JP2002095129A - Multiconductor cable termination method - Google Patents

Multiconductor cable termination method

Info

Publication number
JP2002095129A
JP2002095129A JP2000282307A JP2000282307A JP2002095129A JP 2002095129 A JP2002095129 A JP 2002095129A JP 2000282307 A JP2000282307 A JP 2000282307A JP 2000282307 A JP2000282307 A JP 2000282307A JP 2002095129 A JP2002095129 A JP 2002095129A
Authority
JP
Japan
Prior art keywords
transmitting member
heat ray
cable
ray transmitting
connection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000282307A
Other languages
Japanese (ja)
Inventor
Motoro Imaizumi
元郎 今泉
Tetsuya Hirose
哲也 広瀬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Junkosha Co Ltd
Original Assignee
Junkosha Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Junkosha Co Ltd filed Critical Junkosha Co Ltd
Priority to JP2000282307A priority Critical patent/JP2002095129A/en
Publication of JP2002095129A publication Critical patent/JP2002095129A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a multiconductor cable termination method which has excellent productivity and can connect the cable easily. SOLUTION: In order to connect center conductors of a plurality of extra-thin insulated conductors or extra-thin coaxial cables to a connection part formed on a board, etc., with connection material such as solder, etc., the center conductors are arranged and aligned with the connection part by a grooved heat ray transmitting member with grooves for wire arrangement and, after the center conductors are arranged and fixed by a pressure, heat rays are supplied through grooved heat ray transmitting member. With such a constitution, the center conductors can be connected collectively, so that the excellent productivity can be obtained and the connection works can be easy.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、複数本の極細絶縁
芯線あるいは極細同軸ケーブル等を備えた多心ケーブル
を、例えば狭ピッチで配設された基板のケーブル接続用
パッド等に接続して、多心ケーブルの端末を処理する多
心ケーブル端末処理方法に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a multi-core cable provided with a plurality of ultra-fine insulated core wires or micro-coaxial cables connected to, for example, cable connection pads of a substrate arranged at a narrow pitch. The present invention relates to a multi-core cable terminal processing method for processing multi-core cable terminals.

【0002】[0002]

【従来の技術】最近、測定装置、通信装置、医療用のプ
ローブケーブルもしくはロボットのマイクロマシン等に
用いられる絶縁芯線あるいは同軸ケーブルは、これらの
装置の小型化、高性能化に伴う高密度化に対応して、極
めて細い外径のものが要求されている。
2. Description of the Related Art Recently, insulated core wires or coaxial cables used in measuring devices, communication devices, medical probe cables or robot micromachines, etc., have been adapted to miniaturization and higher performance of these devices. Therefore, an extremely thin outer diameter is required.

【0003】上記したような要求に対して、例えば同軸
ケーブルにおいては外径が0.25mmあるいは0.1
6mmという極めて細い外径の極細同軸ケーブルが製造
され、このような極細同軸ケーブルを、例えば複数本、
撚り合わせて形成した多心ケーブルが実用に供されてい
る。
[0003] In response to the above requirements, for example, the outer diameter of a coaxial cable is 0.25 mm or 0.1 mm.
An extra-fine coaxial cable having an extremely small outer diameter of 6 mm is manufactured.
Multi-core cables formed by twisting are in practical use.

【0004】このような多心ケーブルを、例えば極めて
狭ピッチで配設されているプリント基板のケーブル接続
用パッドに接続する場合、各極細同軸ケーブルの中心導
体が極めて細いことと相俟って、接続作業が微細かつ正
確な処理を必要とし、大変困難で、接続作業者に多大な
負担をかけていた。
When such a multi-core cable is connected to, for example, a cable connection pad of a printed circuit board arranged at an extremely narrow pitch, the center conductor of each micro coaxial cable is extremely thin, The connection work requires fine and accurate processing, is very difficult, and places a heavy burden on the connection worker.

