JP2002079568A - Extrusion molding apparatus and method for manufacturing molded object using the same - Google Patents

Extrusion molding apparatus and method for manufacturing molded object using the same

Info

Publication number
JP2002079568A
JP2002079568A JP2000272340A JP2000272340A JP2002079568A JP 2002079568 A JP2002079568 A JP 2002079568A JP 2000272340 A JP2000272340 A JP 2000272340A JP 2000272340 A JP2000272340 A JP 2000272340A JP 2002079568 A JP2002079568 A JP 2002079568A
Authority
JP
Japan
Prior art keywords
extrusion
molded product
speed
extruded
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000272340A
Other languages
Japanese (ja)
Other versions
JP3881829B2 (en
Inventor
Satoshi Shibata
諭 柴田
Kazuya Tsuchimoto
和也 土本
Osamu Yamanishi
修 山西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Chemical Co Ltd
Original Assignee
Sumitomo Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Chemical Co Ltd filed Critical Sumitomo Chemical Co Ltd
Priority to JP2000272340A priority Critical patent/JP3881829B2/en
Publication of JP2002079568A publication Critical patent/JP2002079568A/en
Application granted granted Critical
Publication of JP3881829B2 publication Critical patent/JP3881829B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92085Velocity
    • B29C2948/92104Flow or feed rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92361Extrusion unit
    • B29C2948/92409Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/9258Velocity
    • B29C2948/926Flow or feed rate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an extrusion molding apparatus capable of obtaining a molded object which can be cut into a molded product reduced in the irregularity of its cut length and has high dimensional accuracy, and a method for manufacturing the molded object using the same. SOLUTION: The extrusion molding apparatus is equipped with a die 1 having an extruding hole 3 for continuously extruding the molded product 11, a cutter 2 for cutting the molded product 11 extruded from the extruding hole 3, the flow rate control valve 17 provided in the extruding hole 3 to control the extrusion speed of the molded product 11 extruded from the extrusion hole 3, a sensor 12 for detecting the extrusion speed of the molded product 11 extruded from the extrusion hole 3 and a control means 40 for performing the on-off operation of the flow rate control valve 17 on the basis of the input signal from the sensor 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、成形品の切断長さ
のばらつきを最小限に抑えることができる押出成形装置
とこれを用いる成形体の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an extrusion molding apparatus capable of minimizing the variation in cutting length of a molded product and a method of manufacturing a molded article using the same.

【従来の技術】[Prior art]

【0002】一般に、触媒、触媒担体、吸着材、乾燥
材、調湿材等は、直径2〜10mm、長さ2〜20mm
程度の円柱形または円筒形の成形体に成形され、これを
反応器に充填して種々の化学反応プロセスに使用され
る。このような触媒等の成形体を製造するために、従来
から押出成形法が採用されている。
Generally, a catalyst, a catalyst carrier, an adsorbent, a drying material, a humidity control material and the like have a diameter of 2 to 10 mm and a length of 2 to 20 mm.
It is formed into a cylindrical or cylindrical shaped body, which is filled into a reactor and used for various chemical reaction processes. In order to produce such a molded article such as a catalyst, an extrusion molding method has conventionally been employed.

【0003】すなわち、アルミナ等の軟質な粘土状材料
をダイから連続的に押し出した成形品を小さく切断して
成形体を製造する。その際、成形品を刃物等で切断する
と、成形体の切断された端部が変形して、反応器内に密
に充填できなくなり、その結果、触媒等の充填量が少な
くなって、化学反応プロセスに支障をきたすという問題
が生じる。
That is, a molded product obtained by continuously extruding a soft clay-like material such as alumina from a die is cut into small pieces to produce a molded product. At this time, if the molded product is cut with a cutting tool or the like, the cut end of the molded product is deformed and cannot be densely filled in the reactor. A problem arises that hinders the process.

【0004】そのため、従来より、ダイから押し出され
た直後の軟質な成形品を、2点間に張りわたしたピアノ
線で切断することが行われている。すなわち、ピアノ線
を2点間に張りわたした支持板を用いて、この支持板を
押出方向と直交する方向に回転または往復動させて、ピ
アノ線を一定の時間間隔でダイの押出孔前面を横切らせ
ることにより、押出直後の成形品を切断している。
For this reason, conventionally, a soft molded product immediately after being extruded from a die has been cut with a piano wire stretched between two points. That is, using a support plate in which a piano wire is stretched between two points, the support plate is rotated or reciprocated in a direction orthogonal to the extrusion direction, and the front surface of the die is extruded at a constant time interval. By crossing, the molded product immediately after extrusion is cut.

【0005】この場合、ピアノ線による切断速度は一定
値に設定して、成形品の切断が行われる。ところが、成
形品の押出速度は、成形材料の粘度変化などによって変
化しやすいため、成形品の押出速度がわずかでも変化す
ると、切断された成形体の長さに大きなばらつきが生
じ、前記したように成形体を反応器内に密に充填できな
くなるなどの問題が発生する。
In this case, the cutting speed of the piano wire is set to a constant value, and the molded product is cut. However, since the extrusion speed of a molded product is easily changed due to a change in viscosity of a molding material, even if the extrusion speed of the molded product slightly changes, a large variation occurs in the length of the cut molded body, and as described above, Problems such as the inability to densely fill the molded body into the reactor occur.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、成形
品の切断長さのばらつきを小さくすることができ、寸法
精度の高い成形品が得られる押出成形装置とこれを用い
る成形体の製造方法を提供することである。
SUMMARY OF THE INVENTION An object of the present invention is to provide an extrusion molding apparatus capable of reducing the variation in the cutting length of a molded article and obtaining a molded article with high dimensional accuracy, and the production of a molded article using the same. Is to provide a way.

【0007】[0007]

【課題を解決するための手段】上記課題を解決するため
の本発明の押出成形装置は、成形品が連続的に押し出さ
れる押出孔を有するダイと、前記押出孔から押し出され
る成形品を切断するための切断装置と、前記押出孔の内
方に設けられ押出孔から押し出される成形品の押出し速
度を制御する流量制御弁と、前記押出孔から押し出され
る成形品の押出し速度を検出するためのセンサと、この
センサからの入力信号に基づいて前記流量制御弁の開閉
操作を行わせるための制御手段とを備えたことを特徴と
する。
An extrusion molding apparatus according to the present invention for solving the above-mentioned problems comprises a die having an extrusion hole through which a molded product is continuously extruded, and cutting the molded product extruded from the extrusion hole. Cutting device, a flow control valve provided inside the extrusion hole for controlling the extrusion speed of the molded product extruded from the extrusion hole, and a sensor for detecting the extrusion speed of the molded product extruded from the extrusion hole And control means for opening and closing the flow control valve based on an input signal from the sensor.

