JP2003165946A - Electrodeposition coating material composition - Google Patents

Electrodeposition coating material composition

Info

Publication number
JP2003165946A
JP2003165946A JP2001362964A JP2001362964A JP2003165946A JP 2003165946 A JP2003165946 A JP 2003165946A JP 2001362964 A JP2001362964 A JP 2001362964A JP 2001362964 A JP2001362964 A JP 2001362964A JP 2003165946 A JP2003165946 A JP 2003165946A
Authority
JP
Japan
Prior art keywords
weight
resin
electrodeposition coating
parts
melamine resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001362964A
Other languages
Japanese (ja)
Inventor
Hiroshi Saito
宏 斎藤
Yutaka Tatebe
裕 立部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Paint Co Ltd
Original Assignee
Nippon Paint Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Paint Co Ltd filed Critical Nippon Paint Co Ltd
Priority to JP2001362964A priority Critical patent/JP2003165946A/en
Priority to CNB021543062A priority patent/CN100430446C/en
Publication of JP2003165946A publication Critical patent/JP2003165946A/en
Pending legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To obtain an electrodeposition coating material composition having low temperature curability which does not cause cissing and excels in the gloss and mar resistance of a cured coating film. <P>SOLUTION: This clear electrodeposition coating material composition comprises a resin composition composed of (a) an acrylic resin having carboxyl groups in an amount so as to render the acid value 70-130 mgKOH/g and hydroxy groups in an amount so as to render the hydroxy number 90-160 mgKOH/g and (b) a hydrophilic melamine resin at a weight ratio of the acrylic resin (a) to the hydrophilic melamine resin (b) of 60-80:40-20 (based on the solid content). The clear electrodeposition coating material composition has a methyl/butyl mixed ether-modified melamine resin having a molar ratio of the methoxy group to the butoxy group of 6/4 to 9/1 as the hydrophilic melamine resin. The clear electrodeposition coating material composition is obtained by dispersing the above resin composition in an aqueous medium so as to make the concentration of the resin composition 5-20 wt.%. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、電着塗料組成物、
特にハジキ性がなく、硬化塗膜の耐すり傷性に優れた低
温硬化性の電着塗料組成物に関する。
TECHNICAL FIELD The present invention relates to an electrodeposition coating composition,
In particular, the present invention relates to a low temperature curable electrodeposition coating composition having no cissing property and excellent in scratch resistance of a cured coating film.

【0002】[0002]

【従来の技術】電着塗料組成物として、酸基およびヒド
ロキシル基を有するアクリル樹脂とアミノ樹脂および/
またはイソシアネート樹脂を主成分とするものは塗膜の
物理的性能と外観に優れるだけでなく、塗料の安定性に
も優れるため広く使用されている。これまでこの系統の
電着塗料に使用されてきたアクリル樹脂は、酸基および
ヒドロキシル基ともに低く設計されている。その理由は
酸基あるいはヒドロキシル基のいずれか一方のみを高く
設計しても、性能バランスがとれず、両方を高くすると
アクリル樹脂の粘度が高くなるために製造が困難であっ
たためである。したがって酸基およびヒドロキシル基と
もに低い従来のものは塗膜の硬化性があまり高くなく、
低温硬化性ならびに塗膜硬度に問題があった。また、酸
基およびヒドロキシル基ともに低い場合アクリル樹脂と
アミノ樹脂との相溶性が劣るために、ハジキの発生が問
題であった。
2. Description of the Related Art As an electrodeposition coating composition, an acrylic resin having an acid group and a hydroxyl group, an amino resin, and / or
Further, those containing an isocyanate resin as a main component are widely used because not only the physical properties and appearance of the coating film are excellent, but also the stability of the coating is excellent. Acrylic resins that have been used in the electrodeposition paints of this system so far are designed to have low acid groups and hydroxyl groups. The reason is that even if only one of the acid group and the hydroxyl group is designed to be high, the performance cannot be balanced, and if both are increased, the viscosity of the acrylic resin becomes high, which makes production difficult. Therefore, conventional ones with low acid groups and hydroxyl groups do not have very high curability of the coating film,
There was a problem in low temperature curability and coating film hardness. Further, when both the acid group and the hydroxyl group are low, the compatibility between the acrylic resin and the amino resin is inferior, which causes a problem of cissing.

【0003】[0003]

【発明が解決しようとする課題】本発明の目的は、特に
ハジキ性がなく、硬化塗膜の耐すり傷性に優れた低温硬
化性のクリアー電着塗料組成物を提供することである。
SUMMARY OF THE INVENTION An object of the present invention is to provide a low temperature curable clear electrodeposition coating composition having no cissing property and excellent in scratch resistance of a cured coating film.

【0004】[0004]

【課題を解決するための手段】本発明では、塗料を構成
する樹脂組成物の主成分であるアクリル樹脂として、酸
価およびヒドロキシル価がともに高いものを用いること
により上記の課題の解決を図った。即ち、本発明は、
a)酸価が70〜130mgKOH/gとなる量のカル
ボキシル基およびヒドロキシル価が90〜160mgK
OH/gとなる量のヒドロキシル基を有するアクリル樹
脂、およびb)親水性メラミン樹脂を含有し、上記a)
アクリル樹脂とb)親水性メラミン樹脂の割合が重量比
で60〜80:40〜20(固形分基準、以下同じ)で
ある樹脂組成物を含有するクリアー電着塗料組成物に関
する。特に本発明は、親水性メラミン樹脂がメトキシ基
/ブトキシ基のモル比6/4〜9/1のメチル/ブチル
混合エーテル変性メラミン樹脂である上記のクリアー電
着塗料組成物に関する。また、本発明は、樹脂組成物濃
度が5〜20重量%となるように水性媒体中に分散して
なる上記のクリアー電着塗料組成物に関する。さらに、
本発明は、導電性基材に上記クリアー電着塗料組成物を
電着塗装する方法に関する。特に、導電性基材がアルミ
ニウムである上記方法に関する。
[Means for Solving the Problems] In the present invention, the above-mentioned problems were solved by using an acrylic resin having a high acid value and a high hydroxyl value as the main component of the resin composition constituting the paint. . That is, the present invention is
a) Carboxyl group and hydroxyl value of 90 to 160 mgK in such an amount that the acid value becomes 70 to 130 mgKOH / g.
An acrylic resin having a hydroxyl group in an amount of OH / g, and b) a hydrophilic melamine resin, and
The present invention relates to a clear electrodeposition coating composition containing a resin composition in which the weight ratio of acrylic resin to b) hydrophilic melamine resin is 60 to 80:40 to 20 (based on solid content, the same applies hereinafter). Particularly, the present invention relates to the above-mentioned clear electrodeposition coating composition, wherein the hydrophilic melamine resin is a methyl / butyl mixed ether modified melamine resin having a methoxy group / butoxy group molar ratio of 6/4 to 9/1. The present invention also relates to the above-mentioned clear electrodeposition coating composition which is dispersed in an aqueous medium so that the concentration of the resin composition is 5 to 20% by weight. further,
The present invention relates to a method for electrodeposition coating a conductive substrate with the above-mentioned clear electrodeposition coating composition. In particular, it relates to the above method, wherein the conductive substrate is aluminum.

