JP2002263745A - Bottle-type can manufacturing method - Google Patents

Bottle-type can manufacturing method

Info

Publication number
JP2002263745A
JP2002263745A JP2001065871A JP2001065871A JP2002263745A JP 2002263745 A JP2002263745 A JP 2002263745A JP 2001065871 A JP2001065871 A JP 2001065871A JP 2001065871 A JP2001065871 A JP 2001065871A JP 2002263745 A JP2002263745 A JP 2002263745A
Authority
JP
Japan
Prior art keywords
curved surface
diameter
shoulder
bottomed cylindrical
pusher
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001065871A
Other languages
Japanese (ja)
Other versions
JP2002263745A5 (en
Inventor
Yasushi Enoki
泰史 榎木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiwa Can Co Ltd
Original Assignee
Daiwa Can Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiwa Can Co Ltd filed Critical Daiwa Can Co Ltd
Priority to JP2001065871A priority Critical patent/JP2002263745A/en
Publication of JP2002263745A publication Critical patent/JP2002263745A/en
Publication of JP2002263745A5 publication Critical patent/JP2002263745A5/ja
Pending legal-status Critical Current

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a bottle-type can manufacturing method capable of preventing generation of wrinkles on a shoulder part, preventing any stepped shape from being formed on the shoulder part, and forming the shoulder part of a smooth and beautifully inclined surface without any forming trace left behind. SOLUTION: In a can integrated in a bottomed cylindrical shape, a bottom cylindrical part 42 of small diameter and a curved surface 31 of a lower part of the shoulder part are formed on the can bottom side in one forming step, and in the next forming step, the bottom part of the bottomed cylindrical part is re-drawn into a bottomed cylindrical shape of smaller diameter by a punch 16 while performing holddown of a bottom corner part of the bottomed cylindrical part drawn from the can bottom in the previous step by using a pusher 15 for holddown of predetermined shape and a drawing die 14 with each tapered surface of the pusher and the die. This re-drawing operation is repeated as necessary until the diameter of the bottomed cylindrical part becomes substantially same as the diameter of a predetermined neck part. Inclined surfaces 32... of the shoulder part re-drawn approximate to the curved surface are pressed and extended into a continuous and smooth curved surface from a curved surface 1 below the shoulder part for re-forming.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、厚さが0.1〜
0.4mmの金属薄板から胴部と肩部と口頸部が一体的
に成形されたボトル型缶を製造するための方法に関し、
特に、そのようなボトル型缶の製造において、有底円筒
状に成形された缶の缶底側を加工することで傾斜した肩
部と小径円筒状の口頸部を一体成形するのに際して、傾
斜した肩部を皺や成形痕のない滑らかで綺麗な傾斜面
(ドーム状の曲面やテーパー面)に形成するための成形
方法に関する。
BACKGROUND OF THE INVENTION The present invention relates to a method for manufacturing
A method for manufacturing a bottle can having a body, a shoulder, a mouth and a neck integrally molded from a 0.4 mm sheet metal,
In particular, in the production of such a bottle-type can, the inclined shoulder portion and the small-diameter cylindrical mouth and neck portion are integrally formed by processing the can bottom side of a can having a bottomed cylindrical shape. The present invention relates to a molding method for forming a smooth shoulder with a smooth and beautiful inclined surface (dome-shaped curved surface or tapered surface) without wrinkles or molding marks.

【0002】[0002]

【従来の技術】各種の清涼飲料水やビール等の缶詰(飲
料缶)では、アルミやスチールの金属薄板を絞りしごき
加工することで胴部(側壁部)と底部(端壁部)を一体
成形したDI缶が一般的に使用されており、そのような
DI缶では、耐圧強化された形状の底部と絞りしごき加
工により薄肉化された胴部とが一体成形されると共に胴
部の上端開口部にネックイン加工が施された缶本体に対
して、清涼飲料水やビール等の内容物を充填後、胴部の
径より小さな径のイージーオープンエンド(簡易開口部
付きの蓋板)により巻締め密封された状態で、飲料缶の
商品として出荷されている。
2. Description of the Related Art For canning of various soft drinks and beers (beverage cans), a body (side wall) and a bottom (end wall) are integrally formed by squeezing and ironing a thin metal plate of aluminum or steel. In general, such a DI can is formed by integrally forming a bottom part having a pressure-resistant shape and a body part thinned by drawing and ironing, and an upper end opening part of the body part. After filling the contents such as soft drink and beer into the can body with neck-in processing, it is wrapped with an easy open end (lid plate with a simple opening) smaller in diameter than the body. It is shipped as a beverage can in a sealed state.

【0003】また、熱可塑性樹脂フィルムにより両面が
被覆された表面処理鋼板に、絞り加工と曲げ伸ばし加工
(再絞り加工時に行なう)とを施して、胴部が底部より
も薄肉になるように成形された有底円筒状の缶に対し、
DI缶と同様のネックイン加工を施した飲料缶が実用化
されている。
[0003] Further, a surface-treated steel sheet coated on both sides with a thermoplastic resin film is subjected to drawing and bending and stretching (re-drawing is performed) so that the body is thinner than the bottom. For the bottomed cylindrical can
A beverage can having the same neck-in processing as a DI can has been put to practical use.

【0004】一方、各種の清涼飲料水について、近年、
ポリエチレンテレフタレート樹脂による一体成形容器
(PETボトル)の出現により、ネジキャップで再密封
可能なPETボトル入りの商品が様々に数多く生産され
ているが、そのような飲料用のPETボトルについて
は、上記のような飲料缶の缶容器と比べて、キャップに
より再密封できるという利便性があるものの、資源を回
収してリサイクルする率が今のところは低い状態にある
ことから、資源のリサイクル率が高い缶容器について、
キャップで再密封できる機能を付加することにより利便
性を高めるということが検討されている。
On the other hand, various kinds of soft drinks have recently been
With the advent of polyethylene terephthalate resin integrally molded containers (PET bottles), a large number of products in PET bottles that can be resealed with screw caps have been produced. Compared to such cans of beverage cans, they have the convenience of being resealed with a cap, but the rate of resource recovery and recycling is currently low, so cans with a high resource recycling rate About the container,
It has been studied to improve convenience by adding a function that can be resealed with a cap.

【0005】そのためのボトル型のDI缶、即ち、ネジ
キャップと螺合する口頸部を備えたDI缶については、
特表平10−509095号公報に、DI缶の上端開口
部に巻締める蓋板に対して口頸部を一体成形したタイプ
や、DI缶の上端開口側をネックイン加工により段階的
に縮径することで口頸部を一体成形したタイプや、DI
缶の缶底側を肩部と口頸部に成形して、肩部や口頸部と
は反対側の缶開口端部に底蓋を巻締めたタイプなど、各
タイプのボトル型缶についての構造や製造方法が開示さ
れている。
For the bottle type DI can for that purpose, that is, a DI can having a mouth and a neck portion to be screwed with a screw cap,
Japanese Unexamined Patent Publication No. 10-509095 discloses a type in which the mouth and neck are integrally formed with a lid plate to be wound around the upper end opening of the DI can, or a step-down diameter of the upper end opening side of the DI can by neck-in processing. And the type which integrated the mouth and neck by DI
For each type of bottle-type can, such as a type in which the bottom of the can is molded into the shoulder and mouth and neck, and the bottom lid is wrapped around the can opening end opposite to the shoulder and mouth and neck The structure and manufacturing method are disclosed.

【0006】また、DI缶の缶底側を肩部と口頸部に成
形したタイプのボトル型缶について、特開昭58−47
520号公報には、絞りしごき加工によりDI缶を成形
するに際して、その絞りしごき加工におけるパンチの最
終ストロークで、ダイスとの間の再絞りにより缶底を平
坦な肩部と円筒状の口頸部に成形するということが開示
されており、また、特開昭64−62233号公報に
は、絞りしごき加工により成形されたDI缶に対して、
その缶底をプレス加工することで円錐台状の肩部と円筒
状の口頸部に成形するということが開示されている。
Further, a bottle can of a type in which the bottom of a DI can is molded into a shoulder portion and a mouth and neck portion is disclosed in Japanese Patent Application Laid-Open No. 58-47.
No. 520 discloses that, when a DI can is formed by drawing and ironing, the bottom of the can is flattened by a final stroke of a punch in the drawing and ironing, and a flat shoulder portion and a cylindrical mouth-neck portion are formed by redrawing with a die. It is disclosed that the DI can is formed by drawing and ironing.
It is disclosed that the bottom of the can is pressed to form a frustoconical shoulder and a cylindrical mouth and neck.

【0007】[0007]

【発明が解決しようとする課題】ところで、上記のよう
なDI缶によるボトル型缶について、DI缶に限らず曲
げ伸ばし加工やしごき加工による有底缶をも含めて、缶
の上端開口部に巻締める蓋板に対して口頸部を一体成形
したタイプのものでは、缶本体の形状を従来の缶と特に
変える必要がないため、充填設備等の変更が少なく、設
備費用を抑えて生産できる利点があるが、缶の上部に蓋
板の巻締め部分があることで、巻締め部分の内側の凹部
にホコリやごみが溜まり易く、また、巻締め部分そのも
のが突出して外観が悪いという問題がある。
Incidentally, the bottle type cans made of DI cans as described above are not limited to DI cans, but include bent cans and ironed bottomed cans, and are wound around the opening at the upper end of the can. In the type that the mouth and neck are integrally formed with the lid plate to be fastened, there is no need to change the shape of the can body from the conventional can. However, there is a problem that dust and debris easily accumulate in the concave portion inside the tightened portion because the canned portion has the winded portion of the lid plate at the top of the can, and the rolled portion itself protrudes and the appearance is bad. .

【0008】また、缶の上端開口側をネックイン加工に
より段階的に縮径することで口頸部を一体成形したタイ
プのものでは、ネックイン加工により口頸部に縮径する
部分が、既に絞りしごき加工や絞りと曲げ伸ばし加工を
受けて薄く伸ばされた部分であって、この部分がそれよ
り下方の胴壁よりも厚肉となるように伸ばされていると
しても、一回の絞り量を大きくして一度に大きく縮径さ
せることができないことから、材料コストを削減するた
めにキャップを小さくし、それに合わせて口頸部を胴部
の外径よりも大きく縮径させる必要がある場合には、多
段のネッキング操作が必要となる。
Further, in the type in which the mouth and neck portion is integrally formed by gradually reducing the diameter of the upper end opening side of the can by neck-in processing, the portion whose diameter is reduced to the mouth and neck portion by neck-in processing is already used. Even if it is a part that has been thinned by drawing and ironing or drawing and bending and stretching, and this part has been stretched to be thicker than the body wall below it, the amount of one drawing Because it is not possible to reduce the diameter at a time by increasing the size, it is necessary to reduce the cap to reduce the material cost and to reduce the diameter of the mouth and neck larger than the outer diameter of the torso accordingly Requires a multi-stage necking operation.

【0009】すなわち、例えば、ビール等の飲料缶の場
合、良く使用される缶胴直径は66mm(211径)で
あり、そのような缶の口頸部を直径25.4mmまでネ
ックインするためには、20〜30回のネッキング工程
が必要となることから、ネッキング用に多くの成形機が
必要となって設備費用が嵩んだり、工程数が増加するこ
とによる品質の低下や生産性の低下が懸念される。
That is, for example, in the case of beverage cans such as beer, the can body diameter that is often used is 66 mm (211 diameter), and the neck and neck of such a can can be necked in to 25.4 mm in diameter. Since 20 to 30 necking steps are required, a large number of molding machines are required for necking, which increases equipment costs and decreases quality and productivity due to an increase in the number of steps. Is concerned.

【0010】これに対して、缶底側を肩部と口頸部に成
形したタイプのものでは、肩部の一部と口頸部に成形さ
れる缶底の部分が、缶の成形に際して殆ど加工の影響を
受けない部分であり、加工硬化がなく厚みも元のブラン
クの板厚と略同じであるため、上記のような缶の胴部の
上部をネックイン加工して口頸部を成形する場合と比べ
て、一回の絞り量を大きくして一回の工程で大きく縮径
することができ、口頸部の成形に要する工程数を大幅に
減らすことができる。
On the other hand, in the type in which the bottom of the can is formed into the shoulder and the mouth and neck, a part of the shoulder and the bottom of the can formed in the mouth and neck are hardly formed when the can is formed. Since it is a part that is not affected by processing, there is no work hardening and the thickness is almost the same as the original blank thickness, so the upper part of the body of the can is neck-in processed and the mouth and neck part is formed as described above As compared with the case where the diameter is reduced, the diameter can be reduced one time and the diameter can be largely reduced in one step, and the number of steps required for forming the mouth and neck can be greatly reduced.

