JP2002223538A - Rotor for motor - Google Patents

Rotor for motor

Info

Publication number
JP2002223538A
JP2002223538A JP2001016123A JP2001016123A JP2002223538A JP 2002223538 A JP2002223538 A JP 2002223538A JP 2001016123 A JP2001016123 A JP 2001016123A JP 2001016123 A JP2001016123 A JP 2001016123A JP 2002223538 A JP2002223538 A JP 2002223538A
Authority
JP
Japan
Prior art keywords
rotor
concave
gap
stator
shaped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001016123A
Other languages
Japanese (ja)
Other versions
JP3616338B2 (en
Inventor
Isao Ito
勲 伊藤
Naoki Kimura
直樹 木村
Shoji Mano
鐘治 真野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aichi Elec Co
Original Assignee
Aichi Elec Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aichi Elec Co filed Critical Aichi Elec Co
Priority to JP2001016123A priority Critical patent/JP3616338B2/en
Publication of JP2002223538A publication Critical patent/JP2002223538A/en
Application granted granted Critical
Publication of JP3616338B2 publication Critical patent/JP3616338B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/276Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
    • H02K1/2766Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect

Abstract

PROBLEM TO BE SOLVED: To provide a rotor having high workability by reducing noises and vibrations due to cogging torque developed by a motor. SOLUTION: This motor, including a rotor inside a stator, is an inward- rotating motor and comprises recessed accommodation holes, extending to the outer periphery of the rotor with the shaft hole of the rotor taken as its center. Permanent magnets are embedded in the recessed accommodation holes. There are provided clearances between the ends of the recessed accommodation holes and the outer periphery of the rotor, which are formed into recessed shapes. The cogging torque can be reduced, by dividing the rotor into a plurality of sections in the layering direction and displacing the recessed clearances by a prescribed angle in the circumferential direction of the rotor to reduce noises and vibrations. The rotor can be polarized with the stator assembled into a housing taken as a polarized yoke, thereby facilitating handling.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】 本発明は、産業用機器、事
務用機器、家電用機器に使用される電動機の回転子に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotor for a motor used in industrial equipment, office equipment, and home electric appliances.

【0002】[0002]

【従来の技術】近年、産業用機器、事務用機器、家電用
機器に使用する電動機において永久磁石を使用した永久
磁石形電動機が一般的に使用されるようになってきてい
る。永久磁石形電動機の回転子には、永久磁石の磁束量
によるマグネットトルクや回転子内部に磁束通路を確保
しリラクタンストルクを利用した多種多様の回転子の構
造が提案されている。従来、電動機性能を上げる場合、
回転子内部に埋め込んだ永久磁石の材質を高性能化した
り使用量を増やして対応してきたがコスト及び回転子の
構造上限界があった。
2. Description of the Related Art In recent years, permanent magnet type electric motors using permanent magnets have been generally used in electric motors used for industrial equipment, office equipment and home electric appliances. For a rotor of a permanent magnet type electric motor, various types of rotor structures using magnet torque due to the amount of magnetic flux of a permanent magnet and a magnetic flux path inside the rotor and utilizing reluctance torque have been proposed. Conventionally, when improving motor performance,
Although the performance of the material of the permanent magnet embedded in the rotor has been improved and the amount of the permanent magnet used has been increased, there has been a limit in cost and structure of the rotor.

【0003】この問題において図8のような回転子が提
案されている。図8は三相4極の電動機に使用される永
久磁石埋め込み形の回転子であり、隣り合う永久磁石4
は異極となるように配置されている。回転子軸孔5を中
心とした回転子鉄心1には、永久磁石4を挿入するため
の収容孔2が回転子外周に対して逆向きの円弧形状に配
置されている。この円弧形状の収容孔2の回転子外周近
傍には空隙3が設けられている。この空隙3は、永久磁
石4によって発生した磁束を図中に示したd軸方向に集
中させるために磁極中心の方向に大きく形成されてい
る。これにより、磁束は磁極中心に集中することになり
電動機の制御側から見た非通電区間の磁束を、通電区間
に集中させることができ永久磁石の磁束を無駄なく利用
し電動機の性能を向上させている。
In order to solve this problem, a rotor as shown in FIG. 8 has been proposed. FIG. 8 shows a permanent magnet embedded type rotor used in a three-phase four-pole electric motor.
Are arranged to be different polarities. In a rotor core 1 centered on a rotor shaft hole 5, a housing hole 2 for inserting a permanent magnet 4 is arranged in an arc shape opposite to the outer periphery of the rotor. A gap 3 is provided near the outer periphery of the rotor of the arc-shaped accommodation hole 2. The air gap 3 is formed large in the direction of the center of the magnetic pole in order to concentrate the magnetic flux generated by the permanent magnet 4 in the d-axis direction shown in the drawing. As a result, the magnetic flux concentrates at the center of the magnetic pole, and the magnetic flux in the non-energized section viewed from the control side of the motor can be concentrated in the energized section. ing.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、このよ
うな電動機においては磁束を集中させ電動機の性能を向
上できる反面、各極間における磁束の流出入の差が非常
に大きくなり電動機のコギングトルクに起因する音、振
動等が発生している。
However, in such a motor, the magnetic flux can be concentrated to improve the performance of the motor, but the difference in the flow of the magnetic flux between the respective poles becomes very large and the difference between the magnetic poles due to the cogging torque of the motor results. Noise, vibration, etc. are generated.

【0005】特に、電動機の出力が大きく過負荷になる
と電動機のコギングトルクに起因する音、振動等が顕著
に表れてくる。
[0005] In particular, when the output of the motor is large and overloaded, sounds, vibrations, and the like resulting from the cogging torque of the motor appear remarkably.

【0006】また、特に大型化され電動機において回転
子鉄心1に永久磁石4が挿入される収容孔2の回転子外
周近傍に設けられた空隙3は、磁束を磁極中心に集中さ
せ磁極中心に向かい大きく形成されており、また、磁束
が漏れない様に空隙3と回転子外周との間の継鉄部分の
幅を非常に細長く幅狭としているため強度不足となり、
回転子製作時の取り扱いによっては、この継鉄部分の回
転子外周が変形し固定子内径とのギャップが不均一とな
り品質面において重要な問題となっている。このことは
電動機の性能低下及び電動機のコギングトルクに起因す
る音、振動等となって表れてくる。
In addition, the air gap 3 provided in the vicinity of the outer periphery of the rotor in the housing hole 2 in which the permanent magnet 4 is inserted into the rotor core 1 in the motor, particularly in a large-sized motor, concentrates the magnetic flux at the center of the magnetic pole and faces the center of the magnetic pole. The width of the yoke between the air gap 3 and the outer periphery of the rotor is very narrow and narrow so that the magnetic flux does not leak.
Depending on the handling at the time of manufacturing the rotor, the outer periphery of the rotor at the yoke portion is deformed, and the gap between the rotor and the inner diameter of the stator becomes uneven, which is an important problem in quality. This manifests itself as noise, vibration, etc., due to the deterioration of the motor performance and the cogging torque of the motor.

