JP2003211487A - In-mold double-side decorating mold and method for manufacturing in-mold double-side decorated product - Google Patents

In-mold double-side decorating mold and method for manufacturing in-mold double-side decorated product

Info

Publication number
JP2003211487A
JP2003211487A JP2002018152A JP2002018152A JP2003211487A JP 2003211487 A JP2003211487 A JP 2003211487A JP 2002018152 A JP2002018152 A JP 2002018152A JP 2002018152 A JP2002018152 A JP 2002018152A JP 2003211487 A JP2003211487 A JP 2003211487A
Authority
JP
Japan
Prior art keywords
mold
decorative film
decorative
molding
double
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002018152A
Other languages
Japanese (ja)
Other versions
JP3896287B2 (en
Inventor
Shunji Fujimura
藤村俊次
Naoto Toyooka
豊岡尚登
Fujio Mori
森富士男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co Ltd filed Critical Nissha Printing Co Ltd
Priority to JP2002018152A priority Critical patent/JP3896287B2/en
Publication of JP2003211487A publication Critical patent/JP2003211487A/en
Application granted granted Critical
Publication of JP3896287B2 publication Critical patent/JP3896287B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To solve such a problem that a fixing force to a mold of a decorated film is weak and unstable, and a float or a release of the decorated film occurs by a flowing force of an injection molded resin. <P>SOLUTION: An in-mold double-side decorating mold is used for the method for in-mold decoration comprising the steps of disposing a first decorated film along a part not covered with an injection port of a first mold, disposing a second decorated film along a second mold, then closing the first mold and the second mold, injecting the molding resin to mold the resin molded product, and simultaneously adhering the decorated films on both front and rear surfaces of the resin molded product. In this case, a sandwiching member for sandwiching an injection port side end of the first decorated film is provided in the first mold. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、携帯通信機器や電子
応用玩具の一部品や、炊飯器入力部、食器容器として使
用される板状体等の樹脂成形品からなる加飾品であっ
て、その樹脂成形品の表裏両面に加飾シートが接着した
加飾品を製造するための成形同時両面加飾金型と成形同
時両面加飾品の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a decorative article made of a resin molded product such as a portable communication device, an electronic application toy component, a rice cooker input section, and a plate-like body used as a dish container The present invention relates to a simultaneous molding double-sided decorative mold for manufacturing a decorative product in which decorative sheets are adhered to both front and back surfaces of the resin molded product, and a method for manufacturing the simultaneous simultaneous molding double-sided decorative product.

【0002】[0002]

【従来の技術】従来、第1型の射出口を覆わない部分に
第1加飾フィルムを沿わせ、第1型の射出口および第1
加飾フィルムに対応した部分を覆う部分の第2型に第2
加飾フィルムを沿わせて、第1型と第2型とを型閉め
し、第1加飾フィルムと第2加飾フィルムとの間に第1
型の射出口から透光性を有する成形樹脂を射出して樹脂
成形品を成形すると同時に、該樹脂成形品の表裏両面に
加飾フィルムを接着させる成形同時加飾法としては、特
開平6−99457号に記載されたものが公知である。
2. Description of the Related Art Conventionally, a first decorative film is provided along a portion that does not cover the first-type injection port and the first-type injection port and the first-type injection film.
Second to the second type of the part that covers the part corresponding to the decorative film
The first and second molds are closed along the decorative film, and the first and second decorative films are placed between the first and second decorative films.
As a simultaneous molding and decorating method of injecting a light-transmitting molding resin from a mold injection port to mold a resin molded product, and simultaneously adhering a decorative film to both front and back surfaces of the resin molded product, there is disclosed in Japanese Patent Laid-Open No. 6- Those described in 99457 are known.

【0003】この技術は、第1型に沿わせた第1加飾フ
ィルムの射出口側端部を吸着により第1型に固定するこ
とによって、射出された成形樹脂が第1加飾フィルムの
射出口側端部に衝突しないようにして、第1加飾フィル
ムの射出口側端部の浮きやめくれ上りなどを防止しよう
とする技術である。
According to this technique, the injection-molded resin injected onto the first decorative film is fixed to the first mold by adsorbing the end portion of the first decorative film along the first mold on the injection port side. This is a technique that prevents the end of the first decorative film on the exit side from floating or curling up so as not to collide with the end on the exit side.

【0004】[0004]

【発明が解決しようとする課題】しかし、上記従来の技
術は、次のような課題があった、第1型側の加飾フィル
ムを吸着によって第1型に固定するため、固定力が弱く
不安定であり、射出された成形樹脂の流動力によって、
加飾フィルムの射出口側端部の浮きやめくれ上がりを完
全には防止できず、第1型と加飾フィルムとの間に成形
樹脂が潜り込みやすかった。加飾フィルムの膜厚が大き
いのものは吸着が弱くなりやすく、加飾フィルムの射出
口側端部に成形樹脂がひっかかりやすいので、特に不向
きであった。
However, the above-mentioned conventional technique has the following problems. Since the decorative film on the first mold side is fixed to the first mold by suction, the fixing force is weak and improper. Stable, due to the flow force of the injected molding resin,
It was not possible to completely prevent the decorative film from being lifted up or curling up at the end portion on the injection port side, and the molding resin easily sank between the first mold and the decorative film. The decorative film having a large film thickness is not suitable because the adsorption tends to be weak and the molding resin tends to be caught on the end portion of the decorative film on the injection port side.

【0005】[0005]

【課題を解決するための手段】この発明は、上記課題を
解決するためにつぎのようにした。請求項1に記載され
ているように、この発明の成形同時両面加飾金型は、射
出口を有する第1型の射出口を覆わない部分の型底に第
1加飾フィルムを沿わせるとともに第2型の型底に第2
加飾フィルムを沿わせた後に第1型と第2型とを型閉め
し、第1加飾フィルムと第2加飾フィルムとの間に第1
型の射出口から成形樹脂を射出して樹脂成形品を成形す
ると同時に該樹脂成形品の表裏両面に加飾フィルムを接
着させる成形同時加飾法に用いる成形同時両面加飾金型
であって、第1加飾フィルムの射出口側端部を挟み込む
ことにより射出した成形樹脂が第1加飾フィルムの前記
射出口側端部に衝突しないようにする挟み込み部材を第
1型に有することを特徴とする。
The present invention has been made as follows in order to solve the above problems. According to the first aspect of the present invention, in the simultaneous molding double-sided decorative mold of the present invention, the first decorative film is provided along the mold bottom of the portion not covering the injection opening of the first mold having the injection opening. Second on the bottom of the second mold
After placing the decorative film, the first mold and the second mold are closed, and the first mold is placed between the first decorative film and the second decorative film.
A simultaneous molding double-sided decorative mold used in a simultaneous molding decoration method of injecting a molding resin from a mold injection port to mold a resin molded product and simultaneously adhering a decorative film to both front and back surfaces of the resin molded product, The first mold has a sandwiching member for preventing the molding resin injected by sandwiching the injection port side end of the first decorative film from colliding with the injection port side end of the first decorative film. To do.

【0006】また、請求項2に記載されているように、
この発明の成形同時両面加飾金型は、第1型と第2型と
からなり、第1型は射出口、型底にフィルム挟み込み用
斜面を持つ嵌合凹部および第1加飾フィルムを介して嵌
合凹部に嵌合可能な形状を呈する挟み込み部材を有し、
挟み込み部材はロッドを介してエアシリンダーにより嵌
合凹部への嵌合・嵌合凹部からの離脱が可能であること
を特徴とする。
Further, as described in claim 2,
The simultaneous molding double-sided decorative mold of the present invention comprises a first mold and a second mold, and the first mold has an injection port, a fitting recess having a slope for film sandwiching on the mold bottom, and a first decorative film. Has a sandwiching member having a shape that can be fitted into the fitting recess,
The sandwiching member is characterized in that it can be fitted into and removed from the fitting recess by an air cylinder via a rod.

【0007】また、請求項3に記載されているように、
この発明の成形同時両面加飾金型は、射出口を有する第
1型の射出口を覆わない部分の型底に第1加飾フィルム
を沿わせるとともに第2型の型底に第2加飾フィルムを
沿わせた後に第1型と第2型とを型閉めし、第1加飾フ
ィルムと第2加飾フィルムとの間に第1型の射出口から
成形樹脂を射出して樹脂成形品を成形すると同時に該樹
脂成形品の表裏両面に加飾フィルムを接着させる成形同
時加飾法に用いる成形同時両面加飾金型であって、第1
加飾フィルムの射出口側端部を挟み込むことにより射出
した成形樹脂が第1加飾フィルムの前記射出口側端部に
衝突しないようにする第1挟み込み部材を第1型に有す
るとともに、第2加飾フィルムの射出口側端部を挟み込
むことにより射出した成形樹脂が第2加飾フィルムの前
記射出口側端部に衝突しないようにする第2挟み込み部
材を第2型に有することを特徴とする。
Further, as described in claim 3,
In the simultaneous molding double-sided decorative mold of the present invention, the first decorative film is provided along the mold bottom of the portion of the first mold that does not cover the injection opening, and the second decoration is formed on the second mold bottom. After the film is placed, the first mold and the second mold are closed, and a molding resin is injected from the injection opening of the first mold between the first decorative film and the second decorative film to form a resin molded product. A simultaneous molding double-sided decoration mold used in a simultaneous molding decoration method in which a decorative film is adhered to both front and back surfaces of the resin molded product at the same time
The first mold has a first sandwiching member for preventing the molding resin injected by sandwiching the end portion of the decorative film on the injection port side from colliding with the end portion of the first decorative film on the injection port side. The second mold has a second pinching member for preventing the molding resin injected by sandwiching the end of the decorative film on the injection port side from colliding with the end of the second decorative film on the injection port side. To do.

