JP2003071573A - Manufacturing method for thermo-couple protective pipe - Google Patents
Manufacturing method for thermo-couple protective pipeInfo
- Publication number
- JP2003071573A JP2003071573A JP2001310722A JP2001310722A JP2003071573A JP 2003071573 A JP2003071573 A JP 2003071573A JP 2001310722 A JP2001310722 A JP 2001310722A JP 2001310722 A JP2001310722 A JP 2001310722A JP 2003071573 A JP2003071573 A JP 2003071573A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- diameter
- thermo
- manufacturing
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【発明の詳細な説明】
【発明の属する技術分野】熱機器,窯炉等に於ける温度
測定に用いる熱電対の損傷に対し保護する為の保護管に
関するものであり、一般にはステンレス等の耐食鋼が用
いられて居る。詳しくはこの様な金属製保護管の溶接に
よる製作方法に係るものである。
【従来の技術】従来、金属製保護管の製作に当つての溶
接はアーク溶接が主であり、溶接部近傍の酸化の進行を
抑制するためにTIG溶接を用いるのが一般であつた。
【発明が解決しようとする課題】従来のアーク溶接では
被溶接材の突合せ面の裏面に到達する程に溶着を確かに
することは難しく、大径管では管の内側からの溶接作業
が可能であるが、本発明が対象とするような外径が8〜
30ミリの小径管では管の外表面のみからの溶接が施さ
れることになり、管の内側の溶接線に溶着していない切
欠を残す、この切欠きは応力集中する箇所となり衝撃、
振動に対し脆弱な箇所となる。裏側に到達する程に溶接
を施すことは本発明が対象とする肉薄管では溶接の際の
大きな入熱により管の変形、穿孔又は耐食性の低下があ
る。しかも小径管を周囘して溶接作業を行うことは極め
て緻密さを要し、容易ではない。
【課題を解決するための手段】上記の如き保護管の内側
に切欠きを残す欠陥を解消し、而も溶接作業を容易にす
るものとして本願の請求項に記載の如く外径8〜30ミ
リ、肉厚2〜8ミリの小径、肉薄の鋼管を用いた熱電対
保護管の製作に於いて該鋼管の管端を同径の棒鋼又は円
形の板材と突合せ摩擦溶接して管端の一端を封じ熱電対
保護管の形状に製作した。
【発明の実施の態様】摩擦溶接は被溶接材を突合せ一方
を固定し、一方を回転させ突合せた面での両者の摩擦に
よる摩擦熱を発生させ、この摩擦熱で金属を軟化、融解
した際に一方の回転を停止し、摩擦面を押圧する力を加
えて溶接するものである。上記のような原理に基づくも
ので装置としては古くからある旋盤と同様な形状で30
00〜8000rpmにも及ぶ高速回転が得られるもの
とし、しかも瞬時に停止するようにし、溶接面に対し押
圧する機構を持つものである。本発明に於ける熱電対保
護管の製作を具体的に説明する。該保護管の閉蓋とする
棒鋼又は円形の板材の方は固定側の装着具にて固定し、
これに溶接する鋼管は回転する側の回転体のチャツクと
称する装着具に固定して回転を与えて、溶接作業が開始
される。被溶接材とする鋼管の径、肉厚により回転数、
回転継続の時間、押圧力は相違することになるが、本発
明が対象とする外径8〜30ミリ、肉厚2〜8ミリでは
摩擦圧力及び最終段階で押圧するアプセツト圧力共に
4.3〜5.3Kg/mm2とした、回転数は1500
〜2000rpmで停止して押圧するアプセツト時間は
2〜5Secである。回転と押圧を継続する間に鋼管の
突合せた箇所が赤熱し、次第に軟化して元の鋼管の外径
の周囲より大きくなつた状態を終了時点として回転を停
止し2〜5秒間押圧を保持して溶接される。突合せ面で
鋼管が軟化して外径よりも大きくなつた状態、所謂バリ
を大きくすると溶接後このバリを除去する研削の作業量
が大きくなる。又、押圧力を大きくし過ぎると鋼管が耐
えずに屈曲する。
【発明の効果】小径の鋼管に摩擦溶接で以つて管端を封
じた場合には全面、全周にわたつて均一に溶接されて居
り、アーク溶接の様な切欠きは認められない。しかも、
摩擦溶接では手数が掛からず、溶接機に装着してから極
めて短時分で作業を終え、必要なフアクターである回転
数、押圧力等を設定すれば習熟を要することなく容易に
施工することが出来る。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a protection tube for protecting a thermocouple used for temperature measurement in a thermal appliance, a kiln, etc., from damage. Steel is used. More specifically, the present invention relates to a method of manufacturing such a metal protection tube by welding. 2. Description of the Related Art Conventionally, welding for producing a metal protective tube is mainly performed by arc welding, and generally, TIG welding is used to suppress the progress of oxidation near a welded portion. In the conventional arc welding, it is difficult to ensure the welding to reach the back surface of the butt surface of the material to be welded. In the case of a large-diameter pipe, welding work can be performed from the inside of the pipe. However, the outer diameter as targeted by the present invention is 8 to
In a 30 mm small diameter pipe, welding is performed only from the outer surface of the pipe, leaving a notch that is not welded to the weld line inside the pipe.