【0007】[0007]

【課題を解決するための手段】固定子の内部に回転子を
有する内転型の電動機であって、回転子には永久磁石が
埋め込まれた凹字形状収容孔を備え、回転子の軸孔を中
心として凹字形状収容孔の端部が回転子外周まで伸びて
形成されており、この凹字形状収容孔の端部と回転子外
周の間には空隙を有し、この空隙が凹字形状空隙を形成
した電動機の回転子とすることにより達成することでき
る。
SUMMARY OF THE INVENTION An adduction type electric motor having a rotor inside a stator, wherein the rotor has a recessed accommodation hole in which a permanent magnet is embedded, and a shaft hole of the rotor. The end of the concave-shaped receiving hole is formed to extend to the outer periphery of the rotor with the center as the center, and a gap is provided between the end of the concave-shaped receiving hole and the outer periphery of the rotor. This can be achieved by using a rotor of an electric motor in which a shape gap is formed.

【0008】また、この凹字形状空隙と永久磁石を埋め
込むための凹字形状収容孔とを連結することによって達
成することができる。
In addition, the present invention can be attained by connecting the concave-shaped space with a concave-shaped accommodation hole for embedding a permanent magnet.

【0009】また、この回転子が積厚方向に複数に分割
されており、永久磁石が挿入される凹字形状収容孔及び
凹字形状空隙が回転子の周方向に所定の角度分ずらした
電動機の回転子とすることによって達成することができ
る。
In addition, the rotor is divided into a plurality of parts in the stacking direction, and the recessed receiving hole and the recessed space into which the permanent magnet is inserted are shifted by a predetermined angle in the circumferential direction of the rotor. Can be achieved.

【0010】また、この回転子が積厚方向に複数に分割
されており、永久磁石が挿入される凹字形状収容孔をず
らすことなく、凹字形状空隙のみ回転子の周方向に所定
の角度分ずらした電動機の回転子とすることによって達
成することができる。また、凹字形状空隙を磁極中心に
向かい所定の角度分伸ばすことによっても同様の効果を
得ることができる。
Further, the rotor is divided into a plurality of parts in the stacking direction, so that the concave-shaped accommodating hole into which the permanent magnet is inserted is not shifted, and only the concave-shaped air gap is formed at a predetermined angle in the circumferential direction of the rotor. This can be achieved by using a staggered motor rotor. The same effect can be obtained by extending the concave gap toward the center of the magnetic pole by a predetermined angle.

【0011】また、凹字形状空隙が回転子の周方向に固
定子のスロットピッチの1/2の角度分ずれている電動
機の回転子とすることによって達成することができる。
Further, the present invention can be attained by providing a rotor for an electric motor in which a concave-shaped air gap is displaced in the circumferential direction of the rotor by an angle of 1/2 of a slot pitch of the stator.

【0012】また、固定子の歯部に直接巻線が巻かれた
集中巻方式の固定子と対向配置した電動機の回転子とす
ることによって達成することができる。
Further, the present invention can be attained by providing a rotor of an electric motor disposed opposite to a concentrated winding type stator in which a winding is wound directly on a tooth portion of the stator.

【0013】また、前記回転子には永久磁石が埋め込ま
れた凹字形状収容孔を備え、この回転子の軸孔を中心と
して凹字形状収容孔の端部が回転子外周まで伸びて形成
されており、この凹字形状収容孔の端部と回転子外周の
間には空隙を有し、この空隙が凹字形状空隙を形成して
いる電動機の回転子において、前記回転子が積厚方向に
複数に分割され、凹字形状空隙が回転子の周方向に所定
の角度分ずれている回転子を、ハウジングに組み込まれ
た後に固定子を着磁ヨークとして着磁をする回転子の着
磁方法とする。例えば、冷蔵庫及びエアコン等の駆動源
とする密閉圧縮機内において固定子と回転子が組み込ま
れた後に、固定子を着磁ヨークとして回転子を着磁する
ことができる。
The rotor is provided with a concave receiving hole in which a permanent magnet is embedded, and the end of the concave receiving hole extends around the shaft hole of the rotor to the outer periphery of the rotor. And a gap between the end of the concave-shaped accommodation hole and the outer periphery of the rotor, wherein the gap forms a concave-shaped gap in the rotor of the electric motor. The rotor is magnetized using the stator as a magnetizing yoke after the rotor, which is divided into a plurality of parts and whose concave gap is shifted by a predetermined angle in the circumferential direction of the rotor, is assembled into the housing. Method. For example, after a stator and a rotor are assembled in a hermetic compressor serving as a drive source of a refrigerator, an air conditioner, or the like, the rotor can be magnetized using the stator as a magnetizing yoke.

【0014】[0014]

【発明の実施の形態】本発明の実施例について図面を用
いて説明する。図1は、回転子鉄心1内部に永久磁石4
aを挿入する凹字形状収容孔2aを有し、隣り合う凹字
形状収容孔2aに挿入された永久磁石4aとは異極をな
し4極を形成している。凹字形状収容孔2aには永久磁
石4aが中央部底部と凹字形状収容孔側部とに分割され
た平板永久磁石が挿入されている。この凹字形状収容孔
2aと回転子外周部との間には、凹字形状空隙3aを有
している。凹字形状空隙3aの底部を、凹字形状収容孔
2aの端部に面して配置し、凹字形状空隙3aの端部を
回転子外周に向かうように配置している。従って、回転
子外径から見た場合、回転子鉄心1の一部分が回転子内
径方向に凸字状に突出する凸字形状回転子鉄心6が形成
されている。
Embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a permanent magnet 4 inside a rotor core 1.
a has a concave-shaped receiving hole 2a for inserting a. The permanent magnet 4a inserted in the adjacent concave-shaped receiving hole 2a has a different pole and forms four poles. A flat permanent magnet in which a permanent magnet 4a is divided into a central bottom portion and a concave-shaped receiving hole side portion is inserted into the concave-shaped receiving hole 2a. A concave space 3a is provided between the concave housing hole 2a and the outer periphery of the rotor. The bottom of the concave-shaped cavity 3a is arranged facing the end of the concave-shaped accommodation hole 2a, and the end of the concave-shaped cavity 3a is arranged toward the outer periphery of the rotor. Accordingly, when viewed from the outer diameter of the rotor, a convex rotor core 6 is formed in which a part of the rotor core 1 protrudes in the rotor inner diameter direction in a convex shape.

【0015】回転子磁極中心側に位置する凹字形状空隙
3aの端部3a’と回転子外周部との間の幅は、好まし
くは0.35mm〜2.0mm程度がよく、回転子と固
定子の間に発生する磁束が飽和するようにしている。磁
束密度としては、2.0T程度となればよい。つまり、
磁束を磁極中心に集中させるため凹字形状収容孔2aに
埋め込まれた永久磁石4aによって発生する磁束を、こ
の凹字形状空隙3aの端部3a’により強制的に磁極中
心に向くようにし磁束の漏れを防いでいる。このことに
より、電動機の性能に寄与するマグネットトルクを上げ
ることができ総合トルクを上げることができる。
The width between the end 3a 'of the concave gap 3a located at the center of the rotor magnetic pole and the outer periphery of the rotor is preferably about 0.35 mm to 2.0 mm, and is fixed to the rotor. The magnetic flux generated between the elements is saturated. The magnetic flux density may be about 2.0T. That is,
The magnetic flux generated by the permanent magnet 4a embedded in the concave-shaped accommodation hole 2a in order to concentrate the magnetic flux at the center of the magnetic pole is forcibly directed to the center of the magnetic pole by the end 3a 'of the concave-shaped gap 3a. Prevents leaks. Thus, the magnet torque that contributes to the performance of the electric motor can be increased, and the total torque can be increased.

