JP2003147539A - Surface treatment method by liquid phase - Google Patents
Surface treatment method by liquid phaseInfo
- Publication number
- JP2003147539A JP2003147539A JP2001345267A JP2001345267A JP2003147539A JP 2003147539 A JP2003147539 A JP 2003147539A JP 2001345267 A JP2001345267 A JP 2001345267A JP 2001345267 A JP2001345267 A JP 2001345267A JP 2003147539 A JP2003147539 A JP 2003147539A
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- Prior art keywords
- plated
- closed chamber
- plating
- micropores
- tank
- Prior art date
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、処理液に被処理材
を浸漬させることで、被処理材に皮膜等の表面処理を施
す液相による表面処理方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a liquid-phase surface treatment method for subjecting a material to be treated to a surface treatment such as a film by immersing the material to be treated in a treatment liquid.
【0002】[0002]
【従来の技術】液相による表面処理方法には、例えば、
金属部品等の被処理材の表面に金属膜等を電気化学的に
成膜形成するめっき方法、被処理材の表面に不動態化膜
を成膜させる不動態化処理、被処理材に化成膜を成膜さ
せる化成処理、或いは被処理材に液相状態で研磨を施す
化学研磨処理等がある。2. Description of the Related Art Liquid surface treatment methods include, for example,
A plating method for electrochemically forming a metal film or the like on the surface of a material to be processed such as metal parts, a passivation treatment for forming a passivation film on the surface of the material to be processed, and a chemical conversion to the material to be processed There is a chemical conversion treatment for forming a film or a chemical polishing treatment for polishing a material to be treated in a liquid phase state.
【0003】例えば、めっき方法は、セラミックやガラ
ス、樹脂等の部品や金属製品等の被めっき材の耐食性、
耐熱性や電磁気特性或いは装飾性等を高めるために、被
めっき材の表面に金属めっき膜を成膜形成する方法であ
る。めっき方法には、電解めっき方法と無電解めっき方
法とがある。For example, the plating method is, for example, the corrosion resistance of parts to be plated such as ceramics, glass and resins, and the plated materials such as metal products,
This is a method of forming a metal plating film on the surface of a material to be plated in order to improve heat resistance, electromagnetic characteristics, decorativeness, and the like. The plating method includes an electrolytic plating method and an electroless plating method.
【0004】無電解めっき方法は、無電解めっき液中で
起こる酸化還元反応により生成する金属を被めっき材の
表面に析出させる。無電解めっき液は、被めっき材の表
面に析出させる金属の塩とその金属の塩を酸化させる還
元剤とを含有する溶液である。無電解めっき方法では、
無電解めっき液中に含有される金属の塩の種類によっ
て、ニッケル、銅、金或いは銀等の金属めっき膜を被め
っき材の表面に成膜形成するめっき処理を施すことがで
きる。無電解めっき方法は、このようにめっき液中で起
こる酸化還元反応により被めっき材の表面に金属めっき
膜を成膜形成することから、比較的簡昜な装置によって
行われる。In the electroless plating method, a metal produced by a redox reaction occurring in an electroless plating solution is deposited on the surface of a material to be plated. The electroless plating solution is a solution containing a metal salt to be deposited on the surface of the material to be plated and a reducing agent to oxidize the metal salt. In the electroless plating method,
Depending on the type of metal salt contained in the electroless plating solution, a plating treatment for forming a metal plating film of nickel, copper, gold, silver or the like on the surface of the material to be plated can be performed. The electroless plating method is carried out by a relatively simple apparatus because the metal plating film is formed on the surface of the material to be plated by the redox reaction occurring in the plating solution.
【0005】無電解めっき方法は、被めっき材とめっき
液とが接触した被めっき材の表面に金属めっき膜が成膜
形成されるため、被めっき材の表面にめっき液がよく行
き渡るようにしてめっき欠けの発生を防止することが図
られる。めっき液を行き渡らせる方法としては、例え
ば、めっき槽に攪拌羽根等を備える攪拌機構や超音波を
発する超音波機構を備えめっき液を攪拌させる方法があ
る。無電解めっき方法は、金属以外にも樹脂やセラミッ
ク、ガラス等の様々な材質の表面に金属めっき膜を成膜
形成することが可能であるといった特徴をもつ。In the electroless plating method, since the metal plating film is formed on the surface of the material to be plated where the material to be plated and the plating solution are in contact with each other, the plating solution is well spread over the surface of the material to be plated. It is possible to prevent the occurrence of plating chipping. As a method for distributing the plating solution, for example, there is a method in which a plating tank is equipped with a stirring mechanism including a stirring blade or the like and an ultrasonic mechanism for emitting ultrasonic waves to stir the plating solution. The electroless plating method is characterized in that it is possible to form a metal plating film on the surface of various materials such as resin, ceramics, and glass, in addition to metal.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、上述し
た無電解めっき方法では、被めっき材に微小孔いわゆる
直径が数ミクロン単位の貫通孔や有底穴、或いは表面に
複雑な微細構造を有する場合にめっき液に被めっき材を
浸漬させると、微小孔や微細構造内の空気等の気体がめ
っき液によって閉じ込められてしまうことがある。そし
て、無電解めっき方法では、上述したようにめっき液を
攪拌機構等で攪拌をしても、被めっき材の微小孔や微細
構造内に閉じ込められた気泡とめっき液との境界で作用
する表面エネルギーによって、微小孔や微細構造内から
気泡を除去することが困難であった。したがって、この
無電解めっき方法では、微小孔や微細構造内に閉じ込め
られた気泡によって被めっき材の微小孔や微細構造の内
面とめっき液とを接触させることが困難となり、微小孔
や微細構造の内面にめっき欠けが発生してしまうことが
あった。なお、上述した無電解めっき方法に限らず、他
の液相による表面処理方法でも同様に皮膜欠けが発生し
てしまうことがある。However, in the above-mentioned electroless plating method, in the case where the material to be plated has minute holes, that is, through holes or bottomed holes having a diameter of several microns, or a complicated fine structure on the surface. When the material to be plated is immersed in the plating solution, gas such as air in the micropores or the fine structure may be trapped by the plating solution. Then, in the electroless plating method, even if the plating solution is agitated by the agitation mechanism as described above, the surface that acts at the boundary between the plating solution and the bubbles trapped in the micropores or microstructure of the material to be plated It has been difficult to remove air bubbles from within micropores or microstructures by energy. Therefore, in this electroless plating method, it is difficult to bring the plating solution into contact with the inner surface of the micropores or microstructure of the material to be plated due to the air bubbles trapped in the micropores or microstructure. Plating chipping may occur on the inner surface. Incidentally, not only the above-mentioned electroless plating method, but also the surface treatment method using other liquid phase may similarly cause the film chipping.
【0007】そこで、本発明は、被処理材に形成された
微小孔や表面の複雑な微細構造の内面に皮膜欠けが発生
すること防止し、均一な膜厚の被膜を被処理材に施すこ
とを可能とする液相による表面処理方法を提供すること
を目的とする。In view of the above, the present invention prevents the occurrence of film chipping on the inner surface of the minute pores or the complicated fine structure formed on the material to be processed, and applies the film of uniform thickness to the material to be processed. It is an object of the present invention to provide a surface treatment method by a liquid phase that enables the above.
