JP2002198242A - Device for jointing wire material - Google Patents

Device for jointing wire material

Info

Publication number
JP2002198242A
JP2002198242A JP2000394301A JP2000394301A JP2002198242A JP 2002198242 A JP2002198242 A JP 2002198242A JP 2000394301 A JP2000394301 A JP 2000394301A JP 2000394301 A JP2000394301 A JP 2000394301A JP 2002198242 A JP2002198242 A JP 2002198242A
Authority
JP
Japan
Prior art keywords
coil
wire
work
claw
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000394301A
Other languages
Japanese (ja)
Other versions
JP3800957B2 (en
Inventor
Yumiko Oshima
由美子 大島
Hidetoshi Hiwatari
英敏 樋渡
Akihiro Akiyama
昭博 秋山
Hiroshi Wada
弘志 和田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP2000394301A priority Critical patent/JP3800957B2/en
Publication of JP2002198242A publication Critical patent/JP2002198242A/en
Application granted granted Critical
Publication of JP3800957B2 publication Critical patent/JP3800957B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a device for jointing a wire material that can uniformly and surely joint an insulation coated conductor as a wire material wire an electrode. SOLUTION: This device is comprised of a chuck 17 that consists of a fixing claw 3 and an open/close claw 4 for grasping the end side face of a coil 2 (work) and has a freely variable holding force, a slider 11 for loading the coil 2 and holding its bottom, a pair of back-up pins 13 that are freely movable and independently press both electrodes of the coil 2, and a heater chip 14 that is freely movable and heats and press-fits both the electrodes of the coil 2 and an insulation coated conductor 1 (wire material), which faces the back-up pin 13; and thus the device can surely joint the wire material with both the electrodes.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は電子部品における線
材(絶縁被膜導線)を電極に接合する線材接合装置に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire joining apparatus for joining a wire (insulated conductor) in an electronic component to an electrode.

【0002】[0002]

【従来の技術】従来のコイル部品における線材接合は、
電極の片側を固定チャックで底面保持し、もう片側の電
極は下からのバックアップにより保持して接合を行って
いた。
2. Description of the Related Art Wire joining in conventional coil parts is performed by:
One side of the electrode was held on the bottom surface by a fixed chuck, and the electrode on the other side was held by backup from below for joining.

【0003】以下、従来の電子部品であるコイル部品に
おける線材接合装置について図面を用いて説明する。図
6は従来におけるコイル部品の線材接合装置の斜視図で
ある。
[0003] A conventional wire rod joining apparatus for a coil component, which is an electronic component, will be described with reference to the drawings. FIG. 6 is a perspective view of a conventional wire joining apparatus for coil components.

【0004】図6に示すように、線材として絶縁被膜導
線1を巻回してなるコイル2の側面を、固定爪23と軸
22により回動自在な開閉爪21でなるチャック28に
て電極26,27を含めて保持し、コイル2の底面は前
記固定爪23の先端部分によって保持されている。
[0006] As shown in FIG. 6, a side surface of a coil 2 formed by winding an insulating film conductor 1 as a wire is fixed to an electrode 26 by a chuck 28 comprising an opening / closing claw 21 rotatable by a fixed claw 23 and a shaft 22. 27, and the bottom surface of the coil 2 is held by the tip of the fixed claw 23.

【0005】接合工程の前工程である巻線工程におい
て、絶縁被膜導線1を巻回してコイル2を形成する際、
コイル2の底面全面に固定の保持体が存在すると、絶縁
被膜導線1との干渉が起こり巻線や取付けを行うことが
できない。
[0005] In the winding step which is a step before the joining step, when the coil 2 is formed by winding the insulating film conductor 1,
If a fixed holding body is present on the entire bottom surface of the coil 2, interference with the insulating-coated conductor wire 1 occurs and winding or mounting cannot be performed.