【0016】また、回転子磁極極間側に位置する凹字形
状空隙3aの端部3a’’と回転子外周部との間の幅
は、前述した磁極中心側に位置する凹字形状空隙3aの
端部3a’幅と同様に、好ましくは0.35mm〜2.
0mm程度がよく回転子と固定子の間に発生する磁束が
飽和するようにしている。この場合も、磁束密度として
は、2.0T程度となればよく、また、この凹字形状空
隙3aの端部3a’’を凹字形状収容孔2aの幅より大
きく磁極極間部まで張り出すことにより永久磁石4aを
埋め込んだ凹字形状収容孔2aと回転子軸孔5との間に
位置する回転子鉄心1の磁路の回転子外周近傍において
リラクタンストルクを集中させることができ総合トルク
を上げることができる。
The width between the end 3a '' of the concave gap 3a located between the rotor magnetic poles and the outer periphery of the rotor is the same as the above-described concave gap 3a located at the center of the magnetic pole. Of the end 3a ', preferably from 0.35 mm to 2.
The magnetic flux generated between the rotor and the stator is preferably about 0 mm so that the magnetic flux is saturated. Also in this case, the magnetic flux density may be about 2.0T, and the end 3a ″ of the concave space 3a is extended to the gap between the magnetic poles larger than the width of the concave housing hole 2a. Thereby, the reluctance torque can be concentrated near the outer periphery of the rotor in the magnetic path of the rotor core 1 located between the recessed accommodation hole 2a in which the permanent magnet 4a is embedded and the rotor shaft hole 5, and the total torque can be reduced. Can be raised.

【0017】また、凹字形状空隙3aの中央の凸字回転
子鉄心6は、凹字形状空隙部3aの端部3a’及び3
a’’と回転子外周部との間の幅より幅広となってい
る。この凹字形状空隙部3aの端部3a’及び3a’’
より幅広の凸字回転子鉄心6があることにより、リラク
タンストルクを集中させた磁極極間部からマグネットト
ルクを集中させた磁極中心に向かい段階的に磁束を変化
させ流すことができる。
The convex rotor core 6 at the center of the concave gap 3a is connected to the ends 3a 'and 3a of the concave gap 3a.
It is wider than the width between a '' and the outer periphery of the rotor. Ends 3a 'and 3a''of this concave-shaped void 3a
The presence of the wider convex rotor core 6 allows the magnetic flux to be changed in a stepwise manner from the gap between the magnetic poles where the reluctance torque is concentrated to the center of the magnetic pole where the magnet torque is concentrated.

【0018】この実施例を図2において固定子鉄心7と
回転子鉄心1を使用して説明する。固定子鉄心7のスロ
ットには図示しないが固定子巻線が装着されている。固
定子鉄心7からの磁束は回転子鉄心1を介して再び固定
子鉄心7に入る。図中の矢印は、磁束の流れを示してい
る。この磁束は、電動機が高負荷で運転されるものや大
型化されたものでは、回転子と固定子間で非常に大きな
磁束の疎密として表れる。従って、凸字形状回転子鉄心
6を設けることにより段階的に磁束を流すことができ
る。つまり、凹字形状空隙3aを介して磁極中心側へ磁
束が流れることとなるため急激な磁束の変化がおこるこ
とがなくなる。この場合、磁極極間部側の凹字形状空隙
3aの端部3a’’側の空隙幅が磁極中心側の端部3
a’側の空隙幅より幅広に設定するのが好ましい。これ
は磁極極間側への磁束の漏れがない様にしている。また
逆に磁極中心側の凹字形状空隙3aの端部3a’側の空
隙幅は、磁極極間側の端部3a’’側の空隙幅より狭く
設定することにより端部3a’側の空隙を介して磁極中
心側に磁束が段階的に流れるようにするためである。
尚、凸字形状回転子鉄心6を凹字形状空隙3aの端部3
a’側の空隙をなくして磁極中心側の回転子鉄心1と接
続した状態にしてしまうと磁束が大きく流れ過ぎて電動
機性能を悪化させることとなる。
This embodiment will be described using a stator core 7 and a rotor core 1 in FIG. Although not shown, a stator winding is mounted in a slot of the stator core 7. The magnetic flux from the stator core 7 enters the stator core 7 again via the rotor core 1. The arrows in the figure indicate the flow of the magnetic flux. This magnetic flux appears as an extremely large magnetic flux between the rotor and the stator when the motor is operated under a high load or when the motor is enlarged. Accordingly, the provision of the convex rotor core 6 allows the magnetic flux to flow in a stepwise manner. That is, the magnetic flux flows toward the center of the magnetic pole through the concave space 3a, so that a sudden change in the magnetic flux does not occur. In this case, the gap width on the end 3a ″ side of the concave-shaped gap 3a on the side between the magnetic poles is set to the end 3 on the center of the magnetic pole.
It is preferable that the width is set wider than the gap width on the a ′ side. This is to prevent the leakage of the magnetic flux to the side between the magnetic poles. Conversely, the gap width on the end 3a 'side of the concave-shaped gap 3a on the magnetic pole center side is set to be smaller than the gap width on the end 3a''side on the side between the magnetic poles. This is to allow the magnetic flux to flow in a stepwise manner toward the magnetic pole center via the.
The convex rotor core 6 is connected to the end 3 of the concave gap 3a.
If the air gap on the a 'side is eliminated and the rotor is connected to the rotor core 1 on the magnetic pole center side, the magnetic flux will flow too much and the motor performance will be degraded.

【0019】また別の効果として、この凸字形状回転子
鉄心6部分を設けることにより固定子からの磁束の一部
が、一旦凸字形状回転子鉄心6に流れ、更に固定子の歯
端部8に戻ることにより大きな磁束を急激に流すことな
く段階的に磁束を流すことができ前記方法と併用してい
ることにより、より良い効果を得ることは言うまでもな
い。
As another effect, the provision of the convex rotor core 6 allows a part of the magnetic flux from the stator to flow once into the convex rotor core 6 and further to the tooth end of the stator. By returning to 8, the magnetic flux can be flowed in a stepwise manner without suddenly flowing a large magnetic flux, and it is needless to say that a better effect can be obtained by using this method together.

