JP2620182B2 - Pile fabric and method for producing the same - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pile fabric used for blankets and the like and a method for producing the same.

[0002]

2. Description of the Related Art Conventionally, for example, when a double-sided pile fabric a is manufactured, as shown in FIG.
53, 54 and a weft 55 are repeated in the arrangement of five wefts. One pile yarn 56 is turned outward by the weft 51, ground weft 53, and weft 55, and is turned inward by ground wefts 52 and 54. The upper and lower fabrics are exchanged in an X-shape between the discarded wefts 51 and 55 to form a connection portion.
5A, the connecting portions are formed by turning the inner and lower weaves 51 and 55 in the X-shape between the waste yarns 51 and 55, respectively.
As shown by the arrow in the figure, the pile yarn at the connecting portion is cut out with a knife to make a single-sided pile, and as shown in FIG. 5 (c), the pile yarns 56 and 57 entangled in the fabric are reversed and pulled out to the opposite side.
Is obtained.

[0003]

However, in the above-mentioned conventional method, only the double-sided pile fabric a is targeted.
It is not possible to manufacture different types of fabrics on the front and back,
In addition, even if this method is used, the cut yarns 51, 55 of the cut fabric are pulled out and the pile yarn 5
Since it is necessary to reversely pull out 6,57 to the opposite side, it is very troublesome, and there is a problem that the cost of material costs of the weft yarns 51,55 and the like is also high.

Accordingly, an object of the present invention is to provide a completely new pile woven fabric which can greatly reduce the manufacturing time and material cost and can reduce the cost, and a method for manufacturing the same.

[0005]

[MEANS FOR SOLVING THE PROBLEMS] To achieve the above object
And wrap the back yarn around the back of each of the upper and lower wefts.
Weave the pile yarns into the upper and lower wefts in the
To form a double woven fabric in which the woven fabrics are connected by a connecting pile,
Cut the connecting pile to form a pile surface on the surface and
In particular, the fact that the back yarn was brushed to form a bore surface on the back
The purpose of the present invention is to provide a pile fabric.

[0006] Similarly, each of the vertically arranged wefts
Tangling the back yarn on the back of the ply; piles on the upper and lower wefts
Weave the yarn and connect the two upper and lower fabrics with a connecting pile
Forming a double woven fabric; cutting the connecting pile
Forming a pile surface on the front side; back side entangled on the back side
A pile comprising a process of raising a yarn to form a bore surface
It is an object of the present invention to provide a method for producing a woven fabric.

[0007]

As described above, the pile fabric of the present invention and its production
According to the method, the back to each of the back surface of the weft yarn arranged vertically
Entangling the yarn, weaving the pile yarn in the upper and lower weft,
Forming a double woven fabric by connecting the pieces of woven fabric with a connecting pile,
Cut the connection pile to form a pile surface on the surface,
To raise the back yarn entangled with the surface to form a bore surface
Can be manufactured more.

[0008]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. FIG. 1 is an organization diagram showing a pile fabric manufacturing method according to a first embodiment of the present invention.

The process for producing the pile fabric A is shown in FIG.
(A) arranging the upper and lower wefts 1..., For example, and arranging a back yarn 2 using an acrylic yarn or the like in order on the back surface of the central weft 1 of every three wefts 1. As shown in FIG. 1 (a), pile yarns 3 are alternately formed into upper three wefts 1.
Weft 1 consisting of every three adjacent lower yarns
And a step of forming a double woven fabric A 'in which two woven fabrics are connected by the connection pile 3 in a similar manner; and a step of cutting the connection pile 3 and projecting from the surface. A step of forming the pile surface 5 by shaving and shaving the ends of the pile yarns 3 and by shearing the hairs, or without particularly performing such an operation; raising the back yarns 2 as shown in FIG. Forming a bore surface 4 by drawing out the tip of the back yarn 2 cut from the central weft 1 of every three wefts 1... Here, the number of the wefts 1 and the position where the back yarn 2 is entangled are not particularly limited to those described above, and an appropriate number and an appropriate position can be adopted.

The pile fabric A produced in this manner is a pile fabric formed by cutting a connecting pile of a double fabric in which two upper and lower fabrics are connected to each other. The upper and lower wefts 1.
A pile pile 3 is formed by weaving the pile yarn 3 into the pile, forming the pile pile 5 on the surface by cutting the coupling pile 3 and raising the back thread 2 to form the bore plane 4 on the back. It is a feature.

