JP2003105487A - Corrosion resistant steel sheet for tank having excellent corrosion resistance in weld zone, and welding method therefor - Google Patents

Corrosion resistant steel sheet for tank having excellent corrosion resistance in weld zone, and welding method therefor

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Publication number
JP2003105487A
JP2003105487A JP2001302589A JP2001302589A JP2003105487A JP 2003105487 A JP2003105487 A JP 2003105487A JP 2001302589 A JP2001302589 A JP 2001302589A JP 2001302589 A JP2001302589 A JP 2001302589A JP 2003105487 A JP2003105487 A JP 2003105487A
Authority
JP
Japan
Prior art keywords
corrosion
less
welding
corrosion resistance
resistant steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001302589A
Other languages
Japanese (ja)
Inventor
Ryuji Muraoka
隆二 村岡
Katsumi Shomura
克身 正村
Hideto Kimura
秀途 木村
Minoru Matsuda
穣 松田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP2001302589A priority Critical patent/JP2003105487A/en
Publication of JP2003105487A publication Critical patent/JP2003105487A/en
Pending legal-status Critical Current

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  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a corrosion resistant steel sheet for a tank which has excellent corrosion resistance in a base metal used in a primer-coated state or in a weld zone subjected to no primer coating, which enables the use of a conventional welding wire for carbon steel, and to provide a welding method therefor. SOLUTION: The corrosion resistant steel sheet for the tank having excellent corrosion resistance in a weld zone has chemical components containing, by mass, <=0.16% C, <=1.5% Si, <=2.0% Mn, <=0.05% P, <=0.01% S, and 0.15 to 1.4% Cu, and the balance substantially Fe, and in which the value of Pcm expressed by the following inequality (1) is <=0.24. In welding, a welding wire for carbon steel is used: Pcm=C+Si/30+Mn/20+Cr/20+Cu/20+Ni/60+Mo/15+V /10+5B<=0.24 (1); wherein the elemental symbols denote each the mass% of an element.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、タンカー用鋼に
関し、特に貸油タンク用として溶接部の耐食性に優れ
た、プライマー塗装併用型の貨油タンク用耐食鋼板およ
びその溶接方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tanker steel, and more particularly to a corrosion resistant steel plate for a coin oil tank which is excellent in corrosion resistance of a welded portion for an oil renting tank and used in combination with a primer coating, and a welding method thereof.

【0002】[0002]

【従来の技術】国際海事機構の規制により、新建造タン
カーのダブルハル構造が義務づけられて以降、貨油タン
ク、バラストタンク、デッキプレート等の船舶構造物の
腐食に関して、新たな問題が生じている。海水環境と湿
潤高温環境が繰返されるバラストタンク材では、海水腐
食と飛沫帯環境での腐食、及び結露環境腐食に耐える鋼
材が要求される。バラストタンク部に該当するデッキプ
レートにおいても、その裏面における腐食環境はバラス
トタンク内の上部と同様のものが想定されている。
2. Description of the Related Art Since the regulation of the International Maritime Organization obliges a double hull structure of a new tanker, a new problem has arisen with respect to corrosion of ship structures such as oil tanks, ballast tanks and deck plates. For ballast tank materials that are repeatedly subjected to seawater environments and wet high temperature environments, steel materials that are resistant to seawater corrosion, corrosion in the splash zone environment, and condensation environment corrosion are required. Even in the deck plate corresponding to the ballast tank part, the corrosive environment on the back surface is assumed to be the same as that in the upper part in the ballast tank.

【0003】これらの用途に適した鋼材として、優れた
耐食性を示すCu-P、Cu-Cr、Cu-P-Cr系鋼材が特開平7−
267182号公報に開示されている。この技術による
鋼材は、C:0.15%以下、Si:0.02〜1.5%、Mn:0.2〜5.0
%、S:0.005%以下、Cu:0.1〜1.0%、P:0.01〜0.15%
を含み、さらに、Ni:0〜1.5%、Nb:0〜0.03%、ならび
にMo:0〜1.0%、V:0〜1.0%およびW:0〜1.0%のうち
の1種または2種以上、Al:0〜1.0%、Ti:0〜0.5%のう
ちの1種または2種を含むバラストタンク用低合金鋼で
ある。
As steel materials suitable for these applications, Cu-P, Cu-Cr and Cu-P-Cr steel materials having excellent corrosion resistance are disclosed in Japanese Patent Laid-Open No. 7-
It is disclosed in Japanese Patent No. 267182. Steel materials produced by this technology are C: 0.15% or less, Si: 0.02 to 1.5%, Mn: 0.2 to 5.0
%, S: 0.005% or less, Cu: 0.1 to 1.0%, P: 0.01 to 0.15%
In addition, one or more of Ni: 0 to 1.5%, Nb: 0 to 0.03%, and Mo: 0 to 1.0%, V: 0 to 1.0%, and W: 0 to 1.0%, It is a low alloy steel for ballast tanks containing one or two of Al: 0 to 1.0% and Ti: 0 to 0.5%.

【0004】また、特開平7−310141号公報、特
開平8−246048号公報には、バラストタンク環境
で使用可能な耐食性を示す、l〜3%程度のCrを含有する
耐食鋼が開示されている。特開平7−310141号公
報記載の耐食鋼は、Cr:0.5〜3.5%を主成分とし、Ni:1.
5%以下、Mo:0.8%以下のうちの1種以上、あるいはさ
らにNb:0.005〜0.05%、Ti:0.005〜0.05%のうちの1種
以上を含む鋼である。特開平8−246048号公報記
載の耐食鋼は、C:0.1 %以下、Si:0.10〜0.80%、Mn:
1.50%以下、Al:0.005〜0.050 %、Cr:1.0〜3.0 %、T
i:0.005〜0.03%、N:0.0020〜0.0120%を含む鋼であ
る。
Further, JP-A-7-310141 and JP-A-8-246048 disclose a corrosion resistant steel containing about 1 to 3% of Cr, which exhibits corrosion resistance usable in a ballast tank environment. There is. The corrosion-resistant steel described in JP-A-7-310141 has Cr: 0.5 to 3.5% as a main component and Ni: 1.
Steel containing 5% or less, one or more of Mo: 0.8% or less, or one or more of Nb: 0.005 to 0.05% and Ti: 0.005 to 0.05%. The corrosion resistant steel described in JP-A-8-246048 has C: 0.1% or less, Si: 0.10 to 0.80%, Mn:
1.50% or less, Al: 0.005-0.050%, Cr: 1.0-3.0%, T
Steel containing i: 0.005 to 0.03% and N: 0.0020 to 0.0120%.

【0005】また、特開2001−214236号公報
には、Cu、Ni、Cr、Mo、Sb、Snの添加が全面耐食性およ
び局部腐食に有効であるとして、C:0.003%〜0.30%、S
i:2.0%以下、Mn:2.0%以下、P:0.050%以下、S:0.050%
以下、これに加えCu:0.01〜2.0%、Ni:0.01〜7.0%、Cr:
0.01〜10.0%、Mo:0.01〜4.0%、Sb:0.01〜0.3%、Sn:
0.01〜0.3%の1種または2種以上を含む耐食鋼が開示さ
れている。
Further, in Japanese Unexamined Patent Publication No. 2001-214236, C: 0.003% to 0.30%, S is defined as the addition of Cu, Ni, Cr, Mo, Sb and Sn is effective for general corrosion resistance and local corrosion.
i: 2.0% or less, Mn: 2.0% or less, P: 0.050% or less, S: 0.050%
In addition to this, Cu: 0.01 to 2.0%, Ni: 0.01 to 7.0%, Cr:
0.01-10.0%, Mo: 0.01-4.0%, Sb: 0.01-0.3%, Sn:
A corrosion resistant steel containing 0.01 to 0.3% of one or more kinds is disclosed.

【0006】[0006]

【発明が解決しようとする課題】一方、最近のタンカ
ー、特にVLCCと呼称される大型の貨油船で、貨油タンク
内面に著しい腐食が発見されるケースがある。この現象
は従来は問題とされていなかったが、最近新たな腐食課
題として注目されている。現状ではバラストタンクにつ
いて行われているような腐食メカニズムの分類と推定は
行われていないが、貨油タンク、もしくは貨油タンク該
当部分のデッキプレートの腐食防止は危急の課題であ
る。
On the other hand, in recent tankers, especially large-sized oil tankers called VLCCs, there are cases where significant corrosion is found on the inner surface of the oil tank. Although this phenomenon has not been a problem in the past, it has recently attracted attention as a new corrosion problem. At present, the classification and estimation of the corrosion mechanism used for ballast tanks are not performed, but it is an urgent task to prevent the corrosion of the oil tank or the deck plate of the relevant oil tank.

