JP2002274978A - Fine finishing method for cementitious molding - Google Patents
Fine finishing method for cementitious moldingInfo
- Publication number
- JP2002274978A JP2002274978A JP2001077652A JP2001077652A JP2002274978A JP 2002274978 A JP2002274978 A JP 2002274978A JP 2001077652 A JP2001077652 A JP 2001077652A JP 2001077652 A JP2001077652 A JP 2001077652A JP 2002274978 A JP2002274978 A JP 2002274978A
- Authority
- JP
- Japan
- Prior art keywords
- cement
- weight
- metal salt
- coloring
- nitrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0094—Agents for altering or buffering the pH; Ingredients characterised by their pH
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、製造ラインを使用
して連続的にセメント系成形品群の表面に美装処理を施
すことが可能な無機系着色美装仕上げ方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an inorganic colored cosmetic finishing method capable of continuously performing cosmetic treatment on the surface of a group of cement-based molded products using a production line.
【0002】[0002]
【従来の技術】従来のセメント成形品の着色方法として
は、外気温、室温環境下において顔料混入による着色、
溶剤系のアクリル樹脂、アクリルシリコン樹脂、フッ素
樹脂等による着色、水系のアクリル樹脂、アクリルシリ
コン樹脂、フッ素樹脂等による着色、及び金属塩による
着色等が行われてきている。しかし、これらの従来方法
の場合、例えば顔料混入方法では、1つの製造ラインで
行うと色の切り替え時に生産効率が悪くなる。又、ポル
トランドセメントからエフロレッセンスが発生し、仕上
げムラになる等の問題が有る。2. Description of the Related Art As a conventional coloring method of a cement molded product, coloring by mixing a pigment at an ambient temperature and room temperature environment,
Coloring with a solvent-based acrylic resin, acrylic silicone resin, fluorine resin, or the like, coloring with a water-based acrylic resin, acrylic silicon resin, a fluorine resin, or the like, coloring with a metal salt, and the like have been performed. However, in the case of these conventional methods, for example, in the case of the pigment mixing method, if it is performed on one production line, the production efficiency is deteriorated when switching colors. Further, there is a problem that efflorescence is generated from Portland cement, resulting in uneven finish.
【0003】このような問題を解決するための手段とし
て、溶剤系アクリル樹脂塗料、溶剤系アクリルシリコン
樹脂塗料、溶剤系フッ素樹脂塗料、水系アクリル樹脂塗
料、水系アクリルシリコン樹脂塗料、水系フッ素樹脂塗
料等による塗装仕上げが行われている。また、これらの
ものは外観上から塗り物であることが分かり、塗り物で
あるため経年劣化による退色や剥離等の問題がある。Means for solving such problems include solvent-based acrylic resin paint, solvent-based acrylic silicone resin paint, solvent-based fluororesin paint, water-based acrylic resin paint, water-based acrylic silicone resin paint, and water-based fluororesin paint. Has been painted. In addition, it is apparent from the appearance that these materials are coated, and since they are coated, there are problems such as fading and peeling due to aging.
【0004】前記方法とは別に、特開昭48−6862
0号公報には、金属硫酸塩を塗布して着色する方法が提
案されている。この方法は化学反応であるため変色や剥
離の問題はないが、発色に時間を要する。また、セメン
ト成形品が古く活性度が低いものは発色しないか又は発
色が不均一に起こる等の問題点を抱えている。[0004] Separately from the above method, Japanese Patent Application Laid-Open No. 48-6862
No. 0 proposes a method of coloring by applying a metal sulfate. Since this method is a chemical reaction, there is no problem of discoloration or peeling, but it takes time to develop color. In addition, an old cement product having a low activity has a problem that it does not form a color or that the color is unevenly generated.
【0005】更に、他の方法として特開平8−2909
84号公報には、金属硫酸塩水溶液を塗布する前か又は
後にアルカリ及び酸化剤で処理して着色を促進させた方
法もある。この方法は、強アルカリ性条件下で行われる
ため、表面に粉化した発色無機生成物を生じ、擦ると表
面が取れて来る。この現象は、金属硫酸塩が極めて早く
反応するため、浸透が十分でないうちに表面で反応が行
われてしまうためと推察される。また、このような状態
で表層部に樹脂を塗布するとセメント系成形品との付着
が悪くなり剥離が生じてくる。Further, another method is disclosed in Japanese Patent Application Laid-Open No. H08-2909.
No. 84 also discloses a method in which coloring is promoted by treating with an alkali and an oxidizing agent before or after the application of an aqueous solution of metal sulfate. Since this method is carried out under strongly alkaline conditions, a powdered color-forming inorganic product is produced on the surface, and the surface comes off when rubbed. This phenomenon is presumed to be due to the fact that the metal sulfate reacts very quickly, so that the reaction occurs on the surface before the penetration is sufficient. In addition, when a resin is applied to the surface layer in such a state, adhesion to a cement-based molded product is deteriorated, and peeling occurs.
【0006】[0006]
【発明が解決しようとする課題】本発明は、前述した無
機系着色方法における極めて早く進行する反応を抑さ
え、塗布液を表層から内部に浸透させた状態で反応させ
て発色浸透層をつくることにより、表面での粉化した剥
離性の発色無機生成物の生成を抑制し、剥離のない安定
化されている着色仕上げ面を有するセメント成形品を製
造することができる表面美装仕上げ方法を提供すること
を目的とするものである。An object of the present invention is to form a color-penetrating layer by suppressing the reaction which proceeds extremely quickly in the above-mentioned inorganic coloring method, and allowing the coating solution to react while penetrating from the surface to the inside. The present invention provides a surface cosmetic finishing method capable of suppressing the generation of powdered peelable coloring inorganic products on the surface and producing a cement molded product having a stabilized colored finishing surface without peeling. It is intended to do so.
【0007】[0007]
【課題を解決するための手段】上記の目的を達成するた
めの本発明は、以下の各発明を包含する。The present invention for achieving the above object includes the following inventions.
【0008】(1)表面温度40〜90℃、表面含水率
10重量%以下、好ましくは5重量%以下、より好まし
くは3重量%以下に調整されているセメント系成形品の
表面に、着色性金属塩化合物の水溶液を塗布浸透させる
第一工程、次いで、該セメント系成形品の表面温度を4
0〜90℃、表面含水率を10重量%以下、好ましくは
5重量%以下、より好ましくは3重量%以下に調整した
後、該セメント系成形品表面に7<pH≦10の弱アル
カリ性液を塗布浸透させて着色性金属塩化合物との反応
を生起せしめる第二工程、次いで、該セメント系成形品
の表面温度を40〜90℃、表面含水率を10重量%以
下、好ましくは5重量%以下、より好ましくは3重量%
以下に調整する第三工程を有することを特徴とするセメ
ント系成形品の美装仕上方法。(1) The surface of a cement-based molded article adjusted to a surface temperature of 40 to 90 ° C. and a surface water content of 10% by weight or less, preferably 5% by weight or less, more preferably 3% by weight or less, has a coloring property. The first step of applying and permeating an aqueous solution of a metal salt compound, and then setting the surface temperature of the cement-based molded product to 4
After adjusting the surface moisture content to 0% to 90 ° C and the surface water content to 10% by weight or less, preferably 5% by weight or less, more preferably 3% by weight or less, a weakly alkaline liquid having a pH of 7 <pH ≦ 10 is applied to the surface of the cement-based molded article. A second step of causing a reaction with the coloring metal salt compound by application and permeation, and then a surface temperature of the cement-based molded article of 40 to 90 ° C. and a surface water content of 10% by weight or less, preferably 5% by weight or less , More preferably 3% by weight
A cosmetic finishing method for a cement-based molded product, comprising a third step of adjusting the following.