【0008】また、請求項4に記載されているように、
この発明の成形同時両面加飾金型は、第1型と第2型と
からなり、第1型は射出口、型底に第1フィルム挟み込
み用斜面を持つ第1嵌合凹部および第1加飾フィルムを
介して第1嵌合凹部に嵌合可能な形状を呈する第1挟み
込み部材を有し、第1挟み込み部材はロッドを介してエ
アシリンダーにより第1嵌合凹部への嵌合・嵌合凹部か
らの離脱が可能であり、第2型は型底に第2フィルム挟
み込み用斜面を有する第2嵌合凹部および第2加飾フィ
ルムを介して第2嵌合凹部に嵌合可能な形状を呈する第
2挟み込み部材を有し、第2挟み込み部材はロッドを介
してエアシリンダーにより第2嵌合凹部への嵌合・嵌合
凹部からの離脱が可能であることを特徴とする。
Further, as described in claim 4,
The simultaneous molding double-sided decorative mold of the present invention comprises a first mold and a second mold, the first mold being an injection port, a first fitting recess having a first film sandwiching slope on the mold bottom, and a first molding mold. It has a first sandwiching member having a shape capable of being fitted into the first fitting recess via the decorative film, and the first sandwiching member is fitted / fitted into the first fitting recess by an air cylinder via a rod. The second mold has a shape that can be detached from the recess and that can be fitted into the second fitting recess via the second fitting recess having the second film sandwiching slope on the mold bottom and the second decorative film. The present invention is characterized in that it has a second sandwiching member to be presented, and the second sandwiching member can be fitted into and removed from the second fitting recess by an air cylinder via a rod.

【0009】また、請求項5に記載されているように、
この発明の成形同時両面加飾品の製造方法は、前記請求
項1に記載の成形同時両面加飾金型を用いて、第1型の
型底に第1加飾フィルムを沿わせるとともに第1加飾フ
ィルムの射出口側端部を挟み込み部材で挟み込み、他方
で第2型の型底に第2加飾フィルムを沿わせ、第1型と
第2型とを型閉めし、次に第1加飾フィルムと第2加飾
フィルムとの間に第1型の射出口から成形樹脂を射出し
て樹脂成形品を成形すると同時に該樹脂成形品の表裏両
面に加飾フィルムを接着させて成形同時両面加飾品を得
ることを特徴とする。
Further, as described in claim 5,
The method for producing a simultaneously molded double-sided decorative article according to the present invention uses the simultaneous molded double-sided decorated metal mold according to claim 1 to allow the first decorative film to be placed along the bottom of the first mold and the first decorative film. The exit side end of the decorative film is sandwiched by a sandwiching member, and the second decorative film is placed along the mold bottom of the second mold on the other hand, the first mold and the second mold are closed, and then the first mold is added. A molding resin is injected from the injection port of the first mold between the decorative film and the second decorative film to mold a resin molded product, and at the same time, the decorative film is adhered to both front and back surfaces of the resin molded product to simultaneously mold both surfaces. It is characterized by obtaining decorative items.

【0010】また、請求項6に記載されているように、
この発明の成形同時両面加飾品の製造方法は、前記請求
項2に記載の成形同時両面加飾金型を用いて、第1型の
型底に第1加飾フィルムを沿わせるとともに嵌合凹部か
ら離脱した挟み込み部材をロッドを介してエアシリンダ
ーにより作動させることにより第1加飾フィルムの射出
口側端部を嵌合凹部と挟み込み部材との間に挟み込み、
他方で第2型の型底に第2加飾フィルムを沿わせ、第1
型と第2型とを型閉めし、次に、第1加飾フィルムと第
2加飾フィルムとの間に第1型の射出口から成形樹脂を
射出して樹脂成形品を成形すると同時に該樹脂成形品の
表裏両面に加飾フィルムを接着させて成形同時両面加飾
品を得ることを特徴とする。
Further, as described in claim 6,
According to the method for producing a simultaneously molded double-sided decorative article of the present invention, by using the simultaneously molded double-sided decorated metal mold according to claim 2, the first decorative film is placed along the mold bottom of the first mold and the fitting recess is formed. The end portion of the first decorative film on the injection port side is sandwiched between the fitting recess and the sandwiching member by operating the sandwiching member separated from the air cylinder through the rod.
On the other hand, the second decorative film is placed along the bottom of the second mold, and the first
The mold and the second mold are closed, and then a molding resin is injected between the first decorative film and the second decorative film from the injection port of the first mold to form a resin molded product, and at the same time, The present invention is characterized in that a decorative film is adhered to both front and back surfaces of a resin molded product to obtain a double-sided decorated product simultaneously with molding.

【0011】また、請求項7に記載されているように、
この発明の成形同時両面加飾品の製造方法は、前記請求
項3に記載の成形同時両面加飾金型を用いて、第1型の
型底に第1加飾フィルムを沿わせるとともに第1加飾フ
ィルムの射出口側端部を第1挟み込み部材で挟み込み、
他方で第2型の型底に第2加飾フィルムを沿わせるとと
もに第2加飾フィルムの射出口側端部を第2挟み込み部
材で挟み込み、第1型と第2型とを型閉めし、第1加飾
フィルムと第2加飾フィルムとの間に第1型の射出口か
ら成形樹脂を射出して樹脂成形品を成形すると同時に該
樹脂成形品の表裏両面に加飾フィルムを接着させて成形
同時両面加飾品を得ることを特徴とする。
Further, as described in claim 7,
The method for producing a simultaneously molded double-sided decorative article of the present invention uses the simultaneously molded double-sided decorated metal mold according to claim 3 to align the first decorative film with the mold bottom of the first mold, and The end of the decorative film on the injection port side is sandwiched by the first sandwiching member,
On the other hand, along with the second decorative film along the mold bottom of the second mold, the injection port side end of the second decorative film is sandwiched by the second sandwiching member, and the first mold and the second mold are closed. Forming a resin molded product by injecting a molding resin from the injection port of the first mold between the first decorative film and the second decorative film, and at the same time bonding the decorative film to both front and back surfaces of the resin molded product. It is characterized in that it obtains a double-sided decorated product simultaneously with molding.

【0012】また、請求項8に記載されているように、
この発明の成形同時両面加飾品の製造方法は、前記請求
項4に記載の成形同時両面加飾金型を用いて、第1型の
型底に第1加飾フィルムを沿わせるとともに第1嵌合凹
部から離脱した第1挟み込み部材をロッドを介してエア
シリンダーにより作動させることにより第1加飾フィル
ムの射出口側端部を第1嵌合凹部と第1挟み込み部材と
の間に挟み込み、他方で第2型の型底に第2加飾フィル
ムを沿わせるとともに第2嵌合凹部から離脱した第2挟
み込み部材をロッドを介してエアシリンダーにより作動
させることにより第2加飾フィルムの射出口側端部を第
2嵌合凹部と第2挟み込み部材との間に挟み込み、第1
型と第2型とを型閉めし、次に、第1加飾フィルムと第
2加飾フィルムとの間に第1型の射出口から成形樹脂を
射出して樹脂成形品を成形すると同時に該樹脂成形品の
表裏両面に加飾フィルムを接着させて成形同時両面加飾
品を得ることを特徴とする。
Further, as described in claim 8,
The method for producing a simultaneously molded double-sided decorative article according to the present invention uses the simultaneously molded double-sided decorated metal mold according to claim 4 to align the first decorative film with the mold bottom of the first mold and to perform the first fitting. By operating the first sandwiching member separated from the fitting recess by the air cylinder via the rod, the end portion of the first decorative film on the exit side is sandwiched between the first fitting recess and the first sandwiching member, and the other. The second decorative film is placed along the mold bottom of the second mold, and the second sandwiching member separated from the second fitting recess is operated by the air cylinder via the rod, so that the injection port side of the second decorative film is formed. The end portion is sandwiched between the second fitting concave portion and the second sandwiching member, and the first
The mold and the second mold are closed, and then a molding resin is injected between the first decorative film and the second decorative film from the injection port of the first mold to form a resin molded product, and at the same time, The present invention is characterized in that a decorative film is adhered to both front and back surfaces of a resin molded product to obtain a double-sided decorated product simultaneously with molding.

【0013】[0013]

【発明の実施の形態】この発明の成形同時両面加飾金型
の説明をする。
BEST MODE FOR CARRYING OUT THE INVENTION A simultaneous molding double-sided decorative mold of the present invention will be described.