Further, as the pile yarn 3, a cotton yarn, a silk yarn or the like can be used in addition to the acrylic yarn, and as the back yarn 2, a wool yarn, a cotton yarn, or the like can be used in addition to the acrylic yarn. . The preferred combination of the pile yarn 3 and the back yarn 2 in the pile fabric A is an acrylic yarn and an acrylic yarn, an acrylic yarn and a wool yarn, a cotton yarn and a wool yarn, a cotton yarn and a cotton yarn, and a silk yarn and an acrylic yarn. By using such various yarns, the characteristics of the front and back surfaces can be freely and easily changed.

Next, a pile fabric A according to a second embodiment will be described with reference to FIG. Pile fabric A of the second embodiment
Has substantially the same structure as the pile fabric A of the above-described first embodiment, but alternately flies every three wefts 1... By manufacturing in a state in which the distance between the two is set to be large, the bristle of the bore surface 4 can be woven long.

Further, a pile fabric A according to a third embodiment will be described with reference to FIG. Pile fabric A of the third embodiment
Has approximately the same structure as the pile fabric A of the first embodiment described above, but one weft 1
And the back yarn 2 is also entangled with this weft 1 to reduce the distance between the back yarn 2 and the back yarn 2 that entangle the back yarn 2. You can.

As described above, according to the pile fabric A and the method for producing the same according to the present invention, as shown in FIG.
In a state where the back yarn 2 is entangled on the back surface of the upper and lower weft yarns 1, the pile yarn 3 is woven into the connecting pile 3, and the connecting pile 3 is cut to form the pile surface 5 on the front surface. Since it can be manufactured by raising the yarn 2 and forming the bore surface 4 on the back surface, the work of pulling out the weft yarn as in the conventional method becomes unnecessary, and the manufacturing time and material cost are greatly reduced. Cost can be reduced.

Further, the characteristics of the front and back surfaces can be freely and easily changed only by changing the type of the pile yarn to be woven or the back yarn 2 to be entangled. In addition, back thread 2
It is possible to produce a product with a different texture on the front and back surfaces by using a special yarn or a special yarn.

In the pile fabric A, the back yarn 2 alternately appears with respect to the weft yarn 1... As shown in FIG. 2, so that the horizontal step on the bore surface 4 can be eliminated.

[0017]

The pile fabric according to the present invention and its production
According to the method, the back of each weft arranged vertically
Weave the pile yarn into the upper and lower wefts with the yarn entangled
A connecting pile is formed.
While forming an oil surface, the back yarn is brushed and
Since it can be manufactured by forming the
The work of pulling out the weft yarn as in the conventional method is unnecessary,
Significantly reduce manufacturing time and material costs, etc. to reduce costs
Can be planned.

Further, the characteristics of the front surface and the back surface can be freely and easily changed only by changing the kind of the pile yarn to be woven or the back yarn to be entangled. Further, by using the thickness of the back yarn or a special yarn, it is possible to produce a product having a different texture on the front surface and the back surface.

[Brief description of the drawings]

FIG. 1 is an organization diagram showing a method for manufacturing a pile fabric according to a first embodiment of the present invention.

FIG. 2 is a back view of the pile fabric in the step of FIG.

FIG. 3 is an organization chart showing a pile fabric manufacturing method according to a second embodiment.

FIG. 4 is an organization chart showing a pile fabric manufacturing method according to a third embodiment.

FIG. 5 is an organization chart showing a conventional method for producing a double-sided pile fabric.

[Explanation of symbols]

 A pile fabric 1 weft 2 back yarn 3 pile yarn 4 bore surface 5 pile surface

Claims (2)

(57) [Claims] 1. The back side of each of the upper and lower wefts.
Weaving pile yarn on the upper and lower wefts with the yarn entangled
A double woven fabric in which the upper and lower woven fabrics are connected by a connecting pile
Is formed, and the connecting pile is cut to form a pile surface on the surface.
As well as raising the back yarn to form a bore surface on the back
A pile fabric, characterized in that: 2. The back side of each of the upper and lower wefts.
The process of tangling the yarn, and the two upper and lower fabrics are woven by weaving the pile yarn into the upper and lower wefts.
Forming a double woven fabric connected by a binding pile, and forming a pile surface on the surface by cutting the connection pile.
And the step of raising the back yarn entangled on the back surface to form a bore surface
And a method for producing a pile fabric.