【0009】(2)前記第三工程に引き続いて、クリヤ
ー液を塗布して艶出し加工面を形成する第四工程を有す
ることを特徴とする(1)項記載のセメント系成形品の
美装仕上方法。(2) Following the third step, there is provided a fourth step of forming a polished surface by applying a clear liquid to the cement-based molded article according to (1). Finishing method.
【0010】(3)前記第二工程が、弱アルカリ性液と
して弱アルカリ性クリヤー液を塗布浸透させ、弱アルカ
リ性液と着色性金属塩化合物との反応を生起せしめると
同時に艶出し加工を行う工程であることを特徴とする
(1)項記載のセメント系成形品の美装仕上方法。(3) The second step is a step of applying a weakly alkaline clear liquid as a weakly alkaline liquid and permeating it to cause a reaction between the weakly alkaline liquid and the coloring metal salt compound, and at the same time, performing a polishing process. The method for aesthetically-finishing a cement-based molded product according to (1), which is characterized in that:
【0011】(4)前記第二工程が、弱アルカリ性液を
塗布浸透させる前に、セメント系成形品表面に中塗材と
してシラン系防水材を塗布浸透させ、表面温度40〜9
0℃、表面含水率10重量%以下、好ましくは5重量%
以下、より好ましくは3重量%以下に調整し、該シラン
系防水材による防水層が形成されない間に、さらに弱ア
ルカリ性液を塗布浸透させ、表面温度40〜90℃、表
面含水率10重量%以下、好ましくは5重量%以下、よ
り好ましくは3重量%以下に調整することによって弱ア
ルカリ性液と着色性金属塩化合物との反応を生起せしめ
ると同時に、前記シラン系防水材による防水層の形成を
行う工程であることを特徴とする(1)項〜(3)項の
いずれか1項に記載のセメント系成形品の美装仕上方
法。(4) In the second step, before the weak alkaline liquid is applied and impregnated, a silane-based waterproofing material is applied and impregnated as an intermediate coating material on the surface of the cement-based molded product, and the surface temperature is 40 to 9
0 ° C., surface water content 10% by weight or less, preferably 5% by weight
Below, more preferably adjusted to 3% by weight or less, while a waterproof layer made of the silane-based waterproofing material is not formed, further weakly alkaline liquid is applied and permeated, surface temperature 40 to 90 ° C, surface water content 10% by weight or less. By adjusting the concentration to preferably 5% by weight or less, more preferably 3% by weight or less, a reaction between the weak alkaline liquid and the coloring metal salt compound is caused, and at the same time, a waterproof layer is formed by the silane-based waterproof material. The cosmetic finishing method for a cement-based molded product according to any one of (1) to (3), which is a step.
【0012】(5)前記クリヤー液は、6ミルのアプリ
ケーターで塗り付け、乾燥後に測定した場合の隠蔽率が
0〜50%となるクリヤー層を形成することができるク
リヤー液であることを特徴とする(2)項〜(3)項の
いずれか1項に記載のセメント系成形品の美装仕上方
法。(5) The clear liquid is a clear liquid capable of forming a clear layer having a hiding ratio of 0 to 50% as measured after coating with a 6 mil applicator and drying. The cosmetic finishing method for a cement-based molded product according to any one of (2) to (3).
【0013】(6)前記着色性金属塩化合物が、遷移金
属の着色性で水溶性の硫酸塩、硝酸塩、特に水溶性硫酸
マンガン、硫酸第一鉄、硫酸クロム、硫酸銅、硫酸ニッ
ケル、硫酸コバルト、硝酸銀、硝酸マンガン、硝酸鉄、
硝酸クロム、硝酸銅、硝酸ニッケル及び硝酸コバルトか
ら選ばれた少なくとも1種であることを特徴とする
(1)項〜(4)項のいずれか1項に記載のセメント系
成形品の美装仕上方法。(6) The coloring metal salt compound is a transition metal coloring water-soluble sulfate or nitrate, especially water-soluble manganese sulfate, ferrous sulfate, chromium sulfate, copper sulfate, nickel sulfate, or cobalt sulfate. , Silver nitrate, manganese nitrate, iron nitrate,
The cosmetic finish of a cement-based molded article according to any one of the above items (1) to (4), which is at least one selected from chromium nitrate, copper nitrate, nickel nitrate and cobalt nitrate. Method.
【0014】(7)前記弱アルカリ性液が、アルカリ金
属水酸化物、アルカリ土類金属水酸化物、アンモニアか
ら選ばれた少なくとも1種の化合物を含有する弱アルカ
リ性液であることを特徴とする(1)項〜(6)項のい
ずれか1項に記載のセメント系成形品の美装仕上方法。(7) The weak alkaline liquid is a weak alkaline liquid containing at least one compound selected from an alkali metal hydroxide, an alkaline earth metal hydroxide, and ammonia ( Item 1) The method for aesthetically-finishing a cement-based molded product according to any one of items 1) to 6).
【0015】(8)前記(1)項〜(7)項のいずれか
1項記載の方法によって製造されている着色セメント系
成形品。(8) A colored cement-based molded article produced by the method according to any one of the above items (1) to (7).
【0016】[0016]
【発明の実施の形態】本発明の方法における第一工程
は、セメント系成形品の表面を含む表層部分を加熱し
て、表面温度40〜90℃、表面含水率10重量%以下
の状態に調整し、それによって成形品表層部分の空気を
膨張させ、その状態で着色性金属塩化合物の水溶液を塗
布浸透させる工程である。セメント系成形品の表面含水
量を減少させることにより、金属塩水溶液の浸透性が良
くなり、表面から内部まで化学反応域が広がる。また、
常温よりも高い温度状態にあることにより、浸透した金
属塩水溶液中の金属塩とセメント成分との反応が促進さ
れ、着色が行われる。DESCRIPTION OF THE PREFERRED EMBODIMENTS In the first step of the method of the present invention, the surface layer including the surface of a cement-based molded article is heated to adjust the surface temperature to 40 to 90 ° C. and the surface moisture content to 10% by weight or less. This is the step of inflating the air in the surface layer portion of the molded article and applying and permeating the aqueous solution of the coloring metal salt compound in that state. By reducing the surface moisture content of the cement-based molded article, the permeability of the aqueous metal salt solution is improved, and the chemical reaction zone is extended from the surface to the inside. Also,
When the temperature is higher than room temperature, the reaction between the metal salt in the permeated metal salt aqueous solution and the cement component is promoted, and coloring is performed.
