JP2003039243A - Method and apparatus for electric discharge machining - Google Patents

Method and apparatus for electric discharge machining

Info

Publication number
JP2003039243A
JP2003039243A JP2001234447A JP2001234447A JP2003039243A JP 2003039243 A JP2003039243 A JP 2003039243A JP 2001234447 A JP2001234447 A JP 2001234447A JP 2001234447 A JP2001234447 A JP 2001234447A JP 2003039243 A JP2003039243 A JP 2003039243A
Authority
JP
Japan
Prior art keywords
machining
medium
processing
powder
electric discharge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001234447A
Other languages
Japanese (ja)
Inventor
Kazunobu Fujikawa
和延 冨士川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2001234447A priority Critical patent/JP2003039243A/en
Publication of JP2003039243A publication Critical patent/JP2003039243A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide an electric discharge machining method and apparatus using machining medium containing powder mixed into machining fluid, by which abnormal discharge and the like in finish machining can be prevented and productivity becomes high because machining processes after changing the machining medium is not complex. SOLUTION: In the electric discharge machining apparatus for machining a workpiece 2 by supplying electric discharge energy between an electrode 1 immersed in machining medium in a machining vessel 3 and the workpiece 2 by means of a machining electric power supplying means and by relatively moving the electrode 1 and the workpiece 2 by means of a positioning means, the electric discharge machining apparatus comprises a first machining medium supply means for supplying a first machining medium 11, which contains a first powdered substance 6 mixed into machining fluid, into the machining vessel 3, and a second machining medium supply means for supplying a second machining medium 21, which contains a second powdered substance 7 mixed into machining fluid, into the machining vessel 3, wherein the first machining medium 11 and the second machining medium 21 are selected so that the distance between the discharge electrodes in the first machining medium 11 is almost the same as that in the second machining medium 21.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、加工液中に金属又
は半導体等の粉末を混入した加工媒体中で被加工物を加
工する放電加工方法及び装置の改良に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in an electric discharge machining method and apparatus for machining a workpiece in a machining medium in which a powder of metal or semiconductor is mixed in a machining fluid.

【0002】[0002]

【従来の技術】加工液中に金属又は半導体等(Ge、S
i、Gr、Al等)の粉末を混入した加工媒体を使用
し、この加工媒体を電極と被加工物の極間間隙に介在さ
せて放電加工を行うことにより、放電極間距離が広が
り、放電が分散すること等のため、特に仕上げ加工にお
いて、加工の安定化、面粗度の向上、大面積鏡面加工及
び表面層の改質等の効果が得られることが知られてい
る。
2. Description of the Related Art Metals or semiconductors (Ge, S
(i, Gr, Al, etc.) is used as a machining medium, and the machining medium is interposed in the gap between the electrode and the workpiece to perform electric discharge machining. It is known that, particularly in finishing, effects such as stabilization of processing, improvement of surface roughness, large-area mirror-finishing, and modification of surface layer can be obtained due to the dispersion of the above.

【0003】このような加工液中に粉末を混入した加工
媒体を用いる放電加工において、荒加工時に発生する加
工屑(例えば粒径50〜100μm程度)が粉末に混ざ
ると、仕上げ加工時に電極と被加工物との極間間隙にそ
の加工屑が挟まり、放電集中等の異常放電又は加工面の
機械的損傷を引き起こし、均一な仕上げ面を得ることが
できない。
In electric discharge machining using a machining medium in which a powder is mixed in the machining fluid, if machining chips (for example, a particle size of about 50 to 100 μm) generated during rough machining are mixed with the powder, the electrode and the surface of the electrode are not covered during the finishing machining. The machining waste is caught in the gap between the workpiece and the workpiece, causing abnormal discharge such as electric discharge concentration or mechanical damage on the machined surface, and it is not possible to obtain a uniform finished surface.

【0004】このような仕上げ加工時の異常放電と加工
面の機械的損傷を防ぐための方策としては、例えば以下
の2つの従来技術がある。
As measures for preventing abnormal discharge and mechanical damage to the machined surface during such finishing, there are, for example, the following two conventional techniques.

【0005】第1の従来技術は、例えば特開平3−27
7421号公報に開示された、荒加工時には粉末を混入
しない第1の加工媒体を使用し、仕上げ加工時には粉末
を混入した第2の加工媒体を使用し、荒加工時はペーパ
ーフィルタ等の濾過装置を常時又は間欠に動作させ、荒
加工時に発生する大きめの加工屑を除去し、仕上げ加工
時は通常前記濾過装置を動作させないものである。仕上
げ加工用の第2の加工媒体の濾過は、粉末による加工の
安定化若しくは面粗度の向上を図る場合、又は、大面積
鏡面加工若しくは表面層の改質等の効果が得られにくく
なった場合に、粉末の劣化を計測するセンサによる感知
又は粉末の耐久試験に基づく寿命時間により、自動若し
くは作業者による手動により行なわれる。
The first conventional technique is, for example, Japanese Patent Laid-Open No. 3-27.
The first processing medium disclosed in Japanese Patent No. 7421, which does not contain powder during roughing, uses the second processing medium containing powder during finishing, and uses a filtering device such as a paper filter during roughing. Is operated at all times or intermittently to remove large processing scraps generated during rough processing, and the filtration device is not normally operated during finish processing. The filtration of the second processing medium for finish processing makes it difficult to obtain the effect of stabilizing the processing with powder or improving the surface roughness, or the effect of large-area mirror processing or modification of the surface layer. In this case, it is performed automatically or manually by an operator, depending on the detection by a sensor for measuring the deterioration of the powder or the life time based on the durability test of the powder.

【0006】第2の従来技術は、例えば特開平7−10
8419号公報に開示された、磁石材からなる加工屑吸
着装置(いわゆるマグネットフィルタ装置)を用いるも
のである。この方法では荒加工及び仕上げ加工共に同じ
加工媒体を使用できるため、加工媒体切り換えのために
用意する必要がある前記のような加工工程は不要とな
り、加工工程が簡素化される。
The second prior art is, for example, Japanese Patent Laid-Open No. 7-10.
The processing waste adsorption device (so-called magnet filter device) made of a magnetic material disclosed in Japanese Patent No. 8419 is used. In this method, since the same machining medium can be used for both rough machining and finishing machining, the above-mentioned machining process which needs to be prepared for switching the machining medium is unnecessary, and the machining process is simplified.

【0007】[0007]

【発明が解決しようとする課題】特開平3−27742
1号公報に開示された方法では、荒加工時と仕上げ加工
時の放電極間距離が異なる場合、荒加工から仕上げ加工
への移行時に加工媒体を切り換えて仕上げ加工を開始す
ると、放電極間距離の差を考慮した加工工程を備えない
場合には、被加工物の加工量及び電極消耗が増大する。
[Patent Document 1] Japanese Patent Application Laid-Open No. 3-27742
In the method disclosed in Japanese Patent Laid-Open No. 1, when the distance between the discharge electrodes at the time of rough machining is different from that at the time of finish machining, the distance between the discharge electrodes is changed when the machining medium is switched and the finish machining is started at the time of transition from rough machining to finish machining. If a machining process that takes into account the difference is not provided, the machining amount of the workpiece and the electrode consumption increase.