【0005】[0005]

【発明の実施の形態】本発明の電着塗料組成物の特徴の
ひとつは低温硬化性を有することであるが、本発明で低
温硬化性とは180℃以下、特に160℃以下の温度で
30分の焼付時間で4H〜5H程度の硬化状態を発現す
ることができることを意味する。
BEST MODE FOR CARRYING OUT THE INVENTION One of the characteristics of the electrodeposition coating composition of the present invention is that it has a low temperature curability. It means that a cured state of about 4H to 5H can be developed in a baking time of minutes.

【0006】本発明の電着塗料組成物は、塗料の樹脂組
成物の主成分であるアクリル樹脂として酸価が70〜1
30mgKOH/gとなる量のカルボキシル基およびヒ
ドロキシル価が90〜160mgKOH/gとなる量の
ヒドロキシル基を有するものを用いたところに特徴があ
る。本発明において、酸価とは、アクリル樹脂1g中に
含まれるカルボキシル基を中和するに要する水酸化カリ
ウムのmg数をいう。また、ヒドロキシル価とは、アク
リル樹脂1gをアセチル化するに要する酢酸を中和する
に要する水酸化カリウムのmg数をいう。
The electrodeposition coating composition of the present invention has an acid value of 70 to 1 as the acrylic resin which is the main component of the coating resin composition.
It is characterized in that it has a carboxyl group in an amount of 30 mgKOH / g and a hydroxyl group in an amount of 90 to 160 mgKOH / g. In the present invention, the acid value means the number of mg of potassium hydroxide required to neutralize the carboxyl groups contained in 1 g of the acrylic resin. Further, the hydroxyl value means the mg number of potassium hydroxide required to neutralize the acetic acid required to acetylate 1 g of the acrylic resin.

【0007】本発明の塗料組成物を構成する樹脂組成物
中のアクリル樹脂は、酸価およびヒドロキシル価が上記
範囲に入るものである限り特に限定されず、より好まし
くは酸価は80〜120mgKOH/g、ヒドロキシル
価が100〜150mgKOH/gのものである。また
アクリル樹脂の重量平均分子量は、好ましくは5000
〜100000、特に好ましくは10000〜7000
0である。また重量平均分子量と数平均分子量との比で
表した分子量分布の尺度が好ましくは1〜6、より好ま
しくは1〜4である。アクリル樹脂の分子量が5000
以下ではエマルジョンが不安定となり、100000を
越えると電着塗膜のフロー性が悪くなる。
The acrylic resin in the resin composition constituting the coating composition of the present invention is not particularly limited as long as the acid value and the hydroxyl value are within the above ranges, more preferably the acid value is 80 to 120 mgKOH / g, hydroxyl value is 100 to 150 mg KOH / g. The weight average molecular weight of the acrylic resin is preferably 5000.
To 100,000, particularly preferably 10,000 to 7,000
It is 0. The scale of the molecular weight distribution represented by the ratio of the weight average molecular weight and the number average molecular weight is preferably 1-6, more preferably 1-4. The molecular weight of acrylic resin is 5000
Below, the emulsion becomes unstable, and when it exceeds 100,000, the flowability of the electrodeposition coating film deteriorates.

【0008】アクリル樹脂は、塗料中の全樹脂組成物固
形分中60〜80重量%、好ましくは65〜75となる
量で配合される。アクリル樹脂の含有量が60重量%よ
り少ないと、表面硬度および基材への接着性に優れた塗
料が得られない。一方80重量%より多くなると硬化剤
の量が相対的に少なくなり、耐候性および耐水性や表面
硬度に優れた塗膜は得られない。
The acrylic resin is blended in an amount of 60 to 80% by weight, preferably 65 to 75, based on the total solid content of the resin composition in the coating material. When the content of the acrylic resin is less than 60% by weight, a coating material having excellent surface hardness and adhesiveness to a substrate cannot be obtained. On the other hand, if it exceeds 80% by weight, the amount of the curing agent becomes relatively small, and a coating film excellent in weather resistance, water resistance and surface hardness cannot be obtained.

【0009】アクリル樹脂にカルボキシル基を導入する
ための重合性モノマーとしては、アクリル酸、メタクリ
ル酸、マレイン酸、無水マレイン酸、フマル酸、マレイ
ン酸モノエステル、イタコン酸、イタコン酸モノエステ
ル、クロトン酸、シトラコン酸等のビニル重合可能な
α,β−不飽和脂肪酸およびこれらの混合物からなる群
から選択すればよい。カルボキシル基は、アクリル樹脂
の酸価が70〜130mgKOH/g、好ましくは80
〜120mgKOH/gとなるよう導入する。酸価が7
0未満では低温硬化性が失われ、硬化後の塗膜の物理的
性質、特に硬度が十分高いものとならない。また、酸価
が130mgKOH/gを越えると塗膜の耐水性が不良
となり好ましくない。
Polymerizable monomers for introducing a carboxyl group into an acrylic resin include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, fumaric acid, maleic acid monoester, itaconic acid, itaconic acid monoester, crotonic acid. , A vinyl-polymerizable α, β-unsaturated fatty acid such as citraconic acid, and mixtures thereof. The carboxyl group has an acid value of the acrylic resin of 70 to 130 mgKOH / g, preferably 80.
Introduced to be ~ 120 mg KOH / g. Acid value is 7
When it is less than 0, the low temperature curability is lost, and the physical properties of the coating film after curing, especially the hardness, are not sufficiently high. If the acid value exceeds 130 mgKOH / g, the water resistance of the coating film becomes poor, which is not preferable.

【0010】アクリル樹脂へヒドロキシル基を導入する
のは、硬化剤であるメラミン樹脂との相溶性を向上させ
反応性を高めるためである。さらにまた架橋度および耐
キズ性を高めるためである。ヒドロキシル基を導入する
ためにはヒドロキシル基を有する重合性モノマー、例え
ばβヒドロキシエチル(メタ)アクリレート、ヒドロキ
シプロピル(メタ)アクリレート、アリルアルコール、
ヒドロキシブチル(メタ)アクリレート、商標プラクセ
ルFM1〜5(ダイセル化学)およびこれらの混合物か
らなる群から選択されるモノマーを共重合させればよ
い。
The reason why the hydroxyl group is introduced into the acrylic resin is to improve the compatibility with the melamine resin which is a curing agent and to enhance the reactivity. This is also to increase the degree of crosslinking and scratch resistance. To introduce a hydroxyl group, a polymerizable monomer having a hydroxyl group, such as β-hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, allyl alcohol,
A monomer selected from the group consisting of hydroxybutyl (meth) acrylate, trademark Praxel FM1-5 (Daicel Chemical) and mixtures thereof may be copolymerized.

