JP2002279752A - Aluminum alloy plate for shutter of recording medium case - Google Patents

Aluminum alloy plate for shutter of recording medium case

Info

Publication number
JP2002279752A
JP2002279752A JP2001076850A JP2001076850A JP2002279752A JP 2002279752 A JP2002279752 A JP 2002279752A JP 2001076850 A JP2001076850 A JP 2001076850A JP 2001076850 A JP2001076850 A JP 2001076850A JP 2002279752 A JP2002279752 A JP 2002279752A
Authority
JP
Japan
Prior art keywords
aluminum alloy
shutter
alloy plate
recording medium
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001076850A
Other languages
Japanese (ja)
Other versions
JP4108284B2 (en
Inventor
Kenichi Kamiya
憲一 神谷
Masanobu Fukui
正信 福井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP2001076850A priority Critical patent/JP4108284B2/en
Priority to TW91103834A priority patent/TW554048B/en
Priority to CN 02106723 priority patent/CN1245529C/en
Publication of JP2002279752A publication Critical patent/JP2002279752A/en
Application granted granted Critical
Publication of JP4108284B2 publication Critical patent/JP4108284B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/20Metallic substrate based on light metals
    • B05D2202/25Metallic substrate based on light metals based on Al
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/51One specific pretreatment, e.g. phosphatation, chromatation, in combination with one specific coating

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an aluminum alloy plate for a shutter of a recording medium case, satisfying the characteristics including lightness, rigidity, scratch resistance, punching and bending workability which are required for the aluminum alloy plate for the shutter. SOLUTION: A chromate coating film and a synthetic resin coating film are provided on the surface to be an outer surface of the shutter of an aluminum alloy substrate. The aluminum alloy substrate contains 2.2-2.8 mass% Mg, 0.35-0.55 mass% Mn, 0.1-0.4 mass% Fe and the rest consisting of aluminum and inevitable impurities. The chromate coating film has 50 mg/m<2> thickness expressed by chromium deposit. The synthetic resin coating film has 0.5-3 μm film thickness. The total aluminum alloy substrate has 300-350 MPa tensile strength.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、フレキシブル(フ
ロッピー(登録商標))ディスク等の磁気ディスク並び
にMOディスク及びミニディスク等の光ディスク等の記
録媒体を収納するケースに設けられるシャッタ用の材料
として好適なアルミニウム合金板に関し、特に打ち抜き
加工性及び曲げ加工性が優れた記録媒体ケースのシャッ
タ用アルミニウム合金板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is suitable as a material for a shutter provided in a case for storing a recording medium such as a magnetic disk such as a flexible (floppy (registered trademark)) disk and an optical disk such as an MO disk and a mini disk. In particular, the present invention relates to an aluminum alloy plate for a shutter of a recording medium case having excellent punching workability and bending workability.

【0002】[0002]

【従来の技術】フレキシブル(フロッピー)ディスク等
の磁気ディスク、MOディスク及びミニディスク等の光
ディスク等においては、図1にフレキシブルディスクの
例を示すように、合成樹脂製のケース2内に情報を記録
する磁気ディスク又は光ディスク(記録用ディスク)等
の記録媒体3が収納されている。そして、情報の書き込
み又は読み出しの際には、このケース2内の記録媒体3
に磁気ヘッド又は光ヘッドを近接させて、前記磁気ディ
スク又は光ディスク媒体3に対する読み書きを行う。従
って、これらのケース2には、磁気ヘッド又は光ヘッド
を記録媒体3に近接配置するための窓口として開口部
(窓部)が設けられており、この開口部を開閉するため
にシャッタ1が設けられている。
2. Description of the Related Art In a magnetic disk such as a flexible (floppy) disk and an optical disk such as an MO disk and a mini disk, information is recorded in a synthetic resin case 2 as shown in FIG. A recording medium 3, such as a magnetic disk or an optical disk (recording disk), is stored. When writing or reading information, the recording medium 3 in the case 2
The magnetic head or the optical head is brought close to the magnetic disk or the optical disk medium 3 for reading and writing. Therefore, these cases 2 are provided with openings (windows) as windows for disposing the magnetic head or the optical head close to the recording medium 3, and the shutter 1 is provided for opening and closing the openings. Have been.

【0003】このシャッタ1は、図2の斜視図及び図3
の横断面図に示すように、断面形状がコの字状をなす板
材であり、その1対の面でケース2を挟持した状態で、
ケース2に設けられたガイド溝により案内されてスライ
ドすることにより、ケース2の窓部と、シャッタ1の窓
部4とが整合した位置で窓を開け、常時は、ケース2の
窓部を閉にしている。
[0003] The shutter 1 has a perspective view of FIG.
As shown in the cross-sectional view of FIG. 2, the cross-sectional shape is a U-shaped plate, and the case 2 is sandwiched between the pair of surfaces.
By sliding by being guided by the guide groove provided in the case 2, the window is opened at a position where the window of the case 2 and the window 4 of the shutter 1 are aligned, and the window of the case 2 is always closed. I have to.

【0004】而して、このシャッタに要求される機能
は、必要な時に開閉し、磁性面を保護することである。
また、シャッタはケース上で案内されてスライド移動す
るため、軽量であると共に、剛性が高いことが必要であ
る。シャッタ用の材料としては、従来ステンレス鋼製又
はポリスチレン若しくはABS(アクリロニトリル−ブ
タジエン−スチレン共重合体)等の合成樹脂製のものが
使用されていた。しかし、ステンレス鋼製シャッタは、
比較的重量が重く、また表面を手で触れた場合に指紋が
付きやすく、外観が劣化しやすい。また、ポリスチレン
及びABS製シャッタは、剛性が低く、帯電しやすく、
埃及び塵が付着しやすいので、磁性面にとって有害であ
る。
[0004] The function required of the shutter is to open and close when necessary and to protect the magnetic surface.
Further, since the shutter slides while being guided on the case, it is necessary that the shutter be lightweight and have high rigidity. As a material for the shutter, a material made of stainless steel or a synthetic resin such as polystyrene or ABS (acrylonitrile-butadiene-styrene copolymer) has been used. However, stainless steel shutters
Relatively heavy, fingerprints tend to be formed when the surface is touched by hand, and the appearance is likely to deteriorate. In addition, polystyrene and ABS shutters have low rigidity, are easily charged,
It is harmful to the magnetic surface because dust and dirt tend to adhere.

【0005】従って、近年では、シャッタ用材料とし
て、これらのステンレス鋼及び合成樹脂に代えて、軽量
で且つ剛性があるアルミニウム合金板が使用されるよう
になってきている。
[0005] Therefore, in recent years, a lightweight and rigid aluminum alloy plate has been used as a shutter material instead of stainless steel and synthetic resin.