【0008】すなわち、本発明によれば、センサにて成
形品の押出し速度を検出しているので、成形品の押し出
し速度が変化した場合には、センサからの入力信号に基
づいて、制御手段が流量制御弁の開閉操作を行って成形
品の押出し速度を制御し、これによって成形品の切断長
さを調整するものである。
That is, according to the present invention, since the extrusion speed of the molded product is detected by the sensor, when the extrusion speed of the molded product changes, the control means is controlled based on the input signal from the sensor. The extrusion speed of the molded product is controlled by opening and closing the flow control valve, thereby adjusting the cutting length of the molded product.

【0009】前記ダイは複数の押出孔を有するものであ
ってもよい。この場合、押出成形装置は、成形品が連続
的に押し出される複数の押出孔を有するダイと、前記押
出孔から押し出される成形品を切断するための切断装置
と、各押出孔の内方に設けられ各押出孔から押し出され
る成形品の押出し速度を制御する流量制御弁と、各押出
孔から押し出される成形品の押出し速度を検出するため
のセンサと、このセンサによって各押出孔ごとに検出さ
れた成形品の押出し速度に基づいて各流量制御弁の開閉
操作を行わせるための制御手段とを備える。
The die may have a plurality of extrusion holes. In this case, the extrusion molding device is provided with a die having a plurality of extrusion holes through which the molded product is continuously extruded, a cutting device for cutting the molded product extruded from the extrusion hole, and provided inside each extrusion hole. A flow control valve for controlling the extrusion speed of the molded product extruded from each extrusion hole, a sensor for detecting the extrusion speed of the molded product extruded from each extrusion hole, and a sensor for each extrusion hole detected by this sensor Control means for opening and closing each flow control valve based on the extrusion speed of the molded product.

【0010】前記センサはスポット光源式のセンサであ
るのが好ましく、成形品が押出孔からこのセンサの測定
点に到達するまでの時間を測定することによって成形品
の押出し速度を検出する。これによって、成形品の押出
し速度を高精度で検出することができ、成形品の切断長
さをより均一なものにすることができる。
[0010] The sensor is preferably a spot light source type sensor, and detects the extrusion speed of the molded article by measuring the time required for the molded article to reach the measurement point of the sensor from the extrusion hole. Thus, the extrusion speed of the molded product can be detected with high accuracy, and the cut length of the molded product can be made more uniform.

【0011】前記制御手段による制御は、具体的には、
各押出孔から押し出された各成形品の切断長さが成形品
の切断長さの平均値に近づくように、押出孔ごとに流量
制御弁の開閉操作を行って、成形品の押出し速度を調整
するか、あるいは各押出孔から押し出された各成形品の
切断長さが成形品の切断長さの設定値に近づくように、
押出孔ごとに流量制御弁の開閉操作を行って、成形品の
押出し速度を調整する。
The control by the control means is, specifically,
Adjust the extrusion speed of the molded product by opening and closing the flow control valve for each extrusion hole so that the cut length of each molded product extruded from each extrusion hole approaches the average value of the cut length of the molded product Or so that the cut length of each molded product extruded from each extrusion hole approaches the set value of the cut length of the molded product
The opening and closing operation of the flow control valve is performed for each extrusion hole to adjust the extrusion speed of the molded product.

【0012】また、本発明では、流量制御弁の制御と共
に、切断装置の制御をも行うのが成形品の切断長さのば
らつきをより小さくする上で好ましい。すなわち、本発
明の他の押出成形装置は、成形品が連続的に押し出され
る押出孔を有するダイと、2点間に張りわたされた線材
を有し前記成形品の押出方向と直交する方向に回転また
は往復動して前記線材を押出孔の前面を横切らせ押出直
後の成形品を切断するための切断装置と、前記押出孔の
内方に設けられ押出孔から押し出される成形品の押出し
速度を制御する流量制御弁と、前記押出孔から押し出さ
れる成形品の押出し速度を検出するためのセンサと、こ
のセンサからの入力信号に基づいて前記切断装置が回転
または往復動する速度制御と前記流量制御弁の開閉操作
とを行わせるための制御手段とを備える。
In the present invention, it is preferable to control the cutting device in addition to the control of the flow control valve in order to further reduce the variation in the cutting length of the molded product. That is, another extrusion molding apparatus of the present invention includes a die having an extrusion hole through which a molded product is continuously extruded, and a wire rod stretched between two points, in a direction orthogonal to the extrusion direction of the molded product. A cutting device for rotating or reciprocating the wire to cross the front surface of the extrusion hole to cut a molded product immediately after extrusion, and an extrusion speed of a molded product provided inside the extrusion hole and extruded from the extrusion hole. A flow control valve for controlling, a sensor for detecting an extrusion speed of a molded product extruded from the extrusion hole, a speed control for rotating or reciprocating the cutting device based on an input signal from the sensor, and the flow control And control means for performing opening and closing operations of the valve.

【0013】前記ダイは複数の押出孔を有するものであ
ってもよい。この場合、本発明の押出成形装置は、成形
品が連続的に押し出される複数の押出孔を有するダイ
と、2点間に張りわたされた線材を有し前記成形品の押
出方向と直交する方向に回転または往復動して前記線材
を各押出孔の前面を横切らせ押出直後の成形品を切断す
るための切断装置と、各押出孔の内方に設けられ押出孔
から押し出される成形品の押出し速度を制御する流量制
御弁と、各押出孔から押し出される成形品の押出し速度
を検出するためのセンサと、このセンサからの入力信号
に基づいて前記切断装置が回転または往復動する速度制
御と前記各流量制御弁の開閉操作とを行わせるための制
御手段とを備える。
[0013] The die may have a plurality of extrusion holes. In this case, the extrusion molding apparatus of the present invention has a die having a plurality of extrusion holes through which a molded product is continuously extruded, and a wire rod stretched between two points, and a direction orthogonal to the extrusion direction of the molded product. A cutting device for rotating or reciprocating the wire so as to traverse the front surface of each extrusion hole and cut the molded product immediately after extrusion, and extruding a molded product provided inside each extrusion hole and extruded from the extrusion hole. A flow control valve for controlling the speed, a sensor for detecting the extrusion speed of the molded product extruded from each extrusion hole, a speed control for rotating or reciprocating the cutting device based on an input signal from the sensor, and Control means for opening and closing each flow control valve.