【0011】しかしながら、ネックイン加工の場合と比
べて一回の絞り量を大きくすることができるとは言って
も、材質の違いにより若干は異なるとしても絞り比(一
回の絞りによる縮径率)には限界があって、例えば、ビ
ール用缶等の薄い金属板製の飲料缶について、有底円筒
状のDI缶(直径66mm)の平坦な缶底から小径円筒
の口頸部(直径25.4mm)を絞り成形しようとする
と、一回の絞り比が1.5程度と小さいため、絞り工程
を3〜4回繰り返して行なうことが必要となってくる。
However, although it is possible to increase the amount of drawing at one time as compared with the case of neck-in processing, even if the drawing amount is slightly different due to the difference in material, the drawing ratio (the diameter reduction ratio by one drawing) ) Has a limit. For example, in the case of a beverage can made of a thin metal plate such as a can for beer, a flat bottom of a cylindrical DI can having a bottom (diameter of 66 mm) and a small cylindrical mouth and neck (diameter of 25 mm) can be used. (0.4 mm), it is necessary to repeat the drawing step three to four times because the drawing ratio at one time is as small as about 1.5.

【0012】この点について、上記の特開昭58−47
520号公報には、DI缶の成形時にその最終ストロー
クでパンチとダイスにより缶底を再絞りして口頸部を形
成するという方法が示され、また、上記の特開昭64−
62233号公報には、DI缶の缶底をプレス加工する
ことで肩部と口頸部を形成するという方法が示されてい
るが、何れの方法によっても、比較的厚肉(0.6〜
1.5mm程度)の金属板を素材として使用しない限
り、一回の絞り比を大きくとることで皺を発生させるこ
とになって、通常の飲料用PETボトルと同様の形状の
肩部や口頸部を成形するようなことはできない。
Regarding this point, Japanese Patent Application Laid-Open No. 58-47 mentioned above
No. 520 discloses a method of forming the mouth and neck by re-drawing the bottom of the can with a punch and a die at the final stroke during molding of a DI can.
Japanese Patent Application Laid-Open No. 62233 discloses a method of forming a shoulder and a mouth and neck by pressing a can bottom of a DI can.
Unless a metal plate (approximately 1.5 mm) is used as a material, wrinkles will be generated by increasing the drawing ratio at one time, and shoulders and mouth and neck with the same shape as a normal PET bottle for beverages will be generated. It is not possible to form a part.

【0013】そこで、上記のようにDI缶の平坦な缶底
に対して絞り工程を3〜4回繰り返すことで通常の飲料
用PETボトルと同様の肩部と口頸部を成形しようとし
た場合、各絞り工程でそれぞれ工具による皺押さえをす
る必要があることから、絞り工程の回数に応じて肩部と
なる部分にリング状で且つ階段形状の段部(例えば、上
記の特表平10−509095号公報中に図28や図3
2に示されているような段部)が形成されることとな
り、それをプレス加工により滑らかな傾斜面に再成形し
たとしても、階段形状の部分がリング状に成形痕として
残るため、何れにしても外観上は見栄えの良くないもの
となる。
Therefore, as described above, when the squeezing step is repeated three to four times on the flat can bottom of the DI can to form a shoulder and a mouth and neck similar to those of a normal PET bottle for beverages. Since it is necessary to suppress wrinkles with a tool in each drawing step, a ring-shaped and step-shaped stepped portion (for example, the above-mentioned Japanese Patent Application Laid-Open No. In FIG. 28 and FIG.
2) is formed, and even if it is re-formed into a smooth inclined surface by press working, the stair-shaped portion remains as a ring-shaped forming mark. However, the appearance is not good.

【0014】そのような肩部の外観の問題については、
機能上は大した影響はないものの、販売する商品として
は重要な問題であり、飲料メーカーの側としては、商品
イメージを容器で表現し、より購買意欲がわくようなデ
ザインを常に要求していることから、口頸部から缶胴に
至る肩部の形状を滑らかで綺麗なドーム状とすることは
デザイン上重要なポイントとなり、そのために上記のよ
うな成形上の痕跡をなくすことが強く望まれている。
Regarding the problem of the appearance of the shoulder,
Although it does not have a significant effect on the function, it is an important issue for the product to be sold, and beverage manufacturers always demand a design that expresses the product image in containers and makes it more motivating to purchase Therefore, making the shape of the shoulder from the mouth and neck to the can body into a smooth and beautiful dome shape is an important point in design, and it is strongly desired to eliminate the above-mentioned molding traces. ing.

【0015】なお、特表平10−509095号公報に
は、図18〜図26により、ブランクから絞り成形した
カップに対して、その底部(端壁)に絞り作業を複数回
(好ましくは3回以上)繰り返して行なうことで小径円
筒の口頸部を成形してから、更に底部(端壁)の口頸部
周辺を肩部のドーム形状に膨出成形した後、絞りしごき
加工により肩部のドーム形状から下方に缶胴を成形する
という方法が示されているが、そのような方法では、缶
胴を成形する際に、カップの側壁部から缶胴への材料移
動に連れ、底部(端壁)に成形されている口頸部の材料
が肩部を通して缶胴の部分に引きずり込まれることとな
る。
According to Japanese Patent Publication No. 10-509095, a cup drawn from a blank is subjected to a plurality of drawing operations (preferably three times) on the bottom (end wall) of the cup, as shown in FIGS. The above procedure is repeated to form a small-diameter cylindrical neck and neck portion, and then the bottom (end wall) neck and neck portion is bulged into a shoulder dome shape. A method of forming a can body downward from the dome shape is shown. In such a method, when forming the can body, the bottom (end) is formed as the material moves from the side wall of the cup to the can body. The material of the mouth and neck formed in the wall) will be drawn into the can body part through the shoulder.

【0016】そのため、底部(端壁)に成形された口頸
部の円筒形状を当初の形状に維持できず、口頸部の円筒
の垂直壁が円錐台のテーパー壁になって、そのままで
は、再密封するためのネジ成形において所定のネジ山を
形成することができず、密封性能が低下するという問題
が発生する恐れがあることから、ドーム形状に膨出した
肩部から円筒形状の口頸部が垂直壁として立ち上がるよ
うに、口頸部や肩部を再成形しなければならないという
問題が起きる。
Therefore, the cylindrical shape of the mouth and neck formed on the bottom (end wall) cannot be maintained in the original shape, and the vertical wall of the cylinder of the mouth and neck becomes a tapered wall of a truncated cone. A predetermined screw thread cannot be formed in the screw molding for resealing, and there is a possibility that a problem that sealing performance is deteriorated may occur. The problem arises that the cervix and shoulders must be reshaped so that the part rises as a vertical wall.

【0017】本発明は、上記のような問題の解消を課題
とするものであり、具体的には、厚さが0.1〜0.4
mmの金属薄板から底部よりも胴部が薄肉となるように
一体成形された有底円筒状の缶に対し、その缶底側に更
に加工を施すことで、傾斜した肩部と小径円筒状の口頸
部を一体成形するようにしたボトル型缶の製造方法にお
いて、口頸部を所定の径にまで縮径するために絞り加工
を複数回繰り返して行なっても、肩部に皺を発生させる
ことなく、また、階段形状を肩部に形成するようなこと
なく、成形上の痕跡が残らない滑らかで綺麗な傾斜面の
肩部を形成できるようにすることを課題とするものであ
る。
An object of the present invention is to solve the above-mentioned problems. Specifically, the present invention has a thickness of 0.1 to 0.4.
For a cylindrical can with a bottom that is integrally formed so that the body is thinner than the bottom from a thin metal plate of mm, by further processing the bottom of the can, the inclined shoulder and small-diameter cylindrical In the method for manufacturing a bottle-shaped can in which the mouth and neck are integrally formed, wrinkles are generated on the shoulder even if drawing is repeated a plurality of times to reduce the diameter of the mouth and neck to a predetermined diameter. It is an object of the present invention to form a smooth and beautiful sloped shoulder without leaving a trace on molding without forming a staircase shape on the shoulder.

【0018】[0018]

【課題を解決するための手段】本発明は、上記のような
課題を解決するために、厚さが0.1〜0.4mmの金
属薄板から底部よりも胴部が薄肉となるように一体成形
された有底円筒状の缶に対し、その缶底側に更に加工を
施すことで、傾斜した肩部と小径円筒状の口頸部を一体
成形するようにしたボトル型缶の製造方法において、有
底円筒状に一体成形された缶に対し、成形しようとする
ボトル型缶の肩部下部の曲面と同じ凸曲面を先端部外面
に持つ曲面成形用プッシャーと、前記の肩部下部の曲面
に対応する凹曲面を先端部内面に持つ絞り用ダイと、前
記の缶の胴部よりも小径の絞り用パンチとを用いて、缶
の缶底コーナー部をプッシャーとダイで押圧しながら、
パンチで缶底を胴部よりも小径の有底円筒状に絞り成形
することにより、小径の有底円筒部とその下方に肩部下
部の曲面となる曲面を缶底側に一回の成形工程で形成す
る。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention is to integrally form a thin metal plate having a thickness of 0.1 to 0.4 mm so that the body is thinner than the bottom. In a method of manufacturing a bottle-shaped can, which has been formed such that a sloped shoulder portion and a small-diameter cylindrical mouth and neck portion are integrally formed by further processing the formed bottomed cylindrical can to the bottom side of the can. For a can that is integrally molded into a bottomed cylindrical shape, a curved surface forming pusher having the same convex curved surface as the lower curved surface of the shoulder of the bottle-shaped can to be molded on the outer surface of the tip, and the curved surface at the lower portion of the shoulder Using a drawing die having a concave curved surface corresponding to the inner surface of the tip portion, and a drawing punch having a smaller diameter than the body of the can, while pressing the can bottom corner portion of the can with a pusher and a die,
The can bottom is formed into a cylindrical shape with a smaller diameter than the body using a punch, so that a small-diameter bottomed cylindrical portion and a curved surface below the shoulder below it can be formed on the can bottom once. Formed.

【0019】そして、肩部がドーム状の曲面となるボト
ル型缶を製造する場合には、次の成形工程で、前記の肩
部下部の曲面となる曲面に続く仮想曲面の縦断面円弧に
近似した縦断面直線形状のテーパー面を先端部外面に持
つ皺押さえ用プッシャーと、該プッシャーのテーパー面
と同じ傾斜で外径が大きなテーパー面を先端部内面に持
つ絞り用ダイと、前の工程で用いた絞り用パンチよりも
小径の絞り用パンチとを用いて、前の工程で缶底から絞
り成形された有底円筒部の底コーナー部をプッシャーと
ダイの各テーパー面で挟んで皺押さえしながら、パンチ
により有底円筒部の底部を更に小径の有底円筒状に再絞
り成形し、そのような再絞り成形を有底円筒部の径が所
定の口頸部の径と略同じになるまで必要に応じて繰り返
し行なってから、再絞り成形により曲面に近似して形成
された肩部の傾斜面を、肩部下部の曲面から連続した滑
らかな曲面に押し延ばし再成形する。
In the case of manufacturing a bottle-shaped can having a dome-shaped curved surface at the shoulder, the following molding step approximates a vertical section circular arc of a virtual curved surface following the curved surface at the lower part of the shoulder. A wrinkle-pressing pusher having a tapered surface with a vertical cross-sectional linear shape on the outer surface of the tip, a drawing die having a tapered surface with a large outer diameter on the inner surface of the tip at the same inclination as the taper surface of the pusher, and in the previous step, Using a drawing punch with a smaller diameter than the drawing punch used, sandwich the bottom corner of the bottomed cylindrical part drawn and formed from the bottom of the can in the previous step with a pusher and each tapered surface of the die to suppress wrinkles Meanwhile, the bottom of the bottomed cylindrical portion is redrawn by a punch into a smaller-diameter bottomed cylindrical shape, and the diameter of the bottomed cylindrical portion becomes approximately the same as the predetermined mouth-neck diameter in such redrawing. Repeat as necessary until The inclined surface of the shoulder formed by approximating a curved surface by drawing, reshaping extended press into a smooth curved surface that is continuous from the curved shoulder subordinate unit.

【0020】また、肩部がテーパー面(円錐台状の傾斜
面)と下部曲面からなる傾斜面となるボトル型缶を製造
する場合には、次の成形工程で、前記の肩部下部の曲面
に続く所定角度のテーパー面を先端部外面に持つ皺押さ
え用プッシャーと、該プッシャーのテーパー面と同じ傾
斜で対向するテーパー面とその外側に続く凸曲面とを先
端部内面に持つ絞り用ダイと、前の工程で用いた絞り用
パンチよりも小径の絞り用パンチとを用いて、前の工程
で缶底から絞り成形された有底円筒部の底コーナー部を
プッシャーとダイの各テーパー面で挟んで皺押さえしな
がら、パンチにより有底円筒部の底部を更に小径の有底
円筒状に再絞り成形し、そのような再絞り成形を有底円
筒部の径が所定の口頸部の径と略同じになるまで必要に
応じて繰り返し行なってから、再絞り成形により肩部下
部の曲面に続いて形成された肩部の傾斜面を、肩部下部
の曲面から連続した滑らかなテーパー面に押し延ばし再
成形する。
In the case of manufacturing a bottle type can having a shoulder having a tapered surface (a frusto-conical inclined surface) and a lower curved surface, a curved surface of the lower portion of the shoulder is formed in the next forming step. A pusher for wrinkle suppression having a taper surface of a predetermined angle following the outer surface of the distal end portion, and a drawing die having a taper surface facing the same slope as the taper surface of the pusher and a convex curved surface extending outside thereof on the inner surface of the distal end portion; Using a drawing punch with a smaller diameter than the drawing punch used in the previous process, the bottom corner of the bottomed cylindrical portion drawn and formed from the bottom of the can in the previous process with a pusher and each tapered surface of the die While pinching and wrinkling, the bottom of the bottomed cylindrical portion is redrawn by a punch into a smaller-diameter bottomed cylindrical shape, and such redrawing is performed so that the bottomed cylindrical portion has a predetermined diameter of the mouth and neck. Repeat as necessary until it is almost the same as Since I, the inclined surface of the shoulder formed following the curved surface of the shoulder subordinate unit by redrawing, reshaping extended press into a smooth tapered surface continuous from the curved shoulder subordinate unit.

