JP2003170429A - Method for cutting molded article in extrusion molding machine - Google Patents

Method for cutting molded article in extrusion molding machine

Info

Publication number
JP2003170429A
JP2003170429A JP2001375481A JP2001375481A JP2003170429A JP 2003170429 A JP2003170429 A JP 2003170429A JP 2001375481 A JP2001375481 A JP 2001375481A JP 2001375481 A JP2001375481 A JP 2001375481A JP 2003170429 A JP2003170429 A JP 2003170429A
Authority
JP
Japan
Prior art keywords
molded product
molding machine
extrusion molding
blade
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001375481A
Other languages
Japanese (ja)
Other versions
JP3897585B2 (en
Inventor
Nobuyuki Mikata
信行 三方
Eiji Matsukuma
英治 松隈
Yasuhiko Mori
泰彦 森
Yoshihiro Harada
義弘 原田
Tetsuji Ibaraki
哲治 茨城
Motoki Ikeda
元樹 池田
Tsuneo Koseki
常雄 小関
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Nippon Steel Plant Designing Corp
Original Assignee
Nittetsu Plant Designing Corp
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nittetsu Plant Designing Corp, Nippon Steel Corp filed Critical Nittetsu Plant Designing Corp
Priority to JP2001375481A priority Critical patent/JP3897585B2/en
Publication of JP2003170429A publication Critical patent/JP2003170429A/en
Application granted granted Critical
Publication of JP3897585B2 publication Critical patent/JP3897585B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/9259Angular velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92609Dimensions
    • B29C2948/92638Length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92828Raw material handling or dosing, e.g. active hopper or feeding device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92866Inlet shaft or slot, e.g. passive hopper; Injector, e.g. injector nozzle on barrel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92885Screw or gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92923Calibration, after-treatment or cooling zone

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for cutting the molded article in an extrusion molding machine capable of always manufacturing a molded product having predetermined length even if the supply amount of waste from a feeder is changed, and capable of being operated without stopping a disintegration means. <P>SOLUTION: In the method for cutting the molded article, finely crushed waste 12 based on a plastic is supplied to the extrusion molding machine 10 by the feeder 15, of which the supply amount can be changed by the number of rotations of a screw 14, to be semi-melted in the extrusion molding machine 10. The molded article 23 is extruded from a nozzle 22 provided to the leading end of the extrusion molding machine 10, and cut into the predetermined length by the disintegration means 25 equipped with a rotary edge tool 24 to manufacture a lumpy molded product 26 usable as a coke raw material. In this cutting method, the number of rotations N<SB>b</SB>of the edge tool 24 is automatically controlled corresponding to an increase or decrease in the set number of rotations N<SB>a</SB>of the screw 14. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、例えば、コークス
炉設備の石炭代替原料に利用できるように、分別された
家庭ごみ等のプラスチック系一般廃棄物を押出し成形機
に供給し、多少溶融状態にして成形した成形物を所定長
さに切断してコークス原料を製造する押出し成形機にお
ける成形物の切断方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention supplies, for example, plastic general waste such as separated household waste to an extrusion molding machine so that it can be used as a coal substitute raw material for coke oven equipment and is made into a somewhat molten state. The present invention relates to a method for cutting a molded product in an extrusion molding machine for manufacturing a coke raw material by cutting the molded product molded into a predetermined length.

【0002】[0002]

【従来の技術】従来、押出し成形機による成形製品の製
造においては、プラスチック系の一般の廃棄物を成形に
より減容処理して埋立処分することが目的であるため、
成形製品の品質管理(サイズ、嵩比重、塊率)は行われ
ていなかった。また、一定長さのものを成形しようとし
ても、押出し成形機において廃棄物に含まれる熱可塑性
樹脂が溶融されて押出口を備えた多数のノズルから押出
された多数の棒状の成形物は、棒状の破断機で折り取っ
て短い長さの成形製品を形成していたので、成形製品の
長さを揃えることができなかった。また、押出し成形機
での熱可塑性樹脂の温度が高い場合には、廃棄物が過剰
に溶融された状態で排出されていたので、破断機によっ
て折り取る時に曲がってしまい、また、他のノズルから
押出された成形物に付着することもあった。このような
長さや形状が不均一な成形製品は、搬送や定量切り出し
が困難で、コークス炉原料として使用することが難しか
った。なお、押出し成形機への廃棄物の供給は、上流側
に設置されたスクリュー式の定量供給機により行われて
いる。
2. Description of the Related Art Conventionally, in the production of molded products by an extrusion molding machine, the purpose is to reduce the volume of general plastic waste by molding and then to landfill it.
Quality control (size, bulk specific gravity, lump ratio) of molded products was not performed. In addition, even if an attempt is made to mold a product of a certain length, a large number of rod-shaped molded products extruded from a large number of nozzles equipped with extrusion ports by melting the thermoplastic resin contained in the waste in an extrusion molding machine It was not possible to make the lengths of the molded products uniform, because the molded products with a short length were formed by breaking off with a breaking machine. Also, when the temperature of the thermoplastic resin in the extrusion molding machine is high, the waste was discharged in an excessively melted state, so it was bent when broken by the breaking machine, and from other nozzles. It sometimes adhered to the extruded molded product. Such a molded product having a non-uniform length and shape is difficult to convey and quantitatively cut out, and it is difficult to use it as a raw material for a coke oven. The waste is supplied to the extrusion molding machine by a screw type constant quantity supply machine installed on the upstream side.

【0003】[0003]

【発明が解決しようとする課題】上述の課題を解決する
ために、本出願人は特願2000−378774におい
て、ノズルの下流側にノズルから押出された多数の成形
物が当接可能な遮蔽板を設け、遮蔽板に当接した多数の
成形物を、回転ボスに取付けられ複数の刃物で長さを揃
えて切断する手段を備えたことを特徴とする押出し成形
機を提案した。以降、複数(実施の形態では4枚)の刃
物を回転ボスに取付けたこの手段を解破手段と呼ぶこと
にする。この解破手段においては、押出し成形機に設け
られた一対のスクリューに対応して設けられた一対の回
転ボスにそれぞれ、電動モータが接続され、電動モータ
は通常運転では一定速度で回転させている。
In order to solve the above-mentioned problems, the applicant of the present invention has disclosed in Japanese Patent Application No. 2000-387774 a shield plate which can contact a large number of molded products extruded from the nozzle on the downstream side of the nozzle. The present invention proposes an extrusion molding machine characterized in that it is provided with means for cutting a large number of molded products that are in contact with the shield plate with a plurality of blades attached to a rotary boss so that their lengths are aligned. Hereinafter, this means in which a plurality of (four in the embodiment) blades are attached to the rotary boss will be referred to as a breaking means. In this demolition means, an electric motor is connected to each of a pair of rotating bosses provided corresponding to a pair of screws provided in the extruder, and the electric motor is rotated at a constant speed in normal operation. .