【0014】具体的には、前記制御手段は、各押出孔か
ら押し出された各成形品の切断長さの平均値が成形品の
切断長さの設定値に近づくように、切断装置の回転また
は往復動する速度を制御すると共に、各押出孔から押し
出された各成形品の切断長さが成形品の切断長さの平均
値に近づくように、押出孔ごとに流量制御弁の開閉操作
を行って、成形品の押出し速度を調整するのが好まし
い。これにより、切断長さのばらつきが小さく、寸法精
度の高い成形品を得ることが可能となる。
[0014] More specifically, the control means rotates or rotates the cutting device so that the average value of the cut length of each molded product extruded from each extrusion hole approaches the set value of the cut length of the molded product. In addition to controlling the reciprocating speed, open and close the flow control valve for each extrusion hole so that the cut length of each molded product extruded from each extrusion hole approaches the average value of the cut length of the molded product. Therefore, it is preferable to adjust the extrusion speed of the molded product. As a result, it is possible to obtain a molded product with small cutting length variation and high dimensional accuracy.

【0015】また、本発明は、前記した押出成形装置を
用いて、ダイから連続的に押し出される成形品を切断装
置で所定長さに順次切断することを特徴とする成形体の
製造方法をも提供するものである。
The present invention also provides a method for producing a molded article, characterized in that molded articles continuously extruded from a die are sequentially cut to a predetermined length by a cutting apparatus using the above-mentioned extrusion molding apparatus. To provide.

【0016】[0016]

【発明の実施の形態】本発明の一実施形態を図1ないし
図5に示す。図1はこの実施形態にかかる押出成形装置
の概略を示しており、ダイ1の前面には切断装置2が設
けられている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention is shown in FIGS. FIG. 1 schematically shows an extrusion molding apparatus according to this embodiment. A cutting apparatus 2 is provided on a front surface of a die 1.

【0017】ダイ1は、押出装置10の前面に取り付け
られ、成形品が連続的に押し出される複数の押出孔3を
有する。また、切断装置2は、2つのガイドローラ4,
5間に張りわたされたピアノ線6(線材)を有する。こ
のピアノ線6は、押出孔3を設けた膨出部15の頂面に
接触しながら押出孔3の前面を移動して、ダイ1から押
し出された成形品11を所定長さで切断して成形体7を
得るものである。
The die 1 is attached to the front of the extrusion device 10 and has a plurality of extrusion holes 3 through which a molded product is continuously extruded. The cutting device 2 has two guide rollers 4
It has a piano wire 6 (wire material) stretched between the five. The piano wire 6 moves on the front surface of the extrusion hole 3 while being in contact with the top surface of the bulging portion 15 provided with the extrusion hole 3, and cuts the molded product 11 extruded from the die 1 into a predetermined length. A molded article 7 is obtained.

【0018】すなわち、前記切断装置2は、押出方向に
平行に配置された回転軸8に該回転軸8に直交して一体
に取り付けられた円板形の取付け板9を備え、この取付
け板9をダイ1の外面と離隔対向させると共に、回転軸
8を回転駆動部16(モーター)にて回転させることに
より成形品11の押出方向に直交する方向に回転させる
ように構成されている。
That is, the cutting device 2 has a disk-shaped mounting plate 9 which is integrally mounted on a rotating shaft 8 arranged parallel to the extrusion direction perpendicularly to the rotating shaft 8. Is formed so as to be spaced apart from the outer surface of the die 1, and is rotated in a direction orthogonal to the extrusion direction of the molded product 11 by rotating the rotation shaft 8 by a rotation drive unit 16 (motor).

【0019】前記回転軸8は、円板形のダイ1の中心軸
と同軸上に設けられる。そして、図2に示すようにダイ
1には複数の押出孔3が同心円状に配設されているの
で、回転軸8を回転させて、取付け板9を回転させるこ
とにより、その前面に張設したピアノ線6が各押出孔3
の前面を横切りながら通過する。また、図2に示すよう
に、取付け板9には回転軸8を介して互いに反対方向に
2つのピアノ線6,6が張設されており、それぞれのピ
アノ線6,6にて成形品の切断が行われる。なお、使用
するピアノ線6の直径は、成形体の材料、直径等を考慮
して決定すればよいが、通常、300μm以下が適当で
ある。
The rotating shaft 8 is provided coaxially with the center axis of the disk-shaped die 1. Since a plurality of extrusion holes 3 are arranged concentrically in the die 1 as shown in FIG. 2, the rotation shaft 8 is rotated and the mounting plate 9 is rotated, thereby extending the front surface of the die 1. Piano wire 6
Passing across the front of. As shown in FIG. 2, two piano wires 6, 6 are stretched in the mounting plate 9 in opposite directions via a rotating shaft 8, and the respective piano wires 6, 6 Cutting is performed. In addition, the diameter of the piano wire 6 to be used may be determined in consideration of the material, diameter, and the like of the molded body, but usually 300 μm or less is appropriate.

【0020】一方、各押出孔3の内方には、それぞれ各
押出孔3から押し出される成形品11の押出し速度を制
御するための流量制御弁17が設けられる。この流量制
御弁17は、仕切り弁方式のゲートバルブであって、図
1に示すように仕切り弁18が押出装置10の空隙19
内を出没自在に取付けられており、仕切り弁18の空隙
19内への突出長さを調節することにより空隙19内を
通過する押出物の流量を制御することができる。仕切り
弁18の空隙19内への出没には、例えば回転駆動部2
0(モータ等)にてピニオンを回転させ、このピニオン
と歯合したラックにて仕切り弁18を移動させる、いわ
ゆるラック・ピニオン方式等が採用可能である。
On the other hand, inside each of the extrusion holes 3, a flow control valve 17 for controlling the extrusion speed of the molded article 11 extruded from each of the extrusion holes 3 is provided. The flow control valve 17 is a gate valve of a gate valve type. As shown in FIG.
The flow rate of the extrudate passing through the gap 19 can be controlled by adjusting the length of the gate valve 18 protruding into the gap 19. For example, the rotation driving unit 2
A so-called rack-and-pinion method in which the pinion is rotated at 0 (motor or the like) and the gate valve 18 is moved by a rack meshed with the pinion can be adopted.

