JP2003020548A - Yarn feed stopper - Google Patents
Yarn feed stopperInfo
- Publication number
- JP2003020548A JP2003020548A JP2001205463A JP2001205463A JP2003020548A JP 2003020548 A JP2003020548 A JP 2003020548A JP 2001205463 A JP2001205463 A JP 2001205463A JP 2001205463 A JP2001205463 A JP 2001205463A JP 2003020548 A JP2003020548 A JP 2003020548A
- Authority
- JP
- Japan
- Prior art keywords
- color
- yarn
- package
- core
- loom
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Looms (AREA)
Abstract
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、無杼織機に緯糸を供給
するフィーダー装置などに適用して好適な給糸停止装置
に関するものである。
【0002】上記フィーダー装置は、無杼織機(ウォー
タジェットルーム、エアジェットルーム、スルーザー、
レピア織機等)の筬打ちごとに必要な長さの緯糸をパッ
ケージから繰り出し、U状にプールさせる貯留部を経て
緯糸に撚りを与えることなく供給するために使用されて
いる。このフィーダー装置と無杼織機との間には糸が切
れたとき、或いはパッケージの糸が使い尽きたときを検
知してフィーダー装置及び織機を停止させるセンサーが
備えられている。
【0003】
【発明が解決しようとする課題】しかしながら、前記フ
ィーダー装置は無杼織機との間に、糸をU状にプールさ
せる貯留部がある関係で、糸をガイドする複数の通路を
有している。従って、1つのパッケージの糸が使い尽き
てから、新たなパッケージに交換したのでは、パッケー
ジから引き出した糸を複数の通路に通し直さねばなら
ず、多くの手間が掛かったばかりでなく、その間、織機
の休止を余儀なくされることから生産性を低下させると
いう問題があった。
【0004】本発明は、上記の問題点を解消するための
もので、その目的とするところは、1つのパッケージの
糸が使い尽きる前に給糸(及び織機)を停止させること
によって複数の通路に糸を通し直す手間を軽減させると
ともに、織機の休止時間の短縮化が図れるようにした給
糸停止装置を提供することにある。
【0005】
【課題を解決するための手段】上記の目的を達成するた
め、本発明は、巻芯に巻いた糸のパッケージの表面の色
を検出する検出手段と、該検出手段に前記巻芯の表面の
色を記憶させる記憶手段と、該記憶手段が記憶した色と
前記パッケージ表面の色とを比較する比較手段と、該比
較手段からの一致信号を受領したときに停止信号出力で
きる制御部とを備えたことを特徴とし、巻芯の表面の色
が露出した時点、即ち、巻芯に糸が残っている時点でフ
ィーダー装置や織機を停止させることができるように構
成したものである。
【0006】
【発明の実施の態様】以下、本発明の実施の態様を図面
に基づいて説明する。図1は本願装置の使用状態を示す
正面図、図2は本願装置のブロック図、図3は巻芯に巻
いた糸のパッケージの表面の色を検出する検出手段の作
用を示す斜視図である。
【0007】図において、1はウォータジェットルー
ム、エアジェットルーム、スルーザー又はレピア織機等
の無杼織機、2はフィーダー装置である。フィーダー装
置2は巻芯3に巻いた糸4のパッケージ5の繰り出し部
6と、該繰り出し部6から繰り出した糸を無杼織機1の
筬打ちごとに必要な長さだけU状にプールさせる貯留部
7とを備えている。
【0008】前記貯留部7はパッケージ5の繰り出し部
6から繰り出された糸4を、衝立状のハウジング8の左
上側に設置した入口ローラ9と、右上側に設置した出口
テンサー10との間においてU状にプールできるように
なっている。この糸4のU端はセンサー11で検出し、
貯留量が無杼織機1の1回の緯入量に対応できるように
している。即ち、前記センサー11は糸4のU端が検出
できないと、繰り出し部6の巻芯3を懸架した懸架手段
12に連繋したモータ13に速度UPの信号を出力し、
U端を検出すると前記モータ13に速度DOWNの信号
を出力して常に貯留量と緯入量との整合が図られるよう
にしている。
【0009】前記巻芯3の懸架手段(回転軸)12とモ
ータ13とを備えた架台14上には前記パッケージ5の
表面の色を検出する検出手段15が設置されている。該
検出手段15は、赤、青、緑の3つのLEDを立体的に
配して集光できるセンサー部15aとアンプ部15bと
からなり、アンプ部15bには巻芯3の表面の色を記憶
させる記憶手段16、比較手段17、制御部18が内蔵
されている。
【0010】前記センサー部15aから集光できる長さ
は70±20mmの長距離の検出が可能である。従っ
て、パッケージ5にバタツキがあっても充分に対応でき
るばかりでなく、集光スポット径はφ1と極めて微小に
設定できる。
【0011】前記記憶手段16は、前記センサー部15
aを、図2の如く、パッケージ5の軸方向にズラし(実
際はパッケージ自体を懸架手段(回転軸)12上で軸方
向にズラしている)、巻芯3の表面に集光Pさせてアン
プ部15bの上面に設けたセットボタン15b′を押す
こと(ワンタッチ)により作動(記憶若しくは登録)す
るようになっている。
【0012】前記記憶手段16が記憶する巻芯3の表面
の色は、巻芯3の表面に軸方向に沿って後から描いた色
線(図示せず)であってもよい。即ち、パッケージ5を
構成している糸4の色がたまたま巻芯3の表面の色と同
じである場合において、巻芯3の表面に後から糸4の色
と異なる色の線を描き、これを巻芯3の表面の色として
利用することもあるからである。
【0013】前記記憶手段16に巻芯3の表面の色を記
憶させた後、センサー部15bを元の位置に戻してパッ
ケージ5の表面の色を検出させると、該記憶手段16が
記憶した色と前記パッケージ表面の色とが一致するか否
かが比較手段17にて比較されるようになっている。
【0014】前記比較手段17は記憶手段16が記憶
(登録)した色とパッケージ表面の色との一致度(感
度)を0〜999の数値(図示せず)で表示できるよう
になっている。即ち、検出手段15が、図3(a)の如
く、検出しているパッケージ5が織機の織り進みに従っ
て経時的に減少し、同図(b)の如く、巻芯3の表面の
色が露出するようになると、パッケージ表面の色と記憶
手段16に記憶している色とが一致したと判断し、一致
信号を制御部18に出力する。
【0015】前記制御部18は前記比較手段17から出
力された一致信号を受領したときは前記繰り出し部6の
モータ13及び無杼織機1の駆動源(図示せず)に停止
信号を出力する。これによりフィーダー装置及び無杼織
機を停止させるが、この停止時、巻芯3には未だ糸4が
残っている。
【0016】次に、上記態様に示した本願装置の作用を
説明する。まず、検出手段15に巻芯3の表面の色を所
定の要領により記憶手段16に記憶(登録)する。次い
で、検出手段15でパッケージ5の表面の色を検出さ
せ、比較手段17により前記記憶手段16が記憶した色
と前記パッケージ表面の色とが一致するか否かを監視さ
せる。
【0017】しかして、無杼織機1の作動によりフィー
ダー装置2のパッケージ5が、図3(a)の状態から織
