JP2002194660A - Double-sided pile woven fabric and method for producing the same - Google Patents

Double-sided pile woven fabric and method for producing the same

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Publication number
JP2002194660A
JP2002194660A JP2001301242A JP2001301242A JP2002194660A JP 2002194660 A JP2002194660 A JP 2002194660A JP 2001301242 A JP2001301242 A JP 2001301242A JP 2001301242 A JP2001301242 A JP 2001301242A JP 2002194660 A JP2002194660 A JP 2002194660A
Authority
JP
Japan
Prior art keywords
pile
warp
yarns
yarn
woven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001301242A
Other languages
Japanese (ja)
Other versions
JP3560578B2 (en
Inventor
Yoshihisa Yonesaka
佳久 米阪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YONESAKA PILE ORIMONO KK
Original Assignee
YONESAKA PILE ORIMONO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YONESAKA PILE ORIMONO KK filed Critical YONESAKA PILE ORIMONO KK
Priority to JP2001301242A priority Critical patent/JP3560578B2/en
Publication of JP2002194660A publication Critical patent/JP2002194660A/en
Application granted granted Critical
Publication of JP3560578B2 publication Critical patent/JP3560578B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To efficiently produce a double-sided pile woven fabric having high density in a short time saving labor by drawing pile yarn onto the rear surface of pile without partially pulling continuing ground weft. SOLUTION: Six warp pile yarns P1 to P6 are in woven while delivering these yarns between these both double woven fabrics X and Y every six ground wefts parallel to ground warps W1 and W2 to continuing ground wefts 1, 2, etc., of the double woven fabrics X and Y, these warp pile yarns are cut and opened between the woven fabrics X and Y and a card clothing roller is rolled while bring the roller into contact with the rear face of the woven fabric, and the warp pile yarn is drawn onto the rear face by needles of the roller and piles are formed on both faces of the woven fabric to form double-sided pile woven fabric.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、表裏両面にパイ
ルを起立させた両面パイル織物及びこれを効率よく製造
する両面パイル織物の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a double-sided pile woven fabric in which piles are erected on both sides and a method for producing the double-sided pile woven fabric efficiently.

【0002】[0002]

【従来の技術】パイル織物は、地組織とは別に糸を織り
込んで織物の表面にパイルを起立させたものであり、ビ
ロード、毛布、カーペットなど種々の用途に用いられ
る。パイル織物には、パイルを片面にのみ起立させた片
面パイル織物と、パイルを両面に起立させた両面パイル
織物とがあり、いずれの場合も効率よく製造するため一
般には二重織物を同時並行で製造した後両者間を切開し
て形成され、両面パイル織物ではその後パイルを両面に
起立させる処理が行われる。
2. Description of the Related Art A pile fabric is one in which a pile is erected on the surface of a fabric by weaving a yarn separately from a ground structure, and is used for various purposes such as velvet, blanket, carpet and the like. Pile fabrics include a single-sided pile fabric in which the pile is erected on one side only and a double-sided pile woven fabric in which the pile is erected on both sides. After the production, it is formed by incising between them, and in the case of a double-sided pile woven fabric, the pile is then erected on both sides.

【0003】上記両面パイル織物の一例として特開平4
−28817号公報により開示されたものが公知であ
る。この両面パイル織物は、パイル糸に地緯糸と捨緯糸
が交錯した上下2枚の織物を連結した二重織物の連結パ
イル糸を切開して一面のパイルを作成し、捨緯糸を引抜
いてこれに絡むパイル糸端を反転引出させて他面のパイ
ルが形成される。この両面パイル織物は、図11の
(a)図に示すように、地緯糸21、22、24、2
5、捨緯糸23、26の6本の緯糸配列の繰返しを有す
る。
An example of the double-sided pile fabric is disclosed in
What is disclosed by -28817 gazette is publicly known. This double-sided pile woven fabric is made by cutting open pile yarn of a double woven fabric that connects upper and lower two woven fabrics in which ground weft and waste weft are intersected with pile yarn to create a one-sided pile, pull out waste weft, The pile yarn on the other side is formed by inverting and pulling out the entangled pile yarn end. As shown in FIG. 11 (a), this double-sided pile woven fabric has ground wefts 21, 22, 24, 2
5. It has a repetition of six weft arrangements of weft yarns 23 and 26.

【0004】そして、パイル糸P1 を21、23、24
で外側に、22、25、26で内側に配し、23、24
間で上下織物にX字状に交錯させて連結部を形成し、パ
イルP2 を21、24、26で外側に、22、23、2
5で内側に配し、21、26間で上下織物間にX字状に
交錯させて連結部を形成し、パイル糸P1 とP2 を地緯
糸21、22間及び24、25間で連鎖状に重ねて配置
したものである。なお、(b)、(c)図は地経糸の地
組織図、形成された両面パイル織物の組織図をそれぞれ
示す。
[0004] Then, the pile yarn P 1 21,23,24
At the outside and at 22, 25, 26 on the inside, 23, 24
By crossing in an X shape to form a connecting portion up and down the fabric between the outer side of the pile P 2 at 21,24,26, 22,23,2
5 disposed on the inside, by crossing in an X shape to form a connecting portion between the upper and lower fabric between 21 and 26, the chain pile yarn P 1 and P 2 between between foundation weft yarns 21, 22 and 24, 25 They are arranged in an overlapping manner. The figures (b) and (c) show the texture of the ground warp and the texture of the formed double-sided pile fabric, respectively.

【0005】[0005]

【発明が解決しようとする課題】しかし、上記両面パイ
ル織物は、捨緯糸を引抜いてこれに絡むパイル糸端を反
転引出させて製造されるものであり、捨緯糸を織機で織
り込むのに多くの手間と時間がかかり、かつ捨緯糸を引
き出す後工程(抜糸工程)では殆ど人手による作業が行
われるため、人手では手間と時間がかかり過ぎ、ロスも
多く、結局コストが高くなる。又、地緯糸、捨緯糸を同
じように織機で筬打するためより一層の密度の高いパイ
ル織物は難しく、捨緯糸は引抜かれた後は捨てる以外に
なく、利用価値は殆どない。
However, the double-sided pile woven fabric is manufactured by pulling out a weft yarn and inverting and pulling out a pile yarn end entangled with the weft yarn. Since it takes time and effort, and the post-process (pulling-out process) for drawing out the weft yarn is almost entirely performed by hand, it takes too much time and time by hand, increases the loss, and increases the cost. Further, since the ground weft and the waste weft are beaten by a loom in the same manner, it is difficult to produce a pile fabric having a higher density, and the waste weft has little value except to be discarded after being pulled out.

【0006】この発明は、上記の問題点に留意して、連
結する地緯糸のうち捨緯糸を形成過程で引き抜くことな
く短時間で高効率にパイル糸をパイル裏面にも引き出
し、高密度なパイルを両面に有する両面パイル織物及び
その製造方法を提供することを課題とする。
The present invention is directed to a high-density pile in which a pile yarn is drawn out to the back surface of a pile in a short time and with high efficiency without pulling out in the process of forming a discarded weft yarn among connected ground weft yarns in consideration of the above problems. It is an object to provide a double-sided pile woven fabric having both sides and a method for producing the same.

