JP2002086451A - Tire vulcanization installation device - Google Patents
Tire vulcanization installation deviceInfo
- Publication number
- JP2002086451A JP2002086451A JP2000273696A JP2000273696A JP2002086451A JP 2002086451 A JP2002086451 A JP 2002086451A JP 2000273696 A JP2000273696 A JP 2000273696A JP 2000273696 A JP2000273696 A JP 2000273696A JP 2002086451 A JP2002086451 A JP 2002086451A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- tire
- vulcanization
- vulcanizing
- chambers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、タイヤ加硫設備
装置に係わり、更に詳しくはタイヤ加硫設備の簡素化と
タイヤ加硫作業の効率化を図ることが出来るタイヤ加硫
設備装置に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tire vulcanizing equipment, and more particularly to a tire vulcanizing equipment capable of simplifying tire vulcanizing equipment and improving the efficiency of tire vulcanizing work. is there.
【0002】[0002]
【従来の技術】従来、タイヤ生産工程におけるタイヤ加
硫設備では、メカニカルタイプ,垂直型タイプ等を問わ
ず、全ての設備において金型開閉機構やタイヤ投入取出
し機構等を個々に備えているのが一般的である。2. Description of the Related Art Conventionally, in a tire vulcanizing facility in a tire production process, regardless of a mechanical type, a vertical type, etc., all the facilities are individually provided with a mold opening / closing mechanism, a tire loading / unloading mechanism, and the like. General.
【0003】しかし、タイヤ加硫設備における金型開閉
機構及びタイヤ投入取出し機構等の動作時間は、稼働率
への影響が大きく、また保全費用のかかる工程である。[0003] However, the operation time of the mold opening / closing mechanism and the tire loading / unloading mechanism in the tire vulcanizing equipment has a large effect on the operation rate and is a process requiring a high maintenance cost.
【0004】従来から生産性の向上,固定資産削減にお
いて、設備の簡素化を図ることが要望されていた。Conventionally, there has been a demand for simplification of equipment for improving productivity and reducing fixed assets.
【0005】[0005]
【発明が解決しようとする課題】このため、従来から種
々の加硫システムが提案されているが、全般的にはモー
ルドを動作させるタイプが考えられたが、モールドの移
動設備等が必要となり、システム全体として大掛かりな
ものとなってしまい、装置の製作、据え付け工事及び基
礎工事等を含めた全体コストが既存の加硫設備と変わら
ないものとなってしまうと言う問題があった。For this reason, various vulcanization systems have been conventionally proposed. In general, a type in which a mold is operated was considered. However, equipment for moving the mold is required. There is a problem in that the entire system becomes large-scale, and the overall cost including the production, installation work, foundation work, and the like of the apparatus is not different from that of the existing vulcanization equipment.
【0006】この発明の目的は、モールドの交換及びタ
イヤの投入取出しの多台持ち化を可能とし、タイヤ加硫
設備の簡素化とコストダウンを図ると共に、タイヤ加硫
作業の効率化を図ることが出来る安価なタイヤ加硫設備
装置を提供することにある。SUMMARY OF THE INVENTION It is an object of the present invention to make it possible to replace a mold and to take out and take out tires in a large number of units, to simplify tire vulcanizing equipment and reduce costs, and to improve the efficiency of tire vulcanizing work. And vice versa.
【0007】[0007]
【課題を解決するための手段】この発明は上記目的を達
成するため、モールド内圧保持機構をそれぞれ個別に備
えた複数の加硫室を有する立体加硫ステーションに、こ
の立体加硫ステーションの各加硫室内のモールドの開閉
を行う移動可能なモールド開閉装置と、各加硫室内のモ
ールドへの未加硫タイヤの投入及びモールドから加硫済
タイヤの搬出を行う移動可能なタイヤ自動搬入,搬出装
置と、各加硫室内のモールドの取出し及び搬入を自動的
に行う移動可能なモールド自動交換装置とを設けたこと
を要旨とするものである。In order to achieve the above object, the present invention relates to a three-dimensional vulcanizing station having a plurality of vulcanizing chambers each having a mold internal pressure holding mechanism individually. A movable mold opening / closing device that opens and closes a mold in a vulcanization chamber, and a movable tire automatic loading / unloading device that loads an unvulcanized tire into a mold in each vulcanization chamber and carries out a vulcanized tire from the mold. And a movable automatic mold changing device for automatically taking out and carrying in the mold in each vulcanizing chamber.
