JP2002336982A - Composite welding method for thin plate structural joint - Google Patents

Composite welding method for thin plate structural joint

Info

Publication number
JP2002336982A
JP2002336982A JP2001143054A JP2001143054A JP2002336982A JP 2002336982 A JP2002336982 A JP 2002336982A JP 2001143054 A JP2001143054 A JP 2001143054A JP 2001143054 A JP2001143054 A JP 2001143054A JP 2002336982 A JP2002336982 A JP 2002336982A
Authority
JP
Japan
Prior art keywords
welding
arc
laser
gap
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001143054A
Other languages
Japanese (ja)
Other versions
JP4064643B2 (en
Inventor
Kenji Saito
賢司 斎藤
Hiroyuki Takeda
裕之 武田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP2001143054A priority Critical patent/JP4064643B2/en
Publication of JP2002336982A publication Critical patent/JP2002336982A/en
Application granted granted Critical
Publication of JP4064643B2 publication Critical patent/JP4064643B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/346Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
    • B23K26/348Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding in combination with arc heating, e.g. TIG [tungsten inert gas], MIG [metal inert gas] or plasma welding

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Laser Beam Processing (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a widely applicable welding method with which sound welding can be performed by combining laser welding with arc welding, without causing fall-off in the welding of thin plate structural joints, even in the presence of a gap between members, and also in the case of deviation of joining faces from a desired position caused by assembling errors. SOLUTION: This is a method for welding joints in which members to be welded are composed of thin plates, by combining arc welding with laser welding. Welding conditions for the composite welding method for the thin plate structural joints are set to: laser output: 0.5-40 kW, arc current: 30-500 A, welding speed: 1-20 m/min, and arc/laser distance on the surface of joint members: 1-15 mm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は継手の溶接方法に関
する技術分野に属し、より詳細には被溶接部材が薄い板
材で構成された薄板構造物の突合せ継手、重ね継手等の
溶接を行うに際し、アーク溶接とレーザ溶接とを複合さ
せて溶接を行う薄板構造継手の複合溶接方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention belongs to the technical field of a method for welding a joint, and more particularly, to welding a butt joint, a lap joint or the like of a thin plate structure in which a member to be welded is formed of a thin plate. The present invention relates to a composite welding method for a thin-plate joint that performs welding by combining arc welding and laser welding.

【0002】[0002]

【従来の技術】図3は被溶接部材(被溶接母材)として
鋼鈑を用いた従来の突合せ継手を示す正面図である。図
3に示すように、水平の鋼板1と2が突合わせた状態で
組み立てられており、鋼板1の先端面1aと鋼板2の先
端面2aが当接している。
2. Description of the Related Art FIG. 3 is a front view showing a conventional butt joint using a steel plate as a member to be welded (base material to be welded). As shown in FIG. 3, the horizontal steel plates 1 and 2 are assembled in a state where they abut each other, and the front end surface 1 a of the steel plate 1 and the front end surface 2 a of the steel plate 2 are in contact with each other.

【0003】また、図4は同様に従来の重ね継手を示す
正面図である。図4に示すように、水平の鋼板3と4が
上下にずらして組み立てられており、鋼板3の裏面3b
と鋼板4の表面4cが当接している。
FIG. 4 is a front view showing a conventional lap joint. As shown in FIG. 4, the horizontal steel plates 3 and 4 are assembled vertically shifted, and the back surface 3b of the steel plate 3
And the surface 4c of the steel plate 4 is in contact.

【0004】図3、4に示すように組み立てられた薄板
構造の突合せ継手および重ね継手においては、アーク溶
接により溶接を実施するのが通常である。
In a butt joint and a lap joint having a thin plate structure assembled as shown in FIGS. 3 and 4, welding is usually performed by arc welding.

【0005】また、従来の溶接方法として、レーザ溶接
により溶接を行う方法も考えられる。
As a conventional welding method, a method of performing welding by laser welding is also conceivable.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、これら
継手を構成する被溶接部材の板厚が小さい例えば4mm
未満の薄鋼板に対して前述の従来方法、即ち図3、4に
示すような部材に対してアーク溶接を行う場合、および
レーザ溶接を行う場合には、それぞれ解決すべき課題が
存在する。
However, the thickness of the members to be welded constituting these joints is small, for example, 4 mm.
There are problems to be solved in the case of performing the above-described conventional method, that is, in the case of performing arc welding on a member as shown in FIGS.

【0007】即ち、図3、4に示すような部材同士を溶
接する場合に、被溶接部材として特に板厚4.0mm未
満の薄板例えば3.5mmの薄鋼板に対してアーク溶接
を実施すると、通常のアーク溶接の条件範囲では単位長
さ当たりの入熱が過多となって、抜け落ちを生じて健全
な溶接を行うことが出来ない。
That is, when welding members as shown in FIGS. 3 and 4, when arc welding is performed on a thin plate having a plate thickness of less than 4.0 mm, for example, a 3.5 mm thin steel plate as a member to be welded, In the normal arc welding condition range, the heat input per unit length becomes excessive, resulting in dropouts and making it impossible to perform sound welding.

【0008】これを防止するために有効な手段として、
溶接電流を減少させて入熱を低下させる方法や、溶接速
度を増加させて入熱を低下させる方法が考えられる。
[0008] As an effective means for preventing this,
A method of reducing the heat input by reducing the welding current and a method of reducing the heat input by increasing the welding speed are conceivable.

【0009】しかしながら、上記手法によって抜け落ち
を防止できた場合においても、前記薄鋼鈑を対象とする
場合は依然として入熱過多であり、過大な余盛りが形成
されることによる疲労強度の低下や、溶接金属部が大き
すぎるために溶接後の収縮量が大きくなり、溶接変形が
大きすぎる等の不具合を生じてしまう。
[0009] However, even in the case where dropout can be prevented by the above method, when the thin steel sheet is targeted, the heat input is still excessive, and the fatigue strength is reduced due to the formation of an excessive margin. Since the weld metal portion is too large, the amount of shrinkage after welding becomes large, causing problems such as excessive welding deformation.

【0010】これらを防止するために、更なる溶接電流
値の低減や溶接速度の増加を行うと、計算上の入熱は下
げることが可能であるが、現実にはアークが安定しなく
なって健全な溶接を行うことが出来なくなる。
If the welding current value is further reduced or the welding speed is increased to prevent these problems, the calculated heat input can be reduced. Welding cannot be performed.

【0011】また、前記課題解決のため、レーザ溶接に
より溶接する方法も従来方法として考えられ、このレー
ザ溶接によれば余盛り過多や溶接変形を極めて小さく抑
えることが可能であるが、アーク溶接とは異なる以下に
記述する問題点が存在する。
In order to solve the above-mentioned problems, a method of welding by laser welding is also considered as a conventional method. According to this laser welding, excessive welding and welding deformation can be suppressed to an extremely small level. Have different problems described below.

【0012】即ち、実際の部材の組み立てを考えた場合
には、鋼板を図3、4に示すような状態に精密にセッテ
ィングすることは非常に難しく、例えば図5乃至図7に
示すような被溶接部材間にギャップ(G)が生じること
が多い。
That is, when assembling actual members, it is very difficult to precisely set the steel sheet to the state shown in FIGS. 3 and 4, and for example, the steel sheet shown in FIGS. A gap (G) often occurs between welding members.