【0006】アルミニウム合金板をシャッタに使用する
場合、シャッタの表面にアルミニウム合金板がむき出し
になっていると、表面の潤滑性が低く、表面硬度が低い
ために、耐磨耗性が不足し、シャッタへの加工、加工品
の輸送、ケースへの組み立て、磁気ディスク及び光ディ
スク製品の最終検査など、各製造工程において、アルミ
ニウム合金板表面に疵が付き易く、磁性面にとって有害
な摩耗紛が出やすくなる。また、疵の発生により、シャ
ッタ外観を著しく損なう。そして、この問題は、製造工
程だけでなく、持ち運びにおけるシャッタ同士の接触、
更には使用中のワープロ及びパソコン等の読み書き装置
への挿入着脱時の機械部品との接触によっても生じる。
When an aluminum alloy plate is used for a shutter, if the aluminum alloy plate is exposed on the surface of the shutter, the surface has low lubricity and low surface hardness, so that the wear resistance is insufficient. In each manufacturing process, such as processing to the shutter, transporting the processed product, assembling into the case, and final inspection of the magnetic disk and optical disk products, the aluminum alloy plate surface is easily scratched and harmful wear powder is likely to appear on the magnetic surface. Become. In addition, the appearance of the shutter significantly impairs the appearance of the shutter. And this problem is not only in the manufacturing process, but also in the contact between shutters in carrying,
Furthermore, it is caused by contact with mechanical parts at the time of insertion / removal of a read / write device such as a word processor and a personal computer in use.

【0007】このため、シャッタ用アルミニウム合金板
の疵付きを防止する技術及びUV硬化型インクの密着性
を向上させる技術が種々提案されている。例えば、特開
平3−73479号公報及び特開平6−346178号
公報では、アルミニウム合金板の表面に、アクリル系、
アクリルエステル系、エポキシ系及びウレタン系からな
る群から選択された合成樹脂をコーティングすることが
提案されている。また、耐磨耗性の向上のため、アルミ
ニウム合金板表面に表面硬化コーティングを設けること
も提案されている(特開平6−68638号公報)。更
にまた、アルミニウム合金板表面に陽極酸化皮膜を設け
たものも提案されている(特開平6−111516号公
報及び特開平6−162710号公報)。
For this reason, various techniques have been proposed for preventing scratches on the aluminum alloy plate for the shutter and for improving the adhesiveness of the UV curable ink. For example, in JP-A-3-73479 and JP-A-6-346178, an acrylic-based,
It has been proposed to coat a synthetic resin selected from the group consisting of acrylic ester, epoxy and urethane. It has also been proposed to provide a surface hardened coating on the surface of an aluminum alloy plate in order to improve abrasion resistance (JP-A-6-68638). Still further, there has been proposed an aluminum alloy plate provided with an anodized film on its surface (Japanese Patent Application Laid-Open Nos. 6-111516 and 6-162710).

【0008】更に、アルミニウム合金板表面に表面硬化
コーティングを設ける特開平6−68638号公報の方
法では、耐磨耗性が優れており、疵付きは防止されるも
のの、アルミニウム合金板を90°曲げ加工して、図3
に示すように断面形状がコの字形状をなすシャッタに加
工する際に、90°曲げ内隅部5で皮膜にクラックが入
り、且つ皮膜が剥離することにより、磁性面にとって有
害な埃及び塵が生じやすくなる。
Further, the method disclosed in Japanese Patent Application Laid-Open No. 6-68638, in which a surface hardened coating is provided on the surface of an aluminum alloy plate, is excellent in abrasion resistance and is prevented from being flawed, but the aluminum alloy plate is bent by 90 °. Processing, Figure 3
When processing into a shutter having a U-shape in cross section as shown in FIG. 5, cracks occur in the film at the 90 ° bending inner corners 5 and the film peels off, thereby causing harmful dust and dust on the magnetic surface. Is more likely to occur.

【0009】また、アルミニウム合金板表面に陽極酸化
皮膜を設ける特開平6−111516号公報及び特開平
6−162710号公報の方法では、前述の90°曲げ
内隅部5で皮膜にクラックが入り、且つ皮膜が剥離する
ことにより、磁性面にとって有害な埃及び塵が生じ易く
なる。また、陽極酸化皮膜表面は干渉色が生じやすく、
外観上の問題もある。更に、安定した電力と処理時間が
必要な陽極酸化皮膜処理を施すため、製造コストが高く
なるという問題もある。
In the method disclosed in JP-A-6-111516 and JP-A-6-162710 in which an anodic oxide film is provided on the surface of an aluminum alloy plate, the film is cracked at the above-mentioned 90 ° bending inner corner 5, In addition, the peeling of the film easily causes dust and dust harmful to the magnetic surface. Also, the surface of the anodic oxide film tends to produce interference colors,
There are also cosmetic problems. Further, since anodized film processing requiring stable power and processing time is performed, there is a problem that manufacturing cost is increased.

【0010】[0010]

【発明が解決しようとする課題】このシャッタ用アルミ
ニウム合金としては、高い剛性を得ることを目的とし
て、例えば特許2925891号公報及び特許2925
954号公報において、Mg:3.0乃至6.0質量%
を含み、残部がアルミニウム及び不可避不純物からなる
アルミニウム合金が提案されている。Mgは強度を得る
ために重要な元素であるが、この場合、Mg添加量が過
多のため、強度が高すぎることによって、シャッタを成
形する際の打ち抜き加工時に、加工工具(切刃)の刃先
端の摩耗を促進してしまい、連続成形後に刃先端が摩耗
によりダレが発生する(Rが増加する)ため、打ち抜き
加工されたシャッタ端面にバリが生じやすいという問題
がある。そして、打ち抜き加工されたシャッタ端面にバ
リが発生すると、その後の組み立て工程中にバリが他の
シャッタ表面を疵付け、外観を損なうという問題も生じ
てくる。
The aluminum alloy for a shutter is disclosed in, for example, Japanese Patent No. 2925891 and Japanese Patent No. 2925 for the purpose of obtaining high rigidity.
954, Mg: 3.0 to 6.0% by mass
And an aluminum alloy containing aluminum and unavoidable impurities in the balance. Mg is an important element for obtaining strength. In this case, since the amount of Mg added is too large and the strength is too high, the blade of a processing tool (cutting edge) is used during punching when forming a shutter. Since the abrasion of the tip is promoted, and the tip of the blade is worn out after continuous molding, and sagging occurs (R increases), there is a problem that burrs are easily generated on the punched shutter end face. If burrs are generated on the punched shutter end surface, there is a problem that the burrs damage other shutter surfaces during the subsequent assembling process, and the appearance is impaired.

【0011】本願出願人は、アルミニウム合金板表面に
アクリル系、アクリルエポキシ系、ウレタン系等、他の
樹脂に比して硬度が高く、耐磨耗性が優れたポリエステ
ル樹脂をコーティングすると共に、下層にクロメート皮
膜を設けてポリエステル樹脂の密着性を向上させたシャ
ッタ用アルミニウム合金板を提案している(特願平8−
220228号)。また、アルミニウム合金板表面の樹
脂皮膜の潤滑性を向上させるために、鉛筆硬度5H以上
の樹脂皮膜中に高分子PE(ポリエチレン)ワックス、
PTEFワックス及びフッ素系ワックス等の潤滑剤を含
ませたシャッタ用アルミニウム合金板を提案した(特願
平9−36569号)。
[0011] The applicant of the present application has coated a surface of an aluminum alloy plate with a polyester resin having higher hardness and higher abrasion resistance than other resins such as acrylic resin, acrylic epoxy resin, urethane resin and the like. Has proposed an aluminum alloy plate for a shutter in which a chromate film is provided to improve the adhesion of the polyester resin (Japanese Patent Application No. Hei 8-8).
220228). Further, in order to improve the lubricity of the resin film on the surface of the aluminum alloy plate, polymer PE (polyethylene) wax is contained in the resin film having a pencil hardness of 5H or more.
An aluminum alloy plate for a shutter containing a lubricant such as PTEF wax and fluorine-based wax has been proposed (Japanese Patent Application No. 9-36569).