【0020】従って、この凹字形状収容孔2aの端部に
凹字形状空隙3aを設けることにより凸字形状回転子鉄
心6に意識的に磁束を流し、急激な磁束の疎密が発生し
ないようにしているため電動機の性能を維持させコギン
グトルクに起因する音、振動を低減することができる。
Therefore, by providing the concave-shaped space 3a at the end of the concave-shaped accommodation hole 2a, the magnetic flux is consciously flowed through the convex-shaped rotor core 6 so that a sudden magnetic flux is not generated. Therefore, the performance of the electric motor can be maintained, and the noise and vibration caused by the cogging torque can be reduced.

【0021】また、この凹字形状空隙3aの凸字形状回
転子鉄心6があることによって、凹字形状空隙3aと回
転子外周との間の継鉄部分の幅が幅広となり継鉄部分の
強度を上げることが可能となる。従って、回転子製作時
の取り扱い等により回転子外周が変形することがなくな
り、特に大型化された電動機の回転子の空隙部と回転子
外周との間の継鉄部分の幅が細長く形成されるものにお
いては、継鉄部分の幅が幅広となるため強度が上がり回
転子製作時の取り扱いが容易になる。本実施例における
固定子外径は好ましくはφ180〜φ120、内径はφ
110〜φ60で、電動機の定格出力は好ましくは1馬
力〜5馬力程度のものに適用することにより顕著な効果
を得ることができる。
The presence of the convex rotor core 6 having the concave gap 3a increases the width of the yoke between the concave gap 3a and the outer periphery of the rotor, thereby increasing the strength of the yoke. Can be raised. Therefore, the outer periphery of the rotor is not deformed due to handling during manufacture of the rotor, and the width of the yoke portion between the gap portion of the rotor and the outer periphery of the rotor of the motor, which is particularly large, is elongated. Since the width of the yoke portion is widened, the strength is increased and the handling at the time of manufacturing the rotor becomes easy. The outer diameter of the stator in this embodiment is preferably φ180 to φ120, and the inner diameter is φ.
In the case of 110 to 60, the rated output of the electric motor is preferably about 1 to 5 hp, so that a remarkable effect can be obtained by applying the motor.

【0022】また、別の実施例を図3で説明する。尚、
図3以降で説明する回転子は図1及び図2に用いた回転
子の構成要素と同様のものについては同じ記号を付して
説明を省略する。図3には、回転子外周に伸びる永久磁
石4aが埋め込まれた凹字形状収容孔2aの端部と、凹
字形状収容孔2aと回転子外周との間に設けた凹字形状
空隙3aが連結されて1つの収容孔として形成されてい
る。これにより、凹字形状収容孔2aと凹字形状空隙3
aとの間に設けられた回転子鉄心1の継鉄部がなくな
り、磁極中心に向かう永久磁石4aからの磁束を漏らす
ことなく有効に磁極中心に集中させることができる。
尚、図1及び図2で説明した凹字形状収容孔2aと凹字
形状空隙3aとの間の回転子鉄心1の継鉄部は、回転子
鉄心1が打ち抜き可能な限り幅狭とすることは説明をす
るまでもない。
Another embodiment will be described with reference to FIG. still,
3 and thereafter, the same components as those of the rotor used in FIGS. 1 and 2 are denoted by the same reference numerals, and description thereof is omitted. FIG. 3 shows an end of a concave-shaped accommodation hole 2a in which a permanent magnet 4a extending around the rotor is embedded, and a concave-shaped space 3a provided between the concave-shaped accommodation hole 2a and the outer periphery of the rotor. They are connected to form one receiving hole. Thereby, the concave-shaped accommodation hole 2a and the concave-shaped space 3
As a result, the yoke portion of the rotor core 1 provided between the magnetic poles is eliminated, and the magnetic flux from the permanent magnet 4a heading toward the magnetic pole center can be effectively concentrated at the magnetic pole center without leaking.
The yoke portion of the rotor core 1 between the concave accommodation hole 2a and the concave gap 3a described with reference to FIGS. 1 and 2 is as narrow as possible so that the rotor core 1 can be punched. Need not be explained.

【0023】また、別の実施例を図4で説明する。図4
には、回転子鉄心1の凹字形状収容孔2aの端部に凹字
形状空隙3aを備えた永久磁石形回転子を積厚方向に2
分割し積層し、周方向に所定の角度分ずらした回転子で
ある。尚、回転子を積厚方向に2分割した場合、上方の
永久磁石4aが挿入された凹字形状収容孔2aの端部に
凹字形状空隙3aを備えたものを実線で示し、所定の角
度分ずらした下方の永久磁石4bが挿入された凹字形状
収容孔2bの端部に凹字形状空隙3bを備えたものを破
線で示している。然るに、凹字形状空隙3aの凸字形状
回転子鉄心6が回転子周方向に所定の角度分ずらした回
転子とすることによって、段階的に凸字形状回転子鉄心
6に磁束が流出入することになり回転子の磁極間部分で
発生するコギングトルクに起因する音、振動を低減する
ことが可能となる。
Another embodiment will be described with reference to FIG. FIG.
A permanent magnet type rotor provided with a concave void 3a at the end of the concave receiving hole 2a of the rotor core 1 in the thickness direction.
The rotor is divided, stacked, and shifted by a predetermined angle in the circumferential direction. When the rotor is divided into two parts in the stacking direction, a solid line with a concave cavity 3a at the end of the concave accommodating hole 2a into which the upper permanent magnet 4a is inserted is indicated by a solid line, and a predetermined angle A broken hole 3b is provided at the end of the concave receiving hole 2b into which the lower permanent magnet 4b shifted by a distance is inserted. However, the magnetic flux flows into and out of the convex rotor core 6 in a stepwise manner by using the rotor with the convex rotor core 6 of the concave gap 3a shifted by a predetermined angle in the circumferential direction of the rotor. That is, it is possible to reduce the sound and vibration caused by the cogging torque generated in the portion between the magnetic poles of the rotor.

【0024】この場合、凸字形状回転子鉄心6を所定の
角度分ずらした場合、好ましくは回転子周方向で重なり
合わないようにすることが望ましい。これは、本来固定
子の歯端部8から回転子に入り固定子の歯端部8へ磁束
を逃がす磁路を形成しなくてはならないが、積層された
凸字形状回転子鉄心6が重なり合っていると、回転子鉄
心1の軸方向に磁束が逃げるため大幅な性能低下に繋が
るからである。
In this case, it is desirable that when the convex rotor cores 6 are shifted by a predetermined angle, they do not overlap in the circumferential direction of the rotor. This means that a magnetic path must be formed to allow the magnetic flux to enter the rotor from the tooth end 8 of the stator and escape the magnetic flux to the tooth end 8 of the stator, but the stacked convex rotor cores 6 overlap. In such a case, the magnetic flux escapes in the axial direction of the rotor core 1, leading to a large decrease in performance.