【0017】第一工程の加熱による温度調整は、表面含
水率を10重量%以下に確実に乾燥させることと、金属
塩水溶液の浸透深さを十分なものとするという観点か
ら、表面温度50〜80℃となるように行われることが
好ましい。また、表面含水率は10重量%以下に調整さ
れることが必要であるが、特に5重量%以下に調整され
ることが好ましい。The temperature adjustment by heating in the first step is performed from the viewpoint of ensuring that the surface moisture content is dried to 10% by weight or less and that the penetration depth of the aqueous metal salt solution is sufficient. Preferably, the reaction is carried out at 80 ° C. Further, the surface water content needs to be adjusted to 10% by weight or less, but is particularly preferably adjusted to 5% by weight or less.
【0018】本発明の第一工程において使用される着色
性金属塩化合物としては、水溶性の着色性金属塩化合
物、例えば遷移金属の水溶性の硫酸塩、硝酸塩等が使用
でき、中でも硫酸マンガン、硫酸第一鉄、硫酸クロム、
硫酸銅、硫酸ニッケル、硫酸コバルト、硝酸銀、硝酸マ
ンガン、硝酸鉄、硝酸クロム、硝酸銅、硝酸ニッケル、
硝酸コバルト等が好ましい化合物として挙げられる。As the coloring metal salt compound used in the first step of the present invention, a water-soluble coloring metal salt compound such as a water-soluble transition metal sulfate or nitrate can be used. Ferrous sulfate, chromium sulfate,
Copper sulfate, nickel sulfate, cobalt sulfate, silver nitrate, manganese nitrate, iron nitrate, chromium nitrate, copper nitrate, nickel nitrate,
Cobalt nitrate is a preferred compound.
【0019】着色性金属塩化合物の水溶液の濃度は2〜
25重量%が好ましい。2重量%より低濃度では十分な
色濃度の着色層を形成できないし、25重量%より高い
濃度では、着色性金属塩化合物が過飽和状態になった
り、成形品表面で金属塩の結晶が析出したり、第二工程
及び第三工程での反応により粉化した無機生成物が生成
して、擦ると剥がれ落ちたりするので好ましくない。The concentration of the aqueous solution of the coloring metal salt compound is from 2 to
25% by weight is preferred. When the concentration is lower than 2% by weight, a colored layer having a sufficient color density cannot be formed. When the concentration is higher than 25% by weight, the colorable metal salt compound becomes supersaturated or the metal salt crystal precipitates on the surface of the molded article. In addition, a powdered inorganic product is formed by the reaction in the second step and the third step, and peels off when rubbed, which is not preferable.
【0020】着色性金属塩化合物の水溶液の塗布方法と
しては、吹き付ける方法が最も適している。刷毛、ディ
ッピング等も考えられるが、刷毛では刷毛ムラや吸い込
みムラが生じ易く、ディッピングでは着色性金属塩化合
物水溶液内で反応が生じてしまう不都合がある。吹き付
ける方法としては、特に飛散が少なく、塗着効率の良い
低圧塗装機による塗布が好適である。The most suitable method for applying the aqueous solution of the coloring metal salt compound is spraying. Although brushing, dipping, and the like can be considered, brushing tends to cause unevenness in brushing and suction, and dipping has a disadvantage that a reaction occurs in an aqueous solution of a coloring metal salt compound. As a spraying method, application by a low-pressure coating machine with less scattering and high application efficiency is particularly preferable.
【0021】本発明において着色性金属塩化合物水溶液
の塗布量に特に制限はなく、一般的には50〜300g
/m2の範囲で適宜選択されるが、通常、70〜180
g/m2が好適である。塗布量が少なすぎると、第二工
程及び第三工程でのアルカリとの反応によって十分な着
色層が得られないし、多すぎると溜まりむらや垂れむら
が生じる。In the present invention, the coating amount of the aqueous solution of the coloring metal salt compound is not particularly limited, and is generally 50 to 300 g.
/ M 2 , but is usually selected from 70 to 180.
g / m 2 is preferred. If the coating amount is too small, a sufficient colored layer cannot be obtained due to the reaction with the alkali in the second step and the third step, and if it is too large, unevenness in accumulation and sagging occurs.
【0022】本発明の第二工程は、第一工程で金属塩水
溶液を塗布浸透させたセメント系成形品の表面を加熱し
て、その表面温度を40〜90℃、表面含水率を10重
量%以下、好ましくは5重量%以下、より好ましくは3
重量%以下に調整した状態で弱アルカリ性液を塗布浸透
させて弱アルカリ性液と着色性金属化合物との無機化学
反応によってセメント成形品表層部分の着色を行う工程
である。In the second step of the present invention, the surface of the cement-based molded article in which the aqueous metal salt solution is applied and permeated in the first step is heated to a surface temperature of 40 to 90 ° C. and a surface water content of 10% by weight. Or less, preferably 5% by weight or less, more preferably 3% by weight or less.
This is a step in which a weak alkaline liquid is applied and permeated in a state adjusted to not more than% by weight to color the surface layer of the cement molded article by an inorganic chemical reaction between the weak alkaline liquid and the coloring metal compound.
【0023】使用される弱アルカリ性液としては、着色
性金属塩と反応して顔料成分を形成することができるも
のであれば特に制限なく使用することができる。弱アル
カリ性液の例としては、ナトリウム、カリウム等のアル
カリ金属や、カルシウム、マグネシウム等のアルカリ土
類金属の水酸化物、アンモニア等の水溶液が使用できる
が、着色成形品中に残存することの少ないアンモニア水
が好適に使用される。弱アルカリの使用量は、着色性金
属塩類を完全に着色物質に転化できる量である限り特に
制限はなく、通常、着色性金属塩類に対してセメント中
のアルカリ成分を合わせて同当量以上となる量が使用さ
れる。The weak alkaline liquid used can be used without any particular limitation as long as it can react with the coloring metal salt to form a pigment component. Examples of the weakly alkaline liquid include alkali metals such as sodium and potassium, hydroxides of alkaline earth metals such as calcium and magnesium, and aqueous solutions of ammonia and the like, but are less likely to remain in colored molded articles. Ammonia water is preferably used. The use amount of the weak alkali is not particularly limited as long as the colorable metal salts can be completely converted into the coloring substance, and usually, the equivalent amount is equal to or more than the total amount of the alkali components in the cement with respect to the colorable metal salts. Amount is used.
