JP2003029466A - Manufacturing method of resin-coated carrier for electrophotographic developer - Google Patents

Manufacturing method of resin-coated carrier for electrophotographic developer

Info

Publication number
JP2003029466A
JP2003029466A JP2001211144A JP2001211144A JP2003029466A JP 2003029466 A JP2003029466 A JP 2003029466A JP 2001211144 A JP2001211144 A JP 2001211144A JP 2001211144 A JP2001211144 A JP 2001211144A JP 2003029466 A JP2003029466 A JP 2003029466A
Authority
JP
Japan
Prior art keywords
resin
coated carrier
producing
toner
electrophotographic developer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001211144A
Other languages
Japanese (ja)
Other versions
JP4422367B2 (en
Inventor
Hiroyuki Yoshikawa
博幸 吉川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP2001211144A priority Critical patent/JP4422367B2/en
Publication of JP2003029466A publication Critical patent/JP2003029466A/en
Application granted granted Critical
Publication of JP4422367B2 publication Critical patent/JP4422367B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Developing Agents For Electrophotography (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing resin-coated carrier constituted so that the resistance of developer may be kept low and fixed even in a small- sized developing device, irregularities in an solid image may be prevented at forming the solid image, also, toner may be thoroughly electrified, and toner- scattering, surface staining, staining like seams may be prevented, and a good image can be obtained, dispensing with the installation of a toner replenishing mechanism and a toner concentration sensor. SOLUTION: As for a method for hardening the resin-coated carrier (material to be dried) in a multistage stationary drying furnace, a drying processing is performed under a condition where the relation of B>=A is satisfied as to the thickness A of each layer of the material to be dried in containers arranged at many stages and a distance B between one and the other containers.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、複写機、プリンタ
ー、ファクシミリ等の電子写真法、静電印刷法などに用
いられる現像剤のキャリア及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a developer carrier used for electrophotography, electrostatic printing and the like for copying machines, printers, facsimiles and the like, and a method for manufacturing the same.

【0002】[0002]

【従来の技術】二成分現像法に用いられる乾式二成分現
像剤は、比較的大きなキャリア粒子表面上に微小なトナ
ー粒子が、両粒子の摩擦により発生した電気力により保
持されており、静電潜像に近接すると、静電潜像が形成
する電界によるトナー粒子に対する潜像方向への吸引力
がトナー粒子とキャリア粒子間の結合力に打ち勝って、
トナー粒子は静電潜像上に吸引吸着されて静電潜像が可
視化されるものである。そして、現像剤は現像によって
消費されたトナーを補充しながら反復使用される。した
がって、二成分現像法では安定した画像濃度を得るため
にキャリアとトナーの混合比(トナー濃度)を一定にす
る必要があり、そのためのトナー補給機構やトナー濃度
センサーを搭載する必要があるために、現像装置が大型
になり、その動作機構も複雑になる欠点がある。一方、
一成分現像法では前記二成分現像法のようにキャリア粒
子とトナー粒子を混合した現像剤を用いず、トナーと現
像スリーブの摩擦により発生する電気力あるいは磁性体
を含有するトナーと磁石を内蔵した現像スリ―ブ間の磁
力により現像スリーブ上にトナーを保持し、静電潜像に
近接すると静電潜像が形成する電界によるトナ―粒子に
対する潜像方向への吸引力が、トナー粒子と現像スリー
ブ間の結合力に打ち勝って、トナー粒子は静電潜像上に
吸引付着されて静電潜像が可視化される。このように一
成分現像法では、トナー濃度を制御する必要がないため
に、現像装置を小型化できる利点があるが、現像領域で
トナー粒子数が二成分現像法に比べて少ないために感光
体上へのトナーの現像量が不充分で、高速複写機への対
応が困難であった。
2. Description of the Related Art In a dry two-component developer used in a two-component developing method, fine toner particles are held on a surface of a relatively large carrier particle by an electric force generated by friction between both particles, and electrostatic When approaching the latent image, the attraction force in the latent image direction on the toner particles due to the electric field formed by the electrostatic latent image overcomes the binding force between the toner particles and the carrier particles,
The toner particles are attracted and attracted onto the electrostatic latent image to visualize the electrostatic latent image. Then, the developer is repeatedly used while replenishing the toner consumed by the development. Therefore, in the two-component developing method, it is necessary to keep the mixing ratio of the carrier and toner (toner density) constant in order to obtain a stable image density, and it is necessary to install a toner replenishment mechanism and a toner density sensor for that purpose. However, there is a drawback that the developing device becomes large and its operating mechanism becomes complicated. on the other hand,
Unlike the two-component developing method, the one-component developing method does not use a developer in which carrier particles and toner particles are mixed, but incorporates an electric force generated by friction between the toner and the developing sleeve or a toner containing a magnetic substance and a magnet. The toner is held on the developing sleeve by the magnetic force between the developing sleeves, and when the electrostatic latent image is approached, the electric field formed by the electrostatic latent image attracts toner particles in the direction of the latent image to the toner particles. By overcoming the coupling force between the sleeves, the toner particles are attracted and adhered onto the electrostatic latent image to visualize the electrostatic latent image. As described above, the one-component developing method has an advantage that the developing device can be downsized because it is not necessary to control the toner concentration, but the number of toner particles in the developing region is smaller than that in the two-component developing method, so The amount of toner developed on top was insufficient, making it difficult to support high-speed copying machines.