【0014】この発明の成形同時両面加飾金型は、射出
口を有する第1型の射出口を覆わない部分の型底に第1
加飾フィルムを沿わせるとともに第2型の型底に第2加
飾フィルムを沿わせた後に第1型と第2型とを型閉め
し、第1加飾フィルムと第2加飾フィルムとの間に第1
型の射出口から成形樹脂を射出して樹脂成形品を成形す
ると同時に該樹脂成形品の表裏両面に加飾フィルムを接
着させる成形同時加飾法に用いる成形同時両面加飾金型
であって、第1型に沿わせた第1加飾フィルムの射出口
側端部を挟み込むことにより射出した成形樹脂が第1加
飾フィルムの射出口側端部に衝突しないようにする挟み
込み部材を第1型に有することを特徴とするものであ
る。
According to the simultaneous molding double-sided decorative mold of the present invention, the first mold having the injection port has the first mold bottom in the part not covering the injection mold.
Along with the decorative film and the second decorative film along the bottom of the second mold, the first mold and the second mold are closed, and the first decorative film and the second decorative film are combined. In the first
A simultaneous molding double-sided decorative mold used in a simultaneous molding decoration method of injecting a molding resin from a mold injection port to mold a resin molded product and simultaneously adhering a decorative film to both front and back surfaces of the resin molded product, The first mold is a sandwiching member that prevents the molded resin injected by sandwiching the injection port side end of the first decorative film along the first mold from colliding with the injection port side end of the first decorative film. It is characterized by having in.

【0015】さらに具体的には、図1〜3に記載のよう
に、第1型と第2型とからなり、第1型は射出口、型底
にフィルム挟み込み用斜面を持つ嵌合凹部および第1加
飾フィルムを介して嵌合凹部に嵌合可能な形状を呈する
挟み込み部材を有し、挟み込み部材はロッドを介してエ
アシリンダーにより嵌合凹部への嵌合・嵌合凹部からの
離脱が可能であることを特徴とするものがある。
More specifically, as shown in FIGS. 1 to 3, it is composed of a first mold and a second mold, the first mold is an injection port, and a fitting concave portion having a slope for inserting a film on the bottom of the mold and There is a sandwiching member having a shape that can be fitted into the fitting recess via the first decorative film, and the sandwiching member can be fitted into and removed from the fitting recess by the air cylinder via the rod. Some are characterized by being possible.

【0016】第1型1と第2型2とは、第1加飾フィル
ム4と第2加飾フィルム5とを挟み込んで型閉めされる
ことにより、第1加飾フィルム4と第2加飾フィルム5
との間にできた空間に第1型1の射出口3から成形樹脂
を射出して樹脂成形品を成形し、樹脂成形品の表裏両面
に加飾フィルムを接着させて成形同時両面加飾品を得る
金型である。第1型1と第2型2とからなる金型として
は、射出成形用金型などがある。
The first mold 1 and the second mold 2 are closed by sandwiching the first decorative film 4 and the second decorative film 5 so that the first decorative film 4 and the second decorative film 5 are closed. Film 5
A molding resin is injected from the injection port 3 of the first mold 1 into a space formed between the two to mold a resin molded product, and a decorative film is adhered to both front and back surfaces of the resin molded product to form a simultaneous double-sided decorated product. It is a mold to get. Examples of the mold including the first mold 1 and the second mold 2 include an injection molding mold.

【0017】第1型1は、射出口3を有する金型であっ
て、射出口3を覆わない部分の型底には第1加飾フィル
ム4が沿わせられる。射出口3は、第1加飾フィルム4
と第2加飾フィルム5との間に溶融した成形樹脂を射出
するための開口である。射出口3は、第1加飾フィルム
4の射出口側端部6によって覆われない位置に形成され
る。成形樹脂を射出する際に第1加飾フィルム4が射出
口を塞いでしまわないようにするためである。第1型1
の第1加飾フィルム4を沿わせる型底の面は、平面であ
ってもよいし、凹面であってもよい。要求される樹脂成
形品の立体形状に応じて適宜設計される。具体的な第1
型1としては、型底にフィルム挟み込み用斜面を持つ嵌
合凹部14を有するものがある(図2参照)。
The first mold 1 is a mold having an injection port 3, and a first decorative film 4 is placed along the bottom of the mold where the injection port 3 is not covered. The injection port 3 is the first decorative film 4
It is an opening for injecting the molding resin melted between the second decoration film 5 and the second decoration film 5. The ejection port 3 is formed at a position not covered by the ejection port side end portion 6 of the first decorative film 4. This is to prevent the first decorative film 4 from blocking the injection port when injecting the molding resin. Type 1 1
The surface of the mold bottom along which the first decorative film 4 is placed may be a flat surface or a concave surface. It is appropriately designed according to the required three-dimensional shape of the resin molded product. Concrete first
As the mold 1, there is a mold having a fitting concave portion 14 having a slope for inserting a film on the bottom of the mold (see FIG. 2).

【0018】第1型1には、第1加飾フィルム4の射出
口側端部6を挟み込んで、射出された成形樹脂が射出口
側端部6に衝突しないようにする挟み込み部材7を有す
る(図8参照)。具体的な挟み込み部材7としては、第
1加飾フィルム4を介して嵌合凹部14に嵌合可能な形
状を呈するものであり、挟み込み部材7はロッド11を
介してエアシリンダー10により嵌合凹部への嵌合・嵌
合凹部からの離脱が可能であるものがある(図2参
照)。
The first mold 1 has a sandwiching member 7 which sandwiches the end 6 on the injection port side of the first decorative film 4 so that the injected molding resin does not collide with the end 6 on the injection port side. (See Figure 8). The specific sandwiching member 7 has a shape that can be fitted into the fitting recess 14 via the first decorative film 4, and the sandwiching member 7 is fitted into the fitting recess 14 by the air cylinder 10 via the rod 11. Some of them can be fitted into or removed from the fitting recess (see Fig. 2).

【0019】挟み込み部材7の形状としては、断面略台
形形状がある(図1〜図4、図7〜8参照)。挟み込み
部材7の長さは、例えば、得ようとする樹脂成形品の幅
が50mmである場合は、70mmとするとよい。加飾
フィルムの長手方向の張力に対抗するためである。挟み
込み部材7の形状を上記の通りとする理由は、加飾フィ
ルムの張力に抗して無理なく加飾フィルムを挟み込むこ
とができ、皺の発生を抑えることもできるからである。
挟み込み部材7の形状は、加飾フィルムを挟み込むこと
により、挟み込み部材7の表面と第1型1の面とが面一
になるような形状とすることができる(図1、図2、図
4参照)。挟み込み部材7のうち、フィルム挟み込み用
斜面13に対応する斜面の幅は、3〜5mmとするのが
好ましい(図2参照)。3mm未満であると挟み込み力
が弱くなり浮きやめくれ上りが発生しやすくなるからで
あり、5mmを越えると加飾フィルムの表面積をその分
大きくする必要があり経済的でなく、また、挟み込み時
に加飾フィルムのずれ込みが大きくなるからである。フ
ィルム挟み込み用斜面13の角度は、10〜45°とす
ることができる。特に25°が好ましい。10°未満で
あると、挟み込み部材7の強度が弱くなり先端が折れて
破損しやすくなり、45°を超えると、加飾フィルムを
大きな角度で折曲げる必要があるため、加飾フィルムが
剪断されやすくなり、特に剛性があって変形しにくい加
飾フィルムに適用しにくくなるからである。挟み込み部
材7の強度を強くするために、挟み込み部材7を肉厚の
ものにすることができる(図3参照)。なお、この場
合、成形樹脂が射出される空間12自体が変形すること
になるが、このようにしても構わないのは、成形樹脂が
射出される空間12のうち、挟み込み部材7が存在する
部分は、成形同時両面加飾品が得られた後、切除される
部分だからである(図6参照)。図6における成形同時
両面加飾品は、第1加飾フィルム4による加飾(文字及
び枠状淡色部)と第2加飾フィルム5による加飾(枠状
濃色部)とが複合し、第1加飾フィルム4による加飾
(文字及び枠状淡色部)が第2加飾フィルム5の透光部
を通して観察される態様の成形同時両面加飾品である。
The sandwiching member 7 has a trapezoidal cross section (see FIGS. 1 to 4 and 7 to 8). The length of the sandwiching member 7 may be 70 mm, for example, when the width of the resin molded product to be obtained is 50 mm. This is to counter the tension in the longitudinal direction of the decorative film. The reason why the shape of the sandwiching member 7 is as described above is that the decorative film can be smoothly sandwiched against the tension of the decorative film and the generation of wrinkles can be suppressed.
The shape of the sandwiching member 7 can be such that the surface of the sandwiching member 7 and the surface of the first mold 1 are flush with each other by sandwiching the decorative film (FIGS. 1, 2, and 4). reference). The width of the slope of the sandwiching member 7 corresponding to the slope 13 for film sandwiching is preferably 3 to 5 mm (see FIG. 2). If it is less than 3 mm, the sandwiching force will be weakened and lifting or flipping up will be likely to occur. If it exceeds 5 mm, the surface area of the decorative film needs to be increased correspondingly, which is not economical and is also difficult when sandwiched. This is because the slippage of the decorative film becomes large. The angle of the slanting surface 13 for sandwiching the film can be 10 to 45 °. 25 ° is particularly preferable. When the angle is less than 10 °, the strength of the sandwiching member 7 becomes weak and the tip is easily broken and damaged. When the angle exceeds 45 °, the decorative film needs to be bent at a large angle, so that the decorative film is sheared. This is because it is easy to apply, and it is difficult to apply it to a decorative film which is particularly rigid and hardly deformed. In order to increase the strength of the sandwiching member 7, the sandwiching member 7 can be made thick (see FIG. 3). In this case, the space 12 itself into which the molding resin is injected is deformed. However, this may be done in a portion of the space 12 into which the molding resin is injected, in which the sandwiching member 7 exists. Is because it is a portion that is cut off after the simultaneous molding double-sided decoration product is obtained (see FIG. 6). In the simultaneously molded double-sided decorative product in FIG. 6, the decoration by the first decoration film 4 (characters and frame-shaped light colored portion) and the decoration by the second decoration film 5 (frame-shaped dark colored portion) are combined, 1 is a simultaneous molding double-sided decorative article in a mode in which the decoration (characters and frame-shaped light colored portion) by the decorative film 4 is observed through the light transmitting portion of the second decorative film 5.