【0008】図8は、前記被加工物の加工量及び電極消
耗の増大の説明図であり、図において、1は電極、1a
は電極消耗部、2は被加工物、2aは仕上げ加工時に余
分に加工する部分、G1は荒加工時の放電極間距離、G
2は仕上げ加工時の放電極間距離、Gdは荒加工時と仕
上げ加工時の放電極間距離の差である。
FIG. 8 is an explanatory view of an increase in processing amount and electrode consumption of the workpiece, in which 1 is an electrode and 1a.
Is an electrode consumable part, 2 is a workpiece, 2a is a part to be additionally processed at the time of finishing, G1 is a distance between discharge electrodes at the time of roughing, and G1 is
2 is the distance between the discharge electrodes at the time of finishing, and Gd is the difference between the distances between the discharge electrodes at the time of rough processing and at the time of finishing.

【0009】荒加工時に粉末を混入しない加工媒体(第
1の加工媒体)を使用し、仕上げ加工時に粉末を混入し
た加工媒体(第2の加工媒体)を使用した場合、仕上げ
加工時の放電極間距離G2の方が荒加工時の放電極間距
離G1より大きくなる。
When a machining medium (first machining medium) containing no powder is used during rough machining and a machining medium (second machining medium) containing powder during finishing is used, the discharge electrode during finishing machining is used. The distance G2 is larger than the distance G1 between the discharge electrodes during rough machining.

【0010】このような場合において、放電極間距離の
差を考慮した加工工程を備えない場合、すなわち、荒加
工と同じ揺動半径等の加工工程で仕上げ加工を行うと、
第1の加工媒体と第2の加工媒体の差異に起因する荒加
工時と仕上げ加工時の放電極間距離の差Gdだけ余分に
加工することになる(図中2aの部分)。また、電極1
の消耗も増大する(図中1aの部分)。
In such a case, if the machining process considering the difference in the distance between the discharge electrodes is not provided, that is, if the finishing process is performed in the same machining radius and the like as the rough machining,
Excessive machining is performed by the difference Gd between the discharge electrode distances during rough machining and finish machining due to the difference between the first machining medium and the second machining medium (portion 2a in the figure). Also, the electrode 1
Also increases (part 1a in the figure).

【0011】このような被加工物の加工量及び電極消耗
の増大を防止するために、第1の加工媒体と第2の加工
媒体の切り換え後、荒加工時と仕上げ加工時の放電極間
距離の差Gdを考慮した、例えば揺動半径及び電極送り
量を小さくする等の加工工程を備えることもできるが、
このような加工工程を加工形状に対応して多数用意する
必要があり、加工工程の複雑化を招くという問題点があ
る。
In order to prevent such an increase in the amount of machining of the workpiece and the consumption of electrodes, the distance between the discharge electrodes during rough machining and finish machining after switching between the first machining medium and the second machining medium. It is also possible to provide a processing step in which the swing radius and the electrode feed amount are reduced in consideration of the difference Gd between
It is necessary to prepare a large number of such processing steps corresponding to the processing shapes, which causes a problem of complicating the processing steps.

【0012】また、特開平7−108419号公報に開
示された方法では、磁性体の加工屑は効果的に除去でき
るが、加工屑の約70%は非磁性体であるため、加工屑
の約70%は除去できないことになる。したがって、こ
の方法ではマグネットフィルタ装置で除去できない加工
屑の排除又は長期の使用のために劣化した粉末を新たな
粉末に交換するために、ペーパーフィルタ等の濾過装置
による加工媒体の濾過を定期的に行う必要があり、この
ような加工媒体の濾過中(約2〜3時間必要であり、大
型の加工槽になるほど時間がかかる)は加工を行うこと
ができないという問題点がある。
Further, according to the method disclosed in Japanese Patent Laid-Open No. 7-108419, the processing scraps of the magnetic material can be effectively removed. However, since about 70% of the processing scraps are non-magnetic materials, the processing scraps are 70% cannot be removed. Therefore, in order to eliminate the processing dust that cannot be removed by the magnet filter device by this method or to replace the deteriorated powder with a new powder for a long-term use, the filtration of the processing medium by a filtering device such as a paper filter is regularly performed. However, there is a problem in that processing cannot be performed during such filtration of the processing medium (which requires about 2 to 3 hours, and it takes more time for a larger processing tank).

【0013】本発明は前記のような課題を解決するため
になされたものであり、加工液中に粉末を混入した加工
媒体を用いる放電加工において、仕上げ加工時の異常放
電と加工面の機械的損傷を防止でき、均一な仕上げ加工
面を安定して得ることができる放電加工方法及び装置を
得ることを目的とする。
The present invention has been made to solve the above-mentioned problems, and in electric discharge machining using a machining medium in which a powder is mixed in a machining fluid, an abnormal electric discharge at the time of finish machining and mechanical surface machining It is an object of the present invention to provide an electric discharge machining method and apparatus capable of preventing damage and stably obtaining a uniform finished surface.

【0014】また、加工媒体を切り換えて荒加工から仕
上げ加工へ移行する場合における被加工物の加工量及び
電極消耗の増大を抑制できると共に、第1の加工媒体と
第2の加工媒体の切り換え後の加工工程が複雑にならな
い放電加工方法及び装置を得ることを目的とする。
Further, it is possible to suppress an increase in the machining amount and electrode consumption of the workpiece when the machining medium is switched to change from rough machining to finish machining, and after switching between the first machining medium and the second machining medium. It is an object of the present invention to obtain an electric discharge machining method and device which do not complicate the machining process of.

【0015】さらに、生産性が高い放電加工方法及び装
置を得ることを目的とする。
Another object of the present invention is to obtain an electric discharge machining method and apparatus with high productivity.

【0016】[0016]

【課題を解決するための手段】本発明に係る放電加工方
法は、電極と被加工物との極間に放電エネルギを供給し
て加工を行う放電加工方法において、加工液中に第1の
粉末を混入した第1の加工媒体中において放電加工を行
う第1の加工工程と、加工液中に第2の粉末を混入した
第2の加工媒体中において放電加工を行う第2の加工工
程とを備え、前記第1の加工媒体中及び前記第2の加工
媒体中での放電極間距離が同等となるように、前記第1
の加工媒体及び前記第2の加工媒体を選定してなるもの
である。
The electric discharge machining method according to the present invention is an electric discharge machining method in which electric discharge energy is supplied between the electrode and a workpiece to perform machining. A first machining step in which electric discharge machining is performed in a first machining medium in which is mixed, and a second machining step in which electric discharge machining is performed in a second machining medium in which a second powder is mixed in a machining fluid. The first machining medium and the second machining medium are arranged such that the distances between the discharge electrodes are equal to each other.
The processing medium and the second processing medium are selected.