【0013】このように部材間にギャップが生じた突合
せ継手および重ね継手に対してレーザ溶接を行おうとす
ると、ギャップ間からレーザビームが突き抜けてしま
う。また、レーザビームの突き抜けを生じずに溶接を行
うことが出来た場合においても、ギャップにより形成さ
れる空隙の体積分の溶融金属が不足して溶接部を形成す
ることが出来なくなるために、健全な溶接を行うことが
出来ない。また、このギャップに対する感受性は部材の
板厚に依存する(即ち、板厚が薄くなるほど、健全な溶
接を行うことができるギャップ量は小さくなる)ため
に、薄鋼板に対してレーザ溶接を行う場合には、ギャッ
プ量は0または極めて0に近い値に部材を組み立てる必
要が生じる。
When laser welding is performed on a butt joint and a lap joint having a gap between members as described above, the laser beam penetrates through the gap. In addition, even when welding can be performed without causing laser beam penetration, the molten metal for the volume of the gap formed by the gap is insufficient and a weld cannot be formed. Welding cannot be performed. In addition, since the sensitivity to the gap depends on the thickness of the member (ie, the thinner the thickness, the smaller the gap amount at which sound welding can be performed), when laser welding is performed on a thin steel plate, In this case, it is necessary to assemble the members so that the gap amount is 0 or a value very close to 0.

【0014】しかしながら、前述のように溶接線全長に
渡ってギャップが存在しないような、極めて高精度の組
み立ては非常に難しく、特に薄鋼板に対してレーザ溶接
を行う場合には、ギャップに対して敏感であるために、
ギャップが存在した場合でも健全な溶接を行うことがで
きるレーザ溶接方法が望まれている。
However, as described above, it is extremely difficult to assemble with extremely high precision such that there is no gap over the entire length of the welding line. To be sensitive
A laser welding method capable of performing sound welding even when a gap exists is desired.

【0015】また、鋼板を精密に組み立てることは難し
いために、例えギャップを小さく抑えることが出来たと
しても、接合面の位置が狙いの場所からずれる場合も考
えられる。そのような場合には、溶融幅の極めて細いレ
ーザ溶接では、接合面を溶融できずに溶接不良を生じる
こともあり得る。
Further, since it is difficult to accurately assemble the steel sheet, even if the gap can be suppressed to a small value, the position of the joining surface may deviate from a target position. In such a case, in laser welding having an extremely narrow melting width, welding surfaces may not be melted and welding defects may occur.

【0016】また、鋼板が高強度になるほど加工性が劣
化するために組み立て精度を確保するのが難しくなり
(ギャップ増大、ずれ量増大)、更に板厚が薄くなるほ
どギャップに対する感受性が増加するために、例えば近
年の自動車用鋼板に見られるような薄板化、高強度化が
進んだ場合にはより一層、レーザ溶接を健全に行うこと
が難しくなる。
In addition, as the strength of the steel sheet increases, the workability deteriorates, so that it is difficult to secure the assembling accuracy (increase in the gap and the amount of displacement). Further, as the thickness of the steel sheet decreases, the sensitivity to the gap increases. For example, in the case where the thickness and strength of a steel sheet for an automobile have recently been advanced, it is more difficult to perform laser welding soundly.

【0017】ギャップに関する問題点を解決するための
手段として、溶接ワイヤ(フィラーワイヤ)を供給しな
がらレーザ溶接を行う方法も従来方法として考えられ、
この方法による場合には通常のレーザ溶接(フィラーワ
イヤ無し)の場合と比較して、溶融金属の補充が可能に
なるために抜け落ちを生じ難くなり、許容できるギャッ
プ量が多少増大する。しかしながら、フィラーワイヤを
用いる方法ではワイヤの送給量に限りがあるために、ギ
ャップの許容量拡大効果は希薄である。
As a means for solving the problem relating to the gap, a method of performing laser welding while supplying a welding wire (filler wire) is also considered as a conventional method.
According to this method, compared to the case of ordinary laser welding (without filler wire), the molten metal can be replenished, so that it is less likely to fall out, and the allowable gap amount is slightly increased. However, in the method using a filler wire, the wire feeding amount is limited, and the effect of increasing the allowable amount of the gap is small.

【0018】本発明は、かかる問題点に鑑みてなされた
ものであって、レーザ溶接にアーク溶接を複合させるこ
とにより、薄板構造の継ぎ手を対象として溶接を行った
場合にも抜け落ちを起こすことなく健全な溶接部が得ら
れ、且つ部材間にギャップが存在した場合にも健全な溶
接を行うことができ、更に組み立て誤差により接合面が
所望の位置からずれた場合にも、健全な溶接を行うこと
が出来る適用範囲の広い溶接方法を提供することを目的
としたものである。
The present invention has been made in view of such a problem, and by combining arc welding with laser welding, it is possible to prevent falling off even when welding is performed on a joint having a thin plate structure. Sound welding can be obtained, and sound welding can be performed even when there is a gap between members. Sound welding can be performed even when the joint surface is displaced from a desired position due to an assembly error. It is an object of the present invention to provide a welding method having a wide applicable range.

【0019】[0019]

【課題を解決するための手段】そこで、本発明者らは上
記目的を達成するために鋭意研究・実験を重ねた結果、
本願明細書冒頭の特許請求の範囲の請求項1〜5に記載
の溶接方法を有効な解決手段としてここに提案するもの
である。即ち、請求項1にかかる本発明の複合溶接方法
とは、被溶接部材が薄板で構成された継手を対象とし
て、アーク溶接とレーザ溶接とを複合させてこれらの薄
板構造継手を溶接する方法であって、この溶接の条件
を、レーザ出力:0.5〜40kW、アーク電流:30
〜500A、溶接速度:1〜20m/min、継手部材
表面上でのアーク/レーザ間距離:1〜15mmとして
実施することを特徴とするものである。
The inventors of the present invention have conducted intensive studies and experiments in order to achieve the above object.
The welding method described in claims 1 to 5 at the beginning of the specification of the present application is proposed here as an effective solution. That is, the composite welding method of the present invention according to claim 1 is a method of welding arc welding and laser welding to a joint in which members to be welded are made of thin plates and welding these thin plate structural joints. The welding conditions were as follows: laser output: 0.5 to 40 kW, arc current: 30
500500 A, welding speed: 1-20 m / min, and arc / laser distance on the surface of the joint member: 1-15 mm.

【0020】また、請求項2に係る本発明の複合溶接方
法とは、前記薄板の板厚が4.0mm未満である請求項
1に記載の複合溶接方法である。なお、板厚が3.5m
m以下のもの、好ましくは3.5mm以下0.5mm以
上の薄板を用いればさらに有利である。
Further, the composite welding method according to the present invention according to claim 2 is the composite welding method according to claim 1, wherein the thickness of the thin plate is less than 4.0 mm. The plate thickness is 3.5m
m or less, preferably 3.5 mm or less and 0.5 mm or more.

【0021】また、請求項3に係る本発明の複合溶接方
法とは、前記薄板が薄鋼鈑である請求項1又は請求項2
に記載の複合溶接方法である。
According to the third aspect of the present invention, the thin plate is a thin steel plate.
2. The composite welding method according to (1).

【0022】更に、請求項4に係る本発明の複合溶接方
法とは、前記薄板で構成された継手が突合せ継手あるい
は重ね継手である請求項1乃至請求項3のいずれかに記
載の複合溶接方法である。
Further, the composite welding method according to the present invention according to claim 4 is the composite welding method according to any one of claims 1 to 3, wherein the joint formed of the thin plate is a butt joint or a lap joint. It is.