【0004】しかしながら、この押出し成形機における
成形物の切断方法においては、未だ解決すべき以下のよ
うな問題があった。スクリュー式の定量供給機は通常運
転では、解破手段の刃物の回転を一定にしているが、例
えば、廃棄物の水分が多い場合には、押出し成形機での
熱可塑性樹脂の温度が高くならず、このために、定量供
給機からの廃棄物の供給量を減らす必要があった。ま
た、定量供給機に貯留された廃棄物は満杯状態になった
場合には、ある時間だけ定量供給機のスクリューの回転
数を上げて定量供給機における処理量を増加させる必要
があった。このように定量供給機のスクリューの回転数
を変えて押出速度を変える必要がある運転では、刃物の
回転数が一定のままであると、刃物で切断された成形製
品の長さを所定の長さに確保できないため、押出し成形
機における成形物の押出速度の増減に応じて、オペレー
タが手動により解破手段の電動モータを介して刃物の回
転数を調整する必要があり、オペレータの判断により刃
物の回転数を調整するために、成形製品の長さがバラツ
クという問題があった。また、成形物の温度が廃棄物の
組成が変動する為の要因により上昇した場合に、成形物
の粘度が上がって刃物による成形物の切断が困難とな
り、このためモータが過負荷になって解破手段が停止す
るという問題もあった。
However, the method of cutting a molded product in this extrusion molding machine still has the following problems to be solved. In a normal operation, the screw-type fixed-quantity feeder keeps the blade of the demolition means rotating at a constant speed.However, for example, when the amount of water in the waste is high, the temperature of the thermoplastic resin in the extruder may be high. Therefore, it was necessary to reduce the amount of waste supplied from the constant quantity feeder. Further, when the waste stored in the constant quantity feeder becomes full, it is necessary to increase the rotation speed of the screw of the constant quantity feeder for a certain period of time to increase the throughput of the constant quantity feeder. In this way, in the operation that requires changing the rotation speed of the screw of the constant quantity feeder to change the extrusion speed, if the rotation speed of the blade remains constant, the length of the molded product cut by the blade is changed to a predetermined length. Therefore, the operator must manually adjust the rotational speed of the blade via the electric motor of the breaking means according to the increase or decrease in the extrusion speed of the molded article in the extrusion molding machine. There is a problem in that the length of the molded product varies in order to adjust the number of rotations. Also, when the temperature of the molded product rises due to the change in the composition of the waste, the viscosity of the molded product increases and it becomes difficult to cut the molded product with the blade, which causes the motor to become overloaded and There was also a problem that the means of breaking would stop.

【0005】本発明はかかる事情に鑑みてなされたもの
で、供給機からの廃棄物の供給量が変わっても、常に所
定の長さの成形製品を製造でき、また、解破手段を停止
することなく運転できる押出し成形機における成形物の
切断方法を提供することを目的とする。
The present invention has been made in view of the above circumstances, and it is possible to always manufacture a molded product of a predetermined length even if the amount of waste supplied from the feeder changes, and to stop the breaking means. An object of the present invention is to provide a method for cutting a molded product in an extrusion molding machine which can be operated without any operation.

【0006】[0006]

【課題を解決するための手段】前記目的に沿う本発明に
係る押出し成形機における成形物の切断方法は、スクリ
ューの回転数によって供給量が可変する供給機によっ
て、細破砕されたプラスチック主体の廃棄物を押出し成
形機に供給し、押出し成形機において廃棄物を半溶融
し、先端部に設けられたノズルから成形物を押出し、ノ
ズルの下流側に配置され、回転する刃物を備えた解破手
段により成形物を所定の長さに切断してコークス原料と
して使用可能な塊状の成形製品を製造する押出し成形機
における成形物の切断方法であって、スクリューの回転
数の制御が可能なスクリュー回転制御装置と、刃物の回
転数の制御が可能な刃物回転制御装置と、スクリューの
回転数の設定、スクリューの回転数のスクリュー回転制
御装置への指示、スクリューの回転数に応じた刃物の回
転数の演算、及び演算された刃物の回転数の刃物回転制
御装置への指示が可能な統括制御装置とを設け、統括制
御装置により設定したスクリューの回転数の増減に対応
して、刃物の回転数を自動制御する。これによって、何
らかの要因により、供給機からの廃棄物の供給量が変化
しても、解破手段の回転する刃物の回転数が押出し成形
機から押出される成形物の押出速度の変化に応じて自動
的に調整される。
According to the present invention, there is provided a method for cutting a molded product in an extrusion molding machine according to the above object, in which a finely crushed plastic main body is discarded by a feeder whose supply amount is variable depending on the number of rotations of a screw. The material is supplied to an extrusion molding machine, the waste is semi-melted in the extrusion molding machine, the molding is extruded from a nozzle provided at the tip, and the demolition means is provided downstream of the nozzle and has a rotating blade. A method of cutting a molded product in an extrusion molding machine, which cuts a molded product into a predetermined length to produce a block-shaped molded product that can be used as a raw material for coke, and is capable of controlling the rotation speed of a screw. Device, blade rotation control device that can control the rotation speed of the blade, setting of the rotation speed of the screw, instruction to the screw rotation control device of the rotation speed of the screw, The number of revolutions of the screw according to the number of revolutions of the blade, and the total number of revolutions of the screw set by the overall control device are provided with the integrated control device that can instruct the blade rotation control device of the calculated number of revolutions of the blade The rotation speed of the blade is automatically controlled according to the increase or decrease of. As a result, even if the amount of waste supplied from the feeder changes due to some factor, the number of revolutions of the rotating blade of the disintegration means changes according to the change in the extrusion speed of the extruded product from the extruder. Adjusted automatically.

【0007】本発明に係る押出し成形機における成形物
の切断方法において、刃物を駆動する電動モータの電流
値を検出し、電流値を統括制御装置に伝達する機能を刃
物回転制御装置に設け、統括制御装置において、成形物
の温度上昇に伴う粘度の上昇等による成形物が切断し難
い状態を判定する電動モータの電流値の閾値を予め設定
し、刃物回転制御装置により測定した電動モータの測定
電流値が閾値以上になった場合には、刃物回転制御装置
に高速回転の指示を出し成形物を切断することにより電
動モータの過負荷を防止することもできる。これによっ
て、成形物が切断し難くなった場合でも、解破手段の電
動モータの過負荷を自動的に防止することができる。本
発明に係る押出し成形機における成形物の切断方法にお
いて、ノズルの下流側には、ノズルとは所定の隙間を開
けて成形物が当接する遮蔽板を配置し、ノズルから徐々
に押出される成形物を遮蔽板に当ててその突出長さを調
整した後、解破手段により成形物を切断して長さを揃え
ることもできる。これによって、成形物を遮蔽板に当て
て成形物の最大突出長さを調整するので、ノズルからの
押出速度が速い成形物を、押出速度が遅い成形物の先端
が遮蔽板に到達するまで待機させ、各ノズルからの押出
速度の差を吸収して、切断される成形物の最大長さを揃
えることができる。
In the method of cutting a molded product in an extrusion molding machine according to the present invention, the blade rotation control device is provided with a function of detecting a current value of an electric motor for driving the blade and transmitting the current value to the integrated control device. In the control device, the threshold value of the electric current value of the electric motor that determines the state in which the molded product is difficult to cut due to the increase in viscosity with the temperature rise of the molded product is preset, and the measured current of the electric motor measured by the blade rotation control device. When the value exceeds the threshold value, it is possible to prevent the overload of the electric motor by instructing the blade rotation control device to rotate at high speed and cutting the molded product. This makes it possible to automatically prevent the electric motor of the breaking means from being overloaded even when it becomes difficult to cut the molded product. In the method for cutting a molded product in an extrusion molding machine according to the present invention, a shielding plate is provided on the downstream side of the nozzle to contact the molded product with a predetermined gap from the nozzle, and molding is gradually extruded from the nozzle. It is also possible to apply an object to the shield plate and adjust the protruding length thereof, and then cut the molded product by the breaking means to make the lengths uniform. As a result, the molded product is applied to the shield plate to adjust the maximum protruding length of the molded product, so the molded product with a high extrusion speed from the nozzle waits until the tip of the molded product with a slow extrusion speed reaches the shield plate. Thus, the maximum length of the molded product to be cut can be made uniform by absorbing the difference in the extrusion speed from each nozzle.