【0017】また、本発明に係る放電加工方法は、電極
と被加工物との極間に放電エネルギを供給して加工を行
う放電加工方法において、加工液中に第1の粉末を混入
した第1の加工媒体中において放電加工を行う第1の加
工工程と、加工液中に第1の粉末を混入した第2の加工
媒体中において放電加工を行う第2の加工工程とを備
え、前記加工液に対する前記第1の粉末の粉末濃度によ
る放電極間距離の変化が小さい粉末濃度の範囲内で、前
記第1の加工媒体の粉末濃度及び前記第2の加工媒体の
粉末濃度を選定してなるものである。
Further, the electric discharge machining method according to the present invention is the electric discharge machining method in which electric discharge energy is supplied between the electrode and the workpiece to perform machining, in which the first powder is mixed in the machining fluid. A first machining step of performing electric discharge machining in a first machining medium and a second machining step of performing electric discharge machining in a second machining medium in which a first powder is mixed in a machining fluid, The powder concentration of the first processing medium and the powder concentration of the second processing medium are selected within the range of the powder concentration in which the change in the distance between the discharge electrodes due to the powder concentration of the first powder with respect to the liquid is small. It is a thing.

【0018】また、本発明に係る放電加工方法は、前記
第1の加工媒体及び前記第2の加工媒体の中の一方の加
工媒体中における加工工程中に他方の加工媒体を濾過す
る工程を備えたものである。
Further, the electric discharge machining method according to the present invention comprises a step of filtering a machining medium in one of the first machining medium and the second machining medium while processing the other machining medium. It is a thing.

【0019】本発明に係る放電加工装置は、加工槽内で
加工媒体に浸漬された電極と被加工物との極間に加工電
力供給手段により放電エネルギを供給し、位置決め手段
により前記電極及び被加工物を相対移動させて前記被加
工物を加工する放電加工装置において、加工液中に第1
の粉末を混入した第1の加工媒体を前記加工槽に供給す
る第1の加工媒体供給手段と、加工液中に第2の粉末を
混入した第2の加工媒体を前記加工槽に供給する第2の
加工媒体供給手段とを備え、前記第1の加工媒体中及び
前記第2の加工媒体中での放電極間距離が同等となるよ
うに、前記第1の加工媒体及び前記第2の加工媒体を選
定してなるものである。
In the electric discharge machining apparatus according to the present invention, the machining energy is supplied between the electrode immersed in the machining medium and the workpiece in the machining tank by the machining power supply means, and the positioning means is used to discharge the electrode and the workpiece. In an electric discharge machine for machining a workpiece by moving a workpiece relative to the workpiece,
A first processing medium supply means for supplying a first processing medium mixed with the powder of No. 1 to the processing tank, and a second processing medium supplying a second processing medium having a second powder mixed in the processing liquid to the processing tank. A second machining medium supply means, so that the distances between the discharge electrodes in the first machining medium and the second machining medium are equal to each other. The medium is selected.

【0020】また、本発明に係る放電加工装置は、加工
槽内で加工媒体に浸漬された電極と被加工物との極間に
加工電力供給手段により放電エネルギを供給し、位置決
め手段により前記電極及び被加工物を相対移動させて前
記被加工物を加工する放電加工装置において、加工液中
に第1の粉末を混入した第1の加工媒体を前記加工槽に
供給する第1の加工媒体供給手段と、加工液中に第1の
粉末を混入した第2の加工媒体を前記加工槽に供給する
第2の加工媒体供給手段とを備え、前記加工液に対する
前記第1の粉末の粉末濃度による放電極間距離の変化が
小さい粉末濃度の範囲内で、前記第1の加工媒体の粉末
濃度及び前記第2の加工媒体の粉末濃度を選定してなる
ものである。
Further, in the electric discharge machining apparatus according to the present invention, the machining energy is supplied between the electrode immersed in the machining medium and the workpiece in the machining tank by the machining power supply means, and the positioning means is used for the electrode. And an electric discharge machining apparatus for machining a workpiece by relatively moving the workpiece, supplying a first machining medium in which a first powder is mixed in a machining fluid to the machining tank. Means and a second processing medium supply means for supplying a second processing medium in which the first powder is mixed into the processing liquid to the processing tank, and the second processing medium supply means for adjusting the powder concentration of the first powder to the processing liquid. The powder concentration of the first working medium and the powder concentration of the second working medium are selected within the range of the powder concentration in which the change in the distance between the discharge electrodes is small.

【0021】また、本発明に係る放電加工装置は、加工
槽内で加工媒体に浸漬された電極と被加工物との極間に
加工電力供給手段により放電エネルギを供給し、位置決
め手段により前記電極及び被加工物を相対移動させて前
記被加工物を加工する放電加工装置において、加工液中
に粉末を混入した第1の加工媒体を前記加工槽に供給す
る第1の加工媒体供給手段と、前記第1の加工媒体と同
じ加工媒体である第2の加工媒体を前記加工槽に供給す
る第2の加工媒体供給手段とを備えてなるものである。
Further, in the electric discharge machining apparatus according to the present invention, the machining energy is supplied between the electrode immersed in the machining medium and the workpiece in the machining tank by the machining power supply means, and the positioning means is used for the electrode. A first machining medium supply means for supplying a first machining medium in which a powder is mixed in a machining fluid to the machining tank in an electric discharge machine for machining the workpiece by relatively moving the machining object, A second processing medium supply means for supplying a second processing medium, which is the same processing medium as the first processing medium, to the processing tank.

【0022】また、本発明に係る放電加工装置は、前記
第1の加工媒体を濾過する第1の加工媒体濾過手段及び
前記第2の加工媒体を濾過する第2の加工媒体濾過手段
を備えたものである。
The electric discharge machine according to the present invention further comprises a first machining medium filtering means for filtering the first machining medium and a second machining medium filtering means for filtering the second machining medium. It is a thing.

【0023】また、本発明に係る放電加工装置は、前記
第1の加工媒体及び前記第2の加工媒体を濾過する加工
媒体濾過手段を備えたものである。
Further, the electric discharge machining apparatus according to the present invention comprises machining medium filtering means for filtering the first machining medium and the second machining medium.

【0024】また、本発明に係る放電加工装置は、前記
加工媒体濾過手段の駆動制御をNCプログラムのコード
設定により行う制御手段を備えたものである。
Further, the electric discharge machining apparatus according to the present invention comprises a control means for controlling the driving of the machining medium filtering means by code setting of the NC program.

【0025】[0025]

【発明の実施の形態】図1は、本発明の実施の形態に係
る放電加工装置の構成図であり、図において、1は電
極、2は被加工物、3は加工槽、4は第1の加工、例え
ば荒加工時に生成された加工粉、5は第2の加工、例え
ば、仕上げ加工時に生成された加工粉、6及び7は例え
ば粒径の平均値が0.1〜数10μmの範囲内である金
属又は半導体等、例えばGe、Si、Gr、Al等の粉
末である。
1 is a block diagram of an electric discharge machine according to an embodiment of the present invention. In the figure, 1 is an electrode, 2 is a workpiece, 3 is a processing tank, and 4 is a first. Processing, for example, processing powder generated during rough processing, 5 is processing powder generated during second processing, for example, finishing processing, and 6 and 7 are, for example, in the range of 0.1 to several tens of μm in average particle size. Powders of metals, semiconductors, etc., such as Ge, Si, Gr, Al, etc.