【0021】また、押出孔3の前面から離隔した位置に
は、スポット光源式のセンサ12が設けられる。このセ
ンサ12には、例えば光源にレーザー光や発光ダイオー
ド等を用いて距離測定等の目的で使用されるセンサが挙
げられ、とくにスポット光を対象物に照射する照射部1
3と対象物から反射した光を受ける受光部14とを備え
た反射型センサ12(例えば反射型レーザーセンサ)を
使用するのが装置全体のコンパクト化を図る上で好まし
い。
A spot light source type sensor 12 is provided at a position separated from the front surface of the extrusion hole 3. The sensor 12 includes, for example, a sensor used for a purpose such as distance measurement using a laser light or a light emitting diode as a light source.
It is preferable to use a reflection-type sensor 12 (for example, a reflection-type laser sensor) including the light-receiving unit 14 for receiving the light reflected from the object, in order to reduce the size of the entire apparatus.

【0022】センサ12の取付け位置は、ダイ1から離
隔した側方で、ダイ1から押し出された成形品11が通
過する経路にスポット光を照射できる部位である。この
センサ12を使用して、成形品11が押出孔3からセン
サ12の測定点に到達するまでの時間を測定する。すな
わち、1回目の切断直後は、センサ12の測定点(つま
り光照射点)には成形品11は存在しないので、センサ
12は成形品11を検知しないが、1回目の切断後、新
たに押し出された成形品11の先端が測定点に到達した
とき、センサ12は成形品11を検知するので、1回目
の検知から2回目の検知までの時間t1がわかる。押出
孔3からセンサ12の測定点までの距離Lはあらかじめ
設定されているので、式:L/t1から成形品11の押
し出し速度Vが求められる。なお、押出孔3からセンサ
12の測定点までの距離Lは、押出孔3からの切断長さ
と等しいか、それよりも小さい距離である。
The mounting position of the sensor 12 is a portion that can be irradiated with spot light on the side of the side where the molded product 11 extruded from the die 1 passes, on the side separated from the die 1. Using this sensor 12, the time required for the molded article 11 to reach the measurement point of the sensor 12 from the extrusion hole 3 is measured. That is, immediately after the first cut, the molded article 11 does not exist at the measurement point (that is, the light irradiation point) of the sensor 12, and thus the sensor 12 does not detect the molded article 11, but after the first cut, the molded article 11 is newly pushed out. When the leading end of the molded article 11 reaches the measurement point, the sensor 12 detects the molded article 11, so that the time t1 from the first detection to the second detection is known. Since the distance L from the extrusion hole 3 to the measurement point of the sensor 12 are set in advance, wherein: the extrusion velocity V of the molded product 11 is obtained from the L / t 1. The distance L from the extrusion hole 3 to the measurement point of the sensor 12 is equal to or shorter than the cutting length from the extrusion hole 3.

【0023】一方、切断装置2の回転速度を測定するこ
とによってピアノ線6が押出孔3の前面を1回目に通過
してから2回目に通過するまでの時間t2は計算から求
められるので、式:V×t2から成形品11の切断長さ
Xが検出される。検出された切断長さXは、センサ12
からの入力信号を受けた制御部17にて設定値X0との
比較が行われ、X>X0である場合には弁棒18を空隙
19内に進出させて流量を低減させ、逆にX<X0であ
る場合には弁棒18を空隙19内から退出させて、X=
0となるように制御される。このとき、同時に、切断
装置2の回転駆動部16の制御も行うのが好ましい。す
なわち、X>X0の場合には回転駆動部16の回転数を
上げ、X<X0の場合には回転駆動部16の回転数を下
げる。
On the other hand, by measuring the rotational speed of the cutting device 2, the time t 2 from when the piano wire 6 passes through the front surface of the extrusion hole 3 for the first time to when it passes for the second time can be obtained by calculation. The cutting length X of the molded article 11 is detected from the equation: V × t 2 . The detected cutting length X is determined by the sensor 12
Is compared with the set value X 0 by the control unit 17 which has received the input signal from the controller. When X> X 0 , the valve stem 18 is advanced into the gap 19 to reduce the flow rate, and conversely If X <X 0 , the valve stem 18 is withdrawn from the space 19 and X =
It is controlled such that X 0. At this time, it is preferable to control the rotation drive unit 16 of the cutting device 2 at the same time. That is, when X> X 0 , the rotation speed of the rotation drive unit 16 is increased, and when X <X 0 , the rotation speed of the rotation drive unit 16 is reduced.

【0024】センサ12は、図3に示すように、全ての
押出孔3について設置される。すなわち、センサ12
は、円盤形のダイ1に同心円状に配設された8つの押出
孔3のそれぞれに設置される。
The sensors 12 are provided for all the extrusion holes 3 as shown in FIG. That is, the sensor 12
Are installed in each of eight extrusion holes 3 concentrically arranged on the disk-shaped die 1.

【0025】図3はこの実施形態における制御機構の詳
細も示している。各センサ12からの入力信号は入力切
替装置18を経て制御手段40(シーケンサー)内の入
力ユニット19に送られる。一方、切断装置2の回転軸
8の回転数(または回転速度)はロータリーエンコーダー
20にて検出され、CPU21(中央処理装置)に送ら
れる。
FIG. 3 also shows details of the control mechanism in this embodiment. An input signal from each sensor 12 is sent to the input unit 19 in the control means 40 (sequencer) via the input switching device 18. On the other hand, the rotation speed (or rotation speed) of the rotating shaft 8 of the cutting device 2 is detected by the rotary encoder 20 and sent to the CPU 21 (central processing unit).

