm was cast-coated at a thickness of about 600 μm and pre-cured under the conditions shown in Tables 2 and 3 to prepare a sheet in which an epoxy resin was laminated on the PET film. . The prepared sheets were laminated so that the resin sides overlap each other, and pressure-molded in a batch type hot press at 190 ° C. for 4 hours under heating at 4 MPa to prepare a laminate. The drying conditions and the measurement results of the residual solvent in Examples and Comparative Examples are shown in Tables 2 and 3, and
Table 4 shows Tg, adhesive strength and dielectric loss tangent of the obtained cured product (laminate).

【0048】なお、用いたエポキシ樹脂は以下の通りで
ある。 HP−7200H:ジシクロペンタジエン型エポキシ樹
脂(大日本インキ化学工業株式会社製、エポキシ当量2
78g/eq)、 N−660:クレゾールノボラック型エポキシ樹脂(大
日本インキ化学工業株式会社製、エポキシ当量205g
/eq)
The epoxy resins used are as follows. HP-7200H: Dicyclopentadiene type epoxy resin (manufactured by Dainippon Ink and Chemicals, Inc., epoxy equivalent 2
78 g / eq), N-660: Cresol novolac type epoxy resin (manufactured by Dainippon Ink and Chemicals, Inc., epoxy equivalent 205 g)
/ Eq)

【0049】[0049]

【表1】 [Table 1]

【0050】[0050]

【表2】 [Table 2]

【0051】[0051]

【表3】 [Table 3]

【0052】[0052]

【表4】 [Table 4]

【0053】実施例の予備硬化物と硬化物の残留溶媒濃
度は、いずれも0.10質量%以下、かつ予備硬化物と
硬化物の残留溶媒濃度の差異(x−y)値は0.02%
以下であり、本発明の硬化物は安定的に高いTgと接着
強度および3×10−3以下の低い誘電正接を示した。
The residual solvent concentration of each of the precured product and the cured product of the examples was 0.10% by mass or less, and the difference (xy) value in the residual solvent concentration of the precured product and the cured product was 0.02. %
The cured product of the present invention stably exhibited high Tg, adhesive strength, and low dielectric loss tangent of 3 × 10 −3 or less.

【0054】これに対して、予備硬化物と硬化物の残留
溶媒濃度が0.10質量%を超え、また予備硬化物と硬
化物の残留溶媒濃度の差異(x−y)値も0.02%未
満に制御されなかった比較例の硬化物は実施例に比べ、
Tgも接着強度も低く、更に誘電正接も高い値を示し
た。これらから、本発明の製造方法により製造されるエ
ポキシ樹脂組成物の硬化物が安定して、優れた低誘電正
接、高い接着強度および耐熱性を有することが明らかで
ある。
On the other hand, the residual solvent concentration of the pre-cured product and the cured product exceeded 0.10% by mass, and the difference (xy) value in the residual solvent concentration of the pre-cured product and the cured product was 0.02. The cured product of the comparative example, which was not controlled to be less than%, compared with the example,
Both Tg and adhesive strength were low, and the dielectric loss tangent was also high. From these, it is clear that the cured product of the epoxy resin composition produced by the production method of the present invention is stable and has excellent low dielectric loss tangent, high adhesive strength and heat resistance.

【0055】[0055]

【発明の効果】本発明は、安定した低誘電正接、優れた
接着強度および耐熱性を与えるエポキシ樹脂組成物の予
備硬化物、硬化物および該硬化物の製造方法を提供する
ことができる。本発明のエポキシ樹脂組成物の予備硬化
物および硬化物は、各種の成形材料、特に通信用機器な
どの低誘電性材料として有用である。
INDUSTRIAL APPLICABILITY The present invention can provide a pre-cured product, a cured product, and a method for producing the cured product of an epoxy resin composition which provides stable low dielectric loss tangent, excellent adhesive strength and heat resistance. The pre-cured product and cured product of the epoxy resin composition of the present invention are useful as various molding materials, particularly low dielectric materials such as communication equipment.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 黒木 勝仁 千葉県佐倉市稲荷台4−21−3 (72)発明者 山東 義成 千葉県佐倉市大崎台1−27−1−203 Fターム(参考) 4J036 AA01 DA02 DB23 HA13 JA15   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Katsuhito Kuroki             4-21-3 Inaridai, Sakura City, Chiba Prefecture (72) Inventor Yoshinari Shandong             1-27-1-1 203 Osakidai, Sakura City, Chiba Prefecture F-term (reference) 4J036 AA01 DA02 DB23 HA13 JA15