【0006】従って、コイル2の底面保持は片側の電極
27の底面のみにて保持しており、接合時には上からヒ
ータチップ24が下降し、下からは固定爪23により底
面を保持されていない電極26に対する上下移動自在な
バックアップ25が上昇して、電極26,27と絶縁被
膜導線1とを加熱し圧着するものであった。
Accordingly, the bottom surface of the coil 2 is held only by the bottom surface of the electrode 27 on one side. At the time of bonding, the heater chip 24 descends from above, and the bottom surface of the electrode 2 is not held by the fixing claw 23 from below. The backup 25 which can be moved up and down with respect to 26 rises, and heats and crimps the electrodes 26, 27 and the insulating film conductor 1.

【0007】[0007]

【発明が解決しようとする課題】しかしながら前記従来
の線材接合装置では、二つの電極において、それぞれ異
なる加圧力が印加されることになる。すなわち、バック
アップ25に保持される方の電極26に印加される押圧
力は、開閉爪21、固定爪23により保持されている電
極27に印加される押圧力より低く設定されなければな
らず、両側の電極26,27を同じ接合品質に保持する
ことが困難であるという課題を有していた。
However, in the conventional wire bonding apparatus, different pressures are applied to the two electrodes. That is, the pressing force applied to the electrode 26 held by the backup 25 must be set lower than the pressing force applied to the electrode 27 held by the opening / closing claw 21 and the fixed claw 23. It is difficult to keep the electrodes 26 and 27 of the same bonding quality.

【0008】本発明は前記課題を解決しようとするもの
であり、絶縁被膜導線と電極の接合を確実に高品質で行
える線材接合装置を提供することを目的とするものであ
る。
An object of the present invention is to solve the above-mentioned problem, and an object of the present invention is to provide a wire joining apparatus capable of reliably joining an insulating-coated conductor and an electrode with high quality.

【0009】[0009]

【課題を解決するための手段】前記課題を解決するため
に本発明の線材接合装置は、ワークの端側面を把持する
固定爪および可変爪でなる保持力の可変自在なチャック
と、ワークを搭載しその底面を保持するスライダーと、
移動自在でワークの両電極を独立して押圧する対のバッ
クアップピンと、このバックアップピンと対向しワーク
の両電極と線材を加熱圧着する移動自在なヒータチップ
により構成したものであり、ワークの両電極と線材を均
一かつ確実に接合することが可能となる。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, a wire joining apparatus according to the present invention mounts a work with a variable holding force comprising a fixed claw and a variable claw for gripping an end side surface of a work, and a work. And a slider that holds the bottom
It consists of a pair of backup pins that are movable and independently presses both electrodes of the work, and a movable heater chip that faces the backup pin and heat-presses the two electrodes of the work and wire material. Wires can be joined uniformly and reliably.

【0010】[0010]

【発明の実施の形態】本発明の請求項1に記載の発明
は、ワークの端側面を把持する固定爪および可変爪でな
る保持力の可変自在なチャックと、ワークを搭載しその
底面を保持するスライダーと、移動自在でワークの両電
極を独立して押圧する対のバックアップピンと、このバ
ックアップピンと対向しワークの両電極と線材を加熱圧
着する移動自在なヒータチップにより構成してなる線材
接合装置としたものであり、ワークの両電極と線材を確
実に接合すると共に、接合時以外には把持力を高めてワ
ーク保持を安定させることができるという作用を奏す
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An invention according to claim 1 of the present invention is a chuck having a variable holding force, comprising a fixed claw and a variable claw for gripping an end side surface of a work, and a work mounted on the bottom surface thereof. Wire joining device comprising a slider that moves, a pair of backup pins that are movable and independently presses both electrodes of the work, and a movable heater tip that faces the backup pin and heat-presses the two electrodes of the work and the wire. This has the effect of securely joining the two electrodes of the work and the wire, and increasing the gripping force other than during the joining to stabilize the work holding.

【0011】請求項2に記載の発明は、先端部にバック
アップピンが挿通する凹部切込を設けたスライダーを用
いる請求項1に記載の線材接合装置としたものであり、
接合動作中におけるワークの姿勢維持が向上するという
作用を奏する。
According to a second aspect of the present invention, there is provided the wire bonding apparatus according to the first aspect, wherein the slider has a concave notch at a tip end thereof through which a backup pin is inserted.
This has the effect of improving the maintenance of the posture of the work during the joining operation.