【0023】加えて、請求項5に係る本発明の複合溶接
方法とは、前記アーク溶接が、消耗式電極を用いた溶接
方法である請求項1乃至請求項4のいずれかに記載の複
合溶接方法である。
According to a fifth aspect of the present invention, there is provided a composite welding method according to any one of the first to fourth aspects, wherein the arc welding is a welding method using a consumable electrode. Is the way.

【0024】[0024]

【発明の実施の形態】以下、本発明についてその技術的
意義、作用を中心に詳述する。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail focusing on its technical significance and operation.

【0025】本発明方法においては、薄板部材に対して
レーザ溶接を行う場合にアーク溶接を複合させて溶接を
行うことを基本的な技術思想とし、それによって、前述
のアーク溶接またはレーザ溶接単独で溶接を行う従来手
法の場合の短所を解決し、双方の長所を兼備することが
出来るものである。
The basic technical idea of the method of the present invention is to perform welding by combining arc welding when performing laser welding on a thin plate member. It can solve the disadvantages of the conventional method of performing welding, and can combine the advantages of both.

【0026】即ち、薄板で構成された部材からなる継手
に対してアーク単独で溶接を行った場合には、アークが
不安定になるために入熱を低減することができず、その
結果抜け落ちを発生したり、余盛り過多となって疲労強
度が低下したり、溶接変形が大きくなる等の不具合が生
じる。これらの不具合は、アーク電流を減少させるか、
もしくは溶接速度を増加させることによって低減出来る
が、実際にはそのような条件ではアークが安定しなくな
り、健全な溶接を行うことが出来なくなる。
That is, when welding is performed on a joint made of a thin plate by an arc alone, the arc becomes unstable, so that the heat input cannot be reduced. Inconveniences such as the occurrence of overfilling, excessive fatigue, a decrease in fatigue strength, and an increase in welding deformation occur. These defects reduce the arc current or
Alternatively, it can be reduced by increasing the welding speed, but in practice, under such conditions, the arc becomes unstable and it becomes impossible to perform sound welding.

【0027】しかしながら、アーク溶接にレーザ溶接を
複合させて溶接を行うと、低電流または高溶接速度の場
合でもアークを安定させることができ、前述のような問
題を解決できるのである。
However, when welding is performed by combining laser welding with arc welding, the arc can be stabilized even at a low current or a high welding speed, and the above-described problem can be solved.

【0028】複合溶接を行った場合にアーク溶接の問題
点が解決されるメカニズムについては不明であるが、ア
ークとレーザビームもしくはプラズマが相互に影響しあ
うことによってアークの安定性が高まり、上述のような
効果を生み出していると考えている。
The mechanism by which the problem of arc welding is solved when performing composite welding is unknown, but the arc and laser beam or plasma interact with each other to increase the stability of the arc, and the above-mentioned problem is caused. I think it produces such an effect.

【0029】また、レーザ単独で溶接を行った場合の問
題点としては、部材組み立ての難しさから生じる組み立
て位置のずれや部材間にギャップがある場合には、とた
んに健全な溶接を行うことが出来なくなる点にある。こ
れらの問題点は、板厚が4mm未満の薄板部材、とりわ
け3.5mm以下の薄板部材を溶接する場合に特に顕著
な問題となる。
The problem with laser welding alone is that if the assembly position is displaced due to the difficulty of assembling the members or if there is a gap between the members, a sound welding is performed immediately. Is no longer possible. These problems become particularly significant when welding a thin plate member having a plate thickness of less than 4 mm, particularly a thin plate member having a plate thickness of 3.5 mm or less.

【0030】しかしながら、レーザ溶接にアーク溶接を
複合させて溶接を行うと、前述のような問題を解決する
ことが出来るようになる。
However, when welding is performed by combining laser welding with arc welding, the above-described problem can be solved.

【0031】即ち、レーザ溶接を行う際に、フィラーワ
イヤを供給しながら溶接を行うと若干のギャップ許容量
拡大効果があることは前述したが、フィラーワイヤを供
給する代わりにアーク溶接によりワイヤを供給してやれ
ば、その効果は飛躍的に増大し、ギャップの許容範囲が
広い溶接が実現されるのである。なぜなら、フィラーワ
イヤによる方法で若干なりともギャップ感受性が低減で
きるのは、ギャップによる空隙を充填する溶融金属をフ
ィラーワイヤによって補充できることによるものであ
る。しかしながら、フィラーワイヤは自発的に溶融する
ことができず、非常に狭いレーザビームに挿入すること
によってこれを熱源として溶融するために、過大な供給
量になると溶融しなくなる。そのため、フィラーワイヤ
による方法では、溶融金属の補充量に限界があり、従っ
てギャップに対する許容範囲拡大効果は小さいものとな
る。
That is, when performing welding while supplying a filler wire during laser welding, as described above, there is a slight effect of expanding the gap allowance. However, instead of supplying the filler wire, the wire is supplied by arc welding. If this is done, the effect will increase dramatically, and welding with a wide gap tolerance will be realized. The reason that the gap sensitivity can be somewhat reduced by the method using the filler wire is that the filler metal can replenish the molten metal filling the gap formed by the gap. However, the filler wire cannot be spontaneously melted, and is melted as a heat source by being inserted into a very narrow laser beam, so that it does not melt when the supply amount is excessive. Therefore, in the method using the filler wire, there is a limit to the replenishment amount of the molten metal, and accordingly, the effect of expanding the allowable range with respect to the gap is small.

【0032】しかしながら、フィラーワイヤの代わりに
アーク溶接によって溶融金属の補充を行う場合には、ワ
イヤは自らのアークで自発的に溶融することができるた
めに多量の溶融金属を補充することが可能となり、した
がってギャップに対する許容範囲拡大効果も、フィラー
ワイヤの場合と比較して飛躍的に増大するものである。
この効果は、レーザ溶接に非消耗式電極を用いるアーク
溶接(TIG溶接)を複合させた場合にも、ワイヤの溶融
熱源が増えるという意味では効果的であるが、飛躍的な
成果を得るためには、消耗式電極を用いるアーク溶接を
複合させる方が有効である。
However, when the molten metal is replenished by arc welding instead of the filler wire, the wire can be spontaneously melted by its own arc, so that a large amount of molten metal can be replenished. Therefore, the effect of expanding the allowable range with respect to the gap is dramatically increased as compared with the case of the filler wire.
This effect is effective in the case of combining laser welding with arc welding using non-consumable electrodes (TIG welding) in the sense that the heat source for melting the wire increases, but in order to obtain dramatic results It is more effective to combine arc welding using consumable electrodes.

【0033】また、薄板部材を組み立てて溶接を行う場
合の問題点としては、ギャップだけでなく、組立て誤差
による位置ずれが考えられる。例えば、本来は図9のよ
うに突合せ継手を形成するために部材を組み立てて、矢
印で示した位置を溶接する予定であっても、実際には図
10に示すようにセッティングしようとした位置(図1
0中の点線)からずれて組み立てられてしまうことがあ
る(図10の実線)。しかしながら、そのような場合お
いても部材セッティングのずれを認識できずに、当初予
定していた矢印の位置を溶接してしまい、場合によって
は突合せ面を全く溶融しない、もしくは不十分にしか溶
融せずに、例えば図2に示すような溶接不良を発生する
ことが考えられる。レーザ溶接により形成される溶接金
属部の幅、即ち溶融される幅が非常に細いために、部材
セッティングの狙いがずれてしまうと、とたんに不具合
を生じてしまうのである。
As a problem in the case where the thin plate member is assembled and welded, not only a gap but also a positional deviation due to an assembly error can be considered. For example, although the members are originally assembled to form a butt joint as shown in FIG. 9 and the position indicated by the arrow is to be welded, the position actually set as shown in FIG. 10 ( FIG.
(Dotted line in FIG. 10) may be assembled (solid line in FIG. 10). However, even in such a case, the misalignment of the member settings could not be recognized, and the position of the originally planned arrow was welded, and in some cases, the butt surface was not melted at all or was melted only insufficiently. Instead, for example, it is conceivable that a welding defect as shown in FIG. 2 occurs. Since the width of the weld metal portion formed by laser welding, that is, the width to be melted, is very small, if the aim of the member setting is deviated, a problem occurs immediately.