【0005】例えば、具体的に述べると、上述した多心
ケーブルにおける極細同軸ケーブルの中心導体を、極め
て狭ピッチで配設されているプリント基板における接続
部としてのパッドに接続する場合、極めて細い各中心導
体を、微細かつ正確な処理を行うために顕微鏡等を使用
して手作業により、それぞれ対応するパッドに対し位置
合わせを行い、半田等を用いて接続するものである。
For example, specifically, when the center conductor of the micro coaxial cable in the above-described multi-core cable is connected to a pad as a connecting portion on a printed circuit board arranged at a very narrow pitch, each of the very thin The center conductor is manually aligned with a corresponding pad using a microscope or the like to perform fine and accurate processing, and connected using solder or the like.

【0006】このような接続作業は、熟練を要し、大変
困難で、接続作業者に大きな負担を強いると共に、生産
性向上の面でも限界があった。
[0006] Such a connection operation requires skill and is very difficult, imposes a heavy burden on the connection operator, and has a limit in terms of improving productivity.

【0007】[0007]

【発明が解決しようとする課題】したがって本発明は、
上記した点に鑑みてなされたもので、その目的は複数本
の極細絶縁芯線あるいは極細同軸ケーブル(以下、これ
らを極細ケーブルと称することもある)を有する多心ケ
ーブルの各極細絶縁芯線あるいは各極細同軸ケーブルの
中心導体を、狭ピッチで配設された接続部へ接続するに
際し、生産性にすぐれると共に、容易に接続することが
でき、多心ケーブルの端末を処理する多心ケーブル端末
処理方法を提供することにある。
Accordingly, the present invention provides
It is made in view of the above-mentioned point, and the purpose is to make each ultra-fine insulated core wire or each ultra-fine wire of a multi-core cable having a plurality of ultra-fine insulated core wires or micro-coaxial cables (hereinafter, these may be referred to as extra-fine cables). When connecting the center conductor of a coaxial cable to a connection portion arranged at a narrow pitch, it is excellent in productivity and can be easily connected. Is to provide.

【0008】[0008]

【課題を解決するための手段】上記課題は本発明による
多心ケーブル端末処理方法によって解決される。すなわ
ち、本発明は、接続する複数本の極細ケーブルを備える
多心ケーブルを準備する工程と、前記複数本の極細ケー
ブルの端末部における絶縁体を剥離して導体を露出させ
る工程と、前記露出導体が接続されるべき接続部を有す
る被接続部材を準備する工程と、前記露出導体及び/ま
たは前記接続部に、前記露出導体と前記接続部とを接合
する接合部材を施す工程と、前記露出導体を収容、案内
する溝を有する溝付熱透過部材により、前記露出導体
を、前記接続されるべき接続部に位置合わせして整線す
ると共に、その位置に押圧固定する工程と、前記熱透過
部材を介して、熱を供給することにより、前記接続され
るべき接続部に押圧固定された前記露出導体を前記熱に
よって溶融、接合する前記接合部材で接合する工程とを
備える多心ケーブル端末処理方法である。
The above object is achieved by a multi-core cable terminal processing method according to the present invention. That is, the present invention provides a step of preparing a multi-core cable including a plurality of extra-fine cables to be connected, a step of exposing a conductor by peeling an insulator at a terminal portion of the plurality of extra-fine cables, and Preparing a connected member having a connection portion to be connected, applying a joining member for joining the exposed conductor and the connection portion to the exposed conductor and / or the connection portion, A step of aligning and aligning the exposed conductor with the connecting portion to be connected and pressing and fixing the exposed conductor at the position by using a grooved heat transmitting member having a groove for accommodating and guiding the heat transmitting member; And bonding the exposed conductor pressed and fixed to the connection part to be connected by the heat by the heat, and joining the exposed conductor with the joining member. It is a Bull terminal processing method.