【0026】11は第1の加工、例えば荒加工時に加工
槽3に供給される第1の加工媒体、12は第1の加工媒
体11を収容する加工媒体収容手段、12aは加工槽3
から回収される汚液を収容する汚液槽、12bは汚液槽
12aに加工粉をある程度沈殿させ、清浄化された加工
媒体を収容する清液槽、12cは汚液槽12aと清液槽
12bを分離する分離壁である。この分離壁は汚液槽1
2aに加工粉をある程度沈殿させ、清浄化された加工媒
体が清液槽12bに流れ込めば良いので、分離壁12c
で汚液槽12aと清液槽12bを完全に分離するより
は、図1にあるように分離壁12cの高さを汚液と清液
の上澄み液が行き来できる高さにすると良い。13及び
14は制御弁である。制御弁13は荒加工時のドレイン
用であり、第1の加工時に加工槽3から排出された第1
の加工媒体11は、加工媒体収容手段12に流入し回収
される。加工媒体収容手段12にはポンプ15が取り付
けられ、制御弁14を経て加工槽3と接続されている。
また、ポンプ16は粉末のバッチ処理用であり、加工媒
体濾過手段17を介して汚液槽12a内の粉末及び加工
粉を除去するように加工媒体収容手段12に取り付けら
れている。18は第1の加工媒体11への粉末供給手段
である。加工媒体収容手段12及びポンプ15等の第1
の加工媒体11を加工槽3に供給するための装置が第1
の加工媒体供給手段に相当する。
Reference numeral 11 denotes a first machining medium supplied to the machining tank 3 during the first machining, for example, rough machining, 12 a machining medium accommodating means for accommodating the first machining medium 11, and 12a a machining tank 3.
A sewage tank for containing the sewage collected from the sewage tank, 12b is a sewage tank for storing the processing medium which has been cleaned by precipitating the processing powder in the sewage tank 12a to some extent, 12c is a sewage tank 12a and a sewage tank. It is a separation wall for separating 12b. This separation wall is a waste tank 1
It is sufficient if the processed powder is precipitated to some extent in 2a and the cleaned processing medium flows into the clean liquid tank 12b. Therefore, the separation wall 12c
Therefore, rather than completely separating the waste liquid tank 12a and the clean liquid tank 12b, it is preferable to set the height of the separation wall 12c to a height at which the waste liquid and the clear liquid of the clear liquid can come and go as shown in FIG. 13 and 14 are control valves. The control valve 13 is for drain during rough machining, and is the first drained from the machining tank 3 during the first machining.
The processing medium 11 is flowed into the processing medium accommodation means 12 and collected. A pump 15 is attached to the processing medium accommodating means 12 and is connected to the processing tank 3 via a control valve 14.
The pump 16 is for batch processing of powder, and is attached to the processing medium accommodating means 12 so as to remove the powder and the processing powder in the waste liquid tank 12 a via the processing medium filtering means 17. Reference numeral 18 is a powder supply means to the first processing medium 11. First of processing medium accommodating means 12 and pump 15
The apparatus for supplying the processing medium 11 of
Corresponds to the processing medium supply means.

【0027】また、21は第2の加工、例えば仕上げ加
工時に加工槽3に供給される第2の加工媒体、22、2
2a、22b及び22cは第2の加工媒体21のそれぞ
れ、加工媒体収容手段、汚液槽、清液槽、分離壁であ
る。23及び24は制御弁である。制御弁23は仕上げ
加工時のドレイン用であり、第2の加工時に加工槽3か
ら排出された第2の加工媒体21は、加工媒体収容手段
22に流入し回収される。加工媒体収容手段22にはポ
ンプ25が取り付けられ、制御弁24を経て加工槽3と
接続されている。また、ポンプ26は粉末のバッチ処理
用であり、加工媒体濾過手段27を介して汚液槽22a
内の粉末及び加工粉を除去するように加工媒体収容手段
22に取り付けられている。28は第2の加工媒体21
への粉末供給手段である。加工媒体収容手段22及びポ
ンプ25等の第2の加工媒体21を加工槽3に供給する
ための装置が第2の加工媒体供給手段に相当する。
Reference numeral 21 is a second processing medium supplied to the processing tank 3 during second processing, for example, finishing processing, and 22, 2
Reference numerals 2a, 22b, and 22c denote a processing medium accommodating means, a sewage tank, a cleansing liquid tank, and a separation wall of the second processing medium 21, respectively. 23 and 24 are control valves. The control valve 23 is for draining during the finishing process, and the second machining medium 21 discharged from the machining tank 3 during the second machining flows into the machining medium accommodating means 22 and is collected. A pump 25 is attached to the processing medium accommodating means 22 and is connected to the processing tank 3 via a control valve 24. Further, the pump 26 is for batch processing of powder, and the waste fluid tank 22a is provided via the processing medium filtering means 27.
It is attached to the processing medium accommodating means 22 so as to remove the powder and the processing powder therein. 28 is the second processing medium 21
Is a means for supplying powder to the. An apparatus for supplying the second processing medium 21 such as the processing medium accommodation means 22 and the pump 25 to the processing tank 3 corresponds to the second processing medium supply means.

【0028】また、電極1と被加工物2との相対位置決
めは、放電加工装置で通常使用される図示しない電極1
を駆動するZ軸及びXYテーブル等からなる位置決め手
段により行われ、電極1と被加工物2との極間には、図
示しない加工電力供給手段により放電エネルギである加
工電力が供給され、被加工物2の放電加工が進行する。
前記位置決め手段による電極1と被加工物2との相対位
置決め制御及び電気条件の制御等は図示しない制御手段
により統括される。
Further, the relative positioning between the electrode 1 and the workpiece 2 is performed by the electrode 1 (not shown) which is usually used in an electric discharge machine.
It is performed by a positioning means including a Z-axis and an XY table for driving the workpiece. The machining power, which is not shown, is supplied to the gap between the electrode 1 and the workpiece 2 by the machining power supply means (not shown), and the workpiece The electric discharge machining of the object 2 proceeds.
The relative positioning control of the electrode 1 and the workpiece 2 by the positioning means, the control of electrical conditions, etc. are integrated by the control means (not shown).

【0029】第1の加工媒体11と第2の加工媒体21
とは、放電極間距離が同等のものを用いる。すなわち、
第1の加工時の加工媒体11と第2の加工時の加工媒体
21を同じものとするか、あるいは、第1の加工時の加
工媒体11と第2の加工時の加工媒体21を変える場合
であっても、放電極間距離が近いものを用いる。
First working medium 11 and second working medium 21
Is the same as the distance between the discharge electrodes. That is,
When the processing medium 11 at the time of the first processing and the processing medium 21 at the time of the second processing are the same, or when the processing medium 11 at the time of the first processing and the processing medium 21 at the time of the second processing are changed. However, a material having a short distance between the discharge electrodes is used.