【0007】貨油タンク用材料の上記のような腐食問題
を解決する手段として、組立て前の鋼板にプライマー塗
装および重塗装を施すことが効果的である。しかし多く
の場合、塗装は使用にともない傷みを生じ、表面損傷部
位より錆が発生して塗膜が破壊されるいわゆる塗膜下腐
食が進行する。このため通常の使用環境では長くても5
〜10年で、塗装無しの裸使用と変らないほどの腐食が認
められる状況にあり、メンテナンス費用は膨大なものと
なる。
As a means for solving the above-mentioned corrosion problem of the material for the oil tank, it is effective to apply the primer coating and the heavy coating to the steel plate before assembling. However, in many cases, the coating is damaged as it is used, and so-called under-coating corrosion occurs in which rust is generated from the surface-damaged portion and the coating film is destroyed. Therefore, in normal use environment, at most 5
It takes about 10 years to see the same level of corrosion as naked use without painting, and maintenance costs will be enormous.

【0008】また、造船用鋼材においては、施工コスト
の観点から溶接性ならびに材料管理が重要視されてい
る。VLCC等の上部鋼板の溶接には、施工期間を短縮させ
るため、高能率のサブマージアーク溶接、特に片面1層
溶接のFCB(フラックス・カッパー・バッキング)溶接
が一般に行われている。現状では、錆止めプライマー塗
装および重塗装を前提として、軟鋼もしくは引張強さ49
0N/mm2級高張力鋼板等の炭素鋼を造船用鋼材として用い
る場合には、溶接性を考慮して成分が母材成分とほぼ同
等である市販の軟鋼もしくは引張強さTS490N/mm2級高張
力鋼用溶接ワイヤ(以下、炭素鋼用溶接ワイヤと記載す
る)を通常の溶接材として用いている。しかし、造船用
鋼材の母材に現在使用されている炭素鋼と異なる成分系
の鋼板を使用する場合には、母材と溶接部での耐食性を
同等とするために鋼板と同等の成分を有する共金系ワイ
ヤを用いる必要があるが、共金系ワイヤを用いる場合に
は炭素鋼用溶接ワイヤに比べて溶接材料のコストが上昇
し、溶接部の高温割れを生じる等、溶接能率の低減や溶
接性が劣化するという問題がある。さらに、VLCC等の上
部鋼板の溶接にのみ共金系ワイヤを使用するというよう
な船体の一部分のみ溶接材料を変更する場合は、船体の
すべての溶接を同様の炭素鋼ワイヤを使用している現状
に比べて溶接材料の管理がより困難になり、材料管理の
面からのコスト増加を招く恐れがある。
Further, in the steel material for shipbuilding, the weldability and the material management are emphasized from the viewpoint of construction cost. High-efficiency submerged arc welding, especially single sided single layer FCB (flux / copper / backing) welding, is commonly used for welding upper steel sheets such as VLCC in order to shorten the construction period. At present, mild steel or tensile strength 49
When carbon steel such as 0 N / mm 2 class high-strength steel sheet is used as a steel material for shipbuilding, commercially available mild steel or tensile strength TS490 N / mm 2 class whose composition is almost the same as the base material composition considering weldability. A high-strength steel welding wire (hereinafter referred to as a carbon steel welding wire) is used as an ordinary welding material. However, when using a steel sheet with a composition different from the carbon steel currently used for the base material of the steel for shipbuilding, it has the same composition as the steel sheet in order to make the corrosion resistance in the base material and the welded part equal. Although it is necessary to use eutectic wire, when eutectic wire is used, the cost of the welding material is higher than that of the welding wire for carbon steel, and hot cracking of the welded part occurs. There is a problem that weldability deteriorates. Furthermore, when changing the welding material only for a part of the hull, such as when using a common metal wire only for welding the upper steel plate such as VLCC, the same carbon steel wire is used for all the welding of the hull. However, it is more difficult to control the welding material, and there is a risk of increasing costs in terms of material control.

【0009】前述の特開平7−310141号公報また
は特開平8−246048号公報記載のバラストタンク
用の鋼は、その実施例によれば添加元素の量が多く、溶
接性が著しく劣るばかりか合金コストの増分に見合う塗
装併用下での耐食性向上効果が小さい。即ち、貨油タン
ク用の鋼材として必ずしも使用しやすいとは言えない。
これは特開平7−267182号公報記載の技術でも同
様で、その実施例ではCuを添加する場合は0.5〜0.14
%、Pを添加する場合は0.045〜0.14%、Crを添加する
場合は1〜5%となっている。特開2001−21423
6号公報記載の鋼においても、その実施例によればCuを
単独添加する場合は0.30%以上、Cu、Niを複合添加する
場合はNiが0.50%以上必要である。さらに、これらの鋼
と同じ化学成分を有する溶接ワイヤを共金系ワイヤとし
て使用する場合、前述したように溶接部の高温割れを招
き易くなり、さらに溶接材料のコスト上昇や船体部位毎
の材料管理が困難となることによる施工コストの増大を
も招くことが懸念される。
The steel for ballast tanks described in the above-mentioned JP-A-7-310141 or JP-A-8-246048 has a large amount of additive elements according to the examples, and not only the weldability is remarkably poor but also the alloy. The effect of improving corrosion resistance is small when used in combination with painting to meet the cost increase. That is, it cannot be said that it is always easy to use as a steel material for a currency oil tank.
This is also the case with the technique described in Japanese Patent Application Laid-Open No. 7-267182, and in the embodiment, when Cu is added, 0.5 to 0.14
%, P is 0.045 to 0.14%, and Cr is 1 to 5%. JP 2001-21423 A
Also in the steel described in Japanese Patent No. 6, according to the example, 0.30% or more is required when Cu is added alone, and 0.50% or more is required when Ni is added in combination with Cu and Ni. Furthermore, when using a welding wire having the same chemical composition as those of these steels as a metallurgical wire, it is easy to cause high temperature cracking of the welded portion as described above, and further increase the cost of the welding material and material management for each hull part. It is feared that this will lead to an increase in construction costs due to the difficulty of construction.

【0010】この発明は、以上の問題点を解決し、プラ
イマー塗装状態で使用する母材ならびにプライマー塗装
を施さない溶接部において優れた耐食性を有し、かつ従
来の炭素鋼用溶接ワイヤを使用可能とする、溶接部の耐
食性に優れた貨油タンク用耐食鋼板およびその溶接方法
を提供することを目的とする。
The present invention solves the above problems and has excellent corrosion resistance in the base material used in the primer coating state and the welded portion not subjected to the primer coating, and the conventional welding wire for carbon steel can be used. It is an object of the present invention to provide a corrosion-resistant steel plate for a coin oil tank having excellent corrosion resistance of a welded portion and a welding method thereof.

【0011】[0011]

【課題を解決するための手段】本発明者らは、貨油タン
クにおいて鋼材に作用する腐食環境について詳細に調査
を行った。その結果、最近の大型タンカーの貨油タンク
における腐食要因としては、貨油タンク内に導入される
原動機排ガスの影響および原油揮発成分中の硫化水素の
影響が大きいことが明らかとなった。排ガスは原油から
の揮発成分による爆発防止のために導入されるものであ
るが、排ガスには酸素、窒素の他に、相当量の炭酸ガ
ス、SOx、場合によってはH2Sなどの、腐食性ガスも含ま
れる。
DISCLOSURE OF THE INVENTION The present inventors have conducted a detailed investigation of the corrosive environment acting on steel in a freight oil tank. As a result, it has been clarified that the influence of the engine exhaust gas introduced into the freight oil tank and the influence of hydrogen sulfide in the volatile component of the crude oil are large as the corrosion factors in the freight oil tank of recent large tankers. Exhaust gas is introduced to prevent explosion due to volatile components from crude oil.However, in addition to oxygen and nitrogen, exhaust gas contains corrosive substances such as a considerable amount of carbon dioxide gas, SOx, and in some cases H 2 S. Gas is also included.

