JP2002115940A - Fusible stop - Google Patents
Fusible stopInfo
- Publication number
- JP2002115940A JP2002115940A JP2000344417A JP2000344417A JP2002115940A JP 2002115940 A JP2002115940 A JP 2002115940A JP 2000344417 A JP2000344417 A JP 2000344417A JP 2000344417 A JP2000344417 A JP 2000344417A JP 2002115940 A JP2002115940 A JP 2002115940A
- Authority
- JP
- Japan
- Prior art keywords
- melting point
- fusible
- low melting
- point alloy
- fusible plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Safety Valves (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、チラーユニット、
パッケージ型空調機および冷凍機等(以下、冷凍機等と
いう)に設置する可溶栓に関する。The present invention relates to a chiller unit,
The present invention relates to a fusible plug installed in a packaged air conditioner, a refrigerator, and the like (hereinafter, referred to as a refrigerator, etc.).
【0002】[0002]
【従来の技術】冷凍機等は、冷媒をコンプレッサーで圧
縮して高温・高圧にした後、凝縮機で被加熱媒体に熱を
放出し、自らは凝縮液化して高温・高圧の液状冷媒とな
る。該液冷媒は、液溜まりに回収され、絞り装置により
減圧される。減圧されて蒸発しやすくなった冷媒は蒸発
機において被冷却媒体から熱を奪い、自ら蒸発し、低温
・低圧のガス冷媒となる。その後、アキュムレーターに
より未蒸発液冷媒を回収し圧縮機に戻る。通常、可溶栓
は高温・高圧となる液溜まりやアキュムレーター等の機
器類に設置され、これらが異常高温・高圧となったとき
に、可溶栓内の低融点合金が溶融して、内部の冷媒を外
部に放出して、機器類が破裂するのを防ぐようになって
いる。2. Description of the Related Art Refrigerators and the like compress a refrigerant to a high temperature and a high pressure by compressing the refrigerant, and then release heat to a medium to be heated by a condenser, and condense and liquefy into a high temperature and a high pressure liquid refrigerant. . The liquid refrigerant is collected in a liquid pool and decompressed by a throttle device. The refrigerant, which has been decompressed and easily evaporated, takes heat from the medium to be cooled in the evaporator, evaporates itself, and becomes a low-temperature, low-pressure gas refrigerant. After that, the non-evaporated liquid refrigerant is recovered by the accumulator and returned to the compressor. Normally, fusible plugs are installed in equipment such as liquid pools and accumulators that become high temperature and high pressure, and when they become abnormally high temperature and high pressure, the low melting point alloy in the fusible plug melts and Is released to the outside to prevent the equipment from exploding.
【0003】ここで可溶栓について簡単に説明をする。
可溶栓は、熱伝導に優れた金属、例えば真鍮製であり、
図1に示すように可溶栓本体1は上部2、レンチ係合部
3、螺合部4からなるプラグ状のものである。本体内部
は連通孔5が穿設されており、該連通孔の上部には低融
点合金6が充填されている。低融点合金6の充填状態は
低融点合金6と本体1とが金属的接合、即ちはんだ付け
されていて完全な気密状態となっている。Here, the fusible plug will be briefly described.
The fusible plug is made of a metal excellent in heat conduction, for example, brass,
As shown in FIG. 1, the fusible plug main body 1 has a plug shape including an upper portion 2, a wrench engaging portion 3, and a screw portion 4. A communication hole 5 is formed inside the main body, and an upper portion of the communication hole is filled with a low melting point alloy 6. The filling state of the low-melting-point alloy 6 is such that the low-melting-point alloy 6 and the main body 1 are metallically joined, that is, soldered, and are in a completely airtight state.
【0004】この可溶栓は、可溶栓を取りつけた機器が
異常高温までは昇温していないが、通常の安全な範囲で
高温となった場合、本体と低融点合金の接合部の接着強
度が低下する。このとき低融点合金は溶融しないまでも
内部圧力により接合部の低融点合金が剥離して固体のま
ま飛ばされる恐れがある。つまり低融点合金の充填部が
単にストレートな円筒状であると、低融点合金との接着
面積が小さく、また内部圧力で剥離して飛ばされやすく
なる。そこで連通孔5には円環状の溝7を形成して、接
着面積を大きくして接着強度を強くするとともに固体の
低融点合金が剥離して飛ばされにくくしてある。In this fusible plug, the temperature of the equipment to which the fusible plug is attached does not rise to an abnormally high temperature. Strength decreases. At this time, even if the low-melting alloy is not melted, the low-melting alloy at the joint may peel off due to the internal pressure and may be blown off as a solid. That is, if the filling portion of the low melting point alloy is simply a straight cylindrical shape, the bonding area with the low melting point alloy is small, and the low melting point alloy is easily peeled off by internal pressure. Therefore, an annular groove 7 is formed in the communication hole 5 to increase the bonding area to increase the bonding strength and to make it difficult for the solid low melting point alloy to be peeled off.