【0034】この問題を解決するために、セッティング
のずれに対応して、レーザ溶接の溶接位置をその都度変
更し、部材のセッティングされた位置を溶接する方法も
考えられるが、実際にはそのような方法は溶接に関わる
時間の大幅増大に繋がり、製造コストアップを生み出す
ので実用的ではない。そのため、部材セッティングが多
少ずれた場合においても、同一の溶接位置で健全な溶接
を行えることが求められる。
In order to solve this problem, a method of changing the welding position of the laser welding each time in accordance with the setting deviation and welding the set position of the member can be considered. Such a method is not practical because it leads to a significant increase in the time involved in welding and increases the production cost. Therefore, it is required that sound welding can be performed at the same welding position even when the member settings are slightly shifted.

【0035】以上のような、部材のセッティングずれに
関わる問題に対しても、レーザ溶接にアーク溶接を複合
させた本発明による溶接方法で解決することが出来る。
即ち、レーザ溶接がセッティングずれに対して対応でき
ないのは、前述したように溶融部の幅が極めて細いこと
による。しかしながら、複合溶接によれば、アークの広
がりにより溶融部の幅が大きいアーク溶接をレーザ溶接
に複合させるために、レーザ単独で溶接を行った場合と
比較して、幅の広い溶融部(溶接部)を得ることが出来
る。
The above-mentioned problem relating to the misalignment of the members can be solved by the welding method according to the present invention in which laser welding is combined with arc welding.
That is, the reason that laser welding cannot cope with setting deviation is due to the extremely narrow width of the fusion zone as described above. However, according to the composite welding, in order to combine the arc welding having a large fusion zone with the laser welding due to the spread of the arc, compared with the case where the laser is used alone, the fusion zone having a wider fusion zone (the welding zone) is used. ) Can be obtained.

【0036】そのため、図10に示すようなセッティン
グ位置にある部材を溶接した場合においても、複合溶接
によれば接合面を溶融することができ、図1に示すよう
な健全な溶接部を得ることが出来る。
Therefore, even when the members at the setting positions as shown in FIG. 10 are welded, the joint surface can be melted by the composite welding, and a sound weld as shown in FIG. 1 can be obtained. Can be done.

【0037】ここで、レーザ溶接において溶融幅が細い
ことは、セッティングずれに対しては短所であるが、溶
接歪みの観点で考えると長所となっている。即ち、基本
的には溶接歪みは溶接幅が細い程小さくなる傾向にあ
る。従って、アーク溶接をレーザ溶接に複合させて溶融
部の幅を太くする手法は、セッティングずれの問題は解
決できるものの、アーク溶接なみの溶接変形を生じてし
まうように考えられる。
Here, the narrow melting width in laser welding is disadvantageous with respect to setting deviation, but has an advantage in terms of welding distortion. That is, basically, the welding distortion tends to be smaller as the welding width is smaller. Therefore, the method of increasing the width of the fusion zone by combining arc welding with laser welding can solve the problem of setting deviation, but is considered to cause welding deformation similar to arc welding.

【0038】しかしながら、実際には、複合溶接におい
ては溶融部の幅はレーザ溶接単独の場合と比較して太く
できるが、アーク溶接単独の場合のように太くなり過ぎ
ることはなく、理想的な値となるために、アーク溶接単
独の場合のような溶接変形を生じることなく、セッティ
ングずれの問題を解決することが出来るのである。その
理由としては不明瞭な点もあるが、発明者らは以下のよ
うに説明されると考えている。
In practice, however, the width of the fusion zone can be made larger in the composite welding than in the case of the laser welding alone, but it does not become too large as in the case of the arc welding alone. Therefore, the problem of setting deviation can be solved without causing welding deformation as in the case of arc welding alone. Although the reason is unclear, the inventors believe that the explanation is as follows.

【0039】即ち、レーザ溶接単独の場合と比較して溶
融幅を広くすることが出来る理由としては、複合溶接で
はアーク溶接のアークの広がりがレーザ溶接と比較して
広いために可能となる訳である。
That is, the reason why the width of fusion can be increased as compared with the case of laser welding alone is that the spread of arc in arc welding is wider in composite welding than in laser welding. is there.

【0040】また、アーク溶接単独の場合と比較して溶
融幅を狭くすることができ、溶接変形を低減できる理由
は以下の通りである。
The reason why the welding width can be narrowed as compared with the case of arc welding alone and the welding deformation can be reduced is as follows.

【0041】即ち、レーザ溶接にアーク溶接を複合させ
る本発明による溶接方法によれば、前述のように、アー
ク溶接単独の場合にはアークが不安定になるレーザ溶接
並みの高速の溶接速度で溶接を行うことが出来ること、
および通常のアーク溶接単独ではアークが不安定になる
低電流域での溶接が出来ることにより、単位溶接長さあ
たりのアーク溶接による入熱量を低くすることが可能と
なる。
That is, according to the welding method of the present invention in which arc welding is combined with laser welding, as described above, welding is performed at a welding speed as high as that of laser welding, where the arc becomes unstable in the case of arc welding alone. Can do
In addition, since ordinary arc welding alone can perform welding in a low current region where arcing becomes unstable, it becomes possible to reduce the amount of heat input by arc welding per unit welding length.

【0042】また、複合溶接における溶け込み深さは、
レーザ溶接による溶け込みにより稼ぐことが出来るため
に、同一のアーク溶接条件において、アーク単独溶接を
実施した場合と、アーク溶接とレーザ溶接を複合させた
場合では、複合溶接の方が溶け込み深さを深くすること
が出来る。
The penetration depth of the composite welding is
Since it can be earned by penetration by laser welding, under the same arc welding conditions, when performing arc alone welding and when combining arc welding and laser welding, composite welding has a deeper penetration depth You can do it.

【0043】従って、同一溶け込み深さを得るためのア
ーク溶接条件は、複合溶接の方が低入熱に抑えることが
できるために、溶融幅が狭くなるのである。
Therefore, as for the arc welding conditions for obtaining the same penetration depth, the composite welding can suppress the heat input to a lower level, so that the melting width becomes narrower.

【0044】また更に、アーク溶接単独の場合にはアー
クが広がってしまい、過大な溶融幅になってしまうが、
複合溶接の場合は、アークがレーザビームに引張られて
集中するような現象が認められた。このような、レーザ
ビームによるアークの集中効果も併せて、複合溶接では
溶融幅を適正量に抑えることが出来るようである。
Furthermore, in the case of arc welding alone, the arc spreads, resulting in an excessive melting width.
In the case of composite welding, a phenomenon was observed in which the arc was concentrated by being pulled by the laser beam. In combination with such an arc concentration effect by the laser beam, it seems that the fusion width can be suppressed to an appropriate amount in the composite welding.

【0045】本発明に係わる継ぎ手の溶接方法での溶接
条件についての数値限定理由を以下に説明する。
The reasons for limiting the numerical values of the welding conditions in the joint welding method according to the present invention will be described below.