【0026】CPU21では、図4に示すように、各押
出孔3に配設したセンサ12にて検出された各押出孔3
での成形品11の押出速度から切断長さXnを求め、こ
れから切断長さの平均値Xavが算出される。そして、各
押出孔3での切断長さXnと切断長さの平均値Xavとが
比較され、Xn>Xavである場合には流量制御弁17の
仕切り弁18を空隙19内に進出させて流量を抑え、押
出速度を低下させX=Xavとなるように制御する。逆に
X<Xavである場合には仕切り弁18を空隙19内から
退出させて流量を増大させ、押出速度を上昇させ、X=
avとなるように制御する。X=Xavの場合には流量制
御弁17は不変である。
In the CPU 21, as shown in FIG. 4, each of the extrusion holes 3 detected by the sensor 12 disposed in each of the extrusion holes 3 is used.
The cutting length Xn is determined from the extrusion speed of the molded article 11 at the above, and the average value Xav of the cutting length is calculated from this. Then, the cutting length Xn at each extrusion hole 3 is compared with the average value Xav of the cutting lengths, and when Xn > Xav , the gate valve 18 of the flow control valve 17 is inserted into the gap 19. By controlling the flow rate, the flow rate is suppressed, the extrusion speed is reduced, and X = Xav . Conversely, when X < Xav , the gate valve 18 is retracted from the gap 19 to increase the flow rate, increase the extrusion speed, and set X =
Xav is controlled. When X = Xav , the flow control valve 17 remains unchanged.

【0027】これらの制御信号は、D/A変換ユニット
22からインバーター23を経て、各流量制御弁17に
設けられたそれぞれの回転駆動部20a,20b,20
c,……20hへ送られ、各押出孔3ごとに流量制御
(従って押出速度の制御)が行われる。このため、各押
出孔3間での押出速度のばらつきが低減され、平均値X
avを中心とする切断長さXnのばらつきを非常に小さく
することができる。なお、切断長さXnは、平切断長さ
の平均値Xavに代えて、切断長さの設定値X0と比較し
てもよく、これにより各切断長さXnの寸法精度が向上
する。
These control signals are supplied to a D / A conversion unit.
22 through an inverter 23 to each flow control valve 17
Each of the provided rotary drive units 20a, 20b, 20
c,... sent to 20h, flow rate control for each extrusion hole 3
(Thus, control of the extrusion speed) is performed. For this reason, each push
The variation in the extrusion speed between the outlets 3 is reduced, and the average value X
avVery small variation in cutting length Xn centered on
can do. The cutting length XnIs the flat cutting length
Average value of XavInstead of the set value X of the cutting length0Compare with
And thus each cutting length XnImproves dimensional accuracy of
I do.

【0028】また、前記平均値Xavと切断長さの初期設
定値X0とが比較され、Xav>X0である場合には回転駆
動部16の回転数を低減し、逆にXav<X0である場合
には回転駆動部16の回転数を増大させ、X=X0とな
るように制御される。X=X0である場合には回転駆動
部16の回転数は不変である。
The average value X av is compared with the initial setting value X 0 of the cutting length. If X av > X 0 , the rotational speed of the rotary drive unit 16 is reduced, and conversely, X av If <X 0 , the rotation speed of the rotation drive unit 16 is increased, and control is performed so that X = X 0 . When X = X 0 , the rotation speed of the rotation drive unit 16 does not change.

【0029】回転駆動部16への出力信号はD/A変換
ユニット22からインバーター23を経て回転駆動部1
6へ送られ、回転数(従って回転速度)の調整が行われ
る。この結果、切断長さを設定値X0により近づけるこ
とができるようになり、成形品11を切断して得られる
成形体7の寸法精度が向上する。
The output signal to the rotation drive unit 16 is sent from the D / A conversion unit 22 via the inverter 23 to the rotation drive unit 1.
6, and the number of rotations (and thus the rotation speed) is adjusted. As a result, the cut length can be made closer to the set value X 0 , and the dimensional accuracy of the molded body 7 obtained by cutting the molded article 11 is improved.

【0030】一方、出力ユニット24からD/A変換器
25を経て記録計26にデータが記録される。また、パ
ソコンリンクユニット27から長さ表示器28に切断長
さのデータを送り、表示させることもできる。
On the other hand, data is recorded from the output unit 24 to the recorder 26 via the D / A converter 25. Further, the data of the cut length can be sent from the personal computer link unit 27 to the length display 28 for display.

【0031】次にこの実施形態で使用のダイ1について
説明する。ダイ1における押出孔3の内径は、約1mm
〜10mm、好ましくは約3mm〜6mmである。押出
孔の孔数はダイの外径、押出孔の内径等を考慮して決定
すればよく、例えば1ケ、2ケ、4ケ、8ケ、16ケ、
32ケ等が挙げられる。押出孔の形状は円形の他、例え
ばリング、ハニカム、クローバー状等が挙げられる。
Next, the die 1 used in this embodiment will be described. The inside diameter of the extrusion hole 3 in the die 1 is about 1 mm
10 mm, preferably about 3 mm to 6 mm. The number of extruded holes may be determined in consideration of the outer diameter of the die, the inner diameter of the extruded holes, and the like. For example, 1, 2, 4, 8, 16,
32 and the like. The shape of the extrusion hole may be, for example, a ring, a honeycomb, a clover shape, or the like in addition to a circular shape.

【0032】成形物の具体例としては、例えば触媒、触
媒担体、吸着材、乾燥材、調湿材等が挙げられる。ま
た、成形体の材料は無機材料に限定されるものではな
く、種々のプラスチック材料等に対して本発明の押出成
形装置は適用可能である。その際、使用する線材はピア
ノ線に限定されるものではなく、他の金属線であっても
良く、プラスチック材、繊維材等から作られた線材であ
ってもよいことは勿論である。さらに、上記実施形態で
は、取付け板9は回転するように構成されたが、成形品
の押出方向に対して直交する方向に往復動させてもよ
く、この場合には往復動する速度を制御すればよい。ピ
アノ線6はガイドローラー4、5間に固定されていても
よいが、連続的または断続的に巻き取られながらガイド
ローラー4、5間を移動させられることが好ましい。ピ
アノ線6を移動させることによってピアノ線の破断を防
止し、成形体を連続して製造することができる。
Specific examples of the molded product include a catalyst, a catalyst carrier, an adsorbent, a drying material, a humidity control material and the like. Further, the material of the molded body is not limited to the inorganic material, and the extrusion molding apparatus of the present invention can be applied to various plastic materials and the like. At this time, the wire used is not limited to the piano wire, but may be another metal wire or a wire made of a plastic material, a fiber material, or the like. Further, in the above-described embodiment, the mounting plate 9 is configured to rotate. However, the mounting plate 9 may be reciprocated in a direction orthogonal to the extrusion direction of the molded product. In this case, the reciprocating speed may be controlled. I just need. The piano wire 6 may be fixed between the guide rollers 4 and 5, but is preferably moved between the guide rollers 4 and 5 while being wound up continuously or intermittently. By moving the piano wire 6, breakage of the piano wire can be prevented, and a molded article can be manufactured continuously.