【0021】上記のようなボトル型缶の製造方法によれ
ば、金属薄板から一体成形された有底円筒状の缶に対し
て、その缶底側を小径の有底円筒部と肩部下部の曲面に
成形するのに、特定の形状の曲面成形用プッシャーと絞
り用ダイを使用して一回の成形工程で両方を成形してい
ることから、缶底から小径の有底円筒部を成形する工程
の前に別の工程で肩部下部の曲面を予備成形するような
場合と比べて、工程数を1つ削減できて生産性を向上さ
せることができると共に、有底円筒状の缶を成形する絞
り・しごき工程でパンチの先端部分の外周面を大きな曲
率半径の曲面とすることにより該絞り・しごき工程で同
時に肩部下部の曲面を成形するような場合と比べて、肩
部下部の曲面に皺を発生させるような虞を少なくするこ
とができる。
According to the method for manufacturing a bottle-type can as described above, a bottomed cylindrical can formed integrally from a thin metal plate is provided with a small-diameter bottomed cylindrical portion and a lower portion of a shoulder portion. In order to form a curved surface, since both are molded in a single molding process using a curved surface molding pusher and drawing die of a specific shape, a small diameter bottomed cylindrical part is molded from the can bottom Compared to the case where the curved surface of the lower part of the shoulder is preformed in another process before the process, the number of processes can be reduced by one and productivity can be improved, and a cylindrical can with a bottom is formed. In the drawing and ironing process, the outer peripheral surface of the tip of the punch is formed into a curved surface with a large radius of curvature, so that the curved surface of the lower shoulder is simultaneously formed in the drawing and ironing process. It is possible to reduce the danger that wrinkles will occur on the surface.

【0022】そして、肩部の残りの部分と口頸部を再絞
りにより成形する際に、それぞれ特定の形状の皺押さえ
用プッシャーと絞り用ダイを使用することで、新たに成
形される有底円筒部の側に既に成形された肩部の側から
材料を大きく引き込ませることなく再絞りすることがで
きて、材料の引き込みに起因する皺を発生させることな
く肩部を成形することができると共に、大きな段部を形
成することなく肩部を成形することができて、再絞りで
成形された肩部を押し延ばして再成形したときに、皺や
成形痕(階段形状の段部による成形痕)を残すようなこ
となく、肩部を滑らかで綺麗な傾斜面(ドーム状の曲面
や滑らかなテーパー面)に形成することができる。
When the remaining portion of the shoulder and the mouth and neck are formed by re-drawing, a newly formed bottomed bottom is formed by using a pusher and a drawing die for suppressing wrinkles having specific shapes, respectively. It is possible to redraw the material from the side of the shoulder portion already formed on the cylindrical portion without greatly drawing in the material, and it is possible to form the shoulder portion without generating wrinkles due to the drawing in of the material. The shoulder can be formed without forming a large step, and when the shoulder formed by re-drawing is pushed out and re-formed, a wrinkle or a forming mark (a forming mark due to a step-shaped step) is formed. ) Can be formed on a smooth and beautiful inclined surface (a dome-shaped curved surface or a smooth tapered surface) without leaving ()).

【0023】[0023]

【発明の実施の形態】以下、本発明のボトル型缶の製造
方法の実施形態について、図面に基づいて詳細に説明す
る。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of a method for manufacturing a bottle-shaped can according to the present invention will be described in detail with reference to the drawings.

【0024】なお、図1〜図8は、本発明のボトル型缶
の製造方法の第1実施形態に係るものであって、図1
は、製造されるボトル型缶の形状を示し、図2〜5は、
ボトル型缶の各製造工程を示し、図6は、トップドーム
成形の第1工程での成形状態を示し、図7は、トップド
ーム成形の第2工程での成形状態を示し、図8は、トッ
プドーム成形の第4工程(リフォーム工程)での成形状
態を示すものである。
FIGS. 1 to 8 relate to a first embodiment of the method for producing a bottle can of the present invention.
Shows the shape of the bottle-shaped can to be manufactured, and FIGS.
FIG. 6 shows a molding state in a first step of top dome molding, FIG. 7 shows a molding state in a second step of top dome molding, and FIG. It shows a molding state in a fourth step (reform step) of top dome molding.

【0025】また、図9〜図11は、本発明のボトル型
缶の製造方法の第2実施形態に係るものであって、図9
は、製造されるボトル型缶の形状の異なる各例(A),
(B)を示し、図10は、トップドーム成形の第2工程
での成形状態を示し、図11は、トップドーム成形の第
4工程(リフォーム工程)での成形状態を示すものであ
る。
FIGS. 9 to 11 relate to a second embodiment of the method for producing a bottle can of the present invention.
Are examples of different shapes of bottle-shaped cans (A),
(B) is shown, FIG. 10 shows a molding state in a second step of top dome molding, and FIG. 11 shows a molding state in a fourth step (reforming step) of top dome molding.

【0026】まず、本発明のボトル型缶の製造方法の第
1実施形態について以下に説明すると、本実施形態(第
1実施形態)の方法により製造されるボトル型缶は、図
1に示すように、大径の胴部2から上方に、縦断面が円
弧状のドーム状の曲面による傾斜した肩部3を介して、
小径円筒状の口頸部4が一体的に成形され、胴部2の下
端開口部が底蓋5の巻き締め固着により閉鎖されている
ものであって、口頸部4には、外巻きのカール部4a
と、ピルファープルーフキャップのネジ部と螺合するた
めのネジ部4bと、ピルファープルーフキャップの破断
帯を係止するためのビード部4c及びその下方の小径部
4dがそれぞれ形成されている。
First, a first embodiment of a method for manufacturing a bottle can according to the present invention will be described below. The bottle can manufactured by the method of the present embodiment (first embodiment) is as shown in FIG. Above the large-diameter trunk portion 2, via a shoulder 3 inclined by a dome-shaped curved surface having a vertical cross section,
A small-diameter cylindrical mouth-neck portion 4 is integrally formed, and a lower end opening of the body portion 2 is closed by tightly fastening a bottom cover 5. Curl part 4a
And a screw portion 4b for screwing with a screw portion of the pill fur proof cap, a bead portion 4c for locking a break band of the pill fur proof cap, and a small diameter portion 4d thereunder.

【0027】そのようなボトル型缶1を製造するときの
各工程について概略的に説明すると、先ず、図2に示す
ように、原材料の金属薄板を円板状に打ち抜いて一缶毎
のブランクとし、このブランク(金属薄板の円板)をカ
ップ形状に絞り加工してから、このカップの側壁部に絞
り・しごき加工を施して、その後、開口端側を所定の長
さにトリミングすることで、一端側が開放された有底円
筒状のDI缶を製造する。
Each step of manufacturing such a bottle-shaped can 1 will be schematically described. First, as shown in FIG. 2, a thin metal plate as a raw material is punched into a disc shape to form a blank for each can. By drawing the blank (a thin metal plate) into a cup shape, drawing and ironing the side wall of the cup, and then trimming the opening end side to a predetermined length, A bottomed cylindrical DI can with one open end is manufactured.

【0028】そのように製造されたDI缶の缶底側をト
ップドーム成形するために、図3に示すように(図3〜
図5には缶底側がトップとなるように示す)、先ず、ト
ップドーム成形の第1工程で、前工程で製造された有底
円筒状の缶に対して、缶底コーナー部(底部及び底部近
傍の胴部)を縦断面が円弧状の曲面(ボトル型缶の肩部
下部の曲面となる曲面)に成形すると共に、平坦な底部
を胴部よりも小径の有底円筒状に絞り成形してから、第
2工程で、新たに絞り成形された有底円筒部を更に小径
の有底円筒状に再絞り成形して、第3工程で、そのよう
な再絞り加工をもう1度繰り返すことで、有底円筒部の
径を口頸部の径と略同じになるまで縮径した後、第4工
程で、そのような再絞り加工の繰り返しにより当初の曲
面(ボトル型缶の肩部下部の曲面となる曲面)に続いて
形成された肩部の部分を連続した滑らかな曲面に再成形
(リフォーム)する。
In order to form a top dome on the bottom side of the DI can manufactured as described above, as shown in FIG.
In FIG. 5, the bottom side of the can is shown as the top). First, in the first step of forming the top dome, the can bottom corner (bottom and bottom) is formed with respect to the bottomed cylindrical can produced in the previous step. The nearby body is formed into a curved surface with a vertical cross-section of an arc (the curved surface below the shoulder of the bottle-shaped can), and the flat bottom is drawn into a cylindrical shape with a smaller diameter than the body. Then, in the second step, the newly drawn bottomed cylindrical portion is redrawn into a smaller diameter bottomed cylinder, and in the third step, such redrawing is repeated once again. Then, after reducing the diameter of the bottomed cylindrical portion to approximately the same as the diameter of the mouth and neck portion, in the fourth step, by repeating such redrawing, the original curved surface (lower shoulder portion of the bottle-shaped can) Reshaping the shoulder portion formed following the curved surface of the curved surface) into a continuous smooth curved surface .

【0029】次いで、図4に示すように、トップドーム
成形の第5工程と第6工程で、口頸部と略同じ径に成形
された有底円筒部に2回の口絞り成形を施してから、そ
の上端閉鎖部(底部)をトリミングすることで、上端が
開口された口頸部を形成した後、図5に示すように、口
頸部にネジ・カール成形するための各工程において、口
頸部の開口端部を外巻きで環状のカール部に成形し、カ
ール部から下方に続く口頸部の円筒状周壁をネジ部やビ
ード部(その下方の小径部)に成形してから、更に、口
頸部とは反対側の胴部の下端開口縁部に対して、ネック
・フランジ加工を施した後、金属薄板材からなる別部材
の底蓋を下端開口縁部に二重巻き締め法で一体的に固着
することで、図1に示すようなボトル型缶1が完成す
る。
Next, as shown in FIG. 4, in a fifth step and a sixth step of forming the top dome, the bottomed cylindrical portion formed to have substantially the same diameter as the mouth and neck portion is subjected to two times of port drawing. After trimming the upper end closed portion (bottom portion) to form a mouth and neck with an open upper end, as shown in FIG. 5, in each step for screw and curl forming on the mouth and neck, The open end of the mouth and neck is formed into an annular curl by wrapping around the outside, and the cylindrical peripheral wall of the mouth and neck that extends downward from the curl is formed into a screw or a bead (small diameter portion below). Further, after neck and flange processing is performed on the lower end opening edge of the body opposite to the mouth and neck, a bottom cover made of a thin metal sheet is double-wrapped around the lower end opening edge. The bottle-shaped can 1 as shown in FIG. 1 is completed by integrally fixing by the fastening method.

【0030】上記のようなボトル型缶の製造についての
具体的な一実施例について補足的に説明すると、原材料
の金属薄板は、アルミニウム合金板の両面に予めポリエ
ステル樹脂,ポリプロピレン樹脂等の熱可塑性樹脂フィ
ルムをラミネートした厚さが0.1〜0.4mmの金属
薄板であって、この実施例では、厚さが0.315mm
の3004H191アルミニウム合金板に対して、ポリ
エチレンテレフタレートフィルムを、内面側で20μm
の厚さ、外面側で20μmの厚さとなるようにラミネー
トした金属薄板を使用している。
A supplementary explanation of a specific example of the production of the above-mentioned bottle-shaped cans is as follows. The thin metal plate as a raw material is made of a thermoplastic resin such as a polyester resin or a polypropylene resin on both sides of an aluminum alloy plate. A metal sheet having a thickness of 0.1 to 0.4 mm obtained by laminating a film, and in this embodiment, a thickness of 0.315 mm
A polyethylene terephthalate film was applied to the 3004H191 aluminum alloy plate of
And a thin metal plate laminated so as to have a thickness of 20 μm on the outer surface side.

【0031】なお、金属薄板における熱可塑性樹脂フィ
ルムのラミネートの仕方としては、熱可塑性樹脂フィル
ムを金属薄板の金属面に直接熱接着させる場合の他に、
接着性プライマー層又は硬化型の接着剤層若しくは熱接
着性の良好な熱可塑性樹脂層を介して熱可塑性樹脂フィ
ルムを金属薄板の金属面に熱接着する場合がある。
The method of laminating the thermoplastic resin film on the thin metal plate is not limited to the case where the thermoplastic resin film is directly heat-bonded to the metal surface of the thin metal plate.
In some cases, a thermoplastic resin film is thermally bonded to a metal surface of a thin metal plate via an adhesive primer layer, a curable adhesive layer, or a thermoplastic resin layer having good thermal adhesion.

