JP2003100269A - Battery pack - Google Patents

Battery pack

Info

Publication number
JP2003100269A
JP2003100269A JP2001295182A JP2001295182A JP2003100269A JP 2003100269 A JP2003100269 A JP 2003100269A JP 2001295182 A JP2001295182 A JP 2001295182A JP 2001295182 A JP2001295182 A JP 2001295182A JP 2003100269 A JP2003100269 A JP 2003100269A
Authority
JP
Japan
Prior art keywords
battery pack
battery
cells
porosity
vibration
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001295182A
Other languages
Japanese (ja)
Other versions
JP3625794B2 (en
Inventor
Hideyuki Kanai
秀之 金井
Motoi Kanda
基 神田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Toshiba Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Corp filed Critical Toshiba Corp
Priority to JP2001295182A priority Critical patent/JP3625794B2/en
Publication of JP2003100269A publication Critical patent/JP2003100269A/en
Application granted granted Critical
Publication of JP3625794B2 publication Critical patent/JP3625794B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

PROBLEM TO BE SOLVED: To provide a battery pack having little decrease in the battery capacity by preventing peel-off of an active material layer from a current collector caused by vibration or mechanical shock. SOLUTION: In the battery pack in which a plurality of rolled single batteries are arrayed in two or more lines to form an assemblied battery, at least a partial circumferential sidewall of at least one single battery closely being in contact with a container for housing this battery pack is rolled by a porous sheetlike material having the porosity of more than 30%.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複数のリチウムイ
オン二次電池のような巻回型の電池から構成される電池
パック及びこれを用いた充電式掃除機に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a battery pack composed of a winding type battery such as a plurality of lithium ion secondary batteries and a rechargeable vacuum cleaner using the same.

【0002】[0002]

【従来の技術】リチウムイオン二次電池は小型で軽量、
そして300回以上の繰り返し充放電が可能であるた
め、携帯型パーソナルコンピュータや携帯電話を初めと
する多くの電子機器に使用されており需要が増加してい
る。特にニッカド二次電池(Ni−Cd)やニッケル水
素二次電池(Ni−MH)に比較して小型軽量化が可能
になるためその需要が増加している。リチウムイオン二
次電池は正極電極、負極電極、セパレータ、電解液を主
な構成材料として扱っており製造工程は、大きく分けて
正極塗液、負極塗液の作製、コーティング、乾燥、圧
延による電極作製工程、正極電極、負極電極、セパレ
ータの巻き取りによる電極コイルの作製工程、電極コ
イルを電極ケースヘの挿入と電解液の充填工程、封口
工程の4つに分けられる。
2. Description of the Related Art Lithium-ion secondary batteries are small and lightweight,
Since it can be repeatedly charged and discharged 300 times or more, it is used in many electronic devices such as portable personal computers and mobile phones, and its demand is increasing. In particular, the demand for nickel-cadmium secondary batteries (Ni-Cd) and nickel-hydrogen secondary batteries (Ni-MH) is increasing because they can be made smaller and lighter than the nickel-hydrogen secondary batteries (Ni-MH). Lithium-ion secondary batteries handle the positive electrode, negative electrode, separator, and electrolytic solution as the main constituent materials, and the manufacturing process is roughly divided into positive electrode coating liquid, negative electrode coating liquid preparation, coating, drying, and rolling electrode preparation. The process can be divided into four steps: a positive electrode, a negative electrode, an electrode coil production step by winding a separator, an electrode coil insertion step into an electrode case, an electrolyte solution filling step, and a sealing step.

【0003】まず第1の電極製造工程では金属箔に活物
質を塗布、圧着し電極を製造する。正極電極では正極活
物質であるLiCoO、アセチレンブラックやグラフ
ァイトなどの炭素材料導電剤、バインダーとなるフツ化
ポリビリニデン(PVDF)などを有機溶剤N−メチル
ピロリドンなどに溶解したものを混練してペースト状塗
工液を作製する。作製した塗液を厚み15〜20μmの
アルミニウム箔の両側に均一な厚みにコーティングす
る。コーティングはドクターブレードやダイコータなど
の塗工装置を用いて行う。続いて電極を乾燥器中を通過
させ、ペースト作製に必要であった分散溶媒を除去す
る。この後、乾燥電極をロールプレスにより圧延し、電
極層の密度を増加させるとともに電極厚みを所定の厚み
とする。電極はロールプレスなどにより高密度化、平滑
化を行わないと一定体積の電池缶に入る活物質の量が減
少するばかりでなく、以降の電極の巻き取り工程での歩
留まりが悪くなり多量の不良品が出ることになる。
First, in the first electrode manufacturing process, an active material is applied to a metal foil and pressure-bonded to manufacture an electrode. In the positive electrode, a positive electrode active material such as LiCoO 2 , a carbon material conductive agent such as acetylene black or graphite, and polyvinylidene fluoride (PVDF) serving as a binder dissolved in an organic solvent such as N-methylpyrrolidone are kneaded into a paste form. Prepare a coating liquid. The prepared coating liquid is coated on both sides of an aluminum foil having a thickness of 15 to 20 μm to a uniform thickness. The coating is performed using a coating device such as a doctor blade or a die coater. Then, the electrode is passed through a dryer to remove the dispersion solvent necessary for preparing the paste. After that, the dried electrode is rolled by a roll press to increase the density of the electrode layer and make the electrode thickness a predetermined thickness. If the electrode is not densified and smoothed by roll pressing, etc., not only the amount of active material that enters a battery can of a certain volume will decrease, but also the yield in the subsequent electrode winding process will deteriorate and Good products will come out.

【0004】負極には負極活物質としてカーボンやグラ
ファイトが使われる。バインダーにはカルボキシメチル
セルロース(CMC)、スチレンブタジエンゴム(SB
R)、これらを水に分散させて負極のペースト状塗工液
を作製する。作製した塗液を厚み15〜20μmの銅箔
の両側に均−な厚みにコーティングする。コーティング
は正極材料の作製と同様にドクタープレードやダイコー
タなどの塗工装置を用いて行う。続いて電極を乾燥器中
を通過させ、ペースト作製に必要であった分散溶媒を除
去する。この後、乾燥電極をロールプレスにより圧延
し、電極層の密度を増加させるとともに電極厚みを所定
の厚みとする。
Carbon and graphite are used for the negative electrode as a negative electrode active material. Binders include carboxymethyl cellulose (CMC), styrene-butadiene rubber (SB
R), these are dispersed in water to prepare a paste-like coating liquid for the negative electrode. The prepared coating liquid is coated on both sides of a copper foil having a thickness of 15 to 20 μm so as to have a uniform thickness. The coating is performed by using a coating device such as a doctor blade or a die coater as in the case of producing the positive electrode material. Then, the electrode is passed through a dryer to remove the dispersion solvent necessary for preparing the paste. After that, the dried electrode is rolled by a roll press to increase the density of the electrode layer and make the electrode thickness a predetermined thickness.