【0008】この発明は、上記のように構成され、立体
加硫ステーションに各加硫室に対して共用できるタイヤ
自動搬入,搬出装置と、モールド自動交換装置とを設け
ることで、加硫設備費用の低減化を図ることが出来ると
共に、タイヤ出し入れのための開閉時間の短縮化を図る
ことが出来、タイヤ加硫作業の効率化を図ることが出来
るものである。[0008] The present invention is constructed as described above, and the three-dimensional vulcanizing station is provided with a tire automatic loading / unloading device that can be shared for each vulcanizing chamber, and a mold automatic changing device, so that the cost of the vulcanizing equipment is increased. In addition, the opening / closing time for taking in and out the tire can be shortened, and the efficiency of the tire vulcanizing operation can be improved.
【0009】[0009]
【発明の実施の形態】以下、添付図面に基づき、この発
明の実施形態を説明する。Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0010】図1はこの発明を実施したタイヤ加硫設備
装置の概略正面図、図2は図1の平面図、図3は図1の
側面図を示し、前記タイヤ加硫設備装置は、立体加硫ス
テーション1A,1Bが二列並列で多段状に設置され、
その間の側部には、モールド保管倉庫2が設置されてい
る。FIG. 1 is a schematic front view of a tire vulcanizing equipment embodying the present invention, FIG. 2 is a plan view of FIG. 1, and FIG. 3 is a side view of FIG. Vulcanizing stations 1A and 1B are installed in two rows in parallel and in multiple stages,
A mold storage warehouse 2 is installed on the side between them.
【0011】前記立体加硫ステーション1A,1Bは、
図4に示すようなモールド内圧保持機構3をそれぞれ個
別に備えた複数の加硫室4(この実施形態では上下8室
が相対向して設置されている)を有している。この立体
加硫ステーション1A,1Bには、各加硫室4内のモー
ルド(金型)Mの開閉を行う移動可能なモールド開閉装
置5と、各加硫室4内のモールドMへの未加硫タイヤW
の投入及びモールドMから加硫済タイヤWxの搬出を共
用して行う移動可能なタイヤ自動搬入,搬出装置6と、
各加硫室4内のモールドMの取出し及び搬入を自動的に
行う移動可能なモールド自動交換装置7とが設けられて
いる。The three-dimensional vulcanizing stations 1A and 1B are:
It has a plurality of vulcanizing chambers 4 (in this embodiment, eight upper and lower chambers are installed facing each other) each having a mold internal pressure holding mechanism 3 as shown in FIG. The three-dimensional vulcanizing stations 1A and 1B include a movable mold opening / closing device 5 for opening and closing a mold (die) M in each vulcanizing chamber 4, and a non-curing unit for the mold M in each vulcanizing chamber 4. Vulcanized tire W
A movable tire automatic loading / unloading device 6 for sharing the loading of the vulcanized tire Wx from the mold M and the unloading of the vulcanized tire Wx from the mold M;
A movable mold automatic exchanging device 7 for automatically taking out and carrying in the mold M in each vulcanizing chamber 4 is provided.
【0012】前記モールド内圧保持機構3は、図4に示
すように上下モールド8a,8bと周方向に複数に分割
(例えば、8〜12分割)されたセクターモールド8c
との内部に収容された未加硫タイヤWを加硫する際、未
加硫タイヤW内にブラダーを介して導入する窒素ガスや
スチームの圧力を保持させるために、上下モールド8
a,8bの外側に配設したトッププレート9,ベースプ
レート10を周方向に配設したクランプ手段11により
挟持して内圧を保持させるようにしている。As shown in FIG. 4, the mold internal pressure holding mechanism 3 includes a sector mold 8c divided into a plurality (for example, 8 to 12) of upper and lower molds 8a and 8b in the circumferential direction.
When vulcanizing the unvulcanized tire W housed inside the vulcanized tire W, the upper and lower molds 8 are used to maintain the pressure of the nitrogen gas or steam introduced into the unvulcanized tire W via a bladder.
A top plate 9 and a base plate 10 arranged outside of a and 8b are clamped by a clamp means 11 arranged in a circumferential direction so as to maintain an internal pressure.
