JP2002256348A - Method for manufacturing sintered ore - Google Patents
Method for manufacturing sintered oreInfo
- Publication number
- JP2002256348A JP2002256348A JP2001062018A JP2001062018A JP2002256348A JP 2002256348 A JP2002256348 A JP 2002256348A JP 2001062018 A JP2001062018 A JP 2001062018A JP 2001062018 A JP2001062018 A JP 2001062018A JP 2002256348 A JP2002256348 A JP 2002256348A
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- Japan
- Prior art keywords
- carbon material
- hopper
- opening
- sintering
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、焼結鉱の製造方法
の改善技術に属するものであり、特に焼結鉱強度を均一
に高めて歩留りの向上を達成することによって、生産性
の向上を図った焼結鉱の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a technique for improving a method for producing a sintered ore, and more particularly, to improving the productivity by uniformly increasing the strength of the sintered ore and improving the yield. The present invention relates to a method for producing a sintered ore.
【0002】[0002]
【従来の技術】焼結鉱は、粉鉱石、あるいは製鉄所内で
発生する含鉄原料(ミルスケール、高炉ダスト、転炉ダ
スト等)などの酸化鉄原料を主原料とし、これに粉状の
石灰石や珪石等を副原料として配合し、さらに炭材とし
てコークス粉、無煙炭粉等を加えたものを、点火、焼結
して製造されるのが一般的である。2. Description of the Related Art Sinter ore is mainly composed of iron oxide raw materials such as fine ore or iron-containing raw materials (mill scale, blast furnace dust, converter dust, etc.) generated in an ironworks, and powdered limestone or It is generally manufactured by blending silica stone or the like as an auxiliary material and further igniting and sintering a mixture of coke powder, anthracite powder and the like as a carbon material.
【0003】図3は、焼結機としては代表的なドワイト
ロイド(DL)式の焼結機の概要を示す概略説明図であ
り、図中21は移動パレット、22はドラムミキサー、
23は点火炉、24はブロワー、25aは主原料(粉鉱
石)ホッパー、25bは副原料ホッパー、1は炭材ホッ
パーを各々示す。この焼結機により焼結鉱を製造するに
当たっては、焼結済みの成品焼結鉱のうち10〜20m
m粒度のものを床敷として20〜30mm載置した移動
パレット21上に上記のような主原料、副原料、および
炭材の混合物を載置する。より具体的には、ホッパー2
5a、25b、および1に各々貯蔵された前記主原料、
副原料、および炭材を取り出し、さらに水分を添加し
て、ドラムミキサー22で混合造粒し、擬似粒子化され
た焼結原料を、供給ホッパー26からドラムフィーダー
27で装入シュート(スローピングシュート)16を介
して移動パレット21上に300〜600mmの厚さに
層状に敷きつめる。そして、原料装入位置の直後に設置
された点火炉23によって、原料層の上層部に存在する
炭材(通常は、粉コークスが使用される)に着火する。
層状に敷きつめられた原料層中にはブロワー24による
上方から下方への空気吸引によって空気が流れており、
これによって燃焼位置は上層部から漸次下層部中の炭材
へ徐々に燃え移っていく。炭材の燃焼発熱によって、原
料充填物の一部が溶融し、その後冷却されることによっ
て原料粒子が相互に焼結結合して、その後クラッシャー
(図示せず)によって約50mm以下に破砕され、篩い
分けされて次工程の高炉などで使用しやすい粒度に調整
される。FIG. 3 is a schematic explanatory view showing an outline of a typical Dwyroid (DL) type sintering machine as a sintering machine, in which 21 is a moving pallet, 22 is a drum mixer,
Reference numeral 23 denotes an ignition furnace, 24 denotes a blower, 25a denotes a main raw material (fine ore) hopper, 25b denotes an auxiliary raw material hopper, and 1 denotes a carbon material hopper. In producing sinter by this sintering machine, 10 to 20 m
The mixture of the main raw material, the auxiliary raw material, and the carbonaceous material as described above is placed on a moving pallet 21 on which a m-grain size bed is placed as a floor and 20 to 30 mm is placed. More specifically, hopper 2
5a, 25b, and 1 said main raw materials respectively stored in;
The auxiliary raw material and the carbonaceous material are taken out, water is further added, and the sintering raw material mixed and granulated by the drum mixer 22 and quasi-particled is charged from the supply hopper 26 by the drum feeder 27 into a charging chute (sloping chute). The layers 16 are spread on the movable pallet 21 through the layer 16 to a thickness of 300 to 600 mm. Then, the ignition furnace 23 installed immediately after the raw material charging position ignites the carbon material (usually, coke breeze) present in the upper layer of the raw material layer.
Air flows through the raw material layer spread in layers by air suction from above to below by the blower 24,
As a result, the combustion position gradually burns from the upper portion to the carbon material in the lower portion. Due to the heat generated by combustion of the carbonaceous material, a part of the raw material filling is melted, and then cooled, whereby the raw material particles are sintered and bonded to each other, and then crushed by a crusher (not shown) to about 50 mm or less, and sieved. It is divided and adjusted to a particle size that is easy to use in the blast furnace in the next step.
【0004】ところで、成品焼結鉱の歩留りは、供給熱
量、結合スラグ量とその強度および空隙率等のさまざま
な要因によって影響を受ける。その要因の中でも、焼結
原料充填層の上層部に存在する脆化層の影響が最も大き
く、成品焼結鉱の歩留りを特に低くしている。この脆化
層は、焼結原料充填層の最表層から30〜50mmまで
の深さ部分の上層部に存在するとされ、焼結鉱の結合に
必要な溶融スラグの形成量が他の部分よりも著しく少な
く脆い充填層である。この脆化層が形成される理由は次
の通りと考えられている。すなわち、焼結工程において
は、必然的に上方から室温程度の空気が吸引される。こ
のため、この焼結原料充填層の上層部において、造滓成
分の溶融化に必要な高い温度まで鉱石類が加熱される前
に、焼結原料充填層(ベッド)中の粉コークスの燃焼が
終了してしまう。そして、これにより焼結原料充填層の
上層部では、焼結鉱の結合に必要な溶融スラグの形成量
が不十分な状態となりやすく、この溶融スラグの形成量
が不十分な部分が脆化層となる。[0004] Incidentally, the yield of the product sintered ore is affected by various factors such as the amount of heat supplied, the amount of combined slag and its strength and porosity. Among the factors, the effect of the embrittlement layer existing in the upper layer portion of the sintering raw material filling layer is the largest, and the yield of the product sintered ore is particularly low. This embrittlement layer is assumed to be present in the upper part of the depth portion from the outermost layer of the sintering raw material filling layer to 30 to 50 mm, and the amount of molten slag required for bonding of the sintered ore is higher than in other parts. The packing layer is extremely small and brittle. The reason why the embrittlement layer is formed is considered as follows. That is, in the sintering process, air at room temperature is inevitably sucked from above. Therefore, before the ore is heated to a high temperature necessary for melting the slag-making component in the upper part of the sintering material packed bed, the combustion of the coke breeze in the sintering material packed bed (bed) is started. It ends. As a result, in the upper part of the sintering material-filled layer, the amount of molten slag required for bonding the sintered ore tends to be insufficient, and the portion where the amount of molten slag is insufficient is the embrittlement layer. Becomes
【0005】このような脆化層をなくして、焼結鉱の歩
留りを向上させるためには、前記粉コークスなどの炭材
を焼結原料充填層の上層部に偏析させることによって、
この上層部の炭材濃度を高くすることが有効であること
が知られており(例えば、「材料とプロセス」、vo
l.13、1990、第964頁)、その具体的方法と
して種々の提案がなされたものの、実際の焼結鉱の製造
方法には適用できなかった(例えば、特開昭61−12
7827号公報、実開平1−66599号公報、特開平
5−98358号公報)。[0005] In order to eliminate such an embrittlement layer and improve the yield of sintered ore, the carbon material such as the above-mentioned coke breeze is segregated in the upper layer of the sintering raw material filling layer.