【0005】第2の工程では電極を所定の巾にスリット
した後、所定の長さに切断する。そして集電体金属が露
出している部分に電極リードタブを溶接する。次の巻き
取り工程ではタブをつけた正極電極と負極電極を厚み1
5〜20μmのセパレータを介して巻き芯のまわりに巻
き取り、巻き取った電極がほどけないようにテープでと
め電池コイルを作製する。
In the second step, the electrode is slit into a predetermined width and then cut into a predetermined length. Then, the electrode lead tab is welded to the exposed portion of the collector metal. In the next winding step, the positive electrode and the negative electrode with tabs have a thickness of 1
It is wound around a winding core through a separator of 5 to 20 μm and fixed with tape so that the wound electrode is not unwound, and a battery coil is manufactured.

【0006】第3の工程では深絞り加工により作製した
円筒缶底に電池コイルを挿入すると同時に負極リードを
缶底に溶接する。続いて正極キャップと負極となる缶と
を絶縁するためのガスケツトを電池缶に装着する。この
後、正極集電体に溶接したアルミニウムのリードタブの
−端を封口キャップと溶接する。電解液の注入は減圧
下、一定量の電解液を注入し大気圧に戻すと電解液は缶
底まで浸透させる。電解液としては例えば1モルの六弗
化リン酸リチウム(LiPF)をエチレンカーボネー
ト(EC)/メチルエチルカーボネート(EMC)の混
合溶媒に溶解した電解液などを用いる。
In the third step, the battery coil is inserted into the bottom of the cylindrical can made by deep drawing, and the negative electrode lead is welded to the bottom of the can at the same time. Next, a battery can is attached to the battery can to insulate the positive electrode cap and the negative electrode can. After that, the negative end of the aluminum lead tab welded to the positive electrode current collector is welded to the sealing cap. The electrolyte is injected under reduced pressure, and when a certain amount of the electrolyte is injected and the pressure is returned to atmospheric pressure, the electrolyte is allowed to penetrate to the bottom of the can. As the electrolytic solution, for example, an electrolytic solution in which 1 mol of lithium hexafluorophosphate (LiPF 6 ) is dissolved in a mixed solvent of ethylene carbonate (EC) / methyl ethyl carbonate (EMC) or the like is used.

【0007】最後の第4の工程ではかしめ機を用いて正
極キャップをかしめ電池を密閉する。かしめた負極部と
正極キャップと短絡しないように絶縁シールを貼り円筒
缶周囲に絶縁のために熱収縮チューブなどを用いて被覆
する。このように作製した単電池を所定の個数接続して
組み電池とし、さらに充放電制御回路や保護回路を組み
込んで電池パックとする。
In the final fourth step, the positive electrode cap is crimped using a crimping machine to seal the battery. An insulating seal is attached so that the crimped negative electrode portion and the positive electrode cap are not short-circuited, and the circumference of the cylindrical can is covered with a heat shrinkable tube or the like for insulation. A predetermined number of the thus-prepared unit cells are connected to form an assembled battery, and a charge / discharge control circuit and a protection circuit are further incorporated to form a battery pack.

【0008】図5に、この電池パックを用いて駆動する
電池駆動式掃除機の概略を示す断面図を示す。この掃除
機は、モータ1を駆動して吸引ファン2を回転させホー
ス3から空気と共に塵や挨のゴミが吸引される。吸引さ
れた空気とゴミは吸引ダクト4を通過して集塵容器であ
るゴミパック5の入り口5aからゴミパック内5に入
り、大部分のゴミはゴミパック5に捕集される。ゴミパ
ック5により捕集できなかったサブミクロンサイズのゴ
ミはゴミパック5を通過する空気に含まれる。この空気
はゴミパック5の出口を兼ねた第1フィルター5bを通
過した後、吸気ファン2を通り一部が電池パック6を通
過して吸気電動機1の外部に排出される。
FIG. 5 is a sectional view showing the outline of a battery-powered vacuum cleaner driven by using this battery pack. In this vacuum cleaner, the motor 1 is driven to rotate the suction fan 2 to suck air and dust from the hose 3 together with air. The sucked air and dust pass through the suction duct 4 and enter the dust pack 5 through the entrance 5a of the dust pack 5, which is a dust collecting container, and most of the dust is collected in the dust pack 5. Submicron-sized dust that cannot be collected by the dust pack 5 is included in the air passing through the dust pack 5. This air passes through the first filter 5b that also serves as the outlet of the dust pack 5, and then passes through the intake fan 2 and partly passes through the battery pack 6 and is discharged to the outside of the intake motor 1.

【0009】このようなコードレスクリーナに複数のリ
チウムイオン二次電池から構成される電池パックを用い
て繰り返し使用した場合、電池パックの容量の劣化が早
いことが判明した。つまり電子機器に搭載せずに電池パ
ック単体で充放電を繰り返した場合300回充放電繰り
返しても容量は初期値の80%以上であるの比較して、
例えばクリーナに搭載した場合には40%〜50%にま
で低減していた。この電池パックから電池を取り出して
電池を分解して内部を調べたところ、正極電極と負極電
極において多くの部分で活物質層が集電体から剥離して
いることが分かった。正極電極ではPVDFと呼ばれる
バインダーが接着材の役割をはたし、活物質の酸化物、
例えばLiCoO粒子とアセチレンブラックやグラフ
ァイトなどの導電性助剤などの粒子を集電体であるアル
ミニウム箔に塗着している。しかしながらこの結合の強
度は比較的に弱いため、振動や衝撃により簡単に壊れて
しまう。例えば、電極の一部を超音波洗浄器に入れて数
分間洗浄すると活物質層はアルミニウム箔の集電体から
簡単に剥離してしまうことが分かる。クリーナには30
000rpm前後の回転数で使用される吸引モータが使
用されているためクリーナに搭載された電池パックはモ
ータの回転による振動を受けている。この振動が電池内
部の電極に伝わり活物質層と集電体との結合を破壊する
結果となるものと考えられる。またクリーナは使用中に
壁や置物などに衝突し、この時衝撃を受けることが頻繁
に起こる。したがってクリーナに搭載された電池では活
物質層が集電体から剥離し易いと言える。
It has been found that when a battery pack composed of a plurality of lithium ion secondary batteries is repeatedly used in such a cordless cleaner, the capacity of the battery pack deteriorates quickly. In other words, when the battery pack is repeatedly charged and discharged without being installed in an electronic device, the capacity is 80% or more of the initial value even after repeating the charge and discharge 300 times.
For example, when mounted on a cleaner, it was reduced to 40% to 50%. When the battery was taken out from this battery pack and the battery was disassembled and the inside was examined, it was found that the active material layer was peeled off from the current collector in many parts of the positive electrode and the negative electrode. In the positive electrode, a binder called PVDF plays a role of an adhesive, and an oxide of the active material,
For example, LiCoO 2 particles and particles of a conductive auxiliary agent such as acetylene black or graphite are applied to an aluminum foil which is a current collector. However, since the strength of this bond is relatively weak, it is easily broken by vibration or shock. For example, it is found that the active material layer is easily peeled off from the current collector of the aluminum foil when a part of the electrode is placed in an ultrasonic cleaner and cleaned for several minutes. 30 for cleaner
Since the suction motor used at a rotation speed of about 000 rpm is used, the battery pack mounted on the cleaner is vibrated by the rotation of the motor. It is considered that this vibration is transmitted to the electrodes inside the battery and breaks the bond between the active material layer and the current collector. Also, the cleaner collides with a wall or an ornament during use, and often receives an impact at this time. Therefore, it can be said that in the battery mounted on the cleaner, the active material layer is easily peeled off from the current collector.