【0013】なお、12はセクターモールド8cを開閉
する昇降可能なリング部材、13は内圧保持用のチャー
ンバーを示している。Reference numeral 12 denotes a vertically movable ring member for opening and closing the sector mold 8c, and reference numeral 13 denotes a churn bar for maintaining internal pressure.
【0014】次に、モールド開閉装置5は、図1及び図
3に示すように、上段と下段の各加硫室4上に配設され
たガイドレール14に沿って駆動モータ等の駆動装置1
5により横行する開閉手段16が吊設され、この開閉手
段16は、複数本(この実施形態では3本であるが特に
限定されるものではない)の開閉シリンダー17と、前
記トッププレート9に連結される連結部材18とで構成
されている。Next, as shown in FIGS. 1 and 3, the mold opening / closing device 5 includes a driving device 1 such as a driving motor along a guide rail 14 provided on each of the upper and lower vulcanizing chambers 4.
The opening / closing means 16 which traverses by 5 is connected to a plurality of (three in this embodiment, but not particularly limited) opening / closing cylinders 17 and the top plate 9. And a connecting member 18.
【0015】また、各加硫室4内のモールドMへの未加
硫タイヤWの投入及びモールドMから加硫済タイヤWx
の搬出を共用して行う前記タイヤ自動搬入,搬出装置6
は、図2及び図3に示すように、立体加硫ステーション
1A,1Bの間の天井フレーム19とベース20との中
央には、ガイドレール26a,26bが平行,かつ水平
に配設され、このガイドレール26a,26b間に、モ
ールド搬入,搬出アーム21を昇降可能に支持する垂直
ガイドレール22が図示しない横行装置を介して移動可
能に設置されている。In addition, the unvulcanized tire W is charged into the mold M in each vulcanizing chamber 4 and the vulcanized tire Wx
Automatic loading / unloading device 6 for carrying out sharing of tires
As shown in FIGS. 2 and 3, guide rails 26a and 26b are arranged in parallel and horizontally at the center between the ceiling frame 19 and the base 20 between the three-dimensional vulcanizing stations 1A and 1B. Between the guide rails 26a and 26b, a vertical guide rail 22 that supports the mold loading / unloading arm 21 so as to be able to move up and down is movably installed via a traversing device (not shown).
【0016】前記モールド搬入,搬出アーム21は、先
端に未加硫タイヤW及び加硫済タイヤWxのビード内径
部を変形しないようにクランプするクランプ機構23が
設けられている。The mold loading / unloading arm 21 is provided at its tip with a clamp mechanism 23 for clamping the bead inner diameter of the unvulcanized tire W and the vulcanized tire Wx so as not to be deformed.
【0017】更に、加硫室4内のモールドMの取出し及
び搬入を自動的に行う前記モールド自動交換装置7は、
前記立体加硫ステーション1A,1Bの各加硫室4と、
モールド保管倉庫2との間を往復移動してモールドMを
交換する装置であり、このモールド自動交換装置7は、
前記タイヤ自動搬入,搬出装置6に使用したガイドレー
ル26a,26bを共用して立体加硫ステーション1
A,1Bの各加硫室4を横行する横行装置24と、モー
ルドMの下部を支持して交換するモールド交換装置25
とで構成され、加硫するタイヤに応じてモールド保管倉
庫2に保管されているモールドMを取り出して加硫室4
内のモールドMと交換するものである。Further, the automatic mold changing device 7 for automatically taking out and carrying in the mold M in the vulcanizing chamber 4 comprises:
Each vulcanizing chamber 4 of the three-dimensional vulcanizing station 1A, 1B,
This is a device for exchanging the mold M by reciprocating between the mold storage warehouse 2 and the mold automatic exchange device 7.
The three-dimensional vulcanization station 1 shares the guide rails 26a and 26b used for the automatic tire loading / unloading device 6.
A traversing device 24 that traverses each vulcanizing chamber 4 of A and 1B, and a mold exchanging device 25 that supports and exchanges the lower part of the mold M.
The mold M stored in the mold storage warehouse 2 is taken out according to the tire to be vulcanized, and the vulcanization chamber 4
To be replaced with the mold M inside.
【0018】次に、上記のようなタイヤ加硫設備装置の
作動方法について説明する。Next, an operation method of the above tire vulcanizing equipment will be described.