【0003】これらの欠点を改良する方法として特公平
5−67233号公報にはトナー濃度制御を必要としな
い二成分現像法が提案されているが、これは現像スリー
ブ周辺の現像剤がトナー供給部分でトナーを現像剤中に
取り込み、現像剤を層厚規制部材で規制を加えてトナー
の帯電を行うために、トナーを補給する補給機構やトナ
ー濃度を検知するセンサーは必要ないが、従来の二成分
現像装置に比べて現像剤量を多くすることができないた
めに、現像スリーブの線速が速くなる高速機の場合に
は、トナーを十分に帯電することができず地肌汚れが発
生する。また、トナーに十分な帯電を付与しようとする
場合には層厚規制部材での規制ストレスを強くする必要
があるため、現像剤粒子同士の衝突等による発熱でキャ
リア表面にトナーの膜が形成されるいわゆるスペント化
が生じ、キャリアの帯電特性が使用時間とともに低下し
トナー飛散、地肌汚れ等が発生するという欠点があっ
た。また、上記のような小型の現像装置に用いる現像剤
には、短時間で補給されたトナーに帯電を付与する必要
があるため、補給されたトナーが現像剤と速やかに混合
するように多量の流動性向上剤を添加していたが、この
ような現像剤を繰り返し使用すると、トナー中の過剰の
流動性向上剤が静電潜像担持体上に固着し、スジ状の異
常画像が発生するという欠点があった。さらに、現像剤
の攪拌ストレスを大きくした場合には前記スペント化の
現象以外にも、トナーの帯電量が必要以上に大きくなる
いわゆるチャージアップ現象も起きるという問題があ
る。また、これらの小型の現像装置では現像剤の量が少
ないため、現像剤が保持しているトナー量が少なく画像
面積の大きい原稿を連続して複写した場合にはトナーの
消費量が多くなり、現像剤中のトナー濃度が極端に変化
するため画像濃度が低くなるという欠点があった。さら
にまた、この現像装置では、現像剤の動きが活発な個所
とそうでない個所、あるいは現像剤の多い個所と少ない
個所においてトナーの取り込み量が異なり、部分的にト
ナー濃度が不安定となって画像濃度ムラやカブリが発生
しやすい。
As a method for improving these drawbacks, Japanese Patent Publication No. 5-67233 proposes a two-component developing method which does not require toner density control. In order to charge the toner by taking the toner into the developer with the layer thickness regulating member and charging the toner, a replenishment mechanism for replenishing the toner and a sensor for detecting the toner concentration are not required. In the case of a high-speed machine in which the linear speed of the developing sleeve is high because the amount of developer cannot be increased as compared with the component developing device, the toner cannot be sufficiently charged and the background stain occurs. Further, in order to impart sufficient charge to the toner, it is necessary to increase the regulation stress in the layer thickness regulating member, so that the toner film is formed on the carrier surface by heat generation due to collision of developer particles. There is a drawback that so-called spent formation occurs, the charging characteristics of the carrier decrease with use time, and toner scattering, background stain, and the like occur. Further, in the developer used in the above-described small-sized developing device, since it is necessary to impart the charge to the replenished toner in a short time, a large amount of the replenished toner is mixed with the developer quickly. Although the fluidity improver was added, when such a developer is repeatedly used, excessive fluidity improver in the toner is fixed on the electrostatic latent image carrier, and a streak-like abnormal image occurs. There was a drawback. Further, when the stirring stress of the developer is increased, there is a problem that a so-called charge-up phenomenon occurs in which the charge amount of the toner becomes larger than necessary in addition to the phenomenon of the spent formation. Further, since the amount of developer is small in these small-sized developing devices, the amount of toner consumed is large when a document having a small amount of toner held by the developer and a large image area is continuously copied, There is a drawback that the image density becomes low because the toner density in the developer changes extremely. Furthermore, in this developing device, the amount of toner taken in is different between a portion where the developer moves actively and a portion where the developer does not move, or a portion where the developer is large and a portion where the developer is small, and the toner concentration becomes partially unstable and the image Density unevenness and fog are likely to occur.

【0004】そこで、トナーホッパー内に2つのトナー
供給部材を配設し、各トナー供給部材で形成される経路
に現像剤を通過させることにより、装置長手方向におけ
る濃度ムラやカブリを解決する技術が特開昭63−42
82号公報に開示されている。しかし、トナー供給部材
を2つ使用するため、現像ユニットが大型化してしまう
とともにコストアップしてしまうという問題点がある。
また、上記トナー濃度制御を必要としない二成分現像法
を用いた現像法で、トナー濃度追従性・帯電安定性を考
慮しつつ安定した画像品質を維持するためには、現像剤
中のトナー濃度を高めに設定する必要があるが、トナー
とキャリアを混合した状態での現像剤内の抵抗は高くな
り、ベタ画像時のムラが発生し良好な画像が維持できな
い。以上の様々な問題点・不具合を改善するためには、
現像剤の抵抗をキャリアとして安定して低く製造するこ
とが必要である。そのため樹脂被覆キャリアが用いら
れ、該キャリアの乾燥・焼結を静置型乾燥炉で行なうこ
とで低抵抗化を行ってきた。キャリアコーティング後の
被覆樹脂乾燥・燒結方法には、その他回転型乾燥炉・バ
ッチ式攪拌型・回転円盤上を流れながら落下して行く構
造等のものが用いられるが、どの方式もキャリア形状が
球形化・表面状態が平滑化されることにより、キャリア
間抵抗が高くなりキャリア抵抗の低抵抗化には不利であ
る。一方、粒子形状が不均一になる、静置型単段式内気
循環型乾燥炉では、単段故に品質上のバラツキは低減す
るが、多段式に比べ一度に処理する量に限界がある。ま
た単段で乾燥物の厚みを大きく設定し処理を行った場合
では、乾燥ムラによる帯電特性・抵抗値バラツキなどが
起こり安定して生産できない。そこで、静置型多段式内
気循環型乾燥炉を使用する方法が用いられてきたが、上
記キャリア誘導式のものに対し乾燥・焼結ムラによる帯
電量ばらつき・抵抗値のばらつき・流動性の悪化・嵩密
度低下が発生するという欠点があり、一般的な処理方法
・条件では、対応が難しくなってきており、生産性を確
保しつつ品質を安定して維持できる製造方法の開発が求
められていた。
Therefore, there is a technique for solving the density unevenness and fog in the longitudinal direction of the apparatus by disposing two toner supply members in the toner hopper and allowing the developer to pass through the path formed by each toner supply member. JP-A-63-42
No. 82 publication. However, since two toner supply members are used, there is a problem that the developing unit becomes large and the cost increases.
Further, in the developing method using the two-component developing method that does not require the toner concentration control, in order to maintain stable image quality while considering the toner concentration followability and charging stability, the toner concentration in the developer is However, the resistance in the developer in the state where the toner and the carrier are mixed becomes high, and unevenness occurs at the time of a solid image, so that a good image cannot be maintained. In order to improve the above various problems and problems,
It is necessary that the resistance of the developer be used as a carrier to be stably low. Therefore, a resin-coated carrier is used, and the carrier has been dried and sintered in a static drying oven to reduce the resistance. Other methods of drying / sintering the coated resin after carrier coating include rotary drying ovens, batch stirring type, and structures that drop while flowing on a rotating disk, but in all methods the carrier shape is spherical. As a result of smoothing of the surface and the smoothening of the surface state, the inter-carrier resistance becomes high, which is disadvantageous in reducing the carrier resistance. On the other hand, in a stationary single-stage internal air circulation type drying furnace in which the particle shape becomes non-uniform, variations in quality are reduced because of the single stage, but there is a limit to the amount that can be treated at one time as compared with the multi-stage type. Further, if the thickness of the dried product is set to a large value in a single step and the treatment is carried out, unevenness in the drying causes variations in charging characteristics and resistance value, etc., and stable production cannot be achieved. Therefore, a method of using a static multi-stage internal air circulation type drying furnace has been used, but in comparison with the above carrier induction type, variations in charge amount, variations in resistance value, deterioration in fluidity due to uneven drying and sintering, There is a drawback that the bulk density decreases, and it is becoming difficult to deal with it with general processing methods and conditions, and development of a manufacturing method that can maintain stable quality while ensuring productivity has been required. .

【0005】[0005]

【発明が解決しようとする課題】本発明は上記背景に鑑
みてなされたもので、第一の目的は小型現像装置におい
ても現像剤の抵抗が低く一定化される現像剤用キャリア
でベタ画像時にベタムラのない良好な画像を得ることの
できる現像剤の製造方法を提供することにある。第二の
目的は、小型の現像装置においても、トナーへの帯電の
付与が十分に行われ、トナー飛散や地肌汚れ、スジ状汚
れのない良好な画像を得ることのできる現像剤の製造方
法を提供することである。第三の目的は、トナー補給機
構およびトナー濃度センサーを必要としない、小型で安
価な画像形成方法・装置に用いる現像剤を提供すること
である。
SUMMARY OF THE INVENTION The present invention has been made in view of the above background. A first object of the present invention is to provide a developer carrier in which the resistance of the developer is low and constant even in a small-sized developing device, and at the time of solid image formation. It is an object of the present invention to provide a method for producing a developer capable of obtaining a good image free from betula. A second object is to provide a method for producing a developer capable of sufficiently imparting a charge to a toner even in a small-sized developing device and obtaining a good image without toner scattering, background stain, and streak-like stain. Is to provide. A third object is to provide a small-sized and inexpensive developer for use in an image forming method / apparatus which does not require a toner replenishing mechanism and a toner concentration sensor.