【0025】また、図5には図4と同様に、回転子鉄心
1の凹字形状収容孔2aの端部に凹字形状空隙3aを備
えた永久磁石形回転子であり、図4のものとは異なり永
久磁石4aが挿入されている凹字形状収容孔2aはずれ
ることなく配置されており、凹字形状空隙部3aのみが
回転子の周方向に所定の角度分ずれて配置されている。
尚、前記同様、回転子は積厚方向に2分割した場合を示
しており、上方の永久磁石4aが挿入された凹字形状収
容孔2aの端部に凹字形状空隙3aを備えたものを実線
で示し、下方の所定の角度分ずらした凹字形状空隙3c
のみを破線で示している。
FIG. 5 shows a permanent magnet type rotor having a concave space 3a at the end of the concave receiving hole 2a of the rotor core 1 as in FIG. Unlike this, the concave-shaped accommodation hole 2a into which the permanent magnet 4a is inserted is arranged without being shifted, and only the concave-shaped gap 3a is arranged shifted by a predetermined angle in the circumferential direction of the rotor.
As described above, the rotor is divided into two parts in the stacking direction, and a rotor having a concave space 3a at an end of a concave housing hole 2a into which an upper permanent magnet 4a is inserted. A concave space 3c shown by a solid line and shifted by a predetermined lower angle.
Only the broken line is shown.

【0026】この場合、凹字形状空隙3aは、凹字形状
空隙3aの形状を変えることなく回転子の周方向に所定
の角度分ずらしても良く、また凹字形状空隙3aの空隙
を磁極中心側に伸ばしても良い。前者においては凹字形
状空隙3aの幅に凹字形状空隙3cの空隙の一部が必ず
重なるように設定することが好ましい。仮に、凹字形状
空隙3aの空隙と凹字形状空隙3cの空隙が重ならない
ように回転子を周方向にずらすと、この空隙の重なりの
ない部分において磁束が大きく漏れることになり電動機
の性能を悪化させることとなる。また、後者において
は、図1及び図2において説明した磁極中心側への段階
的な磁束の流れが、凹字形状空隙3aの磁極中心側3
a’の空隙を介してであったが、この場合凹字形状空隙
3aの底部、つまり凹字形状収容孔2aの端部側の空隙
から段階的に磁束が流れることとなる。従って、この場
合においては磁極極間側の凹字形状空隙3a’’の幅よ
り狭く設定するのは凹字形状空隙3aの底部の空隙部と
なる。前者及び後者ともに凹字形状空隙3aの凸字形状
回転子鉄心6は積厚方向に重ならない様にすることが好
ましい。
In this case, the concave gap 3a may be shifted by a predetermined angle in the circumferential direction of the rotor without changing the shape of the concave gap 3a, and the gap of the concave gap 3a may be shifted to the center of the magnetic pole. It may be extended to the side. In the former case, it is preferable to set the width of the concave-shaped space 3a so that a part of the space of the concave-shaped space 3c always overlaps. If the rotor is shifted in the circumferential direction so that the gap of the concave-shaped gap 3a and the gap of the concave-shaped gap 3c do not overlap, a large amount of magnetic flux leaks in a portion where the gap does not overlap, and the performance of the motor is reduced. It will make it worse. In the latter case, the stepwise flow of the magnetic flux toward the center of the magnetic pole described with reference to FIGS.
In this case, the magnetic flux flows stepwise from the bottom of the concave-shaped space 3a, that is, the space at the end of the concave-shaped accommodation hole 2a. Therefore, in this case, it is the gap at the bottom of the concave gap 3a that is set narrower than the width of the concave gap 3a ″ on the side between the magnetic poles. In both the former and the latter, it is preferable that the convex rotor cores 6 of the concave voids 3a do not overlap in the stacking direction.

【0027】また、図4では回転子鉄心1を積層方向に
2分割して積層している関係上凹字形状収容孔2aに挿
入される永久磁石4aは、1つの磁極で見た場合、回転
子積層方向に6枚挿入することとなるが、図5に示した
ように凹字形状収容孔2aを回転子の周方向にずらすこ
とがないため3枚の永久磁石4aを挿入するだけでよ
い。従って、回転子鉄心1に永久磁石4aを挿入する作
業を簡略化することができる。また、当然ではあるが、
永久磁石4aの使用枚数が減るため材料の加工コストも
低減することが可能となる。尚、図4及図5に示した実
施例は、其々凹字形状収容孔2a、2bが凹字形状空隙
部3a、3bもしくは3cと連結されていなくても、連
結されていても同様の効果が得られる。
In FIG. 4, since the rotor core 1 is divided into two parts in the laminating direction and laminated, the permanent magnet 4a inserted into the concave-shaped accommodation hole 2a has a rotation when viewed from one magnetic pole. Although six pieces will be inserted in the daughter lamination direction, as shown in FIG. 5, since the concave-shaped accommodation hole 2a is not shifted in the circumferential direction of the rotor, it is only necessary to insert three permanent magnets 4a. . Therefore, the operation of inserting the permanent magnet 4a into the rotor core 1 can be simplified. Also, of course,
Since the number of used permanent magnets 4a is reduced, the processing cost of the material can be reduced. Note that the embodiment shown in FIGS. 4 and 5 is the same regardless of whether the concave receiving holes 2a, 2b are connected to the concave voids 3a, 3b, or 3c, respectively. The effect is obtained.

【0028】また、図6では、図4及び図5で説明した
様に回転子の周方向に所定の角度分ずらした回転子のず
れ角度について、回転子積厚が上下に2分割された回転
子を用いて説明する。固定子の巻線が挿入される固定子
のスロットピッチに対して、凹字形状収容孔2aの端部
に設けた凹字形状空隙部3aの凸字形状回転子鉄心6の
ずれ角を1/2ピッチずらすことにより回転子に生じる
コギングトルクを低減することができる。
In FIG. 6, as described with reference to FIGS. 4 and 5, with respect to the rotational angle of the rotor shifted by a predetermined angle in the circumferential direction of the rotor, the rotor thickness is divided into two vertically. Explanation will be given using a child. With respect to the slot pitch of the stator into which the windings of the stator are inserted, the deviation angle of the convex rotor core 6 of the concave cavity 3a provided at the end of the concave accommodation hole 2a is 1 /. By shifting by two pitches, the cogging torque generated in the rotor can be reduced.

【0029】図6で示した回転子のコギングトルクを低
減する手法について図7を用いて説明する。図7の
(a)には、縦軸がコギングトルクの脈動の周期Tを表
し、横軸は回転子の回転角度θを示している。上方の回
転子積層部分で発生するコギングトルクをTθ1とし
て、下方の回転子積層部分で発生するコギングトルクを
Tθ2とすると、上方の回転子積層部分で発生するコギ
ングトルクTθ1に対して下方の回転子積層部分で発生
するコギングトルクTθ2を固定子スロットピッチ1/
2周期に相当する機械角分を相対的にずらすことによ
り、上方の回転子積層部分で発生するコギングトルクT
θ1を1/2周期ずれた逆位相のコギングトルクTθ2
でコギングトルクを打ち消すことができる。尚、図7の
(b)には上方と下方の回転子積層部分で発生したコギ
ングトルクによって打ち消された状態を示している。
A method for reducing the cogging torque of the rotor shown in FIG. 6 will be described with reference to FIG. In FIG. 7A, the vertical axis represents the pulsation cycle T of the cogging torque, and the horizontal axis represents the rotation angle θ of the rotor. Assuming that the cogging torque generated in the upper rotor lamination portion is Tθ1 and the cogging torque generated in the lower rotor lamination portion is Tθ2, the lower rotor is smaller than the cogging torque Tθ1 generated in the upper rotor lamination portion. The cogging torque Tθ2 generated in the laminated portion is reduced by the stator slot pitch 1 /
By relatively shifting the mechanical angle corresponding to two cycles, the cogging torque T generated in the upper rotor lamination portion is obtained.
Cogging torque Tθ2 of opposite phase shifted θ1 by 周期 cycle
Can cancel the cogging torque. FIG. 7B shows a state where the cogging torque generated in the upper and lower rotor lamination portions cancels out.