It is known that it is effective to increase the carbon material concentration in the upper layer (for example, “materials and processes”, vo
l. 13, 1990, p. 964), but various proposals have been made as specific methods thereof, but they have not been applicable to the actual method of producing sintered ore (for example, Japanese Patent Application Laid-Open No. 61-12 / 1986).
No. 7827, Japanese Utility Model Application Laid-Open No. 1-66599, and Japanese Patent Application Laid-Open No. 5-98358).
【0006】そこで、本出願人は、実際の焼結鉱の製造
に使用できる具体的方法についてさらに研究開発を重ね
た結果、特開平10−330854号公報に開示した発
明を完成するに至り、この発明の実機焼結機への適用を
試みた。特開平10−330854公報に開示した発明
の概要は以下の通りである。Accordingly, the present applicant has further researched and developed a specific method that can be used for actual production of sintered ore, and as a result, completed the invention disclosed in Japanese Patent Application Laid-Open No. 10-330854. An attempt was made to apply the invention to an actual sintering machine. The outline of the invention disclosed in JP-A-10-330854 is as follows.
【0007】すなわち、図2において、焼結原料Rを、
供給ホッパー26から移動パレット21の移動方向とは
逆向きに設置された装入シュート16(16a)により
移動パレット21上に載置するにあたり、焼結原料Rが
前記装入シュート16(16a)上を落下する途中で、
炭材Pを焼結原料Rの下部に添加し、移動パレット21
上に載置された焼結原料充填層Sの上層部に存在する前
記炭材の配合量を下層部よりも多くして操業を行うもの
である(なお、装入シュート上段16aは、後述の本発
明の実施例の構成である)。さらに、実施例1で後述す
るように、焼結原料充填層Sの上層部に存在する前記炭
材の粒度は、1〜3mmとすることが最も好ましく、次
いで3〜5mmとすることが好ましい(後述の表1参
照)。炭材の粒径が1mm未満では、その燃焼により、
固体である鉱石類への伝熱よりも空気への伝熱の方が優
先的に進行することにより、鉱石類の温度が十分上昇せ
ず、鉱石粒子間の溶融結合力が得られず、強度が低下す
る可能性があるからである。一方、炭材の粒径が5mm
を超えると、点火バーナーで炭材に着火するまでの時間
が長くなり、生産速度の低下要因となる可能性があるか
らである。[0007] That is, in FIG.
When the sintering raw material R is placed on the moving pallet 21 by the charging chute 16 (16a) installed in the direction opposite to the moving direction of the moving pallet 21 from the supply hopper 26, the sintering raw material R is placed on the charging chute 16 (16a). On the way to fall,
The carbon material P is added to the lower part of the sintering raw material R,
The operation is carried out by increasing the amount of the carbon material present in the upper layer of the sintering raw material packed layer S placed on the upper side than in the lower layer (the charging chute upper stage 16a is described later). This is the configuration of the embodiment of the present invention). Further, as described later in Example 1, the particle size of the carbon material present in the upper layer portion of the sintering raw material packed layer S is most preferably 1 to 3 mm, and then preferably 3 to 5 mm ( See Table 1 below). If the particle size of the carbon material is less than 1 mm,
The heat transfer to the air takes precedence over the heat transfer to the solid ores, so the temperature of the ores does not rise sufficiently, the fusion bonding force between the ore particles is not obtained, and the strength Is likely to decrease. On the other hand, the particle size of the carbon material is 5 mm
If the temperature exceeds the range, the time until the carbon material is ignited by the ignition burner becomes longer, which may cause a reduction in the production speed.
【0008】しかしながら、上記発明を実機焼結機に適
用するにあたり、以下の問題が残っていた。However, in applying the above invention to an actual sintering machine, the following problems remain.
【0009】すなわち、予め焼結原料として添加される
炭材(以下、「焼結原料用炭材」という。)としては、
通常、開き目5mm角のスクリーンで篩分けされた篩下
が用いられるため、1mm未満の細かい粒子を一定量含
んだ5mm以下程度の粒度範囲のものが用いられる。一
方、新たに添加する炭材(以下、「添加炭材」とい
う。)の粒度は、上記のごとく、1〜3mmが最も好ま
しく、次いで3〜5mmが好ましいが、このような粒度
範囲のものをスクリーンによる篩分けで得ようとする
と、新たに1mm、3mmの開き目のスクリーンを追加
する必要があり設備コストが上昇することに加え、この
ような細かい開き目のスクリーンは詰まりやすく、篩効
率が著しく低下するため、実用的でない。また、篩分け
した添加炭材を貯蔵しておくホッパーを別途設置する必
要もある。That is, as a carbon material added in advance as a sintering raw material (hereinafter referred to as “a sintering raw material carbon material”),
Usually, a sieve that has been sieved with a screen having an opening of 5 mm square is used. On the other hand, the particle size of the newly added carbon material (hereinafter referred to as “added carbon material”) is most preferably 1 to 3 mm, and preferably 3 to 5 mm as described above. In order to obtain by screen sieving, it is necessary to add a new 1 mm, 3 mm opening screen, which increases the equipment cost. In addition, such a fine opening screen is easily clogged, and the sieving efficiency is reduced. It is not practical because it is significantly reduced. It is also necessary to separately install a hopper for storing the sieved additive carbon material.
【0010】一方、焼結原料用炭材を、既設の炭材ホッ
パー内に一旦貯蔵するためホッパーの上方から重力装入
する際、通常はホッパーの中心軸近辺に落下させるの
で、いわゆるパーコレーション現象により、細かい粒子
はホッパーの中心近傍に、粗い粒子はホッパーの側壁部
に集まりやすい。本発明者らは、この偏析現象を利用す
ることにより、上記問題を解決できると考え、以下のよ
うな設備構成を案出した。On the other hand, when the carbon material for the sintering raw material is gravity-charged from above the hopper in order to temporarily store it in the existing carbon material hopper, it is usually dropped near the center axis of the hopper. Fine particles tend to collect near the center of the hopper, and coarse particles tend to collect on the side wall of the hopper. The present inventors considered that the above problem could be solved by utilizing this segregation phenomenon, and devised the following equipment configuration.
【0011】すなわち、炭材ホッパーの側壁部に開口を
設け、その開口から炭材を抜出すことにより、1mm未
満の細かい粒子の割合が減少した、1〜5mmの粒子の
割合が高い添加炭材を選択的に取り出せるとしたもので
ある。これにより、新たなスクリーンを追加する必要は
なく、かつ添加炭材を一旦貯蔵しておくためのホッパー
も別途設ける必要がない。That is, by providing an opening in the side wall of the carbon material hopper and extracting the carbon material from the opening, the ratio of fine particles less than 1 mm is reduced, and the ratio of the added carbon material having a high ratio of particles of 1 to 5 mm is high. Can be selectively taken out. Thus, there is no need to add a new screen, and there is no need to separately provide a hopper for temporarily storing the added carbon material.
【0012】[0012]
【発明が解決しようとする課題】ところが、開き目5m
m角のスクリーンで篩分けされた篩下粉には、5mmを
超える粒度の粒子(粗粒)が混入することが避けられな
い。例えば、スクリーンの開き目の摩耗や破損により開
き目が大きくなって5mmを超える粗粒がスクリーンを
通過してしまう場合や、スクリーンから炭材ホッパーま
で炭材を搬送するため直列に配置された複数のベルトコ
ンベヤのうちの一部のベルトコンベヤを、5mm以下の
篩下粉の搬送のみでなく、5mm超の篩上の粗粒の炭材
を他の工場で使用する目的で搬送するのにも兼用し、搬
送先に応じて交互に切り替えて使用しているときに、切
換えの際にベルトコンベヤ上に残留した粗粒が篩下に混
入してしまう場合などが想定される。従来は、焼結原料
用炭材にこのような粗粒が混入しても、その混入割合は
あまり高くないので、焼結原料中に混合される場合には
ほとんど影響がなく問題とならなかった。However, the opening is 5 m.