【0007】[0007]

【課題を解決するための手段】この発明は上記の課題を
解決する手段として、パイル糸を緯糸に交錯させて対向
する2枚の織物X、Yを連結した二重織物の連結パイル
糸を切開して形成するパイル織物の製造方法において、
各織物X、Yの地緯糸の繰返し配列に対して複数本の経
パイル糸を、各経パイル糸は所定の複数本の地緯糸毎に
両織物X、Y間に渡し、これら経パイル糸のうち2本ず
つを対称に、かつその各一対の経パイル糸を互いに地緯
糸に対して所定本分ずらして織込み、これら経パイル糸
を両織物X、Y間で切断して切開した後、各織物の裏面
に針布ローラを当接させながら回転させ、ローラの針で
経パイル糸を裏面に引き出して織物両面にパイルを形成
するようにしたことを特徴とする両面パイル織物の製造
方法としたのである。
According to the present invention, as a means for solving the above-mentioned problems, a pile yarn is interleaved with a weft to cut a connecting pile yarn of a double fabric in which two opposing fabrics X and Y are connected. In a method for producing a pile fabric formed by
A plurality of warp pile yarns are passed through the repeated arrangement of the ground wefts of the fabrics X and Y, and each warp pile yarn is passed between the two fabrics X and Y every predetermined plurality of ground wefts. Two of them are symmetrical, and each pair of warp yarns is woven with a predetermined number of stitches shifted from each other with respect to the ground weft, and these warp yarns are cut and cut between both fabrics X and Y. A method of manufacturing a double-sided pile fabric, characterized in that a needle cloth roller is rotated while being in contact with the back surface of the fabric, and the warp pile yarn is pulled out to the back surface with the needle of the roller to form a pile on both sides of the fabric. It is.

【0008】上記の方法によって製造される両面パイル
織物として、対向する2枚の織物X、Yの地緯糸の繰返
し配列に対して複数本の経パイル糸を、各経パイル糸は
所定の複数本の地緯糸毎に両織物X、Y間に渡して2本
ずつを各一対として織り込み、一対の経パイル糸のうち
の一方が一方の織物の所定複数本の地緯糸の外側と内側
を交互に廻り、残る複数本の地緯糸の外側を通り、他方
の織物ではこれと対称な配列に、かつ一方と他方の織物
で交互に繰り返して織込み、他方の経パイル糸は一方の
経パイル糸と対称な配列とし、他の各一対の経パイル糸
は地緯糸複数本分ずつ上記一対の経パイル糸に対して互
いにずれて同一配列にそれぞれ織込み、これら経パイル
糸を両織物X、Y間で切断して切開し、両織物の裏面に
も経パイル糸を引出して形成されるものを採用すること
もできる。
[0008] As the double-sided pile fabric produced by the above method, a plurality of warp pile yarns are provided for a repetitive arrangement of ground wefts of two opposing fabrics X and Y, and each warp pile yarn is a predetermined plurality of warp pile yarns. Each of the ground wefts is passed between the two fabrics X and Y, and two of each are woven as a pair, and one of a pair of warp pile yarns alternates outside and inside of a predetermined plurality of ground wefts of one fabric. It passes around the outside of the remaining ground weft yarns, and in the other fabric, it is symmetrically arranged and alternately woven in one and the other fabric, and the other warp pile yarn is symmetric with one warp pile yarn And each other pair of warp pile yarns is woven into the same arrangement with a plurality of ground wefts shifted from each other with respect to the pair of warp pile yarns, and these warp pile yarns are cut between the two fabrics X and Y. To make an incision and draw the warp pile yarn on the back of both fabrics. It is also possible to employ those formed by.

【0009】上記方法によって製造される両面パイル織
物は、二重織物を切開した後従来では捨緯糸を引抜いて
経パイル糸を反対側へ引出すことを手作業で行っていた
のに対し、このような手間を掛けることなく、切開後針
布ローラを二重のパイル織物の裏面に添って当接、移動
させるだけで経パイル糸が裏面へ引き出される。このよ
うにして形成される二重織物のそれぞれは、捨緯糸が抜
糸されないため、高密度に経パイル糸が地緯糸に織込ま
れ、従って両面に高密度のパイル糸を有する両面パイル
織物が得られる。
In the double-sided pile woven fabric produced by the above-described method, the conventional method of cutting the double woven fabric and then pulling out the weft yarn and pulling out the warp pile yarn to the opposite side is performed manually. After the incision, the warp pile yarn is pulled out to the back side only by abutting and moving the needle cloth roller along the back side of the double pile fabric after incision without any trouble. In each of the double woven fabrics thus formed, the warp yarns are not removed, so that the warp pile yarns are woven into the ground weft at a high density, and thus a double-sided pile woven fabric having high-density pile yarns on both sides is obtained. Can be

【0010】上記の方法で両面パイル織物を製造する場
合、複数の経パイル糸のそれぞれは、2本ずつを対称な
配列の一対とし、各1本ずつの経パイル糸は、一方の織
物Xで複数本の地緯糸の内、外に交互に廻り、さらに複
数本の地緯糸の外側へ出た後、その複数本の地緯糸を過
ぎた位置で他方の織物Yへと渡され、これを繰り返す配
列に織込まれる。このとき、実際には各1本ずつの経パ
イル糸を挟んで一対の地緯糸が織込まれている。
When the double-sided pile woven fabric is manufactured by the above-described method, each of the plurality of warp pile yarns is a pair of two symmetrical arrangements, and each one of the warp pile yarns is formed by one woven fabric X. After alternately turning in and out of the plurality of ground wefts and further out of the plurality of ground wefts, the cloth is passed to the other fabric Y at a position past the plurality of ground wefts, and this is repeated. Weaved into an array. At this time, a pair of ground wefts is actually woven with one warp pile yarn interposed therebetween.

【0011】従って、二重織物を切開した際に内側にあ
る経パイル糸の端を針布ローラで引抜くときに、地緯糸
の外側へ出て延びる経パイル糸は地緯糸との摩擦が小さ
いため針布ローラによる引抜力で内側から外側へ容易に
引出されるが、地緯糸の内、外に交互に廻って延びる経
パイル糸は地緯糸との摩擦で針布ローラによる引抜力が
作用しても抜けることがない。このため、針布ローラの
作用で簡単に内側にある経パイル糸の端を外側へ引出
し、かつそれ以上の経パイル糸の引抜きは生じないので
ある。
Accordingly, when the end of the warp pile yarn inside is pulled out by the garment roller when the double woven fabric is cut, the warp pile yarn extending to the outside of the ground weft has a small friction with the ground weft. Because of the pulling force of the needle roller, the yarn is easily pulled out from the inside to the outside.However, the warp pile yarn that alternately turns in and out of the ground weft is pulled by the needle roller due to friction with the ground weft. Even though it does not fall out. For this reason, the end of the warp pile yarn inside is easily pulled out by the action of the garment roller, and no further pulling of the warp pile yarn occurs.