【0033】本発明の他の実施形態を図5に基づいて説
明する。図5に示す押出成形装置は、ゲート弁の一種で
あるバタフライ弁方式の流量制御弁30を備えたもので
ある。この流量制御弁30は、ダイ1の各押出孔3の後
方にそれぞれ設けられる。押出装置31は、中央部にコ
ーン32が設けられ、押出物を各押出孔3に向かわせる
(押出物の流れを矢印で示す)。
Another embodiment of the present invention will be described with reference to FIG. The extrusion molding apparatus shown in FIG. 5 includes a butterfly valve type flow control valve 30 which is a kind of a gate valve. This flow control valve 30 is provided behind each extrusion hole 3 of the die 1. The extruder 31 is provided with a cone 32 at the center, and directs the extrudate to each extrusion hole 3 (the flow of the extrudate is indicated by an arrow).

【0034】流量制御弁30は、コーン32とダイ1と
の間に介在した弁本体32と、この弁本体33と対向し
押出物が通過する空隙19内に位置する回転板33と、
この回転板33を先端に保持し回転駆動部35(モータ
等)の駆動により歯車36、37を介して回転する弁棒
34とを備える。
The flow control valve 30 includes a valve body 32 interposed between the cone 32 and the die 1, a rotating plate 33 which faces the valve body 33 and is located in the gap 19 through which the extrudate passes.
There is provided a valve rod 34 which holds the rotating plate 33 at the tip and rotates via gears 36 and 37 by driving a rotation driving unit 35 (motor or the like).

【0035】回転駆動部35は、制御手段からの信号を
受けて、弁棒34を介して回転板33を回転させ、流量
制御を行う。すなわち、回転板33の板面が押出し方向
に直交するとき流量は最小となり、逆に押出し方向と平
行になると流量は最大となる。従って、回転板33の向
きを調節することにより流量制御が可能になる。その他
は前述の実施形態と同じである。
The rotation drive unit 35 receives the signal from the control means, rotates the rotary plate 33 via the valve rod 34, and controls the flow rate. That is, when the plate surface of the rotary plate 33 is orthogonal to the extrusion direction, the flow rate is minimum, and when it is parallel to the extrusion direction, the flow rate is maximum. Therefore, the flow rate can be controlled by adjusting the direction of the rotating plate 33. Others are the same as the above-mentioned embodiment.

【0036】本発明にかかる流量制御弁は、前記した仕
切弁方式やバタフライ弁方式に限定されるものではな
く、種々のゲート弁が採用可能である。例えば図6に示
すようなスクリュー形式の流量制御弁38等も採用可能
である。このスクリュー形式の流量制御弁38は押出孔
3に対して前進または後退することにより流量制御を行
うものである。
The flow control valve according to the present invention is not limited to the above-mentioned gate valve system and butterfly valve system, and various gate valves can be adopted. For example, a screw type flow control valve 38 as shown in FIG. 6 can be adopted. The screw type flow control valve 38 controls the flow by moving forward or backward with respect to the extrusion hole 3.

【0037】[0037]

【実施例】以下、実施例および比較例を挙げて本発明の
押出成形装置を説明する。
EXAMPLES The extrusion molding apparatus of the present invention will be described below with reference to examples and comparative examples.

【0038】実施例 図1〜図4に示す押出成形装置を用いて、粘土状のアル
ミナ触媒成形体を押出成形した。使用したダイ1は、表
面がクロムメッキされたもので、押出孔3を同心円状に
8個配設した円盤形状を有する。押出孔3は内径が5m
mである。切断装置2は、径が150μmのピアノ線6
を押出孔3が設けられた膨出部15の頂面に接触させな
がら約90回/秒で回転させた。これらのダイ1および
切断装置2を用いて、押出速度約1300mm/分で上
記アルミナ触媒成形体の押出成形を行った。その結果、
成形体11の切断長さは平均6.98mm、標準偏差は
0.45mmであった。
Example A clay-like alumina catalyst molded body was extruded using the extrusion molding apparatus shown in FIGS. The die 1 used had a disk shape with eight extrusion holes 3 arranged concentrically, the surface of which was chrome-plated. The extrusion hole 3 has an inner diameter of 5 m
m. The cutting device 2 includes a piano wire 6 having a diameter of 150 μm.
Was rotated at about 90 times / second while contacting the top surface of the bulging portion 15 provided with the extrusion hole 3. Using the die 1 and the cutting device 2, the alumina catalyst molded body was extruded at an extrusion speed of about 1300 mm / min. as a result,
The cut length of the molded body 11 was 6.98 mm on average, and the standard deviation was 0.45 mm.

【0039】比較例 センサ12を用いた制御を行わなかった他は、実施例と
同様にしてアルミナ触媒成形体の押出成形を行った。そ
の結果、成形体11の切断長さは平均7.02mm、標
準偏差は0.58mmであった。
COMPARATIVE EXAMPLE Extrusion molding of an alumina catalyst molded body was performed in the same manner as in the example except that control using the sensor 12 was not performed. As a result, the cut length of the molded body 11 was 7.02 mm on average, and the standard deviation was 0.58 mm.

【0040】[0040]

【発明の効果】本発明によれば、成形品の切断長さのば
らつきが小さくなり、寸法精度の高い成形体が得られる
という効果がある。
According to the present invention, there is an effect that a variation in cut length of a molded article is reduced and a molded article having high dimensional accuracy can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態である押出成形装置を示す
概略断面図である。
FIG. 1 is a schematic sectional view showing an extrusion molding apparatus according to an embodiment of the present invention.

【図2】切断用の線材とダイの押出孔との関係を示す概
略説明図である。
FIG. 2 is a schematic explanatory view showing a relationship between a cutting wire and an extrusion hole of a die.

【図3】押出成形装置の制御機構を示す概略説明図であ
る。
FIG. 3 is a schematic explanatory view showing a control mechanism of the extrusion molding apparatus.

【図4】制御機構を示すブロック図である。FIG. 4 is a block diagram showing a control mechanism.

【図5】本発明の他の実施形態にかかる流量制御弁を含
む押出装置を示す概略断面図である。
FIG. 5 is a schematic sectional view showing an extrusion apparatus including a flow control valve according to another embodiment of the present invention.

