JP2002168587A - Method for manufacturing composite heat exchanger and composite heat exchanger - Google Patents

Method for manufacturing composite heat exchanger and composite heat exchanger

Info

Publication number
JP2002168587A
JP2002168587A JP2000366218A JP2000366218A JP2002168587A JP 2002168587 A JP2002168587 A JP 2002168587A JP 2000366218 A JP2000366218 A JP 2000366218A JP 2000366218 A JP2000366218 A JP 2000366218A JP 2002168587 A JP2002168587 A JP 2002168587A
Authority
JP
Japan
Prior art keywords
heat exchanger
core
support
support member
shaped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000366218A
Other languages
Japanese (ja)
Other versions
JP4673971B2 (en
Inventor
Takashi Igami
多加司 伊神
Masashi Kaneko
雅志 金子
Kiyoaki Horie
清明 堀江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Radiator Co Ltd
Original Assignee
Toyo Radiator Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Radiator Co Ltd filed Critical Toyo Radiator Co Ltd
Priority to JP2000366218A priority Critical patent/JP4673971B2/en
Publication of JP2002168587A publication Critical patent/JP2002168587A/en
Application granted granted Critical
Publication of JP4673971B2 publication Critical patent/JP4673971B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/0408Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
    • F28D1/0426Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
    • F28D1/0435Combination of units extending one behind the other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • F28F9/002Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core with fastening means for other structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0084Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/008Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
    • F28D2021/0091Radiators
    • F28D2021/0094Radiators for recooling the engine coolant

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing a composite heat exchanger capable of integrally fixing by brazing via a prescribed space by easily assembling and without affecting a thermal influence when a radiator for an automobile is integrated with a condenser and the composite heat exchanger manufactured by the method. SOLUTION: A first heat exchanger 9 and a second heat exchanger 10 having a core in which many tubes, fins 2 are arrayed in parallel, both ends of the tubes communicate with a tank and a support material is disposed in an arraying direction of the tubes are individually independently assembled. The first support material 1 of the exchanger 9 is connected to the second support material 8 of the exchanger 10 by a connecting fitment 11 or a connecting protrusion 12 of the support material by caulking or press injecting or engaging. The entirety is introduced into a furnace, the components are simultaneously integrally brazed, and the exchanger 9 is connected to the exchanger 10 by brazing via the fitment 11 or the protrusion 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、主として自動車用
のエンジン冷却水冷却用ラジエータと、カークーラー用
コンデンサとを一体化した複合型熱交換器の製造方法お
よびその方法により製造された複合型熱交換器に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a composite heat exchanger in which a radiator for cooling engine cooling water for an automobile and a condenser for a car cooler are integrated, and a composite heat exchanger manufactured by the method. About the exchanger.

【0002】[0002]

【従来の技術】従来、自動車用のラジエータとコンデン
サとは別個独立に生産し、夫々の完成品を適宜な接続金
具を用いて締結固定し、両者間を一体化していた。ま
た、ラジエータとコンデンサとをモノブロック的に一体
化するものも提案されている。これは一例としてチュー
ブを二列配置すると共に、各チューブ間に共通するコル
ゲートフィンを設け、各チューブ列毎にタンクを配置
し、前側のタンク及びチューブ列はコンデンサとして使
用し、後ろ側のそれらはラジエータとして使用するもの
であった。
2. Description of the Related Art Heretofore, a radiator and a condenser for an automobile have been produced separately and independently, and each finished product has been fastened and fixed by using an appropriate connection fitting to integrate the two. In addition, a device in which a radiator and a capacitor are integrated in a monoblock has been proposed. This is an example of arranging two rows of tubes, providing a common corrugated fin between each tube, arranging a tank for each tube row, using a tank and a tube row on the front side as a condenser, and those on the rear side as It was used as a radiator.

【0003】[0003]

【発明が解決しようとする課題】ラジエータとコンデン
サとを別個独立に生産し、それらの完成品を接続金具で
一体化するものは、その接続が面倒であると共に締結部
品の緩みによって両者間の一体性が失われる欠点があ
る。次に、モノブロック的にコンデンサとラジエータと
を一体化し、フィンの共通化を図ったものにおいては、
そのフィンを介してラジエータとコンデンサとが互いに
熱的影響を与え、夫々の熱交換器の最適な設計値を確保
できないおそれがある。また、ラジエータ用フィンとコ
ンデンサ用フィンのフィンピッチを同一にせざるを得
ず、夫々の独自設計が困難である。さらには、製造のた
めの専用ラインが必要であり、従来の汎用ラインをその
まま使用することはできなかった。そこで本発明は、ラ
ジエータとコンデンサとを別個独立に、従来の汎用ライ
ンで組立てることができると共に、両者のコアを互いに
離間し一体化してろう付けすることができる理想的な複
合型熱交換器の製造方法およびその方法により製造され
た複合型熱交換器を提供することを課題とする。
A radiator and a capacitor which are produced separately and independently, and those finished products are integrated by connecting metal fittings, are troublesome in connection and unified between the two by loosening of fastening parts. There is a disadvantage that the property is lost. Next, in the case of integrating the condenser and the radiator in a monoblock manner and sharing the fins,
The radiator and the condenser have thermal effects on each other via the fins, and there is a possibility that the optimum design value of each heat exchanger cannot be secured. In addition, the fin pitch of the radiator fin and the fin pitch of the condenser fin must be made the same, and it is difficult to design each of them independently. Further, a dedicated line for manufacturing is required, and a conventional general-purpose line cannot be used as it is. Accordingly, the present invention provides an ideal composite heat exchanger in which a radiator and a condenser can be assembled separately and independently on a conventional general-purpose line, and both cores can be separated from each other and integrated and brazed. It is an object to provide a manufacturing method and a composite heat exchanger manufactured by the method.

【0004】[0004]

【課題を解決するための手段】請求項1に記載の本発明
は、夫々、並列された多数のチューブ(1) とフィン(2)
とにより第1コア(3) および第2コア(4) が形成され、
夫々のチューブ(1) の両端が一対の第1タンク(5) およ
び一対の第2タンク(6) に連通され、その第1コア(3)
および第2コア(4) のチューブ並列方向の両端に一対の
溝型の第1サポート材(7) および第2サポート材(8) が
その開口側を外向きにして配置されて、第1熱交換器
(9) と第2熱交換器(10)とが夫々別個に組み立てられ、
前記第1サポート材(7) と第2サポート材(8) とを平行
にして近接並列し、両サポート材(7) (8) 間を、接続金
具(11)または何れか一方のサポート材の接続用突出部(1
2)により互いにカシメ固定または圧入固定し、或いは嵌
入することにより、前記第1コア(3) と第2コア(4) と
の間に一定の隙間をあけた状態で保持するスペーサ手段
が形成され、互いに接続される各部品間には予めろう材
が被覆または配置された状態で、全体を炉内に入れて、
各部品間を一体的にろう付け固定してなる複合型熱交換
器の製造方法である。
According to the present invention, a plurality of tubes (1) and fins (2) are arranged in parallel.
And a first core (3) and a second core (4) are formed,
Both ends of each tube (1) are communicated with a pair of first tanks (5) and a pair of second tanks (6), and the first core (3) thereof.
A pair of groove-shaped first support members (7) and second support members (8) are arranged on both ends of the second core (4) in the tube parallel direction with the opening sides facing outward, and the first heat Exchanger
(9) and the second heat exchanger (10) are separately assembled,
The first support material (7) and the second support material (8) are arranged in parallel and close to each other, and a connection fitting (11) or one of the support materials is provided between the two support materials (7) and (8). Connection protrusion (1
By means of caulking, press-fitting, or fitting into each other according to 2), spacer means for holding a certain gap between the first core (3) and the second core (4) are formed. In a state where the brazing material is previously coated or arranged between the components connected to each other, the whole is put into a furnace,
This is a method of manufacturing a composite heat exchanger in which components are integrally brazed and fixed.

