JPH07247187A - Production of colored cement-concrete product - Google Patents

Production of colored cement-concrete product

Info

Publication number
JPH07247187A
JPH07247187A JP4409794A JP4409794A JPH07247187A JP H07247187 A JPH07247187 A JP H07247187A JP 4409794 A JP4409794 A JP 4409794A JP 4409794 A JP4409794 A JP 4409794A JP H07247187 A JPH07247187 A JP H07247187A
Authority
JP
Japan
Prior art keywords
aqueous solution
colored
cement
sulfate
cement concrete
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4409794A
Other languages
Japanese (ja)
Inventor
Masahiko Hayashi
正彦 速司
Keiko Hiraizumi
恵子 平泉
Takayuki Kimoto
孝之 城元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP4409794A priority Critical patent/JPH07247187A/en
Publication of JPH07247187A publication Critical patent/JPH07247187A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5007Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing
    • C04B41/5014Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing containing sulfur in the anion, e.g. sulfides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80Optical properties, e.g. transparency or reflexibility
    • C04B2111/82Coloured materials

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Aftertreatments Of Artificial And Natural Stones (AREA)

Abstract

PURPOSE:To obtain a colored concrete product having a strong colored coating mainly containing a metal sulfate and stable in color tone in high efficiency by applying an aqueous solution of the metal sulfate on the surface of a concrete article and subjecting to steam aging. CONSTITUTION:An aqueous solution of a metal sulfate is impregnated into and/or applied on the surface of a cement-concrete article. The metal sulfate can be selected from copper sulfate, chromium sulfate, manganese sulfate, iron sulfate, etc. Subsequently, the treated cement-concrete article is subjected to steam aging to obtain a colored concrete product having a colored coating mainly containing the metal sulfate and/or its reaction product on the surface of the cement-concrete article. Further, the coloring is promoted and the colored coating is formed in an early stage by treating the surface of the cement- concrete article with an activating agent, e.g. an alkali aqueous solution (e.g. an aqueous solution of sodium hydroxide) or an aqueous solution of an oxidizing agent (e.g. an aqueous solution of hydrogen peroxide) before or after the impregnation and/or the coating of the metal sulfate aqueous solution.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、金属硫酸塩を使用して
着色セメントコンクリ−ト製品を製造する方法に関す
る。さらに詳しくは本発明は、セメントモルタル、コン
クリ−トパネル、ブロック、パイル、タイル、人造石、
槽塔類等のモルタル及び又はコンクリ−ト製品の表面を
化学的に処理して発色を促進させ、生成した着色皮膜
(層)が剥離したりせず、かつ長期の耐候性、安定性に
優れた着色セメントコンクリ−ト製品を容易に効率よく
製造する方法に関する。
FIELD OF THE INVENTION The present invention relates to a method for producing a colored cement concrete product using a metal sulfate. More specifically, the present invention is a cement mortar, concrete panel, block, pile, tile, artificial stone,
The surface of mortar and / or concrete products such as tank towers is chemically treated to accelerate color development, the generated colored film (layer) does not peel off, and it has excellent long-term weather resistance and stability. And a method for easily and efficiently producing colored cement concrete products.

【0002】[0002]

【従来の技術】セメントコンクリ−ト製品は、建築、土
木分野で大量に使用されているが、近年は自然との調
和、景観への関心の高まりから、環境に配慮した着色セ
メントコンクリ−ト製品が強く望まれるようになってき
た。
2. Description of the Related Art Cement concrete products are used in large amounts in the fields of construction and civil engineering, but in recent years, due to harmony with nature and growing interest in the landscape, environmentally friendly colored cement concrete products. Has become strongly desired.

【0003】従来着色セメントコンクリ−ト製品を製造
する方法としては、製品の製造時に顔料をセメント等
の原料と混合して製造する方法、製品の表面に所定の
色の塗料や顔料のエマルジョンを刷毛塗りしたり吹きつ
けたりして塗布する方法等が知られている。しかしなが
ら、の原料と混合する方法は多量の顔料を必要とする
だけでなく高価な白色セメントを使用しなければ着色効
果がでず、自然な色合いをだすのが難しい等の難点があ
る。またの塗料を塗布する方法による場合は、塗膜の
剥離が生じ易い、耐候性が劣る等の他に、多量の有機溶
剤が使用されるためその取扱や安全衛生上にも問題があ
り、さらには自然な色合いをだすのが難しい。
Conventionally, as a method for producing a colored cement concrete product, a pigment is mixed with a raw material such as cement at the time of producing the product, and a paint of a predetermined color or an emulsion of the pigment is brushed on the surface of the product. A method of applying by applying or spraying is known. However, the method of mixing with the above-mentioned raw materials not only requires a large amount of pigment, but also has a drawback that the coloring effect cannot be obtained unless expensive white cement is used, and it is difficult to produce a natural hue. Further, in the case of applying the coating material, peeling of the coating film easily occurs, weather resistance is inferior, etc., and since a large amount of organic solvent is used, there is a problem in handling and safety and hygiene. Is difficult to produce a natural color.

【0004】また前記、の方法とは別に、特開昭4
8−68620号公報には、セメント製品の表面に硫
酸マンガン、硫酸鉄等の金属硫酸塩の水溶液を塗布して
発色、着色する方法についての提案がある。この方法は
化学的な反応を利用する方法であるため、、の方法
の難点は改善することができるが、色が経時的に変化し
たりして色調が安定するまでに長時間を要し、また特に
製造後長期間経過したセメントコンクリ−ト製品では発
色しなかったり、発色が不十分で着色できなかったり
し、このの方法も改善の余地がある。
In addition to the method described above, JP-A-4
Japanese Unexamined Patent Publication No. 8-68620 proposes a method of coloring and coloring a cement product by applying an aqueous solution of a metal sulfate such as manganese sulfate and iron sulfate. Since this method uses a chemical reaction, the drawbacks of the method can be improved, but it takes a long time for the color tone to stabilize due to changes in color over time, In particular, a cement concrete product which has passed a long time after the production does not develop color, or the color development is insufficient and thus cannot be colored, and there is room for improvement in this method.