【0019】この発明は、上記のようにモールド内圧保
持機構3をそれぞれ個別に備えた複数の加硫室4を有す
る立体加硫ステーション1A,1Bに、各加硫室4内の
モールドMの開閉を行う移動可能なモールド開閉装置5
と、各加硫室4に対して共用できるタイヤ自動搬入,搬
出装置6と、モールド自動交換装置7とを設けること
で、従来のように個々の加硫装置にモールド開閉装置5
やタイヤ自動搬入,搬出装置6等を設置する必要がな
く、従って、加硫設備の簡素化による設備費用の低減化
を図ることが出来、またタイヤ出し入れのための開閉時
間の短縮化を図ることが出来、タイヤ加硫作業の効率化
を図ることが出来るものである。According to the present invention, the three-dimensional vulcanizing stations 1A and 1B each having a plurality of vulcanizing chambers 4 each having the mold internal pressure holding mechanism 3 individually as described above, open and close the mold M in each vulcanizing chamber 4. Mold opening and closing device 5 that performs
By providing a tire automatic loading / unloading device 6 and an automatic mold changing device 7 that can be shared for each vulcanizing chamber 4, a mold opening / closing device 5 can be provided for each vulcanizing device as in the prior art.
It is not necessary to install an automatic loading / unloading device 6 for tires and the like, so that equipment costs can be reduced by simplifying the vulcanization equipment, and the opening / closing time for loading / unloading tires can be shortened. And the efficiency of tire vulcanization work can be improved.
【0020】[0020]
【発明の効果】この発明は、上記のようにモールド内圧
保持機構をそれぞれ個別に備えた複数の加硫室を有する
立体加硫ステーションに、この立体加硫ステーションの
各加硫室内のモールドの開閉を行う移動可能なモールド
開閉装置と、各加硫室内のモールドへの未加硫タイヤの
投入及びモールドから加硫済タイヤの搬出を行う移動可
能なタイヤ自動搬入,搬出装置と、各加硫室内のモール
ドの取出し及び搬入を自動的に行う移動可能なモールド
自動交換装置とを設けたので、モールドの交換及びタイ
ヤの投入取出しの多台持ち化を可能とし、タイヤ加硫設
備の簡素化とコストダウンを図ることが出来、更にタイ
ヤ加硫作業の効率化を図ることが出来る効果がある。The present invention relates to a three-dimensional vulcanizing station having a plurality of vulcanizing chambers each having a mold internal pressure holding mechanism individually as described above, and opening and closing the mold in each vulcanizing chamber of the three-dimensional vulcanizing station. A movable mold opening / closing device, a movable tire automatic loading / unloading device for loading an unvulcanized tire into a mold in each vulcanizing chamber and carrying out a vulcanized tire from the mold, and a movable vulcanizing chamber. And a movable automatic mold changer that automatically removes and loads the mold, enabling multiple units to be exchanged for molds and loading and unloading tires, simplifying tire vulcanizing equipment and reducing costs. This has the effect of reducing the cost and improving the efficiency of tire vulcanization work.
【図1】この発明を実施したタイヤ加硫設備装置の概略
正面図である。FIG. 1 is a schematic front view of a tire vulcanizing equipment device embodying the present invention.
【図2】図1の平面図である。FIG. 2 is a plan view of FIG.
【図3】図1の側面図である。FIG. 3 is a side view of FIG. 1;
【図4】モールド内圧保持機構を示すモールドの断面図
である。FIG. 4 is a cross-sectional view of a mold showing a mold internal pressure holding mechanism.
