JP2003053530A - Scarfing device for steel product - Google Patents
Scarfing device for steel productInfo
- Publication number
- JP2003053530A JP2003053530A JP2001248245A JP2001248245A JP2003053530A JP 2003053530 A JP2003053530 A JP 2003053530A JP 2001248245 A JP2001248245 A JP 2001248245A JP 2001248245 A JP2001248245 A JP 2001248245A JP 2003053530 A JP2003053530 A JP 2003053530A
- Authority
- JP
- Japan
- Prior art keywords
- manifold
- scarfing
- oxygen
- steel material
- piston
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、溶削(ホットスカ
ーフと称される)によって分塊圧延鋼材、連続スラブ等
の表面の欠陥を除去するための鋼材溶削装置に関するも
のである。
【0002】
【従来の技術】相対的に移動する分塊圧延鋼材、連続ス
ラブ等の鋼材の表面に火口ユニットから酸素を吹き付け
その金属の燃焼反応により鋼材表面のピンホール,割れ
等の表面欠陥および不純物を溶融除去する鋼材溶削装置
は、特開平9―94656,特開平9―210320等
により知られている。また、複数の火口に連通するホー
ルドの内部に長手方向に沿って進退動するピストンを設
け、該ピストンの設定位置を調節することで溶削酸素を
吐出させる火口を鋼材の幅寸法に応じて調節できるよう
にしたものも知られている。
【0003】
【発明が解決しようとする課題】ところで、上記のよう
に溶削酸素を吐出させる火口が調節されるようにした溶
削装置では、その調節可能な範囲を確保するために従来
からマニホールドの基端部側に溶削酸素の供給口を設け
ているために、溶削酸素の吐出圧力が火口幅方向につい
て不均一となり、そのために、鋼材の角隅部に溶湯が飛
ばしきれずに湯ダレとなり、或いは溶削残りがあること
があった。そこで本発明は、このような溶削不良を解消
し、品質を向上しようとするものである。
【0004】
【課題を解決するための手段】そのために本発明は、火
口に連通する複数の連通口がマニホールドの長手方向に
沿って定間隔で形成され、該マニホールドの基端部側に
溶削酸素の供給口を設けるとともに、該マニホールド内
に長手方向に沿って進退動するピストンを設け、該ピス
トンの設定位置を調節することで溶削酸素を吐出させる
火口の幅が鋼材の幅寸法に応じて調節されるようにした
鋼材溶削装置において、該マニホールド内の基端部側に
前記供給口の正面に相対する邪魔板を配設することで溶
削酸素の吐出圧力が均一化されるようにしたことを特徴
とする。
【0005】
【発明の実施の形態】次に本発明の実施の形態を図面に
従い説明する。図1は本発明に係る鋼材溶削装置の縦断
面図、図2は横断面図である。図中、1は基端部2が閉
塞された直管状のマニホールドで、該マニホールドの一
側に複数の連通口3a〜3iが長手方向に沿って定間隔
で形成され、該各連通口は火口ユニット4に設けられた
連通路5a〜5iを介して火口6に連通している。な
お、7は連通路5a〜5iの途中に設けられたバッファ
用の横断流路である。また、8はマニホールド1の基端
部2側に設けられた溶削酸素の供給口、9は設定用シリ
ンダ10を作動させることにより該マニホールド内に長
手方向に沿って進退動するように設けられたピストンで
ある。
【0006】しかして、11はマニホールド1内の基端
部側に配設した邪魔板で、該邪魔板は、図3にも示した
ように、取付板12上に一対の支板13を溶接により樹
立するとともに該支板に邪魔板本体14を取付板12上
面との間に間隔15が生じるように溶接により固定して
なり、該邪魔板本体14が供給口8の正面と相対するよ
うにマニホールド1内にボルト止めされる。なお、火口
6の両側には燃料ガスの噴出口が形成されるが、図示省
略する。
【0007】この鋼材溶削装置は、図4に例示したよう
に、横断面が略正方形の分塊圧延鋼材16の各表面に火
口6を対向させるべく4つを1組として配置され、夫々
供給口8よりマニホールド1内に溶削酸素を供給するこ
とで、該酸素を連通口3a〜3i,連通路5a〜5iを
通って火口6より該鋼材16の各表面に吹き付けること
によりその金属の燃焼反応により該鋼材表面を溶削す
る。また、図5に示したように鋼材16のサイズに合わ
せて各溶削装置の位置設定が調節されるとともに、設定
用シリンダ10を作動させマニホールド1内のピストン
9の設定位置を調節することにより、マニホールド1内
の酸素は該ピストン9より後方の連通口には到達しなく
なるので、酸素を吐出させる火口6の幅を鋼材の幅寸法
に応じて調節することができる。
【0008】上記邪魔板11は、供給口8と相対してい
るために酸素をマニホールド1内にて均一に分散させ、
火口6より片寄って吐出するのを防ぐ。ちなみに、図6
は火口幅330mmの溶削装置の上記ピストンを基端部
から240mmの位置に設定し、火口から80mmの地
点に圧力計を設けて溶削酸素の吐出圧力を測定した結果
を邪魔板を設けたものと設けてないものについてグラフ
に示したものである。同図から分かるように、邪魔板を
設けてない従来の溶削装置では圧力分布の変動が大きい
のに対し、邪魔板を設けたことにより圧力変動は緩やか
となり、吐出圧力を均一化できる。
【0009】なお上記邪魔板11は取付板12上面との
間に間隔15が形成されていることから、最も基端部寄
りの連通口3aへの酸素の流入を促進するとともに、連
通口3b,3c付近への酸素の直接の流入が邪魔板本体
14によって防がれ、連通口3aの吐出圧力は高圧化さ
れ、連通口3b,3c以降の連通口では吐出圧力が均一
化される。このため、吐出圧力が低い材料コーナー部分
に溶湯が溜まって湯ダレを生じさせたり、溶削残りが生
じることなく、均一な溶削を可能にする。
【0010】
【発明の効果】このように本発明は、火口に連通する複
数の連通口がマニホールドの長手方向に沿って定間隔で
形成され、該マニホールドの基端部側に溶削酸素の供給
口を設けるとともに、該マニホールド内に長手方向に沿
って進退動するピストンを設け、該ピストンの設定位置
を調節することで溶削酸素を吐出させる火口の幅が鋼材
の幅寸法に応じて調節されるようにした鋼材溶削装置に
おいて、該マニホールド内の基端部側に前記供給口の正
面に相対する邪魔板を配設することで溶削酸素の吐出圧
力が均一化されるようにしたので、溶削不良を解消し、