【0010】この振動による剥離の問題はクリーナのみ
ならずモータなどの回転機器を用いた電子機器に電池パ
ックを用いた場合に生じる。例えば、ロボット掃除機、
無停電電源(UPS:Uninterrupted P
ower Source)、ロボット、アシスト自転
車、電動車椅子などが挙げられる。
This problem of peeling due to vibration occurs when a battery pack is used not only in a cleaner but also in an electronic device using a rotating device such as a motor. For example, a robot vacuum cleaner,
Uninterruptible power supply (UPS: Uninterrupted P)
power source), robots, assisted bicycles, electric wheelchairs, and the like.

【0011】[0011]

【発明が解決しようとする課題】電池パックをモータな
どの回転機器を搭載するクリーナなどに搭載して使用し
た場合、モータの振動により電極の活物質層が集電体か
ら剥離して電池の容量が使用回数とともに劣化する問題
があった。本発明は上記課題を解決するために成された
もので、振動や衝撃に対して活物質層が集電体から剥離
することを防止し電池容量の低下が少ない電池パックを
提供することを課題とする。
When the battery pack is used by being mounted on a cleaner for mounting rotating equipment such as a motor, the active material layer of the electrode is peeled off from the current collector due to the vibration of the motor and the capacity of the battery is reduced. Has a problem that it deteriorates with the number of times of use. The present invention has been made to solve the above problems, and an object of the present invention is to provide a battery pack that prevents the active material layer from peeling off from the current collector against vibration or impact and has a small decrease in battery capacity. And

【0012】[0012]

【課題を解決するための手段】第1の本発明は、複数の
巻回型の単電池を2列以上に配列し一体化した集合電池
を具備した電池パックにおいて、この電池パックを収容
する容器に接する少なくとも1本の単電池の側面外周の
少なくとも一部に、気孔率が30%以上の多孔質シート
状体を捲回したことを特徴とする電池パックである。
A first aspect of the present invention is a battery pack including an assembled battery in which a plurality of winding type cells are arranged in two or more rows and integrated, and a container for accommodating the battery pack. The battery pack is characterized in that a porous sheet-like body having a porosity of 30% or more is wound around at least a part of the outer periphery of the side surface of at least one unit cell in contact with.

【0013】前記第1の発明の電池パックにおいて、前
記容器の1面に接する全ての単電池に、前記多孔質シー
ト状体を捲回することが、振動減衰機能を最大限発揮す
る上で、好ましい。
In the battery pack according to the first aspect of the present invention, winding the porous sheet-like body around all of the unit cells in contact with one surface of the container provides the maximum vibration damping function. preferable.

【0014】また前記第1の発明の電池パックにおい
て、複数の前記単電池を千鳥状に配列することが、電池
パックの振動を最も減衰するだけでなく容積効率を改善
する上で好ましい。また、前記配列の長手方向に隣接す
る単電池間に、100μm以上の空隙を形成することに
よって、単電池相互の振動時の干渉を最小限に抑制し、
振動の伝達を阻止するために好ましい。
In the battery pack of the first aspect of the invention, it is preferable that the plurality of cells are arranged in a zigzag pattern in order to not only minimize the vibration of the battery pack but also improve the volume efficiency. Further, by forming a gap of 100 μm or more between the unit cells that are adjacent to each other in the longitudinal direction of the array, interference between the unit cells during vibration is suppressed to a minimum,
It is preferable for preventing the transmission of vibration.

【0015】前記第1の発明の電池パックにおいて、前
記多孔質シートの表面に、気孔率20%以下の材料を単
電池の表面に被覆することが好ましい。また、前記多孔
質シート状体として、ポリテトラフルオエチレンを用い
ることにより、材料の寿命が延長されるため好ましい。
In the battery pack of the first invention, it is preferable that the surface of the porous sheet is coated with a material having a porosity of 20% or less. Moreover, it is preferable to use polytetrafluoroethylene as the porous sheet-like material because the life of the material is extended.

【0016】前記第1の発明の電池パックにおいて、前
記単電池を支持する支持板を、前記配列の長手方向の列
間に挿入することによって、単電池の慣性重量が増加
し、共振抑制の効果が発揮されるために好ましい。ま
た、前記支持板としては、アルミニウム板であることが
電池総重量を上昇させずに共振抑制効果を期待できるた
め好ましい。
In the battery pack according to the first aspect of the present invention, by inserting a support plate that supports the unit cells between rows in the longitudinal direction of the array, the inertial weight of the unit cells is increased, and the effect of suppressing resonance is obtained. Is preferable because it is exhibited. Further, it is preferable that the support plate is an aluminum plate because the resonance suppressing effect can be expected without increasing the total weight of the battery.

【0017】また、前記第1の発明の電池パックにおい
て、リチウムイオン二次電池を前記単電池として用いる
ことが、比較的小さな容積から大きなエネルギーを取り
出すことができるため好ましい。さらに、前記単電池
が、熱可塑性樹脂フィルム、プラスチック、もしくは金
属のいずれか一種の材料で一体化されていることが振動
減衰の効果が大きく好ましい。
In the battery pack of the first aspect of the invention, it is preferable to use a lithium ion secondary battery as the unit cell because a large amount of energy can be taken out from a relatively small volume. Furthermore, it is preferable that the unit cells are integrated with one type of material selected from the group consisting of a thermoplastic resin film, plastic, and metal, because the vibration damping effect is great.

【0018】第2の本発明は、電池パックを収容する容
器に接する少なくとも1本の巻回型の単電池の側面外周
部の少なくとも1部に、気孔率が30%以上の多孔質シ
ート状体を捲回し、この単電池を含む複数の単電池を2
列以上に配列し一体化して構成した電池パックを筐体内
に収容して用いたことを特徴とする充電式掃除機であ
る。
A second aspect of the present invention is a porous sheet-like body having a porosity of 30% or more on at least a part of a side surface outer peripheral portion of at least one wound-type cell in contact with a container for accommodating a battery pack. And then wind multiple cells including this cell into 2
It is a rechargeable vacuum cleaner characterized in that a battery pack, which is arranged in an array in a row or more and integrated, is housed in a housing and used.