【0032】一缶毎のブランクについては、上記の金属
薄板を直径170mmの円板に打ち抜いたものであっ
て、この円板状のブランクを高さ48.3mm,外径1
00mmのカップ形状に絞り加工してから、このカップ
の側壁に絞り・しごき加工を施して、その後開口端側の
端部をトリミングすることで、高さ171.5mm,外
径65.9mmの有底円筒状のDI缶としている。
The blank for each can was prepared by punching the above-mentioned thin metal plate into a disk having a diameter of 170 mm. This disk-shaped blank was 48.3 mm in height and 1 mm in outer diameter.
After being drawn into a 00 mm cup shape, the side wall of the cup is drawn and ironed, and then the end on the opening end side is trimmed to have a height of 171.5 mm and an outer diameter of 65.9 mm. The bottom is a cylindrical DI can.

【0033】そのような有底円筒状のDI缶について、
その缶底側をトップドームとして絞り加工する(缶底を
肩部と口頸部に成形する)のに先立って、DI缶を被覆
しているポリエチレンテレフタレート樹脂の融点以上に
加熱した後、急冷してポリエチレンテレフタレートフィ
ルムを非晶質化することで、このフィルムとアルミニウ
ム合金板との密着力を向上させておく。
For such a bottomed cylindrical DI can,
Prior to drawing the bottom of the can as a top dome (forming the bottom of the can into the shoulder and mouth and neck), the DI can is heated to the melting point of the polyethylene terephthalate resin covering the can and then rapidly cooled. By making the polyethylene terephthalate film amorphous, the adhesion between the film and the aluminum alloy plate is improved.

【0034】口頸部とは反対側の胴部の下端開口部を閉
鎖するための底蓋については、両面に0.02mm厚の
ポリエチレンテレフタレートフィルムを熱融着させたア
ルミニウム合金(5182−H39)製で板厚が0.2
85mm,直径が62.6mmの底蓋であって、ネック
&フランジ加工が施された胴部の下端開口縁部に対して
二重巻き締めにより一体的に固着される。
As for the bottom lid for closing the lower end opening of the body opposite to the mouth and neck, an aluminum alloy (5182-H39) having a 0.02 mm-thick polyethylene terephthalate film heat-sealed on both sides Made with a thickness of 0.2
It is a bottom lid having a diameter of 85 mm and a diameter of 62.6 mm, and is integrally fixed to a lower end opening edge of a neck portion subjected to neck and flange processing by double winding.

【0035】ところで、上記のようなボトル型缶の製造
工程の、DI缶の缶底側を肩部と口頸部に絞り成形する
ための工程(図3に示した工程)について、本実施形態
(第1実施形態)では、以下に述べるような方法によっ
て口頸部の絞り成形を行なっている。
In this regard, the process for drawing the bottom of the DI can into a shoulder portion and a mouth and neck portion (the process shown in FIG. 3) of the bottle type can manufacturing process as described above is the same as the present embodiment. In the first embodiment, the neck and neck are drawn by the following method.

【0036】絞りしごき加工により有底円筒状に成形さ
れたDI缶について、先ず、図6に示すように、成形さ
れるボトル型缶の肩部下部の曲面と同じ凸曲面を先端部
外面に持つ曲面成形用プッシャー12と、前記の肩部下
部の曲面に対応する凹曲面を先端部内面に持つ絞り用ダ
イ11と、缶の胴部の内径よりも小径の絞り用パンチ1
3とを用いて、缶底コーナー部をプッシャー12とダイ
11で押圧することにより、缶底コーナー部を縦断面が
円弧状の曲面(肩部下部の曲面となる曲面)31に成形
すると共に、パンチ13により平坦な缶底41を胴部よ
りも小径の有底円筒状に絞り成形することで、小径の有
底円筒部42とその下方の曲面(肩部下部の曲面となる
曲面)31を一回の成形工程で成形する。
First, as shown in FIG. 6, the DI can formed into a cylindrical shape with a bottom by drawing and ironing has the same convex curved surface as the curved surface at the lower part of the shoulder of the bottle-shaped can at the outer surface at the tip end. Pusher 12 for forming a curved surface, drawing die 11 having a concave curved surface corresponding to the curved surface at the lower part of the shoulder on the inner surface at the tip, and drawing punch 1 having a diameter smaller than the inner diameter of the body of the can
By pressing the can bottom corner portion with the pusher 12 and the die 11 using 3, the can bottom corner portion is formed into an arc-shaped curved surface (curved surface that is a curved surface at the lower part of the shoulder) 31 in a vertical section, The flat can bottom 41 having a smaller diameter than the body portion is drawn by the punch 13 into a cylindrical shape with a smaller diameter, so that the small-diameter bottomed cylindrical portion 42 and the curved surface 31 below the curved portion (curved surface at the lower part of the shoulder) 31 are formed. It is molded in one molding step.

【0037】その後、図7に示すように、新たに絞り成
形された有底円筒部42について、前の工程で成形され
た肩部下部の曲面31に続く仮想曲面の断面円弧に近似
した断面直線形状のテーパー面を持つ皺押さえ用プッシ
ャー15と、該プッシャー15のテーパー面と同じ傾斜
で外径が大きなテーパー面を持つ絞り用ダイ14と、前
の工程で用いた絞り用パンチ13よりも小径の絞り用パ
ンチ16とを用いて、プッシャー15とダイ14の各テ
ーパー面により有底円筒部42の底コーナー部を皺押さ
えした状態で、パンチ16により更に小径の有底円筒状
に再絞り成形した後、更にもう1度そのような有底円筒
部の再絞り成形を繰り返すことで、有底円筒部の径を口
頸部4の径と略同じになるまで縮径する。
Thereafter, as shown in FIG. 7, for the newly drawn bottomed cylindrical portion 42, a cross-section straight line approximating the cross-sectional arc of the imaginary curved surface following the curved surface 31 below the shoulder formed in the previous step. A pusher 15 for suppressing wrinkles having a tapered surface, a die 14 having a tapered surface having the same inclination as the tapered surface of the pusher 15 and having a large outer diameter, and a smaller diameter than the punch 13 for drawing used in the previous step. In the state where the bottom corner portion of the bottomed cylindrical portion 42 is wrinkled down by the respective tapered surfaces of the pusher 15 and the die 14 using the drawing punch 16 of the above, the punch 16 is used to redraw into a smaller diameter bottomed cylindrical shape. After that, by repeating the redrawing of the bottomed cylindrical portion again, the diameter of the bottomed cylindrical portion is reduced until it becomes substantially the same as the diameter of the mouth and neck portion 4.

【0038】そのように缶底側に肩部下部の曲面31と
有底円筒部42を成形した後で更に再絞り成形を複数回
(2回)に分けて行なうことにより、図8に示すよう
に、有底円筒部が所定の径の口頸部4と略同じ径に縮径
されると共に、下部の曲面31とそれに近似した複数
(2面)のテーパー面32,33とからなる肩部が成形
されることとなり、そのような肩部の複数のテーパー面
32,33を、下部の曲面31から延びる仮想曲面の形
状を持つ一対の成形工具(ダイ17とプッシャー18)
により押し延ばしすることで、肩部全体を先に成形され
た下部の曲面31に沿った滑らかなドーム形状に再成形
(リフォーム)する。
After forming the curved surface 31 at the lower portion of the shoulder and the cylindrical portion 42 with the bottom on the bottom side of the can, re-drawing is performed a plurality of times (two times) as shown in FIG. In addition, the bottomed cylindrical portion is reduced in diameter to substantially the same diameter as the mouth and neck portion 4 having a predetermined diameter, and a shoulder portion comprising a lower curved surface 31 and a plurality of (two) tapered surfaces 32 and 33 similar thereto. Is formed, and a plurality of forming tools (a die 17 and a pusher 18) having a shape of an imaginary curved surface extending from the lower curved surface 31 are formed by forming the plurality of tapered surfaces 32, 33 of such shoulders.
As a result, the entire shoulder portion is reformed (reformed) into a smooth dome shape along the previously formed lower curved surface 31.

【0039】そのような本実施形態(第1実施形態)の
方法によれば、金属薄板から一体成形された有底円筒状
の缶に対して、その缶底側に小径の有底円筒部42と肩
部下部の曲面31を成形するのに、特定の形状の曲面成
形用プッシャー12と絞り用ダイ11を使用して一回の
成形工程で両方を成形していることから、缶底41を有
底円筒部42に成形する前に肩部下部の曲面31を予備
成形するような場合と比べて、工程数を1つ削減できて
生産性を向上させることができると共に、絞り・しごき
工程により有底円筒状の缶を成形する時にパンチの先端
部分の外周面を大きな曲率半径の曲面とすることで同時
に肩部下部の曲面31を成形するような場合と比べて、
肩部下部の曲面31に皺を発生させるような虞を少なく
することができる。
According to such a method of the present embodiment (first embodiment), a small-diameter bottomed cylindrical portion 42 is provided on the bottom side of a bottomed cylindrical can formed integrally from a thin metal plate. And the curved surface 31 at the lower part of the shoulder, both of which are molded in one molding process using the curved surface molding pusher 12 and the drawing die 11 having a specific shape. Compared to the case where the curved surface 31 at the lower part of the shoulder is preliminarily formed before being formed into the bottomed cylindrical portion 42, the number of steps can be reduced by one and the productivity can be improved. When molding a cylindrical can with a bottom, the outer peripheral surface of the tip portion of the punch is formed into a curved surface with a large radius of curvature, thereby simultaneously forming the curved surface 31 at the lower part of the shoulder,
It is possible to reduce the possibility that wrinkles are generated on the curved surface 31 at the lower part of the shoulder.

【0040】そして、肩部下部の曲面31が形成された
缶を再絞り成形する際に、図7に示すように、特定の形
状の皺押さえ用プッシャー15と絞り用ダイ14を使用
することにより、有底円筒部42の下端の屈曲部(既に
形成された肩部の部分と有底円筒部との境界線部分)L
を残すことで大きな段部を形成することなく、しかも、
再絞り時の材料の引き込みに起因する皺を発生させるこ
となく、肩部下部の曲面31に続いて形成される肩部
を、階段形状ではなく曲面に近似した複数のテーパー面
32,33として形成することができ、その結果、再絞
りで形成された複数のテーパー面32,33を滑らかな
曲面に押し延ばし再成形したときに、皺を残したり成形
痕を残すようなことなく、肩部3を滑らかで綺麗なドー
ム状の曲面に形成することができる。
Then, when redrawing the can having the curved surface 31 at the lower part of the shoulder, as shown in FIG. 7, by using the pusher 15 for pressing the wrinkle and the drawing die 14 having a specific shape. A bent portion at the lower end of the bottomed cylindrical portion 42 (a boundary portion between the shoulder portion already formed and the bottomed cylindrical portion) L
Without forming a large step,
The shoulder formed following the curved surface 31 at the lower part of the shoulder is formed as a plurality of tapered surfaces 32 and 33 which approximate a curved surface instead of a step shape without generating wrinkles due to drawing in of the material at the time of redrawing. As a result, when the plurality of tapered surfaces 32, 33 formed by re-drawing are stretched to a smooth curved surface and re-formed, the shoulder portion 3 does not leave wrinkles or forming marks. Can be formed into a smooth and beautiful dome-shaped curved surface.

【0041】なお、そのような再絞り成形の際に使用す
るダイ14とプッシャー15については、ダイ14のテ
ーパー面の外径がプッシャー15の外径よりも大きい
(外方にまで延びている)ことが重要である。すなわ
ち、前の工程で形成された有底円筒部の下端の屈曲部
(既に形成された肩部の部分と有底円筒部との境界線部
分)Lを肩部に段部として残さないためには、該屈曲部
Lをダイ14とプッシャー15の間に引き込むまで再絞
りを継続して行うことが必要であるが、再絞りの際に何
の抵抗もなく該屈曲部Lがダイ14とプッシャー15の
間に引き込まれるようでは、後で詳しく説明するよう
に、結果的には大きな絞り比で絞り加工するのと同じこ
ととなって、既に成形されている肩部下部の曲面31に
皺を発生させることとなる。
As for the die 14 and the pusher 15 used in such redrawing, the outer diameter of the tapered surface of the die 14 is larger than the outer diameter of the pusher 15 (extending outward). This is very important. That is, in order not to leave the bent portion L at the lower end of the bottomed cylindrical portion formed in the previous step (the boundary line portion between the already formed shoulder portion and the bottomed cylindrical portion) L as a step on the shoulder portion. It is necessary to continuously perform re-drawing until the bent portion L is drawn between the die 14 and the pusher 15, but the bent portion L can be connected to the die 14 and the pusher without any resistance during the re-drawing. As a result, as described in detail later, it is the same as drawing with a large drawing ratio, and wrinkles are formed on the curved surface 31 at the lower part of the shoulder already formed. Will be generated.