【0011】本発明のアクリル樹脂中、ヒドロキシル基
はヒドロキシル価90〜160mgKOH/g、より好
ましくは100〜150mgKOH/gとなるように導
入する。ヒドロキシル価が90mgKOH/g未満では
硬化反応が十分に起こらず、硬度が低下し、耐化学性が
不良となる。一方、160mgKOH/gを越えると未
反応のヒドロキシル基が塗膜に残存し、耐水性、耐候性
が不良となる。
In the acrylic resin of the present invention, the hydroxyl group is introduced so that the hydroxyl value is 90 to 160 mgKOH / g, more preferably 100 to 150 mgKOH / g. When the hydroxyl value is less than 90 mgKOH / g, the curing reaction does not sufficiently occur, the hardness is lowered, and the chemical resistance becomes poor. On the other hand, when it exceeds 160 mgKOH / g, unreacted hydroxyl groups remain in the coating film, resulting in poor water resistance and weather resistance.

【0012】さらに、本発明のアクリル樹脂にはN−メ
チロールアクリルアミドおよび/またはN−ブトキシメ
チルアクリルアミドを共重合させてもよい。これらのア
ミド成分は、アクリル樹脂を形成する全モノマー重量に
対して2〜10重量%、好ましくは3〜5重量%添加す
る。これらのアミド成分を共重合させることによって、
アクリル樹脂同士で架橋反応が起こるため架橋密度が高
くなり、耐水性、耐化学性などが改善される。
Further, N-methylol acrylamide and / or N-butoxymethyl acrylamide may be copolymerized with the acrylic resin of the present invention. These amide components are added in an amount of 2 to 10% by weight, preferably 3 to 5% by weight, based on the total weight of the monomers forming the acrylic resin. By copolymerizing these amide components,
Since a cross-linking reaction occurs between the acrylic resins, the cross-link density is increased, and the water resistance and chemical resistance are improved.

【0013】本発明のアクリル樹脂のアクリル成分とし
ては、メチル(メタ)アクリレート、エチル(メタ)ア
クリレート、イソプロピル(メタ)アクリレート、イソ
ブチル(メタ)アクリレート、ノルマルブチル(メタ)
アクリレート、シクロヘキシル(メタ)アクリレートお
よびラウリル(メタ)アクリレート、グリシジル(メ
タ)アクリレート等がいずれも好適に用いられる。ま
た、本発明のアクリル樹脂には、本発明の電着塗料の特
性を損なわない範囲でスチレン、α−メチルスチレン、
酢酸ビニル、プロピオン酸ビニル、塩化ビニル、塩化ビ
ニリデン、(メタ)アクリロニトリル、弗化ビニル、弗
化ビニリデン、2−エチルヘキシル(メタ)アクリレー
ト等を共重合してもよい。これらのモノマー成分の含有
量はアクリル樹脂中の20重量%以下が好ましい。
As the acrylic component of the acrylic resin of the present invention, methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, isobutyl (meth) acrylate, normal butyl (meth) are used.
Any of acrylate, cyclohexyl (meth) acrylate, lauryl (meth) acrylate, glycidyl (meth) acrylate and the like are preferably used. Further, the acrylic resin of the present invention, styrene, α-methylstyrene, in the range that does not impair the characteristics of the electrodeposition coating composition of the present invention,
You may copolymerize vinyl acetate, vinyl propionate, vinyl chloride, vinylidene chloride, (meth) acrylonitrile, vinyl fluoride, vinylidene fluoride, 2-ethylhexyl (meth) acrylate and the like. The content of these monomer components is preferably 20% by weight or less in the acrylic resin.

【0014】アクリル樹脂は、溶液重合、エマルジョン
重合、懸濁重合等の公知の方法のいずれによって製造し
てもよい。特にアルコール系溶剤、セロソルブ系溶剤、
カルビトール系溶剤、グライム系溶剤およびセロソルブ
アセテート系溶剤等の水混和性溶剤を用い、各モノマー
と開始剤を添加して重合する溶液重合法によるのが好ま
しい。アクリル樹脂を調製する際に用いる開始剤として
は、通常の合成に用いられるものがいずれも好適に用い
られ、例えばアゾ系化合物、ジスルフィド系化合物、ス
ルフィド系化合物、スルフィン系化合物、ジアゾ系化合
物、ニトロソ化合物、パーオキサイド系化合物等が例示
される。
The acrylic resin may be produced by any known method such as solution polymerization, emulsion polymerization and suspension polymerization. Especially alcohol-based solvent, cellosolve-based solvent,
It is preferable to use a solution polymerization method in which a water-miscible solvent such as a carbitol-based solvent, a glyme-based solvent, and a cellosolve acetate-based solvent is used, and each monomer and an initiator are added for polymerization. As the initiator used when preparing the acrylic resin, any of those used in ordinary synthesis is preferably used, and examples thereof include azo compounds, disulfide compounds, sulfide compounds, sulfine compounds, diazo compounds, and nitroso. Examples thereof include compounds and peroxide compounds.

【0015】本発明の塗料において、アクリル樹脂はカ
ルボキシル基をアルカリ性物質、例えばアンモニア;ト
リメチルアミン、モノエチルアミン、ジエチルアミン、
トリエチルアミン、トリプロピルアミン、トリイソプロ
ピルアミン、モノブチルアミン、ジブチルアミン、トリ
ブチルアミン、シクロヘキシルアミン、ジシクロヘキシ
ルアミン、ジエチルシクロヘキシルアミン、メトキシイ
ソプロピルアミン、2-アミノ-2-メチルプロパノー
ル、2-ジメチルアミノ-2-メチル-1-プロパノール、
モルホリン、N-エチルモルホリン等の脂肪族アミン
類;エタノールアミン、ジエタノールアミン、トリエタ
ノールアミン、モノメチルエタノールアミン、ジメチル
エタノールアミン、ジブチルエタノールアミン等のアル
カノールアミン類などで中和して水溶性の樹脂として用
いればよい。
In the coating material of the present invention, the acrylic resin has a carboxyl group as an alkaline substance such as ammonia; trimethylamine, monoethylamine, diethylamine,
Triethylamine, tripropylamine, triisopropylamine, monobutylamine, dibutylamine, tributylamine, cyclohexylamine, dicyclohexylamine, diethylcyclohexylamine, methoxyisopropylamine, 2-amino-2-methylpropanol, 2-dimethylamino-2-methyl -1-Propanol,
Aliphatic amines such as morpholine and N-ethylmorpholine; neutralized with alkanolamines such as ethanolamine, diethanolamine, triethanolamine, monomethylethanolamine, dimethylethanolamine, dibutylethanolamine, etc., and used as a water-soluble resin Good.