【0046】レーザ出力(0.5〜40kw)について レーザ出力が0.5kw未満であると、複合溶接の効果
が希薄になるために好ましくない。一方、40kwを超
えると、薄板部材を被溶接部材とする場合、特に板厚が
4mm未満である部材に対して溶接を行う場合には抜け
落ちを起こしてしまい、健全な溶接を行うことが出来な
くなるために好ましくない。従って、本発明ではレーザ
出力を0.5〜40kwの範囲に特定する。
Laser output (0.5 to 40 kW) It is not preferable that the laser output is less than 0.5 kW because the effect of the composite welding is reduced. On the other hand, when the thickness exceeds 40 kW, when the thin plate member is used as a member to be welded, particularly when welding is performed on a member having a plate thickness of less than 4 mm, dropout occurs, and it becomes impossible to perform sound welding. Not preferred. Therefore, in the present invention, the laser output is specified in the range of 0.5 to 40 kw.

【0047】アーク電流(30〜500A)について アーク電流が30A未満であると、複合溶接においても
アークが不安定になるために好ましくない。500Aを
超えると、薄板部材を被溶接部材とする場合、特に板厚
が4mm未満である部材に対して溶接を行う場合には抜
け落ちを起こしてしまい、健全な溶接を行うことが出来
なくなるために好ましくない。また、過大な余盛りを形
成してしまうことに起因する疲労強度の低下や、入熱過
多による溶接変形増大を起こすことからも好ましくな
い。従って、本発明ではアーク電流を30〜500Aの
範囲に特定する。 溶接速度(1〜20m/min)について 溶接速度を1m/min未満にすると、同様に薄板部材
を被溶接部材とする場合、特に板厚が4mm未満である
部材に対して溶接を行う場合には、抜け落ちを起こした
り、溶接変形を生じる可能性があるために、1m/mi
n以上に設定するのが好ましい。また、20m/min
を超えると、本発明による複合溶接においてもアークが
安定しなくなり、健全な溶接が行えなくなるために好ま
しくない。従って、本発明では溶接速度を1〜20m/
minの範囲に特定する。
Arc current (30 to 500 A) If the arc current is less than 30 A, the arc becomes unstable even in composite welding, which is not preferable. If it exceeds 500A, when the thin plate member is to be a member to be welded, particularly when welding is performed on a member having a plate thickness of less than 4 mm, dropout occurs, and it becomes impossible to perform sound welding. Not preferred. In addition, it is not preferable because the fatigue strength is reduced due to the formation of an excessive margin and the welding deformation is increased due to excessive heat input. Therefore, in the present invention, the arc current is specified in the range of 30 to 500A. About welding speed (1 to 20 m / min) When the welding speed is set to less than 1 m / min, similarly when a thin plate member is used as a member to be welded, particularly when a member having a plate thickness of less than 4 mm is welded. 1m / mi because it may fall off or cause welding deformation.
It is preferable to set n or more. In addition, 20m / min
Exceeding the range is not preferable because the arc becomes unstable even in the composite welding according to the present invention, and sound welding cannot be performed. Therefore, in the present invention, the welding speed is 1 to 20 m /
Specify in the range of min.

【0048】レーザ/アーク間距離(1〜15mm)に
ついて レーザ/アーク間距離とは図4においてレーザートーチ
(左側)とアークトーチ(右側)をセッティングしたと
きの被溶接部材表面上での距離Dを示すものであるが、
このアーク/レーザ間距離が1mm未満であると、アー
クとレーザが必要以上に干渉してしまい、健全な溶接が
行えなくなるので好ましくない。また、15mmを超え
た場合には、アークとレーザの相互作用が希薄になるか
又は無くなり、本発明による十分な効果が得られなくな
るのでやはり好ましくない。従って、本発明ではレーザ
/アーク間距離を1〜15mmの範囲に特定する。
Laser / arc distance (1 to 15 mm) The laser / arc distance is the distance D on the surface of the member to be welded when the laser torch (left side) and the arc torch (right side) are set in FIG. As shown,
If the distance between the arc and the laser is less than 1 mm, the arc and the laser interfere more than necessary, and it is not preferable because sound welding cannot be performed. Further, when the distance exceeds 15 mm, the interaction between the arc and the laser is diluted or lost, and the sufficient effect of the present invention cannot be obtained, which is not preferable. Therefore, in the present invention, the laser / arc distance is specified in the range of 1 to 15 mm.

【0049】[0049]

【実施例】以下、本発明に係わる溶接方法である、アー
ク溶接にレーザ溶接を複合して溶接を行った場合を本発
明の実施手法(以下、単に実施手法という)とし、アー
ク溶接単独およびレーザ溶接単独で溶接を行った場合を
比較手法として、実施手法と比較手法を比較して具体的
に説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a welding method according to the present invention, in which laser welding is combined with arc welding and welding is performed, will be referred to as an implementation method of the present invention (hereinafter simply referred to as an implementation method). The case where welding is performed alone is referred to as a comparison method, and the practical method and the comparison method are compared and specifically described.

【0050】まず始めに、実施手法および比較手法の溶
接方法における、ギャップが存在した場合の健全な溶接
を行うことのできる許容量を調査した。図11に本試験
に用いた突合せ継手を示す。
First, in the welding method of the embodiment method and the comparison method, the allowable amount capable of performing sound welding when there is a gap was examined. FIG. 11 shows the butt joint used in this test.

【0051】実施手法および比較手法ともに、ここに示
すような、板厚3.5mmの鋼鈑5と6により突合せ継
手を組み立て、組み立ての際に鋼鈑5と6のそれぞれの
端面5a、6a間の距離、即ちギャップ(G)の値を種
々変化させたものを用いて溶接を行った。
In both the implementation method and the comparison method, a butt joint is assembled by using steel plates 5 and 6 having a plate thickness of 3.5 mm as shown here, and the assembling is performed between the end surfaces 5a and 6a of the steel plates 5 and 6 at the time of assembly. , That is, the value of the gap (G) was variously changed, and welding was performed.

【0052】溶接方法は、アーク溶接はAr+20%CO2をシール
ト゛カ゛スとして用いたMAG溶接とし、径が1.2mmφのワイ
ヤを使用した。また、レーザ溶接にはCO2レーザを用い
た。複合溶接はそれらを組み合わせたものとした。
As for the welding method, arc welding was performed by MAG welding using Ar + 20% CO2 as sealed gas, and a wire having a diameter of 1.2 mmφ was used. A CO2 laser was used for laser welding. The composite welding was made by combining them.

【0053】表1に、実施手法および比較手法の詳細な
溶接条件を示す。これらの溶接条件は、図11に示す板
厚3.5mmの突合せ継手においてギャップ(G)を0
にセッティングした場合において、完全溶け込み溶接が
実現出来る条件を選定し、その同一条件をギャップ量が
変化した場合の継手にも適用した。ギャップ量によって
溶接条件を変更せずに、全て同一条件で試験を行う理由
は、実際に部材を自動溶接で組み立てる場合も、ギャッ
プ量を計測してフィードバックし、そのギャップ量に対
応した溶接条件の変更をするというようなことはせず、
理想通りにセッティングできた場合であるギャップ=0
mmの状態に対する適正溶接条件により溶接を行うた
め、それを模擬したものである。
Table 1 shows detailed welding conditions for the implementation method and the comparison method. These welding conditions are such that the gap (G) is 0 in the butt joint having a thickness of 3.5 mm shown in FIG.
When the gap was changed, the conditions under which complete penetration welding could be realized were selected, and the same conditions were applied to the joint when the gap amount was changed. The reason for conducting the test under the same conditions without changing the welding conditions depending on the gap amount is that even when the members are actually assembled by automatic welding, the gap amount is measured and fed back, and the welding conditions corresponding to the gap amount are measured. I do n’t make any changes,
Gap = 0 when the setting is as desired
In order to perform welding under appropriate welding conditions for the state of mm, this is simulated.