This is a place that is vulnerable to vibration. When the welding is performed so as to reach the back side, in the thin-walled tube targeted by the present invention, there is deformation of the tube, perforation or deterioration of corrosion resistance due to a large heat input at the time of welding. In addition, it is extremely difficult and difficult to perform welding work around small diameter pipes. SUMMARY OF THE INVENTION As described in the claims of the present application, it is possible to eliminate the above-mentioned defect that leaves a notch inside the protective tube and to facilitate the welding operation. In the production of a thermocouple protection tube using a small-diameter, thin-walled steel pipe having a wall thickness of 2 to 8 mm, one end of the pipe end is butt-welded to a steel bar or a circular plate material having the same diameter. It was manufactured in the shape of a sealed thermocouple protection tube. BEST MODE FOR CARRYING OUT THE INVENTION In friction welding, a material to be welded is butt-joined, one is fixed, and one is rotated to generate frictional heat due to friction between the butted surfaces. , One of the rotations is stopped, and a force for pressing the friction surface is applied to perform welding. The device is based on the above principle and has a shape similar to that of an old lathe.
A high-speed rotation as high as 00 to 8000 rpm can be obtained, and a mechanism for pressing the welding surface so as to stop instantaneously is provided. The production of the thermocouple protection tube according to the present invention will be specifically described. The steel bar or the circular plate material to be the lid of the protection tube is fixed with the mounting tool on the fixed side,
The steel pipe to be welded thereto is fixedly attached to a fitting called a chuck of a rotating body on the rotating side to give rotation, and the welding operation is started. The number of revolutions depends on the diameter and thickness of the steel pipe to be welded.
Although the pressing force will be different for the duration of the rotation, the outer diameter of 8 to 30 mm and the wall thickness of 2 to 8 mm, which are the object of the present invention, have both the friction pressure and the pressing pressure at the final stage of 4.3 to 4.3 mm. The rotation speed was 1500 kg / mm 2 and was 1500 kg.
The preset time for stopping and pressing at 20002000 rpm is 2 to 5 Sec. While the rotation and pressing continue, the butted portion of the steel pipe glows red, gradually softens and stops rotating when the state where the outer diameter of the steel pipe becomes larger than the circumference of the original steel pipe is stopped, and the pressing is maintained for 2 to 5 seconds. Welded. When the steel pipe is softened at the butt surface and becomes larger than the outer diameter, that is, when the burr is increased, the amount of grinding work for removing the burr after welding increases. On the other hand, if the pressing force is too large, the steel pipe bends without enduring. When the end of a small-diameter steel pipe is sealed by friction welding, the pipe is uniformly welded over the entire surface and the entire circumference, and the notch such as arc welding is not recognized. Moreover,
Friction welding does not require much work, so the work is completed in a very short time after being installed in the welding machine, and if the necessary factors such as the number of rotations and pressing force are set, the work can be done easily without skill. I can do it.