It is inevitable that particles (coarse particles) having a particle size exceeding 5 mm are mixed in the under-sieved powder sieved with an m-square screen. For example, when the openings become large due to abrasion or breakage of the openings of the screen and coarse particles exceeding 5 mm pass through the screen, or when a plurality of particles arranged in series to transport the carbon material from the screen to the carbon material hopper are provided. Not only for conveying the undersize powder of 5 mm or less, but also for conveying the coarse-grained carbonaceous material on the screen of more than 5 mm for use in other factories. When used alternately and alternately according to the transport destination, it is assumed that coarse particles remaining on the belt conveyor at the time of switching may be mixed under the sieve. Conventionally, even if such coarse particles are mixed in the carbon material for sintering raw material, the mixing ratio is not so high, so that when mixed in the sintering raw material, there is almost no effect and there is no problem. .
【0013】ところが、粗い粒子ほど、ホッパーへの装
入の際に、より側壁側に集まりやすく、炭材ホッパー側
壁部から抜出した粒子中には、5mm超の粗粒が非常に
高い割合で混入するため、前記特開平10−33085
4号公報に開示した発明の効果が十分に得られないこと
がわかった。However, the coarser the particles, the more they tend to collect on the side wall when charged into the hopper, and the particles extracted from the side wall of the carbon material hopper contain a very high proportion of coarse particles of more than 5 mm. In order to perform the above,
It has been found that the effect of the invention disclosed in Japanese Patent Publication No. 4 cannot be sufficiently obtained.
【0014】そこで、本発明は、簡易な手段でこのよう
な粗粒の混入を防止して、添加炭材の粒度を最適化する
ことにより、焼結鉱の歩留りを向上させる焼結鉱の製造
方法を提供することを目的とする。Accordingly, the present invention provides a method for manufacturing a sintered ore that improves the yield of the sintered ore by preventing such coarse particles from being mixed by simple means and optimizing the particle size of the added carbon material. The aim is to provide a method.
【0015】[0015]
【課題を解決するための手段】請求項1の発明は、主原
料である酸化鉄原料に、副原料と、炭材ホッパーの底部
から切り出した炭材とを予め混合して焼結原料とし、該
焼結原料を、移動パレットの移動方向とは逆向きに設置
された装入シュートにより、該移動パレット上に層状に
載置するに際し、前記装入シュート上を流下する焼結原
料の下部に新たな炭材を添加することにより、前記移動
パレット上に載置された焼結原料充填層の上層部に存在
する炭材の配合量を、該上層部よりも下層の充填層部分
に存在する炭材の配合量よりも多くして操業を行う焼結
鉱の製造方法において、前記新たに装入する炭材が、前
記炭材ホッパーの側壁部に設けられた、粗粒混入防止手
段を備えた開口部から切り出されたものであることを特
徴とする焼結鉱の製造方法である。According to the first aspect of the present invention, an iron oxide raw material as a main raw material, an auxiliary raw material, and a carbon material cut out from the bottom of a carbon material hopper are mixed in advance to form a sintering raw material. When the sintering raw material is placed in a layer on the moving pallet by a charging chute installed in a direction opposite to the moving direction of the moving pallet, a lower portion of the sintering raw material flowing down on the charging chute is placed on the moving pallet. By adding a new carbon material, the amount of the carbon material present in the upper layer portion of the sintering material packed layer placed on the moving pallet is present in the packed layer portion below the upper layer portion. In the method for producing a sintered ore in which the amount of the carbonaceous material is larger than the amount of the carbonaceous material, the newly charged carbonaceous material is provided on a side wall portion of the carbonaceous material hopper, and includes coarse particle mixing prevention means. Of sintered ore characterized by being cut out from the opening It is a production method.
【0016】この発明によれば、ホッパーの側壁部に粗
粒混入防止手段を備えた開口部を設けたことから、前記
新たに混合する炭材(添加炭材)に粗粒が混入すること
を防止しつつ、細粒の割合が少ない炭材を抜出すことが
でき、添加炭材の粒度範囲を適正にし、その結果、焼結
鉱の歩留りを向上できる。According to the present invention, since the opening provided with the coarse particle mixing preventing means is provided on the side wall of the hopper, coarse particles are mixed into the newly mixed carbon material (added carbon material). The carbonaceous material having a small proportion of fine grains can be extracted while preventing the carbonaceous material from being added, and the particle size range of the added carbonaceous material can be adjusted appropriately. As a result, the yield of sintered ore can be improved.
【0017】請求項2の発明は、前記粗粒混入防止手段
が、前記開口部から炭材抜出し方向の側に、前記開口部
の全面又は該開口部から炭材を抜出す炭材抜出しレッグ
の断面の全面にわたってグリズリーを設置したものであ
ることを特徴とする請求項1に記載の焼結鉱の製造方法
である。According to a second aspect of the present invention, the coarse particle mixing preventing means includes a carbon material extraction leg for extracting the carbon material from the entire surface of the opening or the carbon material from the opening in a direction in which the carbon material is extracted from the opening. The method for producing a sintered ore according to claim 1, wherein a grizzly is provided over the entire cross section.
【0018】この発明によれば、グリズリーという簡易
な手段で粗粒の混入を防止できる。According to the present invention, the mixing of coarse particles can be prevented by a simple means called grizzly.
【0019】請求項3の発明は、前記粗粒混入防止手段
が、さらに、前記開口部上方でかつ前記炭材ホッパーの
側壁内面に邪魔板を設置したものであることを特徴とす
る請求項1又は2に記載の焼結鉱の製造方法である。According to a third aspect of the present invention, the coarse particle mixing preventing means further comprises a baffle plate provided above the opening and on the inner surface of the side wall of the carbon material hopper. Or a method for producing a sintered ore according to 2.
【0020】この発明によれば、邪魔板により、開口部
へ粗粒が直接流入することが防止ないし緩和され、かつ
グリズリーより上方の空間が粒子で密充填されることが
防止されて、グリズリーに粗粒が詰まることが軽減さ
れ、さらに円滑に炭材を切り出せる。According to the present invention, the baffle plate prevents or alleviates the inflow of coarse particles directly into the opening, and prevents the space above the grizzly from being densely filled with the particles. Clogging of coarse particles is reduced, and carbon materials can be cut out more smoothly.
【0021】請求項4の発明は、前記邪魔板の水平方向
への張り出し長さを、該邪魔板が設置されている高さに
おける前記炭材ホッパーの水平断面の直径又は差し渡し
長さの5〜20%としたことを特徴とする請求項3に記
載の焼結鉱の製造方法である。According to a fourth aspect of the present invention, the length of the baffle plate extending in the horizontal direction is set to 5 to 5 times the diameter of the horizontal section or the cross length of the carbon material hopper at the height where the baffle plate is installed. The method for producing a sintered ore according to claim 3, wherein the content is set to 20%.
【0022】この発明によれば、邪魔板の水平方向への
張り出し長さを上記下限値(5%)以上とすることによ
り、上記請求項3の発明の作用効果を確実に得られるこ
とに加え、上記上限値(20%)以下とすることによ
り、適正粒度範囲の粒子の開口部への流入量を確保でき
る。According to this invention, the function and effect of the invention of claim 3 can be reliably obtained by setting the length of the baffle plate extending in the horizontal direction to be not less than the lower limit (5%). By setting the upper limit value (20%) or less, it is possible to secure the amount of particles flowing into the openings in the appropriate particle size range.
【0023】請求項5の発明は、前記粗粒混入防止手段
が、さらに、前記炭材ホッパーの中央部と側壁部の中間
部に炭材を抜出す開口を備えた炭材抜出しシュートを前
記開口部に接続したものであることを特徴とする請求項
2に記載の焼結鉱の製造方法である。According to a fifth aspect of the present invention, the means for preventing coarse particles from entering further comprises a carbon material discharge chute having an opening for extracting a carbon material at a middle portion between a central portion and a side wall portion of the carbon material hopper. The method for producing a sintered ore according to claim 2, wherein the sintered ore is connected to a part.