【0008】本発明に係る押出し成形機における成形物
の切断方法において、ノズルから押出された成形物を冷
却することもできる。これによって、ノズルから押出さ
れた状態の成形物は、場合によっては固化していない状
態なので、このまま切断しようとすると屈曲した異形の
成形物が形成されることがあるが、冷却することによっ
て成形物を固化させ、屈曲しないで切断可能な固さにす
ることができる。また、形成された成形物同士が付着し
て一体化することを防止することができると共に、粉塵
の発生を抑制することができる。
In the method of cutting a molded product in the extrusion molding machine according to the present invention, the molded product extruded from the nozzle can be cooled. As a result, the molded product extruded from the nozzle may not be solidified in some cases, so if you try to cut it as it is, a bent and deformed molded product may be formed. Can be solidified so that it can be cut without bending. Further, it is possible to prevent the formed moldings from adhering to each other to be integrated, and it is possible to suppress the generation of dust.

【0009】[0009]

【発明の実施の形態】続いて、添付した図面を参照しつ
つ、本発明を具体化した実施の形態について説明し、本
発明の理解に供する。図1は本発明の一実施の形態に係
る押出し成形機における成形物の切断方法を適用した押
出し成形機を含む全体構成図、図2は同押出し成形機の
正断面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Next, referring to the attached drawings, an embodiment in which the present invention is embodied will be described to provide an understanding of the present invention. FIG. 1 is an overall configuration diagram including an extrusion molding machine to which a method of cutting a molded product in an extrusion molding machine according to an embodiment of the present invention is applied, and FIG. 2 is a front sectional view of the extrusion molding machine.

【0010】図1に示すように、本発明の一実施の形態
に係る押出し成形機における成形物の切断方法を適用し
た押出し成形機10は、上流側の機器(図示せず)から
ホッパー11に投入されて貯留される細破砕されたプラ
スチック主体の廃棄物12を、ホッパー11の下部に配
置されたスクリューフィーダ13のスクリュー14によ
って押出し成形機10に供給する供給機15の下方に配
置されている。供給機15のスクリューフィーダ13の
スクリュー14は、スクリュー回転駆動源の一例である
電動モータ16により回転し、スクリュー14の回転数
によって廃棄物12の供給量が可変する構造となってい
る。図1及び図2に示すように、押出し成形機10にお
いて、ケーシング17内の廃棄物12は、一対のスクリ
ューフィーダ18、19のスクリュー20、21によっ
て押出され、圧縮されて半溶融し、先端部に設けられた
複数のノズル22から棒状の成形物23となって押出さ
れ、ノズル22の下流側に配置され、回転する複数(本
実施の形態では4枚)の刃物24を備え、刃物回転駆動
源の一例である一対の電動モータ30、31を有する解
破手段25により所定の長さに切断されてコークス原料
として使用可能な塊状の成形製品26が製造される。以
下、図を参照しながら詳細に説明する。
As shown in FIG. 1, an extrusion molding machine 10 to which a method for cutting a molded product in an extrusion molding machine according to an embodiment of the present invention is applied is such that an upstream device (not shown) transfers a hopper 11 to the hopper 11. It is arranged below a feeder 15 that feeds and stores the shredded plastic-based waste 12 that is thrown in and stored into the extrusion molding machine 10 by the screw 14 of the screw feeder 13 arranged in the lower part of the hopper 11. . The screw 14 of the screw feeder 13 of the feeder 15 is rotated by an electric motor 16 which is an example of a screw rotation drive source, and the supply amount of the waste 12 is variable depending on the rotation speed of the screw 14. As shown in FIGS. 1 and 2, in the extrusion molding machine 10, the waste material 12 in the casing 17 is extruded by the screws 20, 21 of the pair of screw feeders 18, 19 to be compressed and semi-molten, and the tip portion thereof. A plurality of (four in the present embodiment) blades 24, which are extruded into a rod-shaped molded product 23 from the plurality of nozzles 22 provided in the above, are disposed on the downstream side of the nozzles 22 and rotate, and the blade is rotationally driven. The crushing means 25 having a pair of electric motors 30 and 31 as an example of the source cuts to a predetermined length to produce a block-shaped molded product 26 that can be used as a coke raw material. Hereinafter, a detailed description will be given with reference to the drawings.

【0011】図1に示すように、供給機15のスクリュ
ーフィーダ13駆動用の電動モータ16には、電動モー
タ16の回転数na の制御を行うスクリュー回転制御装
置36が接続されており、スクリュー回転制御装置36
に接続された統括制御装置37により設定したスクリュ
ー14の回転数Na に応じた電動モータ16の回転数n
a がスクリュー回転制御装置36に伝達されて、電動モ
ータ16及び図示しない減速機を介してスクリュー14
が回転数Na で回転するように構成されている。一方、
統括制御装置37で設定されたスクリュー14の回転数
a により電動モータ30、31の回転数nb が自動演
算され、統括制御装置37及び電動モータ30、31に
接続された刃物回転制御装置34に電動モータ30、3
1の回転数nb が伝達されて、電動モータ30、31及
び図示しない減速機を介して刃物24が回転数Nb で回
転するように構成されている。具体的な回転数の関係
は、N b =φNa として制御する。ここで、φの値は、
ノズル22が複数個あるため、各ノズル22から押出さ
れる成形物23の押出速度に多少のバラツキが生じるの
で、スクリュー14の回転数Na 及び刃物24の回転数
b を種々変えて求めた成形製品26の長さ分布の実測
値より、最適なサイズ分布の製品が得られるよう、求め
た定数又は変数としている。
As shown in FIG. 1, the screw of the feeder 15 is
-The electric motor 16 for driving the feeder 13 has an electric motor.
Rotational speed n of the motor 16a Screw rotation control device that controls
The device 36 is connected to the screw rotation control device 36.
Screw set by the integrated controller 37 connected to the
-14 rotation speed Na The rotation speed n of the electric motor 16 according to
a Is transmitted to the screw rotation control device 36, and the electric motor
The screw 14 via the motor 16 and a speed reducer (not shown).
Is the number of revolutions Na It is configured to rotate with. on the other hand,
Rotational speed of the screw 14 set by the integrated control device 37
Na Is the number of rotations n of the electric motors 30, 31b Is automatically performed
Is calculated, and integrated control device 37 and electric motors 30 and 31 are calculated.
The electric motors 30, 3 are connected to the connected blade rotation control device 34.
Number of revolutions 1b Is transmitted to the electric motors 30, 31 and
And the number of revolutions of the blade 24 is N through a speed reducer (not shown).b Times
It is configured to roll. Specific speed relationship
Is N b = ΦNa Control as. Here, the value of φ is
Since there are multiple nozzles 22, each nozzle 22
There is some variation in the extrusion speed of the molded product 23
And the rotation speed N of the screw 14a And the rotation speed of the blade 24
Nb Of the length distribution of the molded product 26 obtained by changing various values
From the values, we ask for products with an optimal size distribution.
It is a constant or variable.