【0012】[0012]

【実施の形態】以下、この発明の実施の形態について図
面を参照して説明する。図1は第1実施形態の二重織物
の織成初期の分解組織図を示す。図示の組織図は二重に
織成される二重織物X、Yのそれぞれの地緯糸1、2、
3……に対して6本の経パイル糸P1 〜P6 を織り込む
工程で経パイル糸の1本ずつを地緯糸1、2、3……に
織込む状態に分解して示したものであり、実際には、
(a)〜(f)図の状態の経パイル糸P1 〜P6 が二重
織物X、Yに対し重ねて織込まれる。図2の(a)図は
6本の経パイル糸P1 〜P6 を重ねて織込んだ状態の組
織図を示す。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows an exploded structure diagram of the double woven fabric of the first embodiment at the initial stage of weaving. The illustrated organization chart shows the respective ground wefts 1, 2, and
3 are those one by one through the pile yarns in the process of weaving through the pile yarn P 1 to P 6 six shown by decomposing the state weaving the foundation weft yarns 1, 2, 3 ...... against ...... ,actually,
(A) to (f) The warp pile yarns P 1 to P 6 in the state shown in FIG. FIG. 2A shows a structure diagram in a state where six warp pile yarns P 1 to P 6 are piled and woven.

【0013】図1に示すように、二重織物X、Yのそれ
ぞれの連続する地緯糸の繰返し配列に対し、6本の経パ
イル糸P1 〜P6 が6本ずつの地緯糸毎の位置でそれぞ
れ織物XとYの間に渡して織込まれている。経パイル糸
1 は、(a)図に示すように、織物Xの地緯糸1〜6
に対して、1〜4ではそれぞれの地緯糸の外側と内側を
交互に廻り、5、6では外側を通り、織物Yへ渡されて
いる。織物Yでは地緯糸6〜12に対して織物Xの配列
と対称な配列で織込まれ織物Xへ渡すという織込みが繰
返されている。経パイル糸P2 は、(b)図に示すよう
に、両織物X、Yの間でP1 と対称に配列され、織込ま
れている。
[0013] As shown in FIG. 1, double-layered fabric X, for each repeating sequence of contiguous land weft Y, the position of each foundation weft yarns of each through the pile yarn P 1 to P 6 six is six And are woven between the fabrics X and Y. After the pile yarn P 1 is, (a) as shown in FIG, foundation weft yarns 1-6 of the fabric X
On the other hand, in the case of 1 to 4, the outside and the inside of each ground weft are alternately turned, and in the case of 5 and 6, the ground weft is passed to the fabric Y through the outside. In the woven fabric Y, weaving in which the ground wefts 6 to 12 are woven in an arrangement symmetrical to the arrangement of the woven fabric X and transferred to the woven fabric X is repeated. After the pile yarn P 2, as shown in (b) FIG both fabrics X, arranged in P 1 and symmetrically between the Y, are woven.

【0014】経パイル糸P3 は、P1 に対して両織物
X、Y間に渡る位置が地緯糸2本分後へずれた位置、経
パイル糸P5 は地緯糸2本分前へずれた位置でそれぞれ
両織物X、Y間に渡ってこれを繰り返し、かつそれぞれ
1 と同じ配列で織込まれている。経パイル糸P4 、P
6 はそれぞれ両織物X、YについてP3 、P5 と対称に
配列され、織込まれている。以上の経パイル糸P1 〜P
6 を総合的に織込んだ状態を図2の(a)図に示す。
又、図2の(b)図に地糸組織図を示す。図示のよう
に、両織物X、Yのそれぞれに対し地経糸W1 、W2
連続する地緯糸の内側と外側を交互に通る配列を繰り返
し、かつ互いに内側と外側を通る位置が1つずつずれて
配列されている。
The warp pile yarn P 3 is shifted from the position P 1 between the two fabrics X and Y by two ground wefts, and the warp pile yarn P 5 is shifted forward by two ground wefts. They were both fabrics X respectively position, over the inter-Y repeating this, and are woven in the same sequence as the P 1, respectively. Warp pile yarns P 4 , P
6 are symmetrically arranged and woven with P 3 and P 5 for both fabrics X and Y, respectively. More through the pile yarn P 1 ~P
FIG. 2 (a) shows a state in which 6 is incorporated.
FIG. 2 (b) shows a ground yarn structure diagram. As shown in the figure, the ground warp yarns W 1 and W 2 alternately pass through the inside and outside of the continuous ground weft alternately for each of the two fabrics X and Y, and the positions passing inside and outside each other are one by one. They are staggered.

【0015】上記の配列で製造された二重織物X、Y
は、図2の(a)図の右端に矢印で示すように、その方
向にナイフで経パイル糸P1 〜P6 を切断して切開し、
織物X、Yが互いに向い合う内側面にパイルが作成さ
れ、このパイル面が表側パイル面とされる。その後、二
重の織物X、Yの裏面に図4に示す針布ローラIを当接
させながら回転移動させ、ローラ針Iにより各織物X、
Yの裏面にもパイルが引き出される(針布ローラは織物
Yにも同一かつ別の針布ローラが当接するが、簡略化の
ため詳細な図示は省略している)。
The double woven fabric X, Y produced in the above arrangement
, As indicated by the arrow at the right end of the (a) Figure 2, dissected and cut through the pile yarn P 1 to P 6 with a knife in that direction,
A pile is formed on the inner surface where the fabrics X and Y face each other, and this pile surface is used as a front pile surface. Then, while rotating the clothing cloth roller I shown in FIG.
The pile is also drawn out on the back surface of Y (the same and another needle roller contacts the cloth Y, but detailed illustration is omitted for simplicity).

【0016】針布ローラIは布製の円筒体の外周に針が
多数植設され、円筒体の中心に軸を設けて形成されるも
のであり、織物の幅の両端の外側を移動する移動台(図
示せず)に軸を回転自在に支持し、移動台をモータ等の
動力で回転駆動して針で経パイル糸を引き出すことがで
きるものである。この針布ローラIを用いて経パイル糸
を引き出す際ローラを矢印の方向に回転させる。織物X
の内側面の経パイル糸はP3 、P6 、P2 、P4
5 、P1 の順序となり、これが繰り返される。
The needle cloth roller I is formed by arranging a large number of needles on the outer periphery of a cylindrical body made of cloth and providing a shaft at the center of the cylindrical body. A shaft (not shown) is rotatably supported, and the movable table is driven to rotate by the power of a motor or the like, and the warp pile yarn can be pulled out with a needle. When the warp pile yarn is pulled out using the garment roller I, the roller is rotated in the direction of the arrow. Textile X
After the pile yarns of the inner surface P 3, P 6, P 2 , P 4,
It becomes the order of P 5, P 1, which is repeated.

【0017】ローラの回転方向による針の引出し方向は
内側パイル面に残っていた経パイル糸のうちP5
1 、P3 、P6 、P2 、P4 を裏面に引き出す。これ
は、2本の地緯糸の外側から反対側の織物へ向う経パイ
ル糸を針で引掛けて引き出すからである。一方、織物Y
の内側面の経パイル糸はP4 、P5 、P1 、P3
6 、P2 の順序となり、これが繰り返される。ローラ
による経パイル糸の引出しはP 3 、P6 、P2 、P4
5 、P1 の順序で引出される。
The direction in which the needle is drawn out according to the rotation direction of the roller is as follows.
Of the warp pile yarns remaining on the inner pile surface, PFive,
P1, PThree, P6, PTwo, PFourTo the back. this
Is a warp pie from the outside of two ground wefts to the fabric on the opposite side
This is because the thread is pulled out with the needle hooked. On the other hand, the fabric Y
Warp pile yarn on the inner surface ofFour, PFive, P1, PThree,
P6, PTwoAnd this is repeated. roller
Of the warp pile yarn by P Three, P6, PTwo, PFour,
PFive, P1Will be drawn out in order.