【0016】本発明には、硬化剤として親水性メラミン
樹脂が、全樹脂組成物固形分中20〜40重量%、好ま
しくは25〜35重量%の範囲で配合される。硬化剤の
量が20重量%未満では十分な硬化反応が起こらず、一
方、40重量%を越えると塗膜が硬くなりすぎ、密着性
や柔軟性が低下する。
In the present invention, a hydrophilic melamine resin is added as a curing agent in an amount of 20 to 40% by weight, preferably 25 to 35% by weight, based on the total solid content of the resin composition. If the amount of the curing agent is less than 20% by weight, a sufficient curing reaction does not occur, while if it exceeds 40% by weight, the coating film becomes too hard and the adhesion and flexibility are deteriorated.

【0017】硬化剤として用いられる親水性メラミン樹
脂として通常メチル/ブチル混合エーテル変性タイプの
メラミン樹脂が好適に用いられる。このとき、メチル/
ブチル混合エーテル変性中のメトキシ基/ブトキシ基の
比として6:4以上、好ましくは7:3以上であり、
9:1までの変性メトキシ樹脂を使用するのがよい。こ
の比が6:4より小さいものを使用するとハジキ性に悪
影響を与える。
As a hydrophilic melamine resin used as a curing agent, a methyl / butyl mixed ether modified type melamine resin is usually preferably used. At this time, methyl /
The ratio of methoxy group / butoxy group in the butyl mixed ether modification is 6: 4 or more, preferably 7: 3 or more,
It is preferred to use modified methoxy resins up to 9: 1. If the ratio is less than 6: 4, the cissing property is adversely affected.

【0018】上記メラミン樹脂は、高イミノ型アルキル
エーテル化メラミン樹脂、メチロール型アルキルエーテ
ル化メラミン樹脂、アルキルエーテル化メラミン樹脂、
混合アルキルエーテル化メラミン樹脂等に分類される
が、いずれも使用することができ、焼き付け温度、塗膜
の物性に応じて、適宜選択可能である。イミノ基やメチ
ロール基を有するものは、一般に耐水性が低下するの
で、塗膜の耐水性の点からアルキルエーテル化メラミン
樹脂、混合アルキルエーテル化メラミン樹脂が好まし
い。
The melamine resin is a high imino type alkyl etherified melamine resin, a methylol type alkyl etherified melamine resin, an alkyl etherified melamine resin,
Although they are classified into mixed alkyl etherified melamine resins and the like, any of them can be used and can be appropriately selected depending on the baking temperature and the physical properties of the coating film. Since those having an imino group or a methylol group generally have low water resistance, an alkyl etherified melamine resin and a mixed alkyl etherified melamine resin are preferable from the viewpoint of water resistance of the coating film.

【0019】上記アルキルエーテル化メラミン樹脂とし
ては、n-ブチル基、iso-ブチル基によりエーテル化さ
れたブチル化メラミン樹脂、メチル基によりエーテル化
されたメチル化メラミン樹脂、およびメチル基、n-ブ
チル基、i-ブチル基によりエーテル化されたメチル/
ブチル混合エーテル化メラミン樹脂がある。上記メチル
化メラミン樹脂として市販されているものとしては、例
えば、メトキシ基/イソブトキシ基のモル比が60/4
0のサイメル238、メトキシ基/ブトキシ基のモル比
が60/40のサイメル235、メトキシ基/ブトキシ
基のモル比が65/35のサイメル231、メトキシ基
/ブトキシ基のモル比が40/60のサイメル236、
メトキシ基/ブトキシ基のモル比が70/30のサイメ
ル266、277(以上いずれも三井サイテック社
製);スミマール50B(住友化学社製)等を挙げるこ
とができる。
Examples of the alkyl etherified melamine resin include butylated melamine resin etherified with n-butyl group, iso-butyl group, methylated melamine resin etherified with methyl group, and methyl group, n-butyl. Group, methyl / etherified by i-butyl group
There is a butyl mixed etherified melamine resin. The commercially available methylated melamine resin has, for example, a methoxy group / isobutoxy group molar ratio of 60/4.
0 CYMER 238, methoxy group / butoxy group molar ratio 60/40 CYMER 235, methoxy group / butoxy group molar ratio 65/35 CYMER 231, methoxy group / butoxy group molar ratio 40/60 Cymel 236,
Examples thereof include Cymel 266 and 277 having a methoxy group / butoxy group molar ratio of 70/30 (all of which are manufactured by Mitsui Cytec Co., Ltd.) and Sumimar 50B (manufactured by Sumitomo Chemical Co., Ltd.).

【0020】上記ブチル化メラミン樹脂として市販され
ているものとしては、例えば、マイコート506(三井
サイテック社製)、ユーバン20SE、ユーバン20N
-60(三井東圧化学社製)等を挙げることができる。
上記メチル化メラミン樹脂として市販されているものと
しては、例えば、サイメル303(三井サイテック社
製)、スミマールM30W、M40S、M50W(いず
れも住友化学社製)、メラン622、623(いずれも
日立化成工業社製)等を挙げることができる。
As the commercially available butylated melamine resin, for example, Mycoat 506 (manufactured by Mitsui Cytec Co., Ltd.), Uban 20SE, Uban 20N.
-60 (manufactured by Mitsui Toatsu Chemicals, Inc.) and the like.
Examples of commercially available methylated melamine resins include Cymel 303 (manufactured by Mitsui Cytec Co., Ltd.), Sumimar M30W, M40S, M50W (all manufactured by Sumitomo Chemical Co., Ltd.), and Melan 622 and 623 (both Hitachi Chemical Co., Ltd.). Manufactured by the company) and the like.

【0021】本発明の塗料においては、上記樹脂組成物
が水性媒体中に分散されて用いられ、塗料中の固形分含
量は5〜20重量%、好ましくは約7〜15重量%とす
る。本発明の塗料は、クリアー電着塗料組成物である。
ここでクリアーとは、体質顔料や着色顔料等の顔料を含
まない塗料をいう。本発明の電着塗料には、必要に応じ
てさらに染料、着色剤その他通常用いられる添加剤を配
合してもよい。
In the coating material of the present invention, the above resin composition is used by being dispersed in an aqueous medium, and the solid content in the coating material is 5 to 20% by weight, preferably about 7 to 15% by weight. The coating composition of the present invention is a clear electrodeposition coating composition.
Here, the term "clear" refers to a coating material that does not contain a pigment such as an extender pigment or a coloring pigment. If necessary, the electrodeposition coating composition of the present invention may further contain a dye, a colorant and other commonly used additives.