【0012】以下、本発明の実施の形態について図面を
用いて説明する。図1は本発明の実施の形態におけるコ
イル部品での線材接合装置の斜視図、図2は同平面図、
図3は同側面図、図4は同接合部分の側面図、そして図
5は同コイル部品の斜視図である。
An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view of a wire rod joining apparatus for a coil component according to an embodiment of the present invention, FIG.
3 is a side view of the same, FIG. 4 is a side view of the joint portion, and FIG. 5 is a perspective view of the coil component.

【0013】図5において、前記従来の技術で説明した
ように1は線材である絶縁被膜導線、2は絶縁被膜導線
1を巻回して形成されたワークであるところのコイルで
あり、コイル2の端部には導電材でなる取付けや接続用
の電極15および電極16が形成され絶縁被膜導線1と
接合されるのである。
In FIG. 5, as described in the above-mentioned prior art, reference numeral 1 denotes an insulated conductor, which is a wire, and 2 denotes a coil which is a work formed by winding the insulated conductor 1. An electrode 15 and an electrode 16 for attachment and connection made of a conductive material are formed at the ends, and are joined to the insulating-coated conductor 1.

【0014】図1〜図4において、3は固定爪、11は
コイル2を搭載しその底面で保持する移動自在なスライ
ダーであり、固定爪3の先端の下部に連接して設置され
ている。
In FIG. 1 to FIG. 4, reference numeral 3 denotes a fixed claw, and 11 denotes a movable slider on which the coil 2 is mounted and held on the bottom surface thereof.

【0015】4は固定爪3に対応した逆L字形の開閉爪
であり、その先端と前記固定爪3の先端にてコイル2の
端側面部を保持するチャック17を構成している。
Reference numeral 4 denotes an inverted L-shaped opening / closing claw corresponding to the fixed claw 3, and constitutes a chuck 17 for holding the end side surface of the coil 2 at its tip and the tip of the fixed claw 3.

【0016】なお、開閉爪4は支点ピン5を軸として回
動自在であり、圧縮バネ9の復元力で回動して開き、シ
リンダー8の駆動力で圧縮バネ9の復元力に抗して回動
し閉じられる。
The opening / closing claw 4 is rotatable about the fulcrum pin 5, is rotated and opened by the restoring force of the compression spring 9, and is opposed to the restoring force of the compression spring 9 by the driving force of the cylinder 8. It turns and closes.

【0017】6は固定爪3とシリンダー8およびスライ
ダー11を設置し保持しているプレートである。そし
て、コイル2の端側面部は固定爪3と開閉爪4によるチ
ャック17により把持され、コイル2の底面はスライダ
ー11の先端上面に保持され、そのスライダー11は他
端に取付けられたピン10を駆動(駆動機構は図示せ
ず)することにより移動動作する。
Reference numeral 6 denotes a plate on which the fixed claw 3, the cylinder 8, and the slider 11 are installed and held. The end side surface of the coil 2 is gripped by the chuck 17 with the fixed claw 3 and the opening / closing claw 4, the bottom surface of the coil 2 is held on the top surface of the tip of the slider 11, and the slider 11 is connected to the pin 10 attached to the other end. The moving operation is performed by driving (the driving mechanism is not shown).

【0018】また、スライダー11の先端は、通常圧縮
バネ12の復元力で押圧されて直線移動し、コイル2を
搭載して保持し設定された姿勢を維持している。
The distal end of the slider 11 is normally pressed by the restoring force of the compression spring 12, moves linearly, and holds the coil 2 to maintain the set posture.

【0019】7はシリンダー8に連結され往復移動自在
な当ピンであり、シリンダー8の駆動により当ピン7の
先端が開閉爪4の端部に摺動自在に当接し、支点ピン5
を軸として開閉爪4を回動させる。
A contact pin 7 is connected to the cylinder 8 and is reciprocally movable. When the cylinder 8 is driven, the tip of the contact pin 7 slidably abuts on the end of the opening / closing claw 4 and the fulcrum pin 5
The opening / closing claw 4 is rotated about the axis.