【0005】請求項2に記載の本発明は、請求項1にお
いて、前記接続金具(11)が短い溝型でその両側壁部の外
面側に断面U字状の折り返し部(13)が形成され、その折
り返し部(13)が前記サポート材(7),(8) の側壁に嵌着さ
れるように構成された複合型熱交換器の製造方法であ
る。請求項3に記載の本発明は、請求項1において、前
記接続金具(11)が短い溝型で、その両側壁部の幅よりも
溝底部両端が長く突出され、その突出部(14)が前記第1
サポート部(7) および第2サポート(8) の側壁縁の凹部
(15)および/または凸部(16)に嵌着されるように構成さ
れた複合型熱交換器の製造方法である。請求項4に記載
の本発明は、請求項1において、前記第1サポート材
(7) および第2サポート材(8) のうち少なくとも一方の
幅をそのコアの幅よりも広くし、少なくとも一方のサポ
ート材の縁部にU字状の折り返し部からなる前記接続用
突出部(12)を形成し、その折り返し部を、他方のサポー
ト材の縁部に嵌着した複合型熱交換器の製造方法であ
る。
According to a second aspect of the present invention, in the first aspect, the connection fitting (11) has a short groove shape and has a folded portion (13) having a U-shaped cross section formed on the outer surface of both side walls. A method of manufacturing a composite heat exchanger in which the folded portion (13) is fitted to the side wall of the support members (7), (8). According to a third aspect of the present invention, in the first aspect, the connection fitting (11) has a short groove shape, and both ends of the groove bottom protrude longer than the width of both side walls, and the protrusion (14) is formed. The first
Recesses in the side wall edges of the support part (7) and the second support (8)
(15) and / or a method of manufacturing a composite heat exchanger configured to be fitted to the projection (16). According to a fourth aspect of the present invention, in the first aspect, the first support member is provided.
(7) The width of at least one of the second support member (8) is larger than the width of its core, and the connection protruding portion (U-shaped folded portion) is formed on at least one edge of the support member. 12) is a method of manufacturing a composite heat exchanger in which the folded portion is fitted to the edge of the other support material.

【0006】請求項5に記載の本発明は、夫々、並列さ
れた多数のチューブ(1) とフィン(2) とにより第1コア
(3) および第2コア(4) が形成され、夫々のチューブ
(1) の両端が一対の第1タンク(5) および一対の第2タ
ンク(6) に連通され、その第1コア(3) および第2コア
(4) のチューブ並列方向の両端に一対の溝型の第1サポ
ート材(7) および第2サポート材(8) がその開口側を外
向きにして配置されて、第1熱交換器(9) と第2熱交換
器(10)とが夫々別個に組み立てられ、前記第1サポート
材(7) と第2サポート材(8) とを直交して近接並列し、
両サポート材(7) (8) 間を、接続金具(11)または何れか
一方のサポート材の接続用突出部(12)により互いにカシ
メ固定または圧入固定し、或いは嵌入することにより、
前記第1コア(3) と第2コア(4) との間に一定の隙間を
あけた状態で保持するスペーサ手段が形成され、互いに
接続される各部品間には予めろう材が被覆または配置さ
れた状態で、全体を炉内に入れて、各部品間を一体的に
ろう付け固定してなる複合型熱交換器の製造方法であ
る。
According to a fifth aspect of the present invention, the first core is formed by a plurality of tubes (1) and fins (2) arranged in parallel.
(3) and the second core (4) are formed and the respective tubes
Both ends of (1) are communicated with a pair of first tanks (5) and a pair of second tanks (6), and the first core (3) and the second core
A pair of groove-shaped first support members (7) and second support members (8) are disposed at both ends in the tube parallel direction of (4) with their opening sides facing outward, and the first heat exchanger (9) is provided. ) And the second heat exchanger (10) are separately assembled, and the first support material (7) and the second support material (8) are closely arranged in parallel at right angles,
By fixing the two support members (7) and (8) to each other with the connection fitting (11) or the connecting protrusion (12) of one of the support members, or by press-fitting or fixing them,
Spacer means for holding a predetermined gap between the first core (3) and the second core (4) is formed, and a brazing material is previously coated or arranged between components connected to each other. This is a method for manufacturing a composite heat exchanger in which the whole is put in a furnace in a state where the components are assembled, and each part is integrally brazed and fixed.

【0007】請求項6に記載の本発明は、請求項5にお
いて、前記接続金具(11)は、板材を水平方向に折り返し
てなる水平方向U字状部(17)と、その水平方向U字状部
(17)の一方の縁部からそれに直交する垂直方向に折り返
してなる垂直方向U字状部(18)とを有し、その垂直方向
U字状部(18)が前記第1サポート部(7) の側壁部に嵌着
し、水平方向U字状部(17)が第2サポート部(8) の側壁
部に嵌着されてなる複合型熱交換器の製造方法である。
請求項7に記載の本発明は、請求項5において、前記第
1サポート材(7) および第2サポート材(8) のうち少な
くとも一方の幅をそのコアの幅よりも広くし、少なくと
も一方のサポート材の長手方向端部で、その側壁部にU
字状の折り返し部(19)を形成し、その折り返し部(19)
を、他方のサポート材の縁部に嵌着した複合型熱交換器
の製造方法である。
According to a sixth aspect of the present invention, in the fifth aspect, the connection fitting (11) includes a horizontal U-shaped portion (17) formed by folding a plate material in a horizontal direction, and a horizontal U-shaped portion thereof. Shape
(17) and a vertical U-shaped part (18) folded back in a vertical direction perpendicular to the one edge part, and the vertical U-shaped part (18) is provided on the first support part (7). ), And a horizontal U-shaped part (17) is fitted to the side wall of the second support part (8).
According to a seventh aspect of the present invention, in the fifth aspect, the width of at least one of the first support material (7) and the second support material (8) is made larger than the width of the core, and At the longitudinal end of the support material, U
Forming a folded part (19) in the shape of a letter, and the folded part (19)
Is a method for manufacturing a composite heat exchanger in which the edge is fitted to the edge of the other support material.