【0022】また、本発明は上記のクリアー電着塗料組
成物を導電性基材に塗布する電着塗装する方法を提供す
るものである。本発明の電着塗装方法においては、特に
限定されるものではないが、電着槽の温度は好ましくは
10〜30℃、印加電圧は好ましくは50〜300ボル
ト、塗装時間は好ましくは1〜10分である。被塗装材
料である導電性基材としては鉄板、鋼板、アルミニウム
板およびこれらを表面処理したもの、またはこれらの成
形品を挙げることができるが、導電性のあるものであれ
ば特に限定されない。アルミニウムが特に好ましい。
The present invention also provides a method for electrodeposition coating in which the above-mentioned clear electrodeposition coating composition is applied to a conductive substrate. In the electrodeposition coating method of the present invention, although not particularly limited, the temperature of the electrodeposition tank is preferably 10 to 30 ° C., the applied voltage is preferably 50 to 300 V, and the coating time is preferably 1 to 10. Minutes. Examples of the conductive base material that is the material to be coated include an iron plate, a steel plate, an aluminum plate, and a surface-treated product of these, or a molded product thereof, but is not particularly limited as long as it has conductivity. Aluminum is particularly preferred.

【0023】[0023]

【実施例】(アクリル樹脂1の合成)溶剤であるイソプ
ロピルアルコール32重量部およびブチルセロソルブ3
3重量部を反応容器に仕込み、90〜100℃に加熱
し、緩やかに還流させながら、これにスチレン10重量
部、メチルメタクリレート27重量部、イソブチルアク
リレート15重量部、エチルアクリレート8重量部、ヒ
ドロキシエチルアクリレート24重量部、メタクリル酸
13重量部およびN-ブトキシメチルアクリルアミド4
重量部のモノマーと、重合開始剤としてアゾビスイソブ
チロニトリル2.0重量部との混合物を3時間かけて滴
下した。滴下終了後更に1時間反応を続けたのち、開始
剤であるアゾビスイソブチロニトリル0.5重量部およ
びイソプロピルアルコール1.0重量部を1.5時間かけ
て後滴下し、さらに2時間反応させた。得られたアクリ
ルワニスの不揮発分は60%、ヒドロキシル価は100
mgKOH/g、酸価は80mgKOH/g、重量平均
分子量は30000であった。
Example (Synthesis of Acrylic Resin 1) 32 parts by weight of isopropyl alcohol and butyl cellosolve 3 which are solvents
3 parts by weight were charged into a reaction vessel, heated to 90 to 100 ° C., and gently refluxed while 10 parts by weight of styrene, 27 parts by weight of methyl methacrylate, 15 parts by weight of isobutyl acrylate, 8 parts by weight of ethyl acrylate, and hydroxyethyl. 24 parts by weight of acrylate, 13 parts by weight of methacrylic acid and N-butoxymethylacrylamide 4
A mixture of parts by weight of the monomer and 2.0 parts by weight of azobisisobutyronitrile as a polymerization initiator was added dropwise over 3 hours. After the reaction was continued for another 1 hour after the completion of dropping, 0.5 part by weight of azobisisobutyronitrile as an initiator and 1.0 part by weight of isopropyl alcohol were added dropwise over 1.5 hours, and the reaction was continued for another 2 hours. Let The obtained acrylic varnish has a nonvolatile content of 60% and a hydroxyl value of 100.
mgKOH / g, acid value was 80 mgKOH / g, and weight average molecular weight was 30,000.

【0024】(アクリル樹脂2の合成)イソプロピルア
ルコール32重量部およびブチルセロソルブ33重量部
を反応容器に仕込み、90〜100℃に加熱し、緩やか
に還流させながら、これにスチレン13重量部、メチル
メタクリレート10重量部、イソブチルアクリレート2
2重量部、ヒドロキシエチルアクリレート33重量部、
メタクリル酸18重量部およびN−ブトキシメチルアク
リルアミド4重量部のモノマーと、重合開始剤としてア
ゾビスイソブチロニトリル2.0重量部との混合物を3
時間かけて滴下した。滴下終了後更に1時間反応を続け
たのち、開始剤であるアゾビスイソブチロニトリル0.
5重量部およびイソプロピルアルコール1.0重量部を
1.5時間かけて後滴下し、さらに2時間反応させた。
得られたアクリルワニスの不揮発分は60%、ヒドロキ
シル価は150mgKOH/g、酸価は120mgKO
H/g、重量平均分子量は35000であった。
(Synthesis of Acrylic Resin 2) 32 parts by weight of isopropyl alcohol and 33 parts by weight of butyl cellosolve were placed in a reaction vessel, heated to 90 to 100 ° C., and gently refluxed, while 13 parts by weight of styrene and 10 parts of methyl methacrylate were added thereto. Parts by weight, isobutyl acrylate 2
2 parts by weight, 33 parts by weight of hydroxyethyl acrylate,
A mixture of 18 parts by weight of methacrylic acid and 4 parts by weight of N-butoxymethylacrylamide and 2.0 parts by weight of azobisisobutyronitrile as a polymerization initiator was added to a mixture of 3 parts.
It dripped over time. After the completion of dropping, the reaction was continued for another hour, and then the initiator, azobisisobutyronitrile, was added.
5 parts by weight and 1.0 part by weight of isopropyl alcohol were added dropwise over 1.5 hours, and the reaction was further continued for 2 hours.
The obtained acrylic varnish has a nonvolatile content of 60%, a hydroxyl value of 150 mgKOH / g, and an acid value of 120 mgKO.
H / g, the weight average molecular weight was 35,000.