【0005】従来の可溶栓では、充填する低融点合金の
ほとんどがPbやCdが含有されたものであった。たと
えば融点が72℃の低融点合金は、50Bi−12.5
Cd−25Pb−12.5Snであり、また融点が96
℃の低融点合金は52Bi−32Pb−16Inであ
り、そして融点が183℃の低融点合金は37Pb−6
3Snであった。In the conventional fusible plug, most of the low melting point alloy to be filled contains Pb or Cd. For example, a low melting point alloy having a melting point of 72 ° C. is 50 Bi-12.5
Cd-25Pb-12.5Sn and melting point of 96
The low melting point alloy at 52 ° C is 52Bi-32Pb-16In and the low melting point alloy at 183 ° C is 37Pb-6.
It was 3Sn.
【0006】[0006]
【発明が解決しようとする課題】ところで可溶栓は、可
溶栓を取り付けた冷凍機等が壊れた場合、廃棄される
が、このとき近時の省資源推奨からリサイクルを行なう
目的で合金毎、例えばアルミニューム、銅、銅合金、鉄
等に分別して回収される。可溶栓は、真鍮製の銅合金で
あるため、銅合金として回収し、リサイクルをしたいと
ころであるが、内部に低融点合金が充填されているた
め、他のリサイクル材料と一緒に可溶栓を溶解したとき
に銅合金中に真鍮成分であるCu、Zn以外の成分が不
純物として混入してしまう。そこで可溶栓はリサイクル
されず廃棄処分となる。The fusible plug is discarded when a refrigerator or the like to which the fusible plug is attached is broken. For example, it is separated and collected into aluminum, copper, copper alloy, iron and the like. The fusible plug is a copper alloy made of brass, so we want to recover it as a copper alloy and recycle it.However, because the low melting point alloy is filled inside, the fusible plug is used together with other recycled materials. When melted, components other than the brass components Cu and Zn are mixed into the copper alloy as impurities. Therefore, the fusible plug is not recycled and is disposed.
【0007】一般に廃棄処分は、焼却処分と埋立て処分
であるが、可溶栓は燃焼物でないため埋立て処分とな
る。ところが近年、ガソリンや重油等の化石燃料の多用
から、大気中には硫黄酸化物が大量に放出されるように
なってきており、地球上に降り注ぐ雨は硫黄酸化物の多
い大気中を通過するうちに硫黄分を含んだ所謂「酸性
雨」となっている。この酸性雨が地中に埋立て処分され
た可溶栓に濡れると、可溶栓の低融点合金からPbやC
d等の有害金属を溶け出させ、有害金属を含んだ水が地
下水となって地下水を汚染するようになる。このように
PbやCdで汚染された地下水を長年月にわたって飲用
すると、これらが体内に蓄積され鉛中毒やカドミウム中
毒になることが懸念されている。Generally, waste disposal is incineration disposal and landfill disposal. However, fusible plugs are landfill disposal because they are not combustion products. However, in recent years, due to the heavy use of fossil fuels such as gasoline and heavy oil, a large amount of sulfur oxides has been released into the atmosphere, and the rain falling on the earth passes through the atmosphere rich in sulfur oxides. It is so-called "acid rain" that contains sulfur. When this acid rain gets wet on the fusible plugs landfilled in the ground, Pb and C are removed from the low melting point alloy of the fusible plugs.
The harmful metal such as d is melted out, and the water containing the harmful metal becomes groundwater and pollutes the groundwater. When drinking groundwater contaminated with Pb or Cd for many months, there is a concern that these will accumulate in the body and become lead poisoning or cadmium poisoning.
【0008】[0008]
【課題を解決するための手段】本発明者は、毒性のない
Sn、Bi、In、Zn、Gaを適宜組み合わせると可
溶栓に必要とする90〜200℃の融点にすることがで
きることを見い出し、本発明を完成させた。The inventor of the present invention has found that by appropriately combining non-toxic Sn, Bi, In, Zn, and Ga, the melting point of 90 to 200 ° C. required for a fusible plug can be obtained. The present invention has been completed.
【0009】本発明は、プラグ内に充填した低融点合金
が圧力容器または冷凍サイクル配管の異常高温・高圧時
に溶融して圧力を逃がす可溶栓において、プラグ内に充
填する低融点合金がSn、Bi、In、Zn、Gaから
選ばれた二種以上の金属からなる合金であることを特徴
とする可溶栓である。The present invention relates to a fusible plug in which a low melting point alloy filled in a plug is melted at the time of abnormally high temperature and high pressure in a pressure vessel or a refrigeration cycle pipe to release pressure. The fusible plug is an alloy made of two or more metals selected from Bi, In, Zn, and Ga.