機の織り進みに従って経時的に減少し、同図(b)の如
く、巻芯3の表面の色が露出すると、比較手段17から
一致信号が制御部18に出力され、該一致信号を受領し
た制御部18は、フィーダー装置2及び無杼織機1を停
止させる。この停止時には、図3(b)の如く、巻芯3
には未だ糸4が残っているから、その糸端と新たなパッ
ケージの先端とを繋げばフィーダー装置の複数の通路
(例えば、入口ローラ9や出口テンサー10)に改めて
糸を通し直す手間が軽減され、従って、織機の休止時間
の短縮化が図れることとなる。
【0018】なお、本発明は無杼織機に緯糸を供給する
フィーダー装置に適用した場合を例に説明したが、カバ
ーリング機、ワインダー、その他、糸のパッケージを用
いる種々の繊維機械にも応用できることは勿論である。
【0019】
【発明の効果】以上の如く、本発明は、巻芯に巻いた糸
のパッケージの表面の色を検出する検出手段と、該検出
手段に前記巻芯の表面の色を記憶させる記憶手段と、該
記憶手段が記憶した色と前記パッケージ表面の色とを比
較する比較手段と、該比較手段からの一致信号を受領し
たときに停止信号出力できる制御部とを備えたことを特
徴としているから、巻芯に糸が残っていても、巻芯の表
面の色が露出すると、その時点では比較手段から一致信
号が出力され、該一致信号を受領した制御部はフィーダ
ー装置や織機を停止させる。従って、未だ糸が残ってい
る巻芯の糸端と、新たに交換したパッケージの糸端とを
繋げばフィーダー装置の複数の通路(例えば、入口ロー
ラや出口テンサー)に改めて糸を通し直す手間が軽減さ
れ、織機の休止時間の短縮化が図れるという優れた効果
を奏するものである。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a yarn feed stopping device suitable for use in a feeder device for supplying weft to a shuttleless loom. [0002] The above feeder device is a shuttleless loom (water jet loom, air jet loom, sluser,
Each time the beating of a rapier loom or the like is performed, a weft of a required length is fed out of the package, and is supplied through a storage unit for pooling in a U-shape without twisting the weft. Between the feeder device and the shuttleless loom, there is provided a sensor for detecting when the yarn is cut or when the yarn of the package is used up, and stopping the feeder device and the loom. [0003] However, the feeder device has a plurality of passages for guiding the yarn, since there is a storage portion for pooling the yarn in a U shape between the feeder device and the shuttleless loom. ing. Therefore, if the yarn of one package is used up and then replaced with a new package, the yarn drawn from the package must be passed through a plurality of passages, which not only requires a lot of trouble, but also a loom during that time. There is a problem that productivity is reduced due to forced suspension of work. SUMMARY OF THE INVENTION The present invention is directed to overcoming the above-described problems and aims at providing a plurality of passages by stopping a yarn supply (and a loom) before one package yarn is exhausted. Another object of the present invention is to provide a yarn feeding stop device which can reduce the time and effort required to re-thread the yarn and reduce the downtime of the loom. [0005] In order to achieve the above object, the present invention provides a detecting means for detecting the color of the surface of a package of a yarn wound on a core, and the detecting means includes the core. Storage means for storing the color of the surface of the package, comparison means for comparing the color stored by the storage means with the color of the package surface, and a control unit capable of outputting a stop signal when a coincidence signal is received from the comparison means The feeder device and the loom can be stopped when the color of the surface of the core is exposed, that is, when the yarn remains on the core. Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a front view showing a state of use of the apparatus of the present invention, FIG. 2 is a block diagram of the apparatus of the present invention, and FIG. . In FIG. 1, reference numeral 1 denotes a shuttleless loom such as a water jet loom, an air jet loom, a sluser or a rapier loom, and 2 denotes a feeder device. The feeder device 2 is configured to feed out a portion 6 of the package 5 of the yarn 4 wound around the core 3 and to pool the yarn drawn out from the payout portion 6 into a U-shape by a necessary length for each beating of the shuttleless loom 1. And a unit 7. The storage section 7 transfers the yarn 4 fed from the feeding section 6 of the package 5 between an inlet roller 9 installed on the upper left side of the screen-like housing 8 and an outlet tensor 10 installed on the upper right side. It can be pooled in a U shape. The U end of the thread 4 is detected by the sensor 11,
The storage amount is adapted to correspond to one weft insertion amount of the shuttleless loom 1. That is, when the sensor 11 cannot detect the U end of the yarn 4, the sensor 11 outputs a signal of the speed UP to the motor 13 connected to the suspension means 12 that suspends the winding core 3 of the feeding section 6,
When the U end is detected, a signal of the speed DOWN is output to the motor 13 so that the stored amount and the weft insertion amount are always matched. A detection means 15 for detecting the color of the surface of the package 5 is provided on a gantry 14 provided with a suspension means (rotary shaft) 12 for the core 3 and a motor 13. The detecting means 15 includes a sensor section 15a and an amplifier section 15b capable of concentrating three LEDs of red, blue and green in a three-dimensional manner, and stores the color of the surface of the core 3 in the amplifier section 15b. A storage unit 16, a comparison unit 17, and a control unit 18 are built in. The length of the light that can be collected from the sensor section 15a can be detected over a long distance of 70 ± 20 mm. Accordingly, even if the package 5 flaps, not only can it sufficiently cope with it, but also the condensing spot diameter can be set as extremely small as φ1. The storage means 16 stores the sensor unit 15
a is shifted in the axial direction of the package 5 (actually, the package itself is shifted in the axial direction on the suspension means (rotary shaft) 12) as shown in FIG. Pressing (one touch) the set button 15b 'provided on the upper surface of the amplifier section 15b activates (stores or registers). The color of the surface of the core 3 stored in the storage means 16 may be a color line (not shown) drawn on the surface of the core 3 along the axial direction. That is, when the color of the yarn 4 constituting the package 5 happens to be the same as the color of the surface of the core 3, a line of a color different from the color of the yarn 4 is drawn on the surface of the core 3 later. Is sometimes used as the color of the surface of the winding core 3. After storing the color of the surface of the core 3 in the storage means 16 and returning the sensor section 15b to the original position to detect the color of the surface of the package 5, the color stored in the storage means 16 is stored. The comparison means 17 compares whether or not the color and the color of the package surface match. The comparison means 17 can display the degree of coincidence (sensitivity) between the color stored (registered) in the storage means 16 and the color on the surface of the package as a numerical value (not shown) of 0 to 999. That is, as shown in FIG. 3 (a), the detecting means 15 gradually decreases the packages 5 which are