【図6】本発明のさらに他の実施形態にかかる流量制御
弁を示す概略説明図である。
FIG. 6 is a schematic explanatory view showing a flow control valve according to still another embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 ダイ 2 切断装置 3 押出孔 6 ピアノ線(線材) 7 成形体 8 回転軸 11 成形品 12 センサ 16 回転駆動部 17 流量制御弁 30 流量制御弁 40 制御手段 DESCRIPTION OF SYMBOLS 1 Die 2 Cutting device 3 Extrusion hole 6 Piano wire (wire material) 7 Molded body 8 Rotary shaft 11 Molded product 12 Sensor 16 Rotation drive unit 17 Flow control valve 30 Flow control valve 40 Control means

───────────────────────────────────────────────────── フロントページの続き (72)発明者 山西 修 愛媛県新居浜市惣開町5番1号 住友化学 工業株式会社内 Fターム(参考) 4F207 AA49 AJ02 AJ09 AP07 AR08 AR12 AR14 KA01 KA17 KL64 KL92 KM05 KM15 KM16 KW23 4G054 AA05 AB07 AB09 BD18 DA06 4G055 AA07 AB03 BB08 BB13  ────────────────────────────────────────────────── ─── Continuing from the front page (72) Inventor Osamu Yamanishi 5-1, Sokaicho, Niihama-shi, Ehime Sumitomo Chemical Co., Ltd. F-term (reference) 4F207 AA49 AJ02 AJ09 AP07 AR08 AR12 AR14 KA01 KA17 KL64 KL92 KM05 KM15 KM16 KW23 4G054 AA05 AB07 AB09 BD18 DA06 4G055 AA07 AB03 BB08 BB13