【0006】[0006]

【課題を解決するための手段】上記本発明の目的は次の
手段により達成される。すなわち、本発明によれば、第
一に、請求項1では、樹脂をコーティングしたキャリア
粒子(被乾燥物)を多段静置型乾燥炉にて硬化する方法
において、多段に配置された収納容器中の被乾燥物層の
厚みAと他段との間隔Bとが、B≧Aの関係を有するこ
とを特徴とする電子写真現像剤用樹脂被覆キャリアの製
造方法が提供される。第二に、請求項2では、上記請求
項1記載の電子写真現像剤用樹脂被覆キャリアの製造方
法において、前記AとBとが、A×2.0≧B≧Aの関
係を有することを特徴とする電子写真現像剤用樹脂被覆
キャリアの製造方法が提供される。第三に、請求項3で
は、上記請求項1または2記載の電子写真現像剤用樹脂
被覆キャリアの製造方法において、硬化槽雰囲気温度が
260℃から350℃であることを特徴とする電子写真
現像剤用樹脂被覆キャリアの製造方法が提供される。第
四に、請求項4では、上記請求項1乃至3のいずれか1
項記載の電子写真現像剤用樹脂被覆キャリアの製造方法
において、硬化槽雰囲気温度差が±3℃以下であること
を特徴とする電子写真現像剤用樹脂被覆キャリアの製造
方法が提供される。
The above object of the present invention can be achieved by the following means. That is, according to the present invention, firstly, in claim 1, in a method of curing carrier particles (material to be dried) coated with a resin in a multi-stage static drying oven, in the storage containers arranged in multi-stages. Provided is a method for producing a resin-coated carrier for an electrophotographic developer, characterized in that the thickness A of the material-to-be-dried layer and a distance B between the other layers have a relationship of B ≧ A. Secondly, in claim 2, in the method for producing a resin-coated carrier for an electrophotographic developer according to claim 1, the A and B have a relationship of A × 2.0 ≧ B ≧ A. A method for producing a resin-coated carrier for an electrophotographic developer is provided. Thirdly, in claim 3, in the method for producing a resin-coated carrier for an electrophotographic developer according to claim 1 or 2, the curing bath atmosphere temperature is from 260 ° C to 350 ° C. A method for producing a resin-coated carrier for an agent is provided. Fourth, in claim 4, any one of claims 1 to 3
In the method for producing a resin-coated carrier for an electrophotographic developer according to the item 1, there is provided a method for producing a resin-coated carrier for an electrophotographic developer, characterized in that the temperature difference in the atmosphere in the curing tank is ± 3 ° C or less.

【0007】第五に、請求項5では、上記請求項1乃至
4のいずれか1項記載の電子写真現像剤用樹脂被覆キャ
リアの製造方法において、硬化槽雰囲気内圧力が0から
−500Paであることを特徴とする電子写真現像剤用
樹脂被覆キャリアの製造方法が提供される。第六に、請
求項6では、上記請求項1乃至5のいずれか1項記載の
電子写真現像剤用樹脂被覆キャリアの製造方法におい
て、被乾燥物を硬化処理後冷却工程で一定の管理環境下
で冷却することを特徴とする電子写真現像剤用樹脂被覆
キャリアの製造方法が提供される。第七に、請求項7で
は、上記請求項1乃至6のいずれか1項記載の電子写真
現像剤用樹脂被覆キャリアの製造方法において、単位処
理量あたりの処理間隔を同一間隔に設定して処理するこ
とを特徴とする電子写真現像剤用樹脂被覆キャリアの製
造方法が提供される。第八に、請求項8では、上記請求
項1乃至7のいずれか1項記載の電子写真現像剤用樹脂
被覆キャリアの製造方法を実施することができる電子写
真現像剤用樹脂被覆キャリア製造装置が提供される。
Fifth, in the fifth aspect of the present invention, in the method for producing a resin-coated carrier for an electrophotographic developer according to any one of the first to fourth aspects, the pressure in the atmosphere of the curing tank is 0 to -500 Pa. A method for producing a resin-coated carrier for an electrophotographic developer is provided. Sixth, in a sixth aspect of the present invention, in the method for producing a resin-coated carrier for an electrophotographic developer according to any one of the first to fifth aspects, a material to be dried is subjected to a cooling process after a curing treatment under a constant control environment. There is provided a method for producing a resin-coated carrier for an electrophotographic developer, which is characterized by cooling with. Seventh, in the seventh aspect, in the method for producing a resin-coated carrier for an electrophotographic developer according to any one of the first to sixth aspects, processing is performed by setting the processing intervals per unit processing amount to the same intervals. A method for producing a resin-coated carrier for an electrophotographic developer is provided. Eighth, in Claim 8, there is provided a resin-coated carrier manufacturing apparatus for electrophotographic developer capable of carrying out the method for manufacturing a resin-coated carrier for electrophotographic developer according to any one of Claims 1 to 7. Provided.

【0008】[0008]

【発明の実施の形態】以下に本発明を詳細に説明する。
本発明は、被覆形成されたキャリア粒子を処理する多段
静置型乾燥炉において、被乾燥物が投入口より出口まで
ベルト状の移動体上を移動し乾燥されることにより構成
される。図1は被乾燥物収容用の多段容器の例を示す断
面図、図2は現像装置の一例を示す断面図である。多段
静置型乾燥炉の動作を図3の例で説明すると、この乾燥
炉でのコーティング済みキャリア30の乾燥は、コーテ
ィング済みキャリア30が入り口部(図3右側)に置か
れた後、等間隔タクトによりベルト上で乾燥ゾーン内を
移動する。乾燥が完了すると冷却ゾーン内を同じように
移動し、乾燥を終了する。上下位置関係で配置された容
器40内にはそれぞれ所定量のコーティング済みキャリ
ア30が収容されている。具体的には、以下のように処
理がなされる。まず、被乾燥・焼結対象となるコーティ
ング済みキャリア30を多段に拡げ分ける。この時、各
段の被乾燥物の厚みAは、同じでなければならない。次
に乾燥炉入り口に置かれる。乾燥炉に導入する各段容器
40の移動には、均一間隔に設定された各段容器によっ
て処理を行う。尚各段の分割は、5段以上が好ましい。
この時、被乾燥物の厚みAに対し上下段迄の間隔B(図
1参照)は、厚みAに対して1以上の間隔Bをとる(B
≧A)。好ましくはA×2.0≧B≧Aである。1未満
の間隔に設定された条件にて行うと熱風の循環が妨げら
れ層全体を均一に加熱することが十分行われないため、
均一な乾燥が得られなく層の表面では、乾燥度合いが強
く働き深部では、弱い乾燥となり帯電量・抵抗値のばら
つきを招いてしまう。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention is described in detail below.
The present invention is configured in a multi-stage static drying furnace for treating coated carrier particles, in which a material to be dried is moved on a belt-shaped moving body from an inlet to an outlet and dried. FIG. 1 is a cross-sectional view showing an example of a multi-stage container for containing a material to be dried, and FIG. 2 is a cross-sectional view showing an example of a developing device. The operation of the multi-stage static drying oven will be described with reference to the example of FIG. 3. Drying of the coated carrier 30 in this drying oven is performed after the coated carrier 30 is placed at the inlet (on the right side of FIG. 3) and then at equal intervals. To move in the drying zone on the belt. When the drying is completed, it moves in the same manner in the cooling zone and the drying is completed. A predetermined amount of the coated carrier 30 is housed in each of the containers 40 arranged in a vertical positional relationship. Specifically, the processing is performed as follows. First, the coated carrier 30 to be dried and sintered is spread in multiple stages. At this time, the thickness A of the material to be dried in each stage must be the same. Then placed at the entrance of the drying oven. The movement of each stage container 40 introduced into the drying furnace is carried out by the stage containers set at uniform intervals. It is preferable that each stage is divided into five or more stages.
At this time, the interval B from the thickness A of the material to be dried to the upper and lower stages (see FIG. 1) is one or more intervals B with respect to the thickness A (B
≧ A). Preferably, A × 2.0 ≧ B ≧ A. If the conditions are set to an interval of less than 1, the circulation of hot air is disturbed and uniform heating of the entire layer is not sufficiently performed,
Uniform drying cannot be obtained, and the degree of drying is strong on the surface of the layer, and weak drying occurs in the deep portion, which causes variations in the charge amount and resistance value.