【0024】この発明によれば、炭材の抜出しをホッパ
ーの中央部と側壁部の中間としていることから、抜出し
炭材(添加炭材)への細粒、粗粒とも混入割合が小さ
く、グリズリーが粗粒で詰まることを軽減し炭材の円滑
な切り出しを可能としつつ、適正粒度の添加炭材を抜出
すことができる。According to the present invention, since the carbon material is extracted between the central portion and the side wall of the hopper, the mixing ratio of fine and coarse particles to the extracted carbon material (added carbon material) is small, and the grizzly Can reduce the clogging with coarse particles and enable smooth cutting of the carbon material, and can extract the added carbon material having an appropriate particle size.
【0025】[0025]
【発明の実施の形態】本発明の実施の形態について、図
を用いて以下に詳細に説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below in detail with reference to the drawings.
【0026】図1は、本発明の焼結鉱製造方法の実施に
係る、炭材ホッパーの断面図であり、図2は、本発明の
焼結鉱製造方法の実施に係る、焼結機の給鉱部の概略説
明図であり、図3は、本発明の焼結鉱製造方法の実施に
係る、焼結設備の全体フロー図であり、図4は、本発明
の焼結鉱製造方法の実施に係る、新たに添加する炭材
(添加炭材)を供給する設備の概略フロー図である。FIG. 1 is a sectional view of a carbon material hopper according to an embodiment of the sinter ore production method of the present invention, and FIG. 2 is a sectional view of a sintering machine according to the embodiment of the sinter ore production method of the present invention. FIG. 3 is a schematic explanatory view of an ore supplying section, FIG. 3 is an overall flow diagram of a sintering facility according to an embodiment of a sinter ore production method of the present invention, and FIG. FIG. 4 is a schematic flow chart of a facility for supplying a newly added carbon material (added carbon material) according to the embodiment.
【0027】すなわち、図3において、原料槽は、粉鉱
石ホッパー、副原料ホッパー、および炭材ホッパーから
なり、それぞれのホッパーから所定量の粉鉱石、副原
料、炭材を切り出し、これらに所定量の水分を添加して
ドラムミキサー内で混合し造粒して焼結原料とする。な
お、焼結原料用の炭材は、従来どおり、ホッパーの底部
から切り出す。ドラムミキサーで造粒された焼結原料
は、バケットエレベータ等により、焼結機の入口上方に
設けられた給鉱ホッパーに一旦貯蔵された後、給鉱ホッ
パーからドラムフィーダで定量的にスローピングシュー
ト(装入シュート)上に切り出され、スローピングシュ
ート上を流下して焼結機の移動パレット上に載置され、
焼結原料充填層を形成する。That is, in FIG. 3, the raw material tank comprises a fine ore hopper, an auxiliary raw material hopper, and a carbonaceous material hopper. Is added in a drum mixer, mixed and granulated to obtain a sintering raw material. Note that the carbon material for the sintering raw material is cut out from the bottom of the hopper as in the past. The sintering raw material granulated by the drum mixer is temporarily stored in a feed hopper provided above the entrance of the sintering machine by a bucket elevator or the like, and then is quantitatively thrown from the feed hopper to a drum feeder by a drum feeder ( Into the sintering chute), placed on the moving pallet of the sintering machine,
A sintering raw material filling layer is formed.
【0028】ここまでの工程は、添加炭材を用いない従
来の焼結鉱製造方法と共通である。以下、本発明の特徴
部分についての説明を行う。The steps up to this point are common to the conventional method for producing a sintered ore that does not use the added carbon material. Hereinafter, features of the present invention will be described.
【0029】図1(a)、(b)に示すように、炭材ホ
ッパー1の側壁部2に設けられた開口3には、添加炭材
抜出しレッグ4を接続し、開口部の後方(添加炭材抜出
し方向の側)で開口3全面またはレッグ4上部の断面全
体にわたってグリズリー5を設置する。グリズリー5の
スリット幅は、5mm超の粗粒がレッグ4内に混入しな
いよう、5mm程度とすればよく、また、グリズリー5
の設置角度は、粗粒がグリズリーバー5a上に堆積せず
にホッパー1内に戻るよう、粗粒の安息角(30°〜3
5°)以上とすることが望ましく、一方、垂直に近すぎ
ると、適正粒度の粒子さえもグリズリーバー5aにより
跳ね返されて、レッグ4に十分な量が抜出し難くなるの
で、60°以下程度とすることが好ましい。また、粗粒
がグリズリーバー5a上に堆積しにくいよう、グリズリ
ーバー5aは水平にではなくグリズリー5の傾斜方向に
沿って設置することが好ましい。さらに、スリット幅は
やや下広がりとしておき、かつ、グリズリー5を連続的
または間欠的に振動できるようにしておくとよい。これ
により、例え、粗粒がスリットに挟まっても、振動によ
り容易に外れてスリット上を滑り落ち、ホッパー1内へ
戻るからである。なお、ホッパー1内に戻った粗粒が底
部7から切り出されて、焼結原料用炭材Qとして焼結原
料に混合されても、前述したように、粗粒の焼結原料中
への混入割合は少ないので問題とならない。As shown in FIGS. 1 (a) and 1 (b), an additional carbon material extraction leg 4 is connected to an opening 3 provided in a side wall portion 2 of a carbon material hopper 1, and the rear portion of the opening (addition). The grizzly 5 is installed on the entire surface of the opening 3 or the entire cross section of the upper part of the leg 4 on the side of the carbon material extracting direction). The slit width of the grizzly 5 may be about 5 mm so that coarse particles exceeding 5 mm are not mixed into the leg 4.
Is set so that the coarse particles return to the inside of the hopper 1 without accumulating on the grizzly bar 5a.
5 °) or more is desirable. On the other hand, if it is too close to vertical, even particles of an appropriate particle size are rebounded by the grizzly bar 5a, and it becomes difficult to extract a sufficient amount to the leg 4, so that it is about 60 ° or less. Is preferred. Further, it is preferable that the grizzly bar 5a is installed not along the horizontal direction but along the inclination direction of the grizzly 5 so that the coarse particles hardly accumulate on the grizzly bar 5a. Further, it is preferable that the slit width is set to slightly widen downward and the grizzly 5 can be vibrated continuously or intermittently. Thereby, even if coarse particles are caught in the slits, they easily come off due to vibration, slide down on the slits, and return to the hopper 1. Even if the coarse particles returned to the hopper 1 are cut out from the bottom 7 and mixed with the sintering raw material as the sintering raw material carbon material Q, as described above, the coarse particles are mixed into the sintering raw material. There is no problem because the ratio is small.
【0030】また、図1(a)、(b)に示すように、
開口部3の上方でホッパー1の側壁2内面に邪魔板6を
設置することが好ましい。前述したように、ホッパー1
への炭材装入時にパーコレーション現象により、粗粒は
側壁部2に集まりやすいが、邪魔板6により、側壁部2
に集まった粗粒が開口部3に直接流入することが防止な
いし緩和され、かつ、グリズリー5より上方の空間が、
粒子で密充填されることが防止され、グリズリー5に粗
粒が詰まることが軽減される。なお、邪魔板6の張り出
し長さWaは、邪魔板6の設置高さにおけるホッパー1
の直径または差し渡し長さWbの5〜20%とすること
が望ましい。WaがWbの5%以上になると、開口部3
への粗粒の流入が顕著に減少し、かつ、グリズリー5上
方の空間が十分に疎充填になるためグリズリー5の詰ま
りはほとんど認められなくなり、また、WaがWbの2
0%以下であれば、適正粒度範囲の粒子の開口部3への
流入量が十分確保でき、必要量の抜出しが円滑に行える
からである。また、邪魔板6の横や先端から粗粒が開口
部3へ流入しないよう、邪魔板6の取付幅は、開口の幅
より広くし、さらに、邪魔板6の両横から下方に向けて
縦向きの板8を取り付けておくことがより好ましい。ま
た、邪魔板6は、取付部からホッパー1の中心に向かっ
て上向きに設置することもよい。粗粒が邪魔板6上に滞
留し、開口部3に流れ込みにくくなるからである。上向
きの角度は水平に対して40〜60°が好ましい。As shown in FIGS. 1A and 1B,
It is preferable that a baffle plate 6 be provided on the inner surface of the side wall 2 of the hopper 1 above the opening 3. As mentioned above, hopper 1
The coarse particles tend to collect on the side wall portion 2 due to the percolation phenomenon when the carbon material is charged into the side wall portion.
