JP2002069790A - Base fabric for air bag and air bag - Google Patents

Base fabric for air bag and air bag

Info

Publication number
JP2002069790A
JP2002069790A JP2001179172A JP2001179172A JP2002069790A JP 2002069790 A JP2002069790 A JP 2002069790A JP 2001179172 A JP2001179172 A JP 2001179172A JP 2001179172 A JP2001179172 A JP 2001179172A JP 2002069790 A JP2002069790 A JP 2002069790A
Authority
JP
Japan
Prior art keywords
yarn
airbag
base fabric
ear
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001179172A
Other languages
Japanese (ja)
Other versions
JP3850234B2 (en
Inventor
Hideaki Ishii
秀明 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Corp
Original Assignee
Asahi Kasei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Corp filed Critical Asahi Kasei Corp
Priority to JP2001179172A priority Critical patent/JP3850234B2/en
Publication of JP2002069790A publication Critical patent/JP2002069790A/en
Application granted granted Critical
Publication of JP3850234B2 publication Critical patent/JP3850234B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Air Bags (AREA)
  • Woven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a base fabric for an air bag, useful for producing an air bag excellent in folding storage and light weight properties, not causing selvedge waving, having improved processability of coating, etc., and bag-making properties. SOLUTION: This base fabric for an air bag is characterized in that the base fabric comprises a woven fabric which is composed of a ground part constituted of a polyamide multifilament yarn having 50-250 dtex total fineness and has 2,000-2,500 cover factor. Two or more increase yarns of monofilament yarns are inserted into a selvedge edge part of the woven fabric and an interlacement yarn is inserted into the outermost selvedge end part.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、車両の衝突時に乗
員の衝撃を吸収し、その保護を図るためのエアバッグ、
及びそれに用いるエアバッグ用基布に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an airbag for absorbing the impact of an occupant at the time of a vehicle collision and protecting the same.
And a base fabric for an airbag used therefor.

【0002】[0002]

【従来の技術】自動車の乗員を保護するための安全装置
として、エアバッグの装着が進みつつある。エアバッグ
の中でも、特に運転席用のエアバッグは、通常ステアリ
ングホイールやインスルメントパネルなどの狭い場所に
インフレーターケースを含めたモジュールとして装着さ
れることから、エアバッグの収納容積は小さいことが望
ましい。従来より、エアバッグの収納容積をコンパクト
にする目的で、基布の織物に細い繊度の繊維を使用する
ことや、バッグの機密性保持の点から基布に被覆するエ
ラストマーの種別を変更すること等が行われている。
2. Description of the Related Art As a safety device for protecting an occupant of an automobile, an air bag has been increasingly mounted. Among the airbags, particularly, the airbag for the driver's seat is usually mounted as a module including an inflator case in a narrow place such as a steering wheel or an instrument panel, so that the storage volume of the airbag is desirably small. Conventionally, in order to make the storage volume of the airbag compact, the use of fine fibers in the fabric of the base fabric and the type of elastomer coated on the base fabric to maintain the confidentiality of the bag have been changed. And so on.

【0003】例えば、かつては織物の構成繊維は940
dtexであったが、それが470dtexへ、そして
被覆エラストマーもクロロプレンゴムの90〜120g
/m 2塗布からシリコーン樹脂の40〜60g/m2塗布
に変更され、現在では470dtexの繊維で構成され
る織物のシリコーンコーティングタイプの基布が、更に
はコーティングを省いたノンコートタイプの織物も使用
されている。
[0003] For example, in the past, the constituent fiber of a woven fabric was 940
dtex, but it went to 470dtex, and
90-120 g of chloroprene rubber coated elastomer
/ M Two40-60 g / m of silicone resin from applicationTwoApplication
Has been changed to 470 dtex fiber
Woven fabric of silicone coating type
Also uses non-coated woven fabric without coating
Have been.

【0004】最近では、更にステアリングホイールの空
隙スペースを大きくして速度パネル等の計器を見易くし
たり、車内空間を大きくするために、折り畳み収納容積
を極力小さくしてコンパクト性、風合いの柔らかさにつ
いて改良されたエアバッグを得るための織物基布が強く
求められている。このコンパクト性と風合いソフト化の
要求に応えるためには、織物に使用するマルチフィラメ
ント糸の繊度とそれを構成する単糸繊度を更に細くする
ことが必要である。
[0004] Recently, in order to make instruments such as speed panels easier to see by further increasing the void space of the steering wheel, and to increase the space inside the vehicle, the folding storage volume is made as small as possible to reduce the compactness and softness of the texture. There is a strong need for a textile base fabric to obtain an improved airbag. In order to meet the demand for compactness and softness of the texture, it is necessary to further reduce the fineness of the multifilament yarn used for the woven fabric and the fineness of the single yarn constituting the same.