【0009】また、本発明の現像剤用キャリアの乾燥に
おいては、生産性・品質の安定化から雰囲気温度の設定
は、260〜350℃の設定により、より良好な結果を
得ることが出来る。260℃未満では被覆樹脂の未乾燥
・結着樹脂の未硬化反応により現像剤化後の帯電量上昇
・トナースペントによる画質悪化を引き起こすと共に十
分な静置下での乾燥が阻害されてしまう。更に350℃
を越す温度領域においては、過酸化状態となり被覆樹脂
の酸化物の再付着現象が起こり現像機内での帯電量上昇
・帯電制御成分の分解及び樹脂ガス化による被覆膜の厚
み不足による現像剤寿命の低下及び膜硬化度の上昇によ
りトナースペントの助長や現像剤担持体の研磨を発生さ
せる。また乾燥炉内温度のばらつきに関しては、雰囲気
設定温度の±3℃に制御されることが必要となる。内部
温度の設定は、本発明の乾燥方式である静置型の乾燥装
置においては、温度分布ばらつきに関しては、精度良く
制御されることが必要であり、乾燥ムラや乾燥しすぎに
よる、前記不具合を防止することが可能となる。乾燥雰
囲気の置換に関しては、適宜置換されることが有効であ
るが置換量が多い場合は、雰囲気温度の低下による不具
合また置換無しでは、被覆樹脂ガス化雰囲気対流酸化物
の局部的な付着により品質ばらつきを招き現像機中での
安定した画像維持が困難となる。さらには、コーティン
グ時に使用される場合のある有機溶剤の残留分による爆
発の危険を避ける為にも有用になる。
Further, in the drying of the developer carrier of the present invention, a better result can be obtained by setting the atmosphere temperature to 260 to 350 ° C. in order to stabilize the productivity and quality. If the temperature is lower than 260 ° C., the coating resin is not dried, the binder resin is not cured, and the charge amount is increased after being made into a developer, the image quality is deteriorated due to the toner spent, and the drying in a sufficient standing state is hindered. 350 ° C
In the temperature range above 100 ° C, it becomes a peroxide state and the redeposition phenomenon of the oxide of the coating resin occurs, the charge amount rises in the developing machine, the charge control component is decomposed, and the developer life is shortened due to insufficient gasification of the coating film due to gasification of the resin. Decrease and increase in the degree of film curing cause the toner spent to be promoted and the developer carrying member to be abraded. Further, it is necessary to control the temperature variation within the drying furnace to ± 3 ° C., which is the ambient temperature setting temperature. The setting of the internal temperature, in the static drying device which is the drying method of the present invention, it is necessary to accurately control the temperature distribution variation and prevent the above-mentioned problems due to uneven drying or excessive drying. It becomes possible to do. Regarding the replacement of the dry atmosphere, it is effective to replace it appropriately. However, if the replacement amount is large, the quality will be improved due to the local adhesion of the convection oxide in the coating resin gasification atmosphere if there is a problem due to a decrease in the ambient temperature or without replacement. This causes variations and makes it difficult to maintain stable images in the developing machine. Further, it is also useful for avoiding the risk of explosion due to the residue of the organic solvent which may be used during coating.

【0010】また、乾燥操作におけるベルト上の移動体
の進行も制御因子の一つである。炉内に導入されたベル
ト上の移動体の速度は、一定間隔で進むことが当然であ
るが、更には導入の間隔並びにスパンも一定にすること
が必要となる。不均等な間隔で投入された被乾燥物は、
乾燥中雰囲気温度と同一温度まで上昇される。上昇した
被乾燥物は、加熱雰囲気とともに次なる投入された被乾
燥物への輻射熱となって等間隔の投入時より乾燥ムラの
原因となり前記品質バラツキの原因となる。更に乾燥炉
外へ出た後での処理環境においても十分な安定条件が必
要である。乾燥対象物キャリアは、炉外に出た時点では
炉内温度と同じ温度を有しており、一般環境下での常温
までの冷却を成り行き環境にて行うと該環境下の温度湿
度の影響を多大に受ける。これは、静置乾燥焼結法を用
いたキャリアに顕著に見られ、静置によりキャリア間の
空隙が極力減少し表面積が増大する。表面積が増大する
と一般環境下の水分吸着を起こしキャリア現像剤帯電の
付与に対し多大な影響を受けることになる。本発明の製
造方法においては、冷却に使用される環境として25℃
以下で含水分が一定の環境を作り出せる、例えば除湿装
置を通過した空気を用いるのがよい。望ましくは、20
度以下で相対湿度50%以下に制御できる空調装置を用
いるとなおよい。
The progress of the moving body on the belt during the drying operation is also one of the controlling factors. The speed of the moving body on the belt introduced into the furnace naturally goes at a constant interval, but it is also necessary to make the introduction interval and span constant. The material to be dried put in at uneven intervals is
During drying, the temperature is raised to the same temperature as the ambient temperature. The increased material to be dried becomes radiant heat to the material to be dried next introduced together with the heating atmosphere, and causes unevenness in drying from the time of introduction at equal intervals, which causes the above-mentioned quality variation. In addition, sufficient stability conditions are required even in the processing environment after leaving the drying furnace. The object carrier to be dried has the same temperature as the temperature inside the furnace when it goes out of the furnace, and if it is cooled down to room temperature in a general environment and is performed in an environment, the influence of temperature and humidity in that environment is affected. Receive a great deal. This is remarkably observed in the carrier using the static dry sintering method, and the static space reduces the voids between the carriers as much as possible and increases the surface area. When the surface area is increased, water adsorption occurs in a general environment, and the carrier developer charging is greatly affected. In the manufacturing method of the present invention, the environment used for cooling is 25 ° C.
In the following, it is preferable to use, for example, air that has passed through a dehumidifier that can create an environment with a constant water content. Desirably 20
It is even better to use an air conditioner capable of controlling the relative humidity to be 50% or less at a temperature below 50 ° C.