【0012】図1、図2を参照して、押出し成形機10
の構造について詳細に説明する。押出し成形機10のケ
ーシング17の上部には、供給機15からの廃棄物12
を投入可能な開口部27が設けられており、ケーシング
17の内部には、一対のスクリューフィーダ18、19
のスクリュー20、21が軸心を平行にしてそれぞれ水
平に配置されている。ケーシング17の下流側端部(先
端部)には矩形厚板状のダイスプレート28が取付けら
れており、ダイスプレート28には、多数のノズル22
がスクリュー20、21の軸心Oを中心とする適当な円
周上に所定間隔おきに多数(100個以上)設けられて
いる。ダイスプレート28には、ヒータ(図示せず)が
設けられており、開口部27から投入された廃棄物12
は、通常運転ではスクリュー20、21の回転(一定回
転数)による摩擦熱により、また、運転開始時にはヒー
タによる加熱を加えて廃棄物12中のプラスチックに含
まれる熱可塑性樹脂が溶融されることになる。各ノズル
22にはそれぞれ、廃棄物12の流れ方向に向けて押出
口29が貫通して形成されており、熱可塑性樹脂が溶融
した廃棄物12は、断面形状を押出口29に合わせてダ
イスプレート28の下流側に棒状に突出して連続した成
形物23となり、固化される。
Referring to FIGS. 1 and 2, an extrusion molding machine 10 is provided.
The structure of will be described in detail. At the top of the casing 17 of the extruder 10, waste 12 from the feeder 15
Is provided with an opening 27 through which a pair of screw feeders 18, 19 are provided.
Screws 20 and 21 are horizontally arranged with their axes parallel to each other. A rectangular thick plate-shaped die plate 28 is attached to the downstream end (tip portion) of the casing 17, and the die plate 28 has a large number of nozzles 22.
Are provided on a suitable circumference centered on the axis O of the screws 20, 21 at predetermined intervals (100 or more). The die plate 28 is provided with a heater (not shown), and the waste 12 introduced through the opening 27 is discharged.
Is that the thermoplastic resin contained in the plastic in the waste 12 is melted by frictional heat generated by the rotation of the screws 20 and 21 (constant rotation speed) in normal operation, and by heating by the heater at the start of operation. Become. An extrusion port 29 is formed so as to penetrate through each nozzle 22 in the flow direction of the waste 12, and the waste 12 in which the thermoplastic resin has been melted has a cross-sectional shape that matches the extrusion port 29, and the die plate is formed. A continuous molded product 23 is formed by projecting in a rod shape downstream of 28 and solidified.

【0013】図1及び図2を参照して、ノズル22の押
出口29から突出する連続した成形物23を切断するた
めに設けられた解破手段25の構成について説明する。
ノズル22の下流側には、一対の電動モータ30、31
にそれぞれ接続された一対の回転ボス32、33が、一
対のスクリュー20、21に軸心を揃えて対向して設け
られている。回転ボス32、33の先端部(廃棄物12
の流れ方向上流側)には、周方向にエッジが形成された
刃物24が、図に示すように、同一平面上にそれぞれ4
枚ずつ設けられている。各刃物24は、各回転ボス3
2、33の軸心(スクリュー20、21の軸心Oと同
じ)から半径方向外側に突出し、さらに同一の周方向
(例えば、右廻り方向)にオフセットさせて取付けられ
ている。回転ボス32、33の中心間距離Kは、刃物2
4の長さHの2倍より小さいが、回転ボス32、33が
互いに逆方向に回転しても、各刃物24は干渉しないよ
うに構成されている。各刃物24は、電動モータ30、
31によって回転し、刃物24の刃先の軌跡によって描
かれる円内を通過する多数の成形物23を同時に切断す
ることができる。
With reference to FIGS. 1 and 2, the structure of the breaking means 25 provided for cutting the continuous molded product 23 protruding from the extrusion port 29 of the nozzle 22 will be described.
A pair of electric motors 30, 31 is provided on the downstream side of the nozzle 22.
A pair of rotary bosses 32 and 33, which are respectively connected to, are provided to face the pair of screws 20 and 21 with their axes aligned. The tips of the rotating bosses 32 and 33 (waste 12
Upstream of the flow direction), the blades 24 each having an edge formed in the circumferential direction are arranged on the same plane as shown in FIG.
It is provided one by one. Each cutting tool 24 corresponds to each rotating boss 3
It is attached so as to project radially outward from the axial center of the shafts 2, 33 (same as the axial center O of the screws 20, 21) and further offset in the same circumferential direction (for example, the clockwise direction). The distance K between the centers of the rotating bosses 32 and 33 is determined by the blade 2
Although it is smaller than twice the length H of 4, even if the rotary bosses 32 and 33 rotate in mutually opposite directions, the blades 24 do not interfere with each other. Each blade 24 has an electric motor 30,
It is possible to simultaneously cut a large number of molded products 23 that rotate by 31 and pass within the circle described by the locus of the cutting edge of the cutting tool 24.

【0014】図1に示すように、刃物回転制御装置34
には電流計が設けられており常時、電動モータ30、3
1の電流値Iを測定し、その信号を統括制御装置37に
伝達することができる。何らかの理由により成形物23
の温度が上昇して、この結果、成形物23の粘度が上昇
すると、成形物23の切断が困難な状態となり、この場
合電流値Iが通常時より大きな値となり、過負荷により
電動モータ30、31の停止の恐れがある。このため、
統括制御装置37は電動モータ30、31の電流値Iを
常に監視し、予め設定しておいた電動モータ30、31
の電流値の閾値I 0 以上になった場合には、一定の時間
だけ刃物回転制御装置34に高速回転の指示を出し、刃
物24を高速に回転させる(例えば、通常30rpmの
場合、高速回転数nh は100rpm程度である)。ま
た、一定時間経過後も、I≧I0 であれば、更に同じ時
間だけ高速回転の指示を継続する。このようにして成形
物23を切断することによって電動モータ30、31が
過負荷で停止することを防止するように制御している。
As shown in FIG. 1, the blade rotation control device 34.
Ammeter is installed in the
The current value I of 1 is measured and the signal is sent to the integrated control device 37.
Can be communicated. Molded product 23 for some reason
Temperature rises, and as a result, the viscosity of the molded product 23 increases.
Then, it becomes difficult to cut the molded product 23.
The combined current value I becomes larger than the normal value and due to overload
The electric motors 30 and 31 may be stopped. For this reason,
The integrated control device 37 determines the current value I of the electric motors 30 and 31.
Electric motors 30 and 31 that are constantly monitored and preset
Current value threshold I 0 If it is more than a certain time
Instruct the blade rotation controller 34 to rotate at high speed,
The object 24 is rotated at high speed (for example, at a normal speed of 30 rpm).
In case of high speed nh Is about 100 rpm). Well
Also, even after a certain period of time, I ≧ I0 Then, at the same time
Continue to instruct high speed rotation only for a while. Molding in this way
By cutting the object 23, the electric motors 30 and 31 are
It is controlled to prevent stopping due to overload.

【0015】刃物24の下流側(回転ボス32、33の
基側)には、複数のノズル22の押出口29からそれぞ
れ押出された成形物23が当接可能な遮蔽板35が、回
転ボス32、33を挿通させて配置されている。ダイス
プレート28と略同じ大きさの遮蔽板35は、図示しな
い取付け部材に固定されている。遮蔽板35は、回転ボ
ス32、33の軸方向に移動可能に設けられ、設定され
た位置において固定することができ、かかる構成によっ
て、遮蔽板35に当接した多数の成形物23を刃物24
により長さを揃えて切断し、均一な長さの成形製品26
を多数形成することができる。各ノズル22から突出し
た多数の成形物23は、押出速度がそれぞれ異なってい
るが、押出速度が速い成形物23は、遮蔽板35に先端
を当接した状態で、それ以上突出しなくなり、押出速度
が遅い成形物23が遮蔽板35に到達するまで待機する
ことになる。
On the downstream side of the blade 24 (on the base side of the rotary bosses 32, 33), there is provided a shield plate 35 on which the molded products 23 extruded from the extrusion ports 29 of the plurality of nozzles 22 can abut. , 33 are inserted therethrough. A shield plate 35 having substantially the same size as the die plate 28 is fixed to a mounting member (not shown). The shield plate 35 is provided so as to be movable in the axial direction of the rotary bosses 32 and 33, and can be fixed at a set position. With such a configuration, a large number of the molded products 23 abutting on the shield plate 35 can be cut off by the blade 24.
To make a uniform length and cut the molded product 26 with a uniform length.
Can be formed in large numbers. A large number of molded products 23 protruding from each nozzle 22 have different extrusion speeds, but the molded products 23 having a high extrusion speed do not project further when the tip is in contact with the shielding plate 35, and the extrusion speed is high. It waits until the molded product 23 that is slow reaches the shield plate 35.