【0012】更にまた、アルミニウム合金板表面の樹脂
皮膜の耐溶剤溶解性及び硬度を向上させるために、特定
の高分子ビニル化合物に金属キレート化合物を含有させ
たシャッタ用アルミニウム合金板を提案した(特願平9
−232335号)。
Furthermore, in order to improve the solvent solubility and hardness of the resin film on the surface of the aluminum alloy plate, an aluminum alloy plate for a shutter in which a specific polymer vinyl compound contains a metal chelate compound has been proposed. Nippon 9
-232335).

【0013】更にまた、疵付きを防止するために、アル
ミニウム合金板表面に特定の平均粒子径の無機微粒子と
潤滑剤を含む熱硬化性樹脂皮膜を設けたシャッタ用アル
ミニウム合金板を提案した(特願平9−305381
号)。
Further, in order to prevent scratches, an aluminum alloy plate for a shutter in which a thermosetting resin film containing inorganic fine particles having a specific average particle size and a lubricant is provided on the surface of the aluminum alloy plate has been proposed. 9-305381
issue).

【0014】更にまた、UV硬化型インクの密着性を向
上させるために、アルミニウム合金板表面にアクリレー
ト基を官能基として有するポリエステルウレタン系樹脂
皮膜を設けたシャッタ用アルミニウム合金板を提案した
(特願平10−197412号)。
Furthermore, in order to improve the adhesiveness of the UV curable ink, an aluminum alloy plate for a shutter in which a polyester urethane-based resin film having an acrylate group as a functional group is provided on the surface of the aluminum alloy plate has been proposed (Japanese Patent Application No. 2002-313,197). Hei 10-197412).

【0015】しかし、これらの本願出願人が提案した先
願発明においても、シャッタ用アルミニウム合金板とし
て求められる軽量性及び剛性等の特性は勿論のこと、打
ち抜き加工及び曲げ加工等の加工性の全ての特性を満足
したものとはいえず、各特性のより一層の向上が望まれ
ている。
However, in the prior invention proposed by the present applicant, not only the characteristics such as lightness and rigidity required as an aluminum alloy plate for a shutter, but also all of the workability such as punching and bending. However, it cannot be said that these characteristics are satisfied, and further improvement of each characteristic is desired.

【0016】本発明はかかる問題点に鑑みてなされたも
のであって、シャッタ用アルミニウム合金板として求め
られる軽量性、剛性、打ち抜き加工性及び曲げ加工性の
全ての特性を満足する記録媒体ケースのシャッタ用アル
ミニウム合金板を提供することを目的とする。
The present invention has been made in view of the above-mentioned problems, and is directed to a recording medium case which satisfies all the characteristics of lightness, rigidity, punching workability, and bending workability required for an aluminum alloy plate for a shutter. An object of the present invention is to provide an aluminum alloy plate for a shutter.

【0017】[0017]

【課題を解決するための手段】本発明に係る記録媒体ケ
ースのシャッタ用アルミニウム合金板は、Mg:2.2
乃至2.8質量%、Mn:0.35乃至0.55質量
%、Fe:0.1乃至0.4質量%を含有し、残部がア
ルミニウム及び不可避的不純物からなる組成を有するア
ルミニウム合金基板と、このアルミニウム合金基板の少
なくとも記録媒体ケースのシャッタ外面側となる表面上
に第1層として設けられクロム付着量換算で5乃至50
mg/mのクロメート皮膜と、前記シャッタ外面側と
なる表面上に第2層として設けられた合成樹脂皮膜と、
を有し、全体の引張強さが300乃至350MPaであ
ることを特徴とする。
According to the present invention, an aluminum alloy plate for a shutter of a recording medium case according to the present invention comprises Mg: 2.2.
And 2.8% by mass, Mn: 0.35 to 0.55% by mass, Fe: 0.1 to 0.4% by mass, the balance being an aluminum alloy substrate having a composition of aluminum and unavoidable impurities. The aluminum alloy substrate is provided as a first layer on at least the surface of the recording medium case on the outer surface side of the shutter, and has a chromium adhesion amount of 5 to 50
mg / m 2 of a chromate film, a synthetic resin film provided as a second layer on a surface on the outer surface side of the shutter,
And the total tensile strength is 300 to 350 MPa.

【0018】[0018]

【発明の実施の形態】以下、本発明について詳細に説明
する。本発明の記録媒体ケースのシャッタ用アルミニウ
ム合金板は、アルミニウム合金基板と、このアルミニウ
ム合金基板の少なくとも記録媒体ケースのシャッタ外面
側となる表面上に、第1層としてクロメート皮膜が形成
され、このクロメート皮膜上に第2層として合成樹脂皮
膜が形成されている。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail. The aluminum alloy plate for a shutter of a recording medium case according to the present invention has an aluminum alloy substrate and a chromate film as a first layer formed on at least a surface of the aluminum alloy substrate on the outer surface side of the shutter of the recording medium case. A synthetic resin film is formed as a second layer on the film.

【0019】先ず、本発明におけるアルミニウム合金基
板について、その合金の成分添加理由及び組成限定由に
ついて説明する。
First, with respect to the aluminum alloy substrate of the present invention, reasons for adding the components of the alloy and reasons for limiting the composition will be described.

【0020】アルミニウム合金基板のMg含有量:2.
2乃至2.8質量% Mgはアルミニウム合金板を冷間圧延する際の加工硬化
を促進し、材料強度を向上させる効果を有するため、本
発明では必須成分とするものである。しかしながら、M
gの含有量が2.2質量%未満では、十分な強度向上効
果が得られず、シャッタの剛性が不十分となり、例えば
記録媒体ケースを落下させた場合にシャッタが変形し容
易に外れるという不具合を生じる。一方、Mgを過多に
添加すると強度が高すぎることによって、シャッタを成
形する際の打ち抜き加工時に、加工工具(切刃)の刃先
端の摩耗を促進してしまい、連続成形後に刃先端が摩耗
によりダレが発生する(Rが増加する)ため、打ち抜き
加工されたシャッタ端面にバリが生じやすいという問題
がある。このため、Mg添加量の上限は2.80質量%
に規制する必要がある。したがって、Mgの添加量は
2.2乃至2.8質量%の範囲とする。
Mg content of aluminum alloy substrate: 2.
2 to 2.8% by mass Mg is an essential component in the present invention because it has the effect of promoting work hardening when cold rolling an aluminum alloy sheet and improving the material strength. However, M
If the content of g is less than 2.2% by mass, a sufficient strength improving effect cannot be obtained, and the rigidity of the shutter becomes insufficient. For example, when the recording medium case is dropped, the shutter is deformed and easily comes off. Is generated. On the other hand, if Mg is added excessively, the strength is too high, so that during the punching process when forming the shutter, the abrasion of the blade tip of the processing tool (cutting blade) is promoted, and after continuous molding, the blade tip wears. Since sagging occurs (R increases), there is a problem that burrs are likely to occur on the punched shutter end surface. Therefore, the upper limit of the amount of added Mg is 2.80% by mass.
Need to be regulated. Therefore, the added amount of Mg is set in the range of 2.2 to 2.8% by mass.