【0025】(アクリル樹脂3の合成)イソプロピルア
ルコール32重量部およびブチルセロソルブ33重量部
を反応容器に仕込み、90〜100℃に加熱し、緩やか
に還流させながら、これにスチレン6重量部、メチルメ
タクリレート50重量部、イソブチルアクリレート10
重量部、ヒドロキシエチルアクリレート10重量部、エ
チルアクリレート12重量部、メタクリル酸8重量部お
よびN−ブトキシメチルアクリルアミド4重量部のモノ
マーと、重合開始剤としてアゾビスイソブチロニトリル
2.0重量部との混合物を3時間かけて滴下した。滴下
終了後更に1時間反応を続けたのち、開始剤であるアゾ
ビスイソブチロニトリル0.5重量部およびイソプロピ
ルアルコール1.0重量部を1.5時間かけて後滴下し、
さらに2時間反応させた。得られたアクリルワニスの不
揮発分は60%、ヒドロキシル価は40mgKOH/
g、酸価は50mgKOH/g、重量平均分子量は30
000であった。
(Synthesis of Acrylic Resin 3) 32 parts by weight of isopropyl alcohol and 33 parts by weight of butyl cellosolve were placed in a reaction vessel, heated to 90 to 100 ° C., and gently refluxed, while 6 parts by weight of styrene and 50 parts of methyl methacrylate were added thereto. Parts by weight, isobutyl acrylate 10
By weight, 10 parts by weight of hydroxyethyl acrylate, 12 parts by weight of ethyl acrylate, 8 parts by weight of methacrylic acid and 4 parts by weight of N-butoxymethylacrylamide, and 2.0 parts by weight of azobisisobutyronitrile as a polymerization initiator. The mixture of was added dropwise over 3 hours. After the reaction was further continued for 1 hour after the completion of dropping, 0.5 part by weight of azobisisobutyronitrile as an initiator and 1.0 part by weight of isopropyl alcohol were added dropwise over 1.5 hours.
The reaction was continued for 2 hours. The resulting acrylic varnish has a nonvolatile content of 60% and a hydroxyl value of 40 mgKOH /
g, acid value 50 mgKOH / g, weight average molecular weight 30
It was 000.

【0026】(アクリル樹脂4の合成)イソプロピルア
ルコール32重量部およびブチルセロソルブ33重量部
を反応容器に仕込み、90〜100℃に加熱し、緩やか
に還流させながら、これにスチレン6重量部、メチルメ
タクリレート23重量部、イソブチルアクリレート28
重量部、ヒドロキシエチルアクリレート33重量部、メ
タクリル酸6重量部およびN−ブトキシメチルアクリル
アミド4重量部のモノマーと、重合開始剤としてアゾビ
スイソブチロニトリル2.0重量部との混合物を3時間
かけて滴下した。滴下終了後更に1時間反応を続けたの
ち、開始剤であるアゾビスイソブチロニトリル0.5重
量部およびイソプロピルアルコール1.0重量部を1.5
時間かけて後滴下し、さらに2時間反応させた。得られ
たアクリルワニスの不揮発分は60%、ヒドロキシル価
は150mgKOH/g、酸価は50mgKOH/g、
重量平均分子量は35000であった。
(Synthesis of Acrylic Resin 4) 32 parts by weight of isopropyl alcohol and 33 parts by weight of butyl cellosolve were placed in a reaction vessel, heated to 90 to 100 ° C., and gently refluxed, while 6 parts by weight of styrene and 23 parts of methyl methacrylate were added thereto. Parts by weight, isobutyl acrylate 28
Parts by weight, 33 parts by weight of hydroxyethyl acrylate, 6 parts by weight of methacrylic acid and 4 parts by weight of N-butoxymethylacrylamide, and a mixture of 2.0 parts by weight of azobisisobutyronitrile as a polymerization initiator for 3 hours. Was dropped. After the addition was completed, the reaction was continued for 1 hour, and then 0.5 parts by weight of azobisisobutyronitrile as an initiator and 1.0 part by weight of isopropyl alcohol were added to 1.5 parts by weight.
After that, the solution was added dropwise over a period of time and reacted for 2 hours. The obtained acrylic varnish has a nonvolatile content of 60%, a hydroxyl value of 150 mgKOH / g, an acid value of 50 mgKOH / g,
The weight average molecular weight was 35,000.

【0027】(アクリル樹脂5の合成)イソプロピルア
ルコール32重量部およびブチルセロソルブ33重量部
を反応容器に仕込み、90〜100℃に加熱し、緩やか
に還流させながら、これにスチレン12重量部、メチル
メタクリレート26重量部、イソブチルアクリレート3
2重量部、ヒドロキシエチルアクリレート17重量部、
メタクリル酸9重量部およびN−ブトキシメチルアクリ
ルアミド4重量部のモノマーと、重合開始剤としてアゾ
ビスイソブチロニトリル2.0重量部との混合物を3時
間かけて滴下した。滴下終了後更に1時間反応を続けた
のち、開始剤であるアゾビスイソブチロニトリル0.5
重量部およびイソプロピルアルコール1.0重量部を1.
5時間かけて後滴下し、さらに2時間反応させた。得ら
れたアクリルワニスの不揮発分は60%、ヒドロキシル
価は80mgKOH/g、酸価は80mgKOH/g、
重量平均分子量は30000であった。
(Synthesis of Acrylic Resin 5) 32 parts by weight of isopropyl alcohol and 33 parts by weight of butyl cellosolve were placed in a reaction vessel, heated to 90 to 100 ° C., and gently refluxed, while 12 parts by weight of styrene and 26 parts of methyl methacrylate were added thereto. Parts by weight, isobutyl acrylate 3
2 parts by weight, 17 parts by weight of hydroxyethyl acrylate,
A mixture of 9 parts by weight of methacrylic acid and 4 parts by weight of N-butoxymethylacrylamide and 2.0 parts by weight of azobisisobutyronitrile as a polymerization initiator was added dropwise over 3 hours. After the reaction was continued for an additional 1 hour after the completion of dropping, the initiator was azobisisobutyronitrile 0.5.
1 part by weight and 1.0 part by weight of isopropyl alcohol.
The mixture was added dropwise after 5 hours and reacted for 2 hours. The obtained acrylic varnish has a nonvolatile content of 60%, a hydroxyl value of 80 mgKOH / g, an acid value of 80 mgKOH / g,
The weight average molecular weight was 30,000.