1A,1B 立体加硫ステーション 2 モールド
保管倉庫 3 モールド内圧保持機構 4 加硫室 5 モールド開閉装置 6 タイヤ自
動搬入,搬出装置 7 モールド自動交換装置 8a,8b 上下モールド 8c セクター
モールド 9 トッププレート 10 ベースプ
レート 11 クランプ手段 12 リング
部材 13 チャーンバー 14 ガイド
レール 15 駆動装置 16 開閉手
段 17 開閉シリンダー 18 連結部
材 19 天井フレーム 20 ベース 21 モールド搬入,搬出アーム 22 垂直ガ
イドレール 23 クランプ機構 24 横行装
置 25 モールド交換装置 26a,26b ガイド
レール W 未加硫タイヤ Wx 加硫済タ
イヤ M モールドReference Signs List 1A, 1B Three-dimensional vulcanizing station 2 Mold storage warehouse 3 Mold internal pressure holding mechanism 4 Vulcanizing chamber 5 Mold opening / closing device 6 Tire automatic loading / unloading device 7 Automatic mold exchange device 8a, 8b Upper / lower mold 8c Sector mold 9 Top plate 10 Base plate 11 Clamping means 12 Ring member 13 Churn bar 14 Guide rail 15 Driving device 16 Opening / closing means 17 Opening / closing cylinder 18 Connecting member 19 Ceiling frame 20 Base 21 Mold loading / unloading arm 22 Vertical guide rail 23 Clamp mechanism 24 Traversing device 25 Mold changing device 26a, 26b Guide rail W Unvulcanized tire Wx Vulcanized tire M Mold
Claims (2)
備えた複数の加硫室を有する立体加硫ステーションに、
この立体加硫ステーションの各加硫室内のモールドの開
閉を行う移動可能なモールド開閉装置と、各加硫室内の
モールドへの未加硫タイヤの投入及びモールドから加硫
済タイヤの搬出を行う移動可能なタイヤ自動搬入,搬出
装置と、各加硫室内のモールドの取出し及び搬入を自動
的に行う移動可能なモールド自動交換装置とを設けて成
るタイヤ加硫設備装置。1. A three-dimensional vulcanization station having a plurality of vulcanization chambers each having a mold internal pressure holding mechanism,
A movable mold opening / closing device that opens and closes molds in each vulcanization chamber of the three-dimensional vulcanization station, and a movement that loads an unvulcanized tire into a mold in each vulcanization chamber and carries out a vulcanized tire from the mold. A tire vulcanizing equipment device comprising a possible automatic tire loading / unloading device and a movable automatic mold changing device for automatically taking out and loading a mold in each vulcanizing chamber.
並列で、かつ多段状に構成されている請求項1に記載の
タイヤ加硫設備装置。2. The vulcanization chamber of the three-dimensional vulcanization station,
The tire vulcanizing equipment device according to claim 1, wherein the tire vulcanizing equipment device is configured in parallel and in a multi-stage shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000273696A JP4487111B2 (en) | 2000-09-08 | 2000-09-08 | Tire vulcanizing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000273696A JP4487111B2 (en) | 2000-09-08 | 2000-09-08 | Tire vulcanizing equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2002086451A true JP2002086451A (en) | 2002-03-26 |
JP4487111B2 JP4487111B2 (en) | 2010-06-23 |
Family
ID=18759595
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000273696A Expired - Fee Related JP4487111B2 (en) | 2000-09-08 | 2000-09-08 | Tire vulcanizing equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4487111B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004014629A1 (en) * | 2002-08-07 | 2004-02-19 | Ichimaru Giken Co., Ltd. | Apparatus and method for vulcanizing tire |
US7217111B2 (en) | 2002-08-12 | 2007-05-15 | Ichimaru Giken Co., Ltd. | Tire vulcanizing apparatus |
JP2009149080A (en) * | 2007-12-21 | 2009-07-09 | Goodyear Tire & Rubber Co:The | Apparatus and method for coupling tire manufacturing and curing station |
CN104908179A (en) * | 2015-06-24 | 2015-09-16 | 谢义忠 | Full-automaticdouble-layer four-mold tyre vulcanizer and vulcanization method ofvulcanizer |
-
2000
- 2000-09-08 JP JP2000273696A patent/JP4487111B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004014629A1 (en) * | 2002-08-07 | 2004-02-19 | Ichimaru Giken Co., Ltd. | Apparatus and method for vulcanizing tire |
US7217111B2 (en) | 2002-08-12 | 2007-05-15 | Ichimaru Giken Co., Ltd. | Tire vulcanizing apparatus |
JP2009149080A (en) * | 2007-12-21 | 2009-07-09 | Goodyear Tire & Rubber Co:The | Apparatus and method for coupling tire manufacturing and curing station |
CN104908179A (en) * | 2015-06-24 | 2015-09-16 | 谢义忠 | Full-automaticdouble-layer four-mold tyre vulcanizer and vulcanization method ofvulcanizer |
Also Published As
Publication number | Publication date |
---|---|
JP4487111B2 (en) | 2010-06-23 |
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