【0024】本発明の第三工程は、弱アルカリ性液が塗
布浸透されている第二工程からセメント成形品の表層部
分における着色性金属塩と弱アルカリ性液との反応を加
熱によってさらに促進させる工程である。本発明のセメ
ント系成形品の美装仕上工程は、前記第一工程と第二工
程で基本的には終了することができる。しかし、前述の
第三工程における加熱処理によって該反応を促進させ、
着色をさらに確実にすることができるので好ましい。The third step of the present invention is a step of further promoting the reaction between the coloring metal salt and the weak alkaline liquid in the surface layer portion of the cement molded article by heating from the second step in which the weak alkaline liquid is applied and penetrated. is there. The cosmetic finishing step of the cement-based molded article of the present invention can be basically completed by the first step and the second step. However, the heat treatment in the third step promotes the reaction,
It is preferable because coloring can be further ensured.
【0025】本発明のセメント系成形品の美装仕上工程
は、着色仕上げだけに限れば上記第一工程及び第二工程
又は両工程に更に第三工程を加えた工程による方法で十
分である。しかし、建材などのような艶のある建築材料
の部品を製造することを目的とする場合には、弱アルカ
リ性液との反応による発色状態を形成するだけでは艶の
点で若干劣ることもある。本発明は、前記セメント系着
色成形品に艶のある着色仕上げ面を形成することができ
る方法を提供するものでもある。In the cosmetic finishing step of the cement-based molded article of the present invention, a method in which the third step is added to the first step and the second step or both steps is sufficient as long as it is limited only to the color finishing. However, when the purpose is to produce a glossy building material component such as a building material, simply forming a color-developed state by reaction with a weakly alkaline liquid may result in a slightly inferior gloss. The present invention also provides a method capable of forming a glossy colored finish on the cement-based colored molded article.
【0026】本発明の方法において、セメント系着色成
形品に艶のある美装仕上げ面を形成するための方法とし
ては、第二工程において、弱アルカリ性液として、弱ア
ルカリ性で高耐候性の水系アクリルシリコン樹脂、フッ
素樹脂等の無色又は有色のクリヤー液(上塗り材)を塗
布する方法等がある。この方法によれば、着色性金属塩
とアルカリの反応による発色と表面部分の艶出し加工を
同時に行うことができる。In the method of the present invention, as a method for forming a glossy finished surface on a cement-based colored molded article, in a second step, a weakly alkaline liquid and a highly weatherable water-based acrylic There is a method of applying a colorless or colored clear liquid (overcoat material) such as a silicone resin or a fluorine resin. According to this method, it is possible to simultaneously perform color development by the reaction between the coloring metal salt and the alkali and polishing of the surface portion.
【0027】上記のような艶出し方法で使用される無色
又は有色のクリヤー液は、セメント系成形品の着色表面
が透けて見える程度の透明性を有するクリヤー層を形成
することができるものであることが必要であり、6ミル
のアプリケーターで塗り付け、乾燥後に測定した場合の
隠蔽率0〜50%のクリヤー層を形成できる材料である
ことが好ましい。隠蔽率が50%を超えるような層を形
成する材料では、通常の塗料仕上げと差異がないものと
なる。このような方法によれば、塗料系を用いた画一的
な表面着色仕上げ方法の場合と異なり、艶があるばかり
でなく、着色状態が均一で自然風な外観を呈するセメン
ト系成形品を形成することが可能である。The colorless or colored clear liquid used in the above-mentioned polishing method can form a clear layer having such transparency that the colored surface of the cement-based molded product can be seen through. It is preferable that the material be a material capable of forming a clear layer having a hiding ratio of 0 to 50% as measured after coating with a 6 mil applicator and drying. A material that forms a layer having a hiding factor of more than 50% has no difference from a normal paint finish. According to such a method, unlike the case of a uniform surface coloring finishing method using a paint system, a cement-based molded article that is not only glossy but also has a uniform coloring state and a natural-like appearance is formed. It is possible to
【0028】さらに、上記の自然風な外観を呈するセメ
ント系成形品を形成することが可能な別法としての本発
明の方法は、前記第二工程における弱アルカリ性液の塗
布に先立って、中塗材としてシラン系防水材を着色性金
属化合物水溶液を浸透させたセメント成形品面に塗布し
て加熱乾燥し、未だ防水層の形成がなされていない状態
のうちに、弱アルカリ性液又は弱アルカリ性クリヤー液
を塗布し、最終的に40〜90℃に加熱、乾燥して着色
と防水層の形成とを促進させることによって、自然風な
外観に加えて、二次エフロレッセンスの防止、中性化防
止、塩害防止、凍結防止等の機能を兼ね備えている耐久
性の向上したセメント系成形品を形成することも可能で
ある。Further, as another method of the present invention capable of forming a cement-based molded product having a natural appearance as described above, the method according to the present invention is characterized in that, prior to the application of the weakly alkaline liquid in the second step, the intermediate coating material is used. As a silane-based waterproofing material is applied to the surface of a cement molded product impregnated with an aqueous solution of a coloring metal compound, and is dried by heating.While a waterproof layer has not yet been formed, a weak alkaline liquid or a weak alkaline clear liquid is used. By applying and finally heating and drying at 40 to 90 ° C. to promote coloring and formation of a waterproof layer, in addition to natural appearance, prevention of secondary efflorescence, prevention of neutralization, salt damage It is also possible to form a cement-based molded product having improved durability, which also has functions such as prevention and freezing prevention.
【0029】[0029]
【実施例】以下、実施例に従って本発明のセメント系成
形品の美装仕上げ方法を説明するが、本発明はこれらの
実施例によって限定されるものではない。EXAMPLES Hereinafter, the cosmetic finishing method for a cement-based molded article of the present invention will be described with reference to examples, but the present invention is not limited to these examples.
【0030】実施例1 (第一工程:金属塩水溶液の塗布)2cm厚の1:2モ
ルタル板を2個作成し、3日養生した後、作成したモル
タル板を乾燥機にて60℃に加熱し、表層部の含有水分
を3重量%に調整した。次いで、低圧塗装機により、そ
れぞれのモルタル板面に金属塩水溶液としての硝酸マン
ガン20%水溶液を150g/m2づつ吹き付け塗布
し、浸透させたところ、発色反応が起こり、表面が淡褐
色となった。Example 1 (First Step: Application of Metal Salt Aqueous Solution) Two 2 cm thick 1: 2 mortar plates were prepared and cured for 3 days, and the prepared mortar plates were heated to 60 ° C. in a drier. The water content in the surface layer was adjusted to 3% by weight. Next, a 20% aqueous solution of manganese nitrate as a metal salt aqueous solution was spray-coated at a rate of 150 g / m 2 on each mortar plate surface by a low-pressure coating machine and allowed to permeate. As a result, a color-forming reaction occurred, and the surface became light brown. .
【0031】(第二工程:弱アルカリ−及び強アルカリ
水溶液の塗布)上記淡褐色に着色したモルタル板の表面
温度を60℃、表面含水率を3重量%の乾燥状態に調整
し、該モルタル板の一方に、低圧塗装機により、反応剤
として、pH9の弱アルカリ性のアンモニア水100g
/m2を吹き付け塗布し、他方のモルタル板面にはpH
12の強アルカリの苛性ソーダ5%溶液100g/m2
を吹き付け塗布して褐色着色反応を生起せしめた。(Second Step: Application of Weak Alkaline and Strong Alkaline Aqueous Solutions) The surface temperature of the mortar plate colored in light brown was adjusted to 60 ° C. and the surface moisture content was adjusted to a dry state of 3% by weight. On one side, 100 g of weakly alkaline ammonia water of pH 9 was used as a reactant by a low-pressure coating machine.