【0042】これに対して、ダイ14のテーパー面の外
径をプッシャー15の外径よりも大きくしていることに
より、前の工程で形成された有底円筒部の下端の屈曲部
Lをダイ14とプッシャー15の間に引き込むまで再絞
りを継続して行っても、プッシャー15よりも外方に突
出したダイ14のテーパー面に該屈曲部Lが当たること
で、ダイ14のテーパー面との摩擦接触による抵抗を受
けて該屈曲部Lが少しずつダイ14とプッシャー15の
間に引き込まれることになる。
On the other hand, by making the outer diameter of the tapered surface of the die 14 larger than the outer diameter of the pusher 15, the bent portion L at the lower end of the bottomed cylindrical portion formed in the previous step can be formed. Even if the re-drawing is continued until it is drawn between the pusher 15 and the pusher 15, the bent portion L hits the tapered surface of the die 14 protruding outward from the pusher 15, so that the tapered surface of the die 14 The bent portion L is gradually pulled between the die 14 and the pusher 15 due to the resistance due to the frictional contact.

【0043】上記のような絞り用ダイ14と皺押さえ用
プッシャー15を使用した絞り成形(再絞り成形)によ
る肩部の成形について更に詳しく説明すると、絞り成形
に使用する皺押さえ工具(ダイとプッシャー)の本来の
役割は、パンチによって元の金属板材が絞りダイに材料
流入する際、円周ちぢみにより皺が発生するのを防止す
るため、一定の圧力で材料を押圧して、流入する材料を
所定の厚みに変換させるものであるが、そのような皺押
さえ工具により材料を押圧している状態で、パンチによ
る絞りを途中でやめて取り出すと、皺押さえ工具の形状
をそのまま材料に転写させることができる。
The shoulder forming by drawing (redrawing) using the drawing die 14 and the wrinkle-pressing pusher 15 as described above will be described in more detail. A wrinkle-pressing tool (die and pusher) used for drawing is used. The original role of) is to press the material with a certain pressure to prevent wrinkles from being generated by the circumferential shrinkage when the original metal plate material flows into the drawing die by the punch. It is to convert to a predetermined thickness, but when the material is pressed by such a wrinkle holding tool, if the stop by the punch is stopped in the middle and taken out, the shape of the wrinkle holding tool can be transferred to the material as it is it can.

【0044】そのため、上記のようにDI缶の平坦な缶
底から有底円筒部を絞り成形し、更に絞り成形を繰り返
すことで有底円筒部を段階的に縮径させる際に、それぞ
れの絞り成形(再絞り成形)時において、パンチによる
絞りを途中で止めることで、パンチで絞られた部分が小
径の有底円筒部(最終的には円筒状の口頸部)として成
形されると共に、皺押さえ工具で押圧された部分が、既
に成形されている肩部下部の曲面に続く肩部分として成
形されることとなる。
Therefore, as described above, the bottomed cylindrical portion is drawn from the flat can bottom of the DI can, and the drawing process is repeated to gradually reduce the diameter of the bottomed cylindrical portion. At the time of forming (redraw forming), by stopping the drawing by the punch in the middle, the portion drawn by the punch is formed as a small-diameter bottomed cylindrical portion (finally a cylindrical mouth and neck portion), The portion pressed by the wrinkle holding tool is formed as a shoulder portion following the curved surface of the already formed lower portion of the shoulder portion.

【0045】そのように有底円筒部を絞り成形する際の
皺押さえ工具として、有底円筒部の底コーナー部の形状
に合致したような皺押さえ工具(ダイとプッシャー)を
使用した場合、複数回の絞り加工を行うと、先に成形さ
れた肩部下部の曲面から口頸部に至る肩部の部分、即
ち、複数回の絞り加工により形成される肩部の部分が、
階段形状に成形されることとなり、その後に押し延ばし
再成形をしても、肩部に階段形状の痕跡がリング状に残
ることとなる。
When a wrinkle-reducing tool (die and pusher) conforming to the shape of the bottom corner of the bottomed cylindrical portion is used as a wrinkle-reducing tool when the cylindrical portion having the bottom is drawn, a plurality of tools are required. When performing the drawing process twice, the shoulder portion from the curved surface of the lower shoulder portion formed earlier to the mouth and neck, that is, the shoulder portion formed by multiple drawing processes,
It will be formed in a step shape, and even if it is stretched out and re-formed, traces of the step shape will remain in a ring shape on the shoulder.

【0046】一方、既に成形されている肩部下部の曲面
に続く肩部の曲面形状に合致したような皺押さえ工具
(ダイとプッシャー)を使用した場合、パンチにより絞
ったときに、元の有底円筒部から絞られた有底円筒部へ
の材料移動に連れて、既に成形されている肩部下部の曲
面の材料が新たに成形される有底円筒部に引き込まれる
こととなり、結果的には、所定の絞り比よりも大きな絞
り比で絞り加工することとなって、肩部下部の曲面に皺
を生じることとなる。
On the other hand, when a wrinkle-repressing tool (die and pusher) that matches the curved shape of the shoulder following the curved surface of the lower part of the shoulder that has already been formed is used, when it is squeezed by a punch, the original shape is obtained. As the material moves from the bottom cylinder to the squeezed bottom cylinder, the material of the curved surface at the lower part of the shoulder that has already been formed is drawn into the newly formed bottom cylinder, and as a result, Means that the drawing process is performed at a drawing ratio larger than a predetermined drawing ratio, and wrinkles are generated on the curved surface at the lower part of the shoulder.

【0047】これに対して、本実施形態(第1実施形
態)の方法では、再絞り成形する際の皺押さえ工具とし
て、肩部下部の曲面31に続く仮想曲面の断面円弧に近
似した断面直線形状のテーパー面を持つ皺押さえ用プッ
シャー15と、該プッシャー15のテーパー面と同じ傾
斜で外径が大きなテーパー面を持つ絞り用ダイ14とを
使用していることで、皺押さえ工具の転写による階段形
状を肩部に形成することはなく、肩部を曲面に近似した
複数のテーパー面として形成することができ、また、前
の工程で形成された有底円筒部の下端の屈曲部Lによる
段部を残さないように、該屈曲部Lをダイ14とプッシ
ャー15の間に引き込むまで再絞りを継続して行って
も、既に成形されている肩部の部分から材料を引き込ん
で皺を発生させるようなことない。
On the other hand, in the method of the present embodiment (first embodiment), as a wrinkle pressing tool at the time of redraw forming, a cross-sectional straight line approximating a cross-sectional arc of a virtual curved surface following the curved surface 31 at the lower part of the shoulder is used. The use of the wrinkle-repressing pusher 15 having a tapered surface and the drawing die 14 having a tapered surface having the same inclination as the tapered surface of the pusher 15 and having a large outer diameter allow transfer of a wrinkle-retaining tool. The stepped shape is not formed on the shoulder, and the shoulder can be formed as a plurality of tapered surfaces approximating a curved surface, and the bent portion L at the lower end of the bottomed cylindrical portion formed in the previous step is formed. Even if re-drawing is continued until the bent portion L is drawn between the die 14 and the pusher 15 so as not to leave a step portion, the material is drawn from the already formed shoulder portion and wrinkles are generated. To let Never.

【0048】上記のような有底円筒部の再絞り成形の繰
り返し回数について更に説明すると、DI缶の板厚や材
質により1回の絞り量(絞り比)が決まり、この1回の
絞り量に応じて決まるものであって、飲料用DI缶のよ
うな0.1〜0.4mmの薄い金属板(アルミ合金やス
チール)での再絞りの場合、通常、その絞り比は1.5
以内とされ、それ以上の場合、皺を発生させるか、皺押
さえ圧を上げたとしても、材料破断を引き起こすことと
なり、更に再絞りを重ねることで、加工硬化により、限
界絞り比は更に小さくなるため、例えば、ビールや炭酸
飲料の飲料缶の場合、一般に缶胴径が66mm(211
径)のDI缶が使用されるので、口頸部の最終直径を3
0mmとすれば、絞り比を1.3とすると、3回の絞り
工程(2回の再絞り工程)が必要となる。しかしなが
ら、缶胴径に対して口頸部の径が特に大きいようなボト
ル型缶(例えば、口頸部外径が缶胴外径の1/2以上の
ボトル型缶)を製造するような場合には、2回の絞り工
程(1回の再絞り工程)で済ませることも可能である。
The number of repetitions of the redrawing of the bottomed cylindrical portion as described above will be further described. One drawing amount (drawing ratio) is determined by the thickness and the material of the DI can. In the case of redrawing with a thin metal plate (aluminum alloy or steel) of 0.1 to 0.4 mm like a DI can for beverages, the drawing ratio is usually 1.5.
It is considered to be within, if it is more than that, even if wrinkles are generated or wrinkle holding pressure is increased, it will cause material breakage, and by further redrawing, work hardening will cause the critical draw ratio to be further reduced Therefore, for example, in the case of a beverage can of beer or carbonated beverage, the can body diameter is generally 66 mm (211 mm).
Diameter) can be used, so the final diameter of the mouth and neck is 3
Assuming that the drawing ratio is 1.3 mm when the drawing ratio is 0 mm, three drawing steps (two redrawing steps) are required. However, in the case of manufacturing a bottle-type can having a particularly large mouth-neck diameter with respect to the can body diameter (for example, a bottle-type can having an outside diameter of the mouth-neck portion equal to or more than の of the can body outer diameter). In this case, it is also possible to perform only two drawing steps (one re-drawing step).

【0049】以上、本発明の方法の第1実施形態につい
て説明したが、更に、そのような第1実施形態によるボ
トル型缶とは肩部の形状が異なるボトル型缶を製造する
ための本発明の方法の第2実施形態について以下に説明
する。
Although the first embodiment of the method of the present invention has been described above, the present invention for producing a bottle can having a shoulder shape different from that of the bottle can according to the first embodiment is further described. A second embodiment of the method will be described below.

【0050】本発明の第2実施形態の方法により製造さ
れるボトル型缶は、肩部3の形状が異なるという以外の
点では、上記の第1実施形態の方法により製造されるボ
トル型缶と基本的には同じ(具体的には胴部や口頸部の
長さまで同じとは限らない)であって、図9(A),
(B)に示すように、肩部3の形状は、下部の曲面3a
の上方にテーパー面(円錐台状の傾斜面)3bが連続し
て滑らかに続くものである。なお、図9(A)に示した
具体例と、図9(B)に示した具体例とでは、テーパー
面3bの長さや角度が異なり、また、下部の曲面3aの
曲率が異なっているが、基本的には同じ製造方法によっ
て製造されるものである。
The bottle-type can manufactured by the method of the second embodiment of the present invention is different from the bottle-type can manufactured by the method of the above-described first embodiment except that the shape of the shoulder 3 is different. Basically, it is the same (specifically, it is not necessarily the same up to the length of the torso and the mouth and neck), and FIG.
As shown in (B), the shape of the shoulder 3 is the lower curved surface 3a.
A tapered surface (truncated cone-shaped inclined surface) 3b continuously and smoothly continues above. Although the specific example shown in FIG. 9A and the specific example shown in FIG. 9B differ in the length and angle of the tapered surface 3b, and the curvature of the lower curved surface 3a is different. Are basically manufactured by the same manufacturing method.

【0051】そのようなボトル型缶1の製造工程の概略
については、第1実施形態の説明で図2〜図5により示
したものと特に相違するものではなく、また、図6に示
すように、成形しようとするボトル型缶の肩部下部の曲
面と同じ凸曲面を先端部外面に持つ曲面成形用プッシャ
ー12と、前記の肩部下部の曲面に対応する凹曲面を先
端部内面に持つ絞り用ダイ11と、缶の胴部よりも小径
の絞り用パンチ13とを用いて、絞りしごき加工により
有底円筒状に成形されたDI缶の缶底側を、一回の成形
工程で肩部下部の曲面31と小径の有底円筒部42とに
成形するという点についても、第1実施形態の方法と相
違するものではない。
The outline of the manufacturing process of such a bottle-shaped can 1 is not particularly different from that shown in FIGS. 2 to 5 in the description of the first embodiment, and as shown in FIG. A pusher 12 for forming a curved surface, which has the same convex curved surface on the outer surface of the lower end of the shoulder of the bottle-shaped can to be molded, and a constriction on the inner surface of the distal end, which has a concave curved surface corresponding to the lower surface of the shoulder. Using a die 11 and a drawing punch 13 having a diameter smaller than that of the body of the can, the bottom of the DI can formed into a cylindrical shape with a bottom by drawing and ironing is used as a shoulder in a single forming step. The method of forming the lower curved surface 31 and the small-diameter bottomed cylindrical portion 42 is not different from the method of the first embodiment.

【0052】しかしながら、第1実施形態の方法では、
肩部下部の曲面を含む肩部の全体をドーム状の曲面に形
成するのに対して、第2実施形態の方法は、肩部下部の
曲面に続く部分を滑らかなテーパー面(円錐台状の傾斜
面)に形成することから、肩部下部の曲面31と小径の
有底円筒部42を形成した後の再絞り成形において、第
1実施形態の方法では、図7に示すように再絞り成形し
て、図8に示すように肩部を再成形しているのに対し
て、第2実施形態の方法では、図10に示すように再絞
り成形して、図11に示すように肩部を再成形してい
る。
However, in the method of the first embodiment,
While the entire shoulder including the curved surface at the lower part of the shoulder is formed as a dome-shaped curved surface, the method according to the second embodiment has a smooth tapered surface (frustoconical shape) at the part following the curved surface at the lower shoulder. In the method of the first embodiment, in the redraw forming after forming the curved surface 31 at the lower part of the shoulder and the small-diameter bottomed cylindrical portion 42, as shown in FIG. Then, while the shoulder is reshaped as shown in FIG. 8, in the method of the second embodiment, redrawing is performed as shown in FIG. 10 and the shoulder is formed as shown in FIG. Has been reshaped.