【0018】図4に上記構成の二重織物X、Yの一方
(X)の連結する地緯糸1、2、……に織込まれた地経
糸W1 、W2 に対し、経パイル糸P1 のみをさらに織込
んで、前述したようにナイフで切断した状態の部分斜視
図を示す。この図は経パイル糸P1 と地経糸W1 との作
用を模写的に示すことによって経パイル糸P1 〜P6
機能を理解し易くすることを目的としている。図中の記
号(a) で示す経パイル糸端は、切開された状態でも針布
ローラで糸端が外側へ引出されることがない。
FIG. 4 shows that the warp pile yarn P is applied to the ground warp yarns W 1 , W 2 woven into the ground weft yarns 1, 2,... FIG. 3 shows a partial perspective view of a state where only 1 is further incorporated and cut with a knife as described above. This figure is intended to make it easier to understand the functions of the warp pile yarns P 1 to P 6 by schematically showing the action of the warp pile yarn P 1 and the ground warp yarn W 1 . The end of the warp pile yarn indicated by the symbol (a) in the figure is not pulled out by the garment roller even in the cut state.

【0019】これは、記号(i)、(ii)で示す位置で
の経パイル糸P1 とその側面より挟み込む形で織込んで
いる地経糸W1 の接触摩擦度が高いからであり、経パイ
ル糸P1 が抜け難く、このためパイル面にその形状のま
ま残ることとなるからである。これに対して、記号(b)
で示す経パイル糸端は地緯糸5、6の外側へ記号(iii)
で示すように2本分の長さに亘って続き地経糸W1 との
接触が連続しないため、W1 との接触摩擦度が低く、従
って針布ローラの針による引抜き作用を受けるとパイル
裏面から引き出され易く、図3に示したように最終的に
はこの端末(b)はパイル裏面へ引き出される。
[0019] This symbol (i), it is a high contact friction of the ground warp W 1 that incorporate in to sandwich than through the pile yarn P 1 and its side surface at the position indicated by (ii), after pile yarn P 1 is easily released, because this order so that the remain its shape pile surface. In contrast, the symbol (b)
The end of the warp pile yarn indicated by is marked outside the ground weft yarns 5 and 6 (iii).
Since contact between more locations warp W 1 is not continuous over the length of two pins as shown by a low contact friction of the W 1, thus when receiving a pulling action by the needles of the clothing roller pile back surface The terminal (b) is finally pulled out to the back side of the pile as shown in FIG.

【0020】図5に第2実施形態の二重織物の織成初期
の分解組織図、図6に(a)同上の形成状態の説明図、
(b)経パイル糸の機能の説明図をそれぞれ示す。この
実施形態及び後述する他の全ての実施形態のいずれも基
本思想は第1実施形態と共通であり、経パイル糸の本数
及び地緯糸に対する経パイル糸の織込み状態が具体的な
例では少しずつ異なっている。又、地緯糸W1 、W2
地緯糸への配列は第1実施形態と同じであるから、図2
に相当する図は省略する。これについては、他の実施形
態でも同様である。
FIG. 5 is an exploded structure diagram of the double woven fabric of the second embodiment at the initial stage of weaving, and FIG.
(B) The explanatory view of the function of the warp pile yarn is shown. In both this embodiment and all the other embodiments described later, the basic idea is common to the first embodiment, and the number of warp pile yarns and the weaving state of the warp pile yarn with respect to the ground weft are little by little in a specific example. Is different. The arrangement of the ground wefts W 1 and W 2 on the ground weft is the same as in the first embodiment.
The illustration corresponding to is omitted. This is the same in other embodiments.

【0021】この実施形態では経パイル糸は、図示のよ
うに、P1 〜P4 の4本が織込まれている。経パイル糸
1 は、図5の(a)図に示すように、織物Xの地緯糸
1〜4に対し、1〜2ではそれぞれの地緯糸の外側と内
側を交互に廻り、3〜4では外側を通り織物Yへと渡さ
れている。織物Yでは地緯糸5〜8に対して織物Xの配
列と対称な配列で織込まれ、織物Xへと渡すという織込
みが繰返されている。経パイル糸P2 は、(b)図に示
すように、織物X、Yの間でP1 と対称に配列され、織
込まれている。
In this embodiment, four warp pile yarns P 1 to P 4 are woven as shown in the figure. After the pile yarn P 1, as shown in (a) of FIG. 5, with respect to the ground weft 1-4 of the fabric X, around alternating outer and inner respectively in 1-2 foundation weft yarns 3-4 Is passed to the fabric Y through the outside. In the woven fabric Y, the wefts 5 to 8 are woven in an arrangement symmetrical to the arrangement of the woven fabric X, and the weaving to the woven fabric X is repeated. After the pile yarn P 2, as shown in (b) FIG textile X, arranged in P 1 and symmetrically between the Y, it is woven.

【0022】経パイル糸P3 は、P1 に対して両織物
X、Y間に渡る位置が地緯糸2本分後へずれた位置で両
織物X、Y間に渡ってこれを繰り返し、かつP1 と同じ
配列で織込まれている。経パイル糸P4 は両織物X、Y
についてP3 と対称に配列され、織込まれている。
The warp pile yarn P 3 is repeated between the two fabrics X and Y at a position where the position between the two fabrics X and Y is shifted by two ground wefts with respect to P 1 , and It has been woven in the same sequence as the P 1. The warp pile yarn P 4 is made of both fabrics X and Y
For arranged in P 3 and symmetry, it is woven.

【0023】上記の配列で製造された二重織物X、Y
は、第1実施形態と同じように、ナイフで経パイル糸P
1 〜P4 を切断して切開し、織物X、Yが互いに向い合
う内側面にパイルが作成され、このパイル面が表側パイ
ル面とされる。その後、二重の織物X、Yの裏面に針布
ローラIを当接させながら回転移動させ、ローラ針Iに
より各織物X、Yの裏面にもパイルが引き出される。
The double woven fabric X, Y produced in the above arrangement
Is a warp pile yarn P with a knife as in the first embodiment.
By cutting 1 to P 4 are dissected, textile X, Y pile is created on the inner surface of the facing each other, the pile surface is the front pile surface. Thereafter, the needle cloth roller I is rotated while being in contact with the back surfaces of the double fabrics X and Y, and the pile is drawn out to the back surfaces of the fabrics X and Y by the roller needles I.

【0024】ローラの回転方向による針の引出し方向は
内側パイル面に残っていた経パイル糸のうちP1
3 、P2 、P4 を裏面に引き出す。これは、2本の地
緯糸の外側から反対側の織物へ向う経パイル糸を針で引
掛けて引き出すからである。一方、織物Yの内側面の経
パイル糸はP1 、P3 、P2 、P4 の順序となり、これ
が繰り返される。ローラによる経パイル糸の引出しはP
2 、P4 、P1 、P3 の順序で引出される。
The drawing direction of the needle according to the rotation direction of the roller is P 1 , P 2 of the warp pile yarn remaining on the inner pile surface.
P 3 , P 2 , and P 4 are pulled out to the back surface. This is because the warp pile yarn from the outside of the two ground wefts to the fabric on the opposite side is hooked with a needle and pulled out. On the other hand, the warp pile yarns on the inner surface of the woven fabric Y are in the order of P 1 , P 3 , P 2 , and P 4 , and this is repeated. Pull out warp pile yarn by roller is P
2 , P 4 , P 1 , and P 3 in this order.