【0020】14は線材である絶縁被膜導線1と電極1
5,16を加熱圧着する移動自在なヒータチップ、13
はコイル2の電極ピッチで移動自在な対のバックアップ
ピンであり、ヒータチップ14と対向し、コイル2の底
面から押圧してバックアップするものである。
Reference numeral 14 denotes an insulating film conducting wire 1 as a wire and an electrode 1
Movable heater chip for thermocompression bonding of 5, 16; 13
A pair of backup pins movable at the electrode pitch of the coil 2 is opposed to the heater chip 14 and is pressed from the bottom surface of the coil 2 to perform backup.

【0021】次に、前記のように構成された線材接合装
置についてその動作を説明する。まず、チャック17に
より把持されたワークであるコイル2の底面部を保持し
姿勢を維持して搭載していたスライダー11が移動後退
した後、ヒータチップ14が移動降下してコイル2の上
面直近位置にて停止する。
Next, the operation of the wire joining apparatus configured as described above will be described. First, after the slider 11, which is mounted while holding the bottom surface of the coil 2, which is the workpiece gripped by the chuck 17, moves back and forth, the heater chip 14 moves down and moves down to the position immediately above the top surface of the coil 2. Stop at.

【0022】ヒータチップ14が停止するタイミングよ
りやや遅れて、バックアップピン13がコイル2の底面
まで移動上昇して停止する。
A little later than the timing at which the heater chip 14 stops, the backup pin 13 moves up to the bottom of the coil 2 and stops.

【0023】前記のバックアップピン13の停止によ
り、コイル2に直接衝撃を与えることはなく、この後さ
らにバックアップピン13の移動上昇によるコイル2を
ヒータチップ14への押圧動作によるワークの移動や微
振動などの規制を行い、適切な接合動作を行うのであ
る。
By stopping the backup pin 13, the coil 2 is not directly impacted. After that, the movement of the backup pin 13 further raises the coil 2 and pushes the coil 2 against the heater chip 14. Such a restriction is performed, and an appropriate joining operation is performed.

【0024】次にバックアップピン13がさらに再度移
動上昇して、ヒータチップ14により絶縁被膜導線1と
電極部15,16が加熱圧着されて絶縁被膜導線1の絶
縁被膜が融解蒸発して除去され電極15,16との接合
が行われる。
Next, the backup pin 13 moves again and rises again, and the insulation coating conductor 1 and the electrode portions 15 and 16 are heated and pressed by the heater chip 14, whereby the insulation coating of the insulation coating conductor 1 is melted and evaporated to be removed. Joining with 15 and 16 is performed.

【0025】前記接合終了後、バックアップピン13の
移動降下に続いてヒータチップ14も移動上昇するとと
もに、スライダー11の先端がコイル2の元の底面位置
まで復帰してコイル2を搭載し保持して姿勢を維持す
る。
After the joining is completed, the heater chip 14 also moves and rises following the movement and fall of the backup pin 13, and the tip of the slider 11 returns to the original bottom position of the coil 2 to mount and hold the coil 2. Maintain posture.

【0026】なお、前記のバックアップピン13が移動
上昇してコイル2の電極15,16をヒータチップ14
へ押圧し圧着させる際に、開閉爪4の閉める力が強いほ
ど把持されている電極15との間に摩擦力が働き、コイ
ル2が移動せず絶縁被膜導線1と電極15,16との圧
着力が弱くなる。
Incidentally, the backup pin 13 moves and rises, and the electrodes 15 and 16 of the coil 2 are connected to the heater chip 14.
When the pressing force is applied to the electrode 15, the stronger the closing force of the open / close claw 4, the more the frictional force acts between the electrode 15 and the gripped electrode 15. Power weakens.

【0027】これに反してコイル2の保持は、開閉爪4
の保持力すなわち閉める力が強いほどより安定するので
あり、従ってコイル2の把持における開閉力を可変させ
るために、シリンダー8の推力(駆動力)により開閉爪
4の閉じる力を発生させている。すなわち、絶縁被膜導
線1と電極15,16との接合時には推力を低め、それ
以外のときは推力を高めて、最適な把持と接合動作を行
っているのである。
On the other hand, the coil 2 is held by the open / close pawl 4
The stronger the holding force, ie, the closing force, the more stable. Therefore, in order to vary the opening / closing force in gripping the coil 2, the closing force of the opening / closing claw 4 is generated by the thrust (driving force) of the cylinder 8. In other words, the thrust is reduced when the insulating coating conductor 1 and the electrodes 15 and 16 are joined, and the thrust is increased at other times to perform optimal gripping and joining operations.