【0021】アルミニウム合金基板のMn含有量:0.
35乃至0.55質量% Mnの添加は打ち抜き加工時の切断性を向上させるAl
−Fe−Mn系晶出物の生成及びアルミニウム合金基板
の材料強度向上に効果を有するため、本発明において
は、Mnを必須成分として含有する。Al−Fe−Mn
系晶出物の生成によりアルミニウム合金板の切断性が向
上し、打ち抜き加工時の切断工具刃先への負担が低減す
るため、切断工具刃先の摩耗が抑制され、連続成形後の
刃先端のダレにより打ち抜き加工されたシャッタ端面に
バリが発生することが抑制される。この切断性向上の効
果が現われるには、少なくともMnを0.35質量%以
上添加する必要がある。しかし、Mnを0.55質量%
よりも過多に添加すると、巨大晶出物の生成及び晶出物
の生成の数が多くなり、成形性が低下し、シャッタをコ
の字形状に曲げ加工する際に曲げ加工部で割れが発生す
るという問題が生じる。従って、Mnの添加量は0.3
5乃至0.55質量%の範囲とする。
Mn content of aluminum alloy substrate: 0.
Addition of 35 to 0.55% by mass Mn improves the cuttability at the time of punching.
In the present invention, Mn is contained as an essential component because it has an effect on the generation of -Fe-Mn-based crystals and the improvement of the material strength of the aluminum alloy substrate. Al-Fe-Mn
The generation of system crystallized material improves the cutting performance of the aluminum alloy plate, and reduces the load on the cutting tool edge during punching.This reduces wear on the cutting tool edge and reduces the tip of the cutting edge after continuous forming. Burrs are prevented from being generated on the punched shutter end surface. In order for the effect of improving the cutting property to appear, it is necessary to add at least 0.35% by mass of Mn. However, Mn was 0.55% by mass.
If added in excess, the number of giant crystallized substances and the number of crystallized substances will increase, the formability will decrease, and cracks will occur in the bent part when bending the shutter into a U-shape. Problem arises. Therefore, the added amount of Mn is 0.3
The range is 5 to 0.55% by mass.

【0022】アルミニウム合金基板のFe含有量:0.
1乃至0.4質量% Feの添加は打ち抜き加工時の切断性を向上させるAl
−Fe−Mn系晶出物の生成及びアルミニウム合金基板
の成形性を向上させる結晶粒微細化に大きな効果を有す
る。Feの添加量が多いほど結晶粒は微細化される。し
かし、Feの添加量が0.1質量%未満ではその効果が
認められず、また0.4質量%を超えて添加すると、巨
大晶出物の生成及び晶出物の生成の数が多くなり、成形
性の低下を招く。従って、Feの添加量は0.1乃至
0.4質量%の範囲とする。
The Fe content of the aluminum alloy substrate: 0.
Addition of 1 to 0.4 mass% Fe improves the cuttability at the time of punching.
-It has a great effect on the generation of Fe-Mn-based crystals and the refinement of crystal grains for improving the formability of the aluminum alloy substrate. The crystal grains are refined as the amount of Fe added increases. However, if the added amount of Fe is less than 0.1% by mass, the effect is not recognized. If the added amount exceeds 0.4% by mass, the number of giant crystallized substances and the number of crystallized substances increase. This leads to a reduction in moldability. Therefore, the added amount of Fe is set in the range of 0.1 to 0.4% by mass.

【0023】また、このように組成を限定したアルミニ
ウム合金基板の表面に、第1層としてクロム付着量換算
で5乃至50mg/mのクロメート皮膜を設け、第2
層として、例えば、下記組成の合成樹脂皮膜を設ける。
この合成樹脂皮膜は、アクリレート変性ポリエステルウ
レタン系樹脂を有し、このアクリレート変性ポリエステ
ルウレタン系樹脂100重量部に対して、平均粒子径1
0μm以下の無機微粒子を5乃至20重量部と、酸化ポ
リエチレン系潤滑剤を0.5乃至3重量部とを有するも
のである。そして、この合成樹脂皮膜を0.5乃至3μ
mの膜厚で設けることにより、打ち抜き加工性、曲げ加
工性、耐疵付き性、印刷性及び耐溶剤溶解性に優れた特
性が得られる。しかしながら、合成樹脂皮膜の組成及び
膜厚は、これに限らず、他の組成及び膜厚の合成樹脂被
膜を設けてもよい。
On the surface of the aluminum alloy substrate having such a limited composition, a chromate film of 5 to 50 mg / m 2 in terms of the amount of chromium is provided as a first layer,
As the layer, for example, a synthetic resin film having the following composition is provided.
The synthetic resin film has an acrylate-modified polyester urethane-based resin, and has an average particle diameter of 1 to 100 parts by weight of the acrylate-modified polyester-urethane-based resin.
It has 5 to 20 parts by weight of inorganic fine particles of 0 μm or less and 0.5 to 3 parts by weight of a polyethylene oxide-based lubricant. Then, the synthetic resin film is coated with 0.5 to 3 μm.
By providing a film thickness of m, characteristics excellent in punching workability, bending workability, scratch resistance, printability and solvent solubility are obtained. However, the composition and thickness of the synthetic resin film are not limited to the above, and a synthetic resin film having another composition and thickness may be provided.

【0024】アルミニウム合金基板表面に、第1層とし
てクロム付着量換算で5乃至50mg/mのクロメー
ト皮膜を設けることにより、アルミニウム合金基板と第
2層として設ける合成樹脂皮膜との層間密着性を向上さ
せる効果があり、曲げ加工時の皮膜の割れによる剥離を
生じにくくするとともに、材料表面に疵を生じにくくす
る。
By providing a chromate film of 5 to 50 mg / m 2 in terms of the amount of chromium deposited as a first layer on the surface of the aluminum alloy substrate, the interlayer adhesion between the aluminum alloy substrate and the synthetic resin film provided as the second layer is improved. This has the effect of improving the quality of the film, making it less likely to cause peeling due to cracking of the film during bending, and also less likely to cause flaws on the material surface.

【0025】次に、本実施例において、第2層として設
ける合成樹脂皮膜の各成分について説明する。
Next, each component of the synthetic resin film provided as the second layer in this embodiment will be described.

【0026】アクリレート変性ポリエステルウレタン系
樹脂 ポリエステルウレタン系樹脂はポリエステル部が分子中
に脂肪族成分の割合が多く、更にエステル結合が二次元
的であるため、線状の高分子量樹脂となるため高い伸び
特性を示す。その効果により曲げ加工時の曲げ加工部で
の皮膜の割れ及び剥離を抑制する。更には、ウレタン結
合が他の樹脂結合と比べて比較的強く、且つウレタン結
合間の分子間相互作用により高い強度を示す。その効果
により、皮膜硬度が高くなり、材料表面に疵を生じにく
くするとともに、溶剤洗浄工程においてコーティングし
た合成樹脂皮膜を溶出しにくくする。
Acrylate-modified polyester urethane
The resin polyester urethane-based resin has a high proportion of an aliphatic component in the molecule of the polyester portion, and further has a two-dimensional ester bond, so that it is a linear high molecular weight resin, and thus exhibits high elongation characteristics. Due to this effect, cracking and peeling of the film at the bent portion during bending are suppressed. Furthermore, urethane bonds are relatively strong as compared with other resin bonds, and exhibit high strength due to intermolecular interaction between urethane bonds. Due to this effect, the hardness of the film is increased, and the surface of the material is hardly flawed, and the coated synthetic resin film is hardly eluted in the solvent washing step.