【0025】図6の(b)図に上記構成の二重織物X、
Yの一方(X)の連結する地緯糸1、2、……に織込ま
れた地経糸W1 、W2 に対し、経パイル糸P1 のみをさ
らに織込んで、前述したようにナイフで切断した状態の
部分斜視図を示す。図中の記号(a) で示す経パイル糸端
は、切開された状態でも針布ローラで糸端が外側へ引出
されることはない。
FIG. 6 (b) shows the double woven fabric X having the above structure.
Foundation weft yarns 1, 2 for connecting the one (X) of the Y, and ground warp W 1, W 2 which is woven into ...., further incorporate only through the pile yarn P 1, with a knife as described above FIG. 3 shows a partial perspective view in a cut state. The end of the warp pile yarn indicated by the symbol (a) in the drawing is not pulled out by the garment roller even in the cut state.

【0026】これは、記号(i)で示す位置での経パイ
ル糸P1 とその側面より挟み込む形で織込んでいる地経
糸W1 の接触摩擦度が高いからであり、経パイル糸P1
が抜け難く、このためパイル面にその形状のまま残る
が、記号(b) で示す経パイル糸端は地緯糸3、4の外側
へ記号(iii) で示すように2本分の長さに亘って続き地
経糸W1 との接触が連続しないため、W1 との接触摩擦
度が低く、従って針布ローラの針による引抜き作用を受
けるとパイル裏面へ引き出される。
This is because the warp pile yarn P 1 at the position shown by the symbol (i) and the ground warp yarn W 1 woven so as to be sandwiched from the side surface thereof have a high degree of contact friction, and the warp pile yarn P 1
However, the warp pile end indicated by the symbol (b) is extended to the outside of the ground wefts 3 and 4 by two lengths as indicated by the symbol (iii). since contact between more locations warp W 1 it does not continue over a low contact friction of the W 1, thus drawn to the pile back surface receives the withdrawal action of the needle of clothing roller.

【0027】図7に第3実施形態の二重織物の織成初期
の分解組織図、図8に(a)同上の形成状態の説明図
(b)経パイル糸の機能説明図をそれぞれ示す。この実
施形態でも経パイル糸の本数はP1 〜P4 の4本であ
り、地緯糸に対し次のように織込まれている。経パイル
糸P1 は、図7の(a)図に示すように、織物Xの地緯
糸1〜6に対し、1〜2ではそれぞれの地緯糸の外側と
内側を交互に廻り、3〜6では外側を通り織物Yへと渡
されている。織物Yでは地緯糸7〜12に対して織物X
の配列と対称な配列で織込まれ、織物Xへ渡すという織
込みが繰返されている。経パイル糸P2 は、(b)図に
示すように、織物X、Yの間でP1 と対称に配列され、
織込まれている。
FIG. 7 is an exploded structure diagram of the double woven fabric of the third embodiment at the initial stage of weaving, and FIG. 8 (a) is an explanatory diagram of the same as above, and FIG. 8 (b) is a functional explanatory diagram of warp pile yarn. The number of pile yarns through in this embodiment is a four P 1 to P 4, it is woven as follows with respect to foundation weft yarns. After the pile yarn P 1, as shown in (a) of FIG. 7, with respect to the ground weft 1-6 of the fabric X, around alternating outer and inner respectively in 1-2 foundation weft yarns, 3-6 Is passed to the fabric Y through the outside. In the fabric Y, the fabric X
Are woven in an arrangement symmetrical to the arrangement of, and the weaving of passing to the woven fabric X is repeated. After the pile yarn P 2, as shown in (b) FIG textile X, arranged in P 1 and symmetrically between the Y,
Is woven.

【0028】経パイル糸P3 は、P1 に対して両織物
X、Y間に渡る位置が地緯糸4本分前へずれた位置でそ
れぞれ両織物X、Y間に渡ってこれを繰り返し、かつそ
れぞれP1 と同じ配列で織込まれている。経パイル糸P
4 は両織物X、YについてP3と対称に配列され、織込
まれている。
The warp pile yarn P 3 is repeated between the two fabrics X and Y at a position where the position between the two fabrics X and Y is shifted forward by four ground wefts with respect to P 1 . and it is woven in the same sequence as the P 1, respectively. Warp pile yarn P
4 both fabrics X, are arranged in P 3 and symmetrically about Y, are woven.

【0029】上記の配列で製造された二重織物X、Y
は、ナイフで経パイル糸P1 〜P4 を切断して切開し、
織物X、Yが互いに向い合う内側面にパイルが作成さ
れ、このパイル面が表側パイル面とされる。その後、二
重の織物X、Yの裏面に針布ローラIを当接させながら
回転移動させ、ローラ針Iにより各織物X、Yの裏面に
もパイルが引き出される。
The double woven fabric X, Y produced in the above arrangement
Is dissected and cut through the pile yarn P 1 to P 4 with a knife,
A pile is formed on the inner surface where the fabrics X and Y face each other, and this pile surface is used as a front pile surface. Thereafter, the needle cloth roller I is rotated while being in contact with the back surfaces of the double fabrics X and Y, and the pile is drawn out to the back surfaces of the respective fabrics X and Y by the roller needles I.

【0030】ローラの回転方向による針の引出し方向は
内側パイル面に残っていた経パイル糸のうちP1
3 、P2 、P4 を裏面に引き出す。これは、2本の地
緯糸の外側から反対側の織物へ向う経パイル糸を針で引
掛けて引き出すからである。一方、織物Yの内側面の経
パイル糸はP4 、P1 、P3 、P2 の順序となり、これ
が繰り返される。ローラによる経パイル糸の引出しはP
2 、P4 、P1 、P3 の順序で引出される。
The pulling-out direction of the needle according to the rotation direction of the roller is P 1 , P 2 of the warp pile yarn remaining on the inner pile surface.
P 3 , P 2 , and P 4 are pulled out to the back surface. This is because the warp pile yarn from the outside of the two ground wefts to the fabric on the opposite side is hooked with a needle and pulled out. On the other hand, the warp pile yarns on the inner surface of the fabric Y are in the order of P 4 , P 1 , P 3 , and P 2 , and this is repeated. Pull out warp pile yarn by roller is P
2 , P 4 , P 1 , and P 3 in this order.

【0031】図8の(b)図に上記構成の二重織物X、
Yの一方(X)の連結する地緯糸1、2、……に織込ま
れた地経糸W1 、W2 に対し、経パイル糸P1 のみをさ
らに織込んで、前述したようにナイフで切断した状態の
部分斜視図を示す。図中の記号(a) で示す経パイル糸端
は、切開された状態でも針布ローラで糸端が外側へ引出
されることはない。
FIG. 8B shows a double woven fabric X having the above structure.
Foundation weft yarns 1, 2 for connecting the one (X) of the Y, and ground warp W 1, W 2 which is woven into ...., further incorporate only through the pile yarn P 1, with a knife as described above FIG. 3 shows a partial perspective view in a cut state. The end of the warp pile yarn indicated by the symbol (a) in the drawing is not pulled out by the garment roller even in the cut state.