/ M 2 was spray coated, pH and the other of the mortar plate surface
12 g of 5% solution of strong alkali caustic soda 100 g / m 2
Was applied by spraying to cause a brown coloring reaction.
【0032】(第三工程:着色反応の促進)両モルタル
板面を60℃に加熱して表層部の含有水分が3重量%と
なるように乾燥させた。アルカリによる着色反応が更に
促進され、褐色の色はさらに濃くなった。表層の着色深
さはアンモニア水で1.8mmであった。強アルカリで
ある苛性ソーダ溶液による反応の場合、色は濃くなった
が、表面で粉化した無機生成物が生じ、着色深さは0.
5mmと浅かった。これは強アルカリの場合、反応が急
激に行われるため、表面で反応が起こってしまい浸透が
阻害されるためと推定された。(Third Step: Acceleration of Coloring Reaction) Both mortar plate surfaces were heated to 60 ° C. and dried so that the water content in the surface layer became 3% by weight. The coloring reaction by the alkali was further accelerated, and the brown color became deeper. The coloring depth of the surface layer was 1.8 mm with aqueous ammonia. In the case of a reaction with a caustic soda solution that is a strong alkali, the color became darker, but a powdered inorganic product was generated on the surface, and the coloring depth was 0.1%.
It was as shallow as 5 mm. This was presumed to be due to the fact that in the case of a strong alkali, the reaction was rapidly performed, so that the reaction occurred on the surface and the permeation was inhibited.
【0033】実施例2 (第一工程:金属塩水溶液の塗布)実施例1と同様にし
て2cm厚の1:2モルタル板7個を作成し、3日養生
した後、乾燥機にて各板の表層部の含有水分を5重量%
に調整し、各板を表面温度40℃から100℃までの7
段階での加熱処理に振り分け、それぞれの温度で加熱を
行った。次いで、各温度で加熱された各モルタル板に、
低圧塗装機により、金属塩水溶液としての硝酸マンガン
20%水溶液を150g/m2づつ吹き付け塗布し、浸
透させたところ、表面が淡褐色に着色した。Example 2 (First step: Application of aqueous solution of metal salt) Seven 1: 2 mortar plates having a thickness of 2 cm were prepared in the same manner as in Example 1, cured for 3 days, and then dried by a drier. 5% by weight of water contained in the surface layer
And adjust each plate to a surface temperature of 40 ° C to 100 ° C.
Heat treatment was performed at each stage, and heating was performed at each temperature. Then, on each mortar plate heated at each temperature,
A 20% aqueous solution of manganese nitrate as a metal salt aqueous solution was sprayed and applied at a rate of 150 g / m 2 by a low-pressure coating machine and permeated, and the surface was colored light brown.
【0034】(第二工程:弱アルカリ水溶液の塗布)第
一工程で作成された各モルタル板を乾燥機にて表面温度
60℃、表層部の含有水分を5重量%に調整した後、金
属塩水溶液塗布面に、低圧塗装機により、反応剤として
pH9のアンモニア水を100g/m2づつ塗布し、浸
透させたところ、表面が褐色に着色した。(Second Step: Application of Weak Alkaline Aqueous Solution) Each mortar plate prepared in the first step was adjusted to a surface temperature of 60 ° C. and a water content of a surface layer of 5% by weight with a drier, and then to a metal salt. Aqueous ammonia having a pH of 9 was applied as a reactant at a rate of 100 g / m 2 by a low-pressure coating machine to the surface to which the aqueous solution was applied, and the surface was colored brown.
【0035】(第三工程:着色反応の促進)再び各モル
タル板面を60℃に加熱して表層部の含有水分が5重量
%となるように調整した。弱アルカリとの着色反応が促
進され、褐色の色はさらに濃くなった。各モルタル板を
割裂して表層部の着色深さをノギスを用いて測定した。
結果を表1に示す。(Third Step: Acceleration of Coloring Reaction) Each mortar plate surface was heated again to 60 ° C. and adjusted so that the water content in the surface layer portion was 5% by weight. The coloring reaction with a weak alkali was accelerated, and the brown color became deeper. Each mortar plate was split, and the coloring depth of the surface layer was measured using calipers.
Table 1 shows the results.
【0036】[0036]
【表1】 [Table 1]
【0037】実施例3 (第一工程:金属塩水溶液の塗布)2cm厚の1:2モ
ルタル板を作成し、3日養生した後、乾燥機にて板の表
面温度を60℃に加熱し、表層部の含有水分を5重量%
に調整した。次いで、このモルタル板面に、低圧塗装機
により、金属塩水溶液としての硫酸銅15重量%水溶液
を150g/m2吹き付け塗布し、浸透させたところ、
発色反応が起こり、表面が淡青色となった。Example 3 (First Step: Application of Metal Salt Aqueous Solution) A 2 cm thick 1: 2 mortar plate was prepared, cured for 3 days, and then heated by a dryer to a surface temperature of 60 ° C. 5% by weight of moisture contained in surface layer
Was adjusted. Subsequently, a 150 g / m 2 aqueous solution of copper sulfate as a metal salt aqueous solution was sprayed onto the mortar plate surface with a low-pressure coating machine at 150 g / m 2 to be permeated.
A color development reaction occurred, and the surface turned pale blue.
【0038】(第二工程:弱アルカリ性吸水防止材液の
塗布)上記の淡青色に着色したモルタル板を、更に表面
温度60℃、表面含水率5重量%に調整し、低圧塗装機
により、反応剤として水系−シラン系吸水防止材(恒和
化学工業社製:コンフィックスSW−7W)にアンモニ
ア水を加えてpH9の弱アルカリ性に調整した液を80
g/m2塗布して着色反応を生起せしめた。(Second Step: Application of Weakly Alkaline Water Absorption Preventing Material Solution) The mortar plate colored in pale blue was further adjusted to a surface temperature of 60 ° C. and a surface water content of 5% by weight, and reacted with a low-pressure coating machine. Aqueous solution prepared by adding ammonia water to a water-based silane-based water-absorbing preventive (manufactured by Kowa Chemical Industry Co., Ltd .: CONFIX SW-7W) as an agent to adjust the pH to slightly alkaline at 80 was used.
g / m 2 was applied to cause a coloring reaction.
【0039】(第三工程:着色反応の促進)第二工程か
らの着色モルタル板を、さらに加熱することにより表面
温度60℃、表面含水率5重量%に調整した。弱アルカ
リとの着色反応が促進されて青色は更に濃くなり、防水
層の深さ3〜5mmで、着色浸透深さ1.8mmの着色
防水加工されたモルタル板が得られた。(Third Step: Promotion of Coloring Reaction) The colored mortar plate from the second step was further heated to adjust the surface temperature to 60 ° C. and the surface water content to 5% by weight. The coloring reaction with the weak alkali was accelerated, and the blue color became further deeper. As a result, a colored mortar plate having a waterproof layer depth of 3 to 5 mm and a coloring penetration depth of 1.8 mm was obtained.