【0009】[0009]

【実施例】以下、本発明を、その一実施例に基づき、添
付図面を参照しつつ説明する。図1において、多心ケー
ブル1は接続する複数本の極細同軸ケーブル2を備え、
この極細同軸ケーブル2は外径0.09mmの中心導体
3に絶縁体4を肉厚0.08mm被覆し、その絶縁体4
の外周に外径0.04mmの導体21本を巻回した横巻
きシールド(図示せず)を設け、さらにその外周にジャ
ケット(図示せず)を施して外径0.37mmとされて
いるものである。この多心ケーブル1の端末部において
は、多心ケーブル1の各極細同軸ケーブル2は平面状に
約0.5mmのような狭ピッチ間隔で並置されている。
そして、各極細同軸ケーブル2のジャケットは所定の長
さだけストリップされ、露出した横巻きシールドは一括
して例えば接地部に接続されている。また、極細同軸ケ
ーブル2が接続されるべき基板5には、極細同軸ケーブ
ル2の中心導体3との接続部としてのケーブル接続用パ
ッド6が、極細同軸ケーブル2の配列ピッチに対応して
約0.5mmピッチ間隔で設けられている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on one embodiment with reference to the accompanying drawings. In FIG. 1, a multi-core cable 1 includes a plurality of micro coaxial cables 2 to be connected,
This micro coaxial cable 2 has a center conductor 3 having an outer diameter of 0.09 mm covered with an insulator 4 having a thickness of 0.08 mm.
Is provided with a horizontal winding shield (not shown) in which 21 conductors having an outer diameter of 0.04 mm are wound on the outer periphery of the outer periphery, and a jacket (not shown) is further provided on the outer periphery thereof to have an outer diameter of 0.37 mm. It is. In the terminal portion of the multi-core cable 1, the micro coaxial cables 2 of the multi-core cable 1 are arranged side by side at a narrow pitch of about 0.5 mm in a plane.
The jacket of each micro coaxial cable 2 is stripped by a predetermined length, and the exposed horizontal shields are collectively connected to, for example, a ground portion. On the substrate 5 to which the micro coaxial cable 2 is to be connected, a cable connection pad 6 as a connection portion with the center conductor 3 of the micro coaxial cable 2 is provided with a cable connecting pad 6 of about 0 in accordance with the arrangement pitch of the micro coaxial cable 2. It is provided at a pitch of 0.5 mm.

【0010】以下に、上記した多心ケーブル1の極細同
軸ケーブル2の端末を処理して基板5に接続する本発明
の多心ケーブル端末処理方法を述べる。まず、多心ケー
ブル1の端末部において多心ケーブル1の各極細同軸ケ
ーブル2の絶縁体4を所定の長さだけストリップし、露
出した中心導体3に接合部材として例えば予備半田を施
す。次いで、基板5に設けられたパッド6に接合部材と
して予備半田を施し、このパッド6の中央部に中心導体
3の先端部分を配置し、さらにこの上からフラックスを
塗布する。次いで、各極細同軸ケーブル2の狭ピッチ間
隔に対応するように櫛歯状の整線溝8が設けられている
透明なガラス製の溝付熱線透過部材7を用いて、パッド
6の中央部に配置された中心導体3が溝付熱線透過部材
7の整線溝8に収容、案内されるように、溝付熱線透過
部材7を中心導体3にあてがい、中心導体3をパッド6
上に位置合わせして整線すると共に押圧固定する。この
とき、溝付熱線透過部材7が透明なので溝付熱線透過部
材7の上面から目視することにより、中心導体3が良好
に整線されていない場合には、中心導体3の位置合わせ
及び整線を修正することができる(図2参照)。なお、
前記溝付熱線透過部材7は図4に示すように、整線溝8
の溝条部のコーナー8aに丸みをもたせたり、あるいは
図5に示すように、整線溝8の溝条部の両端における幅
8bを広げることにより、中心導体3を整線溝8に収容
しやすくすることができる。
A multi-core cable terminal processing method according to the present invention for processing the terminal of the micro coaxial cable 2 of the multi-core cable 1 and connecting it to the substrate 5 will be described below. First, the insulator 4 of each micro coaxial cable 2 of the multi-core cable 1 is stripped by a predetermined length at a terminal portion of the multi-core cable 1, and the exposed center conductor 3 is subjected to, for example, preliminary soldering as a joining member. Next, preliminary solder is applied to the pad 6 provided on the substrate 5 as a joining member, the tip of the center conductor 3 is arranged at the center of the pad 6, and a flux is applied from above. Next, a transparent glass grooved heat ray transmitting member 7 provided with comb-shaped alignment grooves 8 corresponding to the narrow pitch interval of each micro coaxial cable 2 is used to form a central portion of the pad 6. The grooved heat ray transmitting member 7 is applied to the center conductor 3 and the center conductor 3 is attached to the pad 6 so that the arranged center conductor 3 is accommodated and guided in the alignment groove 8 of the grooved heat ray transmitting member 7.
Align and align the top and press and fix. At this time, since the grooved heat ray transmitting member 7 is transparent, when the center conductor 3 is not properly aligned by viewing from the upper surface of the grooved heat ray transmitting member 7, the center conductor 3 is aligned and aligned. Can be corrected (see FIG. 2). In addition,
As shown in FIG. 4, the grooved heat ray transmitting member 7 has
The center conductor 3 is accommodated in the straightening groove 8 by rounding the corner 8a of the grooved portion or by widening the width 8b at both ends of the straightening groove 8 as shown in FIG. It can be easier.