【0019】[0019]

【発明の実施の形態】本発明に係わる電池パックについ
て説明する。(単電池)本発明の巻回型の電池とは、図
1に見られるように、正負極として、集電体である金属
箔表面に活物質層を形成したシート状体である正極4及
び負極6を、セパレータ5を介して捲回し、一方の電極
を兼ねた容器1に収容し、電解液を注入して封口して構
成したものである。本発明においては、この電池を単電
池と略称する。この発明においては、この単電池とし
て、特に発電エネルギー密度が高いことから、リチウム
イオン二次電池が好ましい。このリチウムイオン二次電
池は、負極端子を兼ねる円筒状の容器に正極、負極及び
電解液を含浸したセパレータからなる発電要素が収容さ
れていてもよいし、角形容器に発電要素を収容したもの
でも差し支えない。
BEST MODE FOR CARRYING OUT THE INVENTION A battery pack according to the present invention will be described. (Unit cell) The wound type battery of the present invention means, as shown in FIG. 1, a positive electrode 4 which is a sheet-like body in which an active material layer is formed on the surface of a metal foil which is a current collector as positive and negative electrodes, and The negative electrode 6 is wound around the separator 5 and housed in the container 1 which also functions as one of the electrodes, and the electrolytic solution is injected and sealed. In the present invention, this battery is abbreviated as a unit cell. In the present invention, a lithium ion secondary battery is preferable as the unit cell because of its particularly high power generation energy density. This lithium-ion secondary battery may contain a power generating element composed of a positive electrode, a negative electrode and a separator impregnated with an electrolytic solution in a cylindrical container that also serves as a negative electrode terminal, or may have a rectangular container containing the power generating element. It doesn't matter.

【0020】(被覆材)本発明の電池パックを構成する
複数の単電池の内の少なくとも1本は、図2に示すよう
に、単電池21の側面外周部の少なくとも一部に多孔質
シート状体の被覆材22を被覆したものを用いる。この
単電池を被覆する被覆材は、気孔率が高いほど振動の影
響を緩和できるので気孔率が30%以上の材料を用いる
ことが好ましい。また、気孔率30%以上の多孔質シー
ト状体の表面にさらに気孔率が20%以下のシート状体
を積層形成して捲回してもよい。あるいは、異なる気孔
率を有する複数層を一体化したシート状体で、表裏面で
気孔率が異なる材料を用いて、単電池に捲回することに
より振動をさらに抑制できる。この多孔質シート状積層
体の積層数は、2層でも3層でも構わないが、2層の場
合は単電池に接する側の材料の気孔率は30%以上で、
この上に積層する材料の気孔率は20%以下とする必要
がある。多孔質シート状積層体を、3層とする場合は、
最外層である表面層として、30%以上の気孔率を有す
る多孔質シート状体を積層しても構わない。本発明の多
孔質シート状体の材質は、ポリエチレン、ポリプロピレ
ンを主成分とする材料やポリテトラフルオエチレン(P
TFE)を主体とする材料など種類を選ばないが、ポリ
エチレンやポリプロピレンは経時的に変形するのに対し
て、PTFEを用いた場合は経時変化が少なく、振動吸
収能力の劣化が少ないためより好ましい。さらにPTF
Eは不燃性であるため安全上好ましい。積層して多孔質
シート状体積層体を形成する場合には、各層ごとに材質
が異なるものであってもよい。
(Coating Material) At least one of the plurality of unit cells constituting the battery pack of the present invention is, as shown in FIG. A body covering 22 is used. As the coating material for coating the unit cell, it is preferable to use a material having a porosity of 30% or more because the higher the porosity, the more the influence of vibration can be alleviated. Further, a sheet-like body having a porosity of 20% or less may be further laminated and wound on the surface of the porous sheet-like body having a porosity of 30% or more. Alternatively, the vibration can be further suppressed by winding a single cell in the form of a sheet in which a plurality of layers having different porosities are integrated and using materials having different porosities on the front and back surfaces. The number of layers of this porous sheet-shaped laminate may be two layers or three layers. In the case of two layers, the porosity of the material on the side in contact with the unit cell is 30% or more,
The porosity of the material to be laminated on this must be 20% or less. When the porous sheet-shaped laminate has three layers,
As the outermost surface layer, a porous sheet-like body having a porosity of 30% or more may be laminated. The material of the porous sheet-like body of the present invention is polyethylene, a material containing polypropylene as a main component, or polytetrafluoroethylene (P
The material such as TFE) is not particularly limited, but polyethylene and polypropylene are more preferable because they are deformed with time, whereas when PTFE is used, the change with time is small and the vibration absorbing capacity is less deteriorated. Further PTF
Since E is nonflammable, it is preferable for safety. When the porous sheet-shaped body laminate is formed by laminating the layers, the material may be different for each layer.

【0021】この多孔質シート状体もしくは多孔質シー
ト状体積層体の厚さは、100μm〜5mmの範囲が好
ましい。厚さが、この範囲より薄いと、振動軽減の効果
が発揮されず、一方、厚さがこの範囲より厚いと、振動
軽減が期待ほど改善されず、電池パックの容積効率が低
下して不経済である。本発明においては、この多孔質シ
ートを接着剤もしくは粘着剤を用いて単電池に接着もし
くは粘着して用いても良いし、あるいは単電池の外形に
合うように多孔質シートを筒状に成形することにより接
着剤を用いることなく単電池に被覆することができる。
上記、被覆材は、単電池の側面外周部に捲回されるが、
単電池側面外周部全体に形成してもよいが、その一部に
形成してもよい。この場合、単電池側面外周部の少なく
とも30%を被覆するように形成することが好ましい。
被覆率が30%を下回った場合、十分な振動防止機能を
果たし得ない。また、この被覆を単電池の側面外周部の
一部に形成する場合、単電池の側面中央部に貼着するこ
とが好ましい。
The thickness of this porous sheet-shaped body or porous sheet-shaped body laminate is preferably in the range of 100 μm to 5 mm. If the thickness is less than this range, the vibration reduction effect is not exerted. On the other hand, if the thickness is greater than this range, the vibration reduction is not improved as expected, and the volume efficiency of the battery pack is reduced, which is uneconomical. Is. In the present invention, the porous sheet may be used by adhering or adhering to the unit cell using an adhesive or a pressure-sensitive adhesive, or the porous sheet is formed into a tubular shape so as to fit the outer shape of the unit cell. As a result, it is possible to coat the unit cell without using an adhesive.
The coating material is wound around the side surface of the unit cell,
It may be formed on the entire outer peripheral portion of the side surface of the unit cell, or may be formed on a part thereof. In this case, it is preferable to form so as to cover at least 30% of the outer peripheral portion of the side surface of the unit cell.
If the coverage ratio is less than 30%, the sufficient vibration preventing function cannot be achieved. Further, when this coating is formed on a part of the outer peripheral portion of the side surface of the unit cell, it is preferable to adhere it to the central portion of the side surface of the unit cell.