【0012】そのため、これら腐食性ガスの存在下で温
度サイクルが存在して酸露点腐食が作用した場合、塗膜
に微小な損傷部位が生じただけで該箇所より緻密性の低
い錆が発達する。この錆は塗膜と鋼材の間を発達して進
行し、ついには塗膜を連続的に剥離させる。さらに揮発
成分に含まれる硫化水素は、鋼材の塗膜剥離部分に作用
して腐食を進行させる。この硫化水素による腐食は油井
管等の原油接触環境で広く見られるものである。このよ
うな腐食が問題となるのは主にガスのたまる貸油タンク
上部であり、上記のような貸油タンク内上部の腐食雰囲
気を、以下「タンク環境」と呼ぶ。
Therefore, when a temperature cycle is present in the presence of these corrosive gases and acid dew point corrosion acts, rust having a less dense structure develops from the microscopically damaged portions of the coating film. . This rust develops and progresses between the coating film and the steel material, and finally the coating film is continuously peeled off. Further, hydrogen sulfide contained in the volatile component acts on the coating film peeling portion of the steel material to promote corrosion. This corrosion due to hydrogen sulfide is widely seen in the environment of contact with crude oil such as oil well pipes. Such corrosion is a problem mainly in the upper part of the oil-rental tank where gas accumulates, and the corrosive atmosphere in the upper part of the oil-rental tank as described above is hereinafter referred to as "tank environment".

【0013】貨油タンクにおける腐食メカニズムは上記
の通りであることが判ったが、酸露点腐食に対しては、
たとえ合金を添加して耐食性を高めた鋼材を用いたとし
ても、塗装を施さない裸使用では実用的な耐食性は得ら
れないので、鋼板は塗装して使用する必要がある。しか
し塗装だけでは上記のような塗膜損傷部分や塗膜の無い
溶接部の錆が拡大する問題があるので、本発明者らは、
塗膜下の鋼板母材ならびに裸使用での溶接部の錆の進行
を最小限とし、塗膜寿命を長期化させるという観点に立
ち、耐食鋼の鋼板母材ならびに成分が母材の化学成分か
らの希釈がある溶接部の両方について成分設計を鋭意検
討して本発明を完成した。本発明の鋼材の成分設計にお
いては、母材の耐食性のみならず、炭素鋼用溶接材料を
用いた場合の溶接部の耐食性、さらには100kJ/cmを超え
る大入熱溶接の適用を受ける際の溶接性、機械的性質に
ついても、重要な要素として考慮した。
It has been found that the corrosion mechanism in the freight oil tank is as described above, but with respect to acid dew point corrosion,
Even if a steel material having an improved corrosion resistance by using an alloy is used, practical corrosion resistance cannot be obtained by bare use without coating, so the steel sheet needs to be coated and used. However, since there is a problem that the rust of the coating film damaged portion and the coating-free welded portion as described above spreads only by coating, the present inventors have
From the viewpoint of minimizing the progress of rust in the steel plate base metal under the coating film and in the welded part when used barely and prolonging the coating film life, the steel plate base metal of the corrosion resistant steel and its components are based on the chemical composition of the base metal. The present invention has been completed by diligently studying the component design for both of the welds having the above dilution. In the component design of the steel material of the present invention, not only the corrosion resistance of the base material, but also the corrosion resistance of the welded portion when using a carbon steel welding material, and further when the application of large heat input welding exceeding 100 kJ / cm Weldability and mechanical properties were also considered as important factors.

【0014】本発明は、以上のような検討に基づきなさ
れたものであり、その特徴は以下の通りである。
The present invention has been made based on the above studies, and its features are as follows.

【0015】(a)プライマー塗装状態で使用する貨油
タンク用耐食鋼板において、化学成分として、mass%
で、C:0.16%以下、Si:1.5%以下、Mn:2.0%以下、P:0.
05%以下、S:0.01%以下、Cu:0.15%〜1.4%、を含み、
残部が実質的にFeからなり、下記の式(1)で表される
Pcmの値が0.24以下であることを特徴とする溶接部の耐
食性に優れた貨油タンク用耐食鋼板。
(A) In a corrosion-resistant steel plate for a currency oil tank used in a primer-painted state, the chemical component mass% is
, C: 0.16% or less, Si: 1.5% or less, Mn: 2.0% or less, P: 0.
05% or less, S: 0.01% or less, Cu: 0.15% to 1.4%,
The balance consists essentially of Fe and is expressed by the following formula (1).
Corrosion-resistant steel plate for currency oil tanks with excellent corrosion resistance of welds, which has a Pcm value of 0.24 or less.

【0016】 Pcm=C+Si/30+Mn/20+Cr/20+Cu/20+Ni/60+Mo/15+V/10+5B≦0.24 (1) 但し、元素記号はそれぞれの元素のmass%を示す。[0016]     Pcm = C + Si / 30 + Mn / 20 + Cr / 20 + Cu / 20 + Ni / 60 + Mo / 15 + V / 10 + 5B ≦ 0.24 (1) However, the element symbols indicate the mass% of each element.

【0017】(b)さらにNi:0.1〜0.7mass%を含むこ
とを特徴する(a)に記載の溶接部の耐食性に優れた貨
油タンク用耐食鋼板。
(B) The corrosion-resistant steel plate for a currency oil tank having excellent corrosion resistance of the welded portion according to (a), which further contains Ni: 0.1 to 0.7 mass%.

【0018】(c)さらにCr:0.5%以下、Mo:0.5%以下
のうちの1種または2種を含むことを特徴する(a)ま
たは(b)に記載の溶接部の耐食性に優れた貨油タンク
用耐食鋼板。
(C) A coin having excellent corrosion resistance of the welded part according to (a) or (b), which further contains one or two of Cr: 0.5% or less and Mo: 0.5% or less. Corrosion resistant steel plate for oil tanks.

【0019】(d)さらにNb:0.05mass%以下、V:0.10m
ass%以下、Ti:0.05mass%以下のうちの1種または2種
以上を含むことを特徴する(a)ないし(c)のいずれ
かに記載の溶接部の耐食性に優れた貨油タンク用耐食鋼
板。
(D) Nb: 0.05 mass% or less, V: 0.10 m
Ass% or less, Ti: 0.05 mass% or less, and one or more of them are included. (a) to (c) Corrosion resistance for a cargo oil tank excellent in corrosion resistance of a welded part steel sheet.

【0020】(e)さらにAl:0.5mass%以下を含むこと
を特徴する(a)ないし(d)のいずれかに記載の溶接
部の耐食性に優れた貨油タンク用耐食鋼板。
(E) The corrosion-resistant steel sheet for a coin oil tank having excellent corrosion resistance of the welded portion according to any one of (a) to (d), which further contains Al: 0.5 mass% or less.

【0021】(f)さらにB:0.01%以下を含むことを特
徴する(a)ないし(e)のいずれかに記載の溶接部の
耐食性に優れた貨油タンク用耐食鋼板。
(F) The corrosion-resistant steel plate for a currency oil tank, which further comprises B: 0.01% or less and which has excellent corrosion resistance of the welded portion according to any one of (a) to (e).

【0022】(g)(a)ないし(f)のいずれかに記
載の貨油タンク用耐食鋼板の溶接方法であって、炭素鋼
用溶接ワイヤを用いて溶接することを特徴とする溶接部
の耐食性に優れた貨油タンク用耐食鋼板の溶接方法。
(G) A method for welding a corrosion resistant steel plate for a fuel oil tank according to any one of (a) to (f), characterized in that the welding is performed using a welding wire for carbon steel. Welding method for corrosion resistant steel plates for currency oil tanks with excellent corrosion resistance.

【0023】(h)母材希釈率65%以上の条件で溶接
することを特徴とする(g)に記載の溶接部の耐食性に
優れた貨油タンク用耐食鋼板の溶接方法。
(H) The method for welding a corrosion-resistant steel sheet for a currency oil tank having excellent corrosion resistance of the welded part according to (g), characterized in that the welding is performed under the condition that the base material dilution ratio is 65% or more.

【0024】[0024]

【発明の実施の形態】以下、本発明の貨油タンク用耐食
鋼板およびその溶接方法について説明する。
BEST MODE FOR CARRYING OUT THE INVENTION The corrosion-resistant steel plate for a coin oil tank and the welding method thereof according to the present invention will be described below.

【0025】まず化学成分の限定理由について述べる。
単位はすべてmass%である。
First, the reasons for limiting the chemical components will be described.
All units are mass%.

【0026】C:0.16%以下 Cは鋼の強化に役立つ元素であるが、過度の添加は溶接
性と耐食性に悪影響を及ぼすため、添加量の上限を0.16
%とする。より好ましくは、添加量の上限を0.15%とす
る。
C: 0.16% or less C is an element useful for strengthening steel, but excessive addition adversely affects weldability and corrosion resistance, so the upper limit of addition is 0.16%.
%. More preferably, the upper limit of the added amount is 0.15%.