【0027】無機微粒子 無機微粒子としてはコロイダルシリカ、タルク、及びマ
イカ等から選択された1種以上のものを使用することが
できる。これらの物質は相対的に硬度が高く、これらの
物質を合成樹脂皮膜に含有させることにより、材料の表
面硬度は更に高くなり、疵が生じにくくなる効果がある
ため、樹脂中に添加しても構わない。
Inorganic fine particles As the inorganic fine particles, one or more selected from colloidal silica, talc, mica and the like can be used. These substances have relatively high hardness, and by including these substances in the synthetic resin film, the surface hardness of the material is further increased, and there is an effect that scratches are less likely to occur. I do not care.

【0028】酸化ポリエチレン系潤滑剤 合成樹脂皮膜中に潤滑剤を添加することにより、材料表
面の潤滑性が向上する。材料表面の潤滑性の向上は、材
料表面に疵が生じにくくなる効果とともに、打ち抜き加
工時の切断工具刃先への負担が低減するため、切断工具
刃先の摩耗が抑制され、連続成形後の刃先端のダレによ
り打ち抜き加工されたシャッタ端面にバリが発生するこ
とが抑制されるという効果がある。
By adding a lubricant to the polyethylene oxide-based lubricant synthetic resin film, the lubricity of the material surface is improved. The improvement in lubricity of the material surface has the effect of making it difficult for scratches to occur on the material surface, and also reduces the load on the cutting tool edge during punching. This has the effect of suppressing the occurrence of burrs on the punched shutter end surface due to the sag.

【0029】潤滑剤としては、酸化ポリエチレン系、マ
イクロクリスタイン系、ポリ四フッ化エチレン系及びフ
ッ素系等の合成化合物潤滑剤、並びにラノリン及びカル
ナウバロウ等の油脂系潤滑剤等があるが、材料表面に疵
が生じにくくするという観点より、分子構造が直鎖構造
となっていることから潤滑性に優れ且つ高い強度を有す
る酸化ポリエチレン系潤滑剤を使用することが好まし
い。
Examples of the lubricant include synthetic compound lubricants such as polyethylene oxide type, microcrystalline type, polytetrafluoroethylene type and fluorine type, and oil and fat type lubricants such as lanolin and carnauba wax. It is preferable to use a polyethylene oxide-based lubricant having excellent lubricity and high strength because the molecular structure is a straight-chain structure from the viewpoint that scratches are less likely to occur.

【0030】以下に第1層として設けるクロメート皮膜
及び第2層として設ける合成樹脂皮膜の数値限定理由に
ついて延べる。
The reasons for limiting the numerical values of the chromate film provided as the first layer and the synthetic resin film provided as the second layer will be described below.

【0031】クロメート皮膜のクロム付着量:5乃至5
0mg/m アルミニウム合金板表面に第1層としてクロメート皮膜
を設けることにより、アルミニウム合金板と第2層とし
て設ける合成樹脂皮膜との層間密着性を向上させ、曲げ
加工時の皮膜の割れによる剥離を生じにくくするととも
に、材料表面に疵を生じにくくする効果があるが、クロ
ム付着量が5mg/m未満の場合、その効果は殆ど認
められない。一方、クロム付着量が50mg/mより
多い場合は、曲げ加工時にクロメート皮膜自身に割れが
生じ、そこを起点として合成樹脂皮膜にも割れが生じ、
さらに割れが生じた部位で剥離が生じるという問題があ
る。従って、クロメート皮膜のクロム付着量は5乃至5
0mg/mの範囲とする。
Chromium adhesion amount of chromate film: 5 to 5
By providing a chromate film as the first layer on the surface of the 0 mg / m 2 aluminum alloy plate, the interlayer adhesion between the aluminum alloy plate and the synthetic resin film provided as the second layer is improved, and peeling due to cracking of the film during bending. The effect of reducing the occurrence of scratches on the material surface as well as the effect of reducing the occurrence of scratches is small, but when the amount of chromium is less than 5 mg / m 2 , the effect is hardly recognized. On the other hand, when the chromium adhesion amount is more than 50 mg / m 2 , a crack occurs in the chromate film itself during bending, and a crack also occurs in the synthetic resin film starting therefrom.
Further, there is a problem that peeling occurs at the site where the crack has occurred. Therefore, the amount of chromium deposited on the chromate film is 5 to 5
The range is 0 mg / m 2 .

【0032】合成樹脂皮膜の膜厚:0.5乃至3μm アルミニウム合金板に上述した合成樹脂皮膜を設けるこ
とにより、材料表面に疵を生じにくくする効果が得られ
るが、合成樹脂皮膜の膜厚が0.5μm未満である場合
は、この効果が発現されにくくなる。一方、合成樹脂皮
膜の膜厚が3μmより厚い場合、形成される皮膜の内部
応力が高くなりすぎ、皮膜の密着性が低下する。そし
て、この皮膜の密着性が低下すると、曲げ加工部におい
て皮膜が剥離しやすくなるという問題を生じる。従っ
て、合成樹脂皮膜の膜厚は0.5乃至3μmの範囲とす
ることが好ましい。
The thickness of the synthetic resin film: By providing the above-mentioned synthetic resin film on a 0.5 to 3 μm aluminum alloy plate, the effect of making the surface of the material less prone to flaws can be obtained. If the thickness is less than 0.5 μm, this effect is less likely to be exhibited. On the other hand, when the thickness of the synthetic resin film is greater than 3 μm, the internal stress of the formed film becomes too high, and the adhesion of the film is reduced. Then, when the adhesion of the film is reduced, there is a problem that the film is easily peeled at the bent portion. Therefore, the thickness of the synthetic resin film is preferably in the range of 0.5 to 3 μm.

【0033】アルミニウム合金板の引張強さ:300乃
至350MPa 更に、このようにして形成されたアルミニウム合金板全
体の引張強さは300乃至350MPaの範囲とする。
引張強さが300MPa未満であれば、シャッタの剛性
が不十分となり、シャッタの成形加工時、記録媒体ケー
スの組立て工程時及び記録媒体ケースとしての使用時に
シャッタが変形するという問題点が生じる。一方、引張
り強さが350MPaよりも高い場合は、強度が高すぎ
ることによって、シャッタを成形する際の打ち抜き加工
時に、加工工具(切刃)の刃先端の摩耗を促進してしま
い、連続成形後に刃先端が摩耗によりダレる(Rが増加
する)ため、打ち抜き加工されたシャッタ端面にバリが
生じやすいという問題がある。また、打ち抜き加工され
たシャッタ端面にバリが発生すると、その後の組み立て
工程中にバリが他のシャッタ表面を疵付け、外観を損な
うという問題点も生じてくる。
Tensile strength of aluminum alloy plate: 300
Itaru 350MPa Furthermore, this way aluminum alloy plate overall tensile strength formed in a range of 300 to 350MPa.
If the tensile strength is less than 300 MPa, the rigidity of the shutter becomes insufficient, and there is a problem that the shutter is deformed at the time of forming the shutter, assembling the recording medium case, and using the recording medium case. On the other hand, if the tensile strength is higher than 350 MPa, the strength is too high, which promotes abrasion of the blade tip of the processing tool (cutting edge) during punching when forming the shutter, and after continuous forming. Since the blade tip sags (R increases) due to wear, there is a problem that burrs are likely to occur on the punched shutter end face. Further, if burrs are generated on the punched shutter end surface, the burrs may damage other shutter surfaces during the subsequent assembling process, resulting in a problem that the appearance is impaired.