【0020】挟み込み部材としては、第1加飾フィルム
4の射出口側端部6ではなく、反対側の端部を挟み込む
後方挟み込み部材73を有していてもよい(図7参
照)。加飾フィルムのうち射出口側端部6だけでなく、
反対側の端部をも同時または非同時に挟み込むことによ
って、加飾フィルムを第1型により強固に固定すること
ができるので、加飾フィルムのしわ発生やバタつきを防
止したり、射出された成形樹脂が第1加飾フィルム4と
第1型との間に潜り込まないようにすることができる。
As the sandwiching member, there may be a rear sandwiching member 73 that sandwiches the opposite end of the first decorative film 4 instead of the end 6 on the exit side (see FIG. 7). Not only the exit side end 6 of the decorative film,
Since the decorative film can be firmly fixed to the first mold by sandwiching the opposite end part at the same time or non-simultaneously, it is possible to prevent the decorative film from wrinkling or flapping, or to perform injection molding. It is possible to prevent the resin from sneaking in between the first decorative film 4 and the first mold.

【0021】挟み込み部材7の駆動機構としては、エア
シリンダー方式、カム方式、型閉め力利用方式などがあ
る。図1〜図5は、エアシリンダー方式が例示されてお
り、固定型1に内蔵されたエアシリンダー10とロッド
11とからなり、ロッド11の先端に挟み込み部材7が
固定されている。エアシリンダー10内の圧縮空気によ
りロッド11が押し上げられる機構である。加飾フィル
ムに傷がより付きにくくするためにはカム方式を採用す
るのが有効である。挟み込み部材7の移動の程度を微調
整できるからである。特に、剛性があって変形しにくい
基体シートを用いた加飾フィルムを軟らかく挟み込む場
合などに好適である。また、第1型1と第2型2との型
開き状態ではエアシリンダー方式によって加飾フィルム
を挟み込み、型閉め時には、金型の型閉め力によりカム
構造が寄与して、加飾フィルムの挟み込みをより強固に
する構造にすることも可能である。特に剛性があって変
形しにくい基体シートを用いた加飾フィルムでは、挟み
込み力不足による加飾フィルムの浮きを防止するととも
に、ポリカーボネート樹脂のような流動性の低い成形樹
脂の通路をより広く確保することができるので好適であ
る。
As a driving mechanism for the sandwiching member 7, there are an air cylinder type, a cam type, a type closing force utilizing type and the like. 1 to 5 illustrate an air cylinder system, which is composed of an air cylinder 10 and a rod 11 built in a fixed mold 1, and a sandwiching member 7 is fixed to the tip of the rod 11. The rod 11 is pushed up by the compressed air in the air cylinder 10. It is effective to use the cam system to make the decorative film more scratch resistant. This is because the degree of movement of the sandwiching member 7 can be finely adjusted. In particular, it is suitable for softly sandwiching a decorative film using a base sheet that is rigid and does not easily deform. Further, when the first mold 1 and the second mold 2 are opened, the decorative film is sandwiched by the air cylinder method, and when the mold is closed, the cam structure contributes by the mold closing force of the mold, and the decorative film is sandwiched. Can be made stronger. With a decorative film that uses a base sheet that is particularly rigid and difficult to deform, it prevents floating of the decorative film due to insufficient sandwiching force, and secures a wider passage for molded resin with low fluidity such as polycarbonate resin. Therefore, it is preferable.

【0022】第2型2は、第2加飾フィルム5を沿わせ
る金型である。第2型2の第2加飾フィルム5を沿わせ
る面は、平面であってもよいし、凹面であってもよい。
要求される樹脂成形品の立体形状に応じて適宜設計され
る。
The second mold 2 is a mold along which the second decorative film 5 is placed. The surface along which the second decorative film 5 of the second mold 2 runs can be a flat surface or a concave surface.
It is appropriately designed according to the required three-dimensional shape of the resin molded product.

【0023】第1型1と第2型2の両方に、前記挟み込
み部材7を有してもよい。つまり、この態様では、射出
口3を有する第1型1の射出口3を覆わない部分の型底
に第1加飾フィルム4を沿わせるとともに第2型2の型
底に第2加飾フィルム5を沿わせた後に第1型1と第2
型2とを型閉めし、第1加飾フィルム4と第2加飾フィ
ルム5との間に第1型の射出口3から成形樹脂を射出し
て樹脂成形品を成形すると同時に該樹脂成形品の表裏両
面に加飾フィルムを接着させる成形同時加飾法に用いる
成形同時両面加飾金型であって、第1加飾フィルム4の
射出口側端部6を挟み込むことにより射出した成形樹脂
が第1加飾フィルム4の前記射出口側端部6に衝突しな
いようにする第1挟み込み部材71を第1型に有すると
ともに、第2加飾フィルムの前記射出口側端部6を挟み
込むことにより射出した成形樹脂が第2加飾フィルム5
の前記射出口側端部6に衝突しないようにする第2挟み
込み部材72を第2型2に有する。第1挟み込み部材7
1と第2挟み込み部材72の形状や駆動機構は、前記し
た挟み込み部材7と同様にすることができる。第1挟み
込み部材71と第2挟み込み部材72の形成位置は、真
正面に対向するような位置に形成してもよいし(図4参
照)、対向しない位置に形成してもよい。
Both the first mold 1 and the second mold 2 may have the sandwiching member 7. That is, in this aspect, the first decorative film 4 is provided along the mold bottom of the part of the first mold 1 that does not cover the injection hole 3 of the first mold 1 and the second decorative film is formed on the mold bottom of the second mold 2. After putting 5 along, type 1 type 1 and type 2
The mold 2 is closed and a molding resin is injected between the first decorative film 4 and the second decorative film 5 from the injection port 3 of the first mold to form a resin molded product, and at the same time, the resin molded product. 1. A simultaneous molding double-sided decoration mold used in the simultaneous molding simultaneous decoration method of adhering a decorative film to both front and back surfaces of the first decorative film 4, the molding resin injected by sandwiching the injection port side end portion 6 of the first decorative film 4. By having a first pinching member 71 in the first mold so as not to collide with the ejection port side end portion 6 of the first decorative film 4, and by pinching the ejection port side end portion 6 of the second decorative film 4. The injected molding resin is the second decorative film 5.
The second mold 2 has a second sandwiching member 72 for preventing the collision with the end portion 6 on the injection port side. First sandwiching member 7
The shapes and drive mechanisms of the first and second sandwiching members 72 can be the same as those of the sandwiching member 7 described above. The first sandwiching member 71 and the second sandwiching member 72 may be formed at positions facing each other directly in front (see FIG. 4) or at positions not facing each other.

【0024】この発明の成形同時両面加飾品の製造方法
を説明する。
A method for producing the simultaneously molded double-sided decorative article of the present invention will be described.