【0005】本発明者らの研究によると、の金属硫酸
塩を使用する方法の発色、着色機構の詳細は明らかでは
ないが、セメントコンクリ−ト製品中のセメントの水和
反応によって生じた遊離Ca(OH)2 が、金属硫酸塩
と反応して金属水酸化物の微小結晶を生成して発色し、
同時に生成する硫酸カルシウムや他の反応生成物と共に
セメントコンクリ−ト製品の表面層部のセメントコンク
リ−トの微小な間隙に入り込み表面層を緻密化して表面
に微小結晶の水酸化物の塩特有の色の皮膜層を形成して
着色していると推察される。また微小結晶の水酸化物
は、水酸基が空気や水中の酸素と結合ないし置換してそ
の一部は酸化物の微小結晶となって表面層に混在してい
ると推察される。また色調が安定するまでに長時間を要
するのは、発色がセメントコンクリ−ト製品中から表面
層部へ滲み出る遊離Ca(OH)2 の滲出速度、水酸化
物生成反応速度、酸化物生成速度等に依存して徐々に発
色が進むことが原因で、また製造後長期間経過したセメ
ントコンクリ−ト製品は、表面が中性化していたり乾燥
しすぎている等のために表面の活性度が低下しているこ
とが、発色しなかったり、発色不良の原因になっている
と推察される。
According to the research conducted by the present inventors, the details of the coloring and coloring mechanism of the method using the metal sulfate are not clear, but free Ca produced by the hydration reaction of cement in the cement concrete product is not clear. (OH) 2 reacts with a metal sulfate to form fine crystals of a metal hydroxide and develops color,
Along with calcium sulfate and other reaction products that are produced at the same time, they enter into the minute gaps of the cement concrete in the surface layer of the cement concrete product to densify the surface layer, and the surface of the cement concrete is peculiar to the salt of microcrystalline hydroxide. It is presumed that a colored film layer is formed and colored. In addition, it is presumed that, in the hydroxide of microcrystals, the hydroxyl group is bonded to or substituted with oxygen in air or water and a part of the hydroxide becomes microcrystals of the oxide and is mixed in the surface layer. Also, it takes a long time for the color tone to stabilize. The leaching rate of free Ca (OH) 2 bleeding from the cement concrete product to the surface layer, the rate of hydroxide formation reaction, the rate of oxide formation. For example, the cement concrete products that have passed a long time after production have a neutralized surface or are too dry. It is presumed that the decrease in color causes no color development or defective color development.

【0006】[0006]

【発明が解決しようとする課題】本発明者らは、前述し
た点に鑑み、〜の難点を改良できる着色セメントコ
ンクリ−ト製品の製造法を開発することを目的として、
またの金属硫酸塩を使用する方法の発色不良や色調の
不安定性を改良することを目的として鋭意研究を重ね
た。その結果、セメントコンクリ−ト製品の表面に金属
硫酸塩の水溶液を含浸及び又は塗布した後蒸気養生する
と、発色が促進され、早期に強固な着色皮膜(層)の生
成を促して安定した色調の着色皮膜(層)を形成させる
ことができること、皮膜が剥離したりせず、長期の耐候
性、安定性に優れた着色セメントコンクリ−ト製品を容
易に効率よく製造することができこと、製造後長期間経
過したセメントコンクリ−ト製品で中性化、乾燥等によ
り発色不能あるいは発色不良となっているものでも良好
な着色をすることができること、さらにはセメントコン
クリ−ト製品の白華現象をも防止でき前記目的も達成で
きること、また金属硫酸塩の水溶液を含浸及び又は塗布
する前又は後にセメントコンクリ−ト製品の表面を活性
化剤で処理すると、さらに効果的に着色できること等を
知見し、本発明に到った。
In view of the above-mentioned points, the present inventors have aimed to develop a method for producing a colored cement concrete product capable of improving the above-mentioned problems.
Further, intensive studies were conducted for the purpose of improving the poor color development and instability of color tone in the method using the metal sulfate. As a result, when the surface of the cement concrete product is impregnated and / or coated with an aqueous solution of a metal sulfate and then steam-cured, color development is promoted, and the formation of a strong colored film (layer) is promoted at an early stage to obtain a stable color tone. It is possible to form a colored film (layer), the film does not peel off, and it is possible to easily and efficiently produce a colored cement concrete product with excellent long-term weather resistance and stability. Even if cement concrete products that have passed a long period of time and cannot be colored or are poorly colored due to neutralization, drying, etc., they can be colored well, and even the whitening phenomenon of cement concrete products It can be prevented and the above object can be achieved, and the surface of the cement concrete product is treated with an activator before or after the impregnation and / or application of the metal sulfate aqueous solution. And finding the like can be effectively colored, it was led to the present invention.

【0007】[0007]

【課題を解決するための手段】本発明は、セメントコン
クリ−ト製品の表面に金属硫酸塩及び又はその反応生成
物を主成分とする着色皮膜を形成させてなる着色セメン
トコンクリ−ト製品の製造法において、セメントコンク
リ−ト製品の表面に金属硫酸塩の水溶液を含浸及び又は
塗布した後、蒸気養生することを特徴とする着色セメン
トコンクリ−ト製品の製造法に関する。また本発明は、
セメントコンクリ−ト製品の表面に金属硫酸塩及び又は
その反応生成物を主成分とする着色皮膜を形成させてな
る着色セメントコンクリ−ト製品の製造法において、セ
メントコンクリ−ト製品の表面に金属硫酸塩の水溶液を
含浸及び又は塗布する前又は後に表面を活性化剤で処理
した後、蒸気養生することを特徴とする着色セメントコ
ンクリ−ト製品の製造法に関する。さらには本発明は、
セメントコンクリ−ト製品の表面に金属硫酸塩及び又は
その反応生成物を主成分とする着色皮膜を形成させてな
る着色セメントコンクリ−ト製品の製造法において、セ
メントコンクリ−ト製品の表面に金属硫酸塩の水溶液を
含浸及び又は塗布する前又は後に表面をアルカリ水溶液
または酸化剤の水溶液で処理した後、蒸気養生すること
を特徴とする着色セメントコンクリ−ト製品の製造法に
関する。
The present invention is directed to the production of a colored cement concrete product in which a colored film containing a metal sulfate and / or a reaction product thereof as a main component is formed on the surface of the cement concrete product. The present invention relates to a method for producing a colored cement concrete product, characterized in that the surface of the cement concrete product is impregnated and / or coated with an aqueous solution of a metal sulfate and then steam-cured. Further, the present invention is
In a method for producing a colored cement concrete product, which comprises forming a colored film containing a metal sulfate and / or a reaction product thereof as a main component on the surface of the cement concrete product, the metal sulfate is formed on the surface of the cement concrete product. The present invention relates to a method for producing a colored cement concrete product, which comprises treating the surface with an activator before or after impregnating and / or applying an aqueous solution of a salt, followed by steam curing. Furthermore, the present invention is
In a method for producing a colored cement concrete product, which comprises forming a colored film containing a metal sulfate and / or a reaction product thereof as a main component on the surface of the cement concrete product, the metal sulfate is formed on the surface of the cement concrete product. The present invention relates to a method for producing a colored cement concrete product, which comprises treating the surface with an aqueous alkali solution or an aqueous oxidizer solution before or after impregnating and / or applying an aqueous salt solution, followed by steam curing.

【0008】本発明が適用できるセメントコンクリ−ト
製品としては、その種類、形状、大きさ等に特に制限は
なく、例えばセメントモルタル、コンクリ−トパネル、
ブロック、パイル、タイル、人造石、槽塔類等をはじめ
としたセメントモルタル製品、セメントコンクリ−ト製
品であれば、いずれにもにも適用することができる。
The cement concrete product to which the present invention can be applied is not particularly limited in kind, shape, size, etc., and examples thereof include cement mortar, concrete panel,
It can be applied to any cement mortar product and cement concrete product including blocks, piles, tiles, artificial stones, tank towers and the like.