【0008】[0008]
【課題を解決するための手段】上述した目的を達成する
本発明にかかる液相による表面処理方法は、処理液を充
填した処理槽と、この処理槽が収納される密閉可能な密
閉チャンバーと、この密閉チャンバー内を減圧状態にす
る減圧手段とを備える液相表面処理装置が用いられ、微
小孔及び/又は表面の複雑な微細構造を有する被処理材
を処理槽に供給して処理液中に浸漬する工程と、減圧手
段によって密閉チャンバー内を減圧状態にする工程とを
有し、密閉チャンバー内を減圧状態にして被処理材に表
面処理を施すことを特徴とする。A liquid phase surface treatment method according to the present invention which achieves the above-mentioned object is a treatment tank filled with a treatment liquid, and a hermetically sealed chamber in which the treatment tank is housed. A liquid phase surface treatment apparatus provided with a decompression means for decompressing the inside of the closed chamber is used, and a material to be treated having fine pores and / or a complicated fine structure of the surface is supplied to a treatment tank to be treated. The method is characterized in that it includes a step of immersing and a step of bringing the inside of the closed chamber into a reduced pressure state by a pressure reducing means, and the inside of the closed chamber is brought into a reduced pressure state and the material to be treated is subjected to a surface treatment.
【0009】この液相による表面処理方法によれば、処
理槽が収納される密閉チャンバー内を減圧機構によって
減圧状態にすることで、処理液に浸漬させた被処理材の
微小孔や微細構造内に閉じ込められた気泡の体積が大き
くなることから、気泡の浮力が増して微小孔や微細構造
の内面から気泡が除去され、被処理材の微小孔や微細構
造の内面全面に処理液が接触するように処理液を行き渡
らせることができる。したがって、液相による表面処理
方法によれば、被処理材の微小孔や微細構造内の内面に
皮膜欠けが発生することを防止し、均一な膜厚の被膜が
成膜形成される。According to this surface treatment method using the liquid phase, the inside of the closed chamber in which the treatment tank is housed is depressurized by the depressurization mechanism so that the inside of the micropores or microstructure of the material to be treated immersed in the treatment liquid is reduced. Since the volume of the bubbles trapped in the chamber increases, the buoyancy of the bubbles increases and the bubbles are removed from the inner surfaces of the micropores and microstructure, and the treatment liquid contacts the entire inner surface of the micropores and microstructure of the material to be treated. So that the processing liquid can be spread. Therefore, according to the surface treatment method using a liquid phase, it is possible to prevent the occurrence of film cracks on the inner surfaces of the micropores and the fine structure of the material to be processed, and to form a film having a uniform film thickness.
【0010】また、本発明にかかる液相による表面処理
方法は、少なくとも被処理材を処理槽に供給する前工程
として、被処理材を洗浄する洗浄工程を有し、洗浄工程
が、密閉チャンバー内に収納された洗浄槽に充填した洗
浄液中に被処理材を浸漬する工程と、減圧手段によって
密閉チャンバー内を減圧状態とする工程とを有し、密閉
チャンバー内を減圧状態にして被処理材を洗浄すること
を特徴とする。Further, the liquid-phase surface treatment method according to the present invention has at least a cleaning step for cleaning the material to be treated as a pre-step of supplying the material to be treated to the treatment tank. The process has a step of immersing the material to be treated in the cleaning liquid filled in the cleaning tank housed in, and a step of bringing the closed chamber into a decompressed state by a decompression means, and the decompressed state of the closed chamber is used to remove the material to be treated. It is characterized by washing.
【0011】この液相による表面処理方法によれば、被
処理材を処理槽に供給する前工程の洗浄工程でも、洗浄
槽が収納される密閉チャンバー内を減圧機構によって減
圧状態にすることで、洗浄液に浸漬させた被処理材の微
小孔及び/又は微細構造内に閉じ込められた気泡の体積
が大きくなることから、気泡の浮力が増して微小孔や微
細構造の内面から気泡が除去され、被処理材の微小孔や
微細構造の内面全面に洗浄液が接触するように洗浄液を
行き渡らせることができる。したがって、液相による表
面処理方法よれば、被処理材の微小孔や微細構造の内面
全面を洗浄することが可能であり、微小孔や微細構造の
内面に付着している不要物が除去されることから、微小
孔や微細構造の内面とその内面に成膜形成された被膜と
の結合が強固にされる。According to this liquid-phase surface treatment method, even in the cleaning step of the preceding step in which the material to be treated is supplied to the treatment tank, the pressure-reducing mechanism is used to reduce the pressure inside the closed chamber in which the cleaning tank is housed. Since the volume of the air bubbles trapped in the micropores and / or the microstructure of the material to be treated immersed in the cleaning liquid increases, the buoyancy of the air bubbles increases and the air bubbles are removed from the inner surfaces of the micropores and the microstructure. The cleaning liquid can be spread so that the cleaning liquid comes into contact with the entire inner surface of the micropores or the fine structure of the treatment material. Therefore, according to the surface treatment method using the liquid phase, it is possible to clean the entire inner surfaces of the micropores and the microstructure of the material to be treated, and remove unnecessary substances adhering to the micropores and the inner surface of the microstructure. Therefore, the bond between the inner surface of the micropore or the fine structure and the film formed on the inner surface is strengthened.
【0012】[0012]
【発明の実施の形態】以下、本発明の実施の形態につい
て、図面を参照して詳細に説明する。実施の形態として
示す液相による表面処理方法は、図1に示すように被処
理材である被めっき材2に対してニッケルめっき膜3を
無電解ニッケルめっき方法により成膜形成させる方法を
である。被めっき材2は、微小孔いわゆる数ミクロン単
位の貫通孔や有底孔、アンダーカット部又は表面が複雑
な微細構造等を有する金属や樹脂、セラミック、ガラス
等の部材からなる。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below in detail with reference to the drawings. The liquid-phase surface treatment method shown as the embodiment is a method of forming a nickel plating film 3 on a material to be plated 2 which is a material to be processed by an electroless nickel plating method as shown in FIG. . The material to be plated 2 is made of metal, resin, ceramic, glass or the like having minute holes, so-called through holes in the unit of several microns, bottomed holes, undercut portions or fine structures having complicated surfaces.
【0013】無電解めっき装置1は、めっき機構4と乾
燥機構5とから構成されている。めっき機構4は、密閉
チャンバー6と減圧ポンプ7と開閉弁8とから構成され
ている。密閉チャンバー6内には、被めっき材2にめっ
き処理を施すために複数の槽が設けられている。密閉チ
ャンバー6には、具体的に脱脂槽9と、第1の純水洗浄
槽10と、酸洗浄槽11と、中和槽12と、めっき槽1
3と、第2の純水洗浄槽14とが備えられている。な
お、密閉チャンバー6は、各工程ごとに設けて各処理を
行うことも可能である。The electroless plating apparatus 1 comprises a plating mechanism 4 and a drying mechanism 5. The plating mechanism 4 includes a closed chamber 6, a decompression pump 7, and an opening / closing valve 8. Inside the closed chamber 6, a plurality of tanks are provided for performing the plating process on the material 2 to be plated. Specifically, the closed chamber 6 includes a degreasing tank 9, a first pure water cleaning tank 10, an acid cleaning tank 11, a neutralization tank 12, and a plating tank 1.
3 and a second pure water cleaning tank 14 are provided. The closed chamber 6 may be provided for each process to perform each process.
【0014】脱脂槽9には、被めっき材2の表面に付着
している油分を除去することが可能な脱脂液15が充填
されている。脱脂槽9は、被めっき材2を脱脂液15に
浸漬させることで、被めっき材2の表面に付着する油分
を除去する。The degreasing tank 9 is filled with a degreasing liquid 15 capable of removing oil adhering to the surface of the material to be plated 2. The degreasing tank 9 dips the material to be plated 2 in the degreasing liquid 15 to remove the oil component attached to the surface of the material to be plated 2.