【0040】実施例4 (第一工程:金属塩水溶液の塗布)2cm厚の1:2モ
ルタル板を作成し、3日養生した後、乾燥機にて板の表
面温度を60℃に加熱し、表層部の含有水分を5重量%
に調整した。次いで、このモルタル板面に、低圧塗布機
により、金属塩水溶液としての硫酸銅15重量%水溶液
を150g/m2吹き付け塗布し、浸透させたところ、
発色反応が起こり、表面が淡青色となった。Example 4 (First Step: Application of Metal Salt Aqueous Solution) A 2 cm thick 1: 2 mortar plate was prepared, cured for 3 days, and then heated by a dryer to a surface temperature of 60 ° C. 5% by weight of moisture contained in surface layer
Was adjusted. Then, a 15 g / m 2 aqueous solution of copper sulfate as a metal salt aqueous solution was sprayed onto the mortar plate surface with a low-pressure coating machine at 150 g / m 2 to infiltrate the mortar plate.
A color development reaction occurred, and the surface turned pale blue.
【0041】(第二工程:弱アルカリ性クリヤー液の塗
布)第一工程で製造されたモルタル板を、更に加熱して
表面温度60℃、表面含水率5重量%に調整し、低圧塗
装機により、反応剤、艶出し剤としてpH9の弱アルカ
リ性に調整されているアクリルシリコン樹脂クリヤー
[アクリルシリコン樹脂74.0重量%、水17.0重
量%、少量添加材(分散剤、防腐剤、消泡剤、沈降防止
剤、成膜助剤、アンモニア水等)9重量%]を150g
/m2吹き付け塗布した。(Second Step: Application of Weakly Alkaline Clear Solution) The mortar plate produced in the first step is further heated to adjust the surface temperature to 60 ° C. and the surface moisture content to 5% by weight, Acrylic silicone resin clear adjusted to pH 9 as weakly alkaline as a reactant and polishing agent [acrylic silicone resin 74.0% by weight, water 17.0% by weight, small amount of additives (dispersant, preservative, defoamer) 9% by weight], an anti-settling agent, a film-forming aid, aqueous ammonia)
/ And m 2 spray application.
【0042】(第三工程:着色反応の促進)第二工程で
製造された着色モルタル板をさらに加熱して、表面温度
60℃、表面含水率5重量%に調整したところ、着色反
応が促進されて青色は更に濃くなり、着色浸透深さ1.
8mmの下地の濃淡が透けて見える艶の良い仕上がり面
を有するモルタル板が得られた。(Third Step: Acceleration of Coloring Reaction) The colored mortar plate produced in the second step was further heated to adjust the surface temperature to 60 ° C. and the surface water content to 5% by weight. The blue color becomes deeper and the color penetration depth is 1.
A mortar board having a glossy finished surface with a light and shade of the base of 8 mm was obtained.
【0043】実施例5 (第一工程:金属塩水溶液の塗布)2cm厚の1:2モ
ルタル板を作成し、3日養生した後、乾燥機にて表面温
度を60℃となるように加熱し、表面含水率を5重量%
に調整した。次いで、このモルタル板の表面に硝酸マン
ガン20%水溶液150g/m2を低圧塗装機により吹
き付け塗布し、浸透させたところ、発色反応が起こり、
淡褐色となった。Example 5 (First Step: Application of Metal Salt Aqueous Solution) A 2 cm thick 1: 2 mortar plate was prepared, cured for 3 days, and then heated by a dryer to a surface temperature of 60 ° C. , Surface moisture content is 5% by weight
Was adjusted. Then, a manganese nitrate 20% aqueous solution 150 g / m 2 was spray-coated on the surface of the mortar plate by a low-pressure coating machine and allowed to penetrate.
It became light brown.
【0044】(第二工程:弱アルカリ性カラークリヤー
液の塗布)第一工程で調製されたモルタル板を更に加熱
して、表面温度60℃、表面含水率5重量%に調製し、
次いで、アルカリによる着色反応を生起せしめると同時
に、艶出し及び色ムラの解消を目的として、pH9の弱
アルカリ性に調整されているアクリルシリコン樹脂カラ
ークリヤー[アクリルシリコン樹脂73.0重量%、褐
色系顔料1.0重量%、水17.0重量%、少量添加材
(分散剤、防腐剤、消泡剤、沈降防止剤、成膜助剤、ア
ンモニア水等)9重量%]を150g/m2塗布した。
モルタル板の表面層は弱アルカリとの反応により褐色の
色は更に増し、カラークリヤー層はほど良い下地の透け
で着色の濃淡が薄まり、ほど良く均等化され、普通の塗
料仕上げと違った独特な仕上がり面を有する、着色浸透
深さ1.8mmのモルタル板が得られた。(Second Step: Application of Weakly Alkaline Color Clear Solution) The mortar plate prepared in the first step is further heated to a surface temperature of 60 ° C. and a surface water content of 5% by weight.
Then, an acrylic silicone resin color clear [acrylic silicone resin 73.0% by weight, brown pigment] adjusted to have a weak alkalinity of pH 9 for the purpose of causing a coloring reaction with alkali and at the same time eliminating glaze and color unevenness. 1.0% by weight, 17.0% by weight of water, 9% by weight of a small amount of additives (dispersing agent, preservative, defoaming agent, anti-settling agent, film-forming aid, ammonia water, etc.)] at 150 g / m 2. did.
The surface layer of the mortar plate becomes more brown due to the reaction with the weak alkali, and the color clear layer has a good transparency of the base and the color is light and dark, and it is evenly uniform. A mortar plate having a finished surface and a coloring penetration depth of 1.8 mm was obtained.
【0045】(第三工程:着色反応の促進)上記工程で
得られた着色、艶出しモルタル板は、さらに60℃で加
熱処理することによってより以上に濃い褐色着色層を有
するモルタル板となった。(Third Step: Acceleration of Coloring Reaction) The colored and polished mortar plate obtained in the above step was further heated at 60 ° C. to form a mortar plate having a darker brown colored layer. .
【0046】実施例6 (第一工程:金属塩水溶液の塗布)2cm厚の1:2モ
ルタル板を作成し、3日養生した後、乾燥機にて表面温
度を60℃に加熱し、表面含水率を3重量%に調整し
た。次いで、この成形品表面に低圧塗装機により、硝酸
マンガン20%水溶液を150g/m2吹き付け塗布
し、浸透させたところ、発色反応が起こり淡褐色に着色
した。Example 6 (First step: application of an aqueous solution of metal salt) A 2 cm thick 1: 2 mortar plate was prepared and cured for 3 days. The rate was adjusted to 3% by weight. Then, a 150 g / m 2 aqueous solution of manganese nitrate was spray-coated on the surface of the molded article by a low-pressure coating machine to cause permeation.