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】成形品が連続的に押し出される押出孔を有
するダイと、 前記押出孔から押し出される成形品を切断するための切
断装置と、 前記押出孔の内方に設けられ、押出孔から押し出される
成形品の押出し速度を制御する流量制御弁と、 前記押出孔から押し出される成形品の押出し速度を検出
するためのセンサと、 このセンサからの入力信号に基づいて前記流量制御弁の
開閉操作を行わせるための制御手段とを備えた押出成形
装置。
1. A die having an extrusion hole through which a molded product is continuously extruded; a cutting device for cutting a molded product extruded from the extrusion hole; A flow control valve for controlling the extrusion speed of the extruded molded product; a sensor for detecting the extrusion speed of the molded product extruded from the extrusion hole; and an opening / closing operation of the flow control valve based on an input signal from the sensor. Extrusion molding device provided with control means for performing the following.
【請求項2】成形品が連続的に押し出される複数の押出
孔を有するダイと、 前記押出孔から押し出される成形品を切断するための切
断装置と、 各押出孔の内方に設けられ、各押出孔から押し出される
成形品の押出し速度を制御する流量制御弁と、 各押出孔から押し出される成形品の押出し速度を検出す
るためのセンサと、 このセンサによって各押出孔ごとに検出された成形品の
押出し速度に基づいて各流量制御弁の開閉操作を行わせ
るための制御手段とを備えた押出成形装置。
2. A die having a plurality of extrusion holes through which a molded product is continuously extruded, a cutting device for cutting the molded product extruded from the extrusion hole, and a die provided inside each of the extrusion holes. A flow control valve for controlling the extrusion speed of the molded product extruded from the extrusion hole, a sensor for detecting the extrusion speed of the molded product extruded from each extrusion hole, and the molded product detected for each extrusion hole by this sensor And a control means for opening and closing each flow control valve based on the extrusion speed of the extrusion molding apparatus.
【請求項3】前記制御手段が、各押出孔から押し出され
た各成形品の切断長さが成形品の切断長さの平均値に近
づくように、押出孔ごとに流量制御弁の開閉操作を行っ
て、成形品の押出し速度を調整する請求項2記載の押出
成形装置。
3. The control means controls the opening and closing of the flow control valve for each extrusion hole such that the cut length of each molded product extruded from each extrusion hole approaches the average value of the cut length of the molded product. The extrusion molding apparatus according to claim 2, wherein the extrusion speed is adjusted by adjusting the extrusion speed.
【請求項4】前記制御手段が、各押出孔から押し出され
た各成形品の切断長さが成形品の切断長さの設定値に近
づくように、押出孔ごとに流量制御弁の開閉操作を行っ
て、成形品の押出し速度を調整する請求項2記載の押出
成形装置。
4. The control means controls the opening / closing operation of the flow control valve for each extrusion hole such that the cut length of each molded product extruded from each extrusion hole approaches the set value of the cut length of the molded product. The extrusion molding apparatus according to claim 2, wherein the extrusion speed is adjusted by adjusting the extrusion speed.
【請求項5】前記センサがスポット光源式のセンサであ
り、成形品が押出孔からこのセンサの測定点に到達する
までの時間を測定することによって成形品の押し出し速
度を検出する請求項1〜4のいずれかに記載の押出成形
装置。
5. The apparatus according to claim 1, wherein said sensor is a spot light source type sensor, and detects the extrusion speed of the molded article by measuring a time required for the molded article to reach a measurement point of the sensor from the extrusion hole. 5. The extrusion molding device according to any one of 4.
【請求項6】成形品が連続的に押し出される押出孔を有
するダイと、 2点間に張りわたされた線材を有し、前記成形品の押出
方向と直交する方向に回転または往復動して、前記線材
を押出孔の前面を横切らせ、押出直後の成形品を切断す
るための切断装置と、 前記押出孔の内方に設けられ、押出孔から押し出される
成形品の押出し速度を制御する流量制御弁と、 前記押出孔から押し出される成形品の押出し速度を検出
するためのセンサと、 このセンサからの入力信号に基づいて前記切断装置が回
転または往復動する速度制御と前記流量制御弁の開閉操
作とを行わせるための制御手段とを備えた押出成形装
置。
6. A die having an extrusion hole through which a molded product is continuously extruded, and a wire stretched between two points. The die is rotated or reciprocated in a direction orthogonal to the extrusion direction of the molded product. A cutting device for causing the wire to traverse the front surface of the extrusion hole and cutting the molded product immediately after extrusion; and a flow rate provided inside the extrusion hole and controlling the extrusion speed of the molded product extruded from the extrusion hole. A control valve, a sensor for detecting an extrusion speed of the molded product extruded from the extrusion hole, a speed control for rotating or reciprocating the cutting device based on an input signal from the sensor, and opening and closing of the flow control valve An extrusion molding device comprising a control means for performing operations.
【請求項7】成形品が連続的に押し出される複数の押出
孔を有するダイと、 2点間に張りわたされた線材を有し、前記成形品の押出
方向と直交する方向に回転または往復動して、前記線材
を各押出孔の前面を横切らせ、押出直後の成形品を切断
するための切断装置と、 各押出孔の内方に設けられ、押出孔から押し出される成
形品の押出し速度を制御する流量制御弁と、 各押出孔から押し出される成形品の押出し速度を検出す
るためのセンサと、 このセンサからの入力信号に基づいて前記切断装置が回
転または往復動する速度制御と前記各流量制御弁の開閉
操作とを行わせるための制御手段とを備えた押出成形装
置。
7. A die having a plurality of extrusion holes through which a molded product is continuously extruded, and a wire stretched between two points, wherein the die is rotated or reciprocated in a direction orthogonal to the extrusion direction of the molded product. Then, a cutting device for cutting the molded product immediately after extrusion by causing the wire to traverse the front surface of each extrusion hole and an extrusion speed of a molded product provided inside each extrusion hole and extruded from the extrusion hole. A flow control valve for controlling, a sensor for detecting an extrusion speed of a molded product extruded from each extrusion hole, a speed control for rotating or reciprocating the cutting device based on an input signal from the sensor, and each of the flow rates An extrusion molding apparatus comprising: a control unit for performing an opening and closing operation of a control valve.
【請求項8】前記制御手段は、各押出孔から押し出され
た各成形品の切断長さの平均値が成形品の切断長さの設
定値に近づくように、切断装置の回転または往復動する
速度を制御すると共に、 各押出孔から押し出された各成形品の切断長さが成形品
の切断長さの平均値に近づくように、押出孔ごとに流量
制御弁の開閉操作を行って、成形品の押出し速度を調整
する請求項7記載の押出成形装置。
8. The cutting device rotates or reciprocates so that the average value of the cut length of each molded product extruded from each extrusion hole approaches the set value of the cut length of the molded product. Control the speed and open and close the flow control valve for each extrusion hole so that the cut length of each molded product extruded from each extrusion hole approaches the average value of the cut length of the molded product. The extrusion molding apparatus according to claim 7, wherein the extrusion speed of the product is adjusted.
【請求項9】ダイの押出孔から成形品を連続的に押し出
しながら、前記押出孔から押し出される成形品の押出し
速度をセンサで検出し、このセンサからの入力信号に基
づいて、前記押出孔の内方に設けた流量制御弁の開閉操
作を行わせ、押し出される成形品の押出し速度を制御
し、この成形品を切断装置により所定長さに順次切断す
ることを特徴とする成形体の製造方法。
9. While continuously extruding a molded product from an extrusion hole of a die, the extrusion speed of the molded product extruded from the extrusion hole is detected by a sensor, and based on an input signal from the sensor, the extrusion speed of the extrusion hole is detected. A method for manufacturing a molded article, characterized by performing opening and closing operations of a flow control valve provided inside, controlling an extrusion speed of a molded article to be extruded, and sequentially cutting the molded article to a predetermined length by a cutting device. .
【請求項10】ダイに設けた複数の押出孔から成形品を
連続的に押し出しながら、前記各押出孔から押し出され
る成形品の押出し速度をセンサで検出し、このセンサに
よって各押出孔ごとに検出された成形品の押出し速度に
基づいて、前記各押出孔の内方に設けた流量制御弁の開
閉操作を行わせ、各押出孔から押し出される成形品の押
出し速度を制御し、この成形品を切断装置により所定長
さに順次切断することを特徴とする成形体の製造方法。
10. While continuously extruding a molded product from a plurality of extrusion holes provided in a die, a sensor detects the extrusion speed of the molded product extruded from each of the extrusion holes, and detects each extrusion hole by the sensor. Based on the extruded speed of the molded product, the flow control valve provided inside each of the extrusion holes is opened and closed, and the extrusion speed of the molded product extruded from each of the extrusion holes is controlled. A method for producing a molded body, comprising sequentially cutting into a predetermined length by a cutting device.
【請求項11】ダイの押出孔から成形品を連続的に押し
出しながら、前記押出孔から押し出される成形品の押出
し速度をセンサで検出し、このセンサからの入力信号に
基づいて、前記押出孔の前面を横切らせる2点間に張り
わたされた線材の回転または往復動する速度を制御し、
かつ前記押出孔の内方に設けた流量制御弁の開閉操作を
行わせ、前記押出孔から押し出される成形品の押出し速
度を制御して、押出直後の成形品を所定長さに順次切断
することを特徴とする成形体の製造方法。
11. While continuously extruding a molded product from an extrusion hole of a die, an extrusion speed of the molded product extruded from the extrusion hole is detected by a sensor, and based on an input signal from the sensor, the extrusion speed of the extrusion hole is detected. Controls the speed of rotation or reciprocation of the wire stretched between two points crossing the front surface,
In addition, the opening and closing operation of a flow control valve provided inside the extrusion hole is performed, the extrusion speed of the molded product extruded from the extrusion hole is controlled, and the molded product immediately after extrusion is sequentially cut into a predetermined length. A method for producing a molded article, characterized by comprising:
【請求項12】ダイに設けた複数の押出孔から成形品を
連続的に押し出しながら、前記各押出孔から押し出され
る成形品の押出し速度をセンサで検出し、このセンサか
らの入力信号に基づいて、前記押出孔の前面を横切らせ
る2点間に張りわたされた線材の回転または往復動する
速度を制御し、かつ前記各押出孔の内方に設けた流量制
御弁の開閉操作を行わせ、各押出孔から押し出される成
形品の押出し速度を制御して、押出直後の成形品を所定
長さに順次切断することを特徴とする成形体の製造方
法。
12. While continuously extruding a molded product from a plurality of extrusion holes provided in a die, the extrusion speed of the molded product extruded from each of the extrusion holes is detected by a sensor, and based on an input signal from the sensor. Controlling the speed of rotation or reciprocation of the wire stretched between two points crossing the front surface of the extrusion hole, and causing the flow control valve provided inside each of the extrusion holes to open and close, A method for manufacturing a molded article, characterized in that the extrusion rate of a molded article extruded from each extrusion hole is controlled, and the molded article immediately after extrusion is sequentially cut into a predetermined length.
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US12030223B2 (en) 2019-10-18 2024-07-09 The Japan Steel Works, Ltd. Strand manufacturing apparatus and pellet manufacturing apparatus

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