─────────────────────────────────────────────────────
【手続補正書】
【提出日】平成13年11月14日(2001.11.
14)
【手続補正1】
【補正対象書類名】明細書
【補正対象項目名】図面の簡単な説明
【補正方法】追加
【補正内容】
【図面の簡単な説明】
【図1】上段の図は摩擦溶接機に被溶接材を装着した所
を示す。中段の図は鋼管に棒鋼を摩擦溶接した所を示
す。下段の図は棒鋼の部分を切り落として熱電対保護管
の完成を示す。
【符号の説明】
1 ・・・・摩擦溶接機
2 ・・・・被溶接材を装着する固定台
3 ・・・・被溶接材を装着して回転する装着具
4 ・・・・棒鋼
5 ・・・・鋼管
6 ・・・・完成した熱電対保護管────────────────────────────────────────────────── ───
[Procedure amendment] [Date of submission] November 14, 2001 (2001.11.
14) [Procedure amendment 1] [Document name to be amended] Description [Item name to be amended] Brief explanation of drawings [Correction method] Addition [Content of amendment] [Brief explanation of drawings] [Fig. The place where the material to be welded is mounted on the friction welding machine is shown. The middle figure shows a bar welded to a steel pipe by friction welding. The lower figure shows the completion of the thermocouple protection tube by cutting off the steel bar. [Description of Signs] 1 ··· Friction welding machine 2 ····································································· ... Steel pipe 6 .... Completed thermocouple protection tube
Claims (1)
径,薄肉の鋼管を用いた熱電対保護管の製作に於いて該
鋼管の管端を同径の棒鋼又は円形の板材と突合せ摩擦溶
接して閉蓋したことを特徴とする熱電対保護管の製作方
法。Claims: 1. In the manufacture of a thermocouple protection tube using a small-diameter, thin-walled steel tube having an outer diameter of 8 to 30 mm and a wall thickness of 2 to 8 mm, the ends of the steel tube have the same diameter. Characterized in that the lid is closed by butt friction welding with a steel bar or a circular plate material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001310722A JP2003071573A (en) | 2001-08-31 | 2001-08-31 | Manufacturing method for thermo-couple protective pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001310722A JP2003071573A (en) | 2001-08-31 | 2001-08-31 | Manufacturing method for thermo-couple protective pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003071573A true JP2003071573A (en) | 2003-03-11 |
Family
ID=19129653
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001310722A Pending JP2003071573A (en) | 2001-08-31 | 2001-08-31 | Manufacturing method for thermo-couple protective pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003071573A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004276033A (en) * | 2003-03-12 | 2004-10-07 | Punch Industry Co Ltd | Punch for press die, and method for manufacturing the same |
CN106181014A (en) * | 2016-08-01 | 2016-12-07 | 江苏星瑞化工工程科技有限公司 | A kind of metal tube pressure welding technique |
CN108247195A (en) * | 2017-12-13 | 2018-07-06 | 中冶交通建设集团有限公司 | Reinforcement welding device and welding method |
-
2001
- 2001-08-31 JP JP2001310722A patent/JP2003071573A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004276033A (en) * | 2003-03-12 | 2004-10-07 | Punch Industry Co Ltd | Punch for press die, and method for manufacturing the same |
JP4646498B2 (en) * | 2003-03-12 | 2011-03-09 | パンチ工業株式会社 | Punch for press mold and manufacturing method thereof |
CN106181014A (en) * | 2016-08-01 | 2016-12-07 | 江苏星瑞化工工程科技有限公司 | A kind of metal tube pressure welding technique |
CN108247195A (en) * | 2017-12-13 | 2018-07-06 | 中冶交通建设集团有限公司 | Reinforcement welding device and welding method |
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