【0053】すなわち、再絞り成形する際の皺押さえ工
具として、第1実施形態の方法では、肩部下部の曲面3
1に続く仮想曲面の断面円弧に近似した断面直線形状の
テーパー面を先端部外面に持つ皺押さえ用プッシャー1
5と、該プッシャー15のテーパー面と同じ傾斜で外径
が大きなテーパー面を先端部内面に持つ絞り用ダイ14
とを使用して、絞り加工を繰り返すときにはダイ14と
プッシャー15のテーパー面の傾斜角度が前回の絞り加
工の時よりも少し変わるのに対して、本実施形態(第2
実施形態)の方法では、図10に示すように、肩部下部
の曲面に続く所定角度のテーパー面を先端部外面に持つ
皺押さえ用プッシャー22と、該プッシャー22のテー
パー面と同じ傾斜で対向するテーパー面21aとその外
側に続く凸曲面21bとを先端部内面に持つ絞り用ダイ
21を使用して、絞り加工を繰り返すときでもダイ21
とプッシャー22のテーパー面の傾斜角度は常に所定の
一定角度にしている。
That is, in the method of the first embodiment, the curved surface 3 at the lower part of the shoulder is used as a wrinkle pressing tool for redraw forming.
Wrinkle-pressing pusher 1 having a tapered surface having a linear cross-sectional shape approximating a circular arc of a virtual curved surface following 1 on the outer surface of the tip portion
5 and a drawing die 14 having a tapered surface having the same inclination as the tapered surface of the pusher 15 and a large outer diameter on the inner surface at the tip end.
When the drawing process is repeated using the above, the inclination angle of the tapered surfaces of the die 14 and the pusher 15 slightly changes from that in the previous drawing process.
In the method of the embodiment), as shown in FIG. 10, a pusher 22 for suppressing wrinkles having a tapered surface of a predetermined angle following the curved surface of the lower part of the shoulder on the outer surface of the distal end portion is opposed to the taper surface of the pusher 22 at the same inclination. The use of a drawing die 21 having a tapered surface 21a to be formed and a convex curved surface 21b extending outside thereof on the inner surface of the tip portion allows the die 21 to be used even when drawing is repeated.
And the inclination angle of the tapered surface of the pusher 22 is always a predetermined constant angle.

【0054】また、再絞り成形により成形された肩部の
再成形(リフォーム)について、第1実施形態の方法で
は、下部の曲面31から延びる仮想曲面の形状を持つ一
対の成形工具(ダイ17とプッシャー18)により押し
延ばしすることで、肩部全体を先に成形された下部の曲
面31に沿った滑らかなドーム形状に再成形しているの
に対して、本実施形態(第2実施形態)の方法では、図
11に示すように、パンチ25により口頸部4(略口頸
部に縮径された有底円筒部)の底部に対して押圧力を加
えることにより、肩部に底部側への引張力を加えた状態
で、下部の曲面31から延びる所定角度のテーパー面を
持つ一対の成形工具(ダイ23とプッシャー24)によ
り挟圧して押し延ばしすることによって、先に成形され
た下部の曲面31の上方を連続したテーパー面に再成形
している
Regarding the reshaping (reforming) of the shoulder formed by redrawing, the method of the first embodiment employs a pair of forming tools (a die 17 and a die 17) having a virtual curved surface shape extending from the lower curved surface 31. While the entire shoulder is reshaped into a smooth dome shape along the previously formed lower curved surface 31 by being extended by the pusher 18), the present embodiment (second embodiment) In the method (1), as shown in FIG. 11, a pressing force is applied to the bottom of the mouth and neck 4 (the bottomed cylindrical portion whose diameter is reduced substantially to the mouth and neck) by the punch 25, so that the shoulder has a bottom side. In a state where a tensile force is applied to the lower portion, the pair of forming tools (die 23 and pusher 24) having a tapered surface having a predetermined angle extending from the lower curved surface 31 are pressed and extended to thereby form the lower portion formed earlier. Curved surface 31 It is reshaped into a tapered surface that is continuous upward

【0055】なお、再絞り成形の際に使用するダイ21
とプッシャー22については、絞り用ダイ21のテーパ
ー面21a(プッシャー22のテーパー面と同じ傾斜で
略同じ径のテーパー面)の外側に凸曲面21bを設けて
いることが重要である。すなわち、第1実施形態の説明
でも述べたように、前の工程で形成された有底円筒部の
下端の屈曲部Lをダイとプッシャーの間に引き込むまで
再絞りを継続して行う際に、何の抵抗もなく該屈曲部L
がダイとプッシャーの間に引き込まれるようでは、結果
的に大きな絞り比で絞り加工するのと同じこととなって
肩部に皺を発生させることとなる。
The die 21 used for redrawing is
Regarding the pusher 22 and the pusher 22, it is important that a convex curved surface 21b is provided outside the tapered surface 21a of the drawing die 21 (a tapered surface having the same inclination and substantially the same diameter as the tapered surface of the pusher 22). That is, as described in the description of the first embodiment, when redrawing is continuously performed until the bent portion L at the lower end of the bottomed cylindrical portion formed in the previous step is drawn between the die and the pusher, The bent part L without any resistance
Is drawn between the die and the pusher, the result is the same as drawing with a large drawing ratio, and wrinkles are generated on the shoulder.

【0056】これに対して、本実施形態(第2実施形
態)では、ダイ21のテーパー面21aの外側に凸曲面
21bを設けていることで、前の工程で形成された有底
円筒部の下端の屈曲部Lをダイ21とプッシャー22の
間に引き込むまで再絞りを継続して行っても、プッシャ
ー22よりも外方に突出したダイ21の凸曲面21bに
該屈曲部Lが当たって、その後、既に形成されている肩
部の傾斜部分が、ダイ21の凸曲面21bと摩擦接触し
て抵抗を受けることで少しずつダイ21とプッシャー2
2の間に引き込まれることとなり、その結果、ダイ21
の凸曲面21bが僅かに肩部に転写された状態で、屈曲
部による段部を残すことなく、且つ、皺を発生させるこ
となく、肩部を形成することができる。
On the other hand, in the present embodiment (second embodiment), since the convex curved surface 21b is provided outside the tapered surface 21a of the die 21, the bottomed cylindrical portion formed in the previous step is formed. Even if the redrawing is continuously performed until the bent portion L at the lower end is drawn between the die 21 and the pusher 22, the bent portion L hits the convex curved surface 21 b of the die 21 projecting outward from the pusher 22, After that, the already formed inclined portion of the shoulder portion comes into frictional contact with the convex curved surface 21b of the die 21 and receives resistance, so that the die 21 and the pusher 2 are little by little.
2 and as a result, the die 21
In the state where the convex curved surface 21b is slightly transferred to the shoulder portion, the shoulder portion can be formed without leaving a stepped portion due to the bent portion and without generating wrinkles.

【0057】その結果、缶底側に肩部下部の曲面31と
有底円筒部41を成形した後で更に再絞り成形を複数回
(2回)に分けて行なった場合、図11に示すように、
肩部は、下端に僅かな凹曲面(ダイ21の凸曲面21b
が僅かに転写された部分)がある複数(2面)のテーパ
ー面34,35として形成されることとなり、そのよう
な肩部の複数のテーパー面34,35を、口頸部4(略
口頸部に縮径された有底円筒部)の底部に対して押圧力
を加えることにより、肩部に底部側への引張力を加えた
状態で、所定の傾斜角度のテーパー面を持つ一対の成形
工具(ダイ23とプッシャー24)により挟圧して押し
延ばしすることで、下部の曲面の上方に滑らかなテーパ
ー面が続く傾斜面(曲面31が曲面3aとなり、テーパ
ー面34,35がテーパー面3bとなる)に肩部を再成
形(リフォーム)することができる。
As a result, as shown in FIG. 11, when the curved surface 31 at the lower part of the shoulder and the cylindrical portion 41 with the bottom are formed on the bottom side of the can and re-drawing is performed a plurality of times (two times) as shown in FIG. To
The shoulder has a slightly concave surface (the convex curved surface 21b of the die 21) at the lower end.
Are formed as a plurality (two surfaces) of tapered surfaces 34, 35 having a portion to which a slight transfer is made. By applying a pressing force to the bottom of the bottomed cylindrical portion whose diameter has been reduced to the neck, a pair of tapered surfaces having a predetermined inclination angle are applied in a state where a pulling force is applied to the shoulder to the bottom side. By pressing and extending by pressing with a forming tool (die 23 and pusher 24), an inclined surface (curved surface 31 becomes curved surface 3a, and tapered surfaces 34, 35 become tapered surface 3b) Can be reshaped (reformed).

【0058】そのような本実施形態(第2実施形態)の
方法によれば、肩部下部の曲面31と有底円筒部41が
成形された缶を再絞り成形する際に、図10に示すよう
に、特定の形状の皺押さえ用プッシャー22と絞り用ダ
イ21を使用することにより、有底円筒部42の下端に
起因する屈曲部Lを浅くして残すことで大きな段部を形
成することなく、しかも、再絞り時の材料の引き込みに
起因する皺を発生させることなく、肩部下部の曲面31
に続いて形成される肩部の部分を、下端に僅かな凹曲面
を有する複数のテーパー面34,35として形成するこ
とができ、その結果、再絞りで成形された肩部をダイ2
3とプッシャー24により押し延ばして再成形したとき
に、皺を残したり成形痕を残すようなことなく、図9
(A),(B)に示すように、肩部下部の曲面3aから
上方に平滑なテーパー面3bが続く綺麗な傾斜面に肩部
3を形成することができる。
According to such a method of the present embodiment (second embodiment), when redrawing a can formed with the curved surface 31 at the lower part of the shoulder and the cylindrical portion 41 with the bottom, as shown in FIG. As described above, by using the pusher 22 for suppressing wrinkles and the drawing die 21 having a specific shape, a large step is formed by leaving the bent portion L caused by the lower end of the bottomed cylindrical portion 42 to be shallow. The curved surface 31 at the lower part of the shoulder portion does not generate wrinkles due to the drawing in of the material at the time of redrawing.
Can be formed as a plurality of tapered surfaces 34 and 35 having a slightly concave curved surface at the lower end, so that the shoulder formed by redrawing can be formed into a die 2.
3 and without being wrinkled or forming marks when pressed and re-formed by the pusher 24, FIG.
As shown in (A) and (B), the shoulder 3 can be formed on a beautiful inclined surface where a smooth tapered surface 3b continues upward from the curved surface 3a at the lower part of the shoulder.

【0059】なお、上記の各実施形態(第1実施形態と
第2実施形態)によるボトル型缶の製造方法では、何れ
においても、アルミニウム合金板の両面に予めポリエス
テル樹脂,ポリプロピレン樹脂等の熱可塑性樹脂フィル
ムをラミネートした合成樹脂被膜付き金属薄板からボト
ル型缶を製造しているが、そのような合成樹脂被膜付き
の金属薄板からボトル型缶を製造していることで、後塗
装し難い構造の小径でネジ付きの口頸部についても充分
に耐蝕性を与えることができる。
In each of the above-described embodiments (the first and second embodiments), in each case, the thermoplastic resin such as a polyester resin or a polypropylene resin is formed on both sides of the aluminum alloy plate. We manufacture bottle-type cans from thin metal sheets with a synthetic resin film laminated with a resin film.However, we manufacture bottle-type cans from such thin metal sheets with a synthetic resin film, making it difficult to post-paint. Corrosion resistance can be sufficiently imparted to the small-diameter threaded mouth and neck.

【0060】特に、金属薄板の金属面を被覆する合成樹
脂被膜として熱可塑性樹脂フィルムを使用していること
で、金属薄板の絞り加工,曲げ伸ばし加工(ストレッチ
加工),しごき加工,ビード加工及びネジ部形成加工等
の加工時に熱可塑性樹脂フィルム層が潤滑剤の役目をす
ることと、金属薄板の伸び及び曲げ加工時に熱可塑性樹
脂フィルム層が追従して伸びたり曲がったりできること
によって、薄肉化された胴部を有し、カール成形及びネ
ジ成形を施した小径の口頸部を有するにもかかわらず、
被膜の被覆状態を缶の成形後まで良好に維持することが
できる。(このボトル型缶の下端開口部を閉鎖する底蓋
については、缶本体に使用したものと同じ熱可塑性樹脂
フィルムをラミネートしたアルミニウム合金板で形成す
るのがリサイクルの観点から望ましい。)
In particular, since a thermoplastic resin film is used as a synthetic resin film for covering the metal surface of a metal sheet, drawing, bending and stretching (stretching), ironing, beading, and screwing of the metal sheet are performed. The thermoplastic resin film layer acts as a lubricant during processing such as part forming processing, and the thermoplastic resin film layer can be stretched or bent following the elongation and bending processing of the metal sheet, so that the thickness has been reduced. Despite having a torso, and having a small diameter mouth and neck with curl molding and screw molding,
The coating state of the coating can be maintained well until after the can is formed. (It is desirable from the viewpoint of recycling that the bottom lid for closing the lower end opening of this bottle-shaped can be formed of an aluminum alloy plate laminated with the same thermoplastic resin film as that used for the can body).