品質を向上させる有益な効果がある。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel material for removing surface defects such as slab-rolled steel material and continuous slab by hot cutting (referred to as hot scarf). It relates to a fusing device. BACKGROUND OF THE INVENTION Oxygen is blown from the crater unit onto the surface of relatively moving steel such as slab-rolled steel, continuous slab, and the like. A steel material cutting apparatus for melting and removing impurities is known from Japanese Patent Application Laid-Open No. 9-94656 and Japanese Patent Application Laid-Open No. 9-210320. In addition, a piston that moves forward and backward along the longitudinal direction is provided inside the hold communicating with the plurality of craters, and the crater that discharges cutting oxygen by adjusting the setting position of the piston is adjusted according to the width dimension of the steel material. Some are made known. [0003] By the way, in the above-described fusing apparatus in which the crater for discharging the fusing oxygen is adjusted, a conventional manifold is used to secure the adjustable range. Since the supply port of the cutting oxygen is provided at the base end side, the discharge pressure of the cutting oxygen becomes non-uniform in the crater width direction, so that the molten metal cannot be In some cases, sagging occurred, or there was residual cutting. Therefore, the present invention is intended to eliminate such a poor cutting and improve the quality. [0004] For this purpose, the present invention provides a method for forming a plurality of communication ports communicating with a crater at regular intervals along a longitudinal direction of a manifold. In addition to providing an oxygen supply port, a piston that moves forward and backward along the longitudinal direction is provided in the manifold, and the width of the crater that discharges cutting oxygen by adjusting the set position of the piston depends on the width of the steel material. In the steel material cutting apparatus that is adjusted by adjusting the pressure, the discharge pressure of the cutting oxygen is made uniform by disposing a baffle plate facing the front of the supply port on the base end side in the manifold. It is characterized in that. Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a longitudinal sectional view of a steel material cutting apparatus according to the present invention, and FIG. 2 is a transverse sectional view. In the figure, reference numeral 1 denotes a straight tubular manifold whose base end 2 is closed, and a plurality of communication ports 3a to 3i are formed on one side of the manifold at regular intervals along a longitudinal direction, and each of the communication ports is a crater. It communicates with the crater 6 via communication paths 5 a to 5 i provided in the unit 4. Reference numeral 7 denotes a buffer transverse passage provided in the middle of the communication passages 5a to 5i. Reference numeral 8 denotes a supply port for cutting oxygen provided on the base end portion 2 side of the manifold 1, and reference numeral 9 denotes a setting cylinder 10 which is provided so as to advance and retreat in the manifold along the longitudinal direction by operating the setting cylinder 10. It is a piston. Reference numeral 11 denotes a baffle plate disposed on the base end side in the manifold 1. The baffle plate is formed by welding a pair of support plates 13 on a mounting plate 12, as shown in FIG. And the baffle plate body 14 is fixed to the support plate by welding so that a space 15 is formed between the support plate 12 and the upper surface of the mounting plate 12, so that the baffle plate body 14 faces the front of the supply port 8. It is bolted in the manifold 1. In addition, fuel gas