【0008】請求項8に記載の本発明は、夫々、並列さ
れた多数のチューブ(1) とフィン(2) とにより第1コア
(3) および第2コア(4) が形成され、夫々のチューブ
(1) の両端が一対の第1タンク(5) および一対の第2タ
ンク(6) に連通され、その第1コア(3) および第2コア
(4) のチューブ並列方向の両端に一対の溝型の第1サポ
ート材(7) および第2サポート材(8) がその開口側を外
向きにして配置されて、第1熱交換器(9) と第2熱交換
器(10)とが夫々別個に組み立てられ、前記第1サポート
材(7) と第2サポート材(8) とを直交して近接並列し、
何れか一方の熱交換器の前記タンクが筒体からなり、そ
の筒体の端部に端蓋(20)が嵌着され、その端蓋(20)
の縁部に係止部(21)が突設され、その係止部(21)が
他方の熱交換器のサポート材の側壁部の係合部(22)に
嵌着することにより、前記第1コア(3) と第2コア(4)
との間に一定の隙間をあけた状態で保持するスペーサ手
段が形成され、互いに接続される各部品間には予めろう
材が被覆または配置された状態で、全体を炉内に入れ
て、各部品間を一体的にろう付け固定してなる複合型熱
交換器の製造方法である。
According to the present invention, the first core is formed by a plurality of tubes (1) and fins (2) arranged in parallel.
(3) and the second core (4) are formed and the respective tubes
Both ends of (1) are communicated with a pair of first tanks (5) and a pair of second tanks (6), and the first core (3) and the second core
A pair of groove-shaped first support members (7) and second support members (8) are disposed at both ends in the tube parallel direction of (4) with their opening sides facing outward, and the first heat exchanger (9) is provided. ) And the second heat exchanger (10) are separately assembled, and the first support material (7) and the second support material (8) are closely arranged in parallel at right angles,
The tank of one of the heat exchangers is formed of a cylindrical body, and an end cover (20) is fitted to an end of the cylindrical body, and the end cover (20) is provided.
A locking portion (21) is protruded from an edge of the heat exchanger, and the locking portion (21) is fitted to the engaging portion (22) of the side wall portion of the support material of the other heat exchanger, thereby forming the second heat exchanger. One core (3) and second core (4)
Spacer means for holding a certain gap between them are formed, and the whole is put in a furnace in a state where the brazing material is previously coated or arranged between the parts connected to each other, and This is a method of manufacturing a composite heat exchanger in which parts are integrally brazed and fixed.

【0009】請求項9に記載の本発明は、請求項1〜請
求項8のいずれかの製造方法により製造された複合型熱
交換器である。
According to a ninth aspect of the present invention, there is provided a composite heat exchanger manufactured by the method according to any one of the first to eighth aspects.

【0010】[0010]

【発明の実施の形態】次に、図面に基づいて本発明の各
実施の形態につき説明する。図1は本発明の第1の実施
の形態を示す組立て説明図であって、ろう付け前の状態
を示す。図において、第1熱交換器9はカークーラー用
のコンデンサとして使用され、第2熱交換器10はエンジ
ン冷却水冷却用のラジエータとして使用されるものであ
る。夫々クロスフロー型の熱交換器で、偏平なチューブ
1とコルゲート型のフィン2とが並列されて第1コア3
と第2コア4とを構成し、夫々のチューブ1の両端は一
対の第1タンク5及び一対の第2タンク6に連通され
る。そして第1コア3及び第2コア4のチューブ並列方
向の両端に一対の溝型の第1サポート材7及び第2サポ
ート材8がその開口側を外向きにして配置されている。
夫々の第1サポート材7,第2サポート材8の端部は、
各第1タンク5,第2タンク6のスリット状の孔に挿通
されている。このようにして第1熱交換器9と第2熱交
換器10とが夫々別個に組立てられる。
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is an assembly explanatory view showing a first embodiment of the present invention, and shows a state before brazing. In the figure, a first heat exchanger 9 is used as a condenser for a car cooler, and a second heat exchanger 10 is used as a radiator for cooling engine cooling water. In each of the cross-flow type heat exchangers, a flat tube 1 and a corrugated fin 2 are arranged in parallel to form a first core 3.
And a second core 4. Both ends of each tube 1 are connected to a pair of first tanks 5 and a pair of second tanks 6. A pair of groove-shaped first support members 7 and second support members 8 are arranged at both ends of the first core 3 and the second core 4 in the tube parallel direction, with the opening sides facing outward.
The ends of the first support member 7 and the second support member 8 are
Each of the first tank 5 and the second tank 6 is inserted into a slit-shaped hole. In this way, the first heat exchanger 9 and the second heat exchanger 10 are separately assembled.

【0011】次いで、第1熱交換器9の第1サポート材
7と第2熱交換器10の第2サポート材8とがその上端部
及び下端部において複数の接続金具11により固定され
る。この接続金具11は短い溝型で、その両側壁部の外面
側に断面U字状の折り返し部13が形成され、その折り返
し部13が図の如く第1サポート材7の側壁部と第2サポ
ート材8の側壁部とに嵌着固定される。この例では、上
側の第1サポート材7,第2サポート材8の長手方向両
端部と、下側の図示しない両サポート材の両端部が夫々
接続金具11によって嵌着固定される。そして少なくと
も、第2サポート材8と第1サポート材7の間隔が接続
金具11の溝幅に等しくなる。それによって、第1コア3
と第2コア4との隙間を確実にあけて位置決めすること
が可能となる。
Next, the first support member 7 of the first heat exchanger 9 and the second support member 8 of the second heat exchanger 10 are fixed at their upper and lower ends by a plurality of connection fittings 11. The connection fitting 11 has a short groove shape, and has a folded portion 13 having a U-shaped cross section on the outer surface side of both side walls, and the folded portion 13 is formed as shown in the figure with the side wall of the first support member 7 and the second support. It is fitted and fixed to the side wall of the member 8. In this example, both ends of the upper first support member 7 and the second support member 8 in the longitudinal direction and both end portions of both lower support members (not shown) are fitted and fixed by connection fittings 11, respectively. At least, the interval between the second support member 8 and the first support member 7 is equal to the groove width of the connection fitting 11. Thereby, the first core 3
And the second core 4 can be positioned with a certain gap.

【0012】これら第1熱交換器9,第2熱交換器10,
接続金具11は、夫々一例としてアルミニュームまたはそ
の合金材から形成され、互いに接触する少なくとも一方
の部品表面にはろう材が被覆されたものが用いられる。
このようにして2つの熱交換器を一体に組み立てたもの
が高温の炉内に挿入され、そのろう材を溶融して、次い
でそれを冷却固化することにより各部品間を一体的にろ
う付け固定すると共に、第1熱交換器9と第2熱交換器
10とを同時に接続金具11を介してろう付け固定する。こ
のように第1熱交換器9と第2熱交換器10とは、夫々組
立て段階においては従来の汎用生産ラインで組立て、両
者を並列して接続金具11によって複合型熱交換器に組立
てられる。そして両者が同時に且つ、接続金具11を介し
て結合体として全体がろう付けされる。
The first heat exchanger 9, the second heat exchanger 10,
Each of the connection fittings 11 is formed of, for example, aluminum or an alloy thereof, and at least one of the parts in contact with each other is coated with a brazing filler metal.
The assembly of the two heat exchangers in this manner is inserted into a high-temperature furnace, the brazing material is melted, and then cooled and solidified to integrally braze and fix the parts together. And the first heat exchanger 9 and the second heat exchanger
And 10 are simultaneously brazed and fixed via a connection fitting 11. As described above, the first heat exchanger 9 and the second heat exchanger 10 are assembled in a conventional general-purpose production line at the assembling stage, and both are assembled in parallel to each other by the connection fitting 11 into the composite heat exchanger. Then, both are simultaneously brazed simultaneously and as a combined body via the connection fitting 11.