【0028】なおまた、スライダー11の先端部に凹部
切込を設け、その凹部切込をバックアップピン13の先
端が挿通する構成にしてもよく、スライダー11の移動
量を少なくでき、かつコイル2の姿勢維持が接合動作中
さらに向上する。
The slider 11 may be provided with a notch cut at the tip thereof, and the cut of the recess may be inserted through the tip of the backup pin 13, so that the amount of movement of the slider 11 can be reduced and the coil 2 can be moved. Posture maintenance is further improved during the joining operation.

【0029】[0029]

【発明の効果】以上のように本発明による線材接合装置
は、線材である絶縁被膜導線と電極を接合するに際し
て、ワーク(コイル)を適切かつ確実に把持し、絶縁被
膜導線と電極を均一かつ確実に接合することができると
いう効果を奏する。
As described above, the wire joining apparatus according to the present invention properly and surely grips the work (coil) when joining the insulating film conductor, which is a wire, to the electrode, and uniformly and insulates the insulating film conductor and the electrode. This has the effect of being able to reliably join.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態におけるコイル部品での線
材接合装置の斜視図
FIG. 1 is a perspective view of a wire rod joining apparatus for coil components according to an embodiment of the present invention.

【図2】同平面図FIG. 2 is a plan view of the same.

【図3】同側面図FIG. 3 is a side view of the same.

【図4】同接合部分の側面図FIG. 4 is a side view of the joint.

【図5】同コイル部品の斜視図FIG. 5 is a perspective view of the coil component.

【図6】従来におけるコイル部品の線材接合装置の斜視
FIG. 6 is a perspective view of a conventional wire joining apparatus for coil components.

【符号の説明】[Explanation of symbols]

1 絶縁被膜導線(線材) 2 コイル(ワーク) 3 固定爪 4 開閉爪 5 支点ピン 6 プレート 7 当ピン 8 シリンダー 9 圧縮バネ 10 ピン 11 スライダー 12 圧縮バネ 13 バックアップピン 14 ヒータチップ 15,16 電極 17 チャック DESCRIPTION OF SYMBOLS 1 Insulating-film conductor (wire material) 2 Coil (work) 3 Fixing claw 4 Opening / closing claw 5 Support pin 6 Plate 7 Applicable pin 8 Cylinder 9 Compression spring 10 Pin 11 Slider 12 Compression spring 13 Backup pin 14 Heater tip 15, 16 Electrode 17 Chuck

───────────────────────────────────────────────────── フロントページの続き (72)発明者 秋山 昭博 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 (72)発明者 和田 弘志 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 Fターム(参考) 5E062 FG03 FG05  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Akihiro Akiyama 1006 Kazuma Kadoma, Osaka Prefecture Inside Matsushita Electric Industrial Co., Ltd. Term (reference) 5E062 FG03 FG05

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 ワークの端側面を把持する固定爪および
可変爪でなる保持力の可変自在なチャックと、ワークを
搭載しその底面を保持するスライダーと、移動自在でワ
ークの両電極を独立して押圧する対のバックアップピン
と、このバックアップピンと対向しワークの両電極と線
材を加熱圧着する移動自在なヒータチップにより構成し
てなる線材接合装置。
1. A chuck having a variable holding force, comprising a fixed claw and a variable claw for gripping an end side surface of a work, a slider for mounting the work and holding the bottom surface thereof, and a movable and independent electrode for the work. A wire joining device comprising: a pair of backup pins that are pressed by pressing;
【請求項2】 先端部にバックアップピンが挿通する凹
部切込を設けたスライダーを用いる請求項1に記載の線
材接合装置。
2. The wire rod joining apparatus according to claim 1, wherein a slider provided with a concave cutout at a tip end portion through which a backup pin is inserted is used.
JP2000394301A 2000-12-26 2000-12-26 Wire joining device Expired - Fee Related JP3800957B2 (en)

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