ejection ports are formed on both sides of the crater 6, but are not shown. As shown in FIG. 4, in this steel material ablation apparatus, four sets are arranged as a set so that the crater 6 is opposed to each surface of the bulk-rolled steel material 16 having a substantially square cross section. By supplying cutting oxygen into the manifold 1 from the port 8, the oxygen is blown from the crater 6 to each surface of the steel material 16 through the communication ports 3a to 3i and the communication paths 5a to 5i to burn the metal. The surface of the steel material is cut by the reaction. In addition, as shown in FIG. 5, the position setting of each cutting device is adjusted according to the size of the steel material 16, and the setting position of the piston 9 in the manifold 1 is adjusted by operating the setting cylinder 10. Since the oxygen in the manifold 1 does not reach the communication port behind the piston 9, the width of the crater 6 for discharging oxygen can be adjusted according to the width of the steel material. Since the baffle plate 11 is opposed to the supply port 8, oxygen is uniformly dispersed in the manifold 1.
Discharge from the crater 6 is prevented. By the way, FIG.
The piston of the cutting device having a crater width of 330 mm was set at a position 240 mm from the base end, and a pressure gauge was provided at a point 80 mm from the crater to measure the discharge pressure of the cutting oxygen, and a baffle plate was provided. These are shown in the graph for those not provided. As can be seen from the figure, while the conventional fusing apparatus without the baffle plate has a large fluctuation in pressure distribution, the provision of the baffle plate makes the pressure fluctuation gentle and the discharge pressure can be made uniform. Since the baffle plate 11 has a gap 15 formed between the baffle plate 11 and the upper surface of the mounting plate 12, the flow of oxygen into the communication port 3a closest to the base end is promoted, and the communication ports 3b, 3b. The direct inflow of oxygen into the vicinity of 3c is prevented by the baffle plate body 14, the discharge pressure of the communication ports 3a is increased, and the discharge pressure is made uniform at the communication ports 3b and 3c and thereafter. For this reason, the molten metal accumulates at the corner of the material where the discharge pressure is low, so that the molten metal does not sag or the uncut residue is not generated, thereby enabling uniform cutting. As described above, according to the present invention, a plurality of communication ports communicating with the crater are formed at regular intervals along the longitudinal direction of the manifold, and the supply of cutting oxygen to the base end side of the manifold is performed. In addition to providing a port, a piston that moves forward and backward along the longitudinal direction is provided in the manifold, and the width of the crater that discharges cutting oxygen by adjusting the setting position of the piston is adjusted according to the width dimension of the steel material. In the steel material ablation apparatus, the discharge pressure of the ablation oxygen is made uniform by disposing a baffle plate facing the front of the supply port on the base end side in the manifold. Eliminate defective cutting,
There is a beneficial effect of improving quality.