【0011】本発明において現像剤を構成するキャリア
の核体粒子としては、従来より公知のものでよく例えば
鉄、コバルト、ニッケル等の強磁性金属;マグネタイ
ト、ヘマタイト、フェライトなどの合金や化合物;前記
強磁性体微粒子と樹脂との複合体等が挙げられる。被覆
層を形成する樹脂としては、例えばポリエチレン、ポリ
プロピレン、塩素化ポリエチレン、クロロスルホン化ポ
リエチレン等のポリオレフィン系樹脂;ポリスチレン、
アクリル(例えばポリメチルメタクリレート)、ポリア
クリロニトリル、ポリビニルアセテート、ポリビニルア
ルコール、ポリビニルブチラール、ポリ塩化ビニル、ポ
リビニルカルバゾール、ポリビニルエーテル、ポリビリ
ケトン等のポリビニル及びポリビニリデン系樹脂;塩化
ビニル−酢酸ビニル共重合体;オルガノシロキサン結合
からなるシリコーン樹脂またはその変成品(例えばアル
キッド樹脂、ポリエステル樹脂、エポキシ樹脂、ポリウ
レタン等による変成品);ポリテトラフルオロエチレ
ン、ポリ弗化ビニル、ポリ弗化ビニリデン、ポリクロロ
トリフルオロエチレン等の弗素樹脂;ポリアミド;ポリ
エステル;ポリウレタン;ポリカーボネート;尿素−ホ
ルムアルデヒド樹脂等のアミノ樹脂;エポキシ樹脂等が
挙げられる。中でもトナースペントを防止する点で好ま
しいのはシリコーン樹脂またはその変成品、フッ素樹
脂、特にシリコーン樹脂またはその変成品である。シリ
コーン樹脂としては、従来から知られているいずれのシ
リコーン樹脂であってもよく、下記式で示されるオルガ
ノシロキサン結合のみからなるストレートシリコーンお
よびアルキド、ポリエステル、エポキシ、ウレタンなど
で変成したシリコーン樹脂が挙げられる。
The core particles of the carrier constituting the developer in the present invention may be conventionally known ones, for example, ferromagnetic metals such as iron, cobalt and nickel; alloys and compounds such as magnetite, hematite and ferrite; Examples thereof include a composite of ferromagnetic fine particles and a resin. Examples of the resin forming the coating layer include polyolefin resins such as polyethylene, polypropylene, chlorinated polyethylene, and chlorosulfonated polyethylene; polystyrene,
Polyvinyl and polyvinylidene resins such as acrylic (eg, polymethylmethacrylate), polyacrylonitrile, polyvinyl acetate, polyvinyl alcohol, polyvinyl butyral, polyvinyl chloride, polyvinylcarbazole, polyvinyl ether, polybiliketone; vinyl chloride-vinyl acetate copolymers; organo Silicone resins composed of siloxane bonds or modified products thereof (eg modified products such as alkyd resins, polyester resins, epoxy resins, polyurethanes); polytetrafluoroethylene, polyvinyl fluoride, polyvinylidene fluoride, polychlorotrifluoroethylene, etc. Fluorine resin; polyamide; polyester; polyurethane; polycarbonate; amino resin such as urea-formaldehyde resin; epoxy resin. Among them, silicone resin or a modified product thereof, and fluororesin, particularly silicone resin or a modified product thereof, are preferable from the viewpoint of preventing toner spent. As the silicone resin, any conventionally known silicone resin may be used, and examples thereof include straight silicones consisting only of organosiloxane bonds represented by the following formula and silicone resins modified with alkyd, polyester, epoxy, urethane and the like. To be

【化1】 [Chemical 1]

【0012】上記式中R1は水素原子、炭素原子1〜4
のアルキル基またはフェニル基、R2およびR3は水素
基、炭素原子数1〜4のアルコキシ基、フェニル基、フ
ェノキシ基、炭素原子数2〜4のアリケニル基、炭素原
子数2〜4のアルケニルオキシ基、ヒドロキシ基、カル
ボキシル基、エチレンオキシド基、グリシジル基または
下記式で示される基である。
In the above formula, R1 is a hydrogen atom or a carbon atom of 1 to 4
An alkyl group or a phenyl group, R2 and R3 are a hydrogen group, an alkoxy group having 1 to 4 carbon atoms, a phenyl group, a phenoxy group, an alkenenyl group having 2 to 4 carbon atoms, and an alkenyloxy group having 2 to 4 carbon atoms. , A hydroxy group, a carboxyl group, an ethylene oxide group, a glycidyl group, or a group represented by the following formula.

【化2】 上記式中R4,R5はヒドロキシ基、カルボキシル基、
炭素原子数1〜4のアルキル基、炭素原子数1〜4のア
ルコキシ基、炭素原子数2〜4のアルケニル基、炭素原
子数2〜4のアルケニルオキシ基、フェニル基、フェノ
キシ基、k,l,m,n,o,pは1以上の整数を示
す。上記各置換基は未置換のもののほか、例えばアミノ
基、ヒドロキシ基、カルボキシル基、メルカプト基、ア
ルキル基、フェニル基、エチレンオキサイド基、グリシ
ジル基、ハロゲン原子のような置換基を有してもよい。
[Chemical 2] In the above formula, R4 and R5 are a hydroxy group, a carboxyl group,
An alkyl group having 1 to 4 carbon atoms, an alkoxy group having 1 to 4 carbon atoms, an alkenyl group having 2 to 4 carbon atoms, an alkenyloxy group having 2 to 4 carbon atoms, a phenyl group, a phenoxy group, k, l , M, n, o, p are integers of 1 or more. Each of the above substituents may have a substituent such as an amino group, a hydroxy group, a carboxyl group, a mercapto group, an alkyl group, a phenyl group, an ethylene oxide group, a glycidyl group, and a halogen atom, in addition to an unsubstituted group. .

【0013】また本発明で用いられるキャリアは、被覆
層中に導電性付与材料を分散しても良い。分散される導
電性材付与は従来より公知の物でよく、例えば鉄、金、
銅等の金属;フェライト、マグネタイト等の酸化鉄;カ
ーボンブラック等の顔料が挙げられる。この中でも特に
カーボンブラックの一つであるファーネスブラックとア
セチレンブラックの混合物を用いることにより、少量の
導電性微粉末の添加で効果的に導電性の調整が可能で、
更に被覆層の耐摩耗性に優れたキャリアを得ることが可
能となる。これらの導電性微粉末は、粒径0.01〜1
0μm程度のものが好ましく、被覆樹脂100重量部に
対して2〜30重量部添加されることが好ましく、さら
には5〜20重量部が好ましい。また、キャリア被覆層
中には核体粒子との接着性を向上させたり導電性付与剤
の分散性を向上させる目的でシランカップリング剤、チ
タンカップリング剤等を添加しても良い。本発明に用い
るシランカップリング剤としては下記一般式で示される
化合物が挙げられる。
The carrier used in the present invention may have a conductivity-imparting material dispersed in the coating layer. The dispersed conductive material may be a conventionally known material, for example, iron, gold,
Metals such as copper; iron oxides such as ferrite and magnetite; pigments such as carbon black. Among them, particularly by using a mixture of furnace black and acetylene black which is one of carbon black, it is possible to effectively adjust the conductivity by adding a small amount of conductive fine powder,
Further, it becomes possible to obtain a carrier having excellent abrasion resistance of the coating layer. These conductive fine powders have a particle size of 0.01 to 1
It is preferably about 0 μm, preferably 2 to 30 parts by weight, more preferably 5 to 20 parts by weight, based on 100 parts by weight of the coating resin. Further, a silane coupling agent, a titanium coupling agent or the like may be added to the carrier coating layer for the purpose of improving the adhesiveness with the core particles and the dispersibility of the conductivity-imparting agent. Examples of the silane coupling agent used in the present invention include compounds represented by the following general formula.