【0025】第1型1にのみ挟み込み部材7を有する金
型を用いた場合の製造方法を説明する。まず、第1型の
型底に第1加飾フィルムを沿わせるとともに第1加飾フ
ィルムの射出口側端部6を挟み込み部材で挟み込み、他
方で第2型の型底に第2加飾フィルム5を沿わせる。第
1型1の射出口3を覆わない部分に第1加飾フィルム4
を沿わせる。成形樹脂を射出する際に第1加飾フィルム
4が射出口3を塞いでしまわないようにするためであ
る。また、第1加飾フィルム4に対応した部分及び、第
1型1の射出口3に対応した部分をも覆うように第2型
2に第2加飾フィルム5を沿わせる。第1加飾フィルム
4に対応した部分を覆うようにするのは、樹脂成形品の
表裏両面に加飾フィルムを形成するためである。第1型
1の射出口3に対応した部分をも覆うようにするのは、
第2加飾フィルム5の射出口側端部が成形樹脂によって
浮いたりめくれたりして第2型2と第2加飾フィルム5
との間に成形樹脂が潜り込まないようにするためであ
る。さらに具体的には、第1型1の型底に第1加飾フィ
ルム4を沿わせるとともに嵌合凹部から離脱した挟み込
み部材をロッド11を介してエアシリンダー10を作動
させることにより、第1加飾フィルム4の射出口側端部
6を嵌合凹部と挟み込み部材7との間に挟み込ませる。
A manufacturing method using a die having the sandwiching member 7 only in the first die 1 will be described. First, the first decorative film is placed along the mold bottom of the first mold, and the injection opening side end portion 6 of the first decorative film is sandwiched by a sandwiching member, while the second decorative film is molded on the mold bottom of the second mold. Pass 5 The first decorative film 4 is formed on the portion of the first mold 1 which does not cover the injection port 3.
Run along. This is to prevent the first decorative film 4 from blocking the injection port 3 when injecting the molding resin. Further, the second decorative film 5 is placed along the second mold 2 so as to cover the portion corresponding to the first decorative film 4 and the portion corresponding to the injection port 3 of the first mold 1. The reason why the portion corresponding to the first decorative film 4 is covered is to form the decorative film on both front and back surfaces of the resin molded product. To cover the portion corresponding to the injection opening 3 of the first mold 1 as well,
The end of the second decorative film 5 on the injection port side is floated or turned upside down by the molding resin, so that the second mold 2 and the second decorative film 5
This is to prevent the molding resin from sneaking in between. More specifically, the first decorating film 4 is placed along the mold bottom of the first mold 1, and the sandwiching member separated from the fitting recess is operated by the air cylinder 10 via the rod 11, whereby the first decorating film is formed. The injection port side end portion 6 of the decorative film 4 is sandwiched between the fitting concave portion and the sandwiching member 7.

【0026】第1加飾フィルム4および第2加飾フィル
ム5を第1型1および第2型2にセットするには、加飾
フィルム送り装置で長尺状の加飾フィルムを連続的に送
るようにしてもよいし、トムソン型などにより所定形状
にカットされた加飾フィルムを一枚一枚セットしてもよ
い。第1型1の嵌合凹部14の第1フィルム挟み込み用
斜面13などに真空吸引孔(図示せず)を形成して第1
加飾フィルム4の射出口端部6を第1型1に補助的に吸
引密着させてもよい。また、クランプ部材(図示せず)
で第1加飾フィルム4を第1型1に固定してもよい。ま
た、加熱手段(図示せず)により第1加飾フィルム4を
加熱してもよい。
In order to set the first decorative film 4 and the second decorative film 5 in the first mold 1 and the second mold 2, a long decorative film is continuously fed by a decorative film feeding device. Alternatively, the decorative films cut into a predetermined shape by a Thomson type or the like may be set one by one. A vacuum suction hole (not shown) is formed in the first film sandwiching slope 13 of the fitting recess 14 of the first mold 1 to form a first film.
The injection port end portion 6 of the decorative film 4 may be sucked and adhered to the first mold 1 in an auxiliary manner. Also, a clamp member (not shown)
Then, the first decorative film 4 may be fixed to the first mold 1. Moreover, you may heat the 1st decorative film 4 with a heating means (not shown).

【0027】第2加飾フィルム5を第2型2に沿わせる
位置は、前記したとおりである。
The position of the second decorative film 5 along the second mold 2 is as described above.

【0028】第1加飾フィルム4と第2加飾フィルム5
との加飾部分の相対的な配置は、第1加飾フィルム4の
透光性を有する部分に、第2加飾フィルム5の文字や図
柄などが配置されるようにするとよい。こうすること
で、第1加飾フィルム4側から見ると、第1加飾フィル
ム4の図柄(例えば、黒枠)と第2加飾フィルム5の図
柄(例えば、白枠と文字)とが複合して観察できるた
め、あたかも、第1加飾フィルム4の図柄(例えば、黒
枠)と第2加飾フィルム5の図柄(例えば、白枠と文
字)とが同一平面上に形成されているように見えるから
である。
First decorative film 4 and second decorative film 5
The relative arrangement of the decorative portions with and is preferably such that the characters and patterns of the second decorative film 5 are arranged in the translucent portion of the first decorative film 4. By doing so, when viewed from the first decorative film 4 side, the design of the first decorative film 4 (for example, a black frame) and the design of the second decorative film 5 (for example, a white frame and characters) are combined. Since it can be observed, it seems as if the pattern of the first decorative film 4 (for example, a black frame) and the pattern of the second decorative film 5 (for example, a white frame and characters) are formed on the same plane. Because.

【0029】次に、第1型と第2型とを型閉めし、次に
第1加飾フィルムと第2加飾フィルムとの間に第1型の
射出口から成形樹脂を射出して樹脂成形品を成形すると
同時に該樹脂成形品の表裏両面に加飾フィルムを接着さ
せて成形同時両面加飾品を得る。射出口3から成形樹脂
を射出すると、第1加飾フィルム4の射出口側端部6は
挟み込み部材によって第1型1の型底に挟み込まれてい
るので、第1加飾フィルム4の射出口側端部の浮きやめ
くれ上り、成形樹脂の潜り込みは発生しない。第1加飾
フィルム4が基体シートを剥離して用いるタイプである
場合は、第1型1と第2型2とを型開きする際、また
は、型開きした後に、基体シートを剥がす。成形樹脂と
しては、アクリル樹脂、ABS樹脂、ポリカーボネイト
樹脂、ポリプロピレン樹脂、ポリ乳酸樹脂などがある。
成形樹脂は透光性を有していてもよい。その理由は、第
2加飾フィルム5の図柄を第1加飾フィルム4側から透
視でき、かつ、第1加飾フィルム4の図柄を第2加飾フ
ィルム5側から透視できるようにするためである。
Next, the first mold and the second mold are closed, and then a molding resin is injected from the injection opening of the first mold between the first decorative film and the second decorative film to form a resin. Simultaneously with molding of the molded product, a decorative film is adhered to both front and back surfaces of the resin molded product to obtain a simultaneously molded double-sided decorated product. When the molding resin is injected from the injection opening 3, the injection opening side end portion 6 of the first decorative film 4 is sandwiched by the sandwiching member in the mold bottom of the first mold 1, so that the injection port of the first decorative film 4 is formed. The side edges do not float up and the molding resin does not sink. When the first decorative film 4 is of a type in which the base sheet is peeled off and used, the base sheet is peeled off when the first mold 1 and the second mold 2 are opened, or after the mold is opened. Examples of the molding resin include acrylic resin, ABS resin, polycarbonate resin, polypropylene resin and polylactic acid resin.
The molding resin may have translucency. The reason is that the design of the second decorative film 5 can be seen through from the first decorative film 4 side, and the design of the first decorative film 4 can be seen through from the second decorative film 5 side. is there.

【0030】なお、この発明において用いる第1加飾フ
ィルム4及び第2加飾フィルム5の基本的な層構成の具
体例としては、基体シート、離型層、剥離層、図柄層、
接着層が順次積層されたものがある。なお、基体シート
を剥離せずに用いる場合は、離型層、剥離層は不要であ
る。基体シートの材質としては、アクリル系樹脂、ポリ
カーボネート系樹脂、ポリオレフィン系樹脂、ポリエス
テル系樹脂、ABS樹脂などの樹脂シートがある。ある
いは以上の各シートをラミネート加工した複合体などが
ある。基体シートの膜厚としては、10μm〜200μ
mのものを使用することができる。さらに具体的には、
膜厚38μmまたは70μm、あるいは188μmの二
軸延伸ポリエステルフィルムや膜厚100μmの二軸延
伸ポリ乳酸フィルムがある。離型層の材質としては、メ
ラミン樹脂系離型剤、シリコーン樹脂系離型剤などがあ
る。剥離層の材質としては、アクリル系樹脂、ポリエス
テル系樹脂、ポリ塩化ビニル系樹脂などがある。剥離層
としては、ウレタンアクリレート系樹脂を用いてハード
コート機能を付与したものがある。図柄層は、通常は印
刷層として形成する。印刷層の材質としては、アクリル
系樹脂、ポリビニル系樹脂、ポリアミド系樹脂、ポリエ
ステル系樹脂などの樹脂をバインダーとし、適切な色の
顔料または染料を着色剤として含有する着色インキを用
いるとよい。印刷層の乾燥膜厚は、1μm〜50μmと
するのが一般的である。図柄層は、金属薄膜層からなる
もの、あるいは印刷層と金属薄膜層との組み合わせから
なるものでもよい。金属薄膜層は、真空蒸着法、スパッ
ターリング法、イオンプレーティング法などで形成した
ものである。接着層の材質は、アクリル系樹脂やビニル
系樹脂がある。成形樹脂に適した感熱性あるいは感圧性
の樹脂を適宜使用する。たとえば、成形樹脂の材質がポ
リアクリル系樹脂の場合はポリアクリル系樹脂を用いる
とよい。また、成形樹脂の材質がポリフェニレンオキシ
ド・ポリスチレン系樹脂、ポリカーボネート系樹脂、ス
チレン共重合体系樹脂、ポリスチレン系ブレンド樹脂の
場合は、これらの樹脂と親和性のあるポリアクリル系樹
脂、ポリスチレン系樹脂、ポリアミド系樹脂などを使用
すればよい。接着層の乾燥膜厚は、1μm〜10μmと
するのが一般的である。接着層は、透光性を有するもの
である。第2加飾フィルム5の図柄を第1加飾フィルム
4側から透視でき、かつ、第1加飾フィルム4の図柄を
第2加飾フィルム5側から透視できるようにするためで
ある。
Specific examples of the basic layer structure of the first decorative film 4 and the second decorative film 5 used in the present invention include a base sheet, a release layer, a release layer, a pattern layer,
Some adhesive layers are sequentially laminated. When the base sheet is used without being peeled off, the release layer and the peeling layer are unnecessary. Examples of the material of the base sheet include resin sheets such as acrylic resin, polycarbonate resin, polyolefin resin, polyester resin and ABS resin. Alternatively, there is a composite obtained by laminating each of the above sheets. The thickness of the base sheet is 10 μm to 200 μm.
m can be used. More specifically,
There are a biaxially stretched polyester film having a film thickness of 38 μm or 70 μm, or 188 μm, and a biaxially stretched polylactic acid film having a film thickness of 100 μm. Examples of the material of the release layer include melamine resin-based release agents and silicone resin-based release agents. Examples of the material of the release layer include acrylic resin, polyester resin, polyvinyl chloride resin and the like. As the release layer, there is a release layer provided with a hard coat function using a urethane acrylate resin. The pattern layer is usually formed as a printing layer. As the material of the printing layer, it is preferable to use a colored ink containing a resin such as an acrylic resin, a polyvinyl resin, a polyamide resin, or a polyester resin as a binder and containing a pigment or dye of an appropriate color as a colorant. The dry film thickness of the print layer is generally 1 μm to 50 μm. The pattern layer may be formed of a metal thin film layer or a combination of a printed layer and a metal thin film layer. The metal thin film layer is formed by a vacuum vapor deposition method, a sputtering method, an ion plating method, or the like. The material of the adhesive layer includes acrylic resin and vinyl resin. A heat-sensitive or pressure-sensitive resin suitable for the molding resin is appropriately used. For example, when the material of the molding resin is polyacrylic resin, polyacrylic resin may be used. Further, when the molding resin material is polyphenylene oxide / polystyrene resin, polycarbonate resin, styrene copolymer resin, polystyrene blend resin, polyacrylic resin, polystyrene resin, polyamide having affinity with these resins. A system resin or the like may be used. The dry film thickness of the adhesive layer is generally 1 μm to 10 μm. The adhesive layer has translucency. This is because the design of the second decorative film 5 can be seen through from the first decorative film 4 side, and the design of the first decorative film 4 can be seen through from the second decorative film 5 side.