【0022】(電池パックの形状)本発明の電池パック
は、上記複数の単電池を組み合わせて用いるが、その配
列としては、複数の単電池を1列に並べた単電池列を、
少なくとも2列に形成するように組み合わせることが好
ましい。従って、電池パックを構成する単電池の数とし
ては、少なくとも4本となる。図3に本発明において採
用できる電池パックの配列の例を示す。図3の配列は、
12個の単電池を組み合わせて構成するものである。1
2個の単電池を配列する方法としては、2列×6列の配
列か、3列×4列の配列が考えられるが、振動を緩和す
る観点から縦2列×横6列に並べた配列が好ましい。ま
た、縦2列×横6列の配列においては、図3に示すよう
に、単電池間の間隔などの要件によって、図3に図示す
る3種類の配列が考えられる。図3中、(A)タイプは
単電池を碁盤の目のように整列した配列、(B)タイプ
は単電池間に隙間を作らず千鳥状に配置した配列、
(C)タイプは単電池間に隙間を形成して千鳥状に配置
した配列である。(C)タイプの電池パックは振動を最
も緩和できかつ電池パックを小型化できるために好まし
い。また、縦2列×横6列の電池配列の場合、縦に並べ
た2個よりも横に並べた6個の表面を気孔率が30%以
上の材料を用いて被覆することにより、振動をより抑制
できるため好ましい。なお、図3においては、単電池3
1間に支持板32を配置した例を示したが、もちろんこ
の支持板を設けることなく配置してもよい。
(Shape of Battery Pack) In the battery pack of the present invention, a plurality of the above-mentioned unit cells are used in combination, and the arrangement thereof is a unit cell line in which the plurality of unit cells are arranged in one line.
It is preferable to combine so as to form at least two rows. Therefore, the number of unit cells that make up the battery pack is at least four. FIG. 3 shows an example of the arrangement of battery packs that can be adopted in the present invention. The array in Figure 3 is
It is configured by combining 12 unit cells. 1
As a method of arranging the two unit cells, an arrangement of 2 rows × 6 rows or an arrangement of 3 rows × 4 rows can be considered, but an arrangement of 2 rows × 6 rows is arranged in order to reduce vibration. Is preferred. Further, in the arrangement of vertical 2 rows × horizontal 6 rows, as shown in FIG. 3, three types of arrangements shown in FIG. 3 are conceivable depending on requirements such as the intervals between the unit cells. In FIG. 3, the (A) type is an array in which the cells are arranged like a grid, and the (B) type is an array in which the cells are arranged in a zigzag pattern without gaps,
The type (C) is an array in which gaps are formed between the unit cells and the cells are arranged in a zigzag pattern. The (C) type battery pack is preferable because it can reduce the vibration most and can reduce the size of the battery pack. Also, in the case of a battery array of vertical 2 rows × horizontal 6 rows, vibration is generated by covering 6 surfaces arranged horizontally rather than 2 surfaces arranged vertically with a material having a porosity of 30% or more. This is preferable because it can be further suppressed. In addition, in FIG.
Although the example in which the support plate 32 is arranged between the two is shown, of course, the support plate may be arranged without providing the support plate.

【0023】(単電池間隔)図3(C)に示すように、
単電池表面の一部を被覆した後の電池間の隙間を100
μm以上にすることにより電池同士の共振が抑制できる
振動抑制の効果が高くなる。一方、あまり大きくとりす
ぎると電池パック自体のサイズが大きくなり、容積効率
が低下するため好ましくない。この間隔としては、10
0μm以上5mmが適当である。
(Interval between unit cells) As shown in FIG. 3 (C),
After covering a part of the cell surface, leave 100
When the thickness is not less than μm, the effect of suppressing vibration that can suppress the resonance between the batteries is enhanced. On the other hand, if the size is too large, the size of the battery pack itself becomes large, and the volume efficiency decreases, which is not preferable. This interval is 10
A size of 0 μm or more and 5 mm is suitable.

【0024】(支持板)単電池間に支持板を介装させる
ことにより、支持板がない場合に比較して単電池の振動
は大幅に抑制できる。特に材質が限定されることはない
が、質量が大きい方が単電池の振動を抑制する効果が大
きい。しかしながら、あまり質量が大きくなると電池パ
ックの重量が重くなるため好ましくない。この観点か
ら、密度が2.7g/mのアルミニウムが、振動の抑
制と電池パックの軽量化を両立できるため好ましい。ま
た、支持板の形状は図3の(C)タイプの電池配列に合
わせて波状にすることが好ましい。板巾に関しては単電
池を支持するために巾の細い支持板を2本用いて電池の
上方と下方で支持しても良い。板巾が広い場合は第4図
に示すように板に穴をあけると振動を緩和する効果が大
きくなり、また軽量化も達成できる。
(Support plate) By interposing the support plates between the unit cells, the vibration of the unit cells can be significantly suppressed as compared with the case where there is no support plate. The material is not particularly limited, but the larger the mass, the greater the effect of suppressing the vibration of the unit cell. However, if the mass is too large, the weight of the battery pack becomes heavy, which is not preferable. From this point of view, aluminum having a density of 2.7 g / m 3 is preferable because it can both suppress vibration and reduce the weight of the battery pack. Further, it is preferable that the shape of the support plate is wavy according to the battery arrangement of the type (C) of FIG. Regarding the plate width, two narrow support plates may be used to support the unit cells, and they may be supported above and below the battery. When the width of the plate is wide, punching holes in the plate as shown in FIG. 4 has a great effect of alleviating the vibration, and the weight can be reduced.

【0025】(一体化構造)上述した複数の単電池を、
熱可塑性樹脂フィルム、プラスチック、金属の中から選
ばれる少なくとも一種の材料で一体化することによりさ
らに振動を軽減できるため電池パックを繰り返し使用し
た場合の電池容量の劣化を飛躍的に抑制できる。また、
本発明の電池パックは、単電池の正負極の電極を直列も
しくは並列に相互に導電体で電気接続して集合電池とし
て用いられる。その際に、導電体として、剛性の高い金
属材料を用いることにより、単電池間を固定し、振動に
対して一体化した挙動を示す。このように一体化した電
池パックに加わった振動は、全ての単電池に伝達される
が、構成単電池の内の少なくとも1個に振動を吸収する
ように被覆材が形成されているために、この単電池に固
定化され一体化している全ての単電池の振動が減衰する
ものである。従って、振動吸収のための被覆材を形成し
た単電池は、もちろん1個であっても効果は発揮する
が、複数の単電池に振動吸収のための被覆を施した方が
振動減衰の効果は大きい。特に、電池パックの長手方向
側面に接する全ての単電池に振動吸収用の被覆材を形成
していることが望ましい。
(Integrated structure)
Vibration can be further reduced by integrating at least one material selected from a thermoplastic resin film, plastic, and metal, so that deterioration of battery capacity when the battery pack is repeatedly used can be dramatically suppressed. Also,
The battery pack of the present invention is used as an assembled battery in which positive and negative electrodes of a single battery are electrically connected in series or in parallel with each other by a conductor. At that time, by using a metal material having high rigidity as the conductor, the cells are fixed to each other and behave in a unified manner against vibration. The vibration applied to the battery pack integrated in this way is transmitted to all the unit cells, but since at least one of the constituent unit cells is formed with the coating material to absorb the vibration, The vibration of all the unit cells fixed and integrated with this unit cell is attenuated. Therefore, of course, the number of the single cells with the coating material for absorbing the vibration is effective, but the effect of damping the vibration is better when the coating for absorbing the vibration is applied to a plurality of cells. large. In particular, it is desirable to form a vibration absorbing coating on all the cells that are in contact with the side surfaces in the longitudinal direction of the battery pack.