【0030】尚、図6及び図7では、回転子積厚を2分
割されている場合について説明したが、回転子積厚を偶
数個で分割することにより図6及び図7と同様の方法で
コギングトルクを低減することが可能である。
Although FIGS. 6 and 7 show the case where the rotor thickness is divided into two, the rotor thickness is divided into an even number by dividing the rotor thickness by an even number. Cogging torque can be reduced.

【0031】また、図1及至図7に示した永久磁石4
a、4bを挿入した凹字形状収容孔2a、2bの端部と
回転子外周との間に凹字形状空隙3a、3b、もしくは
3cを設けた永久磁石埋め込み形回転子を、固定子の歯
部に直接巻線が巻かれた集中巻方式の固定子と対向配置
させた電動機とすることによってコギングトルクに起因
する音、振動を低減することができる。特に、固定子の
スロット数が少ない6スロット、9スロット、12スロ
ット等において、その効果は良好である。
The permanent magnet 4 shown in FIGS.
a, a permanent magnet embedded rotor having a concave space 3a, 3b, or 3c provided between the end of each of the concave receiving holes 2a, 2b into which the a, 4b is inserted and the outer periphery of the rotor. By using an electric motor that is arranged opposite to a concentrated winding type stator in which a winding is wound directly on a portion, sound and vibration caused by cogging torque can be reduced. In particular, the effect is good in the case where the number of slots of the stator is small, such as 6, 9, 12 or the like.

【0032】また、図1及び図7に示した凹字形状空隙
3a、3bもしくは3cは、磁極中心側を伸ばす場合、
凸字形状回転子鉄心6は、連続した凸字形状であっても
良く、また、不連続の凸字形状であっても良い。従っ
て、凹字形状空隙3aは、凹字のみならずE字形状、櫛
形状でも良く本発明の主旨を逸脱しない範囲で適宜適用
することにより達成することができる。
The concave gaps 3a, 3b or 3c shown in FIG. 1 and FIG.
The convex rotor core 6 may have a continuous convex shape or a discontinuous convex shape. Therefore, the concave-shaped space 3a may be not only a concave shape but also an E-shape or a comb shape, and can be achieved by appropriately applying the range without departing from the gist of the present invention.

【0033】以上の様に、凹字形状収容孔2aに永久磁
石4aを埋め込み、この凹字形状収容孔2aの端部に凹
字形状空隙3aを設けた永久磁石回転子や、前記回転子
において積厚方向に複数に分割され相対的に其々が所定
の角度分ずれている回転子を説明してきたが、この永久
磁石埋め込み回転子を、例えばエアコン用または冷蔵庫
用の駆動源となる密閉圧縮機内に組み込まれた後に固定
子の巻線を利用して回転子に着磁を施す場合、通常、凹
字形状収容孔2aの端部に凹字形状空隙3aを設けてい
ない状態では、所定の角度分ずれた回転子積層部分にお
いて固定子の磁極極間位置と回転子の磁極極間位置とが
異なるため、凹字形状収容孔2aの磁極極間側の背面よ
り逆の着磁磁界が係るため、回転子に埋め込まれた永久
磁石4aを着磁することができなくなる。従って、密閉
圧縮機に組み込まれた固定子を利用して回転子に着磁を
施すことができなかった。
As described above, in the permanent magnet rotor in which the permanent magnet 4a is embedded in the concave-shaped receiving hole 2a and the concave-shaped space 3a is provided at the end of the concave-shaped receiving hole 2a, Although the description has been given of the rotor divided into a plurality of parts in the stacking direction and relatively displaced by a predetermined angle, the rotor with the permanent magnet embedded therein is sealed, for example, as a drive source for an air conditioner or a refrigerator. When the rotor is magnetized by using the winding of the stator after being incorporated in the machine, usually, when the concave space 3a is not provided at the end of the concave housing hole 2a, a predetermined shape is required. Since the position between the magnetic poles of the stator and the position between the magnetic poles of the rotor are different in the rotor lamination portion shifted by an angle, an opposite magnetizing magnetic field is applied from the back surface of the concave-shaped receiving hole 2a on the magnetic pole side. Therefore, the permanent magnet 4a embedded in the rotor is magnetized. It can not be. Therefore, the rotor cannot be magnetized using the stator incorporated in the hermetic compressor.

【0034】しかしながら、図1及至図7で説明したよ
うな凹字形状収容孔2a、2bと回転子外周との間に凹
字形状空隙3a、3b、もしくは3cを設けることによ
り、この凹字形状空隙3a、3b、もしくは3cの側端
部を凹字形状収容孔2a、2bの背面の磁極極間側まで
張り出すことにより固定子から回転子に流れ込む逆の着
磁磁界を防ぐことができるため密閉圧縮機に組み込まれ
た固定子により極間がずれることなく回転子を着磁する
ことができる。
However, by providing the recessed gaps 3a, 3b or 3c between the recessed accommodation holes 2a and 2b and the outer periphery of the rotor as described with reference to FIGS. By protruding the side ends of the gaps 3a, 3b or 3c to the side between the magnetic poles on the back surface of the concave-shaped receiving holes 2a and 2b, it is possible to prevent the reverse magnetization magnetic field flowing from the stator to the rotor. The rotor incorporated in the hermetic compressor can be magnetized without any gap between the poles.

【0035】[0035]

【発明の効果】固定子の内部に回転子を有する内転型の
電動機であって、回転子の軸孔を中心として回転子外周
まで伸びる凹字形状収容孔を備え、この凹字形状収容孔
に永久磁石が埋め込まれおり、凹字形状収容孔の端部と
回転子外周の間には空隙を有し、この空隙が凹字形状と
することにより回転子鉄心からの磁束は固定子鉄心を介
して再び回転子鉄心に入る際、急激な磁束の変化が発生
することがなく段階的に磁束の流出入を変化させること
となり電動機の性能を維持させコギングトルクに起因す
る音、振動を低減することができる。特に電動機が高負
荷で運転されるものや大型化されたものでは有利であ
る。
According to the present invention, there is provided an adduction type electric motor having a rotor inside a stator, comprising a concave receiving hole extending to the outer periphery of the rotor around a shaft hole of the rotor. A permanent magnet is embedded in the rotor, and there is a gap between the end of the concave-shaped receiving hole and the outer periphery of the rotor.By making this gap concave, magnetic flux from the rotor core passes through the stator core. When entering the rotor core again, the magnetic flux changes in and out step by step without causing a sudden change in magnetic flux, thereby maintaining the performance of the motor and reducing the noise and vibration caused by cogging torque. be able to. It is particularly advantageous when the motor is operated under a high load or when the motor is enlarged.