【0031】第1型1と第2型2の両方に挟み込み部材
を有する場合の製造方法を説明する。つまり、前記した
第1型1と第2型2の両方に挟み込み部材を有する成形
同時両面加飾金型を用いて、第1型1の型底に第1加飾
フィルム4を沿わせるとともに第1加飾フィルム4の射
出口側端部6を第1挟み込み部材71で挟み込み、他方
で第2型2の型底に第2加飾フィルム5を沿わせるとと
もに第2加飾フィルム5の射出口側端部6を第2挟み込
み部材72で挟み込み、第1型1と第2型2とを型閉め
し、第1加飾フィルム4と第2加飾フィルム5との間に
第1型1の射出口3から成形樹脂を射出して樹脂成形品
を成形すると同時に該樹脂成形品の表裏両面に加飾フィ
ルムを接着させて成形同時両面加飾品を得るものであ
る。
A manufacturing method in which both the first mold 1 and the second mold 2 have a sandwiching member will be described. That is, by using the simultaneous molding double-sided decorative mold having the sandwiching members in both the first mold 1 and the second mold 2, the first decorative film 4 is placed along the mold bottom of the first mold 1 and (1) The end portion 6 on the exit side of the decorative film 4 is sandwiched by the first sandwiching member 71, and on the other hand, the second decorative film 5 is placed along the mold bottom of the second mold 2 and the outlet of the second decorative film 5 is formed. The side end portion 6 is sandwiched by the second sandwiching member 72, the first die 1 and the second die 2 are closed, and the first die 1 and the second die 5 are provided with the first die 1 and the second die 2 of the first die 1. A molding resin is injected from the injection port 3 to mold a resin molded product, and at the same time, a decorative film is adhered to both front and back surfaces of the resin molded product to obtain a simultaneous molding double-sided decorated product.

【0032】さらに具体的には、図4に示すように、第
1型1と第2型2とからなり、第1型1は射出口3、型
底に第1フィルム挟み込み用斜面13を持つ第1嵌合凹
部14および第1加飾フィルム4を介して第1嵌合凹部
14に嵌合可能な形状を呈する第1挟み込み部材71を
有し、第1挟み込み部材71はロッド11を介してエア
シリンダー10により第1嵌合凹部14への嵌合・嵌合
凹部からの離脱が可能であり、第2型2は型底に第2フ
ィルム挟み込み用斜面15を有する第2嵌合凹部16お
よび第2加飾フィルム5を介して第2嵌合凹部16に嵌
合可能な形状を呈する第2挟み込み部材72を有し、第
2挟み込み部材72はロッド11を介してエアシリンダ
ー10により第2嵌合凹部16への嵌合・嵌合凹部から
の離脱が可能である成形同時両面加飾金型を用いた製造
方法であって、第1型1の型底に第1加飾フィルム4を
沿わせるとともに第1嵌合凹部14から離脱した第1挟
み込み部材71をロッド11を介してエアシリンダー1
0により作動させることにより第1加飾フィルム4の射
出口側端部6を第1嵌合凹部と第1挟み込み部材との間
に挟み込み、他方で第2型の型底に第2加飾フィルムを
沿わせるとともに第2嵌合凹部から離脱した第2挟み込
み部材をロッド11を介してエアシリンダー10により
作動させることにより第2加飾フィルムの射出口側端部
6を第2嵌合凹部と第2挟み込み部材との間に挟み込
み、第1型1と第2型2とを型閉めし、次に、第1加飾
フィルム4と第2加飾フィルム5との間に第1型1の射
出口3から成形樹脂を射出して樹脂成形品を成形すると
同時に該樹脂成形品の表裏両面に加飾フィルムを接着さ
せて成形同時両面加飾品を得るものである。
More specifically, as shown in FIG. 4, it comprises a first mold 1 and a second mold 2, the first mold 1 having an injection port 3 and a first film sandwiching slope 13 at the mold bottom. There is a first sandwiching member 71 having a shape that can be fitted into the first fitting recess 14 via the first fitting recess 14 and the first decorative film 4, and the first sandwiching member 71 is provided with the rod 11 in between. The air cylinder 10 allows fitting into and disengagement from the first fitting recess 14, and the second mold 2 has a second fitting recess 16 having a second film sandwiching slope 15 on the mold bottom. It has the 2nd clamping member 72 which exhibits the shape which can be fitted in the 2nd fitting recessed part 16 via the 2nd decorative film 5, and the 2nd clamping member 72 is the 2nd fitting by the air cylinder 10 via the rod 11. Can be fitted into and removed from the mating recess 16 It is a manufacturing method using a simultaneous molding double-sided decorative mold, in which a first sandwiching member 71 separated from a first fitting recess 14 is provided along a first decorative film 4 along a mold bottom of a first mold 1. Air cylinder 1 through 11
When operated at 0, the end portion 6 on the injection opening side of the first decorative film 4 is sandwiched between the first fitting recess and the first sandwiching member, while the second decorative film is attached to the mold bottom of the second mold. And the second sandwiching member separated from the second fitting recess is operated by the air cylinder 10 via the rod 11, so that the end portion 6 on the injection port side of the second decorative film becomes the second fitting recess. The first mold 1 and the second mold 2 are closed by sandwiching the first mold 1 and the second mold 2 between the two sandwiching members, and then the first mold 1 is shot between the first decorative film 4 and the second decorative film 5. A molding resin is injected from the outlet 3 to mold a resin molded product, and at the same time, a decorative film is adhered to both front and back surfaces of the resin molded product to obtain a simultaneous molding double-sided decorated product.

【0033】この場合、使用する加飾フィルムの構成
や、第1型1の第1挟み込み部材71の動作は、前記と
同様であり、第2型2の第2挟み込み部材の動作は、前
記したように第1型1にのみ挟み込み部材7を有する場
合と同様である。
In this case, the structure of the decorative film used and the operation of the first sandwiching member 71 of the first die 1 are the same as those described above, and the operation of the second sandwiching member of the second die 2 is as described above. This is similar to the case where the first mold 1 has the sandwiching member 7 only.

【0034】[0034]

【発明の効果】この発明では、射出口を有する第1型の
射出口を覆わない部分の型底に沿わされた第1加飾フィ
ルムの射出口側端部に射出された成形樹脂が衝突しない
ようにするために、加飾フィルムの射出口側端部を第1
型に挟み込むための挟み込み部材を成形同時両面加飾金
型が有する。
According to the present invention, the molding resin injected does not collide with the injection opening side end portion of the first decorative film along the mold bottom of the portion not covering the injection opening of the first mold having the injection opening. In order to ensure that the first end
The simultaneous molding double-sided decorative mold has a sandwiching member for sandwiching the mold.