【図面の簡単な説明】
【図1】本発明に係る鋼材溶削装置の実施の形態を示す
縦断面図。
【図2】図1の鋼材溶削装置の横断面図。
【図3】本発明に係る鋼材溶削装置の邪魔板の実施の形
態を示す斜視図。
【図4】本発明に係る鋼材溶削装置の実施の形態を示す
鋼材の横断面図。
【図5】本発明に係る鋼材溶削装置の実施の形態を示す
鋼材の横断面図。
【図6】本発明に係る鋼材溶削装置の溶削酸素の吐出圧
力の分布を示したグラフ。
【符号の説明】
1 マニホールド
2 基端部
3a〜3i 連通口
6 火口
8 供給口
9 ピストン
11 邪魔板
14 邪魔板本体
15 間隔
16 鋼材BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view showing an embodiment of a steel material cutting apparatus according to the present invention. FIG. 2 is a transverse sectional view of the steel material ablation apparatus of FIG. 1; FIG. 3 is a perspective view showing an embodiment of a baffle plate of the steel material ablation apparatus according to the present invention. FIG. 4 is a transverse sectional view of a steel material showing an embodiment of the steel material ablation apparatus according to the present invention. FIG. 5 is a cross-sectional view of a steel material showing an embodiment of the steel material ablation apparatus according to the present invention. FIG. 6 is a graph showing the distribution of the discharge pressure of cutting oxygen in the steel cutting apparatus according to the present invention. [Description of Signs] 1 Manifold 2 Base end 3a-3i Communication port 6 Crater 8 Supply port 9 Piston 11 Baffle plate 14 Baffle plate body 15 Interval 16 Steel material
───────────────────────────────────────────────────── フロントページの続き (72)発明者 藤原 昭二 愛知県東海市元浜町39番地 大同特殊鋼株 式会社知多工場内 (72)発明者 菊池 克己 愛知県東海市元浜町39番地 大同特殊鋼株 式会社知多工場内 Fターム(参考) 3K017 CB01 CE01 CH04 4E002 AB03 BD20 CB03 ────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Shoji Fujiwara 39 Motomoto-cho, Tokai-shi, Aichi Prefecture Daido Steel Co., Ltd. Chita factory (72) Inventor Katsumi Kikuchi 39 Motomoto-cho, Tokai-shi, Aichi Prefecture Daido Steel Co., Ltd. Chita factory F term (reference) 3K017 CB01 CE01 CH04 4E002 AB03 BD20 CB03
Claims (1)
ルドの長手方向に沿って定間隔で形成され、該マニホー
ルドの基端部側に溶削酸素の供給口を設けるとともに、
該マニホールド内に長手方向に沿って進退動するピスト
ンを設け、該ピストンの設定位置を調節することで溶削
酸素を吐出させる火口の幅が鋼材の幅寸法に応じて調節
されるようにした鋼材溶削装置において、該マニホール
ド内の基端部側に前記供給口の正面に相対する邪魔板を
配設することで溶削酸素の吐出圧力が均一化されるよう
にしたことを特徴とする鋼材溶削装置。Claims: 1. A plurality of communication ports communicating with a crater are formed at regular intervals along a longitudinal direction of a manifold, and a supply port for cutting oxygen is provided at a base end side of the manifold. ,
A steel material in which a piston that moves forward and backward in the longitudinal direction is provided in the manifold, and a width of a crater for discharging cutting oxygen by adjusting a setting position of the piston is adjusted according to a width dimension of the steel material. In the fusing apparatus, a steel material characterized in that a baffle plate facing the front of the supply port is disposed on a base end side in the manifold so that a discharge pressure of fusing oxygen is made uniform. Cutting equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001248245A JP2003053530A (en) | 2001-08-17 | 2001-08-17 | Scarfing device for steel product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001248245A JP2003053530A (en) | 2001-08-17 | 2001-08-17 | Scarfing device for steel product |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2003053530A true JP2003053530A (en) | 2003-02-26 |
Family
ID=19077442
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001248245A Pending JP2003053530A (en) | 2001-08-17 | 2001-08-17 | Scarfing device for steel product |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2003053530A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58123014A (en) * | 1982-01-11 | 1983-07-22 | エル−テック・カンパニ− | Scarfing device |
JPH09210320A (en) * | 1996-01-31 | 1997-08-12 | Nippon Supingu Kk | Melting/shaving apparatus |
-
2001
- 2001-08-17 JP JP2001248245A patent/JP2003053530A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58123014A (en) * | 1982-01-11 | 1983-07-22 | エル−テック・カンパニ− | Scarfing device |
JPH09210320A (en) * | 1996-01-31 | 1997-08-12 | Nippon Supingu Kk | Melting/shaving apparatus |
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