【0027】Si:1.5%以下 Siは鋼の脱酸に有用な元素であるが、過度の添加は溶接
作業性に悪影響を及ぼすため、添加量の上限を1.5%と
する。
Si: 1.5% or less Si is an element useful for deoxidizing steel, but excessive addition adversely affects welding workability, so the upper limit of the addition amount is made 1.5%.

【0028】Mn:2.0%以下 Mnは鋼の強化と靭性向上に有効な元素であるが、過度の
添加は溶接性を阻害するため、添加量の上限を2.0%と
する。より好ましくは、添加量の上限を1.5%とする。
一方、鋼の強度を確保するためには0.2%以上の添加が好
ましい。
Mn: 2.0% or less Mn is an element effective for strengthening and improving toughness of steel, but excessive addition impairs weldability, so the upper limit of addition is 2.0%. More preferably, the upper limit of the amount added is 1.5%.
On the other hand, addition of 0.2% or more is preferable in order to secure the strength of steel.

【0029】P:0.035%以下 Pは、溶接性を低下させる元素であり、含有量は低いほ
ど望ましい。上記観点から、0.035%までは許容できる
範囲であり、含有量を0.035%以下とする。
P: 0.035% or less P is an element that reduces weldability, and the lower the content, the more desirable. From the above viewpoint, up to 0.035% is an allowable range, and the content is 0.035% or less.

【0030】S:0.01%以下 Sは鋼の熱間加工性、耐溶接割れ性等を低下させる元素
であり、含有量は低いほど望ましい。上記観点から、0.
01%までは許容できる範囲であり、含有量の上限を0.01
%とする。より好ましくは、添加量の上限を0.005%と
する。
S: 0.01% or less S is an element that deteriorates the hot workability and weld crack resistance of steel, and the lower the content, the more desirable. From the above viewpoint, 0.
Up to 01% is within the allowable range, and the upper limit of the content is 0.01
%. More preferably, the upper limit of the amount added is 0.005%.

【0031】Cu:0.15〜1.4% Cuは鋼のタンク環境での耐塗膜下腐食性を著しく向上さ
せる。0.1%以上の添加で効果があるが、母材だけでな
く、溶接により母材の成分から希釈された成分となる
(母材希釈がある)溶接部の耐食性も考慮すると、母材
には0.15%以上添加する必要がある。しかし1.4%を超
える添加は溶接高温割れの傾向が顕著になる。従って、
添加量を0.15〜1.4%とする。
Cu: 0.15-1.4% Cu significantly improves the undercoat corrosion resistance of steel in a tank environment. Addition of 0.1% or more is effective, but considering not only the base metal but also the corrosion resistance of the weld that becomes a component diluted from the base metal component by welding (there is base metal dilution), % Or more must be added. However, if the addition exceeds 1.4%, the tendency of hot cracking in the weld becomes remarkable. Therefore,
The addition amount is 0.15 to 1.4%.

【0032】本発明では鋼板の耐食性をさらに改善する
目的で、Niを含有してもよい。
In the present invention, Ni may be contained for the purpose of further improving the corrosion resistance of the steel sheet.

【0033】Ni:0.1〜0.7% Niは高価な添加元素ではあるが、耐食性向上に有効で、
かつCuによる溶接性への害を抑制する効果を持つ。母材
だけでなく、母材希釈がある溶接部の耐食性も考慮する
と、母材には0.1%以上添加しないとその効果は明瞭で
はないが、0.7%を超えて添加しても、効果が飽和し、
かえって鋼の経済性を損ない溶接割れ性も低下する。従
って、添加量を0.1〜0.7%とする。
Ni: 0.1-0.7% Ni is an expensive additive element, but it is effective in improving corrosion resistance.
In addition, it has the effect of suppressing damage to the weldability by Cu. Considering not only the base metal, but also the corrosion resistance of the weld where the base metal is diluted, the effect is not clear unless 0.1% or more is added to the base metal, but even if it exceeds 0.7%, the effect saturates. Then
On the contrary, the economical efficiency of steel is impaired and the weld cracking property is also reduced. Therefore, the addition amount is set to 0.1 to 0.7%.

【0034】本発明では鋼板の強度をさらに改善する目
的で、以下に示すCr、Moの1種又は2種を含有してもよ
い。
In the present invention, one or two of the following Cr and Mo may be contained for the purpose of further improving the strength of the steel sheet.

【0035】Cr:0.5%以下 Crはタンク環境での防食効果は小さいが、鋼の強度特性
を向上させるため、制限して使用することが出来る。添
加量が0.5%を超えると、耐低温割れ性ならびに溶接作
業性も低下するため、添加量を0.5%以下とする。
Cr: 0.5% or less Cr has a small anticorrosion effect in a tank environment, but since it improves the strength characteristics of steel, it can be used in a limited amount. If the amount added exceeds 0.5%, the cold crack resistance and welding workability also deteriorate, so the amount added should be 0.5% or less.

【0036】Mo:0.5%以下 Moは該当する使用環境での耐食性に有害な元素である
が、鋼の強度特性を向上させるため、制限して使用する
ことが出来る。0.5%を超える添加は耐塗膜下腐食性の
低下の傾向を著しくするため、添加量を0.5%以下とす
る。
Mo: 0.5% or less Mo is an element harmful to the corrosion resistance in a corresponding use environment, but it can be used in a limited amount in order to improve the strength characteristics of steel. Addition of more than 0.5% remarkably reduces the corrosion resistance under the coating film, so the addition amount is 0.5% or less.

【0037】本発明では鋼板の溶接性をさらに改善する
目的で、以下に示すNb、V、Tiの1種又は2種以上を含
有してもよい。
In the present invention, for the purpose of further improving the weldability of the steel sheet, one or more of Nb, V and Ti shown below may be contained.

【0038】Nb:0.05%以下、V:0.10%以下、Ti:0.05%
以下 Nb、V、Tiは鋼中の炭素と結合して炭化物を形成し、溶
接性に及ぼす炭素の影響を減じることが出来るため、一
定量の添加を選択できる。ただし、Nbは0.05%、Vは0.1
0%、Tiは0.05%をそれぞれ超えて添加すると、炭化物
が多量に析出し、溶接時にクラックを生じやすくなるた
め、添加量としてはNbは0.05%以下、Vは0.10%以下、T
iは0.05%以下とする。
Nb: 0.05% or less, V: 0.10% or less, Ti: 0.05%
Hereinafter, Nb, V, and Ti can combine with carbon in steel to form a carbide and reduce the effect of carbon on weldability, so a certain amount of addition can be selected. However, Nb is 0.05%, V is 0.1
When 0% and Ti are added in excess of 0.05% respectively, a large amount of carbide is precipitated and cracks easily occur during welding. Therefore, Nb is 0.05% or less, V is 0.10% or less, T
i should be 0.05% or less.

【0039】本発明では鋼板の耐食性をさらに改善する
目的で、Alを含有してもよい。
In the present invention, Al may be contained for the purpose of further improving the corrosion resistance of the steel sheet.

【0040】Al:0.5%以下 Alは脱酸のために必要であると共に、タンク環境での耐
塗膜下腐食性を向上させるので適宜添加できる。0.5%
を超える添加を行うと溶接時にスラグを多発し、作業性
を顕著に低下させるため、添加する場合は0.5%以下と
する。
Al: 0.5% or less Al is necessary for deoxidation and improves the corrosion resistance under the coating film in a tank environment, so that it can be appropriately added. 0.5%
If it is added, the amount of slag frequently occurs during welding, and the workability is significantly reduced.

【0041】本発明では鋼板の加工性をさらに改善する
目的で、Bを含有してもよい。
In the present invention, B may be contained for the purpose of further improving the workability of the steel sheet.

【0042】B:0.01%以下 Bは熱間加工性の向上に有効な添加元素であり、選択し
て添加が可能であるが、0.01%を超える添加は溶接高温
割れの傾向を著しくするため、添加量を0.01%以下とす
る。
B: 0.01% or less B is an additive element effective in improving hot workability and can be selected and added. However, if it exceeds 0.01%, the tendency of welding hot cracking becomes remarkable, so that The addition amount is 0.01% or less.