【0035】したがって、つぎのような効果を奏する。
第1型側の加飾フィルムの射出口側端部を挟み込み部材
によって固定するため、固定力が強く安定しており、射
出された成形樹脂の流動力によって、加飾フィルムの射
出口側端部の浮きやめくれ上がりを完全に防止でき、第
1型と加飾フィルムとの間に成形樹脂が潜り込むことも
ない。加飾フィルムの膜厚が大きいものでも同様の効果
を得ることができる。
Therefore, the following effects can be obtained.
Since the injection port side end of the decorative film on the first mold side is fixed by the sandwiching member, the fixing force is strong and stable, and the injection port side end of the decorative film is generated by the flow force of the injected molding resin. Can be completely prevented from rising and rising, and the molding resin does not sneak between the first mold and the decorative film. The same effect can be obtained even if the thickness of the decorative film is large.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明の成形同時両面加飾金型の一例と成形
同時両面加飾品の製造方法の一工程を示す断面図であ
る。
FIG. 1 is a cross-sectional view showing an example of a simultaneous-molding double-sided decorative mold of the present invention and one step of a method for manufacturing a simultaneous-molding double-sided decorative article.

【図2】この発明の成形同時両面加飾金型の一例と成形
同時両面加飾品の製造方法の一工程を示す断面図であ
る。
FIG. 2 is a cross-sectional view showing an example of the simultaneous-molding double-sided decorative mold of the present invention and one step of a method for manufacturing the simultaneous molding double-sided decorative article.

【図3】この発明の成形同時両面加飾金型の一例と成形
同時両面加飾品の製造方法の一工程を示す断面図であ
る。
FIG. 3 is a cross-sectional view showing an example of a simultaneous molding double-sided decorative mold of the present invention and one step of a method for manufacturing a simultaneous molding double-sided decorated product.

【図4】この発明の成形同時両面加飾金型の一例と成形
同時両面加飾品の製造方法の一工程を示す断面図であ
る。
FIG. 4 is a cross-sectional view showing an example of the simultaneous molding double-sided decorative mold of the present invention and one step of a method for manufacturing the simultaneous molding double-sided decorated product.

【図5】この発明の成形同時両面加飾金型の第1型の一
例を示す平面図であって、加飾フィルムと挟み込み部材
との位置関係を示す図である。
FIG. 5 is a plan view showing an example of a first mold of the simultaneous-molding double-sided decorative mold of the present invention, showing the positional relationship between the decorative film and the sandwiching member.

【図6】この発明の成形同時両面加飾品の製造方法によ
って得られる成形同時両面加飾品の一例を示す平面図で
ある。
FIG. 6 is a plan view showing an example of a molded simultaneous double-sided decorative article obtained by the method for manufacturing a simultaneous molded double-sided decorated article of the present invention.

【図7】この発明の成形同時両面加飾金型の一例と成形
同時両面加飾品の製造方法の一工程を示す断面図であ
る。
FIG. 7 is a cross-sectional view showing an example of the simultaneous molding double-sided decorative mold of the present invention and one step of a method for manufacturing the simultaneous molding double-sided decorated product.

【図8】この発明の成形同時両面加飾金型の一部品であ
るフィルム挟み込み部材の一例を示す斜視図である。
FIG. 8 is a perspective view showing an example of a film sandwiching member which is one component of the simultaneous molding double-sided decorative mold of the present invention.

【符号の説明】[Explanation of symbols]

1 第1型 2 第2型 3 射出口 4 第1加飾フィルム 5 第2加飾フィルム 6 射出口側端部 7 挟み込み部材 71 第1挟み込み部材 72 第2挟み込み部材 73 後方挟み込み部材 10 エアシリンダー 11 ロッド 12 成形樹脂が射出される空間 13 第1フィルム挟み込み斜面 14 第1勘合凹部 15 第2フィルム挟み込み斜面 16 第2嵌合凹部 1 type 1 2 second type 3 exit 4 First decorative film 5 Second decorative film 6 Exit side end 7 sandwiching member 71 First Clamping Member 72 Second pinching member 73 Rear sandwiching member 10 air cylinders 11 rod 12 Space where molding resin is injected 13 First film sandwiching slope 14 First fitting recess 15 Second film sandwiching slope 16 Second fitting recess

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4F202 AD08 AD35 AF10 AG03 CA11 CB01 CB13 CB20 CQ01 CQ07 4F206 AD08 AD35 AF10 AG03 JA07 JB13 JB20 JF05 JF35 JQ81   ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4F202 AD08 AD35 AF10 AG03 CA11                       CB01 CB13 CB20 CQ01 CQ07                 4F206 AD08 AD35 AF10 AG03 JA07                       JB13 JB20 JF05 JF35 JQ81