【0016】本実施の形態においては、細破砕されたプ
ラスチックを主体とする廃棄物12を原料としているの
で、含有する水分量が多い場合や乾燥の程度により嵩比
重が大きくなった場合には、押出し成形機10での熱の
発生に基づく溶融を考慮して、廃棄物12の処理量を減
らす必要がある。このため、供給機15のスクリューフ
ィーダ13のスクリュー14の回転数を小さくして押出
し成形機10への廃棄物12の供給量を減らす必要があ
る。もし、スクリュー14の回転数を小くしないで、そ
のままの回転数としておくと、ゆっくり押出される成形
物23を所定の長さより短く切断することになる。従っ
て、押出し成形機10から押出される成形物23の遅く
なった押出速度に応じて、上述のNb =φNa の式に基
づいて刃物24の回転数Nb を落とすことによって、一
定の長さの成形製品26を製造することができる。
In this embodiment, since the waste material 12 mainly composed of shredded plastic is used as a raw material, when the water content is large or the bulk specific gravity becomes large due to the degree of drying, It is necessary to reduce the throughput of the waste 12 in consideration of melting due to heat generation in the extruder 10. Therefore, it is necessary to reduce the rotation speed of the screw 14 of the screw feeder 13 of the feeder 15 to reduce the amount of the waste 12 supplied to the extrusion molding machine 10. If the rotation speed of the screw 14 is not decreased and is kept as it is, the slowly extruded molded product 23 is cut into shorter pieces than a predetermined length. Therefore, according to the slow extrusion speed of the molded product 23 extruded from the extrusion molding machine 10, the rotation speed N b of the blade 24 is reduced based on the above-described formula of N b = φN a , so that the constant length is reduced. It is possible to manufacture the molded product 26 of the sea urchin.

【0017】次いで、成形物23を切断する前に冷却さ
せ、固化させるための構成について説明する。図1に示
すように、ダイスプレート28の下流側で、ノズル22
の下方位置には、多数のノズル22から連続した状態で
押出された成形物23に向けて、冷却流体の一例である
水を霧状に噴出して固化させる噴出ノズル38が設けら
れている。ダイスプレート28及び刃物24の上方位置
には、噴出ノズル38から噴出された水及び成形物23
の熱により発生した水蒸気を吸引可能な吸引ダクト39
が設けられている。噴出ノズル38の位置は、刃物24
で切断された成形製品26の落下経路40を避けた、落
下経路40より上流側の下方位置としている。なお、噴
出ノズル38の位置は、成形物23の下方位置で、しか
も各ノズル22から押出された各成形物23を刃物24
で切断する前に水をかけることのできる位置であればど
こに配置してもよく、複数箇所に配置することも可能で
ある。噴出ノズル38から上方に向けて噴出される水に
よって、ノズル22から押出された成形物23の温度を
下げて固化を促進させ、刃物24による切断を容易に行
うことができる。
Next, the structure for cooling and solidifying the molded product 23 before cutting will be described. As shown in FIG. 1, the nozzle 22 is provided on the downstream side of the die plate 28.
A jet nozzle 38 for jetting water, which is an example of a cooling fluid, in a mist state and solidifying it toward the molded product 23 extruded in a continuous state from a large number of nozzles 22 is provided at a position below. Above the die plate 28 and the blade 24, the water and the molded product 23 jetted from the jet nozzle 38 are formed.
Suction duct 39 capable of sucking water vapor generated by the heat of
Is provided. The position of the jet nozzle 38 is the blade 24
It is located at a lower position on the upstream side of the drop path 40, avoiding the drop path 40 of the molded product 26 cut by. The ejection nozzle 38 is positioned below the molded product 23, and each molded product 23 extruded from each nozzle 22 is inserted into the blade 24.
It can be placed anywhere as long as water can be sprayed before cutting with, and it is also possible to place it in multiple places. The water jetted upward from the jet nozzle 38 lowers the temperature of the molded product 23 extruded from the nozzle 22 to promote solidification, and the cutting by the blade 24 can be easily performed.

【0018】固化した成形物23には粉体が多く含まれ
ており、刃物24による切断時に多くの粉塵が発生する
が、噴出ノズル38により下から上方に向けて水を噴出
して、発生した粉塵に水を付着させることによって、空
中に浮遊する粉塵の量を減らすことができ、また、水及
び粉塵を吸引ダクト39に向けて上方に移動させること
によって、吸引ダクト39による粉塵や水蒸気の吸引を
容易に行うことができる。このとき噴出する水は、吸引
ダクト39の吸引力によって吸引可能な大きさの水滴に
して噴出しており、かかる構成によって、噴出した水が
落下して押出し成形機10の周辺の床部を濡らすことを
防止することができる。なお、成形物23に付着した水
によって、成形される成形製品26に含まれる水分量が
増加するが、コークス原料としての品質には問題はな
い。また、冷却用の流体には、例えば、空気や水、及び
これらの混合流体を用いることができる。
A large amount of powder is contained in the solidified molded product 23, and a lot of dust is generated when cutting with the blade 24, but it is generated by jetting water upward from the jet nozzle 38. By attaching water to the dust, the amount of dust floating in the air can be reduced, and by moving the water and dust upward toward the suction duct 39, suction of dust and water vapor by the suction duct 39 can be achieved. Can be done easily. The water jetted at this time is jetted as water droplets of a size that can be sucked by the suction force of the suction duct 39. With this configuration, the jetted water drops and wets the floor around the extrusion molding machine 10. Can be prevented. Although the amount of water contained in the molded product 26 to be molded increases due to the water attached to the molded product 23, there is no problem with the quality of the coke raw material. Further, as the cooling fluid, for example, air, water, or a mixed fluid thereof can be used.

【0019】次に、本発明の一実施の形態に係る押出し
成形機における成形物の切断方法の要領について説明す
る。 (原料投入及び溶融工程) (1)押出し成形機10の運転を開始し、ヒータを作動
させてダイスプレート28の温度を上昇させる。 (2)供給機15の電動モータ16を駆動してスクリュ
ー14を回転し、ホッパー11内に貯留された廃棄物1
2を、押出し成形機10の開口部27に一定量ずつ、連
続的に投入する。 (3)押出し成形機10に投入された廃棄物12は、ケ
ーシング17内で、スクリュー20、21の一定速度の
回転によって下流側に移送され、廃棄物12の少なくと
も一部に含まれる熱可塑性樹脂が、スクリュー20、2
1との摺動による摩擦熱と、ダイスプレート28による
加熱とによって溶融され、半溶融した廃棄物12をダイ
スプレート28の多数のノズル22にそれぞれ形成され
た押出口29から押出す。なお、通常運転時には、ヒー
タの作動は停止する。
Next, the outline of the method for cutting the molded product in the extrusion molding machine according to the embodiment of the present invention will be described. (Raw material charging and melting step) (1) The operation of the extrusion molding machine 10 is started, and the heater is operated to raise the temperature of the die plate 28. (2) The electric motor 16 of the feeder 15 is driven to rotate the screw 14, and the waste 1 stored in the hopper 11 is discharged.
2 is continuously charged into the opening 27 of the extrusion molding machine 10 by a constant amount. (3) The waste 12 charged into the extruder 10 is transferred to the downstream side in the casing 17 by the rotation of the screws 20 and 21 at a constant speed, and is a thermoplastic resin contained in at least a part of the waste 12. But the screws 20, 2
The semi-molten waste 12 that is melted by the frictional heat caused by the sliding with 1 and the heating by the die plate 28 is extruded from the extrusion ports 29 formed in the multiple nozzles 22 of the die plate 28. The operation of the heater is stopped during normal operation.