【0034】次に、上述のごとく構成されるアルミニウ
ム合金板の製造方法について説明する。先ず、上述した
組成(Mg:2.2乃至2.8質量%、Mn:0.35
乃至0.55質量%、Fe:0.1乃至0.4質量%を
含有し、残部がアルミニウム及び不可避不純物からなる
組成)となるようにアルミニウム合金を溶解し、連続鋳
造して鋳塊とする。そして、例えば500℃の温度で4
時間の均質化処理をする。次に、均質化処理した鋳塊に
対し、熱間圧延又は熱間圧延及び冷間圧延を実施して、
所定の板厚に圧延する。その後、この圧延板を350℃
以上の温度で中間焼鈍して、最終圧延率が20乃至90
%となるように冷間圧延する。
Next, a method of manufacturing the aluminum alloy plate configured as described above will be described. First, the above composition (Mg: 2.2 to 2.8% by mass, Mn: 0.35
The aluminum alloy is melted so as to have a composition of 0.5 to 0.55% by mass and Fe: 0.1 to 0.4% by mass, with the balance being aluminum and unavoidable impurities. . Then, for example, at a temperature of 500 ° C., 4
Perform time homogenization. Next, for the ingot subjected to homogenization, hot rolling or hot rolling and cold rolling are performed,
Roll to a predetermined thickness. Thereafter, the rolled plate was heated to 350 ° C.
Intermediate annealing at the above temperature, the final rolling reduction is 20 to 90
% Cold rolling.

【0035】その後、必要に応じて、安定化処理及び歪
矯正等を行う。次いで、塗装前処理として、アルカリ脱
脂及び酸処理等により、アルミニウム合金板の表面の油
分及び酸化皮膜を除去する。
Thereafter, stabilization processing, distortion correction, and the like are performed as necessary. Next, as a pre-coating treatment, the oil and oxide film on the surface of the aluminum alloy plate are removed by alkali degreasing and acid treatment.

【0036】得られたアルミニウム合金板を特許請求の
範囲でいうアルミニウム合金基板として、このアルミニ
ウム合金基板の表面に、第1層としてクロム付着量換算
で5乃至50mg/mのクロメート皮膜を設ける。そ
の後、第2層として、例えば、アクリレート変性ポリエ
ステルウレタン系樹脂と、平均粒子径が10μm以下の
無機微粒子(アクリレート変性ポリエステルウレタン系
樹脂100重量部に対して、5乃至20重量部)と、酸
化ポリエチレン系潤滑剤(アクリレート変性ポリエステ
ルウレタン系樹脂100重量部に対して、0.5乃至3
重量部)とを含有させた塗料を、例えば、ロールコーテ
ィング法によりアルミニウム合金板表面に乾燥後の膜厚
が0.5乃至3μmとなるように塗布し、例えば250
℃以下で5乃至30秒間加熱乾燥することにより、合成
樹脂皮膜をクロメート皮膜上に形成する。
The obtained aluminum alloy plate is used as an aluminum alloy substrate described in the claims, and a chromate film of 5 to 50 mg / m 2 in terms of chromium adhesion is provided as a first layer on the surface of the aluminum alloy substrate. Thereafter, as the second layer, for example, an acrylate-modified polyester urethane-based resin, inorganic fine particles having an average particle diameter of 10 μm or less (5 to 20 parts by weight based on 100 parts by weight of the acrylate-modified polyester urethane resin), and polyethylene oxide -Based lubricant (0.5 to 3 parts per 100 parts by weight of acrylate-modified polyester urethane resin)
(Parts by weight) is applied to the surface of an aluminum alloy plate by, for example, a roll coating method so that the film thickness after drying is 0.5 to 3 μm.
By heating and drying at 5 ° C. or lower for 5 to 30 seconds, a synthetic resin film is formed on the chromate film.

【0037】[0037]

【実施例】次に、本発明の実施例の特性について、本発
明の範囲から外れる比較例と比較して説明する。
Next, the characteristics of the examples of the present invention will be described in comparison with comparative examples which are out of the scope of the present invention.

【0038】下記表1に示す組成を有するアルミニウム
合金を常法により溶解し、連続鋳造により鋳塊とした。
次に、この鋳塊を510℃の温度で4時間均質化処理し
た後、熱間圧延して、板厚が2.8mmの板材とした。
次に、冷間圧延により板厚が1mmまで圧延した後、4
20℃の温度で中間焼鈍を行った。その後、板厚0.1
8mmまで最終冷間圧延を行い、場合によっては最終冷
間圧延後に焼鈍して安定化処理を行った。なお、実施例
1乃至4は組成が本発明の特許請求の範囲にて規定した
範囲に入るもの、比較例1乃至6は組成が本発明の特許
請求の範囲から外れるものである。比較例7及び8は、
実施例1と同一組成である。
An aluminum alloy having a composition shown in Table 1 below was melted by a conventional method, and was cast into an ingot by continuous casting.
Next, the ingot was homogenized at a temperature of 510 ° C. for 4 hours, and then hot-rolled to obtain a sheet having a sheet thickness of 2.8 mm.
Next, after rolling to a thickness of 1 mm by cold rolling,
Intermediate annealing was performed at a temperature of 20 ° C. After that, the plate thickness 0.1
The final cold rolling was performed to 8 mm, and in some cases, annealing was performed after the final cold rolling to perform a stabilization treatment. In Examples 1 to 4, the compositions fall within the range defined in the claims of the present invention, and in Comparative Examples 1 to 6, the compositions fall outside the claims of the present invention. Comparative Examples 7 and 8
The composition is the same as in Example 1.

【0039】[0039]

【表1】 [Table 1]

【0040】下記表2は、得られたアルミニウム合金板
の表面に形成されるクロメート被膜及び樹脂を示す。前
述の如くして得られた板材をアルカリ脱脂し、その後、
実施例1乃至4及び比較例1乃至6は、第1層としてク
ロム付着量換算で20mg/mとなるようにリン酸ク
ロメート処理によりクロメート皮膜を形成し、次に、第
2層として下記表2に示す組成の塗料をロールコーティ
ング法により乾燥後の膜厚が1μmとなるように塗装
し、200℃の温度で加熱乾燥することにより、合成樹
脂皮膜を塗装した試験材を得た。また、比較例7及び8
は、第1層のクロメート皮膜の付着量が他の実施例及び
比較例と異なると共に、形成方法を塗布により行ったも
のであり、第2層の形成条件は他と同一である。また、
塗装条件も他の実施例及び比較例と同一である。
Table 2 below shows the chromate film and the resin formed on the surface of the obtained aluminum alloy plate. Alkaline degrease the plate material obtained as described above,
In Examples 1 to 4 and Comparative Examples 1 to 6, a chromate film was formed as a first layer by a phosphoric acid chromate treatment so as to be 20 mg / m 2 in terms of a chromium adhesion amount, and then a second layer was formed as shown in the following table. A test material coated with a synthetic resin film was obtained by applying a paint having the composition shown in FIG. 2 by a roll coating method so that the film thickness after drying was 1 μm, and drying by heating at a temperature of 200 ° C. Comparative Examples 7 and 8
Is different from those of the other examples and comparative examples in that the amount of the first layer chromate film deposited is different from that of the other examples and comparative examples, and the forming method is performed by coating. The conditions for forming the second layer are the same as those of the other examples. Also,
The coating conditions were the same as in the other examples and comparative examples.