【0054】[0054]

【表1】 [Table 1]

【0055】表2に試験結果を示す。ここで、表2中の
判定の○および×は、抜け落ちに関しては、抜け落ちを
起こさずに溶接を行うことが出来たものを○、抜け落ち
を起こして健全な溶接を行うことが出来なかったものを
×、変形に関しては、目視レベルで変形を確認出来な
い、もしくは極めて軽微であるものを○、明らかに溶接
変形を生じているものを×とし、総合評価としては抜け
落ちおよび変形の両項目で○となったものを○(合
格)、双方または片方が×となったものを×(不合格)
とした。
Table 2 shows the test results. Here, ○ and × in the judgments in Table 2 indicate that, with regard to dropouts, those that could be welded without falling off, and those that failed to perform healthy welding due to dropouts. ×, with regard to deformation, 変 形 indicates that deformation could not be confirmed at the visual level or was extremely slight, × indicates that welding deformation was apparent, and 総 合 indicates both omission and deformation as comprehensive evaluation. (Passed) when it became ×, × (failed) when both or one of them became ×
And

【0056】[0056]

【表2】 [Table 2]

【0057】表2に示すように、実施手法の複合溶接に
おいては、No.1〜5のギャップ量が0mm〜1.5m
mまでのすべての条件において、抜け落ちが生じること
なく健全な溶接を行うことができ、且つ溶接後の変形量
も軽微であるために、総合判定で○(合格)と判定され
た。
As shown in Table 2, in the composite welding of the practical method, the gap amount of Nos. 1 to 5 was 0 mm to 1.5 m.
Under all conditions up to m, sound welding could be performed without any dropout, and the amount of deformation after welding was small, so the overall judgment was "good" (pass).

【0058】一方、比較手法のレーザ溶接単独の場合
は、No.1〜3のギャップ量が0.5mm以下の場合は
抜け落ち、変形ともに○であり、総合判定でも○となっ
たが、No.4および5のギャップが1.0mm以上のも
のについては抜け落ちが生じたために、健全な溶接を行
うことが出来なかった。従って総合評価でもNo.4およ
び5は×(不合格)と判定された。また、比較手法のア
ーク溶接単独の場合は、一般的にはレーザ溶接と比較し
てギャップに対する許容範囲は広いとされているが、本
試験結果ではレーザ溶接単独の場合と同レベルのギャッ
プが1.0mm以上の範囲について抜け落ちが生じた。
これは本試験の条件選定が、ギャップが0mmの状態に
対して完全溶込み溶接を達成できるものとなっているた
め、ギャップ=0mmの状態でも抜け落ちを発生しない
ぎりぎりの条件であり、従ってギャップが存在する場合
には抜け落ちを生じ易くなったためと考えた。また、溶
接変形に関しては、すべての条件において変形量が大き
く×と判定され、従って総合評価でも全ての条件が×と
判定された。これらの結果より、以下のような知見が得
られた。即ち、比較手法のレーザ溶接単独の場合は溶接
変形に関しては優れているものの、ギャップが存在する
場合の許容量が小さく抜け落ちが生じるために、最大
0.5mmまでのギャップに対してしか合格にならなか
った。一方で、他の比較手法のアーク溶接単独の場合も
抜け落ちに関してはレーザ溶接単独の場合と同程度であ
り、且つギャップ量に係わらず溶接変形量が大きいため
に、全ての条件において不合格となった。それに対して
本発明による複合溶接の場合は、ギャップの許容量およ
び溶接変形のいずれに対しても優れた結果となり、実施
した最大ギャップ量の1.5mmの場合でも、抜け落ち
および変形の双方に関して健全な溶接を行うことができ
た。従って、比較手法のレーザ溶接単独またはアーク溶
接単独の場合と比較して、抜け落ちを発生せず且つ変形
量も軽微である健全溶接を達成できる溶接範囲が、本発
明の実施手法に係る複合溶接の方が優れていると判断で
きる。次に、他の実施例として、アーク溶接にレーザ溶
接を複合して溶接を行った実施手法と、アーク溶接単独
およびレーザ溶接単独で溶接を行った場合の比較手法に
おいて、組み立て誤差に対する評価試験および適正溶接
条件の選定を行った。図12に、試験に用いた突合せ継
手を示す。実施手法および比較手法ともに、ここに示す
ような、板厚3.5mmの鋼鈑7と8により組み立てた
突合せ継手において、鋼鈑7と8のそれぞれの端面7a
および8a間の距離、即ちギャップの値を0(図12で
は判り易くするために空隙を設けて描画しているが、実
際のギャップは0)にセッティングして、端面7aと8
aの当接面から一定量(図中のずれ量)離れた位置を溶
接し、セッティングがずれた場合の評価と溶接条件の評
価を行った。評価手法は、溶接時の抜け落ち発生の有
無、溶接後の変形量の大きさは前述のギャップに関する
試験と同様であるが、本試験ではそれらに加えて、ずれ
が生じた場合でも当接面を完全に溶融して健全な溶接継
手を形成することが出来たかを計る指標として、溶接後
に引張試験を行って母材破断したものを○(合格)、溶
接部で破断したものを×(不合格)として評価した。最
終的な評価方法としては、上述の抜け落ち、変形、ずれ
許容量に対する判定が全て合格であったものを、合格と
して総合評価にした。溶接方法は、アーク溶接はCO2
をシールト゛カ゛スとして用いたCO2溶接とし、径が1.2m
mφのワイヤを使用した。また、レーザ溶接にはYAGレ
ーザを用いた。複合溶接はそれらを組み合わせたものと
した。表3に、実施例および比較例の詳細な溶接条件お
よび試験結果を示す。
On the other hand, in the case of the laser welding alone of the comparative method, when the gap amount of No. 1 to No. 3 was 0.5 mm or less, it dropped out and the deformation was ○, and the overall judgment was ○. When the gaps of Nos. 4 and 5 had a gap of 1.0 mm or more, dropouts occurred, so that sound welding could not be performed. Therefore, Nos. 4 and 5 were also judged as x (fail) in the comprehensive evaluation. In addition, in the case of the arc welding alone of the comparative method, the allowable range for the gap is generally considered to be wider than that of the laser welding. However, in this test result, the gap of the same level as in the case of the laser welding alone is one. Omission occurred in a range of 0.0 mm or more.
This is because the conditions selected in this test are such that complete penetration welding can be achieved for a state where the gap is 0 mm. It was thought that when it was present, it was easy for dropout to occur. Regarding the welding deformation, the deformation amount was determined to be large under all the conditions, and therefore, all the conditions were also determined to be × in the comprehensive evaluation. From these results, the following findings were obtained. In other words, although the laser welding alone of the comparative method is excellent in terms of welding deformation, the allowable amount when a gap is present is small and a dropout occurs. Did not. On the other hand, in the case of the arc welding alone of the other comparative method, the dropout is almost the same as that of the laser welding alone, and the welding deformation is large regardless of the gap amount, so it was rejected under all conditions. Was. In contrast, in the case of the composite welding according to the present invention, excellent results were obtained for both the allowable gap and the welding deformation. Welding could be performed. Therefore, compared to the case of laser welding alone or arc welding alone of the comparative method, the welding range that can achieve sound welding that does not cause omission and has a small deformation amount is the range of the composite welding according to the method of the present invention. Is better. Next, as another embodiment, an evaluation test for assembling errors was performed in an implementation method in which laser welding was combined with arc welding and a comparison method in which welding was performed using only arc welding and laser welding alone. Appropriate welding conditions were selected. FIG. 12 shows the butt joint used for the test. In both the implementation method and the comparison method, in the butt joint assembled by the 3.5 mm thick steel plates 7 and 8 as shown here, the respective end faces 7a of the steel plates 7 and 8 are used.
And the distance between 8a and 8a, that is, the value of the gap is set to 0 (in FIG. 12, the gap is provided for easy understanding, but the actual gap is 0), and the end faces 7a and 8a are set.
A position at a fixed distance (amount of shift in the figure) away from the contact surface of a was welded, and the evaluation when the setting was shifted and the welding conditions were evaluated. The evaluation method used was the same as in the above-mentioned gap-related test in terms of the occurrence of dropout during welding and the magnitude of deformation after welding.However, in this test, in addition to these, the contact surface was As an index to measure whether a complete weld was formed by melting completely, a base material fractured by performing a tensile test after welding was evaluated as ○ (pass), and a fracture at the weld was evaluated as × (failed) ). As a final evaluation method, those in which all of the above-mentioned determinations regarding the omission, deformation, and deviation allowable amount were passed were evaluated as comprehensive, and the overall evaluation was made. The welding method is CO2 for arc welding.
With CO2 welding used as sealed cap, diameter 1.2m
An mφ wire was used. A YAG laser was used for laser welding. The composite welding was made by combining them. Table 3 shows detailed welding conditions and test results of Examples and Comparative Examples.

