JP2003107181A - Manufacturing method of nuclear fuel pellet - Google Patents
Manufacturing method of nuclear fuel pelletInfo
- Publication number
- JP2003107181A JP2003107181A JP2001301809A JP2001301809A JP2003107181A JP 2003107181 A JP2003107181 A JP 2003107181A JP 2001301809 A JP2001301809 A JP 2001301809A JP 2001301809 A JP2001301809 A JP 2001301809A JP 2003107181 A JP2003107181 A JP 2003107181A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- pellet
- pellets
- manufacturing
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Landscapes
- Fuel Cell (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、原子炉燃料に使用
する核燃料ペレットの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing nuclear fuel pellets used for nuclear reactor fuel.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】原子炉
燃料に使用するUO2ペレットは、通常、原料となるU
O2粉末を加圧成形して円柱形の成形体とし、これを炉
内に0〜2体積%程度の水蒸気を添加した、水素ガス或
いは水素に窒素を混合して混合ガス雰囲気とした焼結炉
で、1650℃〜1800℃の温度で2時間〜6時間程
度焼結した後、所定の直径寸法の円柱体を得るために、
円柱面を研削加工するという方法で製造される。 2. Description of the Related Art UO 2 pellets used for nuclear reactor fuel are usually used as a raw material U
O 2 powder was pressure-molded into a cylindrical molded body, which was mixed with hydrogen gas or hydrogen mixed with nitrogen by adding 0 to 2% by volume of water vapor in a furnace to obtain a mixed gas atmosphere. In a furnace, after sintering at a temperature of 1650 ° C. to 1800 ° C. for about 2 hours to 6 hours, in order to obtain a cylindrical body having a predetermined diameter,
It is manufactured by grinding a cylindrical surface.
【0003】このペレットの製造過程での取扱に於いて
衝撃等により割れ欠けを生じたペレットは、空気中での
加熱酸化処理により得られるU3O8の微少な粉末とし
て原料粉末に添加すること等によって再利用されている
が、添加する比率が大きいと加圧成形、焼結した後のペ
レットの金相的微細組織に異常なボイドが発生したり、
ペレットに要求される特性の一つである再焼結安定性
(焼きしまり安定性)の仕様を満足できない場合があ
る。従来行われていた、U3O8粉末を原料粉末に添加
して加圧成形、焼結する方法では、上記の理由により添
加比率の上限が5〜7%程度であるため、例えば再利用
するU3O8粉末が多くあるためにそれ以上の添加をし
たい場合でもできず、結果としてU3O8粉末の在庫量
が増加したり、よりコストの高い湿式回収処理を行うこ
ととなっている。Pellets that have cracks and chips due to impact during handling during the manufacturing process of the pellets should be added to the raw material powder as a minute powder of U 3 O 8 obtained by a thermal oxidation treatment in air. Although it is reused due to, etc., if the addition ratio is large, abnormal voids occur in the metallurgical microstructure of the pellet after pressure molding and sintering,
In some cases, the specifications of resintering stability (burning stability), which is one of the characteristics required for pellets, cannot be satisfied. In the conventional method of adding U 3 O 8 powder to the raw material powder and press-molding and sintering, the upper limit of the addition ratio is about 5 to 7% for the above reason, and therefore it is reused, for example. Since there is a large amount of U 3 O 8 powder, it is not possible to add more than that. As a result, the stock amount of U 3 O 8 powder increases and wet recovery treatment with higher cost is required. ..
【0004】本発明は、このような点に鑑み、上記UO
2ペレットの製造工程に於いて、U 3O8粉末を原料粉
末に添加する場合の添加比率を大きくすることにより、
U3O8粉末の在庫量や湿式回収処理に必要となるコス
トを低減することを目的とする。In view of such a point, the present invention provides the above UO.
TwoU in the pellet manufacturing process ThreeO8Raw powder
By increasing the addition ratio when adding at the end,
UThreeO8The amount of powder in stock and the cost required for wet recovery processing
The goal is to reduce
【0005】[0005]
【課題を解決するための手段】請求項1に係る発明は、
焼結可能なUO2粉末に、UO2ペレットやUO2粉末
を空気中で加熱酸化処理して得られるU3O8粉末を添
加・混合した粉末を使用し、この粉末を加圧成形、焼
結、研削してUO2ペレットとする核燃料ペレットの製
造方法において、U3O8粉末を原料粉末であるUO2
粉末に添加し、混合した後に予備成形、解砕を行ってか
ら加圧成形、焼結、研削することを特徴とする。The invention according to claim 1 is
The sinterable UO 2 powder, UO 2 pellets or UO 2 powder using a powder added to and mixed with U 3 O 8 powder which is obtained by thermal oxidation treatment in air, the powder pressing, baked In a method for producing a nuclear fuel pellet by binding and grinding to UO 2 pellets, U 3 O 8 powder is used as a raw material powder UO 2
It is characterized in that it is added to the powder, mixed, and then preformed and crushed before being pressure-formed, sintered and ground.