【0043】 Pcm値:0.24以下(Pcm=C+Si/30+Mn/20+Cr/20+Cu/20+Ni/60+Mo/15+V/10+5B (1 )) 本発明では以上のような化学成分の制限に加え、上記式
(1)に相当するPcm値について規定する。これは溶接
割れ感受性を示す特性値であり、この値が0.24を超える
と溶接時の低温割れ発生率が著しく高くなるため、Pcm
値を0.24以下に保持することが必要である。
Pcm value: 0.24 or less (Pcm = C + Si / 30 + Mn / 20 + Cr / 20 + Cu / 20 + Ni / 60 + Mo / 15 + V / 10 + 5B (1)) In the present invention, the above In addition to the restrictions on chemical components as described above, the Pcm value corresponding to the above formula (1) is specified. This is a characteristic value indicating the susceptibility to welding cracks, and if this value exceeds 0.24, the cold crack occurrence rate during welding will increase significantly, so Pcm
It is necessary to keep the value below 0.24.

【0044】本発明の鋼の化学成分の内、上記の化学成
分以外の残部は実質的にFeである。「残部が実質的にF
eである」とは、本発明の作用効果を無くさない限り、
不可避不純物をはじめ、他の微量元素を含有するものが
本発明の範囲に含まれ得ることを意味する。
Among the chemical components of the steel of the present invention, the balance other than the above chemical components is substantially Fe. "The balance is essentially F
The term “e” means that the effect of the present invention is not lost.
It means that those containing other trace elements including inevitable impurities can be included in the scope of the present invention.

【0045】上記の化学成分の鋼は、通常の鋼と同様の
方法で製造できる。例えば、鋼の溶製では、転炉等で主
要5元素C、Si、Mn、P、Sを発明の範囲に調節するとと
もに、必要に応じてその他の合金元素を添加する。
The steel having the above chemical composition can be produced by the same method as that for ordinary steel. For example, in the melting of steel, the main five elements C, Si, Mn, P, and S are adjusted within the scope of the invention in a converter or the like, and other alloying elements are added as necessary.

【0046】その後、連続鋳造等により得られた鋳片を
そのままあるいは冷却後、圧延を行う。圧延条件につい
ては、耐食鋼としては特に条件を問わないが、機械的特
性の観点からは適切な圧下比を確保する必要がある。
Thereafter, the slab obtained by continuous casting or the like is rolled as it is or after being cooled. There is no particular limitation on the rolling conditions for the corrosion resistant steel, but it is necessary to secure an appropriate reduction ratio from the viewpoint of mechanical properties.

【0047】圧延の際、熱間圧延後の冷却速度を制御す
ると、引張強さ490N/mm2級以上の高強度鋼材とすること
ができる。例えば、熱間圧延の仕上げ温度を750℃以上
とし、その後2℃/s以上の冷却速度で600℃以下まで冷却
する。仕上げ温度が750℃未満では変形抵抗が大きくな
り形状不良が発生し易くなるため好ましくない。冷却速
度が2℃/s未満もしくは冷却停止温度が680℃超えの場合
には、引張強さ490N/mm2級以上の引張強さが得られな
い。
During rolling, a high-strength steel material having a tensile strength of 490 N / mm 2 grade or more can be obtained by controlling the cooling rate after hot rolling. For example, the finishing temperature of hot rolling is set to 750 ° C. or higher, and then it is cooled to 600 ° C. or lower at a cooling rate of 2 ° C./s or higher. When the finishing temperature is less than 750 ° C, the deformation resistance becomes large and defective shapes are likely to occur, which is not preferable. If the cooling rate is less than 2 ° C / s or the cooling stop temperature exceeds 680 ° C, tensile strength of 490 N / mm 2 or higher cannot be obtained.

【0048】本発明の鋼板は、通常、プライマー塗装状
態で使用される。プライマー塗装としては、有機もしく
は無機の塗装、あるいは錆止めプライマーによる塗膜を
施す。塗装およびプライマーの種類は問わないが、無機
系ジンクプライマーによる塗膜を用いると最も効果的で
ある。
The steel sheet of the present invention is usually used in a primer-coated state. As the primer coating, organic or inorganic coating or a coating film with a rust preventive primer is applied. The type of coating and the primer are not limited, but it is most effective to use a coating film made of an inorganic zinc primer.

【0049】次に、本発明の耐食鋼板の溶接方法につい
て説明する。
Next, the method of welding the corrosion-resistant steel plate of the present invention will be described.

【0050】本発明の耐食鋼板を溶接する際には、造船
用鋼板の溶接法として一般に採用されている溶接方法を
用いれば良く、特に制限はないが、溶接材料として市販
の安価な炭素鋼用溶接ワイヤを用いることができる点が
特徴である。市販の炭素鋼用溶接ワイヤを用いて溶接す
ることにより、溶接能率や溶接性が劣化することなく溶
接部は良好な耐食性を示し、溶接材料のコストが上昇す
ることもない。炭素鋼用溶接ワイヤは大入熱溶接にも好
適である。市販の炭素鋼用溶接ワイヤであれば特に制限
無く本発明の耐食鋼板の溶接に用いることが可能であ
る。炭素鋼用溶接ワイヤ(引張強さTS490N/mm2級)の組成
としてはC:0.18%以下、Si:0.15%以下、Mn:0.2〜2.8%、
P:0.03%以下、S:0.03%以下が好ましく、0.09%C-1.9%Mn-
0.01%P-0.01%S(mass%)が代表的である。溶接材料には
市販の炭素鋼用溶接ワイヤ以外にも、炭素鋼用溶接ワイ
ヤと類似の組成のものを用いることができるが、本発明
の耐食鋼板とほぼ同じ組成の共金系ワイヤを用いると、
溶接性ならびに作業性が劣化するとともに、溶接材料の
コストが上昇する場合がある。
When welding the corrosion-resistant steel sheet of the present invention, a welding method generally employed as a welding method for steel plates for shipbuilding may be used, and there is no particular limitation. The feature is that a welding wire can be used. By welding using a commercially available welding wire for carbon steel, the welded portion exhibits good corrosion resistance without deterioration of welding efficiency and weldability, and the cost of the welding material does not increase. The welding wire for carbon steel is also suitable for high heat input welding. Any commercially available welding wire for carbon steel can be used for welding the corrosion-resistant steel plate of the present invention without particular limitation. As the composition of the welding wire for carbon steel (tensile strength TS490N / mm 2 grade), C: 0.18% or less, Si: 0.15% or less, Mn: 0.2 to 2.8%,
P: 0.03% or less, S: preferably 0.03% or less, 0.09% C-1.9% Mn-
0.01% P-0.01% S (mass%) is typical. In addition to the commercially available welding wire for carbon steel, a welding wire having a composition similar to that of the welding wire for carbon steel can be used, but if a common metal wire having substantially the same composition as the corrosion-resistant steel plate of the present invention is used. ,
The weldability and workability may deteriorate and the cost of the welding material may increase.

【0051】本発明の耐食鋼板を溶接する際には、母材
希釈率65%以上の条件で溶接することが好ましい。母
材希釈率は母材の成分組成に対する溶接部の成分組成の
割合であり、本発明ではCuの母材希釈率を用いることが
できる。母材希釈率が65%未満であると、溶接部のCu
量が希釈されて、タンク環境で必要な耐食性が得られな
い場合がある。FCB溶接などを用いれば、溶接能率を
低減させることなく母材希釈率を65%以上とすること
が可能である。
When welding the corrosion-resistant steel sheet of the present invention, it is preferable to weld under the condition that the base metal dilution ratio is 65% or more. The base metal dilution ratio is the ratio of the component composition of the welded portion to the component composition of the base material, and the base material dilution ratio of Cu can be used in the present invention. If the base metal dilution rate is less than 65%, Cu in the welded part
The amount may be diluted and may not provide the required corrosion resistance in the tank environment. If FCB welding or the like is used, it is possible to make the base metal dilution rate 65% or more without reducing the welding efficiency.

【0052】本発明の溶接方法を用いることにより、タ
ンク環境下で塗膜損傷部位が優れた耐食性を示し、かつ
従来用いられてきた共金系ワイヤを使用する必要が無
く、安価な炭素鋼用溶接材料を用いた溶接方法により塗
膜の無い溶接部も優れた耐食性を示すタンカー用耐食鋼
板を得ることができる。
By using the welding method according to the present invention, the damaged portion of the coating film exhibits excellent corrosion resistance in a tank environment, and it is not necessary to use the common metal alloy wire that has been conventionally used. By the welding method using the welding material, it is possible to obtain a corrosion-resistant steel sheet for tankers that exhibits excellent corrosion resistance even in a welded portion having no coating film.