【0020】(冷却及び長さ調整工程) (4)押出された成形物23に噴出ノズル38から水を
噴出し、固化させる。噴出する水の量は、刃物24によ
る切断状態に応じて調整することができる。即ち、成形
物23又は成形製品26に曲がりが多い場合には、水の
量を増加させて固化を促進させ、一方、固化時に粉状物
が増えて成形物23又は成形製品26が崩壊し易い場合
には、水量を減少させて、少し柔らかく形成する。 (5)ノズル22の下流側に、ノズル22との間に所定
の隙間を設けて配置された遮蔽板35に、ノズル22か
ら徐々に押出される多数の成形物23を当てて、その突
出長さ、即ち、最大長さを、遮蔽板35の固定位置によ
って調整する。このとき、回転ボス32、33に設けら
れた刃物24は連続的に回転するか又は、各成形物23
を避けた位置で停止している。
(Cooling and Length Adjustment Step) (4) Water is jetted from the jet nozzle 38 to the extruded molded product 23 to solidify it. The amount of water ejected can be adjusted according to the cutting state of the blade 24. That is, when the molded product 23 or the molded product 26 has many bends, the amount of water is increased to promote the solidification, while the powdered material increases during the solidification to easily collapse the molded product 23 or the molded product 26. In some cases, the amount of water is reduced to form a little softer. (5) A large number of molded products 23 gradually extruded from the nozzles 22 are applied to the shielding plate 35 disposed on the downstream side of the nozzles 22 with a predetermined gap between them, and the protruding length thereof That is, the maximum length is adjusted by the fixed position of the shielding plate 35. At this time, the blades 24 provided on the rotary bosses 32 and 33 continuously rotate or each of the moldings 23
It is stopped at a position avoiding.

【0021】(6)通常操業の場合には、供給機15の
電動モータ16の回転数は通常の回転数のままである
が、廃棄物12の水分量等の要因により供給機15から
押出し成形機10への廃棄物12の供給量を手動操作に
よって減じると、上述したように、電動モータ16の回
転数の減少量に応じて、自動的に刃物24の回転数Nb
を落とすように、解破手段25の電動モータ30、31
の回転数を減少させている。このようにして、成形製品
26の長さが常に一定となるように制御している。 (7)成形製品26の平均長さの調整は、刃物24を回
転させる電動モータ30、31の速度を調整することで
行う。即ち、電動モータ30、31の回転速度を速くす
ると、遮蔽板35に当たるまで突出する成形物23の数
量が減って、刃物24によって切断される成形製品26
の平均長さが短くなり、一方、電動モータ30、31の
回転速度を遅くすると、遮蔽板35に当たるまで突出す
る成形物23の数量が増えて成形製品26の平均長さが
長くなる。また、電動モータ30、31を間歇的に作動
させる場合も、作動及び停止の間隔の長短を調整するこ
とによって、成形製品26の平均長さの長短を調整する
ことができる。いずれの場合も成形製品26の最大長さ
は刃物24と遮蔽板35との間の距離に等しくなる。
(6) In the normal operation, the rotation speed of the electric motor 16 of the feeder 15 remains at the normal rotation number, but the extruder 12 is extruded from the feeder 15 due to factors such as the amount of water in the waste 12. When the supply amount of the waste 12 to the machine 10 is reduced by a manual operation, as described above, the rotation speed N b of the blade 24 is automatically changed according to the decrease amount of the rotation speed of the electric motor 16.
The electric motors 30, 31 of the demolition means 25 so as to drop the
Is reducing the number of revolutions. In this way, the length of the molded product 26 is controlled to be always constant. (7) The average length of the molded product 26 is adjusted by adjusting the speeds of the electric motors 30 and 31 that rotate the blade 24. That is, when the rotation speeds of the electric motors 30 and 31 are increased, the number of the molded products 23 protruding until they hit the shield plate 35 is reduced, and the molded product 26 cut by the blade 24 is cut.
On the other hand, when the rotation speed of the electric motors 30 and 31 is slowed down, the number of molded products 23 protruding until they hit the shield plate 35 increases, and the average length of the molded product 26 increases. Even when the electric motors 30 and 31 are operated intermittently, the length of the average length of the molded product 26 can be adjusted by adjusting the length of the operating and stopping intervals. In either case, the maximum length of the molded product 26 is equal to the distance between the blade 24 and the shield plate 35.

【0022】(切断及び後処理工程) (8)成形物23の突出長さを調整した後は、電動モー
タ30、31を調整時と同じ作動条件で運転し、回転す
る刃物24で連続した成形物23を切断して、成形製品
26の長さを揃えることができる。 (9)何らかの理由により成形物23の温度の上昇によ
って成形物23の粘度がアップしたり、また、例えば、
刃物24の回転数が小さくなって、回転する刃物24の
慣性力が小さいため、成形物23が切断が不可能(具体
的には、成形物が刃物24に絡み付く状態)となり、こ
の結果、電動モータ30、31の電流値Iが閾値I0
上になった場合には、自動的に刃物24を一定時間(例
えば、10秒間)高速回転(例えば、100rpm)さ
せて成形物23を切断することによって、電動モータ3
0、31が過負荷で停止することを防止する。 (10)切断された成形製品26は、噴出ノズル38を
避けて下方に落下し、集積され、移送される。
(Cutting and Post-Processing Step) (8) After adjusting the protruding length of the molded product 23, the electric motors 30 and 31 are operated under the same operating conditions as the adjustment, and continuous molding is performed by the rotating blade 24. The product 23 can be cut to make the molded products 26 uniform in length. (9) For some reason, the viscosity of the molded product 23 increases due to the temperature rise of the molded product 23, or, for example,
Since the rotational speed of the blade 24 becomes small and the inertial force of the rotating blade 24 is small, the molded product 23 cannot be cut (specifically, the molded product is entangled with the blade 24). When the current value I of the motors 30 and 31 exceeds the threshold value I 0 , the blade 24 is automatically rotated at a high speed for a fixed time (for example, 10 seconds) (for example, 100 rpm) to cut the molded product 23. By electric motor 3
Prevents 0 and 31 from stopping due to overload. (10) The cut molded product 26 falls below the ejection nozzle 38, is accumulated, and is transferred.

【0023】本実施の形態においては、解破手段25の
電動モータ30、31の電流値Iを刃物回転制御装置3
4により常に監視し、電流値Iが閾値Io 以上になった
場合には、電動モータ30、31を高速で回転させるよ
うにしたが、これに限定されず、必要に応じて、電動モ
ータ30、31の電流値の監視を省略して、上記の制御
を省略することもできる。成形製品26の長さをできる
だけ一定に揃えるために、ノズル22から押出される成
形物23を遮蔽板35に当接するように構成したが、こ
れに限定されず、遮蔽板35を省略することもできる。
ノズル22から押出される高温の成形物23を冷却して
固化するように構成したが、これに限定されず、状況に
応じて、成形物23を冷却しなくても構わない。
In the present embodiment, the electric current value I of the electric motors 30, 31 of the breaking means 25 is set to the blade rotation control device 3.
4, the electric motors 30 and 31 are rotated at high speed when the current value I becomes equal to or more than the threshold value I o . However, the present invention is not limited to this, and the electric motor 30 may be used as necessary. , 31 may be omitted, and the above control may be omitted. In order to make the length of the molded product 26 as uniform as possible, the molded product 23 extruded from the nozzle 22 is configured to contact the shield plate 35, but the present invention is not limited to this, and the shield plate 35 may be omitted. it can.
Although the high temperature molded product 23 extruded from the nozzle 22 is cooled and solidified, the present invention is not limited to this, and the molded product 23 may not be cooled depending on the situation.