【0030】図2は、同一加工条件における加工媒体中
の粉末濃度による放電極間距離Gの変化を示したもので
あり、前記のような第1の加工時の加工媒体11と第2
の加工時の加工媒体21を放電極間距離が近いものを選
定する場合の例を示すものである。図2において、A及
びBは粉末濃度、GA及びGBはそれぞれ、粉末濃度が
A及びBの場合の放電極間距離、G0は粉末を混入しな
い場合の放電極間距離である。図2からわかるように、
粉末混入の有無(例えば粉末濃度が0の場合と粉末濃度
がAの場合)により放電極間距離Gは大きく変化するが
(例えばG0とGA)、粉末濃度がAとBの場合のよう
に粉末混入同士の比較では、粉末濃度による放電極間距
離Gの変化が小さい(GAとGB)。すなわち、加工媒
体中の粉末濃度により放電極間距離Gがあまり変化しな
い粉末濃度の範囲が存在する(図2のC)。このような
加工媒体中の粉末濃度による放電極間距離Gの変化が小
さい粉末濃度の範囲C内の、例えば粉末濃度Aを第1の
加工媒体の粉末濃度として選定し、例えば粉末濃度Bを
第2の加工媒体の粉末濃度として選定すれば、第1の加
工時の加工媒体11と第2の加工時の加工媒体21の放
電極間距離を近くすることができる。
FIG. 2 shows a change in the distance G between the discharge electrodes depending on the powder concentration in the processing medium under the same processing conditions.
This is an example in the case of selecting a processing medium 21 having a short distance between the discharge electrodes at the time of processing. In FIG. 2, A and B are powder concentrations, GA and GB are discharge electrode distances when the powder concentrations are A and B, respectively, and G0 is a discharge electrode distance when no powder is mixed. As you can see from Figure 2,
The distance G between the discharge electrodes greatly changes (for example, G0 and GA) depending on the presence or absence of powder mixture (for example, when the powder concentration is 0 and when the powder concentration is A). In the comparison between the mixed substances, the change in the distance G between the discharge electrodes due to the powder concentration is small (GA and GB). That is, there is a powder concentration range in which the distance G between the discharge electrodes does not change much depending on the powder concentration in the processing medium (C in FIG. 2). For example, the powder concentration A within the powder concentration range C in which the change in the distance G between the discharge electrodes due to the powder concentration in the processing medium is small is selected as the powder concentration of the first processing medium, and the powder concentration B is determined as the first concentration. If the powder concentration of the second processing medium is selected, the distance between the discharge electrodes of the processing medium 11 during the first processing and the processing medium 21 during the second processing can be reduced.

【0031】また、前記粉末濃度管理を行うための加工
媒体中の粉末濃度の測定は、所定容積の加工媒体の重量
測定等により行うことができる。
The powder concentration in the working medium for controlling the powder concentration can be measured by measuring the weight of the working medium having a predetermined volume.

【0032】前記のように、第1の加工媒体11と第2
の加工媒体21の放電極間距離を同等とすることによ
り、加工媒体切り換え時における揺動半径及び電極送り
量の補正等を不要とすることができる。
As described above, the first working medium 11 and the second working medium 11
By setting the distances between the discharge electrodes of the machining medium 21 to be equal, correction of the swing radius and the electrode feed amount at the time of switching the machining medium can be eliminated.

【0033】次に本発明に係る放電加工装置の動作につ
いて説明する。図3は、第1の加工時の第1の加工媒体
11の流れを示したものであり、第1の加工媒体11と
しては、前記のように放電極間距離が第2の加工媒体2
1と同等のものを用いている。加工媒体収容手段12内
の第1の加工媒体11は作業者又は粉末供給手段18に
より粉末6が混入された状態となっている。この第1の
加工媒体11はポンプ15によって清液槽12bから汲
み上げられ、加工槽3に供給される。加工に使用された
加工槽3内の加工媒体は、ドレイン用の制御弁13を通
して、汚液槽12aに回収された後、汚液槽12aにて
第1の加工時の加工粉4を沈殿させた後、加工粉4があ
まり含まれない清液槽12bからポンプ15によって加
工槽3に供給される。
Next, the operation of the electric discharge machine according to the present invention will be described. FIG. 3 shows the flow of the first working medium 11 during the first working. As the first working medium 11, as described above, the distance between the discharge electrodes is the second working medium 2.
The same as 1 is used. The first processing medium 11 in the processing medium accommodating means 12 is in a state in which the powder 6 is mixed by the operator or the powder supplying means 18. The first processing medium 11 is pumped up from the clean liquid tank 12b by the pump 15 and supplied to the processing tank 3. The processing medium in the processing tank 3 used for processing is collected in the sewage tank 12a through the drain control valve 13, and then the processing powder 4 during the first processing is precipitated in the sewage tank 12a. After that, the processed powder 4 is supplied to the processing tank 3 by the pump 15 from the clean liquid tank 12b that does not contain much.

【0034】通常、このようにして加工媒体に混入され
た粉末6が放電加工に繰り返し使用されるが、長時間の
放電加工を繰り返すと、加工媒体内の加工粉が増加する
と共に粉末6が劣化し、加工特性が悪化する。粉末6の
寿命がきた時、又は、加工粉4により加工特性が悪化し
た時、図4に示すように、ポンプ16を動作させて、加
工媒体濾過手段17により第1の加工媒体11を濾過す
ることにより、粉末6及び加工粉4を除去する。このよ
うに第1の加工媒体11を加工媒体濾過手段17により
濾過した後、加工媒体収容手段12内の清液槽12b内
に溜められた清浄な加工媒体には、作業者又は粉末供給
手段11により新たな粉末6が供給されて新しい第1の
加工媒体11が準備される。
Normally, the powder 6 thus mixed in the machining medium is repeatedly used for electric discharge machining. However, when electric discharge machining is repeated for a long time, the machining powder in the machining medium increases and the powder 6 deteriorates. However, the processing characteristics deteriorate. When the powder 6 reaches the end of its life or when the processing characteristics are deteriorated by the processing powder 4, as shown in FIG. 4, the pump 16 is operated and the processing medium filtering means 17 filters the first processing medium 11. Thus, the powder 6 and the processed powder 4 are removed. After the first processing medium 11 is filtered by the processing medium filtering means 17 in this way, the worker or the powder supply means 11 is added to the clean processing medium stored in the clean liquid tank 12b in the processing medium accommodating means 12. Thus, new powder 6 is supplied and a new first processing medium 11 is prepared.

【0035】次に、第2の加工時の動作を説明する。図
5は、第2の加工時の第2の加工媒体21の流れを示し
たものであり、第2の加工媒体21は、前記のように放
電極間距離が第1の加工媒体11と同等のものである。
加工媒体収容手段22内の第2の加工媒体21は作業者
又は粉末供給手段28により粉末7が混入された状態と
なっている。この第2の加工媒体21はポンプ25によ
って清液槽22bから汲み上げられ、加工槽3に供給さ
れる。加工に使用された加工槽3内の加工媒体は、ドレ
イン用の制御弁23を通して、汚液槽22aに回収され
た後、汚液槽22aにて第2の加工時の加工粉5を沈殿
させた後、加工粉5があまり含まれない清液槽22bか
らポンプ25によって加工槽3に供給される。
Next, the operation during the second processing will be described. FIG. 5 shows the flow of the second working medium 21 during the second working, and the second working medium 21 has the same distance between the discharge electrodes as the first working medium 11 as described above. belongs to.
The second processing medium 21 in the processing medium accommodation means 22 is in a state in which the powder 7 is mixed by the operator or the powder supply means 28. The second processing medium 21 is pumped up from the clean liquid tank 22b by the pump 25 and supplied to the processing tank 3. The processing medium in the processing tank 3 used for processing is collected in the sewage tank 22a through the drain control valve 23, and then the processing powder 5 in the second processing is precipitated in the sewage tank 22a. After that, the processed powder 5 is supplied to the processing tank 3 by the pump 25 from the clean liquid tank 22b that does not contain much.