【0009】本発明において金属硫酸塩としては、水可
溶性の金属硫酸塩、好ましくは周期律表の1B族、6B
族、7B族及び8族よりなる群から選択された水可溶性
の金属硫酸塩が使用される。金属硫酸塩の具体例として
は、硫酸銅、硫酸クロム、硫酸マンガン、硫酸鉄、硫酸
コバルト、硫酸ニッケル等の水可溶性の金属硫酸塩を挙
げることができる。金属硫酸塩は、1種使用しても、複
数種併用して使用してもよい。
In the present invention, the metal sulfate is a water-soluble metal sulfate, preferably 1B group, 6B group of the periodic table.
Water soluble metal sulphates selected from the group consisting of Group 7, Group 7B and Group 8 are used. Specific examples of the metal sulfates include water-soluble metal sulfates such as copper sulfate, chromium sulfate, manganese sulfate, iron sulfate, cobalt sulfate and nickel sulfate. The metal sulfates may be used alone or in combination of two or more.

【0010】金属硫酸塩は、水溶液としてセメントコン
クリ−ト製品の表面に、含浸及び又は塗布する。含浸及
び又は塗布すると発色してセメントコンクリ−ト製品の
表面に着色皮膜が生成する。含浸及び又は塗布の方法は
特に制限されないが、普通には例えば刷毛塗り、吹きつ
け、ディピング等の方法が採用される。含浸及び又は塗
布の操作は、1回でも複数回繰り返し行ってもよい。ま
た部分的に金属硫酸塩の種類を変えて含浸及び又は塗布
してもよい。これらの操作によって種々の着色模様をつ
けることができる。
The metal sulfate is impregnated and / or applied as an aqueous solution to the surface of the cement concrete product. When impregnated and / or applied, a color is developed to form a colored film on the surface of the cement concrete product. The method of impregnation and / or coating is not particularly limited, but a method such as brush coating, spraying, dipping or the like is usually adopted. The operation of impregnation and / or coating may be performed once or repeatedly. Further, the kind of metal sulfate may be partially changed and impregnated and / or applied. Various colored patterns can be formed by these operations.

【0011】金属硫酸塩水溶液の濃度は、セメントコン
クリ−ト製品への金属硫酸塩の含浸、塗布量によっても
異なるが、2重量%(無水物基準)以上から飽和濃度以
下の範囲、好ましくは5〜30重量%の範囲から色調を
考慮して適宜選択使用される。一般に濃度が低いほど色
調が淡く高くなるにつれて色調が濃くなるが、濃度が2
重量%未満ではほとんど着色しない。また金属硫酸塩の
セメントコンクリ−ト製品への含浸、塗布量は、セメン
トコンクリ−ト製品の表面状態、金属硫酸塩の種類、金
属硫酸塩水溶液の濃度等によっても異なるが、金属硫酸
塩水溶液として製品表面積1m2 当たり1〜150g、
好ましくは20〜100gが好適である。含浸、塗布量
が少なすぎると着色が十分でなく、また過度に多くして
も特に色調に大きな変化はない。
The concentration of the metal sulfate aqueous solution varies depending on the amount of the metal sulfate impregnated in the cement concrete product and the coating amount, but is in the range of 2% by weight (anhydrous basis) to the saturation concentration or less, preferably 5%. It is appropriately selected and used from the range of 30% by weight in consideration of color tone. Generally, the lower the density, the darker the color tone becomes, and the darker the color tone becomes.
If it is less than wt%, it is hardly colored. In addition, the amount of metal sulfate impregnated into the cement concrete product and the amount applied vary depending on the surface condition of the cement concrete product, the type of metal sulfate, the concentration of the metal sulfate aqueous solution, etc. 1 to 150 g per 1 m 2 of product surface area,
20 to 100 g is preferable. If the amount of impregnation or coating is too small, coloring is not sufficient, and if it is excessively increased, there is no particular change in color tone.

【0012】また本発明において、セメントコンクリ−
ト製品の白華現象をも抑制できるのは、製品中のアルカ
リ分が内部から表面に溶出するのを緻密化された表面層
及び着色皮膜によって遮られるためと推察される。
Further, in the present invention, a cement concrete
It is presumed that the whitening phenomenon of the product can also be suppressed because the alkali content in the product is prevented from being eluted from the inside to the surface by the densified surface layer and the colored film.

【0013】本発明において、金属硫酸塩の水溶液を含
浸及び又は塗布する前又は後に、セメントコンクリ−ト
製品の表面を活性化剤で処理すると、発色はさらに促進
され、表面が中性化していたり乾燥しすぎているセメン
トコンクリ−ト製品に対しても発色を効果をより高める
ことができ、色調の安定した強固な着色皮膜をより早期
に生成させることができる。また活性化剤での処理は、
金属硫酸塩の水溶液を含浸及び又は塗布する前又は後の
いずれでもよいが、含浸及び又は塗布する前の方が金属
硫酸塩水溶液のセメントコンクリ−ト製品への吸い込み
もすくなくなり金属硫酸塩水溶液の含浸及び又は塗布す
る量が少なくてもすむので好適である。活性化剤として
は、アルカリ水溶液及び酸化剤の水溶液が好適に使用さ
れる。
In the present invention, when the surface of the cement concrete product is treated with an activator before or after the impregnation and / or application of the aqueous solution of metal sulfate, color development is further promoted and the surface is neutralized. The effect of color development can be further enhanced even for a cement concrete product that is too dry, and a strong colored film with a stable color tone can be generated earlier. The treatment with the activator
It may be either before or after the impregnation and / or application of the metal sulfate aqueous solution, but before the impregnation and / or application, the absorption of the metal sulfate aqueous solution into the cement concrete product becomes less and the metal sulfate aqueous solution It is preferable because the amount to be impregnated and / or applied is small. As the activator, an alkaline aqueous solution and an oxidizing agent aqueous solution are preferably used.

【0014】活性化剤のアルカリ水溶液としては、PH
が8以上、好ましくはPH10以上のアルカリ水溶液が
使用される。PHが低すぎるとアルカリ処理による発色
促進効果がほとんどないので、高いPHのアルカリ水溶
液を使用するのが好適である。処理方法としては、セメ
ントコンクリ−ト製品の表面に含浸及び又は塗布する方
法が採用され、普通には例えば刷毛塗り、吹きつけ、デ
ッピング等の方法が採用される。含浸及び又は塗布の操
作は、1回でも複数回繰り返し行ってもよい。
As the alkaline aqueous solution of the activator, PH
Is an alkaline aqueous solution having a pH of 8 or more, preferably a pH of 10 or more. If the pH is too low, there is almost no color-promoting effect due to the alkali treatment. Therefore, it is preferable to use an alkaline aqueous solution having a high PH. As a treatment method, a method of impregnating and / or applying on the surface of a cement concrete product is adopted, and, for example, a method such as brush coating, spraying or depping is usually adopted. The operation of impregnation and / or coating may be performed once or repeatedly.