【0015】第1の純水洗浄槽10には、被めっき材2
の表面に残留する脱脂液15を洗浄する純水16が充填
されている。第1の純水洗浄槽10では、被めっき材2
を純水16に浸漬させることで、被めっき材2の表面に
付着した脱脂液15を除去する。In the first pure water cleaning tank 10, the material to be plated 2
Pure water 16 for cleaning the degreasing liquid 15 remaining on the surface of the is filled. In the first pure water cleaning tank 10, the material to be plated 2
Is immersed in pure water 16 to remove the degreasing liquid 15 attached to the surface of the material to be plated 2.
【0016】酸洗浄槽11には、被めっき材2の表面に
付着している酸化皮膜等の化学反応により吸着している
汚れの除去を可能とする酸性溶液17が充填されてい
る。酸洗浄槽11では、被めっき材2を酸性溶液17に
浸漬させることで、被めっき材2の表面に付着している
酸化皮膜等を除去する。The acid cleaning tank 11 is filled with an acidic solution 17 which enables removal of dirt adsorbed by a chemical reaction such as an oxide film adhering to the surface of the material 2 to be plated. In the acid cleaning tank 11, the material to be plated 2 is immersed in the acidic solution 17 to remove the oxide film and the like adhering to the surface of the material to be plated 2.
【0017】中和槽12には、被めっき材2の表面に残
留する酸性溶液17を中和するためのアルカリ溶液18
が充填されている。中和槽12では、被めっき材2をア
ルカリ溶液18に浸漬させることで、被めっき材2の表
面に付いている酸性溶液17を中和する。The neutralization tank 12 has an alkaline solution 18 for neutralizing the acidic solution 17 remaining on the surface of the material 2 to be plated.
Is filled. In the neutralization tank 12, the material to be plated 2 is immersed in the alkaline solution 18 to neutralize the acidic solution 17 attached to the surface of the material to be plated 2.
【0018】めっき槽13には、ニッケルを析出して被
めっき材2の表面にニッケルめっき膜3を成膜形成する
ことが可能な無電解ニッケルめっき液19が充填されて
いる。無電解ニッケルめっき液19には、塩化ニッケル
等の金属の塩と次亜リン酸ナトリウム等の還元剤とを含
む混合溶液を用いる。めっき槽13は、被めっき材2を
無電解ニッケルめっき液19に浸漬させることで、被め
っき材2の表面にニッケルめっき膜3を成膜成形する。The plating bath 13 is filled with an electroless nickel plating solution 19 capable of depositing nickel to form the nickel plating film 3 on the surface of the material 2 to be plated. As the electroless nickel plating solution 19, a mixed solution containing a metal salt such as nickel chloride and a reducing agent such as sodium hypophosphite is used. The plating tank 13 immerses the material to be plated 2 in the electroless nickel plating solution 19 to form the nickel plating film 3 on the surface of the material to be plated 2.
【0019】第2の純水洗浄槽14には、被めっき材2
の表面に残留する無電解ニッケルめっき液19を洗浄す
るために、第1の純水洗浄槽10に充填されている純水
16と同様の純水16が充填されている。第2の純水洗
浄槽14は、ニッケルめっき膜3を成膜形成した被めっ
き材2を純水16に浸漬させることで、被めっき材2の
表面に残留する無電解ニッケルめっき液19を除去す
る。The material to be plated 2 is placed in the second pure water cleaning tank 14.
In order to clean the electroless nickel plating solution 19 remaining on the surface of the pure water 16, pure water 16 similar to the pure water 16 filled in the first pure water cleaning tank 10 is filled. The second pure water cleaning tank 14 removes the electroless nickel plating solution 19 remaining on the surface of the material 2 to be plated by immersing the material 2 to be plated having the nickel plating film 3 formed thereon in pure water 16. To do.
【0020】上述した各槽には、それぞれ充填された溶
液の濃度を均一に保ち、また溶液や純水16が被めっき
材2の表面に十分接触するようにするため、溶液や純水
16を攪拌させるための攪拌羽根20aを有する攪拌機
構20や超音波による振動によって攪拌させる超音波機
構21が備えられている。また、めっき槽13には、め
っき槽13内に充填された無電解ニッケルめっき液19
の液温を90〜100℃の範囲に保つための加熱機構2
2が備えられている。In order to keep the concentration of the solution filled in each of the above-mentioned tanks uniform and to bring the solution and pure water 16 into sufficient contact with the surface of the material 2 to be plated, the solution and pure water 16 are filled. A stirring mechanism 20 having a stirring blade 20a for stirring and an ultrasonic mechanism 21 for stirring by vibration by ultrasonic waves are provided. Further, in the plating tank 13, the electroless nickel plating solution 19 filled in the plating tank 13 is provided.
Mechanism 2 for keeping the liquid temperature of the liquid in the range of 90 to 100 ° C
2 is provided.
【0021】密閉チャンバー6は、減圧ポンプ7を駆動
し、開閉弁を調節することにより内部の気体を排気させ
ることで減圧状態とされる。The closed chamber 6 is brought into a depressurized state by driving the decompression pump 7 and adjusting the on-off valve to exhaust the gas inside.
【0022】開閉弁8は、減圧ポンプ7と密閉チャンバ
ー6との間で接続管23a、23bによって接続されて
いる。開閉弁8は、密閉チャンバー6と作動している減
圧ポンプ7とを接続管23a、23bを介して連通する
ように開放操作することで、密閉チャンバー6内を減圧
状態にする。また、開閉弁8は、密閉チャンバー6が所
定の減圧状態に達した際に密閉チャンバー6と減圧ポン
プ7とを遮断するように閉口操作することで、密閉チャ
ンバー6内の圧力を一定の減圧状態に保持する。開閉弁
8は、密閉チャンバー6と外部とを接続管23aを介し
て連通するように開放操作することで、密閉チャンバー
6内の圧力を常圧状態にする。The on-off valve 8 is connected between the decompression pump 7 and the closed chamber 6 by connecting pipes 23a and 23b. The open / close valve 8 opens the closed chamber 6 so that the closed chamber 6 and the operating decompression pump 7 communicate with each other through the connecting pipes 23a and 23b, thereby reducing the pressure in the closed chamber 6. The on-off valve 8 is operated to close the closed chamber 6 and the decompression pump 7 when the closed chamber 6 reaches a predetermined depressurized state, so that the pressure in the closed chamber 6 is kept at a constant depressurized state. Hold on. The opening / closing valve 8 opens the closed chamber 6 so that the outside is communicated with the outside via the connection pipe 23a, thereby setting the pressure in the closed chamber 6 to a normal pressure state.
【0023】乾燥機構5は、密閉チャンバー6の外部に
設けられており、例えば清浄エアーブローや加熱乾燥炉
等を用いることで、めっき処理が施された被めっき材2
の表面に残留する水分を除去する。The drying mechanism 5 is provided outside the closed chamber 6 and, for example, by using a clean air blow or a heating / drying furnace, the material to be plated 2 that has been plated.
The water remaining on the surface of is removed.
【0024】上述した構成の無電解めっき装置1では、
図2に示すように、被めっき材2にめっき処理を施す際
に密閉チャンバー6内の圧力を減圧状態にすることで、
被めっき材2の微小孔や微細構造内に閉じ込められた気
泡24の除去を行う。In the electroless plating apparatus 1 having the above structure,
As shown in FIG. 2, when the material to be plated 2 is plated, the pressure in the closed chamber 6 is reduced to
The bubbles 24 trapped in the fine holes and the fine structure of the plated material 2 are removed.