【0006】請求項2に係る発明は、請求項1に係る発
明において、U3O8粉末を添加・混合してから行う予
備成形圧力がその後に行う加圧成形時の成形圧力の0.
8倍以下であることを特徴とする。According to a second aspect of the invention, in the invention according to the first aspect, the preforming pressure performed after the U 3 O 8 powder is added and mixed is 0.
It is characterized by being 8 times or less.
【0007】請求項3に係る発明は、請求項1または2
に係る発明において添加するU3O 8粉末の添加率が添
加後の粉末重量に対して20重量%以下であることを特
徴とする。The invention according to claim 3 is the invention according to claim 1 or 2.
U added in the invention according toThreeO 8The powder addition rate is
It is not more than 20% by weight based on the weight of powder after addition.
To collect.
【0008】[0008]
【発明の実施の形態】本発明は、焼結ペレットを空気中
で加熱酸化処理して得られるU3O8粉末を、原料であ
るUO2粉末に添加し、予備成形、解砕を行い、その後
従来と同様な加圧成形、焼結、研削を行うことによって
UO2ペレットを製造するものである。BEST MODE FOR CARRYING OUT THE INVENTION According to the present invention, U 3 O 8 powder obtained by heating and oxidizing a sintered pellet in air is added to UO 2 powder which is a raw material, pre-molding and crushing are performed, After that, UO 2 pellets are manufactured by performing pressure molding, sintering, and grinding in the same manner as conventional ones.
【0009】すなわち、従来のように、U3O8粉末を
原料であるUO2粉末に添加した後、そのまま加圧成
形、焼結、研削することによりUO2ペレットを製造す
るものでないため、添加するU3O8粉末の原料粉末に
対する重量比率を20%まで増加させても異常なボイド
の発生をなくすことができる。That is, unlike the conventional method, U 3 O 8 powder is added to UO 2 powder which is a raw material, and thereafter, UO 2 pellets are not manufactured by directly press-molding, sintering and grinding. Even if the weight ratio of the U 3 O 8 powder to the raw material powder is increased to 20%, abnormal voids can be eliminated.
【0010】図1は、原料粉末としてUO2粉末を使用
し、これにU3O8粉末を添加してペレットを製造する
場合の具体例を示す図であって、3種類の製造方法を示
す。FIG. 1 is a diagram showing a specific example of the case where UO 2 powder is used as a raw material powder and U 3 O 8 powder is added to this to produce pellets, and three types of production methods are shown. .
【0011】即ち、製造方法1は、原料粉末の予備成
形、解砕を行った後、U3O8粉末は添加せずに加圧成
形、焼結、研削する方法であり、製造方法2は、原料粉
末の予備成形、解砕を行った後、U3O8粉末を添加し
て加圧成形、焼結、研削する方法で、これら2つが従来
のペレットの製造方法である。That is, the manufacturing method 1 is a method in which the raw material powder is pre-molded and crushed, and then pressure molding, sintering and grinding are performed without adding U 3 O 8 powder, and the manufacturing method 2 is After the raw material powder is preformed and crushed, U 3 O 8 powder is added, followed by pressure molding, sintering, and grinding. These two methods are conventional pellet manufacturing methods.
【0012】これに対し、本発明の製造方法は製造方法
3であり、原料粉末にU3O8粉末を添加したあと予備
成形、解砕を行い、その後加圧成形、焼結、研削する方
法である。On the other hand, the manufacturing method of the present invention is manufacturing method 3, in which U 3 O 8 powder is added to the raw material powder, followed by preforming and crushing, followed by pressure forming, sintering and grinding. Is.