【0013】次に、図2は本発明の第2の実施の形態を
示し、この例が前記実施の形態と異なる点は、接続金具
11の形状およびそれが係合される各サポート材の係止部
のみである。この例の接続金具11は、短い溝型でその両
側壁部がスペーサ部24を形成し、そのスペーサ部24から
溝底部両端が突出し、一方は折り曲げられ他方は直線状
に形成された突出部14を有する。折り曲げられた側には
スリット状の孔23が設けられている。そしてこの接続金
具11の孔23及び突出部14に整合するように、第1サポー
ト材7の側壁部の上縁には凸部16が突設され、第2サポ
ート材8の側壁部には凹部15が形成されている。そして
接続金具11の孔23を第1サポート材7の凸部16に嵌入す
ると共に、突出部14を第2サポート材8の凹部15に嵌入
する。このときスペーサ部24は、第2サポート材8の外
面と第1サポート材7の外面との間の間隔を所定距離に
保ち、第2コア4と第1コア3の間隔を所望の値に保持
するものである。この状態で各部品間が一体的にろう付
けされて複合型熱交換器が完成される。
Next, FIG. 2 shows a second embodiment of the present invention.
Only the shape of 11 and the locking portion of each support material with which it is engaged. The connection fitting 11 of this example has a short groove shape, both side walls of which form a spacer portion 24, and both ends of the groove bottom protrude from the spacer portion 24, one of which is bent and the other of which is formed in a straight line. Having. A slit-shaped hole 23 is provided on the bent side. A projection 16 is provided on the upper edge of the side wall of the first support member 7 so as to be aligned with the hole 23 and the projection 14 of the connection fitting 11, and a recess is provided on the side wall of the second support member 8. 15 are formed. Then, the hole 23 of the connection fitting 11 is fitted into the projection 16 of the first support member 7, and the projection 14 is fitted into the recess 15 of the second support member 8. At this time, the spacer portion 24 keeps the distance between the outer surface of the second support member 8 and the outer surface of the first support member 7 at a predetermined distance, and keeps the distance between the second core 4 and the first core 3 at a desired value. Is what you do. In this state, the components are brazed integrally to complete the composite heat exchanger.

【0014】次に、図3の例は前記図2において接続金
具11の他の例であり、この例は溝底から突設された夫々
の突出部14の先端部が折り曲げられ且つ、夫々にスリッ
ト状の孔23が形成されたものである。そして図4に示す
如く、接続金具11の孔23に夫々凸部16が嵌着されるもの
である。この状態で各部品間が一体的にろう付けされて
複合型熱交換器が完成される。次に、図5及び図6は第
4の実施形態を示し、この例が前記第1の実施の形態と
異なる点は、前記接続金具11の代わりに第2サポート材
8に設けた接続用突出部12によって、第1熱交換器9と
第2熱交換器10とが結合されていることである。この例
では、第1サポート材7及び第2サポート材8は夫々そ
の幅が第1熱交換器9,第2熱交換器10よりも広く形成
され、接続用突出部12によってカシメ固定されることに
より、第1コア3,第2コア4の間隔を所定距離に保つ
ものである。なお、図6では熱交換器の上部のみを示し
たが、下部はこれと対称形に形成される。この状態で各
部品間が一体的にろう付けされて複合型熱交換器が完成
される。
Next, FIG. 3 shows another example of the connection fitting 11 shown in FIG. 2. In this example, the tips of the respective projecting portions 14 projecting from the groove bottom are bent and each of the projecting portions 14 is bent. A slit-shaped hole 23 is formed. Then, as shown in FIG. 4, the projections 16 are fitted into the holes 23 of the connection fitting 11, respectively. In this state, the components are brazed integrally to complete the composite heat exchanger. Next, FIGS. 5 and 6 show a fourth embodiment. This embodiment is different from the first embodiment in that a connection projection provided on a second support member 8 instead of the connection fitting 11 is provided. The part 12 connects the first heat exchanger 9 and the second heat exchanger 10. In this example, the widths of the first support member 7 and the second support member 8 are wider than those of the first heat exchanger 9 and the second heat exchanger 10, respectively, and the first support member 7 and the second support member 8 are caulked and fixed by the connecting protrusions 12. Thus, the distance between the first core 3 and the second core 4 is maintained at a predetermined distance. Although only the upper part of the heat exchanger is shown in FIG. 6, the lower part is formed symmetrically with this. In this state, the components are brazed integrally to complete the composite heat exchanger.

【0015】次に、図7〜図9は本発明の他の実施の形
態を示し、この例は第1熱交換器9がクロスフロー型の
ものであり、第2熱交換器10がダウンフロー型のもので
ある。即ち、第1熱交換器9では左右に離間して一対の
第1タンク5が配置され、一方の第1タンク5から他方
の第1タンク5にチューブ1を介して水平方向に冷媒が
流通する。そして第2熱交換器10では、上側の第2タン
ク6から下側の第2タンク6にチューブ1を介して下方
へ冷却水が流通するものである。このような両者は図8
に示す接続金具11を介し、第1サポート材7と第2サポ
ート材8とが結合されるものである。この接続金具11は
板材を水平方向に折り返してなる水平方向U字状部17
と、その水平方向U字状部17の一方の縁部からそれに直
交する垂直方向に折り返してなる垂直方向U字状部18と
を有し、その垂直方向U字状部18が第1サポート材7の
側壁部に嵌着し、水平方向U字状部17が第2サポート材
8の側壁部に嵌着されるものである。
FIGS. 7 to 9 show another embodiment of the present invention. In this embodiment, the first heat exchanger 9 is of a cross flow type, and the second heat exchanger 10 is of a down flow type. Type. That is, in the first heat exchanger 9, a pair of first tanks 5 are arranged left and right apart from each other, and the refrigerant flows horizontally from one first tank 5 to the other first tank 5 via the tube 1. . In the second heat exchanger 10, the cooling water flows downward from the upper second tank 6 to the lower second tank 6 via the tube 1. Such two are shown in FIG.
The first support member 7 and the second support member 8 are connected via a connection fitting 11 shown in FIG. The connection fitting 11 is a horizontal U-shaped portion 17 formed by folding a plate material in a horizontal direction.
And a vertical U-shaped portion 18 that is folded from one edge of the horizontal U-shaped portion 17 in a vertical direction perpendicular to the one edge, and the vertical U-shaped portion 18 is a first support member. The horizontal U-shaped portion 17 is fitted to the side wall of the second support member 8.

【0016】この例では、四隅において(二つの隅を省
略)第1サポート材7と第2サポート材8とが接合され
る。そして第1熱交換器9,第2熱交換器10のろう付け
と同時に接続金具11を介して両者間がろう付け接合され
るものである。なお、この例では、図9に示す如く第1
サポート材7の幅が第1熱交換器9よりも広く形成さ
れ、接続金具11を介して第1サポート材7と第2サポー
ト材8とを結合することにより、各コア間の間隔を所定
に保っているものである。
In this example, the first support member 7 and the second support member 8 are joined at four corners (two corners are omitted). At the same time as the first heat exchanger 9 and the second heat exchanger 10 are brazed, the first and second heat exchangers 9 and 10 are brazed and joined via the connection fitting 11. In this example, as shown in FIG.
The width of the support member 7 is wider than the first heat exchanger 9, and the first support member 7 and the second support member 8 are connected via the connection fitting 11, so that the distance between the respective cores is predetermined. Is what we keep.