【0015】アルカリ水溶液の含浸及び又は塗布量は、
セメントコンクリ−ト製品の表面状態、アルカリ水溶液
のPH、粘度、乾燥速度等によっても異なるが、処理す
る製品表面積1m2 当たり20〜2000g、好ましく
は50〜500gが好適である。含浸及び又は塗布量が
少なすぎるとアルカリ処理による効果が期待できず、ま
た過度に多すぎると金属硫酸塩成分がセメントコンクリ
−ト製品の内部に浸透できなくなるので好ましくない。
The amount of the impregnated and / or applied alkaline aqueous solution is
Although it varies depending on the surface condition of the cement concrete product, the pH of the alkaline aqueous solution, the viscosity, the drying speed, etc., 20 to 2000 g, preferably 50 to 500 g is suitable per 1 m 2 of the product surface area to be treated. If the impregnation and / or coating amount is too small, the effect of alkali treatment cannot be expected, and if it is too large, the metal sulfate component cannot penetrate into the cement concrete product, which is not preferable.

【0016】アルカリ水溶液の調製に使用されるアルカ
リ物質としては、水可溶性で水溶液のPHが8以上、好
ましくは10以上になるものであればよい。アルカリ物
質の具体例としては、例えば水酸化ナトリウム、水酸化
カリウム等のアルカリ金属の水酸化物、(重)炭酸ナト
リム、(重)炭酸カリウム等のアルカリ金属の(重)炭
酸塩、メタ珪酸ナトリウム、メタ珪酸カリウム等のアル
カリ金属の珪酸塩、水ガラス、水酸化カルシウム、水酸
化マグネシウム、水酸化ストロンチウム等のアルカリ土
類金属の水酸化物、酸化カルシウム、酸化マグネシウム
等のアルカリ土類金属の酸化物等を挙げることができ
る。またこれらは混合物であってもよい。またセメント
コンクリ−ト工場から排出されるスラッジやスラッジ水
も使用できる。アルカリ物質のなかでも、酸化カルシウ
ム、水酸化カルシウム等はセメントコンクリ−ト製品の
成分の1つでもあるので特に好適に使用される。
The alkaline substance used for preparing the alkaline aqueous solution may be any one that is water-soluble and has a pH of the aqueous solution of 8 or more, preferably 10 or more. Specific examples of the alkaline substance include hydroxides of alkali metals such as sodium hydroxide and potassium hydroxide, sodium bicarbonate (bi) carbonate, (bi) carbonates of alkali metals such as (bi) potassium carbonate, and sodium metasilicate. , Silicates of alkali metals such as potassium metasilicate, hydroxides of alkaline earth metals such as water glass, calcium hydroxide, magnesium hydroxide and strontium hydroxide, oxidation of alkaline earth metals such as calcium oxide and magnesium oxide The thing etc. can be mentioned. Moreover, these may be a mixture. Sludge and sludge water discharged from the cement concrete factory can also be used. Among the alkaline substances, calcium oxide, calcium hydroxide and the like are one of the components of the cement concrete product and are therefore particularly preferably used.

【0017】また活性化剤の酸化剤の水溶液としては、
固体又は液体状の酸化剤を水に溶解させた強酸化性の水
溶液が好適に使用される。酸化力の弱いものは活性化剤
によるさらなる効果は期待できない。酸化剤の水溶液に
よる処理は、セメントコンクリ−ト製品の表面に含浸及
び又は塗布することによって行われる。普通には例えば
刷毛塗り、吹きつけ、デッピング等の方法で行われる。
含浸及び又は塗布の操作は、1回でも複数回繰り返し行
ってもよい。
Further, as an aqueous solution of the oxidant of the activator,
A strongly oxidizing aqueous solution in which a solid or liquid oxidizing agent is dissolved in water is preferably used. Those having weak oxidizing power cannot be expected to have further effects by the activator. The treatment with the aqueous solution of the oxidizing agent is carried out by impregnating and / or applying it on the surface of the cement concrete product. It is usually carried out by a method such as brush coating, spraying or depping.
The operation of impregnation and / or coating may be performed once or repeatedly.

【0018】酸化剤の水溶液の含浸及び又は塗布量は、
セメントコンクリ−ト製品の表面状態、酸化剤の種類や
濃度等によっても異なるが、処理する製品表面積1m2
当たり20〜2000g、好ましくは50〜500gが
好適である。また濃度は0.5〜30重量%のものが好
適に使用される。含浸及び又は塗布量が少なすぎるとそ
の効果が期待できず、また過度に多すぎると金属硫酸塩
成分がセメントコンクリ−ト製品の内部に浸透できなく
なるので好ましくない。
The impregnation and / or coating amount of the aqueous solution of the oxidizing agent is
Cement concrete - DOO product surface condition varies depending on the type and concentration of the oxidizing agent, processing product surface area 1 m 2
20 to 2000 g, preferably 50 to 500 g, is suitable. Further, those having a concentration of 0.5 to 30% by weight are preferably used. If the amount of impregnation and / or coating is too small, the effect cannot be expected, and if it is too large, the metal sulfate component cannot penetrate into the cement concrete product, which is not preferable.

【0019】酸化剤の代表例としては、例えば過酸化水
素、亜硝酸ナトリウム、過酸化カルシウム、さらし粉や
亜塩素酸ナトリウム、次亜塩素酸ナトリウム、塩素酸ナ
トリウムの如き塩素酸塩類を挙げることができる。
Typical examples of the oxidizing agent include hydrogen peroxide, sodium nitrite, calcium peroxide, bleaching powder, and chlorates such as sodium chlorite, sodium hypochlorite and sodium chlorate. .

【0020】本発明において、金属硫酸塩の水溶液を含
浸及び又は塗布したセメントコンクリ−ト製品は、これ
を蒸気養生する。蒸気養生は、金属硫酸塩の水溶液を含
浸及び又は塗布した後であればいつでもよいが、セメン
トコンクリ−ト製品の表面が湿潤状態にあることが発色
効果の面で好ましい。また蒸気養生の温度は、40〜9
0°C、好ましくは60〜80°Cが好適であり、相対
湿度は60〜98%の範囲が早期に安定した色調の着色
皮膜を形成させるうえで好適である。蒸気養生の時間
は、温度、養生雰囲気等によっても異なるが、普通には
30分〜24時間、好ましくは40分〜4時間である。
In the present invention, the cement concrete product impregnated and / or coated with the aqueous solution of metal sulfate is steam-cured. The steam curing may be performed any time after impregnating and / or applying the aqueous solution of metal sulfate, but it is preferable that the surface of the cement concrete product is in a wet state from the viewpoint of the coloring effect. The temperature of steam curing is 40-9.
The temperature is preferably 0 ° C, preferably 60 to 80 ° C, and the relative humidity is preferably in the range of 60 to 98% in order to form a stable colored film at an early stage. The steam curing time is usually 30 minutes to 24 hours, preferably 40 minutes to 4 hours, although it varies depending on the temperature, the curing atmosphere and the like.