【0013】そこで、上記3種類の製造方法でそれぞれ
ペレットを製造し、微細組織の観察を行った。その場
合、第2および第3の製造方法におけるU3O8粉末の
添加方法は同じで、計量したU3O8粉末を原料粉末に
加えた後V型混合器で十分に混合した。それ以外の製造
条件は以下に示すがいずれの製造方法においても同一の
方法とした。Therefore, pellets were manufactured by the above-mentioned three kinds of manufacturing methods, and the microstructure was observed. In that case, the method of adding the U 3 O 8 powder in the second and third manufacturing methods was the same, and the measured U 3 O 8 powder was added to the raw material powder and then thoroughly mixed in the V-type mixer. Other manufacturing conditions are shown below, but the same method was used in all manufacturing methods.
【0014】まず、予備成形、解砕は一軸加圧式プレス
を用いて円柱形成形体とした後、目開き1.5mmの網
の上で解砕した。ペレットの加圧成形は予備成形、解砕
と同様の一軸加圧式プレスを用いて加圧成形して円柱形
成形体とした。焼結は水素75%+窒素25%の混合ガ
ス雰囲気とした焼結炉で、600℃/時間の昇温速度で
1750℃まで昇温し3時間保持した後室温まで降温
し、研削は円柱面を芯無し研削機で研削した。また、同
じく図1に示す通り、製造方法3におけるU3O 8粉末
の添加率をa(%)、全ての製造方法における予備成形
圧力をb(ton/cm2)、製造方法2におけるU3O8
粉末の添加率をc(%)、及び全ての製造方法における
加圧成形圧力をd(ton/cm2)とし、これらa、b、
c、dを図2に示すパラメータとしてペレット番号1〜
18の18種類のペレットを製造した。First, the uniaxial pressure type press is used for preforming and crushing.
After forming a columnar shape using, a mesh with an opening of 1.5 mm
Crushed on. Pellet pressure molding is preforming and crushing
Cylindrical shape by pressure molding using a uniaxial press similar to
It was a molded body. Sintering is a mixed gas of 75% hydrogen + 25% nitrogen.
In a sintering furnace with a heating atmosphere at a heating rate of 600 ° C / hour
Raise the temperature to 1750 ° C, hold for 3 hours, and then lower to room temperature
Then, the cylindrical surface was ground by a coreless grinding machine. Also, the same
As shown in FIG. 1, U in the manufacturing method 3ThreeO 8Powder
Addition rate of a (%), preforming in all manufacturing methods
Pressure is b (ton / cmTwo), U in manufacturing method 2ThreeO8
The powder addition rate is c (%), and in all manufacturing methods
Pressing pressure is d (ton / cmTwo) And these a, b,
C and d are parameters shown in FIG.
18 pellets of 18 kinds were produced.
【0015】図2に、それぞれの方法で製造したペレッ
トの金相的微細組織の観察結果を示す。FIG. 2 shows the results of observation of the metallic microstructure of the pellets produced by each method.
【0016】まず従来の方法である製造方法1で製造し
たペレット番号1〜3においては、予備成形圧力bが加
圧成形圧力dの0.24倍及び0.76倍であるペレッ
ト番号1と2の場合は良好な微細組織であったが、0.
91倍となるペレット番号3では微細組織上に許容でき
ないボイドが観察された。ペレット番号1の微細組織の
写真を図3に示す。First, in the pellet numbers 1 to 3 produced by the conventional production method 1, pellet numbers 1 and 2 in which the preforming pressure b is 0.24 times and 0.76 times the press forming pressure d, respectively. In the case of No. 2, the fine structure was good, but 0.
Unacceptable voids were observed on the microstructure in pellet No. 3, which was 91 times larger. A photograph of the microstructure of pellet No. 1 is shown in FIG.
【0017】次に同じく従来の方法である製造方法2で
製造したペレット番号4〜9のうち、U3O8粉末の添
加率cが4%であるペレット番号4〜6においては、こ
ちらもペレット番号1〜3と同じく予備成形圧力bが加
圧成形圧力dの0.24倍及び0.76倍であるペレッ
ト番号4と5の場合は良好な微細組織であったが、0.
91倍となるペレット番号6では微細組織上に許容でき
ないボイドが観察された。ペレット番号5の微細組織の
写真を図4に示す。またU3O8粉末の添加率cが8%
であるペレット番号7〜9においては、いずれも微細組
織上に許容できないボイドが観察された。ペレット番号
7の微細組織の写真を図5に示す。Next, among the pellet numbers 4 to 9 produced by the conventional production method 2, pellets 4 to 6 in which the addition rate c of the U 3 O 8 powder is 4% are also pellets. Similar to Nos. 1 to 3, the pellets Nos. 4 and 5 in which the preforming pressure b was 0.24 times and 0.76 times the press forming pressure d had a good microstructure,
Unacceptable voids were observed on the microstructure in pellet No. 6 which was 91 times larger. A photograph of the fine structure of pellet No. 5 is shown in FIG. In addition, the addition rate c of U 3 O 8 powder is 8%
In all of the pellet numbers 7 to 9, unacceptable voids were observed on the microstructure. A photograph of the fine structure of pellet No. 7 is shown in FIG.