【0011】次に、このように中心導体3をパッド6上
に押圧固定した状態で、近赤外線を熱線すなわち熱とし
て利用した加熱装置9(商標:HEAT BEAM、株
式会社ハイベック製)を用いて、溝付熱線透過部材7の
上面から接合する部分に熱線10を供給して加熱する。
Next, with the center conductor 3 pressed and fixed on the pad 6 in this manner, using a heating device 9 (trade name: HEAT BEAM, manufactured by Hibeck Co., Ltd.) utilizing near-infrared rays as a heat ray or heat, The heating wire 10 is supplied to the portion to be joined from the upper surface of the grooved heat ray transmitting member 7 and heated.

【0012】その結果、中心導体3およびパッド6に施
した半田が溶融し、中心導体3と基板5に設けられたパ
ッド6とが半田によって接続される(図3参照)。
As a result, the solder applied to the center conductor 3 and the pad 6 is melted, and the center conductor 3 and the pad 6 provided on the substrate 5 are connected by the solder (see FIG. 3).

【0013】上述のように、熱線に対して透過性を有す
る溝付熱線透過部材7によって複数本の中心導体3を基
板5に設けられたパッド6に対して位置合わせして整線
をおこなうと共に押圧固定し、さらにこの溝付熱線透過
部材7を介して近赤外線等の熱線を供給することによ
り、複数本の中心導体3をパッド6に一括して接続する
ことができるので、作業性が飛躍的に向上するという効
果を奏する。例えば、26本の極細同軸ケーブルを有す
る多心ケーブル1において、極細同軸ケーブル26本の
中心導体3の先端部をパッド6の中央部に配置してか
ら、26本すべての中心導体3を接合部材によりパッド
6に接続するまでの接続作業時間において、半田ごて等
を用いて手作業で各中心導体3を接続していく場合に対
して、本発明による多心ケーブル端末処理方法によれ
ば、接続作業時間を大幅に短縮できた。
As described above, the plurality of center conductors 3 are aligned with the pads 6 provided on the substrate 5 by the grooved heat ray transmitting member 7 having transparency to the heat rays, and the wires are aligned. By pressing and fixing, and supplying heat rays such as near infrared rays through the grooved heat ray transmitting member 7, a plurality of center conductors 3 can be connected to the pads 6 at a time, so that workability is greatly improved. This has the effect of improving the overall performance. For example, in the multi-core cable 1 having 26 micro coaxial cables, the distal ends of the 26 central conductors 3 of the micro coaxial cable are arranged at the center of the pad 6, and then all 26 central conductors 3 are joined to each other. According to the multi-core cable terminal processing method according to the present invention, in the case where the respective center conductors 3 are manually connected by using a soldering iron or the like during the connection work time until the connection to the pads 6 is performed, Connection work time was greatly reduced.