【0041】[0041]

【表2】 [Table 2]

【0042】得られた試験材については、全体の引張り
強さ、打ち抜き加工性、曲げ加工性を評価するため、以
下の測定を夫々行った。その測定結果及び評価を下記表
3に示す。
With respect to the obtained test materials, the following measurements were respectively performed to evaluate the overall tensile strength, punching workability, and bending workability. The measurement results and evaluation are shown in Table 3 below.

【0043】[0043]

【表3】 [Table 3]

【0044】全体の引張り強さについてはJIS5号試
験片を作製し、引張り試験を行うことにより求めた。
The total tensile strength was determined by preparing a JIS No. 5 test piece and performing a tensile test.

【0045】打ち抜き加工性については、図4に示す条
件にて連続切断加工試験を実施し、切刃先端形状(R)
の変化およびカエリ量を測定した。連続切断加工試験に
おいては、プレス油として低粘度の揮発性プレス油AF
−2A(出光興産(株)製)を使用し、塗油量は1g/
とした。また、切断工具(切刃)材質としてはSK
D11(JIS)を使用し、切刃のクリアランスを20
μmに設定した。更に、加工速度を300cm/分と
し、ストローク長を3mm、切断長さを30mmとし
た。切刃先端形状(R)は形状測定装置(SED36
D:(株)小坂研究所製;触針R=2μm)にて測定し
た。また、カエリ量は図4の切断部断面形状模式図に示
す凸部からバリ先端部までの寸法を測定した。なお、連
続切断加工数は20万ショットとし、初期状態及び20
万ショット後の切刃先端形状(R)並びにカエリ量を測
定した。
Regarding the punching workability, a continuous cutting test was conducted under the conditions shown in FIG.
And the amount of burrs were measured. In the continuous cutting test, a low viscosity volatile press oil AF was used as the press oil.
2A (made by Idemitsu Kosan Co., Ltd.), and the amount of oil applied was 1 g /
It was m 2. The material of the cutting tool (cutting blade) is SK
Using D11 (JIS), the clearance of the cutting edge is 20
It was set to μm. Further, the processing speed was 300 cm / min, the stroke length was 3 mm, and the cutting length was 30 mm. The cutting edge tip shape (R) is measured using a shape measuring device (SED36).
D: Measured with Kosaka Laboratory; stylus R = 2 μm). In addition, the amount of burrs was measured from the projection to the tip of the burr shown in FIG. The number of continuous cutting operations was 200,000 shots.
The cutting edge shape (R) and the amount of burrs after 10,000 shots were measured.

【0046】製品剛性については、得られた試験材を図
2に示す形状に加工してシャッタを得た後、そのシャッ
タを図1に示すフレキシブルディスクのケースに組み込
んだものを、床面から1mの高さから図1に示すフレキ
シブルディスクのケースの角部が床に衝突するように落
下させることにより評価した。評価は各試験材について
n=10ずつ実施し、シャッタが変形してケースから外
れる個数をカウントすることにより行った。
Regarding the product rigidity, the obtained test material was processed into the shape shown in FIG. 2 to obtain a shutter, and the shutter incorporated in the flexible disk case shown in FIG. The height of the flexible disk shown in FIG. 1 was evaluated by dropping the corners of the case so as to collide with the floor. The evaluation was performed for each test material by n = 10, and the number of shutters deformed and coming out of the case was counted.

【0047】曲げ加工性については、試験材の板厚を曲
げ半径とする90°−0R曲げ試験を行い、曲げ部を5
0乃至200倍にした実体顕微鏡で観察して、曲げ部の
割れの状態から評価した。評価としては、割れのないも
のを○、微小な割れのあるものを△、大きな割れのある
ものを×として評価した。
Regarding the bending workability, a 90 ° -0R bending test was performed using the plate thickness of the test material as a bending radius, and the bending portion was determined to be 5 mm.
Observation was made with a stereoscopic microscope at a magnification of 0 to 200 times, and evaluation was made based on the state of cracks in the bent portion. With respect to the evaluation, those without cracks were evaluated as ○, those with minute cracks as Δ, and those with large cracks as X.

【0048】表3に示すように、実施例1は本発明範囲
であり、全体の引張り強さが300乃至350MPaの
範囲にあるので、打ち抜き加工性が良好で、連続切断加
工後もほとんど切刃先端形状(R)の変化はなく、バリ
の増加も認められなかった。また、落下衝撃試験におい
てもケースよりシャッタが変形し外れることはなく、十
分な製品剛性を有する。比較例1は、組成が本発明範囲
にあるものの、安定化処理の加熱温度が高いので、全体
の引張り強さが200MPaと本発明範囲を外れて低く
なっており、打ち抜き加工性は良好であるものの、落下
衝撃試験でシャッタが変形して外れ、製品剛性が不十分
である。比較例2は、全体の引張強さが380MPaと
高すぎるため、製品剛性は良好であるが、打ち抜き加工
性が劣り、連続切断加工において切刃先端形状(R)の
増加が認められ、またそれに伴いバリの増加も認められ
る。比較例3は、全体の引張り強さが290MPaと低
く、製品剛性が不十分となると共に、組成においても切
断性を向上させるAl−Fe−Mn系晶出物の生成が不
十分であるため、切断性が劣り、連続切断加工において
切刃先端形状(R)の増加が認められ、またそれに伴い
バリの増加も認められる。比較例4は全体の引張り強さ
が170MPaと本発明範囲を外れており、打ち抜き加
工性は良好であるものの、落下衝撃試験でシャッタが変
形し外れ、製品剛性が不十分となる。比較例5はMn添
加量が過多となっているため、巨大晶出物の生成及び晶
出物の生成の数が多くなり、成形性が低下するため、曲
げ加工性において、曲げ部に微小な割れが生じ、曲げ加
工性が不十分となる。比較例6はFe添加量が過多とな
っているため、巨大晶出物の生成および晶出物の生成の
数が多くなり、成形性が低下するため、曲げ加工性にお
いて、曲げ部に微小な割れが生じ、曲げ加工性が不十分
となる。比較例7はクロメート皮膜が過少であるため、
曲げ加工性において、曲げ部に微小な割れが生じ、曲げ
加工性が不十分となる。比較例8はクロメート皮膜が過
多であるため、曲げ加工性において、曲げ部に微小な割
れが生じ、曲げ加工性が不十分となる。
As shown in Table 3, Example 1 is within the scope of the present invention, and the overall tensile strength is in the range of 300 to 350 MPa. There was no change in the tip shape (R), and no increase in burrs was observed. Further, even in the drop impact test, the shutter is not deformed and detached from the case, and has sufficient product rigidity. In Comparative Example 1, although the composition was within the range of the present invention, the heating temperature of the stabilization treatment was high, so the overall tensile strength was 200 MPa, which was low outside the range of the present invention, and the punching workability was good. However, the shutter deformed and came off in the drop impact test, and the product rigidity was insufficient. In Comparative Example 2, since the overall tensile strength was too high at 380 MPa, the product rigidity was good, but the punching workability was poor, and an increase in the cutting edge shape (R) was observed in continuous cutting. Accordingly, an increase in burrs is also observed. In Comparative Example 3, the total tensile strength was as low as 290 MPa, the product stiffness was insufficient, and the generation of Al-Fe-Mn-based crystallization that improved the cuttability even in the composition was insufficient. The cutting performance is poor, and an increase in the cutting edge shape (R) is observed in continuous cutting, and an increase in burrs is also observed. In Comparative Example 4, the overall tensile strength was 170 MPa, which was out of the range of the present invention, and although the punching workability was good, the shutter was deformed in the drop impact test and came off, resulting in insufficient product rigidity. In Comparative Example 5, since the amount of added Mn was excessive, the number of giant crystallized substances and the number of crystallized substances increased, and the formability was reduced. Cracks occur and bending workability becomes insufficient. In Comparative Example 6, since the amount of Fe added was excessive, the number of giant crystallized substances and the number of crystallized substances increased, and the formability was reduced. Cracks occur and bending workability becomes insufficient. Comparative Example 7 has too little chromate film.
In bending workability, minute cracks occur in the bent portion, and the bending workability becomes insufficient. In Comparative Example 8, since the amount of the chromate film was excessive, minute cracks were generated in the bent portion in bending workability, and bending workability was insufficient.