【0036】通常、このようにして加工媒体に混入され
た粉末7が放電加工に繰り返し使用されるが、長時間の
放電加工を繰り返すと、加工媒体内の加工粉が増加する
と共に粉末7が劣化し、加工特性が悪化する。粉末7の
寿命がきた時、又は、加工粉5により加工特性が悪化し
た時、図6に示すように、ポンプ26を動作させて、加
工媒体濾過手段27により第2の加工媒体21を濾過す
ることにより、粉末7及び加工粉5を除去する。このよ
うに第2の加工媒体21を加工媒体濾過手段27により
濾過した後、加工媒体収容手段22内の清液槽22bに
溜められた清浄な加工媒体には、作業者又は粉末供給手
段21により新たな粉末7が供給されて新しい仕上げ加
工媒体が準備される。第2の加工が仕上げ加工である場
合においては、仕上げ加工では荒加工に比べて粉末7の
寿命が比較的長いこと、及び加工粉5の生成量が少量で
あることから、数百時間程度毎にバッチ処理的に除去し
てもよい。
Normally, the powder 7 mixed in the machining medium in this manner is repeatedly used for electric discharge machining. However, when electric discharge machining is repeated for a long time, the machining powder in the machining medium increases and the powder 7 deteriorates. However, the processing characteristics deteriorate. When the powder 7 reaches the end of its life or when the processing characteristics are deteriorated by the processing powder 5, as shown in FIG. 6, the pump 26 is operated and the processing medium filtering means 27 filters the second processing medium 21. By doing so, the powder 7 and the processed powder 5 are removed. After the second processing medium 21 is filtered by the processing medium filtering means 27 in this way, the clean processing medium stored in the clean liquid tank 22b in the processing medium accommodating means 22 is treated by the operator or the powder supply means 21. Fresh powder 7 is supplied to prepare new finishing media. In the case where the second processing is finish processing, the life of the powder 7 is relatively long in the finish processing as compared with the rough processing, and the production amount of the processed powder 5 is small. Alternatively, it may be removed in a batch process.

【0037】以上のように、例えば荒加工である第1の
加工と例えば仕上げ加工である第2の加工とで加工媒体
供給手段を分けることにより(第1の加工媒体供給手段
及び第2の加工媒体供給手段)、荒加工で生成される大
きな粒径の加工屑が仕上げ加工で用いる加工媒体に混入
することを抑えられるため、均一な仕上げ加工面を安定
して得ることができる。
As described above, by dividing the processing medium supply means between the first processing which is, for example, rough processing and the second processing which is, for example, finishing processing (first processing medium supply means and second processing). (Medium supplying means), since it is possible to prevent the processing waste having a large particle diameter generated in the roughing from being mixed into the processing medium used in the finishing, it is possible to stably obtain a uniform finished surface.

【0038】また、第1の加工媒体11と第2の加工媒
体21とは、放電極間距離が同等のものを用いているた
め、加工媒体を切り換えて荒加工から仕上げ加工へ移行
する場合における被加工物の加工量及び電極消耗の増大
を抑制できると共に、加工工程を簡素化することができ
る。したがって、加工工程の設計コストを低減すること
ができる。
Further, since the first machining medium 11 and the second machining medium 21 have the same distance between the discharge electrodes, when the machining medium is switched and the rough machining is changed to the finishing machining. It is possible to suppress an increase in the processing amount of the workpiece and the consumption of the electrode, and it is possible to simplify the processing process. Therefore, the design cost of the processing process can be reduced.

【0039】図7は、本発明の加工工程と従来技術であ
る加工媒体供給手段が1つである場合の加工工程との比
較例を示す説明図である。従来技術である加工媒体供給
手段が1つである場合の加工工程(図中A)では、加工
液中に粉末を混入した第1の加工媒体を用いた放電加工
後、粉末交換時期が迫り、連続して放電加工を行う場
合、第1の加工媒体の濾過時間(通常は2〜3時間、大
型加工槽になるほど長くなる)中は加工を行うことがで
きない。これに対して、本発明の加工工程(図中B)に
よれば、加工液中に粉末を混入した第1の加工媒体を用
いた放電加工後、粉末交換時期が迫り、連続して放電加
工を行う場合、第1の加工媒体の濾過と並行して、加工
液中に粉末を混入した第2の加工媒体を用いた放電加工
を行うことができるため、次工程の作業により早く着手
することができ、放電加工装置の稼動率が向上する。し
たがって、生産性を向上することができる。
FIG. 7 is an explanatory view showing a comparative example of the processing step of the present invention and the processing step in the case where there is one processing medium supply means which is a conventional technique. In the machining step (A in the figure) in the case where there is one machining medium supply means, which is a conventional technique, the powder replacement time is approaching after the electric discharge machining using the first machining medium in which the powder is mixed in the machining liquid, When the electric discharge machining is continuously performed, the machining cannot be performed during the filtration time of the first machining medium (usually 2 to 3 hours, which becomes longer as the machining tank becomes larger). On the other hand, according to the machining step (B in the figure) of the present invention, after the electric discharge machining using the first machining medium in which the powder is mixed in the machining liquid, the powder replacement time is approaching and the electric discharge machining is continuously performed. In the case of performing, the electric discharge machining using the second machining medium in which the powder is mixed in the machining fluid can be performed in parallel with the filtration of the first machining medium, so that the next step work can be started sooner. And the operation rate of the electric discharge machine is improved. Therefore, productivity can be improved.

【0040】また、本発明においては、加工槽に加工媒
体を循環しなくても加工媒体の濾過が可能であるため、
加工媒体の濾過中に電極及び被加工物の位置決め作業並
びに平行出し作業等を行うことができる。
Further, in the present invention, since the processing medium can be filtered without circulating the processing medium in the processing tank,
Positioning work and paralleling work of the electrode and the work can be performed during filtration of the working medium.

【0041】各加工媒体収容手段内の加工媒体を濾過す
る場合、例えば以下のような方法が考えられる。すなわ
ち、第1の方法としては、操作画面上に例えば「第1の
加工媒体濾過ボタン」と「第2加工媒体濾過ボタン」と
を設け、このボタンを押すことにより該当する加工媒体
収容手段内の加工媒体の濾過を行うもの、第2の方法と
しては、前記加工媒体濾過手段17及び27の駆動制御
をNCプログラムのコード設定により行う制御手段を備
えるもの、等である。第2の方法によれば、本発明に係
る放電加工の自動化を実現することができる。
When filtering the processing medium in each processing medium accommodating means, for example, the following method can be considered. That is, as a first method, for example, a "first processing medium filtering button" and a "second processing medium filtering button" are provided on the operation screen, and by pressing this button, the corresponding processing medium accommodation means The second method is to filter the processing medium, and the second method is to have a control means for controlling the driving of the processing medium filtering means 17 and 27 by setting the code of the NC program. According to the second method, automation of electric discharge machining according to the present invention can be realized.