【0021】[0021]

【発明の効果】本発明によると、発色不良が等がなく発
色が促進され、強固な着色皮膜層の生成を早期に促して
安定した色調の着色皮膜を形成させることができ、皮膜
が剥離したりせず、長期の耐候性、安定性に優れた着色
セメントコンクリ−ト製品を容易に効率よく製造するこ
とができ、さらにはセメントコンクリ−ト製品の白華現
象をも防止できる。
EFFECTS OF THE INVENTION According to the present invention, there is no color failure and color development is promoted, the formation of a strong colored film layer can be promoted at an early stage, and a colored film having a stable color tone can be formed. It is possible to easily and efficiently produce a colored cement concrete product which is excellent in long-term weather resistance and stability without being worn out, and also to prevent the whitening phenomenon of the cement concrete product.

【0022】[0022]

【実施例】各例において、促進耐候の試験は、JIS・
A1415「プラスチック建築材料の促進暴露試験方
法」に準じて、長さ150mm、幅70mm、厚さ20
0mmの試料を用い、サンシャインカ−ボン、ブラック
パネル温度63±3°C、湿度50%RH、スプレ−サ
イクル60分中12分降雨の条件で行った。
[Examples] In each example, the accelerated weathering test is conducted according to JIS
According to A1415 "Method of accelerated exposure test for plastic building materials", length 150 mm, width 70 mm, thickness 20
Using a 0 mm sample, the test was carried out under the conditions of a sunshine carbon, a black panel temperature of 63 ± 3 ° C., a humidity of 50% RH, and a spray cycle of 12 minutes in 60 minutes.

【0023】実施例1 30×30×3cmの型枠に、普通ポルトランドセメン
ト:砂=1:2(重量比)、水セメント比(W/C)=
0.45(重量比)のセメントモルタルを流し込み、一
夜湿空養生した後脱型し、更に一夜湿空養生し次いで9
0日間気中養生を行ってセメントパネルを製造した。セ
メントパネルに濃度15重量%の硫酸鉄水溶液を80g
/m2 吹きつけ含浸させ、湿潤状態のパネルを60°
C、相対湿度60%で1時間蒸気養生した。パネルの表
面は養生開始と同時に発色して黄褐色の着色皮膜が生成
し、養生1時間で促進耐候500時間に匹敵する黄褐色
の皮膜を有する着色セメントパネルを得た。この着色セ
メントパネルは、1年以上屋外に放置しても製造時の黄
褐色の色調を保っており、色調の変化、褪色、白華現象
などは認められなかった。
Example 1 In a 30 × 30 × 3 cm mold, ordinary Portland cement: sand = 1: 2 (weight ratio), water cement ratio (W / C) =
Pour 0.45 (weight ratio) of cement mortar, cure overnight in moist air, then demold, then overnight moist air, then 9
Cement panels were manufactured by performing air curing for 0 days. 80 g of a 15 wt% iron sulfate aqueous solution on a cement panel
/ M 2 spray impregnation, wet panel 60 °
C, steam curing was performed for 1 hour at a relative humidity of 60%. The surface of the panel was colored at the same time as curing started to form a yellowish brown colored film, and a colored cement panel having a yellowish brown film equivalent to accelerated weathering 500 hours in 1 hour of curing was obtained. This colored cement panel maintained the yellowish brown color tone at the time of manufacture even if it was left outdoors for one year or more, and no change in color tone, fading, white flower phenomenon, etc. were observed.

【0024】実施例2 実施例1で製造したセメントパネルに、活性化剤として
PH12の水酸化ナトリウム水溶液を80g/m2 塗布
し、パネル表面が湿潤している間に濃度15重量%の硫
酸鉄水溶液を80g/m2 吹きつけ含浸させ、湿潤状態
のパネルを60°C、相対湿度60%で50分間蒸気養
生した。セメントパネルの表面は、硫酸鉄水溶液の吹き
つけ含浸と同時に発色し、養生50分で促進耐候500
時間に匹敵する黄褐色の皮膜を有する着色セメントパネ
ルを得た。この着色セメントパネルは、1年以上屋外に
放置しても製造時の黄褐色の色調を保っており、色調の
変化、褪色、白華現象などは認められなかった。
Example 2 The cement panel produced in Example 1 was coated with 80 g / m 2 of an aqueous sodium hydroxide solution of PH12 as an activator, and iron sulfate having a concentration of 15% by weight was applied while the panel surface was wet. The aqueous solution was impregnated by spraying at 80 g / m 2 , and the wet panel was steam-cured at 60 ° C. and 60% relative humidity for 50 minutes. The surface of the cement panel develops color at the same time as it is impregnated with an aqueous solution of iron sulfate, and after 50 minutes of curing, accelerated weathering 500
A pigmented cement panel was obtained with a yellowish brown coating that was comparable in time. This colored cement panel maintained the yellowish brown color tone at the time of manufacture even if it was left outdoors for one year or more, and no change in color tone, fading, white flower phenomenon, etc. were observed.

【0025】実施例3 実施例2の水酸化ナトリウム水溶液と硫酸鉄水溶液との
塗布含浸順序を逆にし、硫酸鉄水溶液を90g/m2
きつけ含浸後、PH12の水酸化ナトリウム水溶液を8
0g/m2 塗布した他は、実施例2と同様に蒸気養生し
た。セメントパネルの表面は、水酸化ナトリウム水溶液
を塗布すると直ちに発色し、養生50分で促進耐候50
0時間に匹敵する黄褐色の皮膜を有する着色セメントパ
ネルを得た。この着色セメントパネルは、1年以上屋外
に放置しても製造時の黄褐色の色調を保っており、色調
の変化、褪色、白華現象などは認められなかった。
Example 3 The coating and impregnation order of the sodium hydroxide aqueous solution and the iron sulfate aqueous solution of Example 2 was reversed, the iron sulfate aqueous solution was sprayed at 90 g / m 2 and impregnated, and then the sodium hydroxide aqueous solution of PH 12 was added to 8 times.
Steam curing was performed in the same manner as in Example 2 except that 0 g / m 2 was applied. The surface of the cement panel develops color immediately after the application of the sodium hydroxide aqueous solution, and the weathering is accelerated in 50 minutes.
A pigmented cement panel with a yellowish brown coating comparable to 0 hours was obtained. This colored cement panel maintained the yellowish brown color tone at the time of manufacture even if it was left outdoors for one year or more, and no change in color tone, fading, white flower phenomenon, etc. were observed.

【0026】実施例4 実施例2のPH12の水酸化ナトリウム水溶液の代わり
に、活性化剤として濃度3重量%の過酸化水素水溶液4
0g/m2 を使用した他は、実施例2と同様にして蒸気
養生した。セメントパネルの表面は、硫酸鉄水溶液の吹
きつけ含浸と同時に発色し、養生50分で促進耐候50
0時間に匹敵する黄褐色の皮膜を有する着色セメントパ
ネルを得た。この着色セメントパネルは、1年以上屋外
に放置しても色調は安定しており、製造時の黄褐色と同
様であった。また褪色や白華現象などは認められなかっ
た。
Example 4 Instead of the sodium hydroxide aqueous solution of PH12 of Example 2, an aqueous solution of hydrogen peroxide having a concentration of 3% by weight was used as an activator.
Steam curing was performed in the same manner as in Example 2 except that 0 g / m 2 was used. The surface of the cement panel develops color at the same time as it is impregnated with an aqueous solution of iron sulfate, and after 50 minutes of curing, accelerated weathering 50
A pigmented cement panel with a yellowish brown coating comparable to 0 hours was obtained. The color tone of this colored cement panel was stable even when it was left outdoors for one year or more, and was similar to the yellowish brown color at the time of production. No fading or white flower phenomenon was observed.