【0018】そして、本発明の方法である製造方法3で
製造したペレット番号10〜18では、U3O8粉末の
添加率aが4%であるペレット番号10〜12、aが8
%であるペレット番号13〜15、aが20%であるペ
レット番号16〜18のいずれの場合においても、予備
成形圧力bが加圧成形圧力dの0.24倍及び0.76
倍であるペレットは良好な微細組織であった。但し、予
備成形圧力bが加圧成形圧力dの0.91倍となるペレ
ット番号12、15、18では微細組織上に許容できな
いボイドが観察された。ペレット番号16の微細組織の
写真を図6に示す。Then, in the pellet numbers 10 to 18 produced by the production method 3 which is the method of the present invention, the pellet numbers 10 to 12 and a having the addition ratio a of the U 3 O 8 powder of 4% are 8
%, The preforming pressure b is 0.24 times the pressure forming pressure d and 0.76 times in any of the pellet numbers 16 to 18 in which a is 20%.
The doubled pellet had a good microstructure. However, in pellet numbers 12, 15, and 18 in which the preforming pressure b was 0.91 times the pressure forming pressure d, unacceptable voids were observed on the microstructure. A photograph of the fine structure of pellet No. 16 is shown in FIG.
【0019】以上の結果から、従来の製造方法ではU3
O8粉末の添加率を8%以上にした場合にペレットの金
相的微細組織上に許容できないボイドが現れるのに対
し、本発明における製造方法でかつ予備成形圧力を加圧
成形時の圧力の0.8倍より小さくすることにより、U
3O8粉末の添加率を20%まで大きくしても、微細組
織が良好なペレットが得られることが解る。つまり本発
明の方法によって、U3O8粉末の添加率を従来方法の
許容限度より大きくしても、ペレットの金相的微細組織
は従来と同等のものが得られることを示している。From the above results, in the conventional manufacturing method, U 3
When the addition rate of the O 8 powder is set to 8% or more, unacceptable voids appear on the metallurgical microstructure of the pellet, whereas in the production method of the present invention, the preforming pressure is set to the pressure during pressure forming. By making it smaller than 0.8 times, U
It can be seen that even if the addition rate of 3 O 8 powder is increased to 20%, pellets having a fine microstructure can be obtained. That is, the method of the present invention shows that even if the addition rate of the U 3 O 8 powder is made larger than the permissible limit of the conventional method, the metallurgical microstructure of the pellet is equivalent to the conventional one.
【0020】このように、UO2ペレットの製造に於い
てU3O8粉末を原料粉末に添加する場合、従来の製造
方法だと添加率は最大7%であったが、本発明による方
法では少なくとも20パーセント添加することができ、
再利用するためのU3O8粉末の在庫量を低減すること
ができ、場合によってはコストの高い湿式回収処理量を
低減できるという利点がある。As described above, when U 3 O 8 powder was added to the raw material powder in the production of UO 2 pellets, the addition rate was up to 7% in the conventional production method. You can add at least 20 percent,
There is an advantage that the stock amount of U 3 O 8 powder for reuse can be reduced, and in some cases, the costly wet recovery treatment amount can be reduced.
【0021】[0021]
【発明の効果】以上説明したように、本発明はペレット
製造過程に於いて衝撃等により割れ欠けを生じたペレッ
トを再利用する場合に、U3O8粉末を原料粉末である
UO2粉末に添加し、混合した後に予備成形、解砕を行
ってから加圧成形、焼結、研削するようにしたので、U
3O8粉末の添加量を多くすることができ、再利用する
ためのU3O8粉末の在庫量を低減することができ、コ
ストの高い湿式回収処理量を低減できる等の効果を奏す
る。As described above, according to the present invention, in the case of reusing pellets which are cracked due to impact in the pellet manufacturing process, U 3 O 8 powder is used as raw material powder UO 2 powder. After adding and mixing, preforming and crushing were performed, and then pressure forming, sintering, and grinding were performed.