【0026】(充電式掃除機)以下に、本発明の充電式
掃除機について説明する。この充電式掃除機は、掃除機
の筐体内に電池パックを収容し、掃除機の駆動中は、使
用後に充電するものである。この掃除機の電池パックと
して、本発明の電池パックを用いることによって電池パ
ックの寿命、すなわち再使用後の電池容量の低下を阻止
する点で好ましい。図5に本発明の充電式掃除機を示
す。図5(B)が本発明の充電式掃除機の側面断面図で
あり、図5(B)のA−A線の切断面を示したのが図5
(A)である。図5において、51が本発明の電池パッ
クであり、この電池パックは、掃除機のケーシング54
内に配置されている電池パックの収容容器である電池パ
ック収納部52中に収納されている。そして、この電池
パック収納部52に接してモータ53が配置されてお
り、このモータ駆動時の振動が電池パック51に伝達さ
れ、電池が共振して電池の電極が剥離する現象を発生さ
せる。本発明の充電式掃除機は、この電池パックとし
て、上述したように、電池パックを構成する単電池の外
周面に被覆材を形成することによって、この問題を解決
するものである。なお、本発明の電池パックにおいて、
被覆材を捲回した単電池は、電池パック収納部52の壁
面に密に接していれば、モータの振動が伝達される面に
接して配置されていても、反対側の面に接して配置され
ていても差し支えない。
(Rechargeable Vacuum Cleaner) The rechargeable vacuum cleaner of the present invention will be described below. This rechargeable vacuum cleaner accommodates a battery pack in the housing of the vacuum cleaner, and is charged after use while the vacuum cleaner is being driven. The use of the battery pack of the present invention as the battery pack of this vacuum cleaner is preferable in that the life of the battery pack, that is, the decrease in the battery capacity after reuse is prevented. FIG. 5 shows a rechargeable vacuum cleaner of the present invention. FIG. 5 (B) is a side sectional view of the rechargeable vacuum cleaner of the present invention, and FIG. 5 (B) shows a cross section taken along line AA of FIG. 5 (B).
(A). In FIG. 5, reference numeral 51 denotes a battery pack of the present invention, which is a casing 54 of a vacuum cleaner.
The battery pack is housed in a battery pack housing 52 which is a container for the battery pack arranged inside. A motor 53 is arranged in contact with the battery pack housing 52, and vibration generated when the motor is driven is transmitted to the battery pack 51, causing the battery to resonate and the electrode of the battery to be peeled off. As described above, the rechargeable vacuum cleaner of the present invention solves this problem by forming a coating material on the outer peripheral surface of the unit cell that constitutes the battery pack, as described above. In the battery pack of the present invention,
As long as the unit cell having the covering material wound is in close contact with the wall surface of the battery pack housing 52, even if it is arranged in contact with the surface to which vibration of the motor is transmitted, it is arranged in contact with the opposite surface. It does not matter if it is done.

【0027】[0027]

【実施例】以下、本発明の好ましい実施例を図面を参照
して詳細に説明する。(実施例1)18650サイズで
容量1.5Ahのリチウムイオン二次電池12個を用い
て2並列を1単位としてこれを6単位直列に接続した。
電池配列はCタイプで縦2列×横6列である。電池間に
は1mmの隙間を設けた。横に並べた1列6個の電池に
は気孔率60%で厚み500μmのPTFEシートを電
池の周囲に巻き付けた。横に6個これを2列に配置した
この列の間に巾60mmのアルミニウムの板を入れた。
アルミニウム板には図2のような穴を形成した。この電
池パックを入力160Wのコードレスクリーナに搭載し
て充電と放電を300回繰り返し電池容量を測定した。
充電は定電流定電圧充電で3Aで4.15Vまで5時間
で行った。充電後クリーナに搭載してクリーナを「強モ
ード」でモータ停止まで運転した。運転時の放電電流は
平均8.2Aで約22分持続した。300回使用後の電
池容量は1.23Ahでこれは初期容量の82%にあた
ることが分かった。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention will now be described in detail with reference to the drawings. (Example 1) Twelve 18650 size lithium ion secondary batteries having a capacity of 1.5 Ah were used, two parallels were set as one unit, and six units were connected in series.
The battery arrangement is a C type with 2 rows vertically and 6 rows horizontally. A gap of 1 mm was provided between the batteries. A battery having a porosity of 60% and a thickness of 500 μm was wrapped around the batteries around the batteries arranged in a row and arranged in a row. Six pieces were arranged laterally in two rows, and an aluminum plate having a width of 60 mm was placed between the rows.
Holes as shown in FIG. 2 were formed in the aluminum plate. This battery pack was mounted on a 160 W input cordless cleaner, and charging and discharging were repeated 300 times to measure the battery capacity.
Charging was performed by constant current constant voltage charging at 3 A to 4.15 V in 5 hours. After charging, it was installed in the cleaner and the cleaner was operated in "strong mode" until the motor stopped. The discharge current during operation was 8.2 A on average and lasted for about 22 minutes. It was found that the battery capacity after using 300 times was 1.23 Ah, which was 82% of the initial capacity.

【0028】(比較例1)比較例1として実施例1と同
じ12本の電池を用いて電池配列をCタイプとした。電
池にはまったく被覆しなかった。この電池パックを実施
例1と同じ方法で300回使用した結果、300回使用
後の電池容量は初期容量の48%であった。
(Comparative Example 1) As Comparative Example 1, the same 12 batteries as in Example 1 were used and the battery arrangement was set to C type. The cell was not coated at all. As a result of using this battery pack 300 times in the same manner as in Example 1, the battery capacity after 300 times of use was 48% of the initial capacity.

【0029】(実施例2)被覆率のみ異なりそれ以外は
実施例1と同じ電池パックを2セット作製し、自走式ロ
ボットクリーナ用電源に使用した。300回使用後の電
池容量は2つのセットともに初期容量の81%であっ
た。
(Example 2) Two sets of battery packs which are the same as in Example 1 except for the coverage are prepared and used as a power source for a self-propelled robot cleaner. The battery capacity after 300 uses was 81% of the initial capacity in both sets.