【0027】比較例1 実施例1の蒸気養生をしなかったほかは、実施例1と同
様にして着色セメントパネルを製造を試みた。吹きつけ
た硫酸鉄水溶液が乾燥するに従いパネル表面に薄い黄褐
色の皮膜が生成し、約24時間後に黄褐色になったが、
促進耐候500時間に匹敵する黄褐色には至らなかっ
た。その後、屋外に放置したところ、徐々に色調が褐色
化し、半年から1年かけて実施例1と同程度の黄褐色へ
と変化した。
Comparative Example 1 An attempt was made to manufacture a colored cement panel in the same manner as in Example 1 except that steam curing in Example 1 was not performed. A thin yellowish brown film was formed on the panel surface as the sprayed iron sulfate aqueous solution was dried, and turned yellowish brown after about 24 hours.
No yellowish brown color comparable to accelerated weathering of 500 hours was reached. After that, when it was left outdoors, the color tone gradually turned to brown and changed to yellow-brown similar to that of Example 1 from half a year to one year.

【0028】実施例5 実施例1のセメントパネル製造における90日間の気中
養生を、180日に代えたセメントパネルを使用し、活
性化剤としてPH12の酸化カルシウムの水溶液(石灰
水)を100g/m2 塗布し、パネル表面が湿潤してい
る間に濃度20重量%の硫酸マンガン水溶液を80g/
2 吹きつけ含浸させ、湿潤状態のパネルを80°C、
相対湿度98%で50分間蒸気養生した。セメントパネ
ルの表面は、硫酸マンガン水溶液の吹きつけ含浸と同時
に発色し、養生50分で促進耐候500時間に匹敵する
褐色の皮膜を有する着色セメントパネルを得た。この着
色セメントパネルは、1年以上屋外に放置しても製造時
の黄褐色の色調を保っており、また褪色や白華現象など
も認められなかった。温に放置した。
Example 5 Using a cement panel in which the air curing for 90 days in the production of the cement panel of Example 1 was changed to 180 days, 100 g of an aqueous solution of calcium oxide of PH12 (lime water) was used as an activator. m 2 applied, and while the surface of the panel was wet, 80 g of a 20 wt% concentration manganese sulfate aqueous solution was applied.
m 2 spray impregnation, wet panel at 80 ° C,
Steam cured for 50 minutes at 98% relative humidity. The surface of the cement panel was colored at the same time as it was impregnated with an aqueous solution of manganese sulfate by spraying to obtain a colored cement panel having a brown film equivalent to accelerated weathering of 500 hours in 50 minutes of curing. This colored cement panel maintained the yellowish brown color tone at the time of manufacture even when it was left outdoors for one year or more, and no fading or white flower phenomenon was observed. It was left warm.

【0029】比較例2 実施例5の石灰水を塗布せず、また蒸気養生をしなかっ
た他は、実施例5と同様に硫酸マンガン水溶液を使用し
て着色セメントパネルを製造を試みた。しかし吹きつけ
た硫酸マンガン水溶液はパネルに浸透してしまい発色し
なかった。そこで再度濃度20重量%の硫酸マンガン水
溶液を80g/m2 吹きつける操作を2回繰り返した
が、パネルの表面が乾燥しても全く発色しなかった。
Comparative Example 2 An attempt was made to manufacture a colored cement panel using an aqueous manganese sulfate solution as in Example 5, except that the lime water of Example 5 was not applied and steam curing was not performed. However, the sprayed manganese sulfate aqueous solution penetrated the panel and did not develop color. Then, the operation of spraying a manganese sulfate aqueous solution having a concentration of 20% by weight again at 80 g / m 2 was repeated twice, but no color was developed even when the surface of the panel was dried.

【0030】実施例6 実施例1のセメントパネル製造における90日間の気中
養生を、180日に代えたセメントパネルを使用し、活
性化剤としてPH12のセメントスラッジ水を100g
/m2 塗布し、パネル表面が湿潤している間に濃度12
重量%の硫酸クロム水溶液を80g/m2 吹きつけ含浸
させ、湿潤状態のパネルを60°C、相対湿度60%で
50分間蒸気養生した。セメントパネルの表面は、硫酸
クロム水溶液の吹きつけ含浸と同時に発色し、養生50
分で促進耐候500時間に匹敵する青緑色の皮膜を有す
る着色セメントパネルを得た。この着色セメントパネル
は、1年以上屋外に放置しても青緑色の色調は製造時と
同様で、褪色や白華現象なども認められなかった。
Example 6 A cement panel obtained by replacing the air curing for 90 days in the production of the cement panel of Example 1 with 180 days was used, and 100 g of PH12 cement sludge water was used as an activator.
/ M 2 applied and the density is 12 while the panel surface is wet.
A weight% aqueous solution of chromium sulfate was impregnated by spraying at 80 g / m 2 and the wet panel was steam-cured at 60 ° C. and 60% relative humidity for 50 minutes. The surface of the cement panel develops color at the same time as it is impregnated with an aqueous solution of chromium sulfate by spraying and curing.
A pigmented cement panel with a blue-green coating, which in minutes equals an accelerated weathering of 500 hours, is obtained. Even when the colored cement panel was left outdoors for one year or longer, the blue-green color tone was the same as at the time of production, and no fading or white flower phenomenon was observed.

【0031】実施例7 実施例1で製造したセメントパネルに活性化剤として濃
度10の塩素酸ナトリウム水溶液を50g/m2 塗布
し、パネル表面が湿潤している間に濃度12重量%の硫
酸クロム水溶液を50g/m2 吹きつけ含浸させ、湿潤
状態のパネルを60°C、相対湿度60%で50分間蒸
気養生した。セメントパネルの表面は、硫酸クロム水溶
液の吹きつけ含浸と同時に発色し、養生50分で促進耐
候500時間に匹敵する青緑色の皮膜を有する着色セメ
ントパネルを得た。この着色セメントパネルは、1年以
上屋外に放置しても青緑色の色調は製造時と同様に安定
しており、また褪色や白華現象なども認められなかっ
た。
Example 7 50 g / m 2 of an aqueous solution of sodium chlorate having a concentration of 10 was applied to the cement panel produced in Example 1 as an activator, and chromium sulfate having a concentration of 12% by weight was applied while the panel surface was wet. The aqueous solution was impregnated by spraying at 50 g / m 2 , and the wet panel was steam-cured at 60 ° C. and 60% relative humidity for 50 minutes. The surface of the cement panel was colored simultaneously with the impregnation of the aqueous solution of chromium sulfate by spraying, and a colored cement panel having a blue-green film equivalent to accelerated weathering of 500 hours in 50 minutes of curing was obtained. Even when the colored cement panel was left outdoors for one year or longer, the blue-green color tone was as stable as at the time of production, and no fading or white flower phenomenon was observed.