【0024】押出し成形機10のスクリューフィーダ1
8、19のスクリュー20、21を2軸としたが、これ
に限定されず、1軸のスクリューとすることもできる。
供給機15及び解破手段25の回転駆動源を電動モータ
をしたが、これに限定されず、必要に応じて、油圧モー
タ又はエアモータを使用することもできる。回転する刃
物24は回転ボス32、33にそれぞれ4枚ずつ設けた
が、これに限定されず、1〜3枚又は5枚以上設けるこ
ともできる。
The screw feeder 1 of the extrusion molding machine 10
Although the screws 20 and 21 of 8 and 19 are biaxial, they are not limited to this and may be monoaxial screws.
Although an electric motor was used as the rotation drive source of the feeder 15 and the demolition means 25, the invention is not limited to this, and a hydraulic motor or an air motor may be used if necessary. Four rotating blades 24 are provided on each of the rotating bosses 32 and 33, but the invention is not limited to this, and one to three blades or five or more blades may be provided.

【0025】[0025]

【発明の効果】請求項1〜4記載の押出し成形機におけ
る成形物の切断方法においては、何らかの要因により、
供給機からの廃棄物の供給量が変化しても、解破手段の
回転する刃物の回転数が押出し成形機から押出される成
形物の押出速度の変化に応じて自動的に調整されるの
で、処理量の変更が生じた場合でも作業員の勘に頼るこ
となく、成形物が所定の長さに自動的に切断され、コー
クス炉原料に適した成形製品を製造することが可能とな
った。特に、請求項2記載の押出し成形機における成形
物の切断方法においては、成形物の温度上昇に伴う粘度
のアップのために成形物の切断が困難な場合でも、解破
手段の電動モータの過負荷を自動的に防止することがで
きるので、解破手段を過負荷で停止することなく、解破
手段の安定した運転が可能となった。
In the method for cutting a molded product in the extrusion molding machine according to claims 1 to 4, due to some factors,
Even if the amount of waste supplied from the feeder changes, the rotational speed of the rotating blade of the breaking mechanism is automatically adjusted according to the change in extrusion speed of the extruded product from the extruder. Even if the processing amount changes, the molded product is automatically cut into a predetermined length without relying on the operator's intuition, and it becomes possible to manufacture a molded product suitable for a coke oven raw material. . In particular, in the method for cutting a molded product in an extrusion molding machine according to claim 2, even if it is difficult to cut the molded product due to an increase in the viscosity accompanied by a temperature rise of the molded product, the electric motor of the demolition means may be overloaded. Since the load can be automatically prevented, stable operation of the demolition means becomes possible without stopping the demolition means due to overload.

【0026】請求項3記載の押出し成形機における成形
物の切断方法においては、成形物を遮蔽板に当てて多数
の成形物の最大突出長さを揃えるように調整するので、
コークス炉原料に更に適した成形製品を製造することが
可能となった。請求項4記載の押出し成形機における成
形物の切断方法においては、ノズルから押出された成形
物を冷却することによって成形物を固化させ、屈曲しな
いで切断可能な固さにすることができると共に、形成さ
れた成形物同士が付着して一体化することを防止するこ
とができるので、より安定した品質の成形製品の製造が
可能となった。また、切断時に発生する粉塵量を軽減で
きるので、作業環境が改善できた。
In the method of cutting a molded product in the extrusion molding machine according to the third aspect, since the molded product is contacted with the shielding plate to adjust the maximum protruding lengths of many molded products,
It has become possible to manufacture molded products that are more suitable as raw materials for coke ovens. In the method for cutting a molded product in an extrusion molding machine according to claim 4, by cooling the molded product extruded from the nozzle, the molded product can be solidified so that it can be cut without bending, and Since it is possible to prevent the formed moldings from adhering to each other and integrating with each other, it is possible to manufacture a molded product with more stable quality. Also, since the amount of dust generated during cutting can be reduced, the working environment can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施の形態に係る押出し成形機にお
ける成形物の切断方法を適用した押出し成形機を含む全
体構成図である。
FIG. 1 is an overall configuration diagram including an extrusion molding machine to which a method for cutting a molded product in an extrusion molding machine according to an embodiment of the present invention is applied.

【図2】同押出し成形機の正断面図である。FIG. 2 is a front sectional view of the extrusion molding machine.

【符号の説明】[Explanation of symbols]

10:押出し成形機、11:ホッパー、12:廃棄物、
13:スクリューフィーダ、14:スクリュー、15:
供給機、16:電動モータ(スクリュー回転駆動源)、
17:ケーシング、18、19:スクリューフィーダ、
20、21:スクリュー、22:ノズル、23:成形
物、24:刃物、25:解破手段、26:成形製品、2
7:開口部、28:ダイスプレート、29:押出口、3
0、31:電動モータ(刃物回転駆動源)、32、3
3:回転ボス、34:刃物回転制御装置、35:遮蔽
板、36:スクリュー回転制御装置、37:統括制御装
置、38:噴出ノズル、39:吸引ダクト、40:落下
経路
10: Extruder, 11: Hopper, 12: Waste,
13: screw feeder, 14: screw, 15:
Feeder, 16: electric motor (screw rotation drive source),
17: casing, 18, 19: screw feeder,
20, 21: Screw, 22: Nozzle, 23: Molded product, 24: Blade, 25: Breaking means, 26: Molded product, 2
7: opening, 28: die plate, 29: extrusion port, 3
0, 31: electric motor (blade rotation drive source), 32, 3
3: Rotation boss, 34: Blade rotation control device, 35: Shielding plate, 36: Screw rotation control device, 37: Integrated control device, 38: Jet nozzle, 39: Suction duct, 40: Drop path

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C10B 53/00 C10B 53/00 B 53/08 53/08 // B29K 105:26 B29K 105:26 B29L 31:20 B29L 31:20 (72)発明者 松隈 英治 福岡県北九州市戸畑区大字中原46−59 新 日本製鐵株式会社エンジニアリング事業本 部内 (72)発明者 森 泰彦 福岡県北九州市戸畑区大字中原46−59 新 日本製鐵株式会社エンジニアリング事業本 部内 (72)発明者 原田 義弘 福岡県北九州市戸畑区大字中原46番地59 日鐵プラント設計株式会社内 (72)発明者 茨城 哲治 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 池田 元樹 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 (72)発明者 小関 常雄 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 Fターム(参考) 4F201 AA50 AH81 AP08 AP15 AR07 AR09 AR12 BA01 BC01 BC12 BC25 BD05 BL08 BL25 BL37 BL42 4F207 AA50 AH81 AP08 AP15 KA01 KA17 KF01 KF12 KM04 KM14 KM16 KW23 4F301 AD10 BD09 BD25 BD29 BF16 BF31 BG57 4H012 EA00 HB09 KA04 KA06 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) C10B 53/00 C10B 53/00 B 53/08 53/08 // B29K 105: 26 B29K 105: 26 B29L 31 : 20 B29L 31:20 (72) Inventor Eiji Matsukuma 46-59 Nakahara, Tobata-ku, Kitakyushu, Fukuoka 46-59 Nippon Steel Corporation Engineering Business Headquarters (72) Inventor Yasuhiko Mori 46, Nakahara, Tobata-ku, Kitakyushu, Fukuoka −59 Nippon Steel Corporation Engineering Business Headquarters (72) Inventor Yoshihiro Harada 46 Nakazahara, Tobata-ku, Kitakyushu, Fukuoka 59 59 Nippon Steel Plant Design Co., Ltd. (72) Inventor Tetsuji Ibaraki 1 Kimitsu, Kimitsu, Chiba Prefecture Address Nippon Steel Stock Company Kimitsu Works (72) Inventor Motoki Ikeda 1 Kimitsu, Kimitsu City, Chiba Nippon Steel Co., Ltd. Tsu Steel Works (72) Inventor Tsuneo Ozeki 1 Kimitsu, Kimitsu City, Chiba Shin Nippon Steel Co., Ltd. Kimitsu Works F Term (reference) 4F201 AA50 AH81 AP08 AP15 AR07 AR09 AR12 BA01 BC01 BC12 BC25 BD05 BL08 BL25 BL37 BL42 4F207 AA50 AH81 AP08 AP15 KA01 KA17 KF01 KF12 KM04 KM14 KM16 KW23 4F301 AD10 BD09 BD25 BD29 BF16 BF31 BG57 4H012 EA00 HB09 KA04 KA06