being detected as the weaving of the loom progresses, and as shown in FIG. 3 (b), the color of the surface of the core 3 is exposed. Then, it is determined that the color on the surface of the package matches the color stored in the storage unit 16, and a match signal is output to the control unit 18. When receiving the coincidence signal output from the comparing means 17, the control section 18 outputs a stop signal to the motor 13 of the feeding section 6 and a drive source (not shown) of the shuttleless loom 1. As a result, the feeder device and the shuttleless loom are stopped. At the time of this stop, the yarn 4 still remains on the winding core 3. Next, the operation of the apparatus of the present invention described above will be described. First, the color of the surface of the core 3 is stored (registered) in the storage unit 16 in the detection unit 15 in a predetermined manner. Next, the color of the surface of the package 5 is detected by the detection means 15, and the comparison means 17 monitors whether the color stored in the storage means 16 matches the color of the surface of the package. However, the operation of the shuttleless loom 1 causes the package 5 of the feeder device 2 to gradually decrease from the state shown in FIG. 3A as the weaving of the loom progresses, and as shown in FIG. When the color of the surface of 3 is exposed, a coincidence signal is output from the comparison means 17 to the control unit 18, and the control unit 18 that has received the coincidence signal stops the feeder device 2 and the shuttleless loom 1. At the time of this stop, as shown in FIG.
Since the yarn 4 still remains in the feeder, connecting the yarn end to the tip of a new package reduces the trouble of re-threading the yarn through a plurality of paths (for example, the inlet roller 9 and the outlet tensor 10) of the feeder device. Thus, the downtime of the loom can be reduced. Although the present invention has been described with reference to an example in which the present invention is applied to a feeder device for supplying wefts to a shuttleless loom, the present invention can also be applied to a covering machine, a winder, and various other textile machines using a yarn package. Of course. As described above, the present invention provides a detecting means for detecting the color of the surface of a package of a yarn wound on a core, and a memory for storing the color of the surface of the core in the detecting means. Means, comparison means for comparing the color stored in the storage means with the color of the package surface, and a control unit capable of outputting a stop signal when receiving a coincidence signal from the comparison means. Therefore, when the color of the surface of the winding core is exposed even when the yarn remains on the winding core, a matching signal is output from the comparing means at that time, and the control unit that has received the matching signal stops the feeder device and the loom. Let it. Therefore, by connecting the yarn end of the winding core where the yarn still remains and the yarn end of the newly replaced package, the trouble of re-threading the yarn through a plurality of passages (for example, an inlet roller or an outlet tensor) of the feeder device can be saved. This is an excellent effect of reducing the downtime of the loom.