【0025】具体的に、無電解めっき装置1は、図2
(A)に示すように、減圧前の密閉チャンバー6内にお
いて、被めっき材2を無電解ニッケルめっき液19に浸
漬させると、被めっき材2の微小孔や微細構造内に気泡
24が閉じ込められてしまう。次に、無電解めっき装置
1では、図2(B)に示すように、密閉チャンバー6内
を減圧することによって、被めっき材2の微小孔や微細
構造の内面2aに閉じ込められた気泡24の体積が増加
する。次に、無電解めっき装置1では、図2(C)に示
すように、被めっき材2の微小孔や微細構造内に閉じ込
められた気泡24の体積が増加することによって浮力が
増し、被めっき材2の微小孔や微細構造の内面2aから
気泡が離脱する。次に、無電解めっき装置1では、図2
(D)に示すように、被めっき材2の微小孔や微細構造
内から気泡24が除去される。したがって、無電解めっ
き装置1では、めっき槽13において被めっき材2の微
小孔や微細構造の内面2a全面に無電解ニッケルめっき
液19が接触するように無電解ニッケルめっき液19を
行き渡らせることができる。Specifically, the electroless plating apparatus 1 is shown in FIG.
As shown in (A), when the material to be plated 2 is immersed in the electroless nickel plating solution 19 in the closed chamber 6 before depressurization, the bubbles 24 are trapped in the fine holes and the fine structure of the material to be plated 2. Will end up. Next, in the electroless plating apparatus 1, as shown in FIG. 2 (B), by decompressing the inside of the closed chamber 6, bubbles 24 trapped in the micro holes of the material to be plated 2 or the inner surface 2a of the microstructure are formed. The volume increases. Next, in the electroless plating apparatus 1, as shown in FIG. 2C, the buoyancy is increased by increasing the volume of the bubbles 24 trapped in the micropores or the fine structure of the material to be plated 2 and the plated material is plated. Bubbles are released from the micropores of the material 2 or the inner surface 2a of the microstructure. Next, in the electroless plating apparatus 1, as shown in FIG.
As shown in (D), the bubbles 24 are removed from the fine holes and the fine structure of the plated material 2. Therefore, in the electroless plating apparatus 1, it is possible to spread the electroless nickel plating solution 19 so that the electroless nickel plating solution 19 is brought into contact with the micropores of the plated material 2 or the entire inner surface 2a of the microstructure in the plating tank 13. it can.
【0026】同様に、無電解めっき装置1では、被めっ
き材2にめっき処理を施す前の被めっき材2に脱脂、洗
浄を行う際にも密閉チャンバー6内の圧力を減圧状態に
する。 無電解めっき装置1では、例えば被めっき材2
の表面を脱脂槽9で脱脂する場合、図3(A)に示すよ
うに、減圧前の密閉チャンバー6内において、脱脂液1
5に浸漬させた被めっき材2の微小孔や微細構造内の気
体が脱脂液15によって閉じ込められてしまう。次に、
無電解めっき装置1では、図3(B)に示すように、密
閉チャンバー6を減圧することによって、被めっき材2
の微小孔や微細構造内に閉じ込められた気泡24の体積
が増加する。そして、無電解めっき装置1では、図3
(C)に示すように、被めっき材2の微小孔や微細構造
内に閉じ込められた気泡24の体積が増加することによ
って浮力が増し、被めっき材2の微小孔や微細構造の内
面2aから離脱するとともに油脂25も除去される。次
に、無電解めっき装置1では、図3(D)に示すよう
に、被めっき材2の微小孔や微細構造内から気泡24が
離脱する。これにより、無電解めっき装置1では、脱脂
槽9において、被めっき材2の微小孔や微細構造の内面
2a全面を適切に洗浄することが可能であり、微小孔や
微細構造の内面2aに付着している油脂25も除去され
る。Similarly, in the electroless plating apparatus 1, the pressure in the closed chamber 6 is also reduced when degreasing and cleaning the plated material 2 before the plated material 2 is plated. In the electroless plating apparatus 1, for example, the material to be plated 2
When degreasing the surface of the degreasing tank 9 in the degreasing tank 9, as shown in FIG.
The degreasing liquid 15 traps the gas in the micropores and the microstructure of the plated material 2 dipped in the metal 5. next,
In the electroless plating apparatus 1, as shown in FIG. 3 (B), the material to be plated 2 is reduced by depressurizing the closed chamber 6.
The volume of the bubbles 24 confined in the micropores and the microstructure of is increased. Then, in the electroless plating apparatus 1, as shown in FIG.
As shown in (C), the buoyancy is increased by increasing the volume of the air bubbles 24 trapped in the micropores or the microstructure of the material to be plated 2, and the micropores of the material to be plated 2 or the inner surface 2a of the microstructure are increased. The oil / fat 25 is also removed when the oil / fat 25 is removed. Next, in the electroless plating apparatus 1, as shown in FIG. 3D, the bubbles 24 are separated from the fine holes or the fine structure of the plated material 2. As a result, in the electroless plating apparatus 1, it is possible to properly clean the entire inner surface 2a of the micropores or the microstructure of the material to be plated 2 in the degreasing tank 9, and adhere to the inner surface 2a of the micropore or microstructure. The oil / fat 25 that is being removed is also removed.
【0027】次に、上述した無電解めっき装置1を用い
た無電解ニッケルめっき方法について説明する。上述し
た無電解めっき装置1を用いた無電解ニッケルめっき方
法は、図4に示すように、脱脂工程S1と、第2の純水
洗浄工程S2と、酸洗浄工程S3と、中和工程S4と、
めっき処理工程S5と、第2の純水洗浄工程S6と、乾
燥工程S7とを有する。Next, an electroless nickel plating method using the above electroless plating apparatus 1 will be described. As shown in FIG. 4, the electroless nickel plating method using the electroless plating apparatus 1 described above includes a degreasing step S1, a second pure water washing step S2, an acid washing step S3, and a neutralization step S4. ,
It has a plating step S5, a second pure water washing step S6, and a drying step S7.
【0028】先ず、被めっき材2には、脱脂工程S1が
施される。脱脂工程S1では、被めっき材2に脱脂を施
す際は、脱脂槽9に充填されている脱脂液15に被めっ
き材2を浸漬させる。脱脂液15には、アセトンやメタ
ノール等の有機溶媒、洗剤等の脱脂液を用いる。次に、
脱脂工程S1では、被めっき材2が浸漬されている脱脂
液15に超音波機構21による周波数20KHz乃至5
0KHzの超音波と攪拌機構20による回転数5回/分
の攪拌を加えながら、密閉チャンバー6と減圧ポンプ7
とを接続管23a、23bを介して連通するように開閉
弁8を開放操作して密閉チャンバー6内の圧力を大気圧
に対して1Pa以下の減圧状態にする。このとき、脱脂
工程S1では、密閉チャンバー6内を減圧することで被
めっき材2の微小孔や微細構造物内に閉じ込められた気
泡24が除去される。First, the material to be plated 2 is subjected to a degreasing step S1. In the degreasing step S1, when the material to be plated 2 is degreased, the material to be plated 2 is immersed in the degreasing liquid 15 filled in the degreasing tank 9. As the degreasing liquid 15, an organic solvent such as acetone or methanol, or a degreasing liquid such as a detergent is used. next,
In the degreasing step S1, the degreasing liquid 15 in which the material to be plated 2 is immersed has a frequency of 20 KHz to 5 by the ultrasonic mechanism 21.
While the ultrasonic wave of 0 KHz and the stirring speed of the stirring mechanism 20 are added 5 times / minute, the closed chamber 6 and the decompression pump 7 are added.