【0030】(比較例2)比較例2として比較例1と同
じ電池パックを2セット作製し、300回使用後の容量
を測定した結果電池容量は初期容量の46%と47%で
あった。
(Comparative Example 2) As Comparative Example 2, two sets of the same battery packs as in Comparative Example 1 were prepared and the capacities after 300 times of use were measured. As a result, the battery capacities were 46% and 47% of the initial capacities.

【0031】(実施例3)18650サイズで容量1.
5Ahのリチウムイオン二次電池8個を用いて2並列を
1単位としてこれを4単位直列に接続した。電池配列は
Cタイプで縦2列×横4列である。横に並べた1列4個
の電池には気孔率60%で厚み500μmのPTFEシ
ートを電池の周囲に巻き付け、電池闇には1mmの隙間
を設けた。横に4個これを2列に配置したこの列の闇に
巾60mmのアルミニウムの板を入れた。アルミニウム
板には図4のような穴を形成した。この電池パックを入
力140Wのロボット犬に搭載して充電と放電を300
回繰り返し電池容量を測定した。充電は定電流定電圧充
電で3Aで4.15Vまで5時間で行った。充電度ロボ
ット犬に充填し動かした。ロボット犬の動作時間は運動
形態にも依存するが15分〜20分持続した。300回
使用後の電池容量は初期容量の83%にあたることが分
かった。
(Embodiment 3) 18650 size and capacity 1.
8 units of 5 Ah lithium ion secondary batteries were used, and 2 units were connected in series with 2 units being 1 unit. The battery arrangement is a C type with 2 rows vertically and 4 rows horizontally. A PTFE sheet having a porosity of 60% and a thickness of 500 μm was wrapped around the battery in four cells arranged in a row and a gap of 1 mm was provided in the darkness of the battery. Four aluminum plates with a width of 60 mm were placed in the darkness of this row, which was arranged in two rows. Holes as shown in FIG. 4 were formed in the aluminum plate. This battery pack is mounted on a robot dog with an input of 140W to charge and discharge 300 times.
The battery capacity was measured repeatedly. Charging was performed by constant current constant voltage charging at 3 A to 4.15 V in 5 hours. The charging degree robot dog was filled and moved. The operating time of the robot dog lasted 15 to 20 minutes, depending on the movement form. It was found that the battery capacity after using 300 times was 83% of the initial capacity.

【0032】(比較例3)比較例3として実施例3と同
じ8本の電池を用いて電池配列をCタイプとした。電池
にはまったく被覆しなかった。この電池パックを実施例
1と同じ方法で300回使用した結果、300回使用後
の電池容量は初期容量の48%であった。
(Comparative Example 3) As Comparative Example 3, the same eight batteries as in Example 3 were used and the battery arrangement was set to C type. The cell was not coated at all. As a result of using this battery pack 300 times in the same manner as in Example 1, the battery capacity after 300 times of use was 48% of the initial capacity.

【0033】(実施例4〜12、比較例4〜6)表2に
示すような電池パックのパック構造、被覆材料、気孔
率、被覆材厚み、被覆材層構成、被覆率、被覆電池数、
電池間間隔、支持板の構成で、電池パックを構成し、搭
載機器の欄に示す機器に搭載した電池パックについて、
実施例1と同様にして300回の充放電を繰り返し、3
00回繰り返し使用後の電池容量を測定した。その結果
を表2に示す。
(Examples 4 to 12, Comparative Examples 4 to 6) The battery pack structure, coating material, porosity, coating material thickness, coating material layer structure, coating rate, number of coated cells as shown in Table 2,
Regarding the battery pack configured in the equipment shown in the column of equipment to be installed, which constitutes the battery pack with the intervals between the batteries and the configuration of the support plate,
Charge and discharge was repeated 300 times in the same manner as in Example 1, and 3
The battery capacity after repeated use of 00 times was measured. The results are shown in Table 2.

【0034】以上の実施例1〜12及び比較例1〜6の
構成及び結果を、表1、表2および表3にまとめて示
す。
The constitutions and results of the above Examples 1 to 12 and Comparative Examples 1 to 6 are summarized in Table 1, Table 2 and Table 3.

【0035】[0035]

【表1】 [Table 1]

【0036】[0036]

【表2】 [Table 2]

【0037】[0037]

【表3】 [Table 3]

【0038】表1および表2の結果から明らかなよう
に、本発明の電池パックにおいて、少なくとも単電池1
本の円筒状側部の一部に、多孔質シートを捲回すること
により、単電池の振動によって惹起する容量低下の問題
が改善されることが明らかとなった。また、この多孔性
シート被覆の面積が、30%を下回った場合には、十分
な容量低下防止の効果を果たさないことが明らかとなっ
た。
As is clear from the results of Tables 1 and 2, in the battery pack of the present invention, at least the unit cell 1
It was revealed that by winding a porous sheet around a part of the cylindrical side portion of the book, the problem of capacity decrease caused by the vibration of the unit cell was ameliorated. Further, it was revealed that when the area of the porous sheet coating was less than 30%, the effect of sufficient capacity reduction prevention was not achieved.

【0039】本発明の電池パックを使用した充電式掃除
機が電池容量維持率において優れた結果を示すことが明
らかとなった。
It has been revealed that the rechargeable vacuum cleaner using the battery pack of the present invention shows excellent results in the battery capacity retention rate.

【0040】[0040]

【発明の効果】以上詳述したように本発明に係る電池パ
ックによれば、振動や衝撃に対して活物質層が集電体か
ら剥離することを防止できるため、繰り返し使用しても
電池容量の低下が少ない電池パックを提供することがで
きる。また、これを用いた充電式掃除機は、電池寿命が
長く、信頼性の大きな充電式掃除機が得られた。
As described above in detail, according to the battery pack of the present invention, it is possible to prevent the active material layer from peeling off from the current collector due to vibration or impact, so that the battery capacity can be improved even after repeated use. It is possible to provide a battery pack with less decrease in battery power. In addition, a rechargeable vacuum cleaner using this has a long battery life and is highly reliable.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明で用いられる巻回型の電池の一部欠截
斜視図。
FIG. 1 is a partially cutaway perspective view of a wound type battery used in the present invention.

【図2】 本発明の単電池側部外表面に被覆材を施した
状態を示す概略図。
FIG. 2 is a schematic view showing a state in which a coating material is applied to an outer surface of a side portion of a unit cell of the present invention.

【図3】 本発明の電池パックにおける単電池の配列の
例を示す概略図。
FIG. 3 is a schematic diagram showing an example of an arrangement of cells in the battery pack of the present invention.

【図4】 本発明で用いられる単電池の固定のために用
いられる支持板。
FIG. 4 is a support plate used for fixing the unit cell used in the present invention.

【図5】 本発明の充電式掃除機の断面図。FIG. 5 is a sectional view of the rechargeable vacuum cleaner of the present invention.