【0053】本発明の耐食鋼板を用いると、溶接部にお
いても腐食速度を従来に比べて1割程度低減させること
が可能である。タンク環境下においては腐食減量が0.1m
m/year以上と推定されるが、溶接部においては余盛が2
〜5mm程度あるため、溶接部の腐食速度を1割程度低減
させることで一般的な船寿命である20年間に甲板の交換
を不必要にすることができる。
By using the corrosion-resistant steel plate of the present invention, it is possible to reduce the corrosion rate at the welded portion by about 10% as compared with the conventional case. Corrosion weight loss is 0.1m in tank environment
It is estimated to be m / year or more, but the excess is 2 at the welded part.
Since it is about 5 mm, reducing the corrosion rate of the welded portion by about 10% makes it unnecessary to replace the deck during the 20 years that is the typical life of the ship.

【0054】本発明の貨油タンク用耐食鋼板は、プライ
マー塗装を施してVLCCタンカーの貨油タンク上部の構造
体ないしデッキプレート等として使用する。本発明の貨
油タンク用耐食鋼板を溶接する際には炭素鋼用溶接材料
を用いて溶接を行い、溶接部はプライマー塗装なしの裸
ままで使用することができる。さらに、タンク内部もし
くは天井部の梁、柱等の構造体として用いても好適な耐
食性と機械的性質を発揮しうる。
The corrosion-resistant steel plate for a currency oil tank of the present invention is coated with a primer and used as a structure or a deck plate above the currency oil tank of a VLCC tanker. When welding the corrosion resistant steel plate for a coin oil tank of the present invention, welding is performed using a welding material for carbon steel, and the welded portion can be used as it is without being coated with a primer. Further, even when it is used as a structure such as a beam or a column in the tank or in the ceiling portion, suitable corrosion resistance and mechanical properties can be exhibited.

【0055】[0055]

【実施例】表1、表2の化学成分を有する鋼板(No.1〜
42)にプライマー塗装を行い、溶接ワイヤを用いて溶接
を行い、試料(No.1〜54)を作製した。一部の試料につ
いてはプライマー塗装を行わなかった。
EXAMPLES Steel sheets having the chemical compositions shown in Tables 1 and 2 (No. 1 to
42) was coated with a primer and welded using a welding wire to prepare samples (No. 1 to 54). No primer coating was applied to some of the samples.

【0056】鋼を溶製するに当たり、溶解はすべて150k
g真空誘導溶解炉により、鋳造も真空中で実施した。50k
g鋳塊となしたのち、1200℃に加熱して熱間圧延し、厚
さ25mmの板材とした。この25mmの板材を溶接割れ性の評
価に用いた。さらに、1180℃に再加熱して熱間圧延して
厚さ6mmの板材とし、母材の耐食性評価試験に供した。
When melting steel, all melting is 150 k
Casting was also carried out in vacuum with a vacuum induction melting furnace. 50k
After forming into an ingot, it was heated to 1200 ° C and hot-rolled to obtain a plate material having a thickness of 25 mm. This 25 mm plate material was used for evaluation of weld crackability. Further, it was reheated to 1180 ° C. and hot-rolled to obtain a plate material having a thickness of 6 mm, which was subjected to a corrosion resistance evaluation test of the base material.

【0057】溶接高温割れ性の評価には、厚さ25mmの板
材にV型開先を切り、継手両端にタブ材を溶接した後、
突合せ溶接継手を作製し、冷却後の溶着金属部の割れの
有無を比較評価する方法を用いた。溶接方法はFCB溶
接とし、溶接材料は市販の引張強度50キロ級(490N/mm2
級)の炭素鋼用溶接ワイヤ、ならびに実験室溶製した母
材と同等のCu, Niを含む共金系ワイヤを用いた。溶接条
件は、電圧38〜45V、電流1000〜1250A、溶接速度40cm/
分、入熱139kJ/cmとした。なお、この溶接条件での母材
希釈率は約70%であった。割れの検出にはX線透過法を
用いた。また、同時にスラグの発生等によるビードの乱
れ、作業性の悪化についても評価した。
To evaluate the hot cracking resistance, a V-shaped groove was cut on a plate material having a thickness of 25 mm, and tab members were welded to both ends of the joint.
A butt-welded joint was produced, and a method for comparatively evaluating the presence or absence of cracks in the weld metal after cooling was used. The welding method is FCB welding, and the welding material is a commercially available tensile strength of 50 kg class (490 N / mm 2
Grade) carbon steel welding wire, and a common metal wire containing Cu and Ni equivalent to the base metal melted in the laboratory. Welding conditions are voltage 38-45V, current 1000-1250A, welding speed 40cm /
The heat input was 139 kJ / cm. The base metal dilution rate under these welding conditions was approximately 70%. An X-ray transmission method was used to detect cracks. At the same time, the bead disturbance due to the generation of slag and the deterioration of workability were also evaluated.

【0058】一方、溶接時の低温割れ感受性の評価に
は、日本工業規格JIS Z3158で規定されるy型溶接割れ試
験を実施し、鋼板冷却後の割れの有無で評価した。溶接
は市販の490N/mm2級の炭素鋼用被覆アーク溶接用ワイヤ
を使用し、溶接条件は、電圧24V、電流170A、溶接速度1
5cm/min、入熱16kJ/cmとした。試験は25℃にて行った。
割れの検出には断面切断法を用いた。
On the other hand, for the evaluation of cold cracking susceptibility during welding, a y-type weld cracking test defined by Japanese Industrial Standard JIS Z3158 was carried out, and the presence or absence of cracks after cooling the steel sheet was evaluated. Welding uses a commercially available 490 N / mm 2 grade coated arc welding wire for carbon steel, welding conditions are voltage 24 V, current 170 A, welding speed 1
The heat input was 5 cm / min and the heat input was 16 kJ / cm. The test was conducted at 25 ° C.
A cross-section cutting method was used to detect cracks.

【0059】さらに、耐食性については、母材ならびに
溶接部の両方について調査した。母材の耐食性について
は、厚さ6mmの板材から寸法6mm×55mm×45mmの腐食試験
片を切り出し、全面にプライマー処理(プライマー塗
装)を施して腐食試験に供した。プライマー処理は、事
前によくショット錆落としを実施した試験片に、亜鉛末
入り顔料を一定の割合で含有する、アルキルシリケート
樹脂ワニス溶剤使用のジンク系プライマーの吹付塗装を
行い、室温で24時間乾燥させた。亜鉛末入り顔料の重量
割合については、43%のものと48%のものを使用して比
較した。耐食性の評価を加速するため、試験面には鋼材
表面に達するX字型のカッティングを施し、これを模擬
損傷箇所として腐食試験後の表面錆、塗膜下の錆の進行
を表面積率で評価した。なお、試験前の損傷面積率は1.
0%であった。
Further, regarding the corrosion resistance, both the base material and the welded portion were investigated. Regarding the corrosion resistance of the base material, a corrosion test piece having a size of 6 mm x 55 mm x 45 mm was cut out from a plate material having a thickness of 6 mm, and the whole surface was subjected to a primer treatment (primer coating) and subjected to a corrosion test. For primer treatment, a test piece that had been shot rust-removed in advance was spray-coated with a zinc-based primer using a solvent containing an alkyl silicate resin varnish containing a certain proportion of zinc dust-containing pigment, and dried at room temperature for 24 hours. Let The weight ratio of the zinc dust-containing pigment was compared using 43% and 48%. In order to accelerate the evaluation of corrosion resistance, an X-shaped cutting that reaches the surface of the steel material was applied to the test surface, and this was used as a simulated damage point to evaluate the surface rust after the corrosion test and the progress of rust under the coating film by the surface area ratio. . The damage area ratio before the test is 1.
It was 0%.

【0060】溶接部の耐食性は、プライマーを塗布した
厚さ25mmの板材を用いて前述のFCB用溶接条件にてFCB溶
接継手を作製し、これより溶接部が中央となる様に寸法
25mm厚×45mm幅×150mm長の腐食試験片を切り出し、腐
食試験に供した。なお、溶接部はプライマーを塗布せず
に裸ままとし、2〜5mm程度の余盛が付けてある。
The corrosion resistance of the welded part was measured by using a plate material having a thickness of 25 mm coated with a primer under the above-mentioned FCB welding conditions to prepare an FCB welded joint, and dimensioning the welded part at the center.
A corrosion test piece of 25 mm thickness × 45 mm width × 150 mm length was cut out and subjected to a corrosion test. In addition, the welded part was left bare without applying a primer, and a 2 to 5 mm extra area was added.