【0017】次に、図10〜図11は本発明のさらに他
の実施の形態を示し、この例も第1熱交換器9がクロス
フロー型で第2熱交換器10がダウンフロー型のものであ
る。そしてこの例では、第2サポート材8の側壁部の端
部がU字状に折り返された折り返し部19を形成し、その
折り返し部19が第1サポート材7の一方の側壁部にカシ
メ固定されるものである。この例でも、第1サポート材
7の幅を第1タンク5のそれによりも広くとって、両者
のコア間の隙間を所定距離に保持するものである。この
状態で各部品間が一体的にろう付けされて複合型熱交換
器が完成される。
Next, FIGS. 10 to 11 show still another embodiment of the present invention, in which the first heat exchanger 9 is a cross-flow type and the second heat exchanger 10 is a down-flow type. It is. In this example, the end of the side wall of the second support member 8 forms a folded portion 19 that is folded in a U-shape, and the folded portion 19 is fixed to one side wall of the first support member 7 by caulking. Things. Also in this example, the width of the first support member 7 is made wider than that of the first tank 5, and the gap between both cores is maintained at a predetermined distance. In this state, the components are brazed integrally to complete the composite heat exchanger.

【0018】次に、図12〜図13は本発明のさらに他
の実施の形態を示し、この例も第1熱交換器9がクロス
フロー型で第2熱交換器10がダウンフロー型のものであ
る。そして第1熱交換器9の一対の第1タンク5はこの
例では、円筒型のパイプが使用され、その両端開口が端
蓋20により閉塞されるものである。この端蓋20の縁部に
はL字状の突出部が形成され、その立ち上がり部にさら
に係止部21が突設されている。そして、この係止部21に
整合するように第2サポート材8の一方の側壁部に凹部
15からなる係合部22が設けられている。そして端蓋20を
第1タンク5に嵌着すると共に、その係止部21を係合部
22に係合することにより、図13の如く夫々のコアの間
隔を所定位置に維持するものである。この状態で各部品
間が一体的にろう付けされて複合型熱交換器が完成され
る。
Next, FIGS. 12 and 13 show still another embodiment of the present invention, in which the first heat exchanger 9 is a cross-flow type and the second heat exchanger 10 is a down-flow type. It is. In this example, a cylindrical pipe is used for the pair of first tanks 5 of the first heat exchanger 9, and both end openings are closed by end covers 20. An L-shaped protrusion is formed at the edge of the end cover 20, and a locking portion 21 is further provided at the rising portion. A recess is formed in one side wall of the second support member 8 so as to align with the locking portion 21.
An engagement portion 22 composed of 15 is provided. Then, the end cover 20 is fitted to the first tank 5, and the locking portion 21 is engaged with the engaging portion.
By engaging with the core 22, the spacing between the cores is maintained at a predetermined position as shown in FIG. In this state, the components are brazed integrally to complete the composite heat exchanger.

【0019】[0019]

【発明の作用・効果】請求項1に記載の本発明は、第1
熱交換器9と第2熱交換器10とが夫々別個に組立てら
れ、それらの第1サポート材7と第2サポート材8とを
平行に近接並列し、第1サポート材7,第2サポート材
8間を接続金具11または何れか一方のサポート材の接続
用突出部12により互いに嵌着することにより、第1コア
3と第2コア4との間に一定の間隔をあけた状態で保持
するスペーサ手段が形成される。そしてその状態で全体
を炉内で一体的にろう付け固定するものであるから、第
1熱交換器9と第2熱交換器10との間で互いに熱的に影
響を及ぼすことなく、取り扱い易い一体化した複合型熱
交換器を製造することができる。即ち、第1熱交換器9
自体及び第2熱交換器10自体の各部品間のろう付けを行
うと同時に、両熱交換器間の一体的な接続を炉内で行う
ことができ、生産性の高い複合型熱交換器となる。
According to the first aspect of the present invention, there is provided the first aspect of the present invention.
The heat exchanger 9 and the second heat exchanger 10 are separately assembled, and the first support material 7 and the second support material 8 are closely and juxtaposed in parallel, and the first support material 7 and the second support material The first and second cores 3 and 4 are held at a constant distance by fitting each other between the first and second cores 3 and 4 by the connection fitting 11 or the connection protrusion 12 of one of the support members. A spacer means is formed. In this state, since the whole is integrally brazed and fixed in the furnace, the first heat exchanger 9 and the second heat exchanger 10 are easy to handle without thermally affecting each other. An integrated hybrid heat exchanger can be manufactured. That is, the first heat exchanger 9
At the same time as brazing between itself and each part of the second heat exchanger 10 itself, an integral connection between the two heat exchangers can be made in the furnace, and a high productivity composite heat exchanger can be obtained. Become.

【0020】さらには、第1熱交換器9,第2熱交換器
10は夫々の使用に応じて他に熱的な影響をされることな
く設計ができると共に、夫々の汎用ラインで組立てが可
能となる。そして組立て完了後に両者間をスペーサ手段
によって一定の間隔をあけた状態で保持すれば足り、こ
の点からも生産性及び各熱交換器の最適条件を有する複
合型熱交換器を生産できる。即ち、各熱交換器のタンク
形状やフィンピッチを独自の条件で設定することができ
る。
Further, the first heat exchanger 9, the second heat exchanger
The 10 can be designed according to each use without being thermally affected by others, and can be assembled with each general-purpose line. Then, after assembly is completed, it is sufficient to hold them at a predetermined interval by a spacer means, and from this point, a composite heat exchanger having productivity and optimum conditions for each heat exchanger can be produced. That is, the tank shape and fin pitch of each heat exchanger can be set under unique conditions.

【0021】請求項2に記載の本発明は、接続金具11が
短い溝型でその両側壁部の外面側に断面U字状の折り返
し部13が形成され、その折り返し部13がサポート材7,
8の側壁に嵌着されるように構成したから、第1熱交換
器9と第2熱交換器10との接続が極めて容易であり、両
者のコア間に一定の隙間をあけた状態で保持することが
できる。請求項3に記載の本発明は、接続金具11が短い
溝型でその両側壁部の幅よりも溝底部両端が長く突出さ
れ、その突出部14が第1サポート材7および第2サポー
ト材8の側壁縁の凹部15および/または凸部16に嵌着さ
れるように構成されたから、取付けが容易で両熱交換器
相互の位置決め状態を正確に保持することができる。
According to the second aspect of the present invention, the connection fitting 11 has a short groove shape, and has a folded portion 13 having a U-shaped cross section formed on the outer surface side of both side walls thereof.
8, the connection between the first heat exchanger 9 and the second heat exchanger 10 is extremely easy, and a predetermined gap is maintained between the two cores. can do. According to the third aspect of the present invention, the connection fitting 11 has a short groove shape, and both ends of the groove bottom protrude longer than the width of both side walls, and the protrusion 14 is formed by the first support member 7 and the second support member 8. It is configured to be fitted to the concave portion 15 and / or the convex portion 16 on the side wall edge of the heat exchanger, so that it is easy to mount and the positioning state between the two heat exchangers can be accurately maintained.