【符号の説明】[Explanation of symbols]

1・・・容器2・・・絶縁体3・・・電極群4・・・正
極5・・・セパレータ6・・・負極7・・・絶縁紙8・
・・絶縁封口板9・・・正極端子10・・・正極リード
21・・・単電池22・・・被覆材31・・・単電池3
2・・・支持板41・・・支持板42・・・支持体の穴
51・・・電池パック52・・・電池パック収納部53
・・・モータ54・・・ケーシング
1 ... Container 2 ... Insulator 3 ... Electrode group 4 ... Positive electrode 5 ... Separator 6 ... Negative electrode 7 ... Insulating paper 8 ...
..Insulation sealing plate 9 ... Positive electrode terminal 10 ... Positive electrode lead 21 ... Single cell 22 ... Coating material 31 ... Single cell 3
2 ... Support plate 41 ... Support plate 42 ... Support hole 51 ... Battery pack 52 ... Battery pack storage 53
... Motor 54 ... Casing

フロントページの続き Fターム(参考) 3B057 DA00 5H029 AJ03 AK03 AL07 AL08 AM03 AM05 BJ02 BJ14 BJ23 DJ02 DJ07 5H040 AA00 AS22 AT01 AY04 AY08 CC30 NN00 Continued front page    F-term (reference) 3B057 DA00                 5H029 AJ03 AK03 AL07 AL08 AM03                       AM05 BJ02 BJ14 BJ23 DJ02                       DJ07                 5H040 AA00 AS22 AT01 AY04 AY08                       CC30 NN00

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】複数の巻回型の単電池を2列以上に配列し
一体化して集合電池を具備するとした電池パックにおい
て、この電池パックを収容する容器に接する少なくとも
1本の単電池の側面外周の少なくとも一部に、気孔率が
30%以上の多孔質シート状体を捲回したことを特徴と
する電池パック。
1. A battery pack in which a plurality of winding type cells are arranged in two or more rows and integrated to form an assembled battery , wherein at least one unit cell in contact with a container accommodating the battery pack. A battery pack characterized in that a porous sheet-like body having a porosity of 30% or more is wound around at least a part of the outer periphery of the side surface.
【請求項2】前記電池パックにおいて、前記電池パック
を収容する容器の1面に接する全ての単電池に、気孔率
30%以上の前記多孔質シート状体を捲回することを特
徴とする請求項1に記載の電池パック。
2. A said battery pack, wherein said all of the cells in contact with one surface of the container housing the battery pack, characterized by winding the porous sheet body over porosity 30% The battery pack according to Item 1.
【請求項3】前記電池パックにおいて、複数の前記単電
池を千鳥状に配列したことを特徴とする請求項1ないし
請求項3のいずれかに記載の電池パック。
3. A said battery pack, the battery pack according to any one of claims 1 to 3, characterized in that arranged a plurality of the unit cells in a staggered manner.
【請求項4】前記電池パックにおいて、前記配列の長手
方向に隣接する単電池間に、100μm以上の空隙を形
成したことを特徴とする請求項1ないし請求項4のいず
れかに記載の電池パック。
4. The battery pack according to claim 1, wherein in the battery pack, a gap of 100 μm or more is formed between the unit cells adjacent to each other in the longitudinal direction of the array. .
【請求項5】前記電池パックにおいて、気孔率30%以
上の前記多孔質シートの表面に、気孔率20%以下の材
料を被覆・積層した材料を単電池の表面に被覆すること
を特徴とする請求項1ないし請求項5のいずれかに記載
の電池パック。
5. The battery pack, the porous surface of the sheet over porosity of 30% and wherein the coating the material coated, laminated porosity of 20% or less of the material on the surface of the cell The battery pack according to any one of claims 1 to 5.
【請求項6】前記電池パックにおいて、単電池の表面の
一部を被覆する前記多孔質シートが、ポリテトラフルオ
エチレンであることを特徴とする請求項1ないし請求項
5のいずれかに記載の電池パック。
6. The battery pack according to claim 1, wherein the porous sheet that covers a part of the surface of the unit cell is polytetrafluorethylene. Battery pack.
【請求項7】前記電池パックにおいて、前記単電池を支
持する支持板を、前記単電池配列の長手方向の列間に挿
入することを特徴とする請求項1ないし請求項6のいず
れかに記載の電池パック。
7. The battery pack, said support plate for supporting the unit cell, according to any one of claims 1 to 6, characterized in that inserted between the longitudinal direction of the single cell arrangement row Battery pack.
【請求項8】前記電池パックにおいて、前記単電池を支
持する支持板が、アルミニウム板であることを特徴とす
る請求項7に記載の電池パック。
8. The battery pack, the support plate for supporting the unit cells, the battery pack according to claim 7, characterized in that the aluminum plate.
【請求項9】前記電池パックにおいて、前記単電池がリ
チウムイオン二次電池であることを特徴とする請求項1
ないし請求項7のいずれかに記載の電池パック。
9. The battery pack according to claim 1, wherein the unit cell is a lithium ion secondary battery.
The battery pack according to claim 7.
【請求項10】前記電池パックにおいて、前記単電池が
熱可塑性樹脂フィルム、プラスチック、もしくは金属の
いずれか一種の材料で一体化されていることを特徴とす
る請求項1ないし請求項9のいずれかに記載の電池パッ
ク。
10. The battery pack according to claim 1, wherein the unit cells are integrated with a material selected from a thermoplastic resin film, plastic, and metal. The battery pack described in.
【請求項11】電池パックを収容する容器に接する少な
くとも1本の巻回型の単電池の側面外周部の少なくとも
1部に、気孔率が30%以上の多孔質シート状体を捲回
し、この単電池を含む複数の単電池を2列以上に配列し
一体化して構成した電池パックを筐体内に収容して用い
たことを特徴とする充電式掃除機。
11. A porous sheet-like body having a porosity of 30% or more is wound on at least a part of a side surface outer peripheral portion of at least one winding type single cell which is in contact with a container for accommodating a battery pack. A rechargeable vacuum cleaner comprising a battery pack, which is formed by arranging a plurality of cells including cells in two or more rows and integrating them in a housing.
JP2001295182A 2001-09-26 2001-09-26 Battery pack Expired - Fee Related JP3625794B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001295182A JP3625794B2 (en) 2001-09-26 2001-09-26 Battery pack

Publications (2)

Publication Number Publication Date
JP2003100269A true JP2003100269A (en) 2003-04-04
JP3625794B2 JP3625794B2 (en) 2005-03-02

Family

ID=19116658

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3625794B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007053990A1 (en) * 2005-11-08 2007-05-18 Byd Company Limited A lithium ion battery
JPWO2016052266A1 (en) * 2014-09-30 2017-04-27 日立工機株式会社 Electric tool and battery pack used therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007053990A1 (en) * 2005-11-08 2007-05-18 Byd Company Limited A lithium ion battery
US8088509B2 (en) 2005-11-08 2012-01-03 Byd Company Limited Lithium ion battery
JPWO2016052266A1 (en) * 2014-09-30 2017-04-27 日立工機株式会社 Electric tool and battery pack used therefor

Also Published As

Publication number Publication date
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