【0032】これは、記号(i)で示す位置での経パイ
ル糸P1 とその側面より挟み込む形で織込んでいる地経
糸W1 の接触摩擦度が高いからであり、経パイル糸P1
が抜け難く、このためパイル面にその形状のまま残る
が、記号(b) で示す経パイル糸端は地緯糸3〜6の外側
へ記号(iii) で示すように4本分の長さに亘って続き地
経糸W1 との接触が連続しないため、W1 との接触摩擦
度が低く、従って針布ローラの針による引抜き作用を受
けるとパイル裏面へ引き出される。
This is because the warp pile yarn P 1 at the position shown by the symbol (i) and the ground warp yarn W 1 woven so as to be sandwiched from the side surface thereof have a high degree of contact friction, and the warp pile yarn P 1
However, the warp pile yarn end indicated by the symbol (b) extends outside the ground wefts 3 to 6 to a length of four as shown by the symbol (iii). since contact between more locations warp W 1 it does not continue over a low contact friction of the W 1, thus drawn to the pile back surface receives the withdrawal action of the needle of clothing roller.

【0033】図9に第4実施形態の二重織物の織成初期
の分解組織図、図10に(a)同上の形成状態の説明
図、(b)経パイル糸の機能説明図をそれぞれ示す。こ
の実施形態でも経パイル糸の本数はP1 〜P4 の4本で
あり、地緯糸に対し次のように織込まれている。経パイ
ル糸P1 は、図9の(a)図に示すように、織物Xの地
緯糸1〜8に対し、1〜4ではそれぞれの地緯糸の外側
と内側を交互に廻り、5〜8では外側を通り織物Yへと
渡されている。織物Yでは地緯糸9〜16に対して織物
Xの配列と対称な配列で織込まれ、織物Xへ渡すという
織込みが繰返されている。経パイル糸P2 は、(b)図
に示すように、織物X、Yの間でP1 と対称に配列さ
れ、織込まれている。
FIG. 9 is an exploded structure diagram of the double woven fabric of the fourth embodiment at the initial stage of weaving, FIG. 10 (a) is an explanatory diagram of the same as above, and FIG. 10 (b) is a functional explanatory diagram of warp pile yarn. . The number of pile yarns through in this embodiment is a four P 1 to P 4, it is woven as follows with respect to foundation weft yarns. After the pile yarn P 1, as shown in (a) of FIG. 9, with respect to foundation weft yarns 1-8 of the fabric X, around alternating outer and inner respectively the fourth foundation weft yarns 5-8 Is passed to the fabric Y through the outside. In the woven fabric Y, the wefts 9 to 16 are woven in an arrangement symmetrical to the arrangement of the woven fabric X, and the weaving to pass to the woven fabric X is repeated. After the pile yarn P 2, as shown in (b) FIG textile X, arranged in P 1 and symmetrically between the Y, it is woven.

【0034】経パイル糸P3 は、P1 に対して両織物
X、Y間に渡る位置が地緯糸4本分前へずれた位置で両
織物X、Y間に渡ってこれを繰り返し、かつP1 と同じ
配列で織込まれている。経パイル糸P4 は両織物X、Y
についてP3 と対称に配列され、織込まれている。
The warp pile yarn P 3 repeats this between the two fabrics X and Y at a position where the position between the two fabrics X and Y is shifted forward by four ground wefts with respect to P 1 , and It has been woven in the same sequence as the P 1. The warp pile yarn P 4 is made of both fabrics X and Y
For arranged in P 3 and symmetry, it is woven.

【0035】上記の配列で製造された二重織物X、Y
は、ナイフで経パイル糸P1 〜P4 を切断して切開し、
織物X、Yが互いに向い合う内側面にパイルが作成さ
れ、このパイル面が表側パイル面とされる。その後、二
重の織物X、Yの裏面に針布ローラIを当接させながら
回転移動させ、ローラ針Iにより各織物X、Yの裏面に
もパイルが引き出される。
The double woven fabric X, Y produced in the above arrangement
Is dissected and cut through the pile yarn P 1 to P 4 with a knife,
A pile is formed on the inner surface where the fabrics X and Y face each other, and this pile surface is used as a front pile surface. Thereafter, the needle cloth roller I is rotated while being in contact with the back surfaces of the double fabrics X and Y, and the pile is drawn out to the back surfaces of the fabrics X and Y by the roller needles I.

【0036】ローラの回転方向による針の引出し方向は
内側パイル面に残っていた経パイル糸のうちP1
3 、P2 、P4 を裏面に引き出す。これは、2本の地
緯糸の外側から反対側の織物へ向う経パイル糸を針で引
掛けて引き出すからである。一方、織物Yの内側面の経
パイル糸はP2 、P4 、P1 、P3 の順序となり、これ
が繰り返される。ローラによる経パイル糸の引出しはP
2 、P4 、P1 、P3 の順序で引出される。
The pulling-out direction of the needle according to the rotation direction of the roller is P 1 among the warp pile yarns remaining on the inner pile surface.
P 3 , P 2 , and P 4 are pulled out to the back surface. This is because the warp pile yarn from the outside of the two ground wefts to the fabric on the opposite side is hooked with a needle and pulled out. On the other hand, the warp pile yarns on the inner surface of the woven fabric Y are in the order of P 2 , P 4 , P 1 , and P 3 , and this is repeated. Pull out warp pile yarn by roller is P
2 , P 4 , P 1 , and P 3 in this order.

【0037】図9の(b)図に上記構成の二重織物X、
Yの一方(X)の連結する地緯糸1、2、……に織込ま
れた地経糸W1 、W2 に対し、経パイル糸P1 のみをさ
らに織込んで、前述したようにナイフで切断した状態の
部分斜視図を示す。図中の記号(a) で示す経パイル糸端
は、切開された状態でも針布ローラで糸端が外側へ引出
されることはない。
FIG. 9 (b) shows the double woven fabric X having the above structure.
Foundation weft yarns 1, 2 for connecting the one (X) of the Y, and ground warp W 1, W 2 which is woven into ...., further incorporate only through the pile yarn P 1, with a knife as described above FIG. 3 shows a partial perspective view in a cut state. The end of the warp pile yarn indicated by the symbol (a) in the drawing is not pulled out by the garment roller even in the cut state.

【0038】これは、記号(i)で示す位置での経パイ
ル糸P1 とその側面より挟み込む形で織込んでいる地経
糸W1 の接触摩擦度が高いからであり、経パイル糸P1
が抜け難く、このためパイル面にその形状のまま残る
が、記号(b) で示す経パイル糸端は地緯糸5〜8の外側
へ記号(iii) で示すように4本分の長さに亘って続き地
経糸W1 との接触が連続しないため、W1 との接触摩擦
度が低く、従って針布ローラの針による引抜き作用を受
けるとパイル裏面へ引き出される。
This is because the warp pile yarn P 1 at the position shown by the symbol (i) and the ground warp yarn W 1 woven so as to be sandwiched from the side surface thereof have a high degree of contact friction, and the warp pile yarn P 1
However, the warp pile yarn end indicated by the symbol (b) is extended outside the ground wefts 5 to 8 by a length of four as shown by the symbol (iii). since contact between more locations warp W 1 it does not continue over a low contact friction of the W 1, thus drawn to the pile back surface receives the withdrawal action of the needle of clothing roller.