【0047】(第二工程の1:水系−シラン系吸水防止
材の塗布)(Second Step 1: Application of Water-Silane-Based Water Absorption Preventing Material)
【0048】第一工程で調製されたモルタル板を更に加
熱し、表面温度60℃、表面含水率3重量%に調整し
た。次いで、水系−シラン系吸水防止材〔恒和化学工業
(株)製:コンフィックスSW−7W〕を80g/m2
を吹き付け塗布した。加熱により表面温度60℃、表面
含水率3重量%に乾燥させることにより、中塗材である
水系−シラン系吸水防止材が表面から内部に3〜8mm
程度浸透した。しかし、加熱乾燥後も防水材は反応が開
始しておらず、防水層は未だ形成されていない状態であ
った。The mortar plate prepared in the first step was further heated to a surface temperature of 60 ° C. and a surface water content of 3% by weight. Next, a water-based silane-based water-absorbing preventive material [Kowa Chemical Industry Co., Ltd.
80g / m2 from Comp. SW-7W]
Was applied by spraying. By drying by heating to a surface temperature of 60 ° C. and a surface water content of 3% by weight, the water-based silane-based water-absorbing preventive material as an intermediate coating material is 3 to 8 mm inward from the surface.
To some degree. However, even after the heating and drying, the reaction of the waterproof material did not start, and the waterproof layer was not yet formed.
【0049】(第二工程の2:弱アルカリ性カラークリ
ヤー液の塗布)上記(第二工程の1)からのモルタル板
に、実施例5で使用したものと同様の弱アルカリ性カラ
ークリヤー液を150g/m2塗布して弱アルカリによ
る発色反応を生起せしめた。更に濃い褐色の着色表面層
を有するモルタル板が得られた。(Second Step 2: Application of Weakly Alkaline Color Clear Solution) The same weakly alkaline color clear solution as used in Example 5 was applied to the mortar plate from the above (First Step 1) at 150 g / g. and m 2 applied was allowed rise to color development reaction with a weak alkali. A mortar plate having a darker brown colored surface layer was obtained.
【0050】(第三工程:着色反応の促進)次いで、加
熱により第二工程の2からの着色モルタル板の表面温度
を80℃に5分間保持して乾燥した。形成されたカラー
クリヤー層はほど良く透けて下地色の濃淡が薄まり、均
等化され、普通の塗料仕上げと違った濃淡のある独特な
仕上がり面を有していた。表層着色浸透深さ1.8mm
の着色防水モルタル板が得られた。(Third Step: Acceleration of Coloring Reaction) Next, the surface of the colored mortar plate from the second step 2 was kept at 80 ° C. for 5 minutes by heating and dried. The formed color clear layer had a unique finish surface with a light and transparent undertone, a light and dark undertone, an evenness, and a different shade from the ordinary paint finish. Surface coloring penetration depth 1.8mm
A colored waterproof mortar board was obtained.
【0051】実施例6の工程に従って仕上がった着色防
水モルタル板について、耐水性、耐アルカリ性、耐酸
性、促進耐候性等のテストを行った。 耐水性の評価 仕上がったモルタル板を1日養生後、JIS K 56
63により7日間水中浸漬し、耐水性を見たが、白化、
フクレ、剥がれ等は認められなかった。The colored waterproof mortar board finished according to the process of Example 6 was tested for water resistance, alkali resistance, acid resistance, accelerated weather resistance and the like. Evaluation of water resistance After curing the finished mortar board for one day, JIS K56
63 was immersed in water for 7 days and water resistance was observed.
No blistering or peeling was observed.
【0052】耐アルカリ性の評価 仕上がったモルタル板を1日養生後、JIS K 56
63により7日間水酸化カルシウム飽和溶液に浸漬し、
耐アルカリ性を見たが、ひび割れ、フクレ、剥がれ、軟
化溶質等は認められなかった。Evaluation of alkali resistance After curing the finished mortar board for one day, it was subjected to JIS K56.
Dipped in a calcium hydroxide saturated solution for 7 days with 63,
Although alkali resistance was observed, no cracks, blisters, peeling, softened solutes, etc. were observed.
【0053】耐酸性の評価 仕上がったモルタル板を1日養生後、JIS K 54
00により1日間5%硫酸溶液に浸漬し、耐酸性を見た
が、ひび割れ、フクレ、剥がれ、軟化溶質等は認められ
なかった。Evaluation of Acid Resistance After the finished mortar board was cured for one day, it was subjected to JIS K54.
The sample was immersed in a 5% sulfuric acid solution for 1 day according to No. 00 to check the acid resistance, but no cracks, blisters, peeling, softened solutes, etc. were observed.
【0054】中性化の評価 仕上がったモルタル板の塗布面以外はエポキシ系の塗料
でシールし、7日養生後、朝日科学(株)製、アサヒア
ルミネイヤー促進中性化試験機で20℃、CO2濃度雰
囲気中に1ヶ月間置き、取り出した試験体を半分に割裂
し、その断面にフェノールフタレイン溶液を吹き付けて
も内部は中性化を受けていなかった。Evaluation of Neutralization The surface of the finished mortar plate other than the coated surface was sealed with an epoxy-based paint, cured for 7 days, and then subjected to Asahi Kagaku Co., Ltd. The sample was placed in a CO2 concentration atmosphere for one month, the test piece taken out was split in half, and the inside was not neutralized even when a phenolphthalein solution was sprayed on the cross section.
【0055】耐凍結融解性の評価 仕上がったモルタル板を7日養生後、JIS K 14
35の凍結融解性試験(水中−気中)法により500サ
イクルを行ったが、白化、フクレ、割れ、剥がれ等は認
められなかった。Evaluation of freeze-thaw resistance After the finished mortar board was cured for 7 days, it was subjected to JIS K14.
According to the freeze-thaw test (water-air) method of No. 35, 500 cycles were performed, but no whitening, blistering, cracking, peeling, and the like were observed.
【0056】促進耐候性の評価 仕上がったモルタル板を7日養生後、キセノンウエザオ
メーター(アトラス社製)を用いて2000時間の促進
耐候試験を行ったが塗膜の割れ、剥がれはなく、光沢保
持率80%以上、色差は3以下であった。Evaluation of Accelerated Weathering Resistance After the finished mortar board was cured for 7 days, an accelerated weathering test was performed for 2000 hours using a xenon weatherometer (manufactured by Atlas), but no cracking or peeling of the coating film was observed. The retention was 80% or more and the color difference was 3 or less.
【0057】(カラークリヤーの隠ぺい性仕上がり性)
カラークリヤーの隠ぺい率と仕上がり性を調査してみる
と、モルタル板面のムラを隠しつつ、均一化が計れるカ
ラークリヤーの隠ぺい率は8〜50%が最適であった。(Hidden finish of color clear)
When investigating the concealing rate and finish of the color clear, it was found that the concealing rate of the color clear that can achieve uniformity while hiding the unevenness of the mortar plate surface was optimally 8 to 50%.