【0061】腐食試験は、貨油タンク内の環境条件を模
擬した雰囲気と温度サイクル中に、試験片を曝して、腐
食箇所拡大率の評価を実施した。貨油タンク内模擬環境
は、ガス組成10%CO2,8%O2,0.02%SOx,0.1%H2S,残
部N2の混合ガスを過飽和水蒸気圧の下に充満させて、試
験用の雰囲気とした。この雰囲気中に挿入した試験片に
は、ヒータと冷却装置によって30℃/50℃の繰返し温度
サイクルを、1サイクル1日として30日間付与し、結露水
による腐食を模擬できるようにした。
In the corrosion test, the test piece was exposed in an atmosphere and a temperature cycle simulating the environmental conditions in the freight oil tank to evaluate the expansion rate of the corroded portion. The simulated environment in the freight oil tank was filled with a mixed gas of gas composition 10% CO 2 , 8% O 2 , 0.02% SOx, 0.1% H 2 S and the balance N 2 under supersaturated water vapor pressure, The atmosphere. The test piece inserted in this atmosphere was subjected to a repeated temperature cycle of 30 ° C / 50 ° C for 30 days with one heater and a cooling device, one cycle of one day, so that corrosion due to dew condensation water could be simulated.

【0062】本発明鋼と比較鋼の成分分析結果、および
前記(1)式によるPcmを表1、表2に、上記の評価方
法を用いた溶接性と耐食性の評価結果を表3に、それぞ
れ示した。表3において、表面に適用したプライマー種
類(43:亜鉛末顔料の重量割合43%、48:同48%、一部に
ついてはプライマーの塗布を行わなかった)も併記し
た。溶接性については、突合せ溶接試験における高温割
れが無く、作業性が良好で、低温割れが無いものを◎で
示し、高温割れ、作業性の劣化、低温割れのうち、いず
れかが認められたものを×で示した。母材の耐食性につ
いては、模擬環境下における錆(腐食)面積率(単位
%)が5%以下のものを◎で、5%を超えたものを×で示し
た。溶接部の耐食性については、本発明範囲外でCu、Ni
が無添加の鋼板35の腐食減量を1として相対評価し、相
対腐食減量が0.9以下のものを良好として◎で示し、0.9
を超えるものを×で示した。
Tables 1 and 2 show the results of component analysis of the steels of the present invention and comparative steels, and Pcm according to the above formula (1), and Table 3 shows the results of evaluations of weldability and corrosion resistance using the above-described evaluation method. Indicated. In Table 3, the type of primer applied to the surface (43: weight ratio of zinc dust pigment 43%, 48: 48%, 48% of the same), some of which were not coated with the primer, is also shown. Regarding weldability, ◎ indicates that there is no hot crack in the butt welding test, workability is good, and there is no cold crack, and any of hot crack, workability deterioration, and cold crack is recognized. Is indicated by x. Regarding the corrosion resistance of the base metal, ⊚ indicates that the rust (corrosion) area ratio (unit%) under the simulated environment is 5% or less, and x indicates that it exceeds 5%. Regarding the corrosion resistance of the welded portion, Cu, Ni are outside the scope of the present invention.
Is relative evaluation with the corrosion weight loss of the steel sheet 35 with no addition as 1, and the relative corrosion weight loss is 0.9 or less is shown as ◎ with a good, 0.9
Those that exceeded were indicated by x.

【0063】[0063]

【表1】 [Table 1]

【0064】[0064]

【表2】 [Table 2]

【0065】[0065]

【表3】 [Table 3]

【0066】本発明の耐食鋼板にプライマーを塗装し、
炭素鋼溶接用ワイヤを用いて溶接を行った試料(No.1、
2、7〜13、17〜22、25〜36)は、すべて耐溶接割れ性と
溶接時の作業性を兼ね備え、かつ母材ならびに溶接部で
の腐食性が良好で、貨油タンク用鋼として好適であるこ
とがわかった。一方、プライマーを塗布しなかった、も
しくは共金系溶接用ワイヤを用いた試料(No.3〜6、14
〜16、23、24、37〜54)は、耐溶接割れ性、溶接作業
性、母材もしくは溶接部の耐食性のいずれかが十分では
なかった。
Coating the corrosion resistant steel plate of the present invention with a primer,
Sample welded using carbon steel welding wire (No. 1,
2, 7-13, 17-22, 25-36) have both weld crack resistance and workability during welding, and have good corrosiveness in the base metal and welds, making them suitable for use as steel for oil tanks. It turned out to be suitable. On the other hand, samples that were not coated with a primer or that used a wire for co-metal welding (No. 3 to 6, 14
No. 16, 23, 24, 37 to 54) had insufficient weld crack resistance, welding workability, or corrosion resistance of the base metal or weld.

【0067】図1に、Pcm値とy型溶接割れ試験結果の関
係を示す。図1によれば、Pcmの値が、0.24以下である
場合は溶接割れが発生せず(図中no crack)、それより
大きい場合は溶接割れが発生すること(図中 crack)が
分かる。よって、Pcmの値が0.24を超えると溶接時の低
温割れ発生率が著しく高くなるため、Pcm値を0.24以下
に保持することが必要である。
FIG. 1 shows the relationship between the Pcm value and the y-type weld cracking test result. According to FIG. 1, when the value of Pcm is 0.24 or less, weld cracking does not occur (no crack in the figure), and when it is larger than that, weld cracking occurs (crack in the figure). Therefore, if the Pcm value exceeds 0.24, the incidence of cold cracking during welding will increase significantly, so it is necessary to maintain the Pcm value at 0.24 or less.

【0068】図2は、鋼板のNi添加量0.7%以下の試料
について、溶接部の結露腐食試験での相対腐食減量と鋼
板のCu添加量の関係を示す図である。図2によれば、鋼
板のCu添加量が0.15%未満の場合はタンク環境下での溶
接部の耐食性に対するCu添加の効果が十分発揮されない
ことがわかる。鋼板の耐食性向上には0.1%以上のCu添
加で効果があるが、溶接部では鋼板の成分が希釈され、
Cuの含有量が減少するために母材である鋼板にCuを0.15
%以上添加する必要がある。
FIG. 2 is a diagram showing the relationship between the relative corrosion weight loss in the dew condensation corrosion test of the welded portion and the Cu addition amount of the steel sheet for the samples with the Ni addition amount of 0.7% or less of the steel sheet. According to FIG. 2, when the Cu addition amount of the steel sheet is less than 0.15%, the effect of Cu addition on the corrosion resistance of the welded portion in the tank environment is not sufficiently exhibited. Addition of 0.1% or more Cu is effective for improving the corrosion resistance of steel sheets, but the components of the steel sheet are diluted in the welded portion,
0.15 Cu was added to the base steel plate to reduce the Cu content.
% Or more must be added.

【0069】以上のことから、本発明の耐食鋼板にプラ
イマー塗装を施して、適切な溶接用ワイヤを用いて溶接
を行えば、貨油タンク用鋼としての性能を満足する耐食
性と溶接性が得られることが分かった。
From the above, by applying a primer coating to the corrosion-resistant steel plate of the present invention and performing welding using an appropriate welding wire, corrosion resistance and weldability satisfying the performance as a steel for a fuel oil tank can be obtained. I found out that

【0070】[0070]

【発明の効果】以上述べた本発明の貨油タンク用耐食鋼
板は、貨油タンクの構造材に適用した場合に母材、溶接
部とも従来の耐食鋼板に比べて優れた耐食性を有し、か
つ従来一般に用いられている炭素鋼溶接用ワイヤが使用
可能であり、溶接性の向上および合金コスト、溶接材料
コストの削減が可能である。また、材料管理も簡便であ
り、この面からもコスト削減が可能である。
EFFECT OF THE INVENTION The corrosion-resistant steel sheet for a coin oil tank of the present invention described above has excellent corrosion resistance compared to conventional corrosion-resistant steel sheets in both the base material and the welded portion when applied to the structural material of a currency oil tank, In addition, a carbon steel welding wire that has been generally used in the past can be used, and it is possible to improve weldability and reduce alloy cost and welding material cost. In addition, material management is simple, and cost can be reduced in this respect as well.

【図面の簡単な説明】[Brief description of drawings]

【図1】Pcm値とy型溶接割れ試験結果の関係を示す図で
ある。
FIG. 1 is a diagram showing a relationship between a Pcm value and a y-type weld cracking test result.