3 O 8 it is possible to increase the amount of powder, amount of stock U 3 O 8 powder for recycling can be reduced, the effect of such can reduce the high wet recovery throughput cost.
【図1】ペレット製造方法の流れを示す図。FIG. 1 is a diagram showing a flow of a pellet manufacturing method.
【図2】ペレット製造パラメータと微細組織の観察結果
を示す図。FIG. 2 is a diagram showing observation results of pellet manufacturing parameters and a microstructure.
【図3】ペレット金相の顕微鏡写真。FIG. 3 is a micrograph of a pellet metal phase.
【図4】ペレット金相の顕微鏡写真。FIG. 4 is a micrograph of a pellet metal phase.
【図5】ペレット金相の顕微鏡写真。FIG. 5 is a micrograph of a pellet metal phase.
【図6】ペレット金相の顕微鏡写真。FIG. 6 is a micrograph of a pellet metal phase.
Claims (3)
に、UO2ペレットやUO2粉末を空気中で加熱酸化処
理して得られる八酸化三ウラン(U3O8)粉末を添加
・混合した粉末を使用し、この粉末を加圧成形、焼結、
研削してUO2ペレットとする核燃料ペレットの製造方
法において、U3O8粉末を原料粉末であるUO2粉末
に添加し、混合した後に予備成形、解砕を行ってから加
圧成形、焼結、研削することを特徴とする核燃料ペレッ
トの製造方法。1. A uranium dioxide (UO 2 ) powder that is sinterable, to which uranium trioxide (U 3 O 8 ) powder obtained by heating and oxidizing UO 2 pellets or UO 2 powder in air is added. Using mixed powder, press molding, sintering,
In a method for producing a nuclear fuel pellet that is ground into UO 2 pellets, U 3 O 8 powder is added to UO 2 powder that is a raw material powder, and after mixing, preforming and crushing are performed, followed by pressure forming and sintering. A method for producing a nuclear fuel pellet, which comprises grinding.
備成形圧力がその後に行う加圧成形時の成形圧力の0.
8倍以下であることを特徴とする、請求項1記載の核燃
料ペレットの製造方法。2. The pre-forming pressure after adding and mixing U 3 O 8 powder is 0.
It is 8 times or less, The manufacturing method of the nuclear fuel pellet of Claim 1 characterized by the above-mentioned.
粉末重量に対して20重量%以下であることを特徴とす
る、請求項1または2記載の核燃料ペレットの製造方
法。3. The method for producing nuclear fuel pellets according to claim 1, wherein the addition rate of the U 3 O 8 powder to be added is 20% by weight or less based on the weight of the powder after the addition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001301809A JP2003107181A (en) | 2001-09-28 | 2001-09-28 | Manufacturing method of nuclear fuel pellet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001301809A JP2003107181A (en) | 2001-09-28 | 2001-09-28 | Manufacturing method of nuclear fuel pellet |
Publications (1)
Publication Number | Publication Date |
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JP2003107181A true JP2003107181A (en) | 2003-04-09 |
Family
ID=19122164
Family Applications (1)
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JP2001301809A Pending JP2003107181A (en) | 2001-09-28 | 2001-09-28 | Manufacturing method of nuclear fuel pellet |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8268204B2 (en) | 2009-04-06 | 2012-09-18 | Korea Atomic Energy Research Institute | Method for manufacturing sintered annular nuclear fuel pellet without surface grinding |
CN109478430A (en) * | 2017-05-12 | 2019-03-15 | 化工科学研究院股份公司 | Ceramic nuclear fuel pellet autofrettage |
-
2001
- 2001-09-28 JP JP2001301809A patent/JP2003107181A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8268204B2 (en) | 2009-04-06 | 2012-09-18 | Korea Atomic Energy Research Institute | Method for manufacturing sintered annular nuclear fuel pellet without surface grinding |
CN109478430A (en) * | 2017-05-12 | 2019-03-15 | 化工科学研究院股份公司 | Ceramic nuclear fuel pellet autofrettage |
KR20200012696A (en) * | 2017-05-12 | 2020-02-05 | 조인트 스톡 컴퍼니 "사이언티픽-리서치 인스티튜트 오브 케미컬 테크놀로지" | Process for producing pelletized nuclear ceramic fuel |
KR102276073B1 (en) * | 2017-05-12 | 2021-07-14 | 조인트 스톡 컴퍼니 “사이언티픽-리서치 인스티튜트 오브 케미컬 테크놀로지” | Method of making pelletized nuclear ceramic fuel |
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