It is prevented or mitigated that the coarse particles gathered at the opening directly flow into the opening 3 and the space above the grizzly 5 is
The particles are prevented from being densely packed, and the grizzly 5 is less likely to be clogged with coarse particles. Note that the overhang length Wa of the baffle plate 6 is determined by the hopper 1 at the installation height of the baffle plate 6.
Is preferably 5 to 20% of the diameter or the passing length Wb. When Wa becomes 5% or more of Wb, the opening 3
The flow of coarse particles into the grizzly 5 is remarkably reduced, and the space above the grizzly 5 is sufficiently loosely packed, so that the clogging of the grizzly 5 is hardly recognized.
If it is 0% or less, a sufficient amount of particles having an appropriate particle size range to flow into the opening 3 can be secured, and the required amount can be smoothly extracted. In order to prevent coarse particles from flowing into the opening 3 from the side and the tip of the baffle plate 6, the mounting width of the baffle plate 6 is made wider than the width of the opening. It is more preferable to attach the plate 8 in the orientation. Further, the baffle plate 6 may be installed upward from the mounting portion toward the center of the hopper 1. This is because the coarse particles stay on the baffle plate 6 and do not easily flow into the opening 3. The upward angle is preferably 40 to 60 degrees with respect to the horizontal.
【0031】あるいは、邪魔板6に替えて、炭材ホッパ
ー1の中央部と側壁部の中間部に炭材を抜出す開口を備
えた炭材抜出しシュートを設け、これを開口部3に接続
してもよい。炭材抜出しシュートの開口の位置・高さ
は、例えば、開口の位置・高さを適宜変更して、それぞ
れの場合における抜出し炭材(添加炭材)の粒度分布を
測定し、適正粒度分布が得られたときの開口の位置・高
さを選択することにより決定すればよい。Alternatively, instead of the baffle plate 6, a carbon material extraction chute having an opening for extracting the carbon material is provided at the center of the carbon material hopper 1 and at an intermediate portion between the side walls, and this is connected to the opening 3. You may. For the position and height of the opening of the carbon material extraction chute, for example, by appropriately changing the position and height of the opening, the particle size distribution of the extracted carbon material (added carbon material) in each case is measured, and the appropriate particle size distribution is determined. What is necessary is just to determine by selecting the position and height of the opening at the time of being obtained.
【0032】このようにして、レッグ4から抜出された
添加炭材Pは、図4に示すように、ベルトコンベヤ11
等により例えば添加炭材圧送装置12に送られる。そし
て、添加炭材Pは、圧送装置12により例えば高圧空気
で気流輸送されて焼結機13入口上方に設けられた添加
炭材ホッパー14に一旦貯蔵される。この添加炭材Pに
は、5mm超の粗粒の混入がないので、気流輸送して
も、途中の配管15内等で詰まりを生じることもない。
なお、圧送装置12のかわりに、ベルトコンベヤやバケ
ットエレベータ等を用いて焼結機13上方のホッパー1
4まで搬送することも可能であり、このような場合には
元々配管内等での詰まりの問題は生じないが、圧送装置
12に比べ設備コストが高くなる問題がある。As shown in FIG. 4, the added carbonaceous material P extracted from the legs 4 is transferred to the belt conveyor 11 as shown in FIG.
For example, it is sent to the added carbon material pumping device 12. Then, the added carbon material P is pneumatically transported by, for example, high-pressure air by the pressure feeding device 12 and temporarily stored in the added carbon material hopper 14 provided above the inlet of the sintering machine 13. Since the added carbonaceous material P is not mixed with coarse particles exceeding 5 mm, clogging does not occur in the pipe 15 or the like in the middle even by air flow transportation.
Note that, instead of the pressure feeding device 12, a belt conveyor, a bucket elevator, or the like is used, and the hopper 1 above the sintering machine 13 is used.
4 can be transported. In such a case, the problem of clogging in the pipe or the like does not originally occur, but there is a problem that the equipment cost is higher than that of the pressure feeding device 12.
【0033】次いで、例えば図2に示すように、添加炭
材ホッパー14から添加炭材Pを定量的に切り出し、ス
ローピングシュート16上方に設けた添加炭材散布装置
17により、幅の広いスローピングシュート16上を流
下する焼結原料Rの下部に幅方向に均一に入るように供
給する。ここに、添加炭材散布装置17とは、スローピ
ングシュート16の幅にわたって、細長い三角形状の分
散板を水平に設置し、分散板をスローピングシュートの
幅方向に水平に振動させながら、三角形状の底辺側に添
加炭材Pを載置し、その添加炭材Pを三角形状の頂点方
向に移動させることにより、添加炭材Pをスローピング
シュート16の幅方向に均一に散布するものである(特
開2000−178661号公報参照)。幅の広い領域
に添加炭材Pを供給する手段として、添加炭材散布装置
17は、設置面積が少なくてすみ、かつ設備コストも安
いので好ましいが、これに限るものではなく、通常用い
られるドラムフィーダ等を用いてもよい。添加炭材Pを
焼結原料Rの下部に入るように供給する方法としては、
例えば、図2に示すように、スローピングシュート16
の一部の区間を2段にして、その上段16a側に焼結原
料を装入し、下段16b側に添加炭材Pを装入する方法
を用いると、添加炭材Pが焼結原料Rの下部に確実に入
るので好ましい。Next, as shown in FIG. 2, for example, the added carbon material P is quantitatively cut out from the added carbon material hopper 14, and the added carbon material spraying device 17 provided above the sloping chute 16 provides a wide sloping chute 16 with a large width. It is supplied so as to uniformly enter the lower part of the sintering raw material R flowing down in the width direction. Here, the added carbonaceous material dispersing device 17 is a device in which an elongated triangular dispersing plate is horizontally installed over the width of the sloping chute 16 and the dispersing plate is horizontally vibrated in the width direction of the sloping chute. The additive carbon material P is placed on the side, and the additive carbon material P is moved in the direction of the apex of the triangle so that the additive carbon material P is uniformly dispersed in the width direction of the sloping chute 16. 2000-178661). As a means for supplying the added carbon material P to a wide area, the added carbon material spraying device 17 is preferable because the installation area is small and the equipment cost is low, but the present invention is not limited to this. A feeder or the like may be used. As a method of supplying the added carbon material P so as to enter the lower part of the sintering raw material R,
For example, as shown in FIG.
Is partially divided into two stages, and a method of charging a sintering raw material into the upper stage 16a and charging an additional carbon material P into the lower stage 16b is used. It is preferable because it surely enters the lower part of the frame.