【0039】なお、以上の各実施形態では経パイル糸の
本数は6本又は4本としたが、両面織物の用途に応じて
さらに増減することも可能であり、又経パイル糸が地緯
糸に内、外に廻って織込まれる地緯糸本数や外側へ出て
反対側の織物へ渡されるまでの地緯糸本数、さらに経パ
イル糸の各一対が互いに地緯糸に対しずれて配列される
本数についても上記実施形態以外にも種々の改変があり
得る。この発明の趣旨に沿って適宜選択して得ることが
できることは言うまでもない。
In each of the above embodiments, the number of warp pile yarns is six or four. However, the number of warp pile yarns can be further increased or decreased according to the use of the double-sided woven fabric. About the number of ground wefts wrapped around inside and outside, the number of ground wefts that go out and passed to the opposite fabric, and the number of pairs of warp pile yarns that are offset from each other with respect to the ground weft There may be various modifications other than the above embodiment. Needless to say, it can be appropriately selected and obtained according to the gist of the present invention.

【0040】[0040]

【発明の効果】以上、詳細に説明したように、この発明
の両面パイル織物及びその製造方法では対向する2枚の
織物の連続する地緯糸に本の経パイル糸を、本の地緯糸
毎に両織物X、Y間に渡して織込み、これらを切開して
経パイル糸を裏面に引き出して両面パイルを形成するよ
うにしたから、捨地緯糸を引き抜くことなく経パイルを
機械的に裏面に引き出すだけで両面パイル織物が形成さ
れ、短時間で高効率に高密度な両面パイル織物を得るこ
とができ、両面パイル織物を経済的コストで製造できる
という顕著な効果を奏する。
As described in detail above, in the double-sided pile woven fabric and the method of manufacturing the same according to the present invention, a warp pile yarn is applied to a continuous ground weft of two opposing woven fabrics, and Since both the fabrics X and Y are interwoven and woven, they are cut out and the warp pile yarn is drawn out to the back side to form a double-sided pile, so the warp pile is mechanically drawn out to the back side without pulling out the waste weft yarn. Alone, a double-sided pile fabric is formed, a high-density double-sided pile fabric can be obtained with high efficiency in a short time, and there is a remarkable effect that the double-sided pile fabric can be manufactured at an economical cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】第1実施形態の二重織物の織成初期の分解組織
FIG. 1 is an exploded organization diagram of a double woven fabric according to a first embodiment at an early stage of weaving.

【図2】(a)同上の組立組織図、(b)同上の地組織
FIG. 2A is an assembly organization chart of the above, and FIG.

【図3】針布ローラによる両面パイル織物の形成状態を
示す説明図
FIG. 3 is an explanatory view showing a state of forming a double-sided pile fabric by a needle cloth roller;

【図4】経パイル糸の機能の説明図FIG. 4 is an explanatory view of the function of the warp pile yarn.

【図5】第2実施形態の二重織物の織成初期の分解組織
FIG. 5 is an exploded organization diagram of the double woven fabric of the second embodiment at the initial stage of weaving.

【図6】同上の(a)両面パイル織物の形成状態を示す
説明図、(b)経パイル糸の機能の説明図
6A and 6B are explanatory diagrams showing a state of forming a double-sided pile fabric, and FIG. 6B is an explanatory diagram of functions of warp pile yarns.

【図7】第3実施形態の二重織物の織成初期の分解組織
FIG. 7 is an exploded organization diagram of a double woven fabric according to a third embodiment at an early stage of weaving.

【図8】同上の(a)両面パイル織物の形成状態を示す
説明図、(b)経パイル糸の機能の説明図
8A and 8B are explanatory diagrams showing a state of forming a double-sided pile fabric, and FIG. 8B is an explanatory diagram of a function of warp pile yarn.

【図9】第4実施形態の二重織物の織成初期の分解組織
FIG. 9 is an exploded organization diagram of a double woven fabric according to a fourth embodiment at an early stage of weaving.

【図10】同上の(a)両面パイル織物の形成状態を示
す説明図、(b)経パイル糸の機能の説明図
10A and 10B are explanatory diagrams showing a state of forming a double-sided pile fabric, and FIG. 10B is an explanatory diagram of functions of warp pile yarns.

【図11】従来例の両面パイル織物の説明図FIG. 11 is an explanatory view of a conventional double-sided pile fabric.

【符号の説明】[Explanation of symbols]

1〜12 地緯糸 P1 〜P6 経パイル糸 W1 、W2 地経糸 X、Y 織物1-12 locations weft P 1 to P 6 through the pile yarns W 1, W 2 locations warps X, Y fabrics