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】射出口を有する第1型の射出口を覆わない
部分の型底に第1加飾フィルムを沿わせるとともに第2
型の型底に第2加飾フィルムを沿わせた後に第1型と第
2型とを型閉めし、第1加飾フィルムと第2加飾フィル
ムとの間に第1型の射出口から成形樹脂を射出して樹脂
成形品を成形すると同時に該樹脂成形品の表裏両面に加
飾フィルムを接着させる成形同時加飾法に用いる成形同
時両面加飾金型であって、第1加飾フィルムの射出口側
端部を挟み込むことにより射出した成形樹脂が第1加飾
フィルムの前記射出口側端部に衝突しないようにする挟
み込み部材を第1型に有することを特徴とする成形同時
両面加飾金型。
1. A first decorative film is provided along a mold bottom of a portion of the first mold which does not cover the injection hole and has a second opening.
After the second decorative film is placed along the mold bottom of the mold, the first mold and the second mold are closed, and the first mold is injected between the first decorative film and the second decorative film. A molding simultaneous double-sided decoration mold used in a molding simultaneous decoration method for injecting a molding resin to mold a resin molded product and at the same time adhering a decorative film to both front and back surfaces of the resin molded product, the first decorative film The double-sided simultaneous molding process is characterized in that the first mold has a sandwiching member for preventing the molding resin injected by sandwiching the injection port side end part of the above from colliding with the injection port side end part of the first decorative film. Decorative mold.
【請求項2】第1型と第2型とからなり、第1型は射出
口、型底にフィルム挟み込み用斜面を持つ嵌合凹部およ
び第1加飾フィルムを介して嵌合凹部に嵌合可能な形状
を呈する挟み込み部材を有し、挟み込み部材はロッドを
介してエアシリンダーにより嵌合凹部への嵌合・嵌合凹
部からの離脱が可能であることを特徴とする成形同時両
面加飾金型。
2. A first mold and a second mold, wherein the first mold is fitted into the fitting recess via an injection opening, a fitting recess having a slope for inserting a film on the bottom of the mold, and a first decorative film. Simultaneous molding double-sided decoration gold having a sandwiching member having a possible shape, and the sandwiching member can be fitted into and removed from the fitting recess by an air cylinder via a rod. Type.
【請求項3】射出口を有する第1型の射出口を覆わない
部分の型底に第1加飾フィルムを沿わせるとともに第2
型の型底に第2加飾フィルムを沿わせた後に第1型と第
2型とを型閉めし、第1加飾フィルムと第2加飾フィル
ムとの間に第1型の射出口から成形樹脂を射出して樹脂
成形品を成形すると同時に該樹脂成形品の表裏両面に加
飾フィルムを接着させる成形同時加飾法に用いる成形同
時両面加飾金型であって、第1加飾フィルムの射出口側
端部を挟み込むことにより射出した成形樹脂が第1加飾
フィルムの前記射出口側端部に衝突しないようにする第
1挟み込み部材を第1型に有するとともに、第2加飾フ
ィルムの射出口側端部を挟み込むことにより射出した成
形樹脂が第2加飾フィルムの前記射出口側端部に衝突し
ないようにする第2挟み込み部材を第2型に有すること
を特徴とする成形同時両面加飾金型。
3. The first decorative film is provided along the second bottom of the mold having a portion not covering the first mold injection opening.
After the second decorative film is placed along the mold bottom of the mold, the first mold and the second mold are closed, and the first mold is injected between the first decorative film and the second decorative film. A molding simultaneous double-sided decoration mold used in a molding simultaneous decoration method for injecting a molding resin to mold a resin molded product and at the same time adhering a decorative film to both front and back surfaces of the resin molded product, the first decorative film And a second decorative film having a first pinching member in the first mold for preventing the molding resin injected by sandwiching the injection port side end of the first decorative film from colliding with the injection port side end of the first decorative film. The simultaneous molding, characterized in that the second mold has a second pinching member that prevents the molding resin injected by sandwiching the injection port side end of the second decorative film from colliding with the injection port side end of the second decorative film. Double-sided decorative mold.
【請求項4】第1型と第2型とからなり、第1型は射出
口、型底に第1フィルム挟み込み用斜面を持つ第1嵌合
凹部および第1加飾フィルムを介して第1嵌合凹部に嵌
合可能な形状を呈する第1挟み込み部材を有し、第1挟
み込み部材はロッドを介してエアシリンダーにより第1
嵌合凹部への嵌合・嵌合凹部からの離脱が可能であり、
第2型は型底に第2フィルム挟み込み用斜面を有する第
2嵌合凹部および第2加飾フィルムを介して第2嵌合凹
部に嵌合可能な形状を呈する第2挟み込み部材を有し、
第2挟み込み部材はロッドを介してエアシリンダーによ
り第2嵌合凹部への嵌合・嵌合凹部からの離脱が可能で
あることを特徴とする成形同時両面加飾金型。
4. A first mold comprising a first mold and a second mold, wherein the first mold includes a first fitting recess having an injection port, a first film-holding slope having a first film sandwiching slope on the mold bottom, and a first decorative film. There is a first sandwiching member having a shape that can be fitted in the fitting recess, and the first sandwiching member is a first one sandwiched by an air cylinder via a rod.
It is possible to fit into and disengage from the fitting recess.
The second mold has a second fitting recess having a second film sandwiching slope on the mold bottom and a second sandwiching member having a shape that can be fitted into the second fitting recess via the second decorative film,
A simultaneous molding double-sided decorative mold, wherein the second sandwiching member can be fitted into and removed from the second fitting recess by an air cylinder via a rod.
【請求項5】請求項1に記載の成形同時両面加飾金型を
用いて、第1型の型底に第1加飾フィルムを沿わせると
ともに第1加飾フィルムの射出口側端部を挟み込み部材
で挟み込み、他方で第2型の型底に第2加飾フィルムを
沿わせ、第1型と第2型とを型閉めし、次に第1加飾フ
ィルムと第2加飾フィルムとの間に第1型の射出口から
成形樹脂を射出して樹脂成形品を成形すると同時に該樹
脂成形品の表裏両面に加飾フィルムを接着させて成形同
時両面加飾品を得ることを特徴とする成形同時両面加飾
品の製造方法。
5. The simultaneous molding double-sided decorative mold according to claim 1, wherein the first decorative film is placed along the bottom of the first mold and the end portion of the first decorative film on the injection port side is provided. It is sandwiched by a sandwiching member, and on the other hand, the second decorative film is placed along the mold bottom of the second mold, the first mold and the second mold are closed, and then the first decorative film and the second decorative film. A molding resin is injected from the injection port of the first mold during molding to mold a resin molded product, and at the same time, a decorative film is adhered to both front and back surfaces of the resin molded product to obtain a simultaneous molding double-sided decorated product. Manufacturing method for double-sided decorative products simultaneously molded.
【請求項6】請求項2に記載の成形同時両面加飾金型を
用いて、第1型の型底に第1加飾フィルムを沿わせると
ともに嵌合凹部から離脱した挟み込み部材をロッドを介
してエアシリンダーにより作動させることにより第1加
飾フィルムの射出口側端部を嵌合凹部と挟み込み部材と
の間に挟み込み、他方で第2型の型底に第2加飾フィル
ムを沿わせ、第1型と第2型とを型閉めし、次に、第1
加飾フィルムと第2加飾フィルムとの間に第1型の射出
口から成形樹脂を射出して樹脂成形品を成形すると同時
に該樹脂成形品の表裏両面に加飾フィルムを接着させて
成形同時両面加飾品を得ることを特徴とする成形同時両
面加飾品の製造方法。
6. The simultaneous molding double-sided decorative mold according to claim 2, wherein the first decorative film is provided along the mold bottom of the first mold, and the sandwiching member separated from the fitting recess is inserted through a rod. By operating with an air cylinder, the end of the first decorative film on the injection port side is sandwiched between the fitting recess and the sandwiching member, and on the other hand, the second decorative film is placed along the mold bottom of the second mold. The first mold and the second mold are closed, and then the first mold
Simultaneous molding by injecting a molding resin from the injection port of the first mold between the decorative film and the second decorative film to mold a resin molded product and at the same time bonding the decorative film to both front and back surfaces of the resin molded product. A method for producing a simultaneously molded double-sided decorative article, which comprises obtaining a double-sided decorative article.
【請求項7】請求項3に記載の成形同時両面加飾金型を
用いて、第1型の型底に第1加飾フィルムを沿わせると
ともに第1加飾フィルムの射出口側端部を第1挟み込み
部材で挟み込み、他方で第2型の型底に第2加飾フィル
ムを沿わせるとともに第2加飾フィルムの射出口側端部
を第2挟み込み部材で挟み込み、第1型と第2型とを型
閉めし、第1加飾フィルムと第2加飾フィルムとの間に
第1型の射出口から成形樹脂を射出して樹脂成形品を成
形すると同時に該樹脂成形品の表裏両面に加飾フィルム
を接着させて成形同時両面加飾品を得ることを特徴とす
る成形同時両面加飾品の製造方法。
7. The simultaneous molding double-sided decorative mold according to claim 3, wherein the first decorative film is placed along the bottom of the first mold, and the end of the first decorative film on the injection port side is provided. It is sandwiched by the first sandwiching member, and on the other hand, the second decorative film is placed along the mold bottom of the second mold and the exit side end of the second decorative film is sandwiched by the second sandwiching member. A mold is closed, and a molding resin is injected between the first decorative film and the second decorative film from the injection port of the first mold to mold a resin molded product, and at the same time, on both front and back surfaces of the resin molded product. A method for producing a simultaneously molded double-sided decorative article, comprising adhering a decorative film to obtain a simultaneously molded double-sided decorated article.
【請求項8】請求項4に記載の成形同時両面加飾金型を
用いて、第1型の型底に第1加飾フィルムを沿わせると
ともに第1嵌合凹部から離脱した第1挟み込み部材をロ
ッドを介してエアシリンダーにより作動させることによ
り第1加飾フィルムの射出口側端部を第1嵌合凹部と第
1挟み込み部材との間に挟み込み、他方で第2型の型底
に第2加飾フィルムを沿わせるとともに第2嵌合凹部か
ら離脱した第2挟み込み部材をロッドを介してエアシリ
ンダーにより作動させることにより第2加飾フィルムの
射出口側端部を第2嵌合凹部と第2挟み込み部材との間
に挟み込み、第1型と第2型とを型閉めし、次に、第1
加飾フィルムと第2加飾フィルムとの間に第1型の射出
口から成形樹脂を射出して樹脂成形品を成形すると同時
に該樹脂成形品の表裏両面に加飾フィルムを接着させて
成形同時両面加飾品を得ることを特徴とする成形同時両
面加飾品の製造方法。
8. A first sandwiching member which is obtained by using the simultaneous-molding double-sided decorative mold according to claim 4 and having a first decorative film along the bottom of the first mold and separated from the first fitting recess. Is operated by an air cylinder via a rod, so that the end of the first decorative film on the injection port side is sandwiched between the first fitting recess and the first sandwiching member, and the second die bottom is formed on the second mold bottom. (2) Along with the decorative film, the second sandwiching member separated from the second fitting recess is operated by the air cylinder via the rod, so that the end of the second decorative film on the injection port side becomes the second fitting recess. The first die and the second die are closed by sandwiching them between the second sandwiching member, and then the first die.
Simultaneous molding by injecting a molding resin from the injection port of the first mold between the decorative film and the second decorative film to mold a resin molded product and at the same time bonding the decorative film to both front and back surfaces of the resin molded product. A method for producing a simultaneously molded double-sided decorative article, which comprises obtaining a double-sided decorative article.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005103996A (en) * 2003-09-30 2005-04-21 Nissha Printing Co Ltd Manufacturing method of in-mold decorated molded product and transfer sheet used therein
JP2005233996A (en) * 2004-02-17 2005-09-02 Matsushita Electric Ind Co Ltd Display panel and control indicator panel
JP2006213018A (en) * 2005-02-07 2006-08-17 Toshiba Corp Decorative molding of polylactic acid-based resin
US7598926B2 (en) 2004-02-17 2009-10-06 Panasonic Corporation Display panel, control display panel and method for integrally molding insert material
JP2010042639A (en) * 2008-08-18 2010-02-25 Tokyo Tokushu Insatsu Kogyo Kk Insert molding method and insert molding
WO2011030861A1 (en) * 2009-09-14 2011-03-17 日本写真印刷株式会社 Metallic decorative resin molded article, and process for production of metallic decorative resin molded article

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005103996A (en) * 2003-09-30 2005-04-21 Nissha Printing Co Ltd Manufacturing method of in-mold decorated molded product and transfer sheet used therein
JP4527377B2 (en) * 2003-09-30 2010-08-18 日本写真印刷株式会社 Method for producing simultaneously decorated decorative molded product and transfer sheet used therefor
JP2005233996A (en) * 2004-02-17 2005-09-02 Matsushita Electric Ind Co Ltd Display panel and control indicator panel
US7598926B2 (en) 2004-02-17 2009-10-06 Panasonic Corporation Display panel, control display panel and method for integrally molding insert material
JP2006213018A (en) * 2005-02-07 2006-08-17 Toshiba Corp Decorative molding of polylactic acid-based resin
JP2010042639A (en) * 2008-08-18 2010-02-25 Tokyo Tokushu Insatsu Kogyo Kk Insert molding method and insert molding
WO2011030861A1 (en) * 2009-09-14 2011-03-17 日本写真印刷株式会社 Metallic decorative resin molded article, and process for production of metallic decorative resin molded article

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