【0028】実施例 1 上記で合成したアクリル樹脂1ワニス81重量部にトリ
エチルアミンを中和率35%(カルボキシル基に対して
0.35当量)となるように添加し、均一に混合した。
この中に、予めサイメル285(三井サイテック社製;
メラミン樹脂、メトキシ/ブトキシ比=7/3(重量
比))を19重量部加え、10分間撹拌した。撹拌しな
がらこの中に脱イオン水を徐々に加えて固形分50重量
%の水分散液を調製し、電着塗料原液とした。また、こ
の原液にトリエチルアミン、脱イオン水を加えて中和率
70%、固形分8重量%としたものを電着に供した。こ
の電着塗料を20℃に調整し、6063Sアルミニウム
合金板にアルマイト処理(アルマイト皮膜厚さ:9μ
m)を行った後に封孔処理(80℃の熱水に3分間浸
漬)をし、乾燥膜厚8〜10μmとなるよう100〜2
00Vの直流電圧を3分間印加し電着塗装した。電着塗
装後、20℃に調整した水洗浴中に塗装したアルミニウ
ム合金板を3分間浸漬した後、160℃で30分間焼き
付け乾燥し、硬化塗膜を得た。
Example 1 Triethylamine was added to 81 parts by weight of the acrylic resin 1 varnish synthesized above so as to have a neutralization ratio of 35% (0.35 equivalent to a carboxyl group), and mixed uniformly.
In this, Cymel 285 (manufactured by Mitsui Cytec Co., Ltd .;
19 parts by weight of melamine resin and methoxy / butoxy ratio = 7/3 (weight ratio)) were added and stirred for 10 minutes. While stirring, deionized water was gradually added to this to prepare an aqueous dispersion having a solid content of 50% by weight, which was used as an electrodeposition coating solution. In addition, triethylamine and deionized water were added to this stock solution to give a neutralization rate of 70% and a solid content of 8% by weight, which was subjected to electrodeposition. This electrodeposition paint was adjusted to 20 ° C., and the 6063S aluminum alloy plate was anodized (alumite film thickness: 9μ
m) and then sealing treatment (immersing in hot water at 80 ° C. for 3 minutes) to obtain a dry film thickness of 8 to 10 μm.
A direct current voltage of 00 V was applied for 3 minutes for electrodeposition coating. After electrodeposition coating, the coated aluminum alloy plate was immersed in a washing bath adjusted to 20 ° C. for 3 minutes and then baked and dried at 160 ° C. for 30 minutes to obtain a cured coating film.

【0029】実施例 2 アクリル樹脂としてアクリル樹脂2を用いた以外は実施
例1と同様にして、電着塗料を調製し、電着塗装および
水洗、焼付を行なった。
Example 2 An electrodeposition coating composition was prepared in the same manner as in Example 1 except that acrylic resin 2 was used as the acrylic resin, and electrodeposition coating, washing with water and baking were performed.

【0030】比較例 1 アクリル樹脂としてアクリル樹脂3を用いた以外は実施
例1と同様にして、電着塗料を調製し、電着塗装および
水洗、焼付を行なった。
Comparative Example 1 An electrodeposition coating composition was prepared in the same manner as in Example 1 except that acrylic resin 3 was used as the acrylic resin, and electrodeposition coating, washing with water and baking were performed.

【0031】比較例 2 アクリル樹脂としてアクリル樹脂4を用いた以外は実施
例1と同様にして、電着塗料を調製し、電着塗装および
水洗、焼付を行なった。
Comparative Example 2 An electrodeposition coating composition was prepared in the same manner as in Example 1 except that acrylic resin 4 was used as the acrylic resin, and electrodeposition coating, washing with water and baking were performed.

【0032】比較例 3 アクリル樹脂としてアクリル樹脂5を用いた以外は実施
例1と同様にして、電着塗料を調製し、電着塗装および
水洗、焼付を行なった。
Comparative Example 3 An electrodeposition coating composition was prepared in the same manner as in Example 1 except that acrylic resin 5 was used as the acrylic resin, and electrodeposition coating, washing with water and baking were performed.

【0033】比較例 4 アクリル樹脂としてアクリル樹脂4、メラミン樹脂とし
てサイメル235(三井サイテック社製;メトキシ/ブ
トキシ比=4/6(重量比))を用いた以外は実施例1と
同様にして、電着塗料を調製し、電着塗装および水洗、
焼付を行なった。
Comparative Example 4 In the same manner as in Example 1 except that acrylic resin 4 was used as the acrylic resin and Cymel 235 (manufactured by Mitsui Cytec Co .; methoxy / butoxy ratio = 4/6 (weight ratio)) was used as the melamine resin. Prepare electrodeposition paint, electrodeposition coating and washing with water,
Baking was performed.

【0034】実施例1および2、比較例1〜4で調製し
た電着塗料を用いて、塗料の運転中の安定性をポンプシ
ェア性によって、また硬化塗膜の性能について、硬度を
鉛筆硬度および耐擦り傷性で、硬化性を耐塩酸性および
耐強アルカリ性として、またハジキ性をメラミン樹脂を
未硬化塗膜に滴下した場合の塗膜の均一性で評価した。
表1には実施例および比較例で用いた各樹脂の性状を示
した。次に評価方法をまた表2に評価結果を示した。
Using the electrodeposition paints prepared in Examples 1 and 2 and Comparative Examples 1 to 4, the stability of the paints during operation was determined by pump shear property, and the hardness of the cured coating film was evaluated by pencil hardness and pencil hardness. Scratch resistance, curability were evaluated as hydrochloric acid resistance and strong alkali resistance, and cissing resistance was evaluated by the uniformity of the coating film when a melamine resin was dropped onto the uncured coating film.
Table 1 shows the properties of each resin used in Examples and Comparative Examples. Next, the evaluation method is shown in Table 2 as well.

【0035】硬化塗膜の評価方法 〔硬度〕JIS K5400に準拠し、鉛筆による引掻
き値試験を行ない、硬度は塗膜が削り取られない最高の
鉛筆硬さで表示した。
Evaluation method for cured coating film [Hardness] A scratch value test with a pencil was carried out in accordance with JIS K5400, and the hardness was expressed as the maximum pencil hardness at which the coating film was not scraped off.

【0036】〔硬化性〕 1.耐塩酸性:JIS K8602に準拠し、20℃に
おいて5%の塩酸水溶液に192時間接触させた後に塗
膜表面を目視により観察し、レイティングナンバー(J
IS K8681:試験面に対する腐食面積率)によって
表した。 2.耐強アルカリ性:JIS K8602に準拠し、2
0℃において5%の水酸化ナトリウム水溶液に192時
間接触させた後に塗膜表面を目視により観察し、レイテ
ィングナンバー(JIS K8681:試験面に対する腐
食面積率)によって表した。
[Curability] 1. Hydrochloric acid resistance: According to JIS K8602, the coating film surface was visually observed after being contacted with a 5% hydrochloric acid aqueous solution at 20 ° C. for 192 hours, and the rating number (J
IS K8681: Corrosion area ratio to test surface). 2. Strong alkali resistance: 2 according to JIS K8602
After being contacted with a 5% aqueous sodium hydroxide solution at 0 ° C. for 192 hours, the coating film surface was visually observed and expressed by a rating number (JIS K8681: corrosion area ratio to the test surface).

【0037】〔耐擦り傷性〕学振型染色物摩擦堅牢度試
験機(株式会社大栄科学精機製作所製)を用い、800
gの荷重をかけた段ボールを200回往復させた後、塗
膜表面の状態を目視によって評価した。 ○:傷や跡がない。 △:1〜3本程度の傷がある。 ×:数本の目立つ傷がある。 ××:帯状の傷がある。
[Scratch resistance] 800 using a Gakushin type dyed friction fastness tester (manufactured by Daiei Kagaku Seiki Co., Ltd.)
After the corrugated board under a load of g was reciprocated 200 times, the state of the coating film surface was visually evaluated. ○: There are no scratches or marks. Δ: There are about 1 to 3 scratches. X: There are several noticeable scratches. XX: There are band-like scratches.