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 パイル糸を緯糸に交錯させて対向する2
枚の織物X、Yを連結した二重織物の連結パイル糸を切
開して形成するパイル織物の製造方法において、各織物
X、Yの地緯糸の繰返し配列に対して複数本の経パイル
糸を、各経パイル糸は所定の複数本の地緯糸毎に両織物
X、Y間に渡し、これら経パイル糸のうち2本ずつを対
称に、かつその各一対の経パイル糸を互いに地緯糸に対
して所定本分ずらして織込み、これら経パイル糸を両織
物X、Y間で切断して切開した後、各織物の裏面に針布
ローラを当接させながら回転させ、ローラの針で経パイ
ル糸を裏面に引き出して織物両面にパイルを形成するよ
うにしたことを特徴とする両面パイル織物の製造方法。
1. A pile yarn which is interleaved with a weft yarn and is opposed to the weft yarn.
In a method for manufacturing a pile woven fabric, which is formed by cutting a connected pile yarn of a double woven fabric in which a plurality of woven fabrics X and Y are connected, a plurality of warp pile yarns are provided for the repeated arrangement of ground wefts of each woven fabric X and Y. Each of the warp pile yarns is passed between the two woven fabrics X and Y for each of a plurality of predetermined ground wefts. Two of these warp pile yarns are symmetrical, and each pair of warp pile yarns is turned into a ground weft. After weaving the warp pile yarns by cutting by a predetermined number, cutting these warp pile yarns between both fabrics X and Y and incising them, rotating them while bringing a garment roller into contact with the back of each fabric, A method for producing a double-sided pile woven fabric, wherein a pile is formed on both sides of a woven fabric by drawing a yarn to a back surface.
【請求項2】 前記経パイル糸が両織物X、Y間に渡さ
れる一方の織物の所定複数本の地緯糸に対し、前記1対
の経パイル糸のうちの一方がこれら地緯糸のうちの所定
複数本の外側と内側を交互に廻り、残る地緯糸ではその
外側を通り、他方の織物ではこれと対称な配列に、かつ
一方と他方の織物で交互に繰り返して織込み、他方の経
パイル糸は一方の経パイル糸と対称な配列とし、他の各
一対の経パイル糸は地緯糸の所定本数分ずつ上記1対の
経パイル糸に対して相互にずらして一対の経パイル糸と
同一配列にそれぞれ織込むことを特徴とする請求項1に
記載の両面パイル織物の製造方法。
2. For a predetermined plurality of ground wefts of one of the fabrics in which the warp pile yarn is passed between the two fabrics X and Y, one of the pair of warp pile yarns is one of the ground wefts. A predetermined plurality of outer and inner turns are alternately turned, and the remaining ground weft passes through the outer side, and the other fabric is woven in an symmetrical arrangement and alternately repeated with one and the other fabric, and the other warp pile yarn Is arranged symmetrically with one warp pile yarn, and each of the other pair of warp pile yarns is mutually shifted by a predetermined number of ground wefts with respect to the pair of warp pile yarns and has the same arrangement as the pair of warp pile yarns. 2. The method for producing a double-sided pile woven fabric according to claim 1, wherein each of the woven fabrics is woven.
【請求項3】 前記経パイル糸をP1 〜P6 の6本と
し、各経パイル糸は6本の地緯糸毎に両織物X、Y間に
渡し、各1対の経パイル糸を互いに地緯糸に対して複数
本分ずらして織込むことを特徴とする請求項2に記載の
両面パイル織物の製造方法。
Wherein said through pile yarn and six P 1 to P 6, each through the pile yarns both fabrics X for each land of six weft, passes between Y, together through the pile yarns of each pair 3. The method for producing a double-sided pile woven fabric according to claim 2, wherein the woven fabric is woven by shifting a plurality of woven fabrics with respect to a ground weft.
【請求項4】 前記経パイル糸P1 は4本の地緯糸の外
側と内側を交互に廻り、残る2本の地緯糸の外側を通
り、経パイル糸P3 、P5 は地緯糸2本分ずつP1 に対
して互いにずれて織込むことを特徴とする請求項3に記
載の両面パイル織物の製造方法。
4. around alternately outside and inside of the through pile yarn P 1 is four foundation weft yarns through the outer two foundation weft yarns remaining, after the pile yarn P 3, P 5 is two foundation weft yarns sided pile manufacturing method of fabric according to claim 3, characterized in that woven by offset from one another with respect to P 1 min.
【請求項5】 前記経パイル糸をP1 〜P4 の4本と
し、各経パイル糸は4本、6本、又は12本の地緯糸毎
に両織物X、Y間に対し、各1対の経パイル糸を地緯糸
に対して複数本分ずつ互いにずらして織込むことを特徴
とする請求項2に記載の両面パイル織物の製造方法。
5. The warp pile yarns are four yarns P 1 to P 4 , and each warp pile yarn is one for each of four, six, or twelve ground weft yarns between the two fabrics X and Y. The method for producing a double-sided pile woven fabric according to claim 2, wherein a plurality of pairs of warp pile yarns are woven with respect to a ground weft while being shifted from each other by a plurality of warp yarns.
【請求項6】 前記経パイル糸P1 は2本の地緯糸の外
側と内側を互いに廻り、残る地緯糸の外側を通り、経パ
イル糸P3 は地緯糸2本又は4本分ずつP1に対してず
れて織込むことを特徴とする請求項5に記載の両面パイ
ル織物の製造方法。
6. The warp pile yarn P 1 goes around the outside and the inside of two ground wefts and passes through the outside of the remaining ground weft, and the warp pile yarn P 3 is P 1 for two or four ground wefts. 6. The method for producing a double-sided pile woven fabric according to claim 5, wherein the woven fabric is shifted in weaving.
【請求項7】 対向する2枚の織物X、Yの地緯糸の繰
返し配列に対して複数本の経パイル糸を、各経パイル糸
は所定の複数本の地緯糸毎に両織物X、Y間に渡して2
本ずつを対称に各一対として織り込み、一対の経パイル
糸のうちの一方が、一方の織物の所定複数本の地緯糸の
外側と内側を交互に廻り、残る複数本の地緯糸の外側を
通り、他方の織物ではこれと対称な配列に、かつ一方と
他方の織物で交互に繰り返して織込み、他方の経パイル
糸は一方の経パイル糸と対称な配列とし、他の各一対の
経パイル糸は地緯糸複数本分ずつ上記一対の経パイル糸
に対して互いにずれて同一配列にそれぞれ織込み、これ
ら経パイル糸を両織物X、Y間で切断して切開し、両織
物の裏面にも経パイル糸を引出して形成される両面パイ
ル織物。
7. A plurality of warp pile yarns for a repetitive arrangement of two opposing fabric wefts X and Y, and each warp pile yarn is a predetermined plurality of ground wefts for both fabrics X and Y. 2 in between
One of the pair of warp pile yarns alternately turns outside and inside a predetermined plurality of ground wefts of one of the fabrics, and passes outside the remaining plurality of ground wefts. The other fabric is woven in a symmetrical arrangement and alternately repeated in one and the other fabric, and the other warp yarn is arranged symmetrically with one warp yarn, and each other pair of warp yarns Is woven into the same arrangement with a plurality of ground wefts shifted from each other with respect to the pair of warp pile yarns, and cuts and cuts the warp pile yarns between both the fabrics X and Y, and also performs warp on the back surfaces of both fabrics. A double-sided pile fabric formed by pulling out pile yarn.
【請求項8】 前記複数本の経パイル糸をP1 〜P6
6本とし、両織物X、Y間に経パイル糸を渡す地緯糸の
本数を6本とし、経パイル糸が地緯糸の外側と内側を交
互に廻る地緯糸の本数を4本とし、他の各一対の経パイ
ル糸が前記一対の経パイル糸に対してずれる地緯糸の本
数を2本としたことを特徴とする請求項7に記載の両面
パイル織物。
8. The through the pile yarns of said plurality of the six P 1 to P 6, both fabrics X, the number of foundation weft yarns passing the pile yarn through between Y and six, after the pile yarns foundation weft yarns The number of ground wefts alternately turning outside and inside is four, and the number of ground wefts in which each other pair of warp yarns is shifted with respect to the pair of warp yarns is two. The double-sided pile fabric according to claim 7.
【請求項9】 前記複数本の経パイル糸をP1 〜P4
4本とし、両織物X、Y間に経パイル糸を渡す地緯糸の
本数を4本、6本、又は8本とし、経パイル糸が地緯糸
の外側と内側を交互に廻る地緯糸の本数を2本又は4本
とし、他の一対の経パイル糸が前記一対の経パイル糸に
対してずれる地緯糸の本数を2本又は4本としたことを
特徴とする請求項7に記載の両面パイル織物。
9. The plurality of warp pile yarns are four of P 1 to P 4 , and the number of ground wefts passing warp pile yarns between both fabrics X and Y is four, six, or eight. The number of ground wefts in which the warp pile yarn alternates between the outside and the inside of the ground weft is set to two or four, and the number of ground wefts in which another pair of warp pile yarns is shifted with respect to the pair of warp pile yarns. 8. The double-sided pile fabric according to claim 7, wherein the number is two or four.
JP2001301242A 2000-10-16 2001-09-28 Double-sided pile fabric and method for producing the same Expired - Lifetime JP3560578B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018018831A1 (en) * 2016-07-25 2018-02-01 江苏新凯盛企业发展有限公司 Polyimide weft-knitted double-faced velvet protective fabric and production process therefor
JP2020033662A (en) * 2018-08-29 2020-03-05 米阪パイル織物株式会社 Pile woven fabric and method for manufacturing pile woven fabric

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Publication number Priority date Publication date Assignee Title
JP2010077550A (en) * 2008-09-25 2010-04-08 Kt Create:Kk Both-side cut pile woven fabric for towel/handkerchief

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018018831A1 (en) * 2016-07-25 2018-02-01 江苏新凯盛企业发展有限公司 Polyimide weft-knitted double-faced velvet protective fabric and production process therefor
JP2020033662A (en) * 2018-08-29 2020-03-05 米阪パイル織物株式会社 Pile woven fabric and method for manufacturing pile woven fabric
JP7149576B2 (en) 2018-08-29 2022-10-07 米阪パイル織物株式会社 Pile fabric and method for producing pile fabric

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