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 スクリューの回転数によって供給量が可
変する供給機によって、細破砕されたプラスチック主体
の廃棄物を押出し成形機に供給し、該押出し成形機にお
いて前記廃棄物を半溶融し、先端部に設けられたノズル
から成形物を押出し、前記ノズルの下流側に配置され、
回転する刃物を備えた解破手段により前記成形物を所定
の長さに切断してコークス原料として使用可能な塊状の
成形製品を製造する押出し成形機における成形物の切断
方法であって、前記スクリューの回転数の制御が可能な
スクリュー回転制御装置と、前記刃物の回転数の制御が
可能な刃物回転制御装置と、前記スクリューの回転数の
設定、該スクリューの回転数の前記スクリュー回転制御
装置への指示、前記スクリューの回転数に応じた前記刃
物の回転数の演算、及び演算された前記刃物の回転数の
前記刃物回転制御装置への指示が可能な統括制御装置と
を設け、前記統括制御装置により設定した前記スクリュ
ーの回転数の増減に対応して、前記刃物の回転数を自動
制御することを特徴とする押出し成形機における成形物
の切断方法。
1. A crushed plastic-based waste material is supplied to an extrusion molding machine by a supply machine whose supply amount is variable depending on the number of revolutions of a screw, and the waste material is semi-melted in the extrusion molding machine, and a tip is formed. The molded product is extruded from a nozzle provided in the section, and is arranged on the downstream side of the nozzle,
A method for cutting a molded product in an extrusion molding machine for producing a block-shaped molded product which can be used as a coke raw material by cutting the molded product into a predetermined length by a breaking means equipped with a rotating blade, wherein the screw is used. A screw rotation control device capable of controlling the rotation speed of the blade, a blade rotation control device capable of controlling the rotation speed of the blade, setting of the rotation speed of the screw, to the screw rotation control device of the rotation speed of the screw , The operation of the rotational speed of the blade according to the rotational speed of the screw, and the integrated control device capable of instructing the blade rotation control device of the calculated rotational speed of the blade, the integrated control A method for cutting a molded product in an extrusion molding machine, wherein the rotational speed of the blade is automatically controlled in response to an increase / decrease in the rotational speed of the screw set by an apparatus.
【請求項2】 請求項1記載の押出し成形機における成
形物の切断方法において、前記刃物を駆動する電動モー
タの電流値を検出し、該電流値を前記統括制御装置に伝
達する機能を前記刃物回転制御装置に設け、前記統括制
御装置において、前記成形物の温度上昇に伴う粘度の上
昇等による該成形物が切断し難い状態を判定する前記電
動モータの電流値の閾値を予め設定し、前記刃物回転制
御装置により測定した前記電動モータの測定電流値が前
記閾値以上になった場合には、前記刃物回転制御装置に
高速回転の指示を出し前記成形物を切断することにより
前記電動モータの過負荷を防止することを特徴とする押
出し成形機における成形物の切断方法。
2. The method of cutting a molded article in an extrusion molding machine according to claim 1, wherein the blade tool has a function of detecting a current value of an electric motor for driving the blade tool and transmitting the current value to the integrated control device. Provided in the rotation control device, in the integrated control device, preset the threshold value of the electric current value of the electric motor for determining the state in which the molded product is difficult to cut due to the increase in viscosity with the temperature rise of the molded product, When the measured current value of the electric motor measured by the blade rotation control device is equal to or higher than the threshold value, a high-speed rotation instruction is issued to the blade rotation control device to cut the molded product, thereby overheating the electric motor. A method for cutting a molded article in an extrusion molding machine, which is characterized by preventing a load.
【請求項3】 請求項1又は2記載の押出し成形機にお
ける成形物の切断方法において、前記ノズルの下流側に
は、該ノズルとは所定の隙間を開けて前記成形物が当接
する遮蔽板を配置し、前記ノズルから徐々に押出される
成形物を前記遮蔽板に当ててその突出長さを調整した
後、前記解破手段により前記成形物を切断して長さを揃
えることを特徴とする押出し成形機における成形物の切
断方法。
3. The method for cutting a molded product in an extrusion molding machine according to claim 1, further comprising a shield plate on the downstream side of the nozzle, which is in contact with the molded product with a predetermined gap from the nozzle. It is characterized in that the molded product that is arranged and gradually extruded from the nozzle is applied to the shielding plate to adjust the protruding length thereof, and then the molded product is cut by the breaking means to make the lengths uniform. A method for cutting a molded product in an extrusion molding machine.
【請求項4】 請求項1〜3のいずれか1項に記載の押
出し成形機における成形物の切断方法において、前記ノ
ズルから押出された成形物を冷却することを特徴とする
押出し成形機における成形物の切断方法。
4. The method for cutting a molded product in an extrusion molding machine according to claim 1, wherein the molded product extruded from the nozzle is cooled. How to cut things.
JP2001375481A 2001-12-10 2001-12-10 Method for cutting molded product in extrusion molding machine Expired - Lifetime JP3897585B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001375481A JP3897585B2 (en) 2001-12-10 2001-12-10 Method for cutting molded product in extrusion molding machine

Publications (2)

Publication Number Publication Date
JP2003170429A true JP2003170429A (en) 2003-06-17
JP3897585B2 JP3897585B2 (en) 2007-03-28

Family

ID=19183853

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Country Status (1)

Country Link
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JP2006321845A (en) * 2005-05-17 2006-11-30 Fuji Car Mfg Co Ltd Solid fuel molding apparatus
CN102700109A (en) * 2012-06-19 2012-10-03 苏州博云塑业有限公司 Screw for engaging double-screw extruder in same direction
CN108327195A (en) * 2018-01-25 2018-07-27 吴肖颜 One kind being used for mold production and processing injection moulding apparatus
JP7427329B2 (en) 2020-02-27 2024-02-05 株式会社御池鐵工所 Cooling device for molding machine and molding machine

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JP2006321845A (en) * 2005-05-17 2006-11-30 Fuji Car Mfg Co Ltd Solid fuel molding apparatus
CN102700109A (en) * 2012-06-19 2012-10-03 苏州博云塑业有限公司 Screw for engaging double-screw extruder in same direction
CN108327195A (en) * 2018-01-25 2018-07-27 吴肖颜 One kind being used for mold production and processing injection moulding apparatus
JP7427329B2 (en) 2020-02-27 2024-02-05 株式会社御池鐵工所 Cooling device for molding machine and molding machine

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