【0022】請求項4に記載の本発明は、第1サポート
材7および第2サポート材8のうち少なくとも一方の幅
をそのコア幅よりも広くし、少なくとも一方のサポート
材の縁部にU字状の折り返し部からなる接続用突出部12
が形成され、その折り返し部を他方のサポート材の縁部
に嵌着するものであるから、スペーサ手段が一方のサポ
ート材自体と一体化され、生産性の良い製造方法を提供
できる。
According to a fourth aspect of the present invention, at least one of the first support member 7 and the second support member 8 has a width larger than the core width, and at least one of the support members has a U-shaped edge. Connecting projection 12 consisting of a folded part
Is formed, and the folded portion is fitted to the edge of the other support material. Therefore, the spacer means is integrated with the one support material itself, and a production method with good productivity can be provided.

【0023】請求項5に記載の本発明は、第1熱交換器
9と第2熱交換器10とが夫々別個に組立てられ、その第
1サポート材7と第2サポート材8とが直交して近接並
列され、その第1サポート材7,第2サポート材8間が
接続金具11または何れか一方のサポート材の接続用突出
部12により互いにカシメ固定または圧入固定し、或いは
嵌入することにより、第1コア3と第2コア4との間に
一定の間隔をあけた状態で保持するスペーサ手段が形成
され、次いでその状態で炉内で各部品間を一体的にろう
付け固定したものである。従って、第1熱交換器9の第
1タンク5および第2熱交換器10の第2タンク6が直交
する方向に配置されたものにおいても、両者間に熱的影
響を及ぼしあうことなく、従来の生産方法および生産ラ
インを使用して一体的な複合型熱交換器を容易に製造す
ることができる。
According to the fifth aspect of the present invention, the first heat exchanger 9 and the second heat exchanger 10 are separately assembled, and the first support member 7 and the second support member 8 are orthogonal to each other. The first support member 7 and the second support member 8 are caulked or press-fitted or fixed to each other by the connection fitting 11 or the connection protruding portion 12 of one of the support materials, or are fitted into the first support material 7 and the second support material 8. A spacer means for holding the first core 3 and the second core 4 at a predetermined interval is formed, and then the parts are integrally brazed and fixed in the furnace in this state. . Therefore, even in the case where the first tank 5 of the first heat exchanger 9 and the second tank 6 of the second heat exchanger 10 are arranged in a direction orthogonal to each other, no thermal influence is exerted between the two. The integrated composite heat exchanger can be easily manufactured by using the production method and the production line.

【0024】請求項6に記載の本発明は、接続金具11が
水平方向U字状部17と垂直方向U字状部18とを有し、垂
直方向U字状部18が第1サポート材7に水平方向U字状
部17が第2サポート材8に夫々嵌着されるものであるか
ら、その取付けが容易で量産性の高い複合型熱交換器の
製造方法を提供できる。請求項7に記載の本発明は、第
1サポート材7と第2サポート材8のうち少なくとも一
方の幅をそのコアの幅よりも広くし、少なくとも一方の
サポート材の長手方向端部で、その側壁部にU字状の折
り返し部19を形成し、その折り返し部19を他方のサポー
ト材の縁部に嵌着するものであるから、両者の結合手段
とスペーサ手段とサポート材とを兼用し、組立て易く量
産性の優れた製造方法を提供できる。
According to a sixth aspect of the present invention, the connection fitting 11 has a horizontal U-shaped portion 17 and a vertical U-shaped portion 18, and the vertical U-shaped portion 18 is provided on the first support member 7. Since the horizontal U-shaped portions 17 are respectively fitted to the second support members 8, it is possible to provide a method of manufacturing a composite heat exchanger which is easy to attach and has high productivity. According to the present invention described in claim 7, at least one of the first support member 7 and the second support member 8 has a width larger than the width of the core, and at least one of the support members has a longitudinal end portion. Since the U-shaped folded portion 19 is formed on the side wall portion and the folded portion 19 is fitted to the edge of the other support material, the connecting means, the spacer means, and the support material of both are also used, A manufacturing method which is easy to assemble and excellent in mass productivity can be provided.

【0025】請求項8に記載の本発明は、何れか一方の
熱交換器のタンクが筒体からなり、その端部に端蓋20が
嵌着され、その端蓋20の縁部に係止部21が突設され、そ
の係止部21が他方の熱交換器のサポート材の側壁部の係
合部22に嵌着することにより、両者間を保持するスペー
サ手段が形成されるものであるから、部品点数が少なく
且つ組立ての容易な複合型熱交換器の製造方法を提供で
きる。請求項9に記載の本発明は、上記何れかの製造方
法によって製造された複合型熱交換器であるから、量産
性が高く安価なものを提供できる。
According to the present invention, the tank of one of the heat exchangers is formed of a cylindrical body, and the end cover 20 is fitted to the end of the tank, and the tank is engaged with the edge of the end cover 20. The spacer 21 is formed by projecting, and the locking part 21 is fitted to the engaging part 22 of the side wall part of the support material of the other heat exchanger to form a spacer means for holding the both. Therefore, it is possible to provide a method of manufacturing a composite heat exchanger having a small number of parts and easy assembly. The present invention described in claim 9 is a composite heat exchanger manufactured by any one of the above manufacturing methods, so that it is possible to provide an inexpensive one with high mass productivity.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の複合型熱交換器の第1の実施の形態を
示す組立て説明図。
FIG. 1 is an assembly explanatory view showing a first embodiment of a composite heat exchanger according to the present invention.

【図2】同熱交換器の第2の実施の形態を示す組立て説
明図。
FIG. 2 is an assembly explanatory view showing a second embodiment of the heat exchanger.

【図3】図2における接続金具11の他の実施の形態を示
す斜視図。
FIG. 3 is a perspective view showing another embodiment of the connection fitting 11 in FIG. 2;

【図4】同接続金具11によって結合された第1熱交換器
9と第2熱交換器10の要部断面図。
FIG. 4 is an essential part cross-sectional view of the first heat exchanger 9 and the second heat exchanger 10 connected by the connection fitting 11;

【図5】本発明の複合型熱交換器のさらに他の例を示す
斜視図。
FIG. 5 is a perspective view showing still another example of the combined heat exchanger of the present invention.

【図6】同熱交換器の要部断面図。FIG. 6 is a sectional view of a main part of the heat exchanger.

【図7】本発明の複合型熱交換器のさらに他の例を示す
組立て説明図。
FIG. 7 is an assembly explanatory view showing still another example of the combined heat exchanger of the present invention.

【図8】同発明に用いられる接続金具11の斜視図。FIG. 8 is a perspective view of a connection fitting 11 used in the present invention.

【図9】同発明に用いられる垂直方向U字状部18によっ
て結合された第1熱交換器9と第2熱交換器10の要部側
面図。
FIG. 9 is a side view of a main part of the first heat exchanger 9 and the second heat exchanger 10 connected by a vertical U-shaped portion 18 used in the present invention.

【図10】本発明の複合型熱交換器のさらに他の実施の
形態示す斜視図。
FIG. 10 is a perspective view showing still another embodiment of the combined heat exchanger of the present invention.

【図11】同熱交換器の要部側面図。FIG. 11 is a side view of a main part of the heat exchanger.