【0032】比較例3 実施例6のセメントスラッジ水を塗布せず、また蒸気養
生をしなかった他は、実施例6と同様に硫酸クロム水溶
液を使用して着色セメントパネルを製造を試みた。しか
し吹きつけた硫酸クロム水溶液はパネルに浸透してしま
い発色しなかった。そこで再度濃度12重量%の硫酸ク
ロム水溶液を80g/m2 吹きつける操作を2回繰り返
したところ、パネルは僅かに青緑色に変化しただけであ
った。
Comparative Example 3 An attempt was made to produce a colored cement panel using an aqueous solution of chromium sulfate as in Example 6 except that the cement sludge water of Example 6 was not applied and steam curing was not performed. However, the sprayed chromium sulfate aqueous solution penetrated the panel and did not develop color. Then, when the operation of spraying a chromium sulfate aqueous solution having a concentration of 12% by weight again at 80 g / m 2 was repeated twice, the panel only slightly changed to blue-green.

【0033】実施例8 実施例1のセメントパネル製造における90日間の気中
養生を、180日に代えたセメントパネルを使用し、活
性化剤としてPH12の水ガラスの水溶液を100g/
2 塗布し、パネル表面が湿潤している間に濃度12重
量%の硫酸銅水溶液を70g/m2 吹きつけ含浸させ、
湿潤状態のパネルを80°C、相対湿度60%で50分
間蒸気養生した。セメントパネルの表面は、硫酸銅水溶
液の吹きつけ含浸と同時に発色し、養生50分で促進耐
候500時間に匹敵する青色の皮膜を有する着色セメン
トパネルを得た。この着色セメントパネルは、1年以上
屋外に放置しても青色の色調は製造時と同様で、褪色や
白華現象なども認められなかった。た。
Example 8 A cement panel obtained by replacing the air curing for 90 days in the production of the cement panel of Example 1 with 180 days was used, and 100 g of an aqueous solution of PH12 water glass was used as an activator.
m 2 is applied, and while the surface of the panel is wet, a copper sulfate aqueous solution having a concentration of 12% by weight is sprayed and impregnated at 70 g / m 2 ,
The wet panel was steam aged at 80 ° C. and 60% relative humidity for 50 minutes. The surface of the cement panel was colored at the same time as it was impregnated by spraying with an aqueous solution of copper sulfate, and a colored cement panel having a blue film equivalent to an accelerated weathering resistance of 500 hours in 50 minutes of curing was obtained. Even when the colored cement panel was left outdoors for one year or longer, the blue color tone was the same as that at the time of manufacture, and no fading or white flower phenomenon was observed. It was

【0034】比較例4 実施例5の水ガラスの水溶液を塗布せず、また蒸気養生
をしなかった他は、実施例8と同様に硫酸銅水溶液を使
用して着色セメントパネルを製造を試みた。しかし吹き
つけた硫酸銅水溶液はパネルに浸透してしまい発色しな
かった。そこで再度濃度12重量%の硫酸銅水溶液を7
0g/m2 吹きつける操作を2回繰り返したところ、パ
ネルは僅かに青色に変化しただけであった。
Comparative Example 4 An attempt was made to produce a colored cement panel using an aqueous copper sulfate solution as in Example 8 except that the aqueous solution of water glass in Example 5 was not applied and steam curing was not performed. . However, the sprayed copper sulfate aqueous solution penetrated into the panel and did not develop color. Therefore, the copper sulfate aqueous solution having a concentration of 12% by weight was added again to 7
When the operation of spraying 0 g / m 2 was repeated twice, the panel only slightly changed to blue.

【0035】実施例9 実施例7の塩素酸ナトリウム水溶液と硫酸クロム水溶液
との塗布含浸順序を逆にし、硫酸クロム水溶液を50g
/m2 吹きつけ含浸後、塩素酸ナトリウム水溶液を50
g/m2 塗布した他は、実施例7と同様に蒸気養生し
た。セメントパネルの表面は、塩素酸ナトリウム水溶液
を塗布すると直ちに発色し、養生50分で促進耐候50
0時間に匹敵する青緑色の皮膜を有する着色セメントパ
ネルを得た。この着色セメントパネルは、1年以上屋外
に放置しても製造時の青緑色の色調を保っており、色調
の変化、褪色、白華現象などは認められなかった。
Example 9 The order of coating and impregnating the aqueous solution of sodium chlorate and the aqueous solution of chromium sulfate in Example 7 was reversed, and 50 g of the aqueous solution of chromium sulfate was used.
/ M 2 After spray impregnation, 50% sodium chlorate solution
Steam curing was performed in the same manner as in Example 7 except that g / m 2 was applied. The surface of the cement panel develops color immediately after the application of the sodium chlorate aqueous solution, and after 50 minutes of curing, accelerated weathering 50
A colored cement panel with a blue-green coating comparable to 0 hours was obtained. This colored cement panel maintained the blue-green color tone at the time of manufacture even if it was left outdoors for one year or more, and no change in color tone, fading, white flower phenomenon, etc. were observed.

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成7年3月14日[Submission date] March 14, 1995

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0009[Correction target item name] 0009

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0009】本発明において金属硫酸塩としては、水可
溶性の金属硫酸塩、好ましくは周期律表の1B族、6A
族、7A族及び8族よりなる群から選択された水可溶性
の金属硫酸塩が使用される。金属硫酸塩の具体例として
は、硫酸銅、硫酸クロム、硫酸マンガン、硫酸鉄、硫酸
コバルト、硫酸ニッケル等の水可溶性の金属硫酸塩を挙
げることができる。金属硫酸塩は、1種使用しても、複
数種併用して使用してもよい。
In the present invention, the metal sulfate is a water-soluble metal sulfate, preferably Group 1B, 6A of the periodic table.
Water soluble metal sulphates selected from the group consisting of Group 7, Group 7A and Group 8 are used. Specific examples of the metal sulfates include water-soluble metal sulfates such as copper sulfate, chromium sulfate, manganese sulfate, iron sulfate, cobalt sulfate and nickel sulfate. The metal sulfates may be used alone or in combination of two or more.

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0021[Correction target item name] 0021

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0021】[0021]

【発明の効果】本発明によると、発色不良等がなく発色
が促進され、強固な着色皮膜層の生成を早期に促して安
定した色調の着色皮膜を形成させることができ、皮膜が
剥離したりせず、長期の耐候性、安定性に優れた着色セ
メントコンクリ−ト製品を容易に効率よく製造すること
ができ、さらにはセメントコンクリ−ト製品の白華現象
をも防止できる。
EFFECTS OF THE INVENTION According to the present invention, color development is promoted without defective coloring, and a colored film having a stable color tone can be formed by promptly forming a strong colored film layer, resulting in peeling of the film. Without doing so, it is possible to easily and efficiently produce a colored cement concrete product excellent in long-term weather resistance and stability, and further prevent the whitening phenomenon of the cement concrete product.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0027[Name of item to be corrected] 0027

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0027】比較例1 実施例1の蒸気養生をしなかったほかは、実施例1と同
様にして着色セメントパネルの製造を試みた。吹きつけ
た硫酸鉄水溶液が乾燥するに従いパネル表面に薄い黄褐
色の皮膜が生成し、約24時間後に黄褐色になったが、
促進耐候500時間に匹敵する黄褐色には至らなかっ
た。その後、屋外に放置したところ、徐々に色調が褐色
化し、半年から1年かけて実施例1と同程度の黄褐色へ
と変化した。
Comparative Example 1 An attempt was made to produce a colored cement panel in the same manner as in Example 1 except that steam curing in Example 1 was not carried out. A thin yellowish brown film was formed on the panel surface as the sprayed iron sulfate aqueous solution was dried, and turned yellowish brown after about 24 hours.
No yellowish brown color comparable to accelerated weathering of 500 hours was reached. After that, when it was left outdoors, the color tone gradually turned to brown and changed to yellow-brown similar to that of Example 1 from half a year to one year.