【0059】[0059]

【表3】 [Table 3]

【0060】ここに示すNo.1〜9は本発明の実施手法
によるもの即ち実施例であり、本発明が提案する通り、
その複合溶接条件が適正範囲であったために、全ての条
件において総合評価で合格となった。ずれ量は本試験で
実施した最大値の2mmにおいても合格であった。ま
た、No.10〜16は複合溶接によるものであるが、溶
接条件が本発明が規定する適正範囲から逸脱していたた
めに、総合評価で不合格となってしまった。即ち、No.
10はレーザ出力が請求の範囲よりも小さいために、複
合溶接による効果を得ることが出来ずにアークが不安定
になってしまい、健全な溶接を行うことが出来なかっ
た。その結果、部材当接面を完全に溶融することができ
ずに、引張試験で不合格となった。また、No.11はア
ーク電流が請求の範囲よりも小さいために、アークが不
安定になってしまい、健全な溶接を行うことが出来ず、
その結果、部材当接面を完全に溶融することができず
に、引張試験で不合格となった。No.12はアーク電流
が請求の範囲よりも大きいために、抜け落ちを生じてし
まい、健全な溶接を行うことが出来なかった。No.13
は溶接速度が請求の範囲よりも小さいために、複合溶接
で高速溶接が実現できることによる能率面での利点を得
られないだけでなく、溶接変形が生じた。また、引張試
験の結果も不合格となった。No.14は溶接速度が請求
の範囲よりも大きいために、アークが不安定になって健
全な溶接を行うことが出来ず、引張試験で不合格となっ
た。No.15はレーザ/アーク間距離が請求の範囲より
も小さいために、レーザとアークが必要以上に干渉しあ
い、アークおよびレーザビームが不安定となり、引張試
験で不合格となった。No.16はレーザ/アーク間距離
が請求の範囲よりも大きいために、複合溶接による効果
を十分に得ることが出来ずに、アークが不安定になっ
て、引張試験で不合格となった。また、No.17〜21
は、レーザ溶接単独による比較例であり、ずれ量を変化
させて許容範囲を調査した。その結果、複合溶接では今
回実施したずれ量の全ての範囲(最大値2mm)まで総
合評価で合格であったが、レーザ溶接単独では0.5m
m以下では合格となるものの、それ以上の範囲では当接
面を完全に溶融することが出来ずに、結果として不合格
になった。また、No.22〜26は、アーク溶接単独に
よる比較例であり、レーザ溶接単独の場合と同様の試験
を行った。その結果、実施した全ての条件範囲において
溶接変形が生じてしまい、従って総合評価でも全て不合
格となった。因みに、ずれ量に対する許容範囲のみを評
価すると、レーザ溶接と比較して優れた結果となり、
1.5mmまで合格であったが、複合溶接で合格となっ
た2mmについては不合格であった。なお、上述の実施
例では薄板部材として鋼鈑を用いたが、本発明の溶接方
法は鋼鈑に限らず溶接が可能な材質であれば他の金属板
(あるいはその合金板)等を対象とした場合にも同様に
して実施できることは言うまでもない。
Nos. 1 to 9 shown here are based on the implementation method of the present invention, that is, Examples, and as proposed by the present invention,
Since the composite welding conditions were within an appropriate range, the overall evaluation passed in all conditions. The displacement was acceptable even at the maximum value of 2 mm performed in this test. Nos. 10 to 16 were obtained by composite welding, but were rejected in the comprehensive evaluation because the welding conditions were out of the proper range defined by the present invention. That is, No.
In No. 10, since the laser output was smaller than the claimed range, the effect of the composite welding could not be obtained, the arc became unstable, and a sound welding could not be performed. As a result, the member contact surface could not be completely melted, and was rejected in the tensile test. In addition, since the arc current of No. 11 was smaller than the claimed range, the arc became unstable, and it was not possible to perform sound welding.
As a result, the member contact surface could not be completely melted, and was rejected in the tensile test. In No. 12, since the arc current was larger than the claimed range, dropout occurred, and it was not possible to perform sound welding. No.13
Since the welding speed was lower than the claimed range, not only was it not possible to obtain the advantage in terms of efficiency due to the realization of high-speed welding with composite welding, but also welding deformation occurred. The results of the tensile test also failed. In No. 14, since the welding speed was higher than the claimed range, the arc became unstable, and sound welding could not be performed, and the tensile test was rejected. In No. 15, since the laser / arc distance was smaller than the claimed range, the laser and the arc interfered more than necessary, the arc and the laser beam became unstable, and the tensile test was rejected. In No. 16, since the laser / arc distance was larger than the claimed range, the effect of the composite welding could not be sufficiently obtained, the arc became unstable, and the tensile test failed. In addition, No. 17-21
Is a comparative example using laser welding alone, and the allowable range was investigated by changing the amount of deviation. As a result, the composite evaluation was acceptable in the comprehensive evaluation up to the entire range (maximum value 2 mm) of the deviation amount performed this time, but the laser welding alone was 0.5 m
m or below, the contact surface could not be completely melted in a range beyond that, resulting in a failure. Further, Nos. 22 to 26 are comparative examples using only arc welding, and the same tests as those using only laser welding were performed. As a result, welding deformation occurred in all the implemented condition ranges, and therefore, all were rejected even in the comprehensive evaluation. By the way, when evaluating only the permissible range for the amount of deviation, excellent results were obtained compared to laser welding.
It passed up to 1.5 mm, but failed 2 mm, which was passed by composite welding. In the above-described embodiment, a steel plate is used as the thin plate member. However, the welding method of the present invention is not limited to the steel plate, and may be applied to other metal plates (or alloy plates thereof) as long as the material can be welded. Needless to say, it can be implemented in the same manner.