【化3】YRSiX3 但し、Xはケイ素原子に結合している加水分解基でクロ
ル基、アルコキシ基、アセトキシ基、アルキルアミノ
基、プロペノキシ基などがある。Yは有機マトリックス
と反応する有機官能基でビニル基、メタクリル基、エポ
キシ基、グリシドキシ基、アミノ基、メルカプト基など
がある。Rは炭素数1〜20のアルキル基またはアルキ
レン基である。このシランカップリング剤の中でも、特
に負帯電性を有する現像剤を得るにはYにアミノ基を有
するアミノシランカップリング剤が好ましく、正帯電性
を有する現像剤を得るにはYにエポキシ基を有するエポ
キシシランカップリング剤が好ましい。被覆層の形成法
としては、従来と同様、キャリア核体粒子の表面に被覆
層形成液を噴霧法、浸漬法等の手段で塗布すればよい。
被覆層の厚さは0.1〜20μmが好ましい。これら
は、本発明の一態様にすぎず、これらによって本発明の
技術的な範囲は限定されない。
## STR00003 ## YRSiX3 wherein X is a hydrolyzable group bonded to a silicon atom and includes a chloro group, an alkoxy group, an acetoxy group, an alkylamino group, a propenoxy group and the like. Y is an organic functional group that reacts with the organic matrix and includes vinyl group, methacryl group, epoxy group, glycidoxy group, amino group, mercapto group and the like. R is an alkyl group having 1 to 20 carbon atoms or an alkylene group. Among these silane coupling agents, an aminosilane coupling agent having an amino group in Y is preferable in order to obtain a developer having a negative charging property, and an epoxy silane coupling agent in Y is preferable in order to obtain a developer having a positive charging property. Epoxy silane coupling agents are preferred. As a method for forming the coating layer, the coating layer forming liquid may be applied to the surface of the carrier core particles by a method such as a spraying method or a dipping method as in the conventional method.
The thickness of the coating layer is preferably 0.1 to 20 μm. These are only one aspect of the present invention, and the technical scope of the present invention is not limited thereby.

【0014】[0014]

【実施例】次に、実施例によって本発明をさらに詳細に
説明する。ただし、本発明は以下の実施例によって限定
されるものではない。なお、実施例中、部はすべて重量
部を表わす。 (キャリア製造例1)湿式法により作製したマグネタイ
ト100重量部に対してポリビニルアルコール2重量
部、水60重量部をボールミルに入れ12時間混合して
マグネタイトのスラリーを調製した。このスラリーをス
プレードライヤーにて噴霧造粒し、平均54μmの球形
粒子とした。この粒子を窒素雰囲気で1000℃の温度
で3時間焼成後冷却し核体粒子1を得た。次に下記混合
物をホモミキサーで15分間分散し、被覆層形成液1
(分散液1)を調製した。 シリコーン樹脂溶液 100部 トルエン 80部 メチルトリメトキシシラン 5部 カーボンブラック 10部 この被覆層形成液を流動床型コーティング装置にて核体
粒子1500重量部の表面にコーティングして、シリコ
ーン樹脂被覆キャリアAを得た。 実施例1〜実施例6、比較例1〜比較例5 上記により得られたシリコーン樹脂被覆キャリアAを表
1の製造条件により硬化処理を行なった。なお、次の事
項は製造上の固定条件とした。 コート装置:転動流動式コーティング装置 静置型乾燥炉:熱風循環型電気式乾燥炉(図3) キャリア粒子:50〜70μmのマグネタイトキャリア 乾燥処理量:50Kg/バッチ 得られた硬化処理済みキャリアA:100重量部に対
し、トナーa:20重量部をそれぞれ加え、ターブラー
ミキサーで混合し現像剤を作製した。
EXAMPLES Next, the present invention will be described in more detail by way of examples. However, the present invention is not limited to the following examples. In the examples, all parts are parts by weight. Carrier Production Example 1 2 parts by weight of polyvinyl alcohol and 60 parts by weight of water were placed in a ball mill and mixed for 12 hours with respect to 100 parts by weight of magnetite prepared by a wet method to prepare a magnetite slurry. This slurry was spray-granulated with a spray dryer to obtain spherical particles having an average size of 54 μm. The particles were fired in a nitrogen atmosphere at a temperature of 1000 ° C. for 3 hours and then cooled to obtain core particles 1. Next, the following mixture was dispersed with a homomixer for 15 minutes to form a coating layer forming liquid 1
(Dispersion liquid 1) was prepared. Silicone resin solution 100 parts Toluene 80 parts Methyltrimethoxysilane 5 parts Carbon black 10 parts This coating layer forming liquid is coated on the surface of 1500 parts by weight of core particles by a fluidized bed type coating device to give a silicone resin coated carrier A. Obtained. Examples 1 to 6 and Comparative Examples 1 to 5 The silicone resin-coated carrier A obtained as described above was cured under the manufacturing conditions shown in Table 1. The following items were fixed conditions in manufacturing. Coat device: Rolling flow type coating device Static drying oven: Hot air circulating electric drying oven (Fig. 3) Carrier particles: 50-70 μm magnetite carrier Drying treatment amount: 50 Kg / batch Obtained cured carrier A: Toner (20 parts by weight) was added to 100 parts by weight, and mixed with a Turbula mixer to prepare a developer.

【0015】次に図2に示す現像装置を(株)リコー製
のNX−720に組み込み、画像出し試験を行い、下記
評価項目により画像品質を評価した。結果を表1〜表2
に示す。 《各評価項目の評価方法》 (抵抗特性、帯電特性)帯電特性は、基準値(目標値)
に対して、ずれ度合いに応じて5段階に層別し、ずれの
最も少ない物を(◎)とし、ずれに応じて評価分けし
た。 (トナー濃度安定性)トナー濃度安定性は、基準値(目
標値)に対して、ずれ度合いに応じて5段階に層別し、
ずれの最も少ない物を(◎)とし、ずれに応じて評価分
けした。 (ベタ画像濃度ムラ)A3ベタ画像の最低濃度から最高
濃度迄の幅を記載 (現像剤流動性)基準値(目標値)に対して範囲内を
(良)、範囲外で早い物を(早)、遅い物を(遅)と評
価した。総合評価は、製品の生産性・品質を含め4段階
に評価分けし、ランク4を(◎)としランク1を(×)
とした。
Next, the developing device shown in FIG. 2 was incorporated into NX-720 manufactured by Ricoh Co., Ltd., and an image output test was conducted, and the image quality was evaluated by the following evaluation items. The results are shown in Table 1 and Table 2.
Shown in. << Evaluation method for each evaluation item >> (Resistance characteristics, charging characteristics) Charging characteristics are reference values (target values)
On the other hand, according to the degree of deviation, the layers were classified into 5 stages, the object with the smallest deviation was set as (⊚), and the evaluation was classified according to the deviation. (Toner Density Stability) Toner density stability is classified into 5 levels according to the degree of deviation from the reference value (target value),
The item with the smallest deviation was designated as (⊚) and evaluated according to the deviation. (Solid image density unevenness) Describes the width from the minimum density to the maximum density of A3 solid image. (Developer fluidity) Within the range (good) with respect to the reference value (target value), outside the range (faster) ), The slow thing was evaluated as (slow). The overall evaluation is divided into 4 grades including product productivity and quality. Rank 4 is (◎) and Rank 1 is (x)
And