【0042】以上の説明においては、第1の加工媒体1
1用の加工媒体濾過手段17及び第2の加工媒体21用
の加工媒体濾過手段27を設ける場合について説明した
が、加工媒体濾過手段を一つとして、加工媒体濾過手段
に供給する加工媒体及び加工媒体濾過手段から排出され
る加工媒体を制御弁により切り換える構成を採用しても
よい。
In the above description, the first working medium 1
The case where the processing medium filtering means 17 for 1 and the processing medium filtering means 27 for the second processing medium 21 are provided has been described, but the processing medium and the processing medium supplied as one processing medium filtering means to the processing medium filtering means are described. A configuration in which the processing medium discharged from the medium filtering means is switched by a control valve may be adopted.

【0043】[0043]

【発明の効果】この発明に係る放電加工方法及び装置
は、以上説明したように構成されているので、以下に示
すような効果を奏する。
Since the electric discharge machining method and apparatus according to the present invention are configured as described above, the following effects can be obtained.

【0044】荒加工と仕上げ加工とで加工媒体供給手段
を分けているため、荒加工で生成される大きな粒径の加
工屑の仕上げ加工で用いる加工媒体への混入を抑制でき
る。したがって、仕上げ加工時の異常放電と加工面の機
械的損傷を防止できるため、均一な仕上げ加工面を安定
して得ることができる。
Since the machining medium supply means is divided between the roughing process and the finishing process, it is possible to suppress the mixing of the machining waste having a large grain size generated in the roughing process into the machining medium used in the finishing process. Therefore, since it is possible to prevent abnormal discharge during finishing and mechanical damage to the machined surface, it is possible to stably obtain a uniform machined surface.

【0045】また、第1の加工媒体と第2の加工媒体と
は、放電極間距離が同等のものを用いているため、加工
媒体を切り換えて荒加工から仕上げ加工へ移行する場合
における被加工物の加工量及び電極消耗の増大を抑制で
きると共に、加工工程を簡素化することができる。した
がって、加工工程の設計コストを低減することができ
る。
Further, since the first machining medium and the second machining medium have the same distance between the discharge electrodes, the workpieces to be machined when the machining medium is switched and the rough machining is changed to the finishing machining. It is possible to suppress an increase in the processing amount of the object and the consumption of the electrode, and it is possible to simplify the processing process. Therefore, the design cost of the processing process can be reduced.

【0046】さらに、第1の加工媒体及び第2の加工媒
体の中の一方の加工媒体中における加工中に他方の加工
媒体を濾過できるため、生産性が向上する。
Further, since the processing medium in one of the first processing medium and the second processing medium can be filtered while the other processing medium is processed, the productivity is improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明の実施の形態に係る放電加工装置の構
成図である。
FIG. 1 is a configuration diagram of an electric discharge machine according to an embodiment of the present invention.

【図2】 同一加工条件における加工媒体中の粉末濃度
による放電極間距離の変化を示す説明図である。
FIG. 2 is an explanatory diagram showing a change in distance between discharge electrodes depending on a powder concentration in a processing medium under the same processing conditions.

【図3】 第1の加工時の第1の加工媒体の流れを示す
動作説明図である。
FIG. 3 is an operation explanatory diagram showing a flow of a first processing medium at the time of first processing.

【図4】 第1の加工時の加工媒体濾過手段による加工
媒体濾過の動作説明図である。
FIG. 4 is an operation explanatory view of processing medium filtering by the processing medium filtering unit during the first processing.

【図5】 第2の加工時の第2の加工媒体の流れを示す
動作説明図である。
FIG. 5 is an operation explanatory view showing a flow of a second processing medium at the time of second processing.

【図6】 第2の加工時の加工媒体濾過手段による加工
媒体濾過の動作説明図である。
FIG. 6 is an operation explanatory view of the processing medium filtering by the processing medium filtering means during the second processing.

【図7】 本発明による加工工程と従来技術である加工
媒体供給手段が1つである場合の加工工程との比較例を
示す説明図である。
FIG. 7 is an explanatory diagram showing a comparative example of a processing step according to the present invention and a processing step in the case where there is one processing medium supply unit which is a conventional technique.

【図8】 加工媒体を切り換えて荒加工から仕上げ加工
へ移行する場合において、放電極間距離の差を考慮した
加工工程を備えない場合における被加工物の加工量及び
電極消耗の増大の説明図である。
FIG. 8 is an explanatory diagram of an increase in machining amount of a workpiece and electrode consumption in the case where a machining process is switched and rough machining is changed to finish machining, and a machining process considering the difference in discharge electrode distance is not provided. Is.

【符号の説明】[Explanation of symbols]

1 電極、2 被加工物、3 加工槽、6、7 粉末、
11 第1の加工媒体、12 加工媒体収容手段、1
3、14 制御弁、15、16 ポンプ、17加工媒体
濾過手段、18 粉末供給手段、21 第2の加工媒
体、22 加工媒体収容手段、23、24 制御弁、2
5、26 ポンプ、27 加工媒体濾過手段、28 粉
末供給手段。
1 electrode, 2 workpieces, 3 processing tanks, 6 and 7 powders,
11 first working medium, 12 working medium accommodating means, 1
3, 14 control valve, 15, 16 pump, 17 processing medium filtering means, 18 powder supply means, 21 second processing medium, 22 processing medium accommodating means, 23, 24 control valve, 2
5, 26 pump, 27 processing medium filtering means, 28 powder feeding means.