【0061】また、上記の各本実施形態によるボトル型
缶の製造方法では、何れにおいても、有底円筒状の缶に
対して、その薄肉化した胴部(側壁部分)の底部近傍を
肩部(肩部の一部)に再成形しているが、この再成形の
際に、皺を発生させないようにするためには、胴部の再
成形される部分(底部近傍の側壁部分)の厚さを、底部
の板厚(加工前の金属薄板の板厚と略同じ)の60%以
上の厚さにしておくことが好ましい。
In each of the above-described methods for manufacturing a bottle-shaped can according to the present embodiment, in each case, the vicinity of the bottom of the thinned body (sidewall portion) is added to the shoulder portion of the cylindrical can with a bottom. (Part of the shoulder) is re-formed. In order to prevent wrinkles from occurring during this re-forming, the thickness of the re-formed part of the body (the side wall near the bottom) is required. It is preferable to set the thickness to 60% or more of the thickness of the bottom portion (substantially the same as the thickness of the metal sheet before processing).

【0062】以上、本発明のボトル型缶の製造方法の各
実施形態について説明したが、本発明は、上記の実施形
態に限られるものではなく、例えば、材料となる金属薄
板については、上記の実施形態に示したようなアルミニ
ウム合金板に限らず、製缶用に使用されている各種の金
属メッキや化成処理等の表面処理を施した極薄錫メッキ
鋼板,ニッケルメッキ鋼板,電解クロム酸処理鋼板,亜
鉛メッキ鋼板等の表面処理鋼板を使用することも可能で
あり、また、熱可塑性樹脂フィルム等の合成樹脂被膜を
被覆していない金属薄板を材料とし、缶の成形後に後塗
装することで金属面を合成樹脂被膜で被覆するようにし
て実施することも可能である。
Although the embodiments of the method for producing a bottle-shaped can of the present invention have been described above, the present invention is not limited to the above-described embodiments. Not only the aluminum alloy plate as shown in the embodiment, but also ultra-thin tin-plated steel plate, nickel-plated steel plate, surface-treated such as various metal plating and chemical conversion treatments used for can making, electrolytic chromic acid treatment It is also possible to use surface-treated steel sheets such as steel sheets, galvanized steel sheets, etc., and to use a thin metal sheet that is not coated with a synthetic resin film such as a thermoplastic resin film, and then apply post-painting after forming the can. It is also possible to cover the metal surface with a synthetic resin film.

【0063】また、厚さが0.1〜0.4mmの金属薄
板から底部よりも胴部が薄肉となるように有底円筒状の
缶を一体成形するに際しては、金属薄板を打ち抜いてカ
ップに絞り加工した後、再絞り加工しながら伸ばし加工
を施して胴壁を薄肉化する工程(再絞り工程)を1回以
上行なうことで得ても良いし、絞り加工で成形したカッ
プに、再絞り加工しながら曲げ伸ばし加工としごき加工
とを施して胴壁を薄肉化する工程を1回以上行なうこと
で得ても良く、更には、再絞り加工時に曲げ伸ばし加工
を施し、その後しごき加工を施すことで得ても良い。
When integrally forming a cylindrical can with a bottom from a thin metal plate having a thickness of 0.1 to 0.4 mm so that the body portion is thinner than the bottom portion, the thin metal plate is punched out to form a cup. After drawing, it may be obtained by performing at least one step of thinning the body wall by performing stretching while redrawing (redrawing step), or redrawing a cup formed by drawing. It may be obtained by performing one or more steps of thinning the body wall by performing bending and stretching and ironing while processing, and further performing bending and stretching at the time of redrawing, and then performing ironing. It may be obtained by doing.

【0064】さらに、製造するボトル型缶の具体的な構
造については、上記の実施形態では口頸部にキャップ螺
合用のネジ部を形成したボトル型缶であるが、ボトル型
缶の口頸部の形状としては、カール部だけを設けて、ア
ルミニウム合金薄板製の開封容易なキャップを使用して
口頸部を密封する(キャップのスカート部をカール部の
外面に沿ってクリンプさせる)ようにしても良いし、ま
た、ボトル型缶の全体の形状としても、口頸部にカール
部を形成した後に、胴部側の開口端部を別の有底円筒体
の開口端部と接着剤等で接合して高さの高いボトル型缶
として製造することもできる等、適宜設計変更可能なも
のであることは言うまでもない。
Further, regarding the specific structure of the bottle-shaped can to be manufactured, in the above embodiment, the bottle-shaped can is formed with a screw portion for screwing a cap on the mouth-neck portion. As for the shape, only the curl part is provided, and the mouth and neck are sealed using an aluminum alloy sheet easy-to-open cap (the skirt part of the cap is crimped along the outer surface of the curl part). Also, as for the overall shape of the bottle-shaped can, after forming a curled portion on the mouth and neck, the opening end on the body side is separated from the opening end of another bottomed cylinder with an adhesive or the like. Needless to say, the design can be changed as appropriate, for example, it can be joined to produce a tall bottle can.

【0065】[0065]

【発明の効果】以上説明したような本発明のボトル型缶
の製造方法によれば、胴部を底部よりも薄肉に形成した
有底円筒状の缶に対し、その缶底側を絞り加工して傾斜
した肩部と小径円筒状の口頸部を一体成形するのに際し
て、肩部下部の曲面を口頸部の絞り加工と同時に行うこ
とで、肩部下部の曲面に皺を発生させる虞が少なく、工
程数を削減することができて、生産性を向上させること
ができると共に、口頸部を所定の径にまで縮径するため
に絞り加工を複数回繰り返して行なっても、肩部に大き
な段部を形成したり皺を発生させたりすることがなく、
その結果、肩部を再成形したときに皺や成形痕を残すこ
となく滑らかで綺麗な傾斜面に肩部を形成することがで
きる。
According to the method of manufacturing a bottle-shaped can of the present invention as described above, a bottomed cylindrical can having a body portion formed thinner than a bottom portion is formed by drawing the bottom of the can. When integrally forming the slanted shoulder and the small-diameter cylindrical mouth and neck, the curved surface at the lower part of the shoulder is simultaneously formed with the drawing of the mouth and neck, which may cause wrinkles on the curved surface at the lower part of the shoulder. The number of steps can be reduced, the number of steps can be reduced, the productivity can be improved, and even if the drawing process is repeated several times in order to reduce the diameter of the mouth and neck to a predetermined diameter, it can be applied to the shoulder. Without forming large steps or wrinkles,
As a result, the shoulder portion can be formed on a smooth and beautiful inclined surface without leaving wrinkles or molding marks when the shoulder portion is reformed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明のボトル型缶の製造方法の第1実施形態
について、製造されるボトル型缶の一例を示す部分断面
側面図。
FIG. 1 is a partial cross-sectional side view showing an example of a bottle-shaped can to be manufactured in a first embodiment of a method for manufacturing a bottle-type can of the present invention.

【図2】ボトル型缶の製造工程の一部(ブランクから有
底円筒状の缶まで)を示す側面説明図。
FIG. 2 is an explanatory side view showing a part (from a blank to a cylindrical can with a bottom) of a manufacturing process of a bottle can.

【図3】ボトル型缶の製造工程の一部(有底円筒状の缶
の缶底のトップドーム成形)を示す側面説明図。
FIG. 3 is an explanatory side view showing a part of the manufacturing process of the bottle-shaped can (forming the top dome of the bottom of a cylindrical can having a bottom).

【図4】ボトル型缶の製造工程の一部(トップドーム成
形により形成された有底円筒状の口頸部の口絞り成形と
トリミング)を示す側面説明図。
FIG. 4 is an explanatory side view showing a part of the manufacturing process of the bottle-shaped can (opening forming and trimming of a bottomed cylindrical mouth and neck formed by top dome forming).

【図5】ボトル型缶の製造工程の一部(口頸部のネジ・
カール成形と缶胴下端開口部のネック&フランジ加工)
を示す側面説明図。
Fig. 5: Part of the manufacturing process of a bottle-shaped can
Curl molding and neck and flange processing of the opening at the bottom of the can body)
FIG.

【図6】本発明の第1実施形態について、ボトル型缶の
製造工程のトップドーム成形において、その第1工程で
DI缶の缶底側に肩部下部の曲面と小径の有底円筒部を
絞り成形するときの状態を示す断面説明図。
FIG. 6 is a view showing a first embodiment of the present invention. In the top dome forming in the manufacturing process of the bottle-shaped can, in the first step, a curved surface at the lower portion of the shoulder and a small-diameter bottomed cylindrical portion are provided on the bottom side of the DI can. Sectional explanatory drawing which shows the state at the time of drawing.

【図7】本発明の第1実施形態について、ボトル型缶の
製造工程のトップドーム成形において、その第1工程で
缶底側に肩部下部の曲面と小径の有底円筒部を絞り成形
したDI缶を、その第2工程で有底円筒部を絞り成形
(再絞り成形)により縮径するときの状態を示す断面説
明図。
FIG. 7 is a view of the first embodiment of the present invention, in which the curved surface at the lower part of the shoulder and the small-diameter bottomed cylindrical portion are formed by drawing in the first step in the top dome forming process of the bottle can manufacturing process. Sectional explanatory drawing which shows the state at the time of reducing the diameter of a cylindrical part with a bottom by drawing (redrawing) in the 2nd process of a DI can.

【図8】本発明の第1実施形態について、ボトル型缶の
製造工程のトップドーム成形において、その第2工程と
第3工程で肩部と口頸部が成形されたDI缶を、その第
4工程で肩部全体を滑らかなドーム形状に再成形(リフ
ォーム)するときの状態を示す断面説明図。
FIG. 8 is a view showing a first embodiment of the present invention. In the top dome forming process of the bottle type can manufacturing process, the DI can having the shoulder portion and the mouth and neck portion formed in the second and third steps, Sectional explanatory drawing which shows the state at the time of reshaping (reforming) the whole shoulder part into a smooth dome shape in four processes.

【図9】本発明のボトル型缶の製造方法の第2実施形態
について、製造されるボトル型缶の各例(A),(B)
をそれぞれ示す部分断面側面図。
FIG. 9 shows examples (A) and (B) of bottle-type cans to be manufactured according to the second embodiment of the method for manufacturing a bottle-type can of the present invention.
FIG.

【図10】本発明の第2実施形態について、ボトル型缶
の製造工程のトップドーム成形において、その第1工程
で缶底側に肩部下部の曲面と小径の有底円筒部を絞り成
形したDI缶を、その第2工程で有底円筒部を絞り成形
(再絞り成形)により縮径するときの状態を示す断面説
明図。
[FIG. 10] In the second embodiment of the present invention, in the top dome forming in the manufacturing process of the bottle-shaped can, in the first step, the curved surface at the lower portion of the shoulder and the small-diameter bottomed cylindrical portion were formed by drawing on the bottom side of the can. Sectional explanatory drawing which shows the state at the time of reducing the diameter of a cylindrical part with a bottom by drawing (redrawing) in the 2nd process of a DI can.

【図11】本発明の第2実施形態について、ボトル型缶
の製造工程のトップドーム成形において、その第2工程
と第3工程で肩部と口頸部が成形されたDI缶を、その
第4工程で肩部全体を滑らかなドーム形状に再成形(リ
フォーム)するときの状態を示す断面説明図。
FIG. 11 is a view showing a second embodiment of the present invention. In the top dome molding in the manufacturing process of the bottle-shaped can, the DI can having the shoulder and the mouth and neck formed in the second and third steps is replaced with the first can. Sectional explanatory drawing which shows the state at the time of reshaping (reforming) the whole shoulder part into a smooth dome shape in four processes.