【表1】 [Table 1]

【表2】 [Table 2]

【0016】[0016]

【発明の効果】以上のように、請求項1の電子写真現像
用樹脂被覆キャリアの製造方法によれば、多段収納容器
中の被焼成物(樹脂被覆キャリア)層の厚みAと他段と
の間隔Bとが、B≧Aの関係を有することから、樹脂被
覆キャリアの均一な乾燥が得られ、低抵抗で帯電量・抵
抗値のばらつきがないため、トナーへの帯電の付与が十
分に行われ、安定した良好な画像を得ることのできる現
像剤を製造することができる。また、得られた現像剤を
トナー補給機構およびトナー濃度センサーを必要としな
い小型の現像装置に使用し、ベタ画像形成時にベタムラ
のない良好な画像を得ることができた。請求項2の電子
写真現像用樹脂被覆キャリアの製造方法によれば、上記
AとBとがA×2.0≧B≧Aの関係、すなわち他段と
の間隔Bを樹脂被覆キャリア層の厚さAの2倍以内に広
げたことから、上述の効果を更に向上させることができ
る。請求項3の電子写真現像用樹脂被覆キャリアの製造
方法によれば、上記硬化処理において、硬化槽雰囲気温
度が260℃から350℃であることから、未硬化や過
酸化状態とならず、生産性及び品質の安定化面からより
良好な結果を得ることが出来る。請求項4の電子写真現
像用樹脂被覆キャリアの製造方法によれば、上記硬化処
理において、硬化槽雰囲気の温度差が±3℃以下である
ことから、温度分布のばらつきによる乾燥ムラや乾燥し
すぎが防止され、上述の不具合を防止することができ
る。
As described above, according to the method of manufacturing the resin-coated carrier for electrophotographic development of claim 1, the thickness A of the article to be fired (resin-coated carrier) in the multi-stage container is different from that of other layers. Since the interval B has a relationship of B ≧ A, uniform drying of the resin-coated carrier is obtained, and since the resistance is low and there is no variation in the charge amount and the resistance value, the toner is sufficiently charged. That is, a developer capable of obtaining a stable and good image can be manufactured. Further, the obtained developer was used in a small-sized developing device that does not require a toner replenishing mechanism and a toner concentration sensor, and a good image without stickiness could be obtained during solid image formation. According to the method for producing a resin-coated carrier for electrophotographic development of claim 2, the relationship between A and B is A × 2.0 ≧ B ≧ A, that is, the distance B from the other stage is defined by the thickness of the resin-coated carrier layer. Since the width is expanded to within twice the size A, the above-mentioned effect can be further improved. According to the method for producing a resin-coated carrier for electrophotographic development of claim 3, in the curing treatment, since the temperature of the atmosphere in the curing tank is from 260 ° C to 350 ° C, the uncured or peroxide state does not occur and the productivity is improved. Further, it is possible to obtain a better result in terms of quality stabilization. According to the method for producing a resin-coated carrier for electrophotographic development of claim 4, in the curing treatment, since the temperature difference in the atmosphere of the curing tank is ± 3 ° C. or less, uneven drying or excessive drying due to variation in temperature distribution. Is prevented, and the above-mentioned problems can be prevented.

【0017】請求項5の電子写真現像用樹脂被覆キャリ
アの製造方法によれば、硬化槽雰囲気内圧力が0から−
500Paであることから、乾燥後のキャリアへの酸化
物付着が減少し、より帯電量の安定したキャリアを得る
ことができる。また、乾燥炉内ガス濃度が低く抑えられ
るため安全性が高い。請求項6の電子写真現像用樹脂被
覆キャリアの製造方法によれば、上記硬化処理におい
て、被乾燥物を硬化処理後、一定の管理環境下で冷却す
ることから、通常環境下の温湿度の影響を受けず、キャ
リアの水分吸着による現像剤の帯電への悪影響をこうむ
らない。請求項7の電子写真現像用樹脂被覆キャリアの
製造方法によれば、上記処理において、単位処理量あた
りの処理間隔を同一間隔に設定して処理することから、
不均等な間隔で投入された被乾燥物のような乾燥ムラに
よる品質バラツキを起こさない。請求項8の電子写真現
像用樹脂被覆キャリアの製造装置によれば、上記製造法
を実施できることから、樹脂被覆キャリアの均一な乾燥
が得られ、トナーへの帯電付与が十分に行われ、低抵抗
で帯電量・抵抗値のばらつきがない樹脂被覆キャリアを
製造することができる。
According to the method for producing a resin-coated carrier for electrophotographic development of claim 5, the pressure in the atmosphere of the curing tank is from 0 to −
Since it is 500 Pa, oxide adhesion to the carrier after drying is reduced, and a carrier having a more stable charge amount can be obtained. In addition, since the gas concentration in the drying furnace is kept low, the safety is high. According to the method for producing a resin-coated carrier for electrophotographic development of claim 6, in the curing treatment, the material to be dried is cooled under a constant control environment after the curing treatment, so that the influence of temperature and humidity in a normal environment is exerted. Therefore, it does not suffer from the adverse effect on the charge of the developer due to the moisture adsorption of the carrier. According to the method for producing a resin-coated carrier for electrophotographic development according to claim 7, in the above-mentioned processing, the processing intervals per unit processing amount are set to be the same, and therefore,
It does not cause quality variations due to uneven drying, such as a material to be dried that has been introduced at uneven intervals. According to the apparatus for producing a resin-coated carrier for electrophotographic development of claim 8, since the above-mentioned production method can be carried out, uniform drying of the resin-coated carrier can be obtained, charging of toner is sufficiently performed, and low resistance is obtained. Thus, it is possible to manufacture a resin-coated carrier having no variation in charge amount and resistance value.

【図面の簡単な説明】[Brief description of drawings]

【図1】被乾燥物収容用の多段容器の例を示す断面図。FIG. 1 is a cross-sectional view showing an example of a multi-stage container for containing a material to be dried.

【図2】現像装置の一例を示す断面図。FIG. 2 is a sectional view showing an example of a developing device.

【図3】多段静置型乾燥炉の一例を示す側面図。FIG. 3 is a side view showing an example of a multi-stage static drying oven.