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 エポキシ樹脂(A)、活性エステル化合
物(B)および硬化促進剤(C)とからなるエポキシ樹
脂組成物の予備硬化物であって、前記予備硬化物の残留
有機溶媒の含有量(x)が0.10質量%以下であるこ
とを特徴とするエポキシ樹脂組成物の予備硬化物。
1. A pre-cured product of an epoxy resin composition comprising an epoxy resin (A), an active ester compound (B) and a curing accelerator (C), the content of residual organic solvent of the pre-cured product. (X) is 0.10 mass% or less, the pre-cured material of the epoxy resin composition characterized by the above-mentioned.
【請求項2】 エポキシ樹脂(A)、活性エステル化合
物(B)および硬化促進剤(C)とからなるエポキシ樹
脂組成物の硬化物であって、前記硬化物の残留有機溶媒
の含有量(y)が0.10質量%以下であることを特徴
とするエポキシ樹脂組成物の硬化物。
2. A cured product of an epoxy resin composition comprising an epoxy resin (A), an active ester compound (B) and a curing accelerator (C), wherein the residual organic solvent content (y ) Is 0.10 mass% or less, a cured product of an epoxy resin composition.
【請求項3】 25℃、1GHzでの誘電正接が3×1
−3以下である請求項2に記載のエポキシ樹脂組成物
の硬化物。
3. The dielectric loss tangent at 25 ° C. and 1 GHz is 3 × 1.
The cured product of the epoxy resin composition according to claim 2, which is 0 to 3 or less.
【請求項4】 エポキシ樹脂(A)、活性エステル化合
物(B)、硬化促進剤(C)および有機溶媒(D)とか
らなるエポキシ樹脂組成物を予備硬化物の残留有機溶媒
(x)の含有量が0.10質量%以下になるまで有機溶
媒を揮散させながら予備硬化させ、得られた予備硬化物
を更に加熱して硬化させ、得られた硬化物の残留有機溶
媒の含有量(y)が0.10質量%以下で、かつ予備硬
化物の残留有機溶媒の含有量(x)と硬化物の残留有機
溶媒の含有量(y)との差値が0.02%以下であるこ
とを特徴とするエポキシ樹脂組成物の硬化物の製造方
法。
4. An epoxy resin composition comprising an epoxy resin (A), an active ester compound (B), a curing accelerator (C) and an organic solvent (D) containing a residual organic solvent (x) of a pre-cured product. Precuring is carried out while volatilizing the organic solvent until the amount becomes 0.10% by mass or less, and the resulting precured product is further heated and cured, and the content (y) of the residual organic solvent in the obtained cured product. Is 0.10% by mass or less, and the difference between the residual organic solvent content (x) of the pre-cured product and the residual organic solvent content (y) of the cured product is 0.02% or less. A method for producing a cured product of a characteristic epoxy resin composition.
【請求項5】 エポキシ樹脂組成物の硬化物の1GHz
での誘電正接が3×10−3以下である請求項4に記載
のエポキシ樹脂組成物の硬化物の製造方法。
5. A cured product of an epoxy resin composition at 1 GHz
5. The method for producing a cured product of an epoxy resin composition according to claim 4, wherein the dielectric loss tangent is 3 × 10 −3 or less.
JP2002053585A 2002-02-28 2002-02-28 Precured product of epoxy resin composition, cured product and method for producing the same Expired - Lifetime JP4147454B2 (en)

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