【0034】[0034]
【実施例】実施例1は、焼結鍋を用いた焼結鉱製造実験
により、添加炭材の適正粒度範囲を確認したものであ
り、実施例2は、本発明を実機焼結機に適用し、その効
果の確認を行ったものである。 (実施例1)図2の装置を用いて(ただし、装入シュー
ト上段6aは設けず)、添加炭材の粒度のみを変更し
て、焼結原料を積み付け、内径105mm、高さ370
mmの円筒型焼結鍋にて焼結鉱の製造実験を行った。焼
結原料の条件は、高結晶水鉱石などの低廉鉄鉱石を酸化
鉄原料とし、この酸化鉄原料100質量部に対して、石
灰石13.8質量部、生石灰2.5質量部、珪石1.8
質量部、コークス粉5.3質量部を加え、さらに適量の
水を添加して小型のドラムミキサーで擬似粒子化した実
機焼結原料(ただし、コークス粉の配合量は、焼結鍋か
らの熱ロスを補償するため、実機焼結原料の配合量
[5.1質量部]より高くしている)を用い、添加炭材
は、平均粒径0.5mmの沈殿ブリーズと、コークス粉
を篩い分けて作製した、それぞれ−1mm、1〜3m
m、3〜5mm、+5mmの粒度のコークス粉を用い
た。また、添加炭材の装入条件として、焼結原料装入量
は360kg/回とし、スローピングシュート上での、
添加炭材の焼結原料への添加量は0.72kg/min
で、添加後の焼結原料への全炭材配合量を、酸化鉄原料
100質量部に対して5.5質量部とした。スローピン
グシュートの角度は50°とし、スライドゲート開度は
50mm、ドラムフィーダ回転数は45rpm、カット
オフゲート高さは350mm、パレット台車移動速度は
2.0m/minとし、焼結原料充填層厚みを300m
mとした。さらに、焼結条件は、パレット上に充填した
焼結原料を前記円筒型焼結鍋に装入して、鍋の下部から
ファンで空気を吸引するとともに、プロパンバーナで充
填層表層部に着火した。このときのファンの吸引圧は焼
結が完了するまで、3530Paで一定になるよう調整
した。Embodiment 1 In the first embodiment, an appropriate particle size range of the added carbon material was confirmed by a sinter ore production experiment using a sinter pot. In the second embodiment, the present invention was applied to an actual sintering machine. Then, the effect was confirmed. (Example 1) Using the apparatus shown in FIG. 2 (however, the charging chute upper stage 6a was not provided), only the particle size of the added carbon material was changed, the sintering raw material was stacked, the inner diameter was 105 mm, and the height was 370.
An experiment for producing a sintered ore was conducted using a cylindrical sintering pot having a diameter of 2 mm. The conditions for the sintering raw material are as follows: low-cost iron ore such as high-crystal water ore is used as an iron oxide raw material, and 13.8 parts by mass of limestone, 2.5 parts by mass of quicklime, and 1. 8
Parts by mass, 5.3 parts by mass of coke powder, and an appropriate amount of water were added to form a pseudo-particle with a small drum mixer. In order to compensate for the loss, the blending amount of the actual sintering raw material [5.1 parts by mass] is used), and the added carbonaceous material is a sedimentation breathe having an average particle size of 0.5 mm and a coke powder is sieved. -1mm, 1-3m
m, coke powder having a particle size of 3 to 5 mm and +5 mm was used. In addition, as a charging condition of the added carbon material, the charging amount of the sintering raw material was set to 360 kg / time,
0.72kg / min of added carbon material to sintering raw material
The total amount of the carbon material in the sintering raw material after the addition was 5.5 parts by mass with respect to 100 parts by mass of the iron oxide raw material. The angle of the sloping chute is 50 °, the opening of the slide gate is 50 mm, the rotation speed of the drum feeder is 45 rpm, the height of the cut-off gate is 350 mm, the moving speed of the pallet truck is 2.0 m / min. 300m
m. Further, the sintering conditions were as follows: the sintering raw material charged on the pallet was charged into the cylindrical sintering pot, air was sucked by a fan from the lower portion of the pot, and the packed layer surface layer was ignited by a propane burner. . At this time, the suction pressure of the fan was adjusted to be constant at 3530 Pa until sintering was completed.
【0035】このような条件のもとで焼結し、焼結鉱の
落下強度を測定した。落下強度は、焼結後のケーキを2
mの高さから、4回鉄板上に落下させて破砕し、5mm
以上の篩上の質量割合によって評価した。The sintered ore was sintered under these conditions, and the drop strength of the sintered ore was measured. Drop strength is 2 cakes after sintering.
From the height of m, crush it by dropping it on an iron plate four times, 5 mm
Evaluation was made based on the mass ratio on the above sieve.
【0036】表1に、添加炭材の粒度と焼結鉱の落下強
度との関係を示す。表1から明らかなように、焼結鉱の
落下強度は、添加炭材の粒度が1〜3mmおよび3〜5
mmのときに72質量%以上の高い値を示すが(実験N
o.3、4)、粒度が1mmより小さいときや5mmよ
り大きくなると69質量%以下に低下する(実験No.
1、2、5)ことがわかった。Table 1 shows the relationship between the particle size of the added carbon material and the drop strength of the sintered ore. As is clear from Table 1, the drop strength of the sintered ore was determined by the particle size of the added carbon material being 1 to 3 mm and 3 to 5 mm.
mm shows a high value of 72% by mass or more (Experiment N
o. 3, 4), when the particle size is smaller than 1 mm or larger than 5 mm, the particle size is reduced to 69% by mass or less (Experiment No. 3).
1, 2, 5).
【0037】以上の結果より、添加炭材の粒度は、1〜
5mmとすることが望ましいことが確認できた。From the above results, the particle size of the added carbon material is 1 to
It was confirmed that 5 mm was desirable.
【0038】[0038]
【表1】 [Table 1]
【0039】(実施例2)ドラムミキサーの造粒能力1
390t/h、焼成面積330m2の実機焼結機に対し
て、本発明を適用し、効果の確認を行った。(Example 2) Granulation capacity of drum mixer 1
The effect was confirmed by applying the present invention to an actual sintering machine having a firing area of 390 t / h and a firing area of 330 m 2 .
【0040】先ず、添加炭材を用いない従来の操業方法
を行っていた上記実機焼結機(図3参照)に対して、添
加炭材の供給能力2t/hが得られるよう、設備改造を
行った。すなわち、炭材ホッパー1には、側壁部2に添
加炭材抜き出し用の開口3のみを設け(グリズリー5お
よび邪魔板6は設けない)、添加炭材圧送装置12、添
加炭材ホッパー14、添加炭材散布装置17を新設し
(図4参照)、スローピングシュート16を2段化する
改造を行った。この改造後の設備を用いて、上述した実
施例1の焼結鍋実験と同様の原料配合・焼結条件で(た
だし、コークス粉配合量は、焼結鍋実験より少なくし、
それに合わせて添加炭材添加量も少なくしている)、移
動パレット上に焼結原料充填層を載置し、焼結を行った
(比較例)。First, equipment was modified so that the supply capacity of the added carbon material was 2 t / h with respect to the actual sintering machine (see FIG. 3) which had been performing the conventional operation method using no added carbon material. went. That is, the carbon material hopper 1 is provided with only the opening 3 for extracting the additional carbon material in the side wall portion 2 (the grizzly 5 and the baffle plate 6 are not provided), the additional carbon material pumping device 12, the additional carbon material hopper 14, and the additional carbon material hopper 14. A carbon material spraying device 17 was newly installed (see FIG. 4), and a modification was made to make the sloping chute 16 two-stage. Using the equipment after this remodeling, under the same raw material blending and sintering conditions as in the sintering pot experiment of Example 1 described above (however, the amount of coke powder blended was smaller than in the sintering pot experiment,
The amount of added carbon material was reduced accordingly), and a sintering material-packed layer was placed on a moving pallet, and sintering was performed (Comparative Example).