【0036】また、凹字形状空隙があることにより永久
磁石による磁束を漏れることなく磁極中心に集中させる
ことができ、またリラクタンストルクの磁路を確実に確
保することができるため電動機の総合トルクを大幅に上
げることができる。
Further, the presence of the concave-shaped air gap allows the magnetic flux of the permanent magnet to be concentrated at the center of the magnetic pole without leaking, and the magnetic path of the reluctance torque can be reliably ensured. Can be raised significantly.

【0037】また、この凹字形状の空隙の凸字形状回転
子鉄心部があることによって、凹字形状の空隙と回転子
外周との間の継鉄部分を幅広とすることができ強度を上
げることが可能となる。従って、特に大型化された電動
機でも凹字形状の空隙とすることによって磁束を漏らす
ことなく凹字形状の空隙と回転子外周の間の細長い継鉄
部分を幅広にすることができ回転子製作時の取り扱い等
による変形が少なくなり品質面が向上し、電動機の性能
低下やコギングトルクに起因する音、振動が発生するこ
ともなくなる。
Further, the presence of the convex-shaped rotor core portion having the concave-shaped air gap makes it possible to widen the yoke portion between the concave-shaped air gap and the outer periphery of the rotor, thereby increasing the strength. It becomes possible. Therefore, even in the case of a large-sized motor, the elongated yoke portion between the concave-shaped air gap and the outer periphery of the rotor can be made wider without leaking magnetic flux by forming the concave-shaped air gap. Deformation due to the handling of the motor is reduced, the quality is improved, and no noise or vibration is generated due to the deterioration of the motor performance or the cogging torque.

【0038】また、この凹字形状空隙と永久磁石を埋め
込むための凹字形状収容孔とを連結することによって永
久磁石が発生する磁束を漏らすことがないため電動機の
性能を向上させることができる。
Further, by connecting the concave-shaped space and the concave-shaped receiving hole for embedding the permanent magnet, the magnetic flux generated by the permanent magnet is not leaked, so that the performance of the motor can be improved.

【0039】また、この回転子が積厚方向に複数に分割
され凹字形状空隙が回転子の周方向に所定の角度分ずら
した電動機の回転子とすることによって、段階的に凸字
形状の回転子鉄心に磁束が流出入することになり回転子
の磁極間部分で発生するコギングトルクに起因する音、
振動を低減することが可能になる。また、永久磁石が挿
入される凹字形状収容孔をずらすことなく、凹字形状空
隙のみ回転子の周方向に所定の角度分ずらすことによっ
て、永久磁石の使用枚数を減らすことができるため作業
効率が上がり、材料費等も低減することが可能になる。
また、凹字形状空隙を磁極中心に向かい所定の角度分伸
ばすことによっても前記と同様の効果が得ることができ
る。
Further, the rotor is divided into a plurality of parts in the stacking direction, and the concave-shaped air gap is shifted by a predetermined angle in the circumferential direction of the rotor. The magnetic flux flows into and out of the rotor core, resulting in the cogging torque generated between the magnetic poles of the rotor,
Vibration can be reduced. Also, the working efficiency can be reduced because the number of permanent magnets can be reduced by shifting only the recessed space by a predetermined angle in the circumferential direction of the rotor without shifting the recessed housing hole into which the permanent magnet is inserted. And material costs can be reduced.
The same effect as described above can also be obtained by extending the concave gap toward the center of the magnetic pole by a predetermined angle.

【0040】また、回転子の積厚方向に複数に分割され
た回転子の凹字形状空隙を、回転子の周方向に固定子の
スロットピッチの1/2の角度分を相対的にずらすこと
により、回転子磁極極間部で発生するコギングトルクの
脈動の周期が互いに逆位相となるためコギングトルクの
脈動を打ち消すことができ音、振動等低減することがで
きる。
Further, the concave-shaped gap of the rotor divided into a plurality in the thickness direction of the rotor is relatively shifted in the circumferential direction of the rotor by an angle of 1/2 of the slot pitch of the stator. As a result, the pulsation periods of the cogging torque generated in the rotor magnetic pole gap portion are in opposite phases to each other, so that the pulsation of the cogging torque can be canceled and the sound, vibration, and the like can be reduced.

【0041】また、この方法による回転子を固定子の歯
部に直接巻線が巻かれた集中巻方式の固定子に使用する
ことによってコギングトルクに起因する音、振動を低減
することができる。
Further, by using the rotor according to this method for a concentrated winding type stator in which a winding is wound directly on the teeth of the stator, it is possible to reduce noise and vibration caused by cogging torque.

【0042】また、回転子の軸孔を中心として回転子外
周まで伸びる凹字形状収容孔を備え、凹字形状収容孔に
永久磁石が埋め込まれおり、凹字形状収容孔の端部と回
転子外周の間には空隙を有し、この空隙が凹字形状を形
成している電動機の回転子において、前記回転子が積厚
方向に複数に分割され、凹字形状空隙が回転子の周方向
に所定の角度分ずれている回転子とすることにより磁極
極間位置が異なる回転子でも、ハウジングに組み込まれ
た後に固定子を着磁ヨークとして着磁をすることができ
る。例えば、固定子と回転子を冷蔵庫やエアコン等の駆
動源とする密閉圧縮機内に組み込んだ後に、固定子を着
磁ヨークとして回転子を着磁することが可能となる。
Further, a concave-shaped accommodation hole extending to the outer periphery of the rotor centering on the shaft hole of the rotor is provided, and a permanent magnet is embedded in the concave-shaped accommodation hole. In the rotor of the electric motor, which has a gap between the outer peripheries and the gap forms a concave shape, the rotor is divided into a plurality in the stacking direction, and the concave gap is formed in the circumferential direction of the rotor. By using a rotor that is shifted by a predetermined angle, the rotor can be magnetized using the stator as a magnetizing yoke after being assembled in the housing, even if the rotor has different pole positions. For example, after the stator and the rotor are incorporated in a hermetic compressor serving as a drive source of a refrigerator or an air conditioner, the rotor can be magnetized using the stator as a magnetizing yoke.

【0043】[0043]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例を示す回転子の横断面図。FIG. 1 is a cross-sectional view of a rotor showing an embodiment of the present invention.

【図2】図1における磁束の流れを示す図である。FIG. 2 is a diagram showing a flow of a magnetic flux in FIG.

【図3】別の実施例を示す回転子の横断面図。FIG. 3 is a cross-sectional view of a rotor showing another embodiment.

【図4】別の実施例を示す回転子の横断面図。FIG. 4 is a cross-sectional view of a rotor showing another embodiment.

【図5】別の実施例を示す回転子の横断面図。FIG. 5 is a cross-sectional view of a rotor showing another embodiment.

【図6】別の実施例を示す固定子と回転子の部分横断面
図。
FIG. 6 is a partial cross-sectional view of a stator and a rotor showing another embodiment.