【0010】[0010]
【発明の実施の形態】Sn、Bi、Inの共晶温度は5
9℃であり、これらの配合割合を適宜組み合わせること
により59〜120℃間で所望の作動温度を得ることが
できる。またBi、Inの共晶温度は72℃であり、こ
れらを適宜な配合割合にすることにより72〜100℃
間で所望の温度を得ることができる。そしてSn、Z
n、Biの共晶温度は130℃であり、これらを適宜な
配合割合にすることにより130〜200℃間で所望の
作動温度を得ることができる。さらにこれらの合金にG
aを添加することにより、融点の選択幅を広くできるよ
うになる。DESCRIPTION OF THE PREFERRED EMBODIMENTS The eutectic temperature of Sn, Bi and In is 5
9 ° C., and a desired operating temperature can be obtained between 59 ° C. and 120 ° C. by appropriately combining these compounding ratios. The eutectic temperature of Bi and In is 72 ° C.
The desired temperature can be obtained in between. And Sn, Z
The eutectic temperature of n and Bi is 130 ° C., and a desired operating temperature can be obtained between 130 and 200 ° C. by setting them to an appropriate mixing ratio. In addition, G
By adding a, the range of selection of the melting point can be widened.
【0011】[0011]
【実施例】図1に示す可溶栓の連通孔5の上部にIn−
34Bi合金を充填した。可溶栓は本体1の全長が45
mm、上部2の外径が20mm、レンチ系合部3の平行
部間が24mm、螺合部4がテーパーネジのR1/2、
5の内径が14mmである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The In-
34 Bi alloy was filled. The total length of the fusible plug is 45
mm, the outer diameter of the upper part 2 is 20 mm, the distance between the parallel parts of the wrench joint part 3 is 24 mm, the screw part 4 is R1 / 2 of a tapered screw,
5 has an inner diameter of 14 mm.
【0012】上記構造の可溶栓において、作動試験を行
なった。作動試験はパイプに可溶栓を取り付け、パイプ
の内部に1MPaの圧縮空気を充填しておく。このパイ
プを水中に置き、水を電熱ヒーターにより1℃/分で加
熱して、可溶栓が作動した温度を読み取る。5個の可溶
栓の作動試験を行なったところ、作動温度は全て73〜
75℃の間にあり、非常にバラツキの少ない結果が得ら
れた。An operation test was performed on the fusible plug having the above structure. In the operation test, a fusible plug is attached to the pipe, and the inside of the pipe is filled with compressed air of 1 MPa. This pipe is placed in water, the water is heated at 1 ° C./min by an electric heater, and the temperature at which the fusible plug is activated is read. When the operation test of five fusible stoppers was performed, the operation temperature was 73-
The temperature was between 75 ° C., and very little variation was obtained.
【0013】[0013]
【発明の効果】以上説明したように、本発明の可溶栓
は、低融点合金として従来必須成分と考えられていたP
bやCdが全く含まれていないにもかかわらず所望の作
動温度が得られるため、冷凍機等が以上温度・圧力にな
ったときには必ず早い時期に作動して内部の冷媒を外部
に放出させ、機器類の破壊を防いで大事故を起こさせな
いという安全性に優れた効果を有するものであり、また
PbやCdが全く含まれていないため、冷凍機等が故障
して可溶栓が埋立て処分されても地下水を汚染すること
がないという安全性にも優れたものである。As described above, the fusible plug of the present invention is a low melting point alloy which has been considered as an essential component in the prior art.
Since the desired operating temperature can be obtained even though b and Cd are not contained at all, when the refrigerator or the like reaches the above temperature and pressure, it always operates early to discharge the internal refrigerant to the outside, It has an excellent safety effect that prevents the destruction of equipment and does not cause a major accident, and since it contains no Pb or Cd, the refrigerator etc. breaks down and the fusible plug is buried. It is also excellent in safety that it does not pollute groundwater even when disposed.
【図1】可溶栓の中央半断面図FIG. 1 is a central half sectional view of a fusible plug.