【0058】[0058]
【発明の効果】本発明によれば、セメント系成形品、例
えば外壁材、屋根材等の着色の分野におけるライン塗装
仕上げに応用が可能で、高意匠性、高耐候性の仕上方法
を提供することが可能である。According to the present invention, there is provided a finishing method which can be applied to the line painting finishing in the field of coloring cement-based molded articles, for example, exterior wall materials, roofing materials, etc., and has high designability and high weather resistance. It is possible.
フロントページの続き (72)発明者 加茂靖史 東京都大田区北糀谷1−9−13 恒和化学 工業株式会社中央研究所内 (72)発明者 森 庸男 東京都大田区大森北6−27−11 森商事株 式会社内 (72)発明者 土肥 勁 東京都大田区大森北6−27−11 森商事株 式会社内 Fターム(参考) 4G028 DB14 FA04 Continued on the front page (72) Inventor Yasushi Kamo 1-9-13 Kita-Kojiya, Ota-ku, Tokyo Kowa Chemical Industry Co., Ltd. Central Research Laboratory (72) Inventor Yasuo Mori 6-27-11 Omorikita, Ota-ku, Tokyo Mori Shoji Within the Company (72) Inventor Kei Toi 6-27-11 Omorikita, Ota-ku, Tokyo F-term (reference) 4G028 DB14 FA04
Claims (7)
重量%以下に調整されているセメント系成形品の表面
に、着色性金属塩化合物の水溶液を塗布浸透させる第一
工程、次いで、該セメント系成形品の表面温度を40〜
90℃、表面含水率を10重量%以下に調整し、該セメ
ント系成形品表面に7<pH≦10の弱アルカリ性液を
塗布浸透させて着色性金属塩化合物との反応を生起せし
める第二工程、次いで、該セメント系成形品の表面温度
を40〜90℃、表面含水率を10重量%以下に調整し
て弱アルカリ性液と着色性金属塩化合物との反応を促進
せしめる第三工程を有することを特徴とするセメント系
成形品の美装仕上方法。1. A surface temperature of 40 to 90 ° C. and a water content of 10
A first step of applying and permeating an aqueous solution of a coloring metal salt compound onto the surface of a cement-based molded product adjusted to not more than 10% by weight;
A second step of adjusting the surface water content to 90 ° C. and a surface water content of 10% by weight or less, and applying a weak alkaline solution having a pH of 7 <pH ≦ 10 to the surface of the cement-based molded product to cause a reaction with the coloring metal salt compound; And a third step of adjusting the surface temperature of the cement-based molded article to 40 to 90 ° C. and the surface water content to 10% by weight or less to promote the reaction between the weak alkaline liquid and the coloring metal salt compound. A method for finishing cosmetics molded articles.
を塗布して艶出し加工面を形成する第四工程を有するこ
とを特徴とする請求項1記載のセメント系成形品の美装
仕上方法。2. The method according to claim 1, further comprising a fourth step of applying a clear liquid to form a polished surface following the third step. .
弱アルカリ性クリヤー液を塗布浸透させて、弱アルカリ
性液と着色性金属塩化合物との反応を生起せしめると同
時に艶出し加工を行う工程であることを特徴とする請求
項1記載のセメント系成形品の美装仕上方法。3. The second step is a step of applying a weakly alkaline clear liquid as a weakly alkaline liquid and permeating the same to cause a reaction between the weakly alkaline liquid and the coloring metal salt compound, and at the same time, performing a polishing process. The method for finishing cosmetics of a cement-based molded product according to claim 1, wherein:
浸透させる前に、セメント系成形品表面に中塗材として
シラン系防水材を塗布浸透させ、表面温度40〜90
℃、表面含水率10重量%以下に調整し、該シラン系防
水材による防水層が未だ形成されない間に、さらに弱ア
ルカリ性液を塗布浸透させ、表面温度40〜90℃、表
面含水率10重量%以下に調整することによって弱アル
カリ性液と着色性金属塩化合物との反応を生起せしめる
と同時に、前記シラン系防水材による防水層の形成を行
う工程であることを特徴とする請求項1〜3のいずれか
1項に記載のセメント系成形品の美装仕上方法。4. In the second step, a silane-based waterproofing material is applied and impregnated as an intermediate coating material on the surface of the cement-based molded product before the weak alkaline liquid is applied and permeated, and the surface temperature is 40 to 90.
° C, the surface moisture content is adjusted to 10% by weight or less, and while a waterproof layer made of the silane-based waterproofing material has not yet been formed, a weak alkaline solution is further applied and penetrated to obtain a surface temperature of 40 to 90 ° C and a surface moisture content of 10% by weight. The step of forming a waterproof layer with the silane-based waterproof material at the same time as causing a reaction between the weakly alkaline liquid and the colorable metal salt compound by adjusting the following: The cosmetic finishing method for a cement-based molded product according to any one of the preceding claims.
ターで塗り付け、乾燥後に測定した場合の隠蔽率が0〜
50%となるクリヤー層を形成することができるクリヤ
ー液であることを特徴とする請求項2又は3に記載のセ
メント系成形品の美装仕上方法。5. The concealing rate of the clear liquid measured with a 6 mil applicator and measured after drying is 0 to 5.
4. The method according to claim 2, wherein the clear liquid is a clear liquid capable of forming a 50% clear layer.
ン、硫酸第一鉄、硫酸クロム、硫酸銅、硫酸ニッケル、
硫酸コバルト、硝酸銀、硝酸マンガン、硝酸鉄、硝酸ク
ロム、硝酸銅、硝酸ニッケル及び硝酸コバルトから選ば
れた少なくとも1種であることを特徴とする請求項1〜
5のいずれか1項に記載のセメント系成形品の美装仕上
方法。6. The coloring metal salt compound, wherein the manganese sulfate, ferrous sulfate, chromium sulfate, copper sulfate, nickel sulfate,
4. The composition according to claim 1, which is at least one selected from cobalt sulfate, silver nitrate, manganese nitrate, iron nitrate, chromium nitrate, copper nitrate, nickel nitrate and cobalt nitrate.
The cosmetic finishing method for a cement-based molded product according to any one of items 5 to 5.
載の方法によって製造されている着色セメント系成形
品。7. A colored cement-based molded article produced by the method according to any one of claims 1 to 6.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001077652A JP2002274978A (en) | 2001-03-19 | 2001-03-19 | Fine finishing method for cementitious molding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001077652A JP2002274978A (en) | 2001-03-19 | 2001-03-19 | Fine finishing method for cementitious molding |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2002274978A true JP2002274978A (en) | 2002-09-25 |
Family
ID=18934376
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001077652A Pending JP2002274978A (en) | 2001-03-19 | 2001-03-19 | Fine finishing method for cementitious molding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2002274978A (en) |
-
2001
- 2001-03-19 JP JP2001077652A patent/JP2002274978A/en active Pending
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