【0014】さらに、図6に示すような溝付熱線透過部
材7の上面にレンズ部11を設けることにより、中心導
体3が収容された部分に熱線10を集中させて照射効率
を上げることも可能である。また、本発明の実施例にお
いて溝付熱線透過部材7は、熱線に対して透過性があ
り、かつ耐熱性に優れた部材であれば上述した実施例の
ガラス以外のものも用いることができ、その他、本発明
の技術思想内での変更はもちろん可能である。
Further, by providing the lens portion 11 on the upper surface of the grooved heat ray transmitting member 7 as shown in FIG. 6, it is possible to concentrate the heat rays 10 on the portion where the center conductor 3 is accommodated, thereby increasing the irradiation efficiency. It is. In addition, in the embodiment of the present invention, the grooved heat ray transmitting member 7 is permeable to heat rays, and any material other than the glass of the above-described embodiment can be used as long as the member has excellent heat resistance. In addition, changes within the technical concept of the present invention are of course possible.

【0015】[0015]

【発明の効果】以上に述べてきた通り、本発明による多
心ケーブル端末処理方法によれば、複数本の極細絶縁芯
線あるいは極細同軸ケーブルの中心導体を基板等に設け
られた接続部に半田等の接合部材を用いて接合する際
に、整線用の溝を有する溝付熱線透過部材によって中心
導体を接続部に合わせて配置し、整線して押圧固定した
うえで溝付透過性部材越しに熱線を供給し、一括して接
合ができるため、生産性がすぐれると共に、容易に接続
することができる。
As described above, according to the multi-core cable terminal processing method of the present invention, a plurality of ultra-fine insulated core wires or the center conductor of a micro-coaxial cable are soldered to a connection portion provided on a substrate or the like. When joining using the joining member of the above, the central conductor is arranged in accordance with the connecting portion by a grooved heat ray transmitting member having a groove for line alignment, aligned, pressed and fixed, and then passed through the grooved transparent member. Since a hot wire is supplied to the substrate and joining can be performed at a time, productivity is excellent and connection can be easily performed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による多心ケーブル端末処理における多
心ケーブル、基板および溝付熱線透過部材を示す概略図
である。
FIG. 1 is a schematic view showing a multi-core cable, a board, and a grooved heat ray transmitting member in a multi-core cable terminal processing according to the present invention.

【図2】本発明による多心ケーブルの各極細ケーブルの
中心導体を基板のケーブル接続用パッドの中央部に配置
して溝付熱線透過部材によって押圧固定する説明図であ
る。
FIG. 2 is an explanatory view illustrating that a center conductor of each of the ultrafine cables of the multi-core cable according to the present invention is arranged at a central portion of a cable connection pad on a substrate and pressed and fixed by a grooved heat ray transmitting member.

【図3】本発明によるケーブル端末処理に用いられる溝
付熱線透過部材を介して熱線を供給する際の説明図であ
る。
FIG. 3 is an explanatory diagram when a hot wire is supplied via a grooved hot-wire transmitting member used for a cable terminal treatment according to the present invention.

【図4】本発明における溝付熱線透過部材の例を示す断
面図である。
FIG. 4 is a sectional view showing an example of a grooved heat ray transmitting member according to the present invention.

【図5】本発明における溝付熱線透過部材の他の例を示
す正面図である。
FIG. 5 is a front view showing another example of the grooved heat ray transmitting member in the present invention.

【図6】本発明における溝付熱線透過部材のさらなる他
の例を示す断面図である。
FIG. 6 is a sectional view showing still another example of the grooved heat ray transmitting member according to the present invention.