The opening / closing valve 8 is opened so that the and are communicated with each other via the connecting pipes 23a and 23b, and the pressure in the closed chamber 6 is reduced to 1 Pa or less with respect to the atmospheric pressure. At this time, in the degreasing step S1, the inside of the closed chamber 6 is depressurized to remove the air bubbles 24 trapped in the micropores of the material to be plated 2 and the microstructure.
【0029】次に、脱脂工程S1では、密閉チャンバー
6と外部とを接続管23aを介して連通するように開閉
弁8を開放操作して、密閉チャンバー6内の圧力を常圧
状態に戻す。次に、被めっき材2は、脱脂液15から取
り出される。このようにして、脱脂工程S1では、被め
っき材2に付着している油脂25を除去する。Next, in the degreasing step S1, the opening / closing valve 8 is opened so that the closed chamber 6 communicates with the outside via the connecting pipe 23a, and the pressure in the closed chamber 6 is returned to the normal pressure state. Next, the material to be plated 2 is taken out from the degreasing liquid 15. Thus, in the degreasing step S1, the oil / fat 25 adhering to the material 2 to be plated is removed.
【0030】次に、被めっき材2には、第1の純水洗浄
工程S2を施す。第1の純水洗浄工程S2では、被めっ
き材2に純水洗浄を行う際に、第1の純水洗浄槽10に
充填されている純水16に被めっき材2を浸漬させる。
次に、第1の純水洗浄工程S2は、被めっき材2を浸漬
させている純水16に超音波機構21による周波数20
乃至50KHzの超音波と攪拌機構20による回転数6
0回/分の攪拌を加えながら、密閉チャンバー6と減圧
ポンプ7とを接続管23a、23bを介して連通するよ
うに開閉弁8を開放操作して、密閉チャンバー6内の圧
力を大気圧に対して1Pa以下の減圧状態にする。この
とき、第1の純水洗浄工程S2では、被めっき材2の微
小孔や微細構造内に閉じ込められた気泡24が除去され
るとともに、微小孔や微細構造の内面2a付着する前脱
脂工程S1で用いた脱脂液15が押し出される。Next, the material to be plated 2 is subjected to a first pure water cleaning step S2. In the first pure water cleaning step S2, when the material 2 to be plated is cleaned with pure water, the material 2 to be plated is immersed in the pure water 16 filled in the first pure water cleaning tank 10.
Next, in the first pure water cleaning step S2, the frequency 20 by the ultrasonic mechanism 21 is applied to the pure water 16 in which the material to be plated 2 is immersed.
Rotation speed 6 by ultrasonic waves of up to 50 KHz and stirring mechanism 20
The opening / closing valve 8 is opened so that the closed chamber 6 and the decompression pump 7 communicate with each other through the connecting pipes 23a and 23b while stirring at 0 times / minute, and the pressure in the closed chamber 6 is brought to atmospheric pressure. On the other hand, the pressure is reduced to 1 Pa or less. At this time, in the first pure water cleaning step S2, the pre-degreasing step S1 for removing the air bubbles 24 trapped in the fine holes and the fine structure of the plated material 2 and attaching the inner surface 2a of the fine holes and the fine structure. The degreasing liquid 15 used in step 1 is extruded.
【0031】次に、第1の純水洗浄工程S2では、密閉
チャンバー6と外部とを接続管23aを介して連通する
ように開閉弁8を開放操作して、密閉チャンバー6内の
圧力を常圧状態に戻す。次に、被めっき材2は、純水1
6から取り出される。このようにして、第2の純水洗浄
工程S2では、被めっき材2に付着する脱脂液15を除
去する。Next, in the first deionized water cleaning step S2, the on-off valve 8 is opened so that the closed chamber 6 and the outside are communicated with each other through the connecting pipe 23a, and the pressure in the closed chamber 6 is kept constant. Return to pressure. Next, the plated material 2 is pure water 1
Taken out from 6. In this way, in the second pure water cleaning step S2, the degreasing liquid 15 adhering to the material 2 to be plated is removed.
【0032】次に、被めっき材2には、酸洗浄工程S3
を施す。酸洗浄工程S3では、被めっき材2に酸洗浄を
行う際に、酸洗浄槽11に充填されている酸性溶液17
に被めっき材2を浸漬させる。酸性溶液17には、塩酸
10%と硫酸10%の混合溶液を用いる。次に、酸洗浄
工程S3では、被めっき材2を浸漬させている酸性溶液
17に超音波機構21による周波数20〜40KHzの
超音波と攪拌機構20による60回/分の攪拌とを加え
ながら、密閉チャンバー6と減圧ポンプ7とを接続管2
3を介して連通するように開閉弁8を開放操作して、密
閉チャンバー6内の圧力を大気圧に対して1Pa以下の
減圧状態にする。このとき、酸洗浄工程S3では、被め
っき材2の微小孔や微細構造内に閉じ込められた気泡2
4が除去されるとともに、前第1の純水洗浄工程S2で
用いた純水16が押し出される。Next, the material to be plated 2 is subjected to an acid cleaning step S3.
Give. In the acid cleaning step S3, when the material to be plated 2 is subjected to acid cleaning, the acidic solution 17 filled in the acid cleaning tank 11 is used.
The material to be plated 2 is dipped in. As the acidic solution 17, a mixed solution of 10% hydrochloric acid and 10% sulfuric acid is used. Next, in the acid cleaning step S3, while applying ultrasonic waves having a frequency of 20 to 40 KHz by the ultrasonic mechanism 21 and stirring 60 times / minute by the stirring mechanism 20 to the acidic solution 17 in which the material to be plated 2 is immersed, Connection pipe 2 for connecting closed chamber 6 and decompression pump 7
The on-off valve 8 is opened so that the closed chamber 6 is communicated with the closed chamber 6 by 3 so that the pressure in the closed chamber 6 is reduced to 1 Pa or less with respect to the atmospheric pressure. At this time, in the acid cleaning step S3, the bubbles 2 trapped in the micropores and the microstructure of the material 2 to be plated.
4 is removed, and the pure water 16 used in the previous first pure water cleaning step S2 is pushed out.
【0033】次に、酸洗浄工程S3では、密閉チャンバ
ー6と外気とを接続管23aを介して連通するように開
閉弁8を開放操作して、密閉チャンバー6内を常圧状態
に戻す。次に、被めっき材2は、酸性溶液17から取り
出される。このようにして、酸洗浄工程S3では、被め
っき材2に付着している酸化被膜を除去する。Next, in the acid cleaning step S3, the on-off valve 8 is opened so that the closed chamber 6 communicates with the outside air via the connecting pipe 23a, and the inside of the closed chamber 6 is returned to the normal pressure state. Next, the plated material 2 is taken out of the acidic solution 17. Thus, in the acid cleaning step S3, the oxide film attached to the material 2 to be plated is removed.
【0034】次に、被めっき材2には、中和工程S4を
施す。中和工程S4では、被めっき材2に中和を行う際
に、中和槽12に充填されているアルカリ溶液18に被
めっき材2を浸漬させる。アルカリ溶液18は、5乃至
10%のアルカリ溶液18を用いる。次に、中和工程S
4では、常温下で、超音波機構21による周波数20乃
至100KHzの超音波と攪拌機構20による回転数6
0回/分の攪拌を加えながら、密閉チャンバー6と減圧
ポンプ7とを接続管23を介して連通するように開閉弁
8を開放操作して、密閉チャンバー6内の圧力を大気圧
に対して1Pa以下の減圧状態にする。このとき、中和
工程S4では、被めっき材2の微小孔や微細構造内に閉
じ込められた気泡24が除去されるとともに、前酸洗浄
工程S3で用いた酸性溶液17が押し出される。Next, the material to be plated 2 is subjected to a neutralization step S4. In the neutralization step S4, when the material to be plated 2 is neutralized, the material to be plated 2 is immersed in the alkaline solution 18 filled in the neutralization tank 12. As the alkaline solution 18, a 5 to 10% alkaline solution 18 is used. Next, the neutralization step S
In No. 4, at normal temperature, ultrasonic waves with a frequency of 20 to 100 KHz by the ultrasonic mechanism 21 and rotation speed 6 by the stirring mechanism 20
The opening / closing valve 8 is opened so that the closed chamber 6 and the decompression pump 7 are communicated with each other through the connecting pipe 23 while stirring at 0 times / minute, and the pressure in the closed chamber 6 is set to the atmospheric pressure. The pressure is reduced to 1 Pa or less. At this time, in the neutralization step S4, the microscopic holes of the material to be plated 2 and the bubbles 24 trapped in the fine structure are removed, and the acidic solution 17 used in the pre-acid cleaning step S3 is extruded.