【図7】図6に示した回転子構造のコギングトルクの脈
動周期。
FIG. 7 is a pulsation cycle of cogging torque of the rotor structure shown in FIG. 6;

【図8】従来例を示す回転子の横断面図。FIG. 8 is a cross-sectional view of a rotor showing a conventional example.

【符号の説明】[Explanation of symbols]

1…回転子鉄心、2,2a,2b…凹字形状収容孔、3
…空隙、3a,3b,3c…凹字形状空隙、3a’,3
a’’,…凹字形状空隙の側端部、4,4a,4b…永
久磁石、5…軸孔、6…凸字形状回転子鉄心、7…固定
子鉄心、8…歯端部、9…カシメピン。
DESCRIPTION OF SYMBOLS 1 ... Rotor core, 2, 2a, 2b ... Concave-shaped accommodation hole, 3
... voids, 3a, 3b, 3c ... concave-shaped voids, 3a ', 3
a '',... side end portions of concave voids, 4, 4a, 4b permanent magnets, 5 shaft holes, 6 convex rotor cores, 7 stator iron cores, 8 tooth ends, 9 … Caulking pin.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) H02K 21/14 H02K 21/14 M Fターム(参考) 5H002 AA02 AA05 AB06 AB07 AC06 5H621 AA02 AA04 BB10 GA01 GA12 GA16 HH01 JK02 JK05 5H622 AA02 AA03 CA02 CA07 CA13 CB01 CB05 CB06 PP10 PP11 PP19 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) H02K 21/14 H02K 21/14 MF term (reference) 5H002 AA02 AA05 AB06 AB07 AC06 5H621 AA02 AA04 BB10 GA01 GA12 GA16 HH01 JK02 JK05 5H622 AA02 AA03 CA02 CA07 CA13 CB01 CB05 CB06 PP10 PP11 PP19

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 固定子の内部に回転子を有する内転型の
電動機であって、前記回転子には永久磁石が埋め込まれ
た凹字形状収容孔を備え、前記回転子の軸孔を中心とし
て前記凹字形状収容孔の端部が前記回転子外周まで伸び
て形成されており、前記凹字形状収容孔の端部と回転子
外周の間には空隙を有し、前記空隙が凹字形状空隙を形
成していることを特徴とする電動機の回転子。
1. An adduction type electric motor having a rotor inside a stator, wherein the rotor has a recessed receiving hole in which a permanent magnet is embedded, and a center of the shaft hole of the rotor is provided. An end of the concave-shaped receiving hole is formed so as to extend to the outer periphery of the rotor, and a gap is provided between the end of the concave-shaped receiving hole and the outer periphery of the rotor, and the void has a concave shape. A rotor for an electric motor, wherein a shape gap is formed.
【請求項2】 前記凹字形状空隙と前記永久磁石を埋め
込むための前記凹字形状収容孔とが連結されていること
を特徴とする請求項1項記載の電動機の回転子。
2. The rotor for an electric motor according to claim 1, wherein the concave-shaped gap is connected to the concave-shaped receiving hole for embedding the permanent magnet.
【請求項3】 前記回転子が積厚方向に複数に分割され
ており、前記永久磁石が挿入される前記凹字形状収容孔
及び前記凹字形状空隙が回転子の周方向に所定の角度分
ずれていることを特徴とする請求項1項または請求項2
項いずれか記載の電動機の回転子。
3. The rotor is divided into a plurality of parts in a stacking direction, and the concave-shaped receiving hole into which the permanent magnet is inserted and the concave-shaped space are formed at a predetermined angle in a circumferential direction of the rotor. 3. The method according to claim 1, wherein the position is shifted.
A rotor for an electric motor according to any one of the above items.
【請求項4】 前記回転子が積厚方向に複数に分割され
ており、前記永久磁石が挿入される前記凹字形状収容孔
をずらすことなく、前記凹字形状空隙のみが回転子の周
方向に所定の角度分ずれていることを特徴とする請求項
1項または請求項2項いずれか記載の電動機の回転子。
4. The rotor is divided into a plurality of parts in the stacking direction, and only the concave-shaped gap is provided in the circumferential direction of the rotor without shifting the concave-shaped receiving hole into which the permanent magnet is inserted. 3. The rotor for an electric motor according to claim 1, wherein the rotor is shifted by a predetermined angle.
【請求項5】 前記回転子が積厚方向に複数に分割され
ており、前記永久磁石が挿入される前記凹字形状収容孔
をずらすことなく、前記凹字形状空隙を磁極中心に向か
い所定の角度分伸ばしたことを特徴とする請求項1項ま
たは請求項2項いずれか記載の電動機の回転子。
5. The rotor according to claim 1, wherein the rotor is divided into a plurality of parts in the stacking direction, and the recessed space is directed toward the center of the magnetic pole without shifting the recessed housing hole into which the permanent magnet is inserted. 3. The rotor for an electric motor according to claim 1, wherein the rotor is extended by an angle.
【請求項6】 前記凹字形状空隙が回転子の周方向に固
定子のスロットピッチの1/2の角度分ずれていること
を特徴とする請求項3項及至請求項5項いずれか記載の
電動機の回転子。
6. The method according to claim 3, wherein the concave-shaped gap is shifted in a circumferential direction of the rotor by an angle of 1 / of a slot pitch of the stator. Electric motor rotor.
【請求項7】 前記回転子が固定子の歯部に直接巻線が
巻かれた集中巻方式の固定子と対向配置した電動機であ
ることを特徴とする請求項1項及至請求項6項いずれか
記載の電動機の回転子。
7. The motor according to claim 1, wherein the rotor is an electric motor arranged opposite to a concentrated winding type stator in which a winding is wound directly on the teeth of the stator. Or the rotor of the motor as described.
【請求項8】 固定子の内部に回転子を有する内転型の
電動機であって、前記回転子には永久磁石が埋め込まれ
た凹字形状収容孔を備え、前記回転子の軸孔を中心とし
て前記凹字形状収容孔の端部が前記回転子外周まで伸び
て形成されており、前記凹字形状収容孔の端部と回転子
外周の間には空隙を有し、前記空隙が凹字形状空隙を形
成している電動機の回転子において、前記回転子が積厚
方向に複数に分割され、前記凹字形状空隙が回転子の周
方向に所定の角度分ずれている回転子を、ハウジングに
組み込まれた後に固定子を着磁ヨークとして着磁をする
ことを特徴とする回転子の着磁方法。
8. An adduction type electric motor having a rotor inside a stator, wherein the rotor has a concave-shaped receiving hole in which a permanent magnet is embedded, and a center of the shaft hole of the rotor is provided. An end of the concave-shaped receiving hole is formed so as to extend to the outer periphery of the rotor, and a gap is provided between the end of the concave-shaped receiving hole and the outer periphery of the rotor, and the void has a concave shape. In the rotor of the electric motor having a shape gap, the rotor is divided into a plurality in the stacking direction, and the concave shape gap is shifted by a predetermined angle in the circumferential direction of the rotor. A magnetizing method using the stator as a magnetizing yoke after being assembled into the rotor.
JP2001016123A 2001-01-24 2001-01-24 Electric motor rotor Expired - Fee Related JP3616338B2 (en)

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