【符号の説明】[Explanation of symbols]

1 ボトル型缶 2 胴部 3 肩部 4 口頸部 11 (肩部下部の曲面を成形するための)絞り用
ダイ 12 (肩部下部の曲面を成形するための)曲面成
形用プッシャー 13 絞り用パンチ 14 (皺押さえするための)絞り用ダイ(再絞り
用ダイ) 15 皺押さえ用プッシャー 16 絞り用パンチ(再絞り用パンチ) 21 (皺押さえするための)絞り用ダイ(再絞り
用ダイ) 22 皺押さえ用プッシャー 31 肩部下部の曲面 32 (再絞り成形で肩部の一部として形成され
る)テーパー面 33 (再絞り成形で肩部の一部として形成され
る)テーパー面 34 (再絞り成形で肩部の一部として形成され
る)テーパー面 35 (再絞り成形で肩部の一部として形成され
る)テーパー面
DESCRIPTION OF SYMBOLS 1 Bottle can 2 Body 3 Shoulder 4 Neck and neck 11 Drawing die (for forming a curved surface below the shoulder) 12 Pusher for forming a curved surface (for forming a curved surface below the shoulder) 13 Drawing Punch 14 Die for drawing (for pressing wrinkle) (die for redrawing) 15 Pusher for pressing wrinkle 16 Punch for drawing (redrawing punch) 21 Die for drawing (for pressing wrinkle) (die for drawing again) 22 Pusher for wrinkle control 31 Curved surface at the lower part of shoulder 32 Tapered surface (formed as part of shoulder by redrawing) 33 Tapered surface (formed as part of shoulder by redrawing) 34 Tapered surface 35 (formed as part of shoulder by redrawing) Tapered surface 35 (formed as part of shoulder by redrawing)

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B65D 8/04 B65D 1/00 C ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) B65D 8/04 B65D 1/00 C

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 厚さが0.1〜0.4mmの金属薄板か
ら底部よりも胴部が薄肉となるように一体成形された有
底円筒状の缶に対し、その缶底側に更に加工を施すこと
で、傾斜した肩部と小径円筒状の口頸部を一体成形する
ようにしたボトル型缶の製造方法において、有底円筒状
に一体成形された缶に対し、成形しようとするボトル型
缶の肩部下部の曲面と同じ凸曲面を先端部外面に持つ曲
面成形用プッシャーと、前記の肩部下部の曲面に対応す
る凹曲面を先端部内面に持つ絞り用ダイと、前記の缶の
胴部よりも小径の絞り用パンチとを用いて、缶の缶底コ
ーナー部をプッシャーとダイで押圧しながら、パンチで
缶底を胴部よりも小径の有底円筒状に絞り成形すること
により、小径の有底円筒部とその下方に肩部下部の曲面
となる曲面を缶底側に一回の成形工程で形成してから、
次の成形工程で、前記の曲面に続く仮想曲面の縦断面円
弧に近似した縦断面直線形状のテーパー面を先端部外面
に持つ皺押さえ用プッシャーと、該プッシャーのテーパ
ー面と同じ傾斜で外径が大きなテーパー面を先端部内面
に持つ絞り用ダイと、前の工程で用いた絞り用パンチよ
りも小径の絞り用パンチとを用いて、前の工程で缶底か
ら絞り成形された有底円筒部の底コーナー部をプッシャ
ーとダイの各テーパー面で挟んで皺押さえしながら、パ
ンチにより有底円筒部の底部を更に小径の有底円筒状に
再絞り成形し、そのような再絞り成形を有底円筒部の径
が所定の口頸部の径と略同じになるまで必要に応じて繰
り返し行なってから、再絞り成形により曲面に近似して
形成された肩部の傾斜面を、肩部下部の曲面から連続し
た滑らかな曲面に押し延ばし再成形するようにしたこと
を特徴とするボトル型缶の製造方法。
1. A bottomed cylindrical can which is integrally formed from a thin metal plate having a thickness of 0.1 to 0.4 mm so that a body portion is thinner than a bottom portion, is further processed on the bottom side of the can. In the method of manufacturing a bottle-type can in which the inclined shoulder portion and the small-diameter cylindrical mouth-and-neck portion are integrally formed by applying, the bottle to be molded with respect to the can that is integrally molded into a bottomed cylindrical shape A curved surface forming pusher having the same convex curved surface as the curved surface of the lower shoulder portion on the outer surface of the tip, a drawing die having a concave curved surface corresponding to the curved surface of the lower shoulder portion on the inner surface of the distal end, and the can Pressing the can bottom corner with a pusher and die using a drawing punch with a diameter smaller than the body of the can, and drawing the bottom of the can with a punch into a bottomed cylindrical shape with a diameter smaller than the body. A small-diameter bottomed cylindrical part and a curved surface below the shoulder part below the can bottom side After forming in one molding process,
In the next forming step, a pusher for suppressing wrinkles having a tapered surface with a vertical cross-section linear shape similar to the vertical cross-section arc of the virtual curved surface following the curved surface on the outer surface of the tip, and an outer diameter with the same inclination as the taper surface of the pusher Using a drawing die with a large tapered surface on the inner surface of the tip and a drawing punch with a smaller diameter than the drawing punch used in the previous process, a bottomed cylinder drawn from the bottom of the can in the previous process While pressing the bottom corner of the part between the taper surfaces of the pusher and the die and pressing it down, the bottom of the bottomed cylindrical part is redrawn by a punch to a smaller diameter bottomed cylinder, and such redrawing is performed. Repeat as necessary until the diameter of the bottomed cylindrical portion becomes substantially the same as the diameter of the predetermined mouth and neck, and then the shoulder inclined surface formed by approximation to a curved surface by redrawing is replaced with a shoulder portion. From lower surface to continuous smooth surface Method for manufacturing a bottle-shaped can which is characterized in that so as to reshaped extended to.
【請求項2】 厚さが0.1〜0.4mmの金属薄板か
ら底部よりも胴部が薄肉となるように一体成形された有
底円筒状の缶に対し、その缶底側に更に加工を施すこと
で、傾斜した肩部と小径円筒状の口頸部を一体成形する
ようにしたボトル型缶の製造方法において、有底円筒状
に一体成形された缶に対し、成形しようとするボトル型
缶の肩部下部の曲面と同じ凸曲面を先端部外面に持つ曲
面成形用プッシャーと、前記の肩部下部の曲面に対応す
る凹曲面を先端部内面に持つ絞り用ダイと、前記の缶の
胴部よりも小径の絞り用パンチとを用いて、缶の缶底コ
ーナー部をプッシャーとダイで押圧しながら、パンチで
缶底を胴部よりも小径の有底円筒状に絞り成形すること
により、小径の有底円筒部とその下方に肩部下部の曲面
となる曲面を缶底側に一回の成形工程で形成してから、
次の成形工程で、前記の曲面に続く所定角度のテーパー
面を先端部外面に持つ皺押さえ用プッシャーと、該プッ
シャーのテーパー面と同じ傾斜で対向するテーパー面と
その外側に続く凸曲面とを先端部内面に持つ絞り用ダイ
と、前の工程で用いた絞り用パンチよりも小径の絞り用
パンチとを用いて、前の工程で缶底から絞り成形された
有底円筒部の底コーナー部をプッシャーとダイの各テー
パー面で挟んで皺押さえしながら、パンチにより有底円
筒部の底部を更に小径の有底円筒状に再絞り成形し、そ
のような再絞り成形を有底円筒部の径が所定の口頸部の
径と略同じになるまで必要に応じて繰り返し行なってか
ら、再絞り成形により肩部下部の曲面に続いて形成され
た肩部の傾斜面を、肩部下部の曲面から連続した滑らか
なテーパー面に押し延ばし再成形するようにしたことを
特徴とするボトル型缶の製造方法。
2. A bottomed cylindrical can which is integrally formed from a metal sheet having a thickness of 0.1 to 0.4 mm so that a body portion is thinner than a bottom portion, is further processed on the bottom side of the can. In the method of manufacturing a bottle-type can in which the inclined shoulder portion and the small-diameter cylindrical mouth-and-neck portion are integrally formed by applying, the bottle to be molded with respect to the can that is integrally molded into a bottomed cylindrical shape A curved surface forming pusher having the same convex curved surface as the curved surface of the lower shoulder portion on the outer surface of the tip, a drawing die having a concave curved surface corresponding to the curved surface of the lower shoulder portion on the inner surface of the distal end, and the can Using a punch for drawing with a diameter smaller than the body of the can, while pressing the corner of the can bottom with a pusher and a die, draw the bottom of the can with a punch to form a cylinder with a bottom with a diameter smaller than the body. A small-diameter bottomed cylindrical part and a curved surface below the shoulder part below the can bottom side After forming in one molding process,
In the next forming step, a pusher for suppressing wrinkles having a tapered surface of a predetermined angle following the curved surface on the outer surface of the distal end portion, a tapered surface facing the same inclination as the tapered surface of the pusher and a convex curved surface following the outside thereof. Using the drawing die on the inner surface of the tip and the drawing punch smaller in diameter than the drawing punch used in the previous process, the bottom corner of the bottomed cylindrical portion drawn from the bottom of the can in the previous process While pressing the wedge between the taper surfaces of the pusher and the die, the bottom of the bottomed cylindrical part is redrawn by a punch to form a smaller diameter bottomed cylinder by punching, and such redrawing is performed on the bottomed cylindrical part. Repeatedly as necessary until the diameter becomes substantially the same as the diameter of the predetermined neck and neck, then the shoulder slope formed following the curved surface of the lower shoulder by re-drawing, the lower shoulder Press from curved surface to continuous smooth taper surface Method for manufacturing a bottle-shaped can which is characterized in that so as to reshaped extended.
【請求項3】 有底円筒状の缶を一体成形するための材
料となる金属薄板が、アルミニウム合金板に熱可塑性樹
脂被膜を被覆したものであることを特徴とする請求項1
又は2に記載のボトル型缶の製造方法。
3. A thin metal plate as a material for integrally forming a cylindrical can with a bottom is an aluminum alloy plate coated with a thermoplastic resin film.
Or the manufacturing method of the bottle-shaped can of 2.
【請求項4】 有底円筒状の缶を一体成形するための材
料となる金属薄板が、表面処理鋼板に熱可塑性樹脂被膜
を被覆したものであることを特徴とする請求項1又は2
に記載のボトル型缶の製造方法。
4. A thin metal sheet, which is a material for integrally forming a cylindrical can with a bottom, is obtained by coating a surface-treated steel sheet with a thermoplastic resin film.
3. The method for producing a bottle-shaped can according to claim 1.
【請求項5】 金属薄板から一体成形された有底円筒状
の缶が、缶底近傍の側壁部分の厚みが元の金属薄板の板
厚未満で該板厚の60%以上となるように薄肉化加工さ
れていることを特徴とする請求項1乃至4に記載のボト
ル型缶の製造方法。
5. A cylindrical can with a bottom, which is integrally formed from a thin metal plate, so that the thickness of a side wall portion near the bottom of the can is less than the thickness of the original thin metal plate and is 60% or more of the thickness. The method for producing a bottle-shaped can according to any one of claims 1 to 4, wherein the method is performed.
JP2001065871A 2001-03-09 2001-03-09 Bottle-type can manufacturing method Pending JP2002263745A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001065871A JP2002263745A (en) 2001-03-09 2001-03-09 Bottle-type can manufacturing method

Publications (2)

Publication Number Publication Date
JP2002263745A true JP2002263745A (en) 2002-09-17
JP2002263745A5 JP2002263745A5 (en) 2008-03-27

Family

ID=18924450

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006224113A (en) * 2005-02-15 2006-08-31 Jfe Steel Kk Method for manufacturing metallic can having straight-shaped part and taper-shaped part in can body
JP2006282195A (en) * 2005-03-31 2006-10-19 Toyo Seikan Kaisha Ltd Resin coated metal can and its manufacturing method
JP2007091327A (en) * 2005-09-30 2007-04-12 Universal Seikan Kk Cap and bottle can with cap
JP2007319906A (en) * 2006-06-02 2007-12-13 Hikari Kogyo Kk Neck-in welded can for aerosol container
JP2009082989A (en) * 2008-11-25 2009-04-23 Universal Seikan Kk Method and apparatus for manufacturing di can, and bottle can and can substrate
JP2009286433A (en) * 2008-05-29 2009-12-10 Showa Denko Packaging Co Ltd Sealed metal container not requiring sealing compound in seamed section
JP2019118955A (en) * 2018-01-11 2019-07-22 株式会社神戸製鋼所 Press molding method and press molding device
JP2020199539A (en) * 2019-06-11 2020-12-17 トヨタ車体株式会社 Press molding method for vehicular member component and press die therefor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001015829A1 (en) * 1999-08-30 2001-03-08 Daiwa Can Company Production method for bottle type can and form-working tool

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001015829A1 (en) * 1999-08-30 2001-03-08 Daiwa Can Company Production method for bottle type can and form-working tool

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006224113A (en) * 2005-02-15 2006-08-31 Jfe Steel Kk Method for manufacturing metallic can having straight-shaped part and taper-shaped part in can body
JP2006282195A (en) * 2005-03-31 2006-10-19 Toyo Seikan Kaisha Ltd Resin coated metal can and its manufacturing method
JP2007091327A (en) * 2005-09-30 2007-04-12 Universal Seikan Kk Cap and bottle can with cap
JP2007319906A (en) * 2006-06-02 2007-12-13 Hikari Kogyo Kk Neck-in welded can for aerosol container
JP2009286433A (en) * 2008-05-29 2009-12-10 Showa Denko Packaging Co Ltd Sealed metal container not requiring sealing compound in seamed section
JP2009082989A (en) * 2008-11-25 2009-04-23 Universal Seikan Kk Method and apparatus for manufacturing di can, and bottle can and can substrate
JP2019118955A (en) * 2018-01-11 2019-07-22 株式会社神戸製鋼所 Press molding method and press molding device
JP7113624B2 (en) 2018-01-11 2022-08-05 株式会社神戸製鋼所 Press molding equipment
JP2020199539A (en) * 2019-06-11 2020-12-17 トヨタ車体株式会社 Press molding method for vehicular member component and press die therefor
JP7153273B2 (en) 2019-06-11 2022-10-14 トヨタ車体株式会社 Press molding method for vehicle member parts and its press mold

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