【0035】次に、中和工程S4では、密閉チャンバー
6と外部とを接続管23aを介して連通するように開閉
弁8を開放操作して、密閉チャンバー6内の圧力を常圧
状態に戻す。次に、被めっき材2は、アルカリ溶液18
から取り出される。このようにして、中和工程S4で
は、被めっき材2に付着している酸性溶液17を中和す
る。Next, in the neutralization step S4, the on-off valve 8 is opened so that the closed chamber 6 communicates with the outside via the connecting pipe 23a, and the pressure in the closed chamber 6 is returned to the normal pressure state. . Next, the plated material 2 is an alkaline solution 18
Taken from. Thus, in the neutralization step S4, the acidic solution 17 adhering to the plated material 2 is neutralized.
【0036】次に、被めっき材2には、めっき処理工程
S5を施す。めっき処理工程S5では、被めっき材2に
めっき処理を行う際に、無電解ニッケルめっき液19に
被めっき材2を浸漬させる。無電解ニッケルめっき液1
9には、塩化ニッケル等のニッケル塩を含む水溶液と次
亜リン酸ナトリウム等の還元剤とを混合した混合溶液
等、一般的な無電解ニッケルめっき液19を用いる。次
に、めっき処理工程S5では、加熱機構22によって無
電解ニッケルめっき液19を90〜100℃に保ちなが
ら、攪拌機構20による回転数30回/分の攪拌を加え
る。次に、めっき処理工程S5では、密閉チャンバー6
と減圧ポンプ7とを接続管23a、23bを介して連通
するように開閉弁8を開放操作して、密閉チャンバー6
内の圧力を大気圧に対して1Pa以下の減圧状態にす
る。このとき、めっき処理工程S5では、被めっき材2
の微小孔や微細構造の内面2aに付着していた気泡24
が除去されるとともに、前中和工程S4で用いたアルカ
リ溶液18が押し出される。Next, the material to be plated 2 is subjected to a plating treatment step S5. In the plating treatment step S5, the material to be plated 2 is immersed in the electroless nickel plating solution 19 when the material to be plated 2 is plated. Electroless nickel plating solution 1
For 9, a general electroless nickel plating solution 19 such as a mixed solution in which an aqueous solution containing a nickel salt such as nickel chloride and a reducing agent such as sodium hypophosphite are mixed is used. Next, in the plating treatment step S5, while the electroless nickel plating solution 19 is kept at 90 to 100 ° C. by the heating mechanism 22, stirring is performed by the stirring mechanism 20 at a rotation speed of 30 times / minute. Next, in the plating process S5, the closed chamber 6
The on-off valve 8 is opened so that the pressure reducing pump 7 and the pressure reducing pump 7 communicate with each other via the connecting pipes 23a and 23b, and the closed chamber 6
The internal pressure is reduced to 1 Pa or less with respect to the atmospheric pressure. At this time, in the plating process S5, the material to be plated 2
24 attached to the inner surface 2a of the micropores or microstructure of the
Is removed and the alkaline solution 18 used in the pre-neutralization step S4 is extruded.
【0037】次に、めっき処理工程S5では、密閉チャ
ンバー6と外部とを接続管23aを介して連通するよう
に開閉弁8を開放操作して、密閉チャンバー6内を常圧
状態に戻す。次に、被めっき材2は、無電解ニッケルめ
っき液19から取り出される。Next, in the plating step S5, the on-off valve 8 is opened so that the closed chamber 6 communicates with the outside through the connecting pipe 23a, and the inside of the closed chamber 6 is returned to the normal pressure state. Next, the material to be plated 2 is taken out from the electroless nickel plating solution 19.
【0038】このようにして、めっき処理工程S5で
は、図5に示すように、被めっき材2の微小孔や微細構
造の内面2aにめっき欠けが発生することを防止し、均
一な膜厚のニッケルめっき膜3が成膜形成される。As described above, in the plating step S5, as shown in FIG. 5, it is possible to prevent the occurrence of plating chipping on the micropores of the material to be plated 2 and the inner surface 2a of the fine structure, and to obtain a uniform film thickness. The nickel plating film 3 is formed.
【0039】次に、被めっき材2には、第2の純水洗浄
工程S6を施す。第2の純水洗浄工程S6では、被めっ
き材2に純水洗浄を行う際に、純水16に被めっき材2
を浸漬させる。次に、第2の純水洗浄工程S6では、常
温中で超音波機構21による周波数20乃至100KH
zの超音波と攪拌機構20による回転数60回/分の攪
拌を加えながら、密閉チャンバー6と減圧ポンプ7とを
接続管23a、23bを介して連通するように開閉弁8
を開放操作して、密閉チャンバー6内の圧力を大気圧に
対して1Pa以下の減圧状態にする。このとき、第2の
純水洗浄工程S6では、被めっき材2の微小孔や微細構
造内に閉じ込められていた気泡24が除去されるととも
に、前めっき処理工程S5で用いた無電解ニッケルめっ
き液19が押し出される。Next, the material to be plated 2 is subjected to a second pure water cleaning step S6. In the second pure water cleaning step S6, the pure water 16 is applied to the material 2 to be plated when the material 2 to be plated is cleaned.
Soak. Next, in the second pure water cleaning step S6, a frequency of 20 to 100 KH is generated by the ultrasonic mechanism 21 at room temperature.
The open / close valve 8 is provided so that the closed chamber 6 and the decompression pump 7 communicate with each other through the connecting pipes 23a and 23b while adding ultrasonic waves of z and stirring by the stirring mechanism 20 at a rotation speed of 60 times / min.
Is opened to bring the pressure in the closed chamber 6 into a reduced pressure state of 1 Pa or less with respect to the atmospheric pressure. At this time, in the second pure water cleaning step S6, the air bubbles 24 trapped in the micropores and the fine structure of the plated material 2 are removed, and the electroless nickel plating solution used in the pre-plating step S5 is removed. 19 is extruded.
【0040】次に、第2の純水洗浄工程S6では、密閉
チャンバー6と外気とを接続管23aを介して連通する
ように開閉弁8を開放操作して、密閉チャンバー6内の
圧力を常圧状態に戻す。次に、被めっき材2は、純水1
6から取り出される。このようにして、第2の純水洗浄
工程S6では、ニッケルめっき膜3が施された被めっき
材2を純水洗浄することができる。Next, in the second pure water cleaning step S6, the on-off valve 8 is opened so that the closed chamber 6 communicates with the outside air via the connecting pipe 23a, and the pressure in the closed chamber 6 is kept constant. Return to pressure. Next, the plated material 2 is pure water 1
Taken out from 6. In this way, in the second pure water cleaning step S6, the material 2 to be plated having the nickel plating film 3 can be cleaned with pure water.