【0041】次に、上記の設備に対して、さらに、開口
部3に接続した炭材抜出しレッグ4に振動装置(図示せ
ず)を備えたグリズリー5を設置し、かつ開口部3上方
でホッパー側壁2内面に、ホッパー1水平断面の差し渡
し長さWbの約11%の張り出し長さWaの板(いわゆ
る「邪魔板」)6を、取付部からホッパー1中心に上向
き角度約60°で取り付け、さらに邪魔板6の横および
先端部から下方に向けて開口部3の上方を覆う板8を設
けた(図1参照)。そして、この再改造後の設備を用い
て、上記比較例と同じ原料配合・焼結条件で、移動パレ
ット21上に焼結原料充填層Sを載置し、焼結を行った
(本発明例)。Next, a grizzly 5 having a vibrating device (not shown) is installed on the carbon material extraction leg 4 connected to the opening 3 and a hopper is provided above the opening 3 with respect to the above facilities. A plate (a so-called "baffle plate") 6 having an overhang length Wa of about 11% of the horizontal length Wb of the horizontal cross section of the hopper 1 is attached to the inner surface of the side wall 2 at an upward angle of about 60 ° from the attachment portion to the center of the hopper 1; Further, a plate 8 is provided to cover the upper side of the opening 3 downward from the side and the tip of the baffle plate 6 (see FIG. 1). Then, using the equipment after the remodeling, the sintering raw material packed layer S was placed on the moving pallet 21 under the same raw material mixing and sintering conditions as in the comparative example, and sintering was performed (Example of the present invention). ).
【0042】なお、本発明の適用による、添加炭材から
の粗粒除去の効果を確認するため、本発明適用前後すな
わち比較例および本発明例のそれぞれにおいて、添加炭
材ホッパー14から切り出された添加炭材Pを採取し、
その粒度分布を測定した。その測定結果を図5に示す。
図5から明らかなように、本発明適用前(比較例)にお
いては、−1mmの細粒の割合が6質量%と低く、炭材
ホッパー1の側壁部2から抜出したことによる、粗粒偏
析現象を利用した効果が認められるものの、+5mmの
粗粒が28質量%混入しており、望ましい粒度範囲であ
る1〜5mmの割合が68質量%(1〜3mmが40質
量%、3〜5mmが28質量%)に留まっていた。それ
に対して、本発明適用後(本発明例)には、+5mmの
粗粒は全く混入しておらず、1〜5mmの割合が92質
量%(1〜3mmが54質量%、3〜5mmが38質量
%)にまで増加していることが確認された。なお、−1
mmの細粒の割合が比較例(6質量%)よりやや高い値
(8質量%)を示しているが、+5mmの粗粒の混入が
防止されて5mm以下の各粒度範囲の割合がそれぞれ増
加したものにすぎず、−1mmの細粒の割合は十分低く
維持されている。In order to confirm the effect of removing coarse particles from the added carbon material by the application of the present invention, the carbon material was cut out from the added carbon material hopper 14 before and after the application of the present invention, that is, in each of the comparative example and the present invention example. Collect additional carbon material P,
The particle size distribution was measured. FIG. 5 shows the measurement results.
As is clear from FIG. 5, before application of the present invention (comparative example), the ratio of fine particles of -1 mm was as low as 6% by mass, and coarse particles were segregated due to being pulled out from the side wall 2 of the carbon material hopper 1. Although an effect utilizing the phenomenon is observed, 28% by mass of +5 mm coarse particles are mixed, and the ratio of 1 to 5 mm, which is a desirable particle size range, is 68% by mass (1 to 3 mm is 40% by mass and 3 to 5 mm is 28% by mass). On the other hand, after application of the present invention (Example of the present invention), coarse particles of +5 mm were not mixed at all, and the proportion of 1 to 5 mm was 92 mass% (1 to 3 mm was 54 mass%, and 3 to 5 mm was 38% by mass). Note that -1
Although the ratio of fine particles of 5 mm is slightly higher than that of the comparative example (6% by mass) (8% by mass), the mixing of coarse particles of +5 mm is prevented, and the ratio of each particle size range of 5 mm or less increases. And the proportion of fines of -1 mm is kept sufficiently low.
【0043】また、図6は、本発明適用前後の期間にお
ける焼結鉱の落下強度(歩留り)の変化の推移を示すも
のである。図6から明らかなように、本発明適用前(比
較例)には、落下強度(歩留り)が約70%であったも
のが、本発明適用後(本発明例)には、落下強度(歩留
り)が約71%へと約1%分上昇し、本発明の効果が確
認された。FIG. 6 shows changes in the drop strength (yield) of the sintered ore before and after the application of the present invention. As is clear from FIG. 6, the drop strength (yield) before application of the present invention (comparative example) was about 70%, but the drop strength (yield) after application of the present invention (example of the present invention). ) Increased to about 71% by about 1%, confirming the effect of the present invention.
【0044】[0044]
【発明の効果】以上述べたところから明らかなように、
請求項1の発明によれば、ホッパーの側壁部に粗粒混入
防止手段を備えた開口部を設けたことから、添加炭材に
粗粒が混入することを防止しつつ、細粒の割合が少ない
炭材を抜出すことができ、添加炭材の粒度範囲を適正に
し、その結果、焼結鉱の歩留りを向上できる。As is apparent from the above description,
According to the first aspect of the invention, since the opening provided with the coarse particle mixing preventing means is provided on the side wall of the hopper, the ratio of fine particles is reduced while preventing the coarse particles from being mixed into the added carbon material. A small amount of carbon material can be extracted, and the particle size range of the added carbon material can be made appropriate, and as a result, the yield of sintered ore can be improved.
【0045】請求項2の発明によれば、グリズリーとい
う簡易な手段で粗粒の混入を防止できるので、設備コス
トの上昇を最小限に抑えることができる。According to the second aspect of the present invention, the coarse particles can be prevented from being mixed by a simple means such as grizzly, so that an increase in equipment cost can be minimized.
【0046】請求項3の発明によれば、邪魔板を設置し
たことより、開口部へ粗粒が直接流入することが防止な
いし緩和され、かつグリズリーより上方の空間が粒子で
密充填されることが防止されて、グリズリーに粗粒が詰
まることが軽減され、さらに円滑に添加炭材を切り出せ
る。According to the third aspect of the present invention, the provision of the baffle plate prevents or alleviates the direct flow of coarse particles into the opening, and the space above the grizzly is densely filled with particles. Is prevented, grizzly is prevented from being clogged with coarse particles, and the added carbon material can be cut out more smoothly.
【0047】請求項4の発明によれば、邪魔板の水平方
向への張り出し長さを所定の下限値以上とすることによ
り、上記請求項3の発明の作用効果を確実に得られるこ
とに加え、当該張り出し長さを所定の上限値以下とする
ことにより、適正粒度範囲の粒子の開口部への流入量を
確保でき、必要な添加炭材の抜出しが円滑に行える。According to the fourth aspect of the present invention, the operation and effect of the third aspect of the present invention can be reliably obtained by setting the length of the baffle plate extending in the horizontal direction to a predetermined lower limit or more. By setting the overhang length to a predetermined upper limit value or less, it is possible to secure an inflow amount of particles in an appropriate particle size range into the opening portion, and it is possible to smoothly remove a necessary additive carbon material.
【0048】請求項5の発明によれば、添加炭材の抜出
しをホッパーの中央部と側壁部の中間としていることか
ら、抜出し炭材(添加炭材)への細粒、粗粒とも混入割
合が小さく、グリズリーが粗粒で詰まることを軽減し炭
材の円滑な切り出しを可能としつつ、適正粒度の添加炭
材を抜出すことができる。According to the fifth aspect of the invention, since the added carbon material is extracted between the central portion and the side wall portion of the hopper, the fine and coarse particles mixed into the extracted carbon material (added carbon material) It is possible to extract the added carbonaceous material having an appropriate particle size while reducing the clogging of the grizzly with coarse grains and enabling smooth cutting of the carbonaceous material.
【図1】本発明の焼結鉱製造方法の実施に係る、炭材ホ
ッパーの断面図である。FIG. 1 is a cross-sectional view of a carbon material hopper according to a sinter production method of the present invention.
【図2】本発明の焼結鉱製造方法の実施に係る、焼結機
の給鉱部の概略説明図である。FIG. 2 is a schematic explanatory view of an ore supplying section of a sintering machine according to the sinter ore production method of the present invention.
【図3】本発明の焼結鉱製造方法の実施に係る、焼結設
備の全体フロー図である。FIG. 3 is an overall flow diagram of a sintering facility according to the sinter production method of the present invention.