【符号の説明】 13 現像装置、15 現像剤担持体、16a 現像剤
収容部、17 第1ドクターブレード、18 トナー、
19 トナーホッパー、20 トナー供給開口部、21
トナーアジテーター、22 現像剤、23 第2ドク
ターブレード、30 被乾燥物収納容器(バット)、4
0 コーティング済みキャリア、50 硬化槽
[Explanation of reference numerals] 13 developing device, 15 developer carrier, 16a developer accommodating portion, 17 first doctor blade, 18 toner,
19 toner hopper, 20 toner supply opening, 21
Toner agitator, 22 developer, 23 second doctor blade, 30 container for storing dried material (bat), 4
0 coated carrier, 50 curing bath

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 樹脂をコーティングしたキャリア(被乾
燥物)を多段静置型乾燥炉にて硬化する方法において、
多段に配置された収納容器中の被乾燥物層の厚みAと他
段との間隔Bとが、B≧Aの関係を有することを特徴と
する電子写真現像剤用樹脂被覆キャリアの製造方法。
1. A method of curing a resin-coated carrier (material to be dried) in a multistage static drying oven,
A method for producing a resin-coated carrier for an electrophotographic developer, characterized in that a thickness A of a material layer to be dried in a storage container arranged in multiple stages and a distance B between the other stages have a relation of B ≧ A.
【請求項2】 請求項1記載の電子写真現像剤用樹脂被
覆キャリアの製造方法において、前記AとBとが、A×
2.0≧B≧Aの関係を有することを特徴とする電子写
真現像剤用樹脂被覆キャリアの製造方法。
2. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1, wherein A and B are A ×
A method for producing a resin-coated carrier for an electrophotographic developer, which has a relationship of 2.0 ≧ B ≧ A.
【請求項3】 請求項1または2記載の電子写真現像剤
用樹脂被覆キャリアの製造方法において、硬化雰囲気温
度が260℃から350℃であることを特徴とする電子
写真現像剤用樹脂被覆キャリアの製造方法。
3. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1, wherein the curing atmosphere temperature is 260 ° C. to 350 ° C. Production method.
【請求項4】 請求項1乃至3のいずれか1項記載の電
子写真現像剤用樹脂被覆キャリアの製造方法において、
硬化槽雰囲気の温度差が±3℃以下であることを特徴と
する電子写真現像剤用樹脂被覆キャリアの製造方法。
4. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1, wherein
A method for producing a resin-coated carrier for an electrophotographic developer, characterized in that a temperature difference in a curing tank atmosphere is ± 3 ° C or less.
【請求項5】 請求項1乃至4のいずれか1項記載の電
子写真現像剤用樹脂被覆キャリアの製造方法において、
硬化槽雰囲気内圧力が0から−500Paであることを
特徴とする電子写真現像剤用樹脂被覆キャリアの製造方
法。
5. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1,
The method for producing a resin-coated carrier for an electrophotographic developer, wherein the pressure in the atmosphere of the curing tank is 0 to -500 Pa.
【請求項6】 請求項1乃至5のいずれか1項記載の電
子写真現像剤用樹脂被覆キャリアの製造方法において、
被乾燥物を硬化処理後冷却工程で一定の管理環境下で冷
却することを特徴とする電子写真現像剤用樹脂被覆キャ
リアの製造方法。
6. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1, wherein
A method for producing a resin-coated carrier for an electrophotographic developer, which comprises cooling a material to be dried in a cooling process after a curing treatment under a constant control environment.
【請求項7】 請求項1乃至6のいずれか1項記載の電
子写真現像剤用樹脂被覆キャリアの製造方法において、
単位処理量あたりの処理間隔を同一間隔に設定して処理
することを特徴とする電子写真現像剤用樹脂被覆キャリ
アの製造方法。
7. The method for producing a resin-coated carrier for an electrophotographic developer according to claim 1,
A method for producing a resin-coated carrier for an electrophotographic developer, which is characterized in that the treatment intervals per unit treatment amount are set to be the same.
【請求項8】 請求項1乃至7のいずれか1項記載の電
子写真現像剤用樹脂被覆キャリアの製造方法を実施する
ことができる電子写真現像剤用樹脂被覆キャリアの製造
装置。
8. An apparatus for producing a resin-coated carrier for an electrophotographic developer, which can carry out the method for producing a resin-coated carrier for an electrophotographic developer according to claim 1.
JP2001211144A 2001-07-11 2001-07-11 Method for producing resin-coated carrier for electrophotographic developer Expired - Fee Related JP4422367B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001211144A JP4422367B2 (en) 2001-07-11 2001-07-11 Method for producing resin-coated carrier for electrophotographic developer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001211144A JP4422367B2 (en) 2001-07-11 2001-07-11 Method for producing resin-coated carrier for electrophotographic developer

Publications (2)

Publication Number Publication Date
JP2003029466A true JP2003029466A (en) 2003-01-29
JP4422367B2 JP4422367B2 (en) 2010-02-24

Family

ID=19046508

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001211144A Expired - Fee Related JP4422367B2 (en) 2001-07-11 2001-07-11 Method for producing resin-coated carrier for electrophotographic developer

Country Status (1)

Country Link
JP (1) JP4422367B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006084900A (en) * 2004-09-17 2006-03-30 Ricoh Printing Systems Ltd Developing device and electrophotographic apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006084900A (en) * 2004-09-17 2006-03-30 Ricoh Printing Systems Ltd Developing device and electrophotographic apparatus

Also Published As

Publication number Publication date
JP4422367B2 (en) 2010-02-24

Similar Documents

Publication Publication Date Title
JP4422367B2 (en) Method for producing resin-coated carrier for electrophotographic developer
JP2009237155A (en) Carrier core material for electrophotographic developer and its manufacturing method, carrier for electrophotographic developer, and electrophotographic developer
JP2008083617A (en) Developer and image forming method
JP5111062B2 (en) Carrier core material for electrophotographic developer and method for producing the same, carrier for electrophotographic developer, and electrophotographic developer
JP4099113B2 (en) Electrophotographic carrier, developer, and image forming apparatus
JP4992101B2 (en) Electrophotographic developing carrier, method for producing the same, and electrophotographic developer
JP4269069B2 (en) Resin-coated carrier for electrophotographic development, method for producing the same, and electrophotographic developer using the same
US7632620B2 (en) Coated carrier
JP2021117281A (en) Ferrite carrier core material, electrophotographic development carrier using the same, and electrophotographic developer
JP2006133777A (en) Carrier composition
JPS58184951A (en) Dry type developer for developing electrostatic image
JP5424810B2 (en) Developer carrier and developing device
JP2003029468A (en) Electrophotographic developing carrier
JPS63298254A (en) Carrier for developing electrostatic image
JP3979588B2 (en) Method for producing carrier for electrophotographic developer
JP2009300957A (en) Developer carrier and image forming apparatus
JP2002278168A (en) Carrier, developer and its producing method, image forming method and image forming device
JP4196488B2 (en) Carrier, two-component developer and image forming method
JP2004333681A (en) Development method, development apparatus, and image forming apparatus
JP2008096623A (en) Developer for replenishment and replenishing device
JP4321795B2 (en) Electrophotographic developer, image forming method and image forming apparatus
JP5854541B1 (en) Carrier core material, electrophotographic developer carrier and electrophotographic developer using the same
JP3811058B2 (en) Electrophotographic developing carrier and electrophotographic developer
JP2004070003A (en) Electrophotographic developer, carrier for the developer and image forming method
JP4077134B2 (en) Manufacturing method of carrier for developer

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20071206

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20071227

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20090617

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20090908

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20091104

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20091201

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20091204

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121211

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4422367

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131211

Year of fee payment: 4

LAPS Cancellation because of no payment of annual fees