【0041】次に、被めっき材2には、乾燥工程S7を
施す。乾燥工程S7を被めっき材2に施す際は、乾燥機
構5に設けられた清浄エアーブローによってドライエア
を被めっき材2に吹き付ける。乾燥工程S7では、常
温、常圧中で、被めっき材2に付着している水分を除去
する。次に、被めっき材2は、乾燥機構5から取り出さ
れる。以上のようにして、無電解めっき装置1では、被
めっき材2の微小孔や微細構造の内面2aにめっき欠け
が発生することを防止し、均一な膜厚のニッケルめっき
膜3を成膜成形することができる。Next, the material to be plated 2 is subjected to a drying step S7. When performing the drying step S7 on the material to be plated 2, dry air is blown onto the material to be plated 2 by the clean air blow provided in the drying mechanism 5. In the drying step S7, the water adhering to the material to be plated 2 is removed at room temperature and atmospheric pressure. Next, the plated material 2 is taken out from the drying mechanism 5. As described above, in the electroless plating apparatus 1, it is possible to prevent the occurrence of plating defects on the micropores of the material to be plated 2 and the inner surface 2a of the fine structure, and to form the nickel plating film 3 having a uniform film thickness. can do.
【0042】上述した、無電解ニッケルめっき方法で
は、密閉チャンバー6内を減圧ポンプ7によって減圧状
態してめっき処理工程S5を行うことにより、無電解ニ
ッケルめっき液19に浸漬させた被めっき材2の微小孔
や微細構造の内面2aから気泡24が除去され、被めっ
き材2の微小孔や微細構造内にまで無電解ニッケルめっ
き液19を行き渡らせることができる。したがって、無
電解ニッケルめっき方法では、被めっき材の微小孔や微
細構造の内面2aにめっき欠けが発生することを防止
し、均一な膜厚のニッケルめっき膜3を成膜形成するこ
とができる。In the above-mentioned electroless nickel plating method, the inside of the closed chamber 6 is depressurized by the depressurizing pump 7 to perform the plating step S5, so that the material to be plated 2 immersed in the electroless nickel plating solution 19 is processed. The bubbles 24 are removed from the inner surface 2a of the micropores or the microstructure, and the electroless nickel plating solution 19 can be spread into the micropores or the microstructure of the plated material 2. Therefore, according to the electroless nickel plating method, it is possible to prevent the occurrence of plating chipping on the micropores of the material to be plated or the inner surface 2a of the fine structure, and to form the nickel plating film 3 having a uniform film thickness.
【0043】また、無電解ニッケルめっき方法は、めっ
き処理工程S5を行う前に脱脂工程S1から中和工程S
4を密閉チャンバー6内を減圧ポンプ7によって減圧状
態にして行うことにより、被めっき材2の微小孔や微細
構造の内面2aから気泡が除去され、被めっき材2の微
小孔や微細構造の内面2a全面に洗浄液や純水を行き渡
らせることができる。これにより、無電解ニッケルめっ
き方法は、被めっき材2の微小孔や微細構造の内面2a
全面を洗浄する。In the electroless nickel plating method, the degreasing step S1 to the neutralization step S are performed before the plating treatment step S5.
4 is performed by reducing the pressure in the closed chamber 6 by the decompression pump 7, bubbles are removed from the micropores of the material to be plated 2 or the inner surface 2a of the microstructure, and the micropores of the material to be plated 2 or the inner surface of the microstructure. The cleaning liquid or pure water can be spread over the entire surface of 2a. As a result, the electroless nickel plating method uses the inner surface 2a of the micropores or the fine structure of the plated material 2
Wash the entire surface.
【0044】したがって、無電解ニッケルめっき方法に
よれば、被めっき材2の微小孔や微細構造の内面2a全
面を洗浄することが可能であり、微小孔や微細構造の内
面2aに付着している不要物が除去されることから、微
小孔や微細構造の内面2aとその内面2aに成膜形成さ
れたニッケルめっき膜との結合が強固にされる。Therefore, according to the electroless nickel plating method, it is possible to clean the entire inner surface 2a of the micropores or the fine structure of the material 2 to be plated and adhere to the inner surface 2a of the micropore or the fine structure. Since the unnecessary substances are removed, the bond between the inner surface 2a of the micropores or the fine structure and the nickel plating film formed on the inner surface 2a is strengthened.
【0045】なお、上述した実施の形態において、被め
っき材2にめっき処理を施すために無電解ニッケルめっ
き液19を用いたが、このことに限定されることなく、
無電解銅めっき液、無電解金めっき液、無電解銀めっき
液及び無電解コバルトめっき液等を用いてもよい。In the above-described embodiment, the electroless nickel plating solution 19 is used to perform the plating treatment on the material to be plated 2, but the present invention is not limited to this.
An electroless copper plating solution, an electroless gold plating solution, an electroless silver plating solution, an electroless cobalt plating solution or the like may be used.
【0046】また、無電解ニッケルめっき方法は、各槽
間を連結させて被めっき材2を移動させる自動運搬機構
を利用して、各工程を被めっき材2に施すことにより、
各工程毎の減圧状態にして常圧状態に戻す作業を行わ
ず、大気圧に対して1Pa以下の減圧状態を保持したま
まで各工程を行える。これにより、無電解ニッケルめっ
き方法は、製造工程が簡略化され、製造コストの削減が
図られる。In the electroless nickel plating method, each step is applied to the material to be plated 2 by utilizing an automatic transport mechanism for connecting the respective tanks and moving the material to be plated 2.
It is possible to perform each step while maintaining the reduced pressure state of 1 Pa or less with respect to the atmospheric pressure without performing the operation of returning the pressure reduced state to the normal pressure state in each step. As a result, the electroless nickel plating method simplifies the manufacturing process and reduces the manufacturing cost.
【0047】[0047]
【発明の効果】以上、詳細に説明したように本発明によ
れば、被処理材に被膜を成膜形成する際に、減圧手段に
よって処理槽が収納されている密閉チャンバー内を減圧
状態にすることにより、被処理材の微小孔や微細構造内
に閉じ込められた気泡を除去できる。したがって、本発
明によれば、被処理材の微小孔や微細構造の内面全面に
処理液が接触するように処理液を行き渡らせることで、
被処理材の微小孔や微細構造の内面に皮膜欠けが発生す
ることを防止し、均一な膜厚の被膜を得ることができ
る。As described above in detail, according to the present invention, when a film is formed on a material to be treated, the pressure in the closed chamber in which the treatment tank is housed is reduced by the pressure reducing means. As a result, it is possible to remove the air bubbles trapped in the fine pores and the fine structure of the material to be processed. Therefore, according to the present invention, by distributing the treatment liquid so that the treatment liquid comes into contact with the entire inner surfaces of the micropores and the fine structure of the material to be treated,
It is possible to prevent the occurrence of film chipping on the inner surface of the micropores or the microstructure of the material to be treated, and to obtain a film having a uniform film thickness.
【0048】また、本発明によれば、被処理材を処理槽
に供給する前工程とする洗浄工程においても、減圧手段
によって洗浄槽が収納された密閉チャンバー内を減圧状
態にすることにより、被処理材の微小孔や微細構造内に
閉じ込められた気泡や微小孔や微細構造の内面に付着し
た汚れ等を除去できる。したがって、本発明では、被処
理材の微小孔や微細構造の内面全面に洗浄液が接触する
ように洗浄液を行き渡らせることで、微小孔や微細構造
の内面とその内面に成膜形成された金属めっき膜との結
合が強固にされる。Further, according to the present invention, even in the cleaning step, which is a pre-step of supplying the material to be processed to the processing tank, the decompressing means depressurizes the inside of the closed chamber in which the cleaning tank is housed. It is possible to remove air bubbles trapped in the micropores and the microstructure of the processing material, and stains attached to the micropores and the inner surface of the microstructure. Therefore, in the present invention, the cleaning liquid is spread so that the cleaning liquid is brought into contact with the entire inner surface of the micropores or the fine structure of the material to be treated, and the metal plating formed on the inner surface of the micropores or the fine structure and the inner surface thereof. The bond with the membrane is strengthened.