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 電極と被加工物との極間に放電エネルギ
を供給して加工を行う放電加工方法において、 加工液中に第1の粉末を混入した第1の加工媒体中にお
いて放電加工を行う第1の加工工程と、 加工液中に第2の粉末を混入した第2の加工媒体中にお
いて放電加工を行う第2の加工工程とを備え、 前記第1の加工媒体中及び前記第2の加工媒体中での放
電極間距離が同等となるように、前記第1の加工媒体及
び前記第2の加工媒体を選定してなることを特徴とする
放電加工方法。
1. A method of electric discharge machining for supplying electric discharge energy between an electrode and a workpiece to perform electric discharge machining in a first machining medium in which a first powder is mixed in a machining fluid. A first machining step to be performed, and a second machining step to perform electric discharge machining in a second machining medium in which a second powder is mixed in a machining fluid, the first machining medium and the second machining step. The electric discharge machining method, wherein the first machining medium and the second machining medium are selected so that the distances between the discharge electrodes in the machining medium are the same.
【請求項2】 電極と被加工物との極間に放電エネルギ
を供給して加工を行う放電加工方法において、 加工液中に第1の粉末を混入した第1の加工媒体中にお
いて放電加工を行う第1の加工工程と、 加工液中に第1の粉末を混入した第2の加工媒体中にお
いて放電加工を行う第2の加工工程とを備え、 前記加工液に対する前記第1の粉末の粉末濃度による放
電極間距離の変化が小さい粉末濃度の範囲内で、前記第
1の加工媒体の粉末濃度及び前記第2の加工媒体の粉末
濃度を選定してなることを特徴とする放電加工方法。
2. An electric discharge machining method in which electric discharge energy is supplied between electrodes and a workpiece to perform machining, in which electric discharge machining is performed in a first machining medium in which a first powder is mixed in a machining fluid. A first machining step to be performed, and a second machining step to perform electric discharge machining in a second machining medium in which the first powder is mixed in the machining fluid, wherein the powder of the first powder with respect to the machining fluid An electric discharge machining method, characterized in that the powder concentration of the first machining medium and the powder concentration of the second machining medium are selected within a powder concentration range in which the change in the distance between the discharge electrodes due to the concentration is small.
【請求項3】 前記第1の加工媒体及び前記第2の加工
媒体の中の一方の加工媒体中における加工工程中に他方
の加工媒体を濾過する工程を備えたことを特徴とする請
求項1又は2記載の放電加工方法。
3. The method according to claim 1, further comprising a step of filtering a processing medium in one of the first processing medium and the second processing medium during a processing step in the other processing medium. Or the electric discharge machining method according to 2.
【請求項4】 加工槽内で加工媒体に浸漬された電極と
被加工物との極間に加工電力供給手段により放電エネル
ギを供給し、位置決め手段により前記電極及び被加工物
を相対移動させて前記被加工物を加工する放電加工装置
において、 加工液中に第1の粉末を混入した第1の加工媒体を前記
加工槽に供給する第1の加工媒体供給手段と、 加工液中に第2の粉末を混入した第2の加工媒体を前記
加工槽に供給する第2の加工媒体供給手段とを備え、 前記第1の加工媒体中及び前記第2の加工媒体中での放
電極間距離が同等となるように、前記第1の加工媒体及
び前記第2の加工媒体を選定してなることを特徴とする
放電加工装置。
4. A discharge energy is supplied by a machining power supply means between the electrode and the workpiece, which are immersed in the machining medium in the machining tank, and the positioning means relatively moves the electrode and the workpiece. In an electric discharge machining device for machining the workpiece, a first machining medium supply means for supplying a first machining medium in which a first powder is mixed in a machining fluid to the machining tank, and a second machining medium for supplying the machining fluid to the machining tank. A second machining medium supply means for supplying a second machining medium mixed with the powder of No. 1 to the machining tank, wherein the distance between the discharge electrodes in the first machining medium and the second machining medium is An electric discharge machining apparatus, characterized in that the first machining medium and the second machining medium are selected so as to be equivalent.
【請求項5】 加工槽内で加工媒体に浸漬された電極と
被加工物との極間に加工電力供給手段により放電エネル
ギを供給し、位置決め手段により前記電極及び被加工物
を相対移動させて前記被加工物を加工する放電加工装置
において、 加工液中に第1の粉末を混入した第1の加工媒体を前記
加工槽に供給する第1の加工媒体供給手段と、 加工液中に第1の粉末を混入した第2の加工媒体を前記
加工槽に供給する第2の加工媒体供給手段とを備え、 前記加工液に対する前記第1の粉末の粉末濃度による放
電極間距離の変化が小さい粉末濃度の範囲内で、前記第
1の加工媒体の粉末濃度及び前記第2の加工媒体の粉末
濃度を選定してなることを特徴とする放電加工装置。
5. A discharge energy is supplied by a machining power supply means between the electrode and the workpiece, which are immersed in the machining medium in the machining tank, and the positioning means relatively moves the electrode and the workpiece. In an electric discharge machining device for machining the workpiece, a first machining medium supply means for supplying a first machining medium in which a first powder is mixed into the machining fluid to the machining tank, and a first machining medium in the machining fluid. A second processing medium supply means for supplying a second processing medium mixed with the powder of No. 1 to the processing tank, wherein the change in the distance between the discharge electrodes due to the powder concentration of the first powder with respect to the processing liquid is small. An electric discharge machining apparatus, wherein the powder concentration of the first machining medium and the powder concentration of the second machining medium are selected within a concentration range.
【請求項6】 加工槽内で加工媒体に浸漬された電極と
被加工物との極間に加工電力供給手段により放電エネル
ギを供給し、位置決め手段により前記電極及び被加工物
を相対移動させて前記被加工物を加工する放電加工装置
において、 加工液中に粉末を混入した第1の加工媒体を前記加工槽
に供給する第1の加工媒体供給手段と、 前記第1の加工媒体と同じ加工媒体である第2の加工媒
体を前記加工槽に供給する第2の加工媒体供給手段とを
備えてなることを特徴とする放電加工装置。
6. A discharge energy is supplied by a machining power supply means between the electrode and the workpiece immersed in the machining medium in the machining tank, and the positioning means relatively moves the electrode and the workpiece. In an electric discharge machining apparatus for machining the workpiece, a first machining medium supply means for supplying a first machining medium in which a powder is mixed in a machining fluid to the machining tank, and the same machining as the first machining medium. An electric discharge machining apparatus comprising: a second machining medium supply means for supplying a second machining medium, which is a medium, to the machining tank.
【請求項7】 前記第1の加工媒体を濾過する第1の加
工媒体濾過手段及び前記第2の加工媒体を濾過する第2
の加工媒体濾過手段を備えたことを特徴とする請求項4
〜6のいずれかに記載の放電加工装置。
7. A first processing medium filtering means for filtering the first processing medium and a second processing medium for filtering the second processing medium.
5. The processing medium filtering means according to claim 4 is provided.
The electric discharge machine according to any one of 1 to 6.
【請求項8】 前記第1の加工媒体及び前記第2の加工
媒体を濾過する加工媒体濾過手段を備えたことを特徴と
する請求項4〜6のいずれかに記載の放電加工装置。
8. The electric discharge machining apparatus according to claim 4, further comprising a machining medium filtering unit that filters the first machining medium and the second machining medium.
【請求項9】 前記加工媒体濾過手段の駆動制御をNC
プログラムのコード設定により行う制御手段を備えたこ
とを特徴とする請求項7又は8記載の放電加工装置。
9. The drive control of the processing medium filtering means is NC.
9. The electric discharge machining apparatus according to claim 7, further comprising control means for performing code setting of a program.
JP2001234447A 2001-08-02 2001-08-02 Method and apparatus for electric discharge machining Pending JP2003039243A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001234447A JP2003039243A (en) 2001-08-02 2001-08-02 Method and apparatus for electric discharge machining

Publications (1)

Publication Number Publication Date
JP2003039243A true JP2003039243A (en) 2003-02-12

Family

ID=19066055

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP2003039243A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1946874A1 (en) * 2007-01-16 2008-07-23 Charmilles Technologies S.A. Method and devices designed to treat defects of the residual white layer left by the electrical discharge machining process

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000190130A (en) * 1998-12-28 2000-07-11 Okuma Corp Control method and device for powder mixing electric discharge machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000190130A (en) * 1998-12-28 2000-07-11 Okuma Corp Control method and device for powder mixing electric discharge machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1946874A1 (en) * 2007-01-16 2008-07-23 Charmilles Technologies S.A. Method and devices designed to treat defects of the residual white layer left by the electrical discharge machining process
WO2008087069A3 (en) * 2007-01-16 2009-01-15 Charmilles Technologies Method and devices designed to treat defects of the residual white layer left by the electrical discharge machining process

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