JP2002274969A5 - - Google Patents
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- JP2002274969A5 JP2002274969A5 JP2001080034A JP2001080034A JP2002274969A5 JP 2002274969 A5 JP2002274969 A5 JP 2002274969A5 JP 2001080034 A JP2001080034 A JP 2001080034A JP 2001080034 A JP2001080034 A JP 2001080034A JP 2002274969 A5 JP2002274969 A5 JP 2002274969A5
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- bubbles
- raw material
- sound absorbing
- foam film
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Description
【0001】
【発明の属する技術分野】本発明は、多数の連続気孔を内在させた吸音性能の良い吸音材の製造方法において、生産性を向上させるとともに亀裂の発生が少ない多孔質吸音材の製造方法に関するものである。
[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a sound absorbing material having a large number of continuous pores therein and having good sound absorbing performance. It is.
これらの製造方法において、原料スラリーに界面活性剤および増粘剤が添加される。これらの作用は、次のように考えられている。すなわち、気泡間の原料粒子や水の移動抵抗を大きくして泡膜が薄くなるのを遅らせて、泡膜を安定させて破壊され難くする。その結果、相隣接する気泡同士が接触しても一体化して大きな
独立気泡となることを抑制するようになる。こうして相隣接する気泡同士を接触させて気泡間に泡膜を形成させた後に、オートクレーブ養生によりその気泡間の泡膜を完全に消失させて、多数の連続気孔を内在した吸音性能に優れた多孔質吸音材を得ることができる。
In these production methods, a surfactant and a thickener are added to the raw material slurry. These effects are considered as follows. That is, the transfer resistance between the raw material particles and water between the bubbles is increased to delay the thinning of the foam film, thereby stabilizing the foam film and making it difficult to be broken. As a result, even if adjacent bubbles come into contact with each other, they are prevented from unifying into large closed cells. After adjoining adjacent bubbles in this way to form a foam film between the bubbles, the foam film between the bubbles is completely eliminated by autoclaving, and a porous film having excellent sound absorbing performance including a number of continuous pores. Quality sound absorbing material can be obtained.
ポリオキシエチレンアルキルエーテル硫酸塩の添加量は、ケイ酸質原料と石灰質原料との総重量の0.1〜5.0重量%が好ましい。0.1重量%より少ないと、十分な気泡安定効果が得られないため相隣接する気泡が一体化してしまう。また、5.0重量%より多いと、セメント粒子表面への界面活性剤の吸着量が多くなり疎水性を増大させて水和反応を阻害するようになる。さらに、0.2〜1.0重量%とすると、界面活性剤の効果とそのコスト面において最適となる。 The addition amount of the polyoxyethylene alkyl ether sulfate is preferably from 0.1 to 5.0% by weight based on the total weight of the siliceous raw material and the calcareous raw material. When the amount is less than 0.1% by weight , a sufficient bubble stabilizing effect cannot be obtained, so that adjacent bubbles are integrated. On the other hand, if it is more than 5.0% by weight, the amount of the surfactant adsorbed on the surface of the cement particles increases, increasing the hydrophobicity and inhibiting the hydration reaction. Further, when the content is 0.2 to 1.0% by weight, the effect of the surfactant and the cost thereof are optimal.
また、半硬化時の養生最高温度が75℃以上であるため、半硬化養生の早期時点からその硬度が得られるようになる。これにより、半硬化体内部の線膨張
の大きな補強材に母材が引っぱられても亀裂が発生し難くなり、半硬化体の長さが2m以上となっても、その中央部付近における亀裂の発生は減少する。なお、母材と補強材との膨張差によってこの亀裂は発生していたため、母材と比べて補強材の線膨張が小さい場合においても前述の効果が同様に得られる。補強材としては、鉄筋、ステンレスなどの棒材、または炭素繊維もしくはアラミド繊維の収束物などが使用できる。
Further, since the maximum curing temperature during the semi-curing is 75 ° C. or more, the hardness can be obtained from an early stage of the semi-curing. As a result, even if the base material is pulled by the reinforcing material having a large linear expansion inside the semi-cured body, it is difficult for cracks to occur. Occurrence is reduced. In addition, since the crack was generated due to a difference in expansion between the base material and the reinforcing material, the above-described effect can be similarly obtained even when the linear expansion of the reinforcing material is smaller than that of the base material. As the reinforcing material, a rod material such as a reinforcing steel bar or a stainless steel, or a convergence of carbon fiber or aramid fiber can be used .
【0029】
【実施例2】ケイ酸質原料として珪石粉末46重量%、石灰質原料として早強セメント47重量%、石膏2重量%、生石灰5重量%を主原料とした。それ以外は、実施例1と同じ条件および方法とした。
【実施例3】添加する水の温度を上げて、2次スラリーの温度を50℃に調整した。それ以外は実施例1と同じ条件および方法とした。
【実施例4】2次スラリーを型枠に流し込んだ後、雰囲気を55℃にして養生した。それ以外は、実施例1と同様の条件および方法とした。
[0029]
Example 2 46% by weight of siliceous powder as a siliceous raw material, 47% by weight of early-strength cement, 2% by weight of gypsum, and 5% by weight of quicklime as calcareous raw materials. Otherwise, the conditions and method were the same as in Example 1.
Example 3 The temperature of the secondary slurry was adjusted to 50 ° C. by increasing the temperature of the water to be added. Otherwise, the conditions and method were the same as in Example 1.
Example 4 After the secondary slurry was poured into a mold, the atmosphere was set at 55 ° C. and cured. Otherwise, the conditions and method were the same as in Example 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001080034A JP4666551B2 (en) | 2001-03-21 | 2001-03-21 | Method for producing porous sound absorbing material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001080034A JP4666551B2 (en) | 2001-03-21 | 2001-03-21 | Method for producing porous sound absorbing material |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2002274969A JP2002274969A (en) | 2002-09-25 |
JP2002274969A5 true JP2002274969A5 (en) | 2007-12-06 |
JP4666551B2 JP4666551B2 (en) | 2011-04-06 |
Family
ID=18936387
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001080034A Expired - Fee Related JP4666551B2 (en) | 2001-03-21 | 2001-03-21 | Method for producing porous sound absorbing material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4666551B2 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5280325A (en) * | 1975-12-27 | 1977-07-06 | Showa Denko Kk | Sound absorbing material of hydrate of calcium silicate |
JPH0816036B2 (en) * | 1987-03-16 | 1996-02-21 | 住友金属鉱山株式会社 | Method for manufacturing lightweight foam concrete |
JP2980828B2 (en) * | 1995-06-30 | 1999-11-22 | 日本碍子株式会社 | Method for producing porous sound absorbing material |
-
2001
- 2001-03-21 JP JP2001080034A patent/JP4666551B2/en not_active Expired - Fee Related
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