【図面の簡単な説明】
【図1】本願装置の使用状態を示す正面図である。
【図2】本願装置のブロック図である。
【図3】巻芯に巻いた糸のパッケージの表面の色を検出
する検出手段の作用を示す斜視図である。
【符号の説明】
1 無杼織機
2 フィーダー装置
3 巻芯
4 糸
5 パッケージ
6 繰り出し部
7 貯留部
8 ハウジング
9 入口ローラ
10 出口テンサー
11 糸のU端センサー
12 懸架手段
13 モータ
14 架台
15 検出手段
15a センサー部
15b アンプ部
16 記憶手段
17 比較手段
18 制御部BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view showing a use state of the present application device. FIG. 2 is a block diagram of the device of the present application. FIG. 3 is a perspective view showing an operation of a detecting means for detecting a color of a surface of a package of a yarn wound around a core. DESCRIPTION OF THE SYMBOLS 1 Shuttleless loom 2 Feeder device 3 Core 4 Thread 5 Package 6 Feeding-out section 7 Storage section 8 Housing 9 Inlet roller 10 Outlet tensor 11 Thread U-end sensor 12 Suspension means 13 Motor 14 Mount 15 Detecting means 15a Sensor unit 15b Amplifier unit 16 Storage unit 17 Comparison unit 18 Control unit
Claims (1)
を検出する検出手段と、該検出手段に前記巻芯の表面の
色を記憶させる記憶手段と、該記憶手段が記憶した色と
前記パッケージ表面の色とを比較する比較手段と、該比
較手段からの一致信号を受領したときに停止信号出力で
きる制御部とを備えたことを特徴とする給糸停止装置。Claims: 1. A detecting means for detecting a color of a surface of a package of a yarn wound on a core, a storing means for storing the color of the surface of the core in the detecting means, and the storage. A yarn feeding stopping device, comprising: comparing means for comparing the color stored in the means with the color of the surface of the package; and a control unit capable of outputting a stop signal when receiving a coincidence signal from the comparing means. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001205463A JP5025859B2 (en) | 2001-07-05 | 2001-07-05 | Yarn feed stop device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001205463A JP5025859B2 (en) | 2001-07-05 | 2001-07-05 | Yarn feed stop device |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003020548A true JP2003020548A (en) | 2003-01-24 |
JP5025859B2 JP5025859B2 (en) | 2012-09-12 |
Family
ID=19041768
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001205463A Expired - Lifetime JP5025859B2 (en) | 2001-07-05 | 2001-07-05 | Yarn feed stop device |
Country Status (1)
Country | Link |
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JP (1) | JP5025859B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103015012A (en) * | 2012-12-27 | 2013-04-03 | 广东瑞源科技股份有限公司 | Detecting device and detecting method for yarn backing-off stock |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5164061A (en) * | 1974-11-29 | 1976-06-03 | Enshu Seisaku Kk | Danpenshotsukino yokoirekyushihoho |
JPH01321949A (en) * | 1988-06-22 | 1989-12-27 | Nissan Motor Co Ltd | Weaving method for loom |
JPH03124843A (en) * | 1989-10-05 | 1991-05-28 | Tsudakoma Corp | Method for detecting changeover of yarn feeding body |
JPH06115820A (en) * | 1992-10-02 | 1994-04-26 | Murata Mach Ltd | Remaining thread detecting method |
JPH10168711A (en) * | 1996-10-11 | 1998-06-23 | Tsudakoma Corp | Exclusion of fed weft pieced-up-section in fluid jet loom |
-
2001
- 2001-07-05 JP JP2001205463A patent/JP5025859B2/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5164061A (en) * | 1974-11-29 | 1976-06-03 | Enshu Seisaku Kk | Danpenshotsukino yokoirekyushihoho |
JPH01321949A (en) * | 1988-06-22 | 1989-12-27 | Nissan Motor Co Ltd | Weaving method for loom |
JPH03124843A (en) * | 1989-10-05 | 1991-05-28 | Tsudakoma Corp | Method for detecting changeover of yarn feeding body |
JPH06115820A (en) * | 1992-10-02 | 1994-04-26 | Murata Mach Ltd | Remaining thread detecting method |
JPH10168711A (en) * | 1996-10-11 | 1998-06-23 | Tsudakoma Corp | Exclusion of fed weft pieced-up-section in fluid jet loom |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103015012A (en) * | 2012-12-27 | 2013-04-03 | 广东瑞源科技股份有限公司 | Detecting device and detecting method for yarn backing-off stock |
Also Published As
Publication number | Publication date |
---|---|
JP5025859B2 (en) | 2012-09-12 |
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