【図1】本発明にかかる無電解ニッケルめっき方法に用
いる無電解めっき装置の模式図である。FIG. 1 is a schematic view of an electroless plating apparatus used in an electroless nickel plating method according to the present invention.
【図2】めっき工程における被めっき材のや微細構造の
断面図であり、同図(A)は、チャンバー内の圧力が常
圧状態における被めっき材の微小孔や微細構造内の断面
図であり、同図(B)は、被めっき材の微小孔や微細構
造の気泡の体積が増加した断面図であり、同図(C)
は、気泡が離脱した被めっき材の微小孔や微細構造の断
面図であり、同図(D)は、無電解ニッケルめっき液が
入り込んだ被めっき材の微小孔や微細構造の断面図であ
る。FIG. 2 is a cross-sectional view of a microstructure of a material to be plated in a plating process. FIG. 2A is a cross-sectional view of micropores and a microstructure of the material to be plated when the pressure in the chamber is normal pressure. Yes, (B) is a cross-sectional view in which the volume of the micropores of the material to be plated and the bubbles of the microstructure are increased, and
FIG. 4D is a cross-sectional view of the micropores and microstructure of the plated material from which bubbles have separated, and FIG. 6D is a cross-sectional view of the micropores and microstructure of the plated material into which the electroless nickel plating solution has entered. .
【図3】脱脂浄工程における被めっき材の微小孔や微細
構造の断面図であり、同図(A)は、密閉チャンバー内
の圧力が常圧状態における微小孔や微細構造内の断面図
であり、同図(B)は、減圧による微細孔内の気泡の断
面図であり、同図(C)は、気泡が離脱した被めっき材
の微小孔や微細構造の断面図であり、同図(D)は、脱
脂液が入り込んだ被めっき材の微小孔や微細構造の断面
図である。FIG. 3 is a cross-sectional view of the micropores and microstructure of the material to be plated in the degreasing / purifying step, and FIG. 3A is a cross-sectional view of the micropores and microstructure when the pressure in the sealed chamber is normal pressure. FIG. 2B is a cross-sectional view of bubbles in the micropores due to depressurization, and FIG. 3C is a cross-sectional view of the micropores and microstructure of the plated material from which the bubbles have separated. (D) is a cross-sectional view of the micropores and microstructure of the plated material in which the degreasing liquid has entered.
【図4】本発明にかかる無電解ニッケルめっき方法のフ
ローチャートである。FIG. 4 is a flowchart of an electroless nickel plating method according to the present invention.
【図5】ニッケルめっき膜が成膜された被めっき材の微
小孔や微細構造の断面図である。FIG. 5 is a cross-sectional view of micropores and microstructure of a material to be plated on which a nickel plating film is formed.
1 無電解ニッケルめっき装置、2 被めっき材、3
ニッケルめっき膜、4めっき機構、5 乾燥機構、6
密閉チャンバー、7 減圧ポンプ、8 開閉弁、9 脱
脂槽、10 第1の純水洗浄槽、11 酸洗浄槽、12
中和槽、13 めっき槽、14 第2の純水洗浄槽、
15 脱脂液、16 純水、17 酸性溶液、18 ア
ルカリ溶液、19 無電解ニッケルめっき液、20 攪
拌機構、21 超音波機構、22 加熱機構、23 接
続管、24 気泡、25 油脂1 Electroless nickel plating equipment, 2 Plated materials, 3
Nickel plating film, 4 plating mechanism, 5 drying mechanism, 6
Closed chamber, 7 decompression pump, 8 on-off valve, 9 degreasing tank, 10 first pure water cleaning tank, 11 acid cleaning tank, 12
Neutralization tank, 13 plating tank, 14 second pure water cleaning tank,
15 degreasing liquid, 16 pure water, 17 acidic solution, 18 alkaline solution, 19 electroless nickel plating solution, 20 stirring mechanism, 21 ultrasonic mechanism, 22 heating mechanism, 23 connecting pipe, 24 air bubble, 25 oil and fat
Claims (2)
える液相表面処理装置が用いられ、 微小孔や表面の複雑な微細構造を有する被処理材を上記
処理槽に供給して上記処理液中に浸漬する工程と、 上記減圧手段によって上記密閉チャンバー内を減圧状態
にする工程とを有し、 上記密閉チャンバー内を減圧状態にして上記被処理材に
表面処理を施すことを特徴とする液相による表面処理方
法。1. A liquid surface treatment apparatus comprising: a treatment tank filled with a treatment liquid; a hermetically sealed chamber in which the treatment tank is housed; and a decompression means for decompressing the interior of the hermetic chamber. A step of supplying a material to be treated having fine pores or a complicated microstructure of the surface to the treatment tank and immersing it in the treatment liquid; and a step of reducing the pressure inside the closed chamber by the pressure reducing means. Then, a surface treatment method using a liquid phase is characterized in that the inside of the closed chamber is depressurized to subject the material to be treated to a surface treatment.
供給する前工程として、上記被処理材を洗浄する洗浄工
程を有し、 上記洗浄工程が、上記密閉チャンバー内に収納された洗
浄槽に充填した洗浄液中に上記被処理材を浸漬する工程
と、 上記減圧手段によって上記密閉チャンバー内を減圧状態
とする工程とを有し、 上記密閉チャンバー内を減圧状態にして、上記被処理材
を洗浄することを特徴とする請求項1に記載の液相によ
る表面処理方法。2. A cleaning step of cleaning the material to be processed as a pre-step of supplying at least the material to be processed to the processing tank, wherein the cleaning step is performed in a cleaning tank housed in the closed chamber. A step of immersing the material to be treated in the filled cleaning liquid, and a step of bringing the closed chamber into a decompressed state by the decompression means, and decompressing the closed chamber to wash the material to be treated The method for surface treatment with a liquid phase according to claim 1, wherein
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013147690A (en) * | 2012-01-18 | 2013-08-01 | Tocalo Co Ltd | Fluoride cermet composite film-coated member and method for production thereof |
CN112831775A (en) * | 2021-01-22 | 2021-05-25 | 镇江阿尔法特种镀膜科技有限公司 | Surface metallization roughening process and equipment for carbon fiber reinforced epoxy resin composite material |
JP2021513608A (en) * | 2018-02-14 | 2021-05-27 | スリーディー プラス | Process for metallizing holes in electronic modules by liquid phase precipitation |
-
2001
- 2001-11-09 JP JP2001345267A patent/JP3857108B2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013147690A (en) * | 2012-01-18 | 2013-08-01 | Tocalo Co Ltd | Fluoride cermet composite film-coated member and method for production thereof |
JP2021513608A (en) * | 2018-02-14 | 2021-05-27 | スリーディー プラス | Process for metallizing holes in electronic modules by liquid phase precipitation |
JP7278294B2 (en) | 2018-02-14 | 2023-05-19 | スリーディー プラス | Process for metallizing holes in electronic modules by liquid phase deposition |
CN112831775A (en) * | 2021-01-22 | 2021-05-25 | 镇江阿尔法特种镀膜科技有限公司 | Surface metallization roughening process and equipment for carbon fiber reinforced epoxy resin composite material |
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