【0038】〔ハジキ性(メラミン樹脂相溶性)〕 アルミテストピース(JIS H4000:A6063
Sのアルマイト処理品)を所定電圧にて2分間の通電を
行い、水洗を行った後に、室温にて30分間放置し、塗
膜表面を乾燥した。その後、塗膜表面にメラミン樹脂
(サイメル285:三井サイテック社製)を滴下し、1
60℃で焼付を行い、焼付後の塗膜の状態を目視評価し
た。 ○:ハジキ、ヘコミ等の発生がない。 △:極わずかにハジキ、ヘコミ等の発生が見られる。 ×:ハジキ、ヘコミ等の発生がある。
[Repelling property (compatibility with melamine resin)] Aluminum test piece (JIS H4000: A6063)
The alumite treated product of S) was energized at a predetermined voltage for 2 minutes, washed with water and then left at room temperature for 30 minutes to dry the coating film surface. Then, a melamine resin (Cymel 285: manufactured by Mitsui Cytec Co., Ltd.) was dropped on the surface of the coating film, and 1
Baking was performed at 60 ° C., and the state of the coating film after baking was visually evaluated. ○: No cissing or dents occurred. Δ: Very few cissing, dents, etc. were observed. X: Repelling, dents, etc. occur.

【0039】運転中の電着塗料の安定性評価方法 〔ポンプシェア性〕塗料1Lをイワキマグネットポンプ
(MD−15−RN)で1時間循環させた後、以下の手
順で電着塗装した。 1.電着塗装前に塗料を強撹拌した。 2.上記電着塗料の入った電着浴にL字型に折り曲げた
アルミテストピース(JIS H4000:A6063
Sのアルマイト処理品)を入れ、5分間撹拌を停止し
た。 3.所定電圧にて2分間の通電を行って電着塗装を行
い、水洗後焼付した。 こうして焼付して硬化した塗膜を、目視にて、ハジキ、
ヘコミ等の異常がないかを評価して、運転中の塗料の安
定性の尺度とした。判定は、問題なしを10点として、
10段階のレベル評価とした。
Method for Evaluating Stability of Electrodeposition Paint During Operation [Pump Share Property] 1 L of paint was circulated for 1 hour by an Iwaki magnet pump (MD-15-RN), and then electrodeposition coating was carried out by the following procedure. 1. The coating was vigorously stirred before electrodeposition coating. 2. An aluminum test piece (JIS H4000: A6063) bent into an L-shape in the electrodeposition bath containing the above electrodeposition paint.
The alumite-treated product of S) was added and stirring was stopped for 5 minutes. 3. Electricity was applied for 2 minutes at a predetermined voltage to perform electrodeposition coating, washing with water and baking. The coating film baked and cured in this way is visually repellant,
It was evaluated whether there were any abnormalities such as dents and used as a measure of the stability of the paint during operation. Judgment is 10 points, no problem,
The level was evaluated in 10 steps.

【0040】[0040]

【表1】 [Table 1]

【0041】[0041]

【表2】 [Table 2]

【0042】[0042]

【発明の効果】本発明の電着塗料組成物は140〜16
0℃のような低温での高硬度化が可能であり、この塗料
を上記温度範囲で硬化して得られた硬化塗膜は硬度に優
れ、メラミン樹脂の滴下によって評価したハジキ性の面
から評価した塗装性も良好であり、塗料自体の運転中の
安定性も問題がない。
The electrodeposition coating composition of the present invention is 140 to 16
Hardness at low temperature such as 0 ° C is possible, and the cured coating film obtained by curing this coating material in the above temperature range has excellent hardness and is evaluated from the viewpoint of cissing property evaluated by dropping the melamine resin. The paintability is also good, and there is no problem with the stability of the paint itself during operation.

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 4J038 CG141 CH031 CH041 CH171 DA162 DB221 GA03 GA06 GA09 JB01 JB09 MA08 MA10 MA12 MA14 NA03 NA04 NA11 NA25 PA04 PC02    ─────────────────────────────────────────────────── ─── Continued front page    F-term (reference) 4J038 CG141 CH031 CH041 CH171                       DA162 DB221 GA03 GA06                       GA09 JB01 JB09 MA08 MA10                       MA12 MA14 NA03 NA04 NA11                       NA25 PA04 PC02

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 a)酸価が70〜130mgKOH/g
となる量のカルボキシル基およびヒドロキシル価が90
〜160mgKOH/gとなる量のヒドロキシル基を有
するアクリル樹脂、およびb)親水性メラミン樹脂を含
有し、上記a)アクリル樹脂とb)親水性メラミン樹脂
の割合が重量比で60〜80:40〜20(固形分基
準、以下同じ)である樹脂組成物を含有するクリアー電
着塗料組成物。
1. A) acid value of 70 to 130 mg KOH / g
The amount of carboxyl group and hydroxyl value is 90
To 160 mgKOH / g of an acrylic resin having a hydroxyl group, and b) a hydrophilic melamine resin, and the ratio of the a) acrylic resin to the b) hydrophilic melamine resin is 60 to 80:40 by weight. A clear electrodeposition coating composition containing a resin composition of 20 (based on solid content, the same applies hereinafter).
【請求項2】 親水性メラミン樹脂がメトキシ基/ブト
キシ基のモル比6/4〜9/1のメチル/ブチル混合エ
ーテル変性メラミン樹脂である請求項1に記載のクリア
ー電着塗料組成物。
2. The clear electrodeposition coating composition according to claim 1, wherein the hydrophilic melamine resin is a methyl / butyl mixed ether-modified melamine resin having a methoxy group / butoxy group molar ratio of 6/4 to 9/1.
【請求項3】 樹脂組成物濃度が5〜20重量%となる
ように水性媒体中に分散してなる請求項1または2に記
載のクリアー電着塗料組成物。
3. The clear electrodeposition coating composition according to claim 1, wherein the resin composition is dispersed in an aqueous medium so that the concentration of the resin composition is 5 to 20% by weight.
【請求項4】 導電性基材に請求項1〜3のいずれかに
記載のクリアー電着塗料組成物を電着塗装する方法。
4. A method of electrodeposition coating the electro-conductive substrate with the clear electrodeposition coating composition according to claim 1.
【請求項5】 導電性基材がアルミニウムである請求項
4に記載の方法。
5. The method of claim 4, wherein the electrically conductive substrate is aluminum.
JP2001362964A 2001-11-28 2001-11-28 Electrodeposition coating material composition Pending JP2003165946A (en)

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