【符号の説明】[Explanation of symbols]

1:多心ケーブル、2:極細同軸ケーブル、3:中心導
体、4:絶縁体 5:基板、6:パッド 7:溝付熱線透過部材、8、8a、8b:整線溝、9:
加熱装置 10:熱線、11:レンズ部
1: Multi-core cable, 2: Micro coaxial cable, 3: Central conductor, 4: Insulator 5: Substrate, 6: Pad 7: Heat ray transmitting member with groove, 8, 8a, 8b: Alignment groove, 9:
Heating device 10: hot wire, 11: lens section

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】接続する複数本の極細ケーブルを備える多
心ケーブルを準備する工程と、前記複数本の極細ケーブ
ルの端末部における絶縁体を剥離して導体を露出させる
工程と、前記露出導体が接続されるべき接続部を有する
被接続部材を準備する工程と、前記露出導体及び/また
は前記接続部に、前記露出導体と前記接続部とを接合す
る接合部材を施す工程と、前記露出導体を収容、案内す
る溝を有する溝付熱透過部材により、前記露出導体を、
前記接続されるべき接続部に位置合わせして整線すると
共に、その位置に押圧固定する工程と、前記熱透過部材
を介して、熱を供給することにより、前記接続されるべ
き接続部に押圧固定された前記露出導体を前記熱によっ
て溶融、接合する前記接合部材で接合する工程とを備え
る多心ケーブル端末処理方法。
1. A step of preparing a multi-core cable including a plurality of extra-fine cables to be connected; a step of exposing a conductor by peeling an insulator at a terminal portion of the plurality of extra-fine cables; Preparing a connected member having a connection portion to be connected, applying a joining member for joining the exposed conductor and the connection portion to the exposed conductor and / or the connection portion, By the grooved heat permeable member having a groove for accommodating and guiding, the exposed conductor,
A step of aligning and aligning the connecting portion to be connected, and pressing and fixing the position, and supplying heat through the heat permeable member to press the connecting portion to be connected. Joining the fixed exposed conductor with the joining member that is melted and joined by the heat.
JP2000282307A 2000-09-18 2000-09-18 Multiconductor cable termination method Pending JP2002095129A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008053097A (en) * 2006-08-25 2008-03-06 Sumitomo Electric Ind Ltd Harness, and method of manufacturing harness
JP2008270006A (en) * 2007-04-23 2008-11-06 Yazaki Corp Connecting method of flat cable
US8878062B2 (en) 2010-06-10 2014-11-04 Hitachi Metals, Ltd. Cable connection structure and cable connection method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56132778A (en) * 1980-03-19 1981-10-17 Japan Aviation Electron Flat cable terminal processing tool
JPS61288312A (en) * 1985-06-17 1986-12-18 矢崎総業株式会社 Manufacture of wire harness
JPH0330723U (en) * 1989-08-02 1991-03-26
JPH0817491A (en) * 1994-06-30 1996-01-19 Nippon Plast Co Ltd Connector for cables of different sorts
JP3058502U (en) * 1998-10-16 1999-06-18 船井電機株式会社 Flat flexible cable and its terminal parts
JPH11260439A (en) * 1998-03-11 1999-09-24 Ipex:Kk Connector for coaxial cable and its connecting method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56132778A (en) * 1980-03-19 1981-10-17 Japan Aviation Electron Flat cable terminal processing tool
JPS61288312A (en) * 1985-06-17 1986-12-18 矢崎総業株式会社 Manufacture of wire harness
JPH0330723U (en) * 1989-08-02 1991-03-26
JPH0817491A (en) * 1994-06-30 1996-01-19 Nippon Plast Co Ltd Connector for cables of different sorts
JPH11260439A (en) * 1998-03-11 1999-09-24 Ipex:Kk Connector for coaxial cable and its connecting method
JP3058502U (en) * 1998-10-16 1999-06-18 船井電機株式会社 Flat flexible cable and its terminal parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008053097A (en) * 2006-08-25 2008-03-06 Sumitomo Electric Ind Ltd Harness, and method of manufacturing harness
JP2008270006A (en) * 2007-04-23 2008-11-06 Yazaki Corp Connecting method of flat cable
US8878062B2 (en) 2010-06-10 2014-11-04 Hitachi Metals, Ltd. Cable connection structure and cable connection method

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