【図12】本発明の複合型熱交換器のさらに他の実施の
形態示す組立て説明図。
FIG. 12 is an assembly explanatory view showing still another embodiment of the combined heat exchanger of the present invention.

【図13】同熱交換器の要部側面図。FIG. 13 is a side view of a main part of the heat exchanger.

【符号の説明】[Explanation of symbols]

1 チューブ 2 フィン 3 第1コア 4 第2コア 5 第1タンク 6 第2タンク 7 第1サポート材 8 第2サポート材 9 第1熱交換器 10 第2熱交換器 11 接続金具 12 接続用突出部 13 折り返し部 14 突出部 15 凹部 16 凸部 17 水平方向U字状部 18 垂直方向U字状部 19 折り返し部 20 端蓋 21 係止部 22 係合部 23 孔 24 スペーサ部 DESCRIPTION OF SYMBOLS 1 Tube 2 Fin 3 First core 4 Second core 5 First tank 6 Second tank 7 First support material 8 Second support material 9 First heat exchanger 10 Second heat exchanger 11 Connection fitting 12 Connection protrusion 13 Folded part 14 Projected part 15 Concave part 16 Convex part 17 Horizontal U-shaped part 18 Vertical U-shaped part 19 Folded part 20 End cover 21 Locking part 22 Engaging part 23 Hole 24 Spacer part

───────────────────────────────────────────────────── フロントページの続き (72)発明者 堀江 清明 東京都渋谷区代々木三丁目25番3号 東洋 ラジエーター株式会社内 Fターム(参考) 3L065 FA19  ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Kiyoaki Horie 3-25-3 Yoyogi, Shibuya-ku, Tokyo F-term in Toyo Radiator Co., Ltd. (reference) 3L065 FA19

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 夫々、並列された多数のチューブ(1) と
フィン(2) とにより第1コア(3) および第2コア(4) が
形成され、夫々のチューブ(1) の両端が一対の第1タン
ク(5) および一対の第2タンク(6) に連通され、その第
1コア(3) および第2コア(4) のチューブ並列方向の両
端に一対の溝型の第1サポート材(7)および第2サポー
ト材(8) がその開口側を外向きにして配置されて、第1
熱交換器(9) と第2熱交換器(10)とが夫々別個に組み立
てられ、 前記第1サポート材(7) と第2サポート材(8) とを平行
にして近接並列し、両サポート材(7) (8) 間を、接続金
具(11)または何れか一方のサポート材の接続用突出部(1
2)により互いにカシメ固定または圧入固定し、或いは嵌
入することにより、前記第1コア(3) と第2コア(4) と
の間に一定の隙間をあけた状態で保持するスペーサ手段
が形成され、 互いに接続される各部品間には予めろう材が被覆または
配置された状態で、全体を炉内に入れて、各部品間を一
体的にろう付け固定してなる複合型熱交換器の製造方
法。
A first core (3) and a second core (4) are respectively formed by a number of tubes (1) and fins (2) arranged in parallel, and both ends of each tube (1) are paired. A first tank (5) and a pair of second tanks (6), and a pair of groove-shaped first support members at both ends of the first core (3) and the second core (4) in the tube parallel direction. (7) and a second support member (8) are arranged with the opening side facing outward,
The heat exchanger (9) and the second heat exchanger (10) are separately assembled, and the first support material (7) and the second support material (8) are arranged in parallel and close to each other. Connect the connecting projections (1) of the connecting fitting (11) or one of the supporting members between the members (7) and (8).
By means of caulking, press-fitting, or fitting into each other according to 2), spacer means for holding a certain gap between the first core (3) and the second core (4) are formed. Manufacture of a composite heat exchanger in which a brazing material is coated or arranged in advance between parts connected to each other, and the whole is put into a furnace, and the parts are integrally brazed and fixed. Method.
【請求項2】 請求項1において、 前記接続金具(11)が短い溝型でその両側壁部の外面側に
断面U字状の折り返し部(13)が形成され、その折り返し
部(13)が前記サポート材(7),(8) の側壁に嵌着されるよ
うに構成された複合型熱交換器の製造方法。
2. The folded part (13) according to claim 1, wherein the connecting part (11) is a short groove type, and a folded part (13) having a U-shaped cross section is formed on the outer surface side of both side walls. A method of manufacturing a composite heat exchanger configured to be fitted to a side wall of the support members (7), (8).
【請求項3】 請求項1において、 前記接続金具(11)が短い溝型で、その両側壁部の幅より
も溝底部両端が長く突出され、その突出部(14)が前記第
1サポート部(7) および第2サポート(8) の側壁縁の凹
部(15)および/または凸部(16)に嵌着されるように構成
された複合型熱交換器の製造方法。
3. The connector according to claim 1, wherein the connection fitting has a short groove shape, and both ends of the groove bottom protrude longer than widths of both side walls thereof, and the protrusion is formed by the first support portion. (7) A method of manufacturing a composite heat exchanger configured to be fitted into a concave portion (15) and / or a convex portion (16) of a side wall edge of a second support (8).
【請求項4】 請求項1において、 前記第1サポート材(7) および第2サポート材(8) のう
ち少なくとも一方の幅をそのコアの幅よりも広くし、少
なくとも一方のサポート材の縁部にU字状の折り返し部
からなる前記接続用突出部(12)を形成し、その折り返し
部を、他方のサポート材の縁部に嵌着した複合型熱交換
器の製造方法。
4. The support member according to claim 1, wherein the width of at least one of the first support member (7) and the second support member (8) is larger than the width of the core, and the edge portion of at least one of the support members. A method of manufacturing a composite heat exchanger, wherein the connecting projection (12) formed of a U-shaped folded portion is formed on the second support member, and the folded portion is fitted to the edge of the other support material.
【請求項5】 夫々、並列された多数のチューブ(1) と
フィン(2) とにより第1コア(3) および第2コア(4) が
形成され、夫々のチューブ(1) の両端が一対の第1タン
ク(5) および一対の第2タンク(6) に連通され、その第
1コア(3) および第2コア(4) のチューブ並列方向の両
端に一対の溝型の第1サポート材(7)および第2サポー
ト材(8) がその開口側を外向きにして配置されて、第1
熱交換器(9) と第2熱交換器(10)とが夫々別個に組み立
てられ、 前記第1サポート材(7) と第2サポート材(8) とを直交
して近接並列し、両サポート材(7) (8) 間を、接続金具
(11)または何れか一方のサポート材の接続用突出部(12)
により互いにカシメ固定または圧入固定し、或いは嵌入
することにより、前記第1コア(3) と第2コア(4) との
間に一定の隙間をあけた状態で保持するスペーサ手段が
形成され、 互いに接続される各部品間には予めろう材が被覆または
配置された状態で、全体を炉内に入れて、各部品間を一
体的にろう付け固定してなる複合型熱交換器の製造方
法。
5. A first core (3) and a second core (4) are respectively formed by a number of tubes (1) and fins (2) arranged in parallel, and both ends of each tube (1) are paired. A first tank (5) and a pair of second tanks (6), and a pair of groove-shaped first support members at both ends of the first core (3) and the second core (4) in the tube parallel direction. (7) and a second support member (8) are arranged with the opening side facing outward,
The heat exchanger (9) and the second heat exchanger (10) are separately assembled, and the first support material (7) and the second support material (8) are closely arranged in parallel at right angles to each other. Connect metal (7) and (8)
(11) or one of the supporting protrusions for connection of the support material (12)
By caulking or press-fitting or fixing each other, or by fitting into each other, a spacer means for holding the first core (3) and the second core (4) with a certain gap therebetween is formed, A method of manufacturing a composite heat exchanger in which a brazing material is previously coated or arranged between connected parts and the whole is put into a furnace, and the parts are integrally brazed and fixed.
【請求項6】 請求項5において、 前記接続金具(11)は、板材を水平方向に折り返してなる
水平方向U字状部(17)と、その水平方向U字状部(17)の
一方の縁部からそれに直交する垂直方向に折り返してな
る垂直方向U字状部(18)とを有し、 その垂直方向U字状部(18)が前記第1サポート部(7) の
側壁部に嵌着し、水平方向U字状部(17)が第2サポート
部(8) の側壁部に嵌着されてなる複合型熱交換器の製造
方法。
6. The connecting metal fitting (11) according to claim 5, wherein the connecting metal part (11) is formed of a horizontal U-shaped part (17) formed by folding a plate material in a horizontal direction, and one of the horizontal U-shaped part (17). A vertical U-shaped portion (18) folded back from the edge in a vertical direction perpendicular to the edge, and the vertical U-shaped portion (18) fits on the side wall of the first support portion (7). And a horizontal U-shaped part (17) fitted to the side wall part of the second support part (8).
【請求項7】 請求項5において、 前記第1サポート材(7) および第2サポート材(8) のう
ち少なくとも一方の幅をそのコアの幅よりも広くし、少
なくとも一方のサポート材の長手方向端部で、その側壁
部にU字状の折り返し部(19)を形成し、その折り返し部
(19)を、他方のサポート材の縁部に嵌着した複合型熱交
換器の製造方法。
7. The longitudinal direction of at least one of the first support member (7) and the second support member (8), wherein at least one of the first support member and the second support member has a width larger than a width of the core. At the end, a U-shaped folded portion (19) is formed on the side wall portion, and the folded portion is formed.
(19) A method of manufacturing a composite heat exchanger in which the edge of the other support member is fitted.
【請求項8】 夫々、並列された多数のチューブ(1) と
フィン(2) とにより第1コア(3) および第2コア(4) が
形成され、夫々のチューブ(1) の両端が一対の第1タン
ク(5) および一対の第2タンク(6) に連通され、その第
1コア(3) および第2コア(4) のチューブ並列方向の両
端に一対の溝型の第1サポート材(7)および第2サポー
ト材(8) がその開口側を外向きにして配置されて、第1
熱交換器(9) と第2熱交換器(10)とが夫々別個に組み立
てられ、 前記第1サポート材(7) と第2サポート材(8) とを直交
して近接並列し、 何れか一方の熱交換器の前記タンクが筒体からなり、そ
の筒体の端部に端蓋(20)が嵌着され、その端蓋(20)
の縁部に係止部(21)が突設され、その係止部(21)が
他方の熱交換器のサポート材の側壁部の係合部(22)に
嵌着することにより、前記第1コア(3) と第2コア(4)
との間に一定の隙間をあけた状態で保持するスペーサ手
段が形成され、 互いに接続される各部品間には予めろう材が被覆または
配置された状態で、全体を炉内に入れて、各部品間を一
体的にろう付け固定してなる複合型熱交換器の製造方
法。
8. A first core (3) and a second core (4) are respectively formed by a number of tubes (1) and fins (2) arranged in parallel, and both ends of each tube (1) are paired. A first tank (5) and a pair of second tanks (6), and a pair of groove-shaped first support members at both ends of the first core (3) and the second core (4) in the tube parallel direction. (7) and a second support member (8) are arranged with the opening side facing outward,
The heat exchanger (9) and the second heat exchanger (10) are separately assembled, and the first support material (7) and the second support material (8) are arranged in close proximity to and orthogonal to each other. The tank of one of the heat exchangers is formed of a tubular body, and an end cover (20) is fitted to an end of the tubular body.
A locking portion (21) is protruded from an edge of the heat exchanger, and the locking portion (21) is fitted to the engaging portion (22) of the side wall portion of the support material of the other heat exchanger, thereby forming the second heat exchanger. One core (3) and second core (4)
Spacer means for holding a certain gap is formed between the parts, and the whole is put in a furnace in a state where the brazing material is previously coated or arranged between the parts connected to each other, and A method of manufacturing a composite heat exchanger in which parts are integrally brazed and fixed.
【請求項9】 請求項1〜請求項8のいずれかの製造方
法により製造された複合型熱交換器。
9. A composite heat exchanger manufactured by the manufacturing method according to claim 1.
JP2000366218A 2000-11-30 2000-11-30 Manufacturing method of composite heat exchanger and composite heat exchanger Expired - Fee Related JP4673971B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004125204A (en) * 2002-09-30 2004-04-22 Nissan Motor Co Ltd Heat exchanger and automobile equipped with heat exchanger
WO2006007969A1 (en) * 2004-07-16 2006-01-26 Behr Gmbh & Co. Kg Arrangement for fixing a first heat exchanger to a second heat exchanger
KR100931938B1 (en) * 2003-04-02 2009-12-15 한라공조주식회사 Condenser
EP2612100A2 (en) * 2010-09-02 2013-07-10 EDC Automotive, LLC Compact heat exchanger
KR101764619B1 (en) 2011-06-27 2017-08-03 한온시스템 주식회사 Radiator