【0049】[0049]

【発明の効果】以上詳述したように、本発明によれば、
打ち抜き加工性及び曲げ加工性がいずれも優れたシャッ
タ用アルミニウム合金板を得ることができる。このた
め、このアルミニウム合金板は、記録媒体ケースのシャ
ッタに成形する際に、打ち抜き加工性及び曲げ加工性が
優れており、また耐疵付き性、耐溶剤溶解性及び印刷性
が優れているため、記録媒体ケースのシャッタに好適な
樹脂被覆アルミニウム合金板を得ることができる。
As described in detail above, according to the present invention,
An aluminum alloy plate for a shutter excellent in both punching workability and bending workability can be obtained. For this reason, when this aluminum alloy plate is formed into a shutter of a recording medium case, it has excellent punching workability and bending workability, and also has excellent scratch resistance, solvent solubility resistance, and printability. Thus, a resin-coated aluminum alloy plate suitable for a shutter of a recording medium case can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】記録媒体として、フレキシブルディスクを示す
正面図である。
FIG. 1 is a front view showing a flexible disk as a recording medium.

【図2】このフレキシブルディスクのケースに使用され
るシャッタを示す斜視図である。
FIG. 2 is a perspective view showing a shutter used in the case of the flexible disk.

【図3】このシャッタの断面図である。FIG. 3 is a sectional view of the shutter.

【図4】本発明の実施例の試験条件を説明する図であ
る。
FIG. 4 is a diagram illustrating test conditions of an example of the present invention.

【符号の説明】[Explanation of symbols]

1:シャッタ 2:ケース 3:記録媒体 4:窓部 5:内隅部 1: shutter 2: case 3: recording medium 4: window 5: inner corner

フロントページの続き Fターム(参考) 4K026 AA09 AA22 BA01 BA06 BA07 BA12 BB04 BB09 BB10 CA39 DA16 EB08 4K044 AA06 AB02 BA15 BA21 BB03 BC01 BC05 CA16 CA53 Continued on the front page F term (reference) 4K026 AA09 AA22 BA01 BA06 BA07 BA12 BB04 BB09 BB10 CA39 DA16 EB08 4K044 AA06 AB02 BA15 BA21 BB03 BC01 BC05 CA16 CA53

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 記録媒体を収納するケースに設けた記録
ヘッド用窓部を開閉するシャッタに使用される記録媒体
ケースのシャッタ用アルミニウム合金板において、M
g:2.2乃至2.8質量%、Mn:0.35乃至0.
55質量%、Fe:0.1乃至0.4質量%を含有し、
残部がアルミニウム及び不可避的不純物からなる組成を
有するアルミニウム合金基板と、このアルミニウム合金
基板の少なくとも記録媒体ケースのシャッタ外面側とな
る表面上に第1層として設けられクロム付着量換算で5
乃至50mg/mのクロメート皮膜と、前記シャッタ
外面側となる表面上に第2層として設けられた合成樹脂
皮膜と、を有し、全体の引張強さが300乃至350M
Paであることを特徴とする記録媒体ケースのシャッタ
用アルミニウム合金板。
An aluminum alloy plate for a shutter of a recording medium case used for a shutter for opening and closing a recording head window provided in a case for accommodating a recording medium.
g: 2.2 to 2.8% by mass, Mn: 0.35 to 0.
55% by mass, Fe: 0.1 to 0.4% by mass,
An aluminum alloy substrate having a composition consisting of aluminum and unavoidable impurities, and at least 5 equivalent to the amount of chromium adhered, provided as a first layer on at least the surface of the aluminum alloy substrate on the outer side of the shutter of the recording medium case.
Or a chromate film of 50 mg / m 2, has a synthetic resin film provided as the second layer on the surface serving as the shutter outer surface, the overall tensile strength of 300 to 350M
An aluminum alloy plate for a shutter of a recording medium case, which is Pa.
JP2001076850A 2001-03-02 2001-03-16 Aluminum alloy plate for shutter of recording medium case Expired - Fee Related JP4108284B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2001076850A JP4108284B2 (en) 2001-03-16 2001-03-16 Aluminum alloy plate for shutter of recording medium case
TW91103834A TW554048B (en) 2001-03-02 2002-03-01 Aluminum alloy sheet for recording medium case shutter
CN 02106723 CN1245529C (en) 2001-03-02 2002-03-04 Open-and-close device made of aluminium alloy plate for recording medium shell

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001076850A JP4108284B2 (en) 2001-03-16 2001-03-16 Aluminum alloy plate for shutter of recording medium case

Publications (2)

Publication Number Publication Date
JP2002279752A true JP2002279752A (en) 2002-09-27
JP4108284B2 JP4108284B2 (en) 2008-06-25

Family

ID=18933713

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001076850A Expired - Fee Related JP4108284B2 (en) 2001-03-02 2001-03-16 Aluminum alloy plate for shutter of recording medium case

Country Status (1)

Country Link
JP (1) JP4108284B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017179509A (en) * 2016-03-31 2017-10-05 株式会社神戸製鋼所 Chemical conversion treated metal plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017179509A (en) * 2016-03-31 2017-10-05 株式会社神戸製鋼所 Chemical conversion treated metal plate
WO2017169571A1 (en) * 2016-03-31 2017-10-05 株式会社神戸製鋼所 Conversion-coated metal plate, surface-treated metal plate, composite member, and method for producing conversion-coated metal plate

Also Published As

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