【0061】[0061]

【発明の効果】以上詳述したように、 本発明による手
法によれば、レーザ溶接にアーク溶接を複合させ、しか
もかかる複合溶接における溶接条件を適切に組合せて選
定・実施することにより、被溶接部材が薄板で構成され
た継手部材に対して溶接を行った場合にも抜け落ちを起
こすことなく健全な溶接部が得られ、且つ部材間にギャ
ップが存在した場合にも健全な溶接を行うことができ、
更に組み立て誤差により接合面が所望の位置からずれた
場合にも、健全な溶接を行うことが出来る等適用範囲の
広い優れた溶接を実現できるものである。
As described in detail above, according to the method of the present invention, laser welding can be combined with arc welding, and the welding conditions can be selected and performed by appropriately combining the welding conditions in such combined welding. Even when the member is welded to a joint member made of a thin plate, a sound weld can be obtained without dropout and sound welding can be performed even when there is a gap between the members. Can,
Further, even when the joint surface is deviated from a desired position due to an assembly error, excellent welding having a wide applicable range such as sound welding can be realized.

【図面の簡単な説明】[Brief description of the drawings]

【図1】セッティングずれを起こした突合せ継手に対し
て本発明複合溶接法により溶接した場合の溶接部の状況
を示す正面図。
FIG. 1 is a front view showing the state of a welded portion when a butt joint having a setting deviation is welded by the composite welding method of the present invention.

【図2】セッティングずれを起こした突合せ継手に対し
て従来の溶接法に溶接した場合の溶接部の状況を示す正
面図。
FIG. 2 is a front view showing a state of a welded portion when a butt joint having a setting deviation is welded by a conventional welding method.

【図3】従来の突合せ継手を示す正面図。FIG. 3 is a front view showing a conventional butt joint.

【図4】従来の重ね継手を示す正面図。FIG. 4 is a front view showing a conventional lap joint.

【図5】従来の突合せ継手を構成する部材間に発生する
ギャップを示す正面図。
FIG. 5 is a front view showing a gap generated between members constituting a conventional butt joint.

【図6】従来の突合せ継手を構成する部材間に発生する
ギャップ及び上下の位置ずれ示す正面図。
FIG. 6 is a front view showing a gap generated between members constituting a conventional butt joint and a vertical displacement.

【図7】従来の重ね継手を構成する部材間に発生するギ
ャップを示す正面図。
FIG. 7 is a front view showing a gap generated between members constituting a conventional lap joint.

【図8】本発明複合溶接法におけるアーク/レーザー間
距離を示す正面図。
FIG. 8 is a front view showing an arc / laser distance in the composite welding method of the present invention.

【図9】突合せ継手に対して予定される溶接位置と接合
面の位置との関係を示す正面図。
FIG. 9 is a front view showing a relationship between a welding position expected for the butt joint and a position of a joining surface.

【図10】突合せ継手に対して予定される溶接位置と実
際にセッティングされた接合面の位置との関係を示す正
面図。
FIG. 10 is a front view showing a relationship between a welding position expected for a butt joint and a position of a joining surface actually set.

【図11】本発明複合溶接法による実施手法と従来法に
よる比較手法の比較試験に用いられた突合せ継手を示す
正面図。
FIG. 11 is a front view showing a butt joint used in a comparative test between an implementation method according to the composite welding method of the present invention and a comparison method according to a conventional method.

【図12】本発明複合溶接法における実施手法と従来法
による比較手法の他の比較試験に用いられた突合せ継手
を示す正面図。
FIG. 12 is a front view showing a butt joint used in another comparative test of an implementation method in the composite welding method of the present invention and a comparison method according to a conventional method.

【符号の説明】[Explanation of symbols]

1〜8…鋼鈑、G…ギャップ、D…アーク/レーザー間
距離
1-8: steel plate, G: gap, D: distance between arc and laser

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 被溶接部材が薄板で構成された継手を対
象として、アーク溶接とレーザ溶接とを複合させてこれ
を溶接する方法であって、この溶接の条件を、レーザ出
力:0.5〜40kW、アーク電流:30〜500A、
溶接速度:1〜20m/min、継手部材表面上でのア
ーク/レーザ間距離:1〜15mmとして実施すること
を特徴とする薄板構造継手の複合溶接方法。
1. A method of combining arc welding and laser welding for a joint in which a member to be welded is made of a thin plate and welding the same, wherein the welding conditions are set to a laser output of 0.5. -40 kW, arc current: 30-500 A,
A composite welding method for a thin-plate joint, wherein the welding is performed at a welding speed of 1 to 20 m / min and an arc / laser distance on the joint member surface of 1 to 15 mm.
【請求項2】前記薄板の板厚が4mm未満である請求項
1に記載の複合溶接方法。
2. The method according to claim 1, wherein the thickness of the thin plate is less than 4 mm.
【請求項3】前記薄板が鋼鈑である請求項1又は請求項
2に記載の複合溶接方法。
3. The composite welding method according to claim 1, wherein the thin plate is a steel plate.
【請求項4】前記薄板で構成された継手が突合せ継手あ
るいは重ね継手である請求項1乃至請求項3のいずれか
に記載の複合溶接方法。
4. The composite welding method according to claim 1, wherein the joint made of the thin plate is a butt joint or a lap joint.
【請求項5】 前記アーク溶接が、消耗式電極を用いた
溶接方法である請求項1乃至請求項4のいずれかに記載
の複合溶接方法。
5. The composite welding method according to claim 1, wherein the arc welding is a welding method using a consumable electrode.
JP2001143054A 2001-05-14 2001-05-14 Composite welding method for thin plate joints Expired - Fee Related JP4064643B2 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2875426A1 (en) * 2004-09-23 2006-03-24 Air Liquide Hybrid laser-Metal in Gas welding with a elevated welding and filler wire supply speeds and a high welding current, notably for carbon and stainless tubes in offshore and onshore applications
KR101008078B1 (en) 2008-12-24 2011-01-13 주식회사 포스코 Hybrid Welding Method
JP2013071146A (en) * 2011-09-27 2013-04-22 Ihi Corp Laser-arc hybrid welding method
US20150314393A1 (en) * 2012-08-31 2015-11-05 Posco Method for Laser Welding and Welded Metal Using the Same
JP2016104496A (en) * 2016-01-25 2016-06-09 株式会社Ihi Laser arc hybrid weldment method
FR3039444A1 (en) * 2015-07-30 2017-02-03 Inst De Rech Tech Jules Verne OPTIMIZED LASER-ARC HYBRID WELDING PROCESS

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2875426A1 (en) * 2004-09-23 2006-03-24 Air Liquide Hybrid laser-Metal in Gas welding with a elevated welding and filler wire supply speeds and a high welding current, notably for carbon and stainless tubes in offshore and onshore applications
KR101008078B1 (en) 2008-12-24 2011-01-13 주식회사 포스코 Hybrid Welding Method
JP2013071146A (en) * 2011-09-27 2013-04-22 Ihi Corp Laser-arc hybrid welding method
US20150314393A1 (en) * 2012-08-31 2015-11-05 Posco Method for Laser Welding and Welded Metal Using the Same
FR3039444A1 (en) * 2015-07-30 2017-02-03 Inst De Rech Tech Jules Verne OPTIMIZED LASER-ARC HYBRID WELDING PROCESS
JP2016104496A (en) * 2016-01-25 2016-06-09 株式会社Ihi Laser arc hybrid weldment method

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