【図2】鋼板のCu添加量と溶接部での相対腐食量との関
係を示す図である。
FIG. 2 is a diagram showing a relationship between a Cu addition amount of a steel sheet and a relative corrosion amount at a welded portion.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 木村 秀途 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 松田 穣 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 Fターム(参考) 4E001 AA03 CA07 EA10 4E081 YL04    ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Hideki Kimura             1-2-1, Marunouchi, Chiyoda-ku, Tokyo             Main Steel Pipe Co., Ltd. (72) Inventor Minoru Matsuda             1-2-1, Marunouchi, Chiyoda-ku, Tokyo             Main Steel Pipe Co., Ltd. F-term (reference) 4E001 AA03 CA07 EA10                 4E081 YL04

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 プライマー塗装状態で使用する貨油タン
ク用耐食鋼板において、化学成分として、mass%で、C:
0.16%以下、Si:1.5%以下、Mn:2.0%以下、P:0.05%以
下、S:0.01%以下、Cu:0.15%〜1.4%、を含み、残部が
実質的にFeからなり、下記の式(1)で表されるPcmの
値が0.24以下であることを特徴とする溶接部の耐食性に
優れた貨油タンク用耐食鋼板。 Pcm=C+Si/30+Mn/20+Cr/20+Cu/20+Ni/60+Mo/15+V/10+5B≦0.24 (1) 但し、元素記号はそれぞれの元素のmass%を示す。
1. A corrosion-resistant steel plate for a currency oil tank used in a primer-coated state, wherein the chemical composition, in mass%, is C:
0.16% or less, Si: 1.5% or less, Mn: 2.0% or less, P: 0.05% or less, S: 0.01% or less, Cu: 0.15% to 1.4%, with the balance consisting essentially of Fe. A corrosion-resistant steel plate for a coin oil tank having excellent corrosion resistance of a weld, which has a Pcm value represented by the formula (1) of 0.24 or less. Pcm = C + Si / 30 + Mn / 20 + Cr / 20 + Cu / 20 + Ni / 60 + Mo / 15 + V / 10 + 5B ≦ 0.24 (1) However, the element symbols are mass% of each element. Show.
【請求項2】 さらにNi:0.1〜0.7mass%を含むことを
特徴する請求項1に記載の溶接部の耐食性に優れた貨油
タンク用耐食鋼板。
2. The corrosion-resistant steel plate for a currency oil tank having excellent corrosion resistance of the welded portion according to claim 1, further comprising Ni: 0.1 to 0.7 mass%.
【請求項3】 さらにCr:0.5%以下、Mo:0.5%以下のう
ちの1種または2種を含むことを特徴する請求項1また
は請求項2に記載の溶接部の耐食性に優れた貨油タンク
用耐食鋼板。
3. A coin oil having excellent corrosion resistance of the welded portion according to claim 1 or 2, further comprising one or two of Cr: 0.5% or less and Mo: 0.5% or less. Corrosion resistant steel plate for tanks.
【請求項4】 さらにNb:0.05mass%以下、V:0.10mass
%以下、Ti:0.05mass%以下のうちの1種または2種以
上を含むことを特徴する請求項1ないし請求項3のいず
れかに記載の溶接部の耐食性に優れた貨油タンク用耐食
鋼板。
4. Nb: 0.05 mass% or less, V: 0.10 mass
% Or less and Ti: 0.05 mass% or less, and one or more of them are contained. Corrosion resistant steel plate for a coin oil tank having excellent corrosion resistance of a welded part according to any one of claims 1 to 3. .
【請求項5】 さらにAl:0.5mass%以下を含むことを特
徴する請求項1ないし請求項4のいずれかに記載の溶接
部の耐食性に優れた貨油タンク用耐食鋼板。
5. The corrosion-resistant steel plate for a coin oil tank having excellent corrosion resistance of a welded portion according to claim 1, further comprising Al: 0.5 mass% or less.
【請求項6】 さらにB:0.01%以下を含むことを特徴す
る請求項1ないし請求項5のいずれかに記載の溶接部の
耐食性に優れた貨油タンク用耐食鋼板。
6. The corrosion-resistant steel plate for a currency oil tank, which further comprises B: 0.01% or less, which is excellent in corrosion resistance of the welded portion according to any one of claims 1 to 5.
【請求項7】 請求項1ないし請求項6のいずれかに記
載の貨油タンク用耐食鋼板の溶接方法であって、炭素鋼
用溶接ワイヤを用いて溶接することを特徴とする溶接部
の耐食性に優れた貨油タンク用耐食鋼板の溶接方法。
7. The method for welding a corrosion resistant steel plate for a currency oil tank according to claim 1, wherein the welding is performed using a welding wire for carbon steel, and the corrosion resistance of a welded portion is characterized. Excellent welding method for corrosion resistant steel plates for oil tanks.
【請求項8】 母材希釈率65%以上の条件で溶接する
ことを特徴とする請求項7に記載の溶接部の耐食性に優
れた貨油タンク用耐食鋼板の溶接方法。
8. The method for welding a corrosion-resistant steel sheet for a currency oil tank having excellent corrosion resistance of a welded portion according to claim 7, wherein the welding is performed under the condition that the base material dilution ratio is 65% or more.
JP2001302589A 2001-09-28 2001-09-28 Corrosion resistant steel sheet for tank having excellent corrosion resistance in weld zone, and welding method therefor Pending JP2003105487A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001302589A JP2003105487A (en) 2001-09-28 2001-09-28 Corrosion resistant steel sheet for tank having excellent corrosion resistance in weld zone, and welding method therefor

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005290479A (en) * 2004-03-31 2005-10-20 Jfe Steel Kk Steel material for bottom plate of crude oil tank
JP2007197757A (en) * 2006-01-25 2007-08-09 Kobe Steel Ltd High tensile strength marine steel having excellent corrosion resistance and base metal toughness
JP2010138454A (en) * 2008-12-11 2010-06-24 Kobe Steel Ltd Coated steel for ballast tank having excellent coating film blister resistance, ballast tank using the same, and vessel
JP2011021248A (en) * 2009-07-16 2011-02-03 Jfe Steel Corp Steel for ship having excellent coating corrosion resistance
CN102994875A (en) * 2012-11-16 2013-03-27 济钢集团有限公司 Weathering steel and manufacturing method thereof
CN105886944A (en) * 2016-06-23 2016-08-24 温州德业化工有限公司 Corrosion-resistant alloy material and application thereof
CN107984054A (en) * 2017-11-30 2018-05-04 钢铁研究总院 Transition zone welding material and its welding method are docked in titanium steel composite board melting welding
JP2022065836A (en) * 2020-10-16 2022-04-28 Jfeスチール株式会社 Welded joint excellent in coating durability and structure
KR20240090929A (en) 2022-02-22 2024-06-21 닛폰세이테츠 가부시키가이샤 Steel materials for crude oil tanks

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005290479A (en) * 2004-03-31 2005-10-20 Jfe Steel Kk Steel material for bottom plate of crude oil tank
JP4506244B2 (en) * 2004-03-31 2010-07-21 Jfeスチール株式会社 Steel for bottom plate of crude oil tank
JP2007197757A (en) * 2006-01-25 2007-08-09 Kobe Steel Ltd High tensile strength marine steel having excellent corrosion resistance and base metal toughness
JP4659626B2 (en) * 2006-01-25 2011-03-30 株式会社神戸製鋼所 High tensile steel for marine vessels with excellent corrosion resistance and base metal toughness
JP2010138454A (en) * 2008-12-11 2010-06-24 Kobe Steel Ltd Coated steel for ballast tank having excellent coating film blister resistance, ballast tank using the same, and vessel
JP2011021248A (en) * 2009-07-16 2011-02-03 Jfe Steel Corp Steel for ship having excellent coating corrosion resistance
CN102994875A (en) * 2012-11-16 2013-03-27 济钢集团有限公司 Weathering steel and manufacturing method thereof
CN105886944A (en) * 2016-06-23 2016-08-24 温州德业化工有限公司 Corrosion-resistant alloy material and application thereof
CN107984054A (en) * 2017-11-30 2018-05-04 钢铁研究总院 Transition zone welding material and its welding method are docked in titanium steel composite board melting welding
JP2022065836A (en) * 2020-10-16 2022-04-28 Jfeスチール株式会社 Welded joint excellent in coating durability and structure
KR20240090929A (en) 2022-02-22 2024-06-21 닛폰세이테츠 가부시키가이샤 Steel materials for crude oil tanks

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