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0029[Name of item to be corrected] 0029

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0029】比較例2 実施例5の石灰水を塗布せず、また蒸気養生をしなかっ
た他は、実施例5と同様に硫酸マンガン水溶液を使用し
て着色セメントパネルの製造を試みた。しかし吹きつけ
た硫酸マンガン水溶液はパネルに浸透してしまい発色し
なかった。そこで再度濃度20重量%の硫酸マンガン水
溶液を80g/m2 吹きつける操作を2回繰り返した
が、パネルの表面が乾燥しても全く発色しなかった。
Comparative Example 2 An attempt was made to produce a colored cement panel by using an aqueous manganese sulfate solution as in Example 5, except that the lime water of Example 5 was not applied and steam curing was not performed. However, the sprayed manganese sulfate aqueous solution penetrated the panel and did not develop color. Then, the operation of spraying a manganese sulfate aqueous solution having a concentration of 20% by weight again at 80 g / m 2 was repeated twice, but no color was developed even when the surface of the panel was dried.

【手続補正5】[Procedure Amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0032[Name of item to be corrected] 0032

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0032】比較例3 実施例6のセメントスラッジ水を塗布せず、また蒸気養
生をしなかった他は、実施例6と同様に硫酸クロム水溶
液を使用して着色セメントパネルの製造を試みた。しか
し吹きつけた硫酸クロム水溶液はパネルに浸透してしま
い発色しなかった。そこで再度濃度12重量%の硫酸ク
ロム水溶液を80g/m2 吹きつける操作を2回繰り返
したところ、パネルは僅かに青緑色に変化しただけであ
った。
Comparative Example 3 An attempt was made to produce a colored cement panel using an aqueous solution of chromium sulfate as in Example 6 except that the cement sludge water of Example 6 was not applied and steam curing was not performed. However, the sprayed chromium sulfate aqueous solution penetrated the panel and did not develop color. Then, when the operation of spraying a chromium sulfate aqueous solution having a concentration of 12% by weight again at 80 g / m 2 was repeated twice, the panel only slightly changed to blue-green.

【手続補正6】[Procedure correction 6]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0034[Correction target item name] 0034

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0034】比較例4 実施例5の水ガラスの水溶液を塗布せず、また蒸気養生
をしなかった他は、実施例8と同様に硫酸銅水溶液を使
用して着色セメントパネルの製造を試みた。しかし吹き
つけた硫酸銅水溶液はパネルに浸透してしまい発色しな
かった。そこで再度濃度12重量%の硫酸銅水溶液を7
0g/m2 吹きつける操作を2回繰り返したところ、パ
ネルは僅かに青色に変化しただけであった。
Comparative Example 4 An attempt was made to produce a colored cement panel using an aqueous solution of copper sulfate as in Example 8 except that the aqueous solution of water glass in Example 5 was not applied and steam curing was not performed. . However, the sprayed copper sulfate aqueous solution penetrated into the panel and did not develop color. Therefore, the copper sulfate aqueous solution having a concentration of 12% by weight was added again to 7
When the operation of spraying 0 g / m 2 was repeated twice, the panel only slightly changed to blue.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】セメントコンクリ−ト製品の表面に金属硫
酸塩及び又はその反応生成物を主成分とする着色皮膜を
形成させてなる着色セメントコンクリ−ト製品の製造法
において、セメントコンクリ−ト製品の表面に金属硫酸
塩の水溶液を含浸及び又は塗布した後、蒸気養生するこ
とを特徴とする着色セメントコンクリ−ト製品の製造
法。
1. A method for producing a colored cement concrete product, which comprises forming a colored film containing a metal sulfate and / or its reaction product as a main component on the surface of the cement concrete product. A method for producing a colored cement concrete product, which comprises impregnating and / or applying an aqueous solution of a metal sulfate on the surface of the product and then steam curing.
【請求項2】セメントコンクリ−ト製品の表面に金属硫
酸塩及び又はその反応生成物を主成分とする着色皮膜を
形成させてなる着色セメントコンクリ−ト製品の製造法
において、セメントコンクリ−ト製品の表面に金属硫酸
塩の水溶液を含浸及び又は塗布する前又は後に表面を活
性化剤で処理した後、蒸気養生することを特徴とする着
色セメントコンクリ−ト製品の製造法。
2. A method for producing a colored cement concrete product, which comprises forming a colored film containing a metal sulfate and / or a reaction product thereof as a main component on the surface of the cement concrete product. A method for producing a colored cement concrete product, characterized in that the surface is treated with an activator before or after being impregnated with and / or coated with an aqueous solution of a metal sulfate, and then steam-cured.
【請求項3】活性化剤が、アルカリ水溶液又は酸化剤の
水溶液である請求項2に記載の着色セメントコンクリ−
ト製品の製造法。
3. The colored cement concrete according to claim 2, wherein the activator is an aqueous alkali solution or an aqueous oxidizer solution.
Manufacturing method of products.
JP4409794A 1994-03-15 1994-03-15 Production of colored cement-concrete product Pending JPH07247187A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4409794A JPH07247187A (en) 1994-03-15 1994-03-15 Production of colored cement-concrete product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4409794A JPH07247187A (en) 1994-03-15 1994-03-15 Production of colored cement-concrete product

Publications (1)

Publication Number Publication Date
JPH07247187A true JPH07247187A (en) 1995-09-26

Family

ID=12682121

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4409794A Pending JPH07247187A (en) 1994-03-15 1994-03-15 Production of colored cement-concrete product

Country Status (1)

Country Link
JP (1) JPH07247187A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999018048A1 (en) * 1997-10-07 1999-04-15 Walter Kneidinger Method for dyeing porous or rough surfaces, especially concrete parts, and impregnating them with minerals, and the use of a treatment liquid for carrying out the method
CN107892587A (en) * 2017-12-15 2018-04-10 苏州金润新材料科技有限公司 A kind of agent of concrete ion coloring and its application

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999018048A1 (en) * 1997-10-07 1999-04-15 Walter Kneidinger Method for dyeing porous or rough surfaces, especially concrete parts, and impregnating them with minerals, and the use of a treatment liquid for carrying out the method
CN107892587A (en) * 2017-12-15 2018-04-10 苏州金润新材料科技有限公司 A kind of agent of concrete ion coloring and its application

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