【0005】エアバッグ用基布は、自動車の衝突事故の
際、エアバッグを瞬間的に膨張させ、衝突時に乗員の顔
面や前頭部を保護するという機能を満たすために、高強
力で低通気性が要求されるので、通常の衣料用基布に比
べて、高強力の糸を用いた高密度織物であることが必要
である。織物は高織密度にするほど、耳端部近傍が波打
ち状態になるいわゆる耳弛み(以下、耳タルミという)
が発生する。すなわちエアバッグの製袋では、基布の裁
断片を縫製して袋体が作られるが、エアバッグ用基布を
最大限有効に利用するために、通常、該基布を、耳部近
傍まで製袋パターン片として裁断する設計が採用され
る。基布の耳端部近傍部に耳タルミが発生していると、
特にレーザーカッター裁断では設計通りの形状に裁断さ
れず、その後の縫製を困難にするばかりでなく、設計通
りのエアバッグ形状が得られず、正常な機能を有するエ
アバッグの製袋が損なわれる。また、生機の耳タルミ
は、織機上の巻き取りロールへの巻き取りや、その後の
精練、セットにおける耳部の折れ皺の発生、ひいては樹
脂の均一なコーティングを損なう原因となる。
[0005] The airbag fabric is highly powerful and has low air permeability in order to satisfy the function of instantly inflating the airbag in the event of an automobile collision and protecting the occupant's face and frontal head in the event of a collision. Therefore, it is necessary to use a high-density woven fabric using high-strength yarns as compared with a normal clothing base fabric. The higher the weaving density of a woven fabric, the more the ear ends become wavy.
Occurs. That is, in bag making of an airbag, a bag body is made by sewing a cut piece of the base cloth, but in order to make the most effective use of the base cloth for the airbag, the base cloth is usually brought to the vicinity of the ears. A design of cutting as a bag-making pattern piece is adopted. When ear ears are generated near the ear end of the base cloth,
In particular, the laser cutter cutting does not cut into the shape as designed, which makes subsequent sewing difficult, and also fails to achieve the designed airbag shape, which impairs the bag making of a normal functioning airbag. Further, the ear tarmi of the greige machine causes winding on a take-up roll on a loom, subsequent scouring, generation of creases in ears in setting, and damage to uniform resin coating.

【0006】製織に起因する耳タルミを防止するための
種々の試みが、特開平6−322637号公報、特開平
9−302549号公報、特開平9−302550号公
報、特開平10−236253号公報等に開示されてい
る。特開平6−322637号公報には経糸の最外端の
耳糸と絡み糸との間に3本以上の絡み糸を挿入する方
法、特開平9−302549号公報には耳部の織密度を
地部の織密度よりも高くする方法、特開平9−3025
50号公報には耳部に増糸として加工糸を打ち込む方
法、特開平10−236253号公報には織物の耳部経
糸マルチフィラメント繊度が本体の経糸マルチフィラメ
ント繊度より低い繊度にする方法が、それぞれ記載され
ている。これらの方法は、地糸が470〜350dte
xの糸で構成される織物の耳形成に係わるものである。
Various attempts have been made to prevent ear bulging caused by weaving, as described in JP-A-6-322637, JP-A-9-302549, JP-A-9-302550 and JP-A-10-236253. Etc. JP-A-6-322637 discloses a method of inserting three or more entangled yarns between an outermost end yarn and an entangled yarn of a warp. A method for increasing the weaving density higher than the ground density
Japanese Patent Application Laid-Open No. 50-236503 discloses a method in which a processed yarn is driven into the ear as a thickening yarn, and Japanese Patent Application Laid-Open No. Hei 10-236253 discloses a method in which the ear multi-filament fineness of the woven fabric is smaller than that of the main body. Has been described. In these methods, the ground yarn is 470 to 350 dte.
It is concerned with the formation of ears of a woven fabric composed of x threads.

【0007】エアバッグのコンパクト性とソフト化に応
えるために、地糸として250dtex以下の細い糸を
用いて織物基布を製織する場合、耳部近傍もそれにつれ
て繊度を細くすると共に、耳部での緯糸の締め付けを強
くするために増糸や絡糸の製織張力を高くすると、製織
時に単糸切れが発生して停台が起こり、製織性の低下を
招き、また、張力を緩くすると耳タルミが起こるという
問題がある。
[0007] In order to respond to the compactness and softness of the airbag, when weaving a woven fabric using a fine yarn of 250 dtex or less as ground yarn, the fineness near the ear portion is also reduced along with the fineness. If the weaving tension of the additional yarn or the entangled yarn is increased to increase the tightening of the weft, the single yarn breaks during weaving and stops, resulting in a decrease in weaving performance. There is a problem that occurs.

【0008】[0008]

【発明が解決しようとする課題】本発明の目的は、折り
畳み収納性と軽量性の優れたエアバッグの製造に有用な
エアバッグ用基布であって、被覆コーティングなどの加
工性と製袋性が改良されたエアバッグ用基布を提供する
ことである。より具体的には、細繊度のマルチフィラメ
ント糸で構成される高織密度織物に顕在しがちな耳タル
ミの発生が抑制されたエアバッグ用基布を提供すること
である。
SUMMARY OF THE INVENTION It is an object of the present invention to provide a base fabric for an airbag which is useful for manufacturing an airbag having excellent foldability and light weight. Is to provide an improved airbag base fabric. More