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02122120U (en) * 1989-03-20 1990-10-05
JPH04115281U (en) * 1991-03-12 1992-10-13 カルソニツク株式会社 Integrated aluminum heat exchanger
JPH10124U (en) * 1998-01-26 1998-05-22 株式会社ゼクセル Bracket mounting structure in heat exchanger
JP2000146481A (en) * 1998-11-10 2000-05-26 Zexel Corp Parallel integral heat exchanger

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5149646Y2 (en) * 1971-11-04 1976-11-30
JPH09257388A (en) * 1996-01-16 1997-10-03 Denso Corp Heat exchanger

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02122120U (en) * 1989-03-20 1990-10-05
JPH04115281U (en) * 1991-03-12 1992-10-13 カルソニツク株式会社 Integrated aluminum heat exchanger
JPH10124U (en) * 1998-01-26 1998-05-22 株式会社ゼクセル Bracket mounting structure in heat exchanger
JP2000146481A (en) * 1998-11-10 2000-05-26 Zexel Corp Parallel integral heat exchanger

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004125204A (en) * 2002-09-30 2004-04-22 Nissan Motor Co Ltd Heat exchanger and automobile equipped with heat exchanger
KR100931938B1 (en) * 2003-04-02 2009-12-15 한라공조주식회사 Condenser
WO2006007969A1 (en) * 2004-07-16 2006-01-26 Behr Gmbh & Co. Kg Arrangement for fixing a first heat exchanger to a second heat exchanger
EP2612100A2 (en) * 2010-09-02 2013-07-10 EDC Automotive, LLC Compact heat exchanger
EP2612100A4 (en) * 2010-09-02 2014-10-29 Edc Automotive Llc Compact heat exchanger
KR101764619B1 (en) 2011-06-27 2017-08-03 한온시스템 주식회사 Radiator

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