1 本体 2 上部 3 レンチ系合部 4 螺合部 5 連通孔 6 低融点合金 7 環状溝 DESCRIPTION OF SYMBOLS 1 Main body 2 Upper part 3 Wrench joint part 4 Screw part 5 Communication hole 6 Low melting point alloy 7 Annular groove
Claims (1)
または冷凍サイクル配管の異常高温・高圧時に溶融して
圧力を逃がす可溶栓において、プラグ内に充填する低融
点合金がSn、Bi、In、Zn、Gaから選ばれた二
種以上の金属からなる合金であることを特徴とする可溶
栓。1. A fusible plug in which a low melting point alloy filled in a plug melts at an abnormally high temperature and high pressure in a pressure vessel or a refrigeration cycle pipe to release pressure, wherein the low melting point alloy filled in the plug is Sn, Bi, A fusible plug characterized by being an alloy made of two or more metals selected from In, Zn, and Ga.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000344417A JP2002115940A (en) | 2000-10-06 | 2000-10-06 | Fusible stop |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000344417A JP2002115940A (en) | 2000-10-06 | 2000-10-06 | Fusible stop |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2002115940A true JP2002115940A (en) | 2002-04-19 |
JP2002115940A5 JP2002115940A5 (en) | 2005-09-15 |
Family
ID=18818619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000344417A Pending JP2002115940A (en) | 2000-10-06 | 2000-10-06 | Fusible stop |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2002115940A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006057029A1 (en) * | 2004-11-24 | 2006-06-01 | Senju Metal Industry Co., Ltd | Alloy for fusible plug and fusible plug |
US20090148338A1 (en) * | 2005-04-14 | 2009-06-11 | Senju Metal Industry Co., Ltd. | Alloy for a Fusible Plug and a Fusible Plug |
JP2011127776A (en) * | 2009-12-15 | 2011-06-30 | Fuji Koki Corp | Soluble plug |
KR101285165B1 (en) | 2005-08-02 | 2013-07-11 | 센주긴조쿠고교 가부시키가이샤 | Sprinkler head |
-
2000
- 2000-10-06 JP JP2000344417A patent/JP2002115940A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006057029A1 (en) * | 2004-11-24 | 2006-06-01 | Senju Metal Industry Co., Ltd | Alloy for fusible plug and fusible plug |
EP2623826A1 (en) * | 2004-11-24 | 2013-08-07 | Senju Metal Industry Co., Ltd. | Alloy for a fusible plug and a fusible plug |
US9175782B2 (en) | 2004-11-24 | 2015-11-03 | Senju Metal Industry Co., Ltd. | Alloy for a fusible plug and a fusible plug |
US20090148338A1 (en) * | 2005-04-14 | 2009-06-11 | Senju Metal Industry Co., Ltd. | Alloy for a Fusible Plug and a Fusible Plug |
US10036479B2 (en) | 2005-04-14 | 2018-07-31 | Senju Metal Industry Co., Ltd. | Alloy for a fusible plug and a fusible plug |
KR101285165B1 (en) | 2005-08-02 | 2013-07-11 | 센주긴조쿠고교 가부시키가이샤 | Sprinkler head |
JP2011127776A (en) * | 2009-12-15 | 2011-06-30 | Fuji Koki Corp | Soluble plug |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN1023833C (en) | Refrigeration system | |
JP2002115940A (en) | Fusible stop | |
FR2478473A1 (en) | METHOD AND DEVICE FOR THE DIVERSION OF GAS ESCAPING FROM A STORAGE TANK IN THE EVENT OF AN INCIDENT | |
US2260608A (en) | Method of dehydrating refrigeration units | |
JP3232909B2 (en) | Piping structure | |
US3139103A (en) | Fusible plug | |
KR100957736B1 (en) | Alloy for fusible plug and fusible plug | |
JP4811672B2 (en) | Soluble stopper alloy and fusible stopper | |
JP2009203501A (en) | Fusible stop | |
US5181390A (en) | Manually operated refrigerant recovery apparatus | |
JP2008111576A (en) | Refrigerating circuit | |
EP0519860B1 (en) | Apparatus for compressor protection in a refrigerant recovery system | |
JP2011184747A (en) | Method and apparatus for recovering specific component | |
JP2001214985A (en) | Low-melting point alloy for fusible plug, fusible plug using the same alloy, and refrigerator using the same fusible plug | |
JP2005331016A (en) | Fusible plug | |
JP6155103B2 (en) | Fusible stopper | |
JP5469922B2 (en) | Fusible stopper | |
JP5273954B2 (en) | Gasoline vapor condensing container | |
JP5537143B2 (en) | Fusible stopper | |
JP2004293798A (en) | Fusible plug used in refrigerator | |
JPH02154958A (en) | Moisture separator for refrigerant | |
JP2000039236A (en) | Air conditioner | |
JPH10141878A (en) | Manufacture of heat pipe on site | |
JP2001201214A (en) | Refrigeration cycle | |
JP2000002467A (en) | Recovery device for lubricating oil in refrigerating cycle |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20050331 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20050331 |
|
A871 | Explanation of circumstances concerning accelerated examination |
Free format text: JAPANESE INTERMEDIATE CODE: A871 Effective date: 20050331 |
|
A975 | Report on accelerated examination |
Free format text: JAPANESE INTERMEDIATE CODE: A971005 Effective date: 20050419 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20050517 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20050927 |