【図4】本発明の焼結鉱製造方法の実施に係る、新たに
添加する炭材(添加炭材)を供給する設備の概略フロー
図である。FIG. 4 is a schematic flow chart of equipment for supplying a newly added carbon material (added carbon material) according to the sinter production method of the present invention.
【図5】比較例および本発明例のそれぞれにおける添加
炭材の粒度分布を示す図である。FIG. 5 is a diagram showing the particle size distribution of the added carbon material in each of the comparative example and the present invention example.
【図6】本発明適用前後における落下強度の変化を示す
推移図である。FIG. 6 is a transition diagram showing a change in drop strength before and after application of the present invention.
1…炭材ホッパー、2…側壁(側壁部)、3…開口(開
口部)、4…添加炭材抜出しレッグ、5…グリズリー、
5a…グリズリーバー、6…邪魔板、7…底部、8…
板、11…ベルトコンベヤ、12…添加炭材圧送装置、
13…焼結機、14…添加炭材ホッパー、15…配管、
16…装入シュート(スローピングシュート)、16a
…装入シュート上段、16b…装入シュート下段、17
…添加炭材散布装置、21…移動パレット、23…点火
炉、24…吸引ファン、25a…粉鉱石ホッパー、25
b:副原料ホッパー、26…供給ホッパー、27…ドラ
ムフィーダー、P…添加炭材、Q…焼結原料用炭材、R
…焼結原料、S…焼結原料充填層DESCRIPTION OF SYMBOLS 1 ... Carbon material hopper, 2 ... Side wall (side wall part), 3 ... Opening (opening), 4 ... Added carbon material extraction leg, 5 ... Grizzly,
5a: Grizzly bar, 6: Baffle plate, 7: Bottom, 8 ...
Plate, 11: Belt conveyor, 12: Added carbon material pumping device,
13 ... Sintering machine, 14 ... Additional carbon material hopper, 15 ... Piping,
16 ... Charging chute (sloping chute), 16a
… Upper loading chute, 16b… lower loading chute, 17
... added carbon material spraying device, 21 ... moving pallet, 23 ... ignition furnace, 24 ... suction fan, 25a ... fine ore hopper, 25
b: auxiliary material hopper, 26: supply hopper, 27: drum feeder, P: added carbon material, Q: carbon material for sintering raw material, R
... Sintering raw material, S ... Sintering raw material packed layer
───────────────────────────────────────────────────── フロントページの続き (72)発明者 澁田 勝彦 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 宮本 孝好 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 (72)発明者 岩崎 章 兵庫県加古川市金沢町1番地 株式会社神 戸製鋼所加古川製鉄所内 Fターム(参考) 4K001 AA10 BA02 CA34 CA36 CA39 CA41 GA10 GB01 ──────────────────────────────────────────────────続 き Continued on the front page (72) Katsuhiko Shibuda, Kanazawa-cho, Kakogawa-shi, Hyogo Kobe Steel, Ltd. Kakogawa Works (72) Inventor Takayoshi Miyamoto 1-Kanazawacho, Kakogawa-shi, Hyogo Inside Steel Works Kakogawa Works (72) Inventor Akira Iwasaki 1 Kanazawacho, Kakogawa City, Hyogo Prefecture Kobe Steel Works Kakogawa Works F Term (Reference) 4K001 AA10 BA02 CA34 CA36 CA39 CA41 GA10 GB01
Claims (5)
炭材ホッパーの底部から切り出した炭材とを予め混合し
て焼結原料とし、該焼結原料を、移動パレットの移動方
向とは逆向きに設置された装入シュートにより、該移動
パレット上に層状に載置するに際し、前記装入シュート
上を流下する焼結原料の下部に新たな炭材を添加するこ
とにより、前記移動パレット上に載置された焼結原料充
填層の上層部に存在する炭材の配合量を、該上層部より
も下層の充填層部分に存在する炭材の配合量よりも多く
して操業を行う焼結鉱の製造方法において、 前記新たに装入する炭材が、前記炭材ホッパーの側壁部
に設けられた、粗粒混入防止手段を備えた開口部から切
り出されたものであることを特徴とする焼結鉱の製造方
法。An iron oxide raw material as a main raw material, an auxiliary raw material,
The carbon material cut from the bottom of the carbon material hopper is preliminarily mixed with the carbon material to form a sintering material, and the sintering material is placed on the moving pallet by a charging chute installed in a direction opposite to the moving direction of the moving pallet. At the time of placing in a layered manner, a new carbon material is added to a lower portion of the sintering material flowing down on the charging chute, so that it is present in an upper layer portion of the sintering material packed layer placed on the moving pallet. The amount of carbonaceous material to be added is greater than the amount of carbonaceous material present in the packed bed portion below the upper layer portion. Is cut out from an opening provided on a side wall of the carbonaceous material hopper and provided with means for preventing coarse particles from mixing.
ら炭材抜出し方向の側に、前記開口部の全面又は該開口
部から炭材を抜出す炭材抜出しレッグの断面の全面にわ
たってグリズリーを設置したものであることを特徴とす
る請求項1に記載の焼結鉱の製造方法。2. The method according to claim 1, wherein said coarse-grained mixing preventing means is provided on the entire surface of the opening or on the entire surface of the cross section of the carbon material extraction leg for extracting the carbon material from the opening toward the side of the carbon material extracting direction from the opening. The method for producing a sintered ore according to claim 1, wherein:
開口部上方でかつ前記炭材ホッパーの側壁内面に邪魔板
を設置したものであることを特徴とする請求項1又は2
に記載の焼結鉱の製造方法。3. The apparatus according to claim 1, wherein the coarse particle mixing preventing means further comprises a baffle plate provided above the opening and on an inner surface of a side wall of the carbon material hopper.
3. The method for producing a sintered ore according to item 1.
平方向への張り出し長さを、該邪魔板が設置されている
高さにおける前記炭材ホッパーの水平断面の直径又は差
し渡し長さの5〜20%としたことを特徴とする請求項
3に記載の焼結鉱の製造方法。4. The length of the baffle plate extending in the horizontal direction toward the center in the hopper is set to 5 to 5 times the diameter or horizontal length of the horizontal section of the carbon material hopper at the height where the baffle plate is installed. The method for producing a sintered ore according to claim 3, wherein the content is 20%.
炭材ホッパーの中央部と側壁部の中間部に炭材を抜出す
開口を備えた炭材抜出しシュートを前記開口部に接続し
たものであることを特徴とする請求項2に記載の焼結鉱
の製造方法。5. A carbon material discharging chute having an opening for discharging a carbon material in a middle portion between a center portion and a side wall portion of the carbon material hopper, wherein the coarse material mixing preventing means is connected to the opening portion. The method for producing a sintered ore according to claim 2, wherein
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100765085B1 (en) * | 2001-04-18 | 2007-10-09 | 주식회사 포스코 | Apparatus for clearing clogged ore from the chute of bin tripper of blast furnace |
KR100793595B1 (en) * | 2001-12-26 | 2008-01-10 | 주식회사 포스코 | Apparatus for interception dust of upper storage bin |
JP2018172760A (en) * | 2017-03-31 | 2018-11-08 | 新日鐵住金株式会社 | Manufacturing method of sintered ore and manufacturing device of sintered ore |
-
2001
- 2001-03-06 JP JP2001062018A patent/JP3688591B2/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100765085B1 (en) * | 2001-04-18 | 2007-10-09 | 주식회사 포스코 | Apparatus for clearing clogged ore from the chute of bin tripper of blast furnace |
KR100793595B1 (en) * | 2001-12-26 | 2008-01-10 | 주식회사 포스코 | Apparatus for interception dust of upper storage bin |
JP2018172760A (en) * | 2017-03-31 | 2018-11-08 | 新日鐵住金株式会社 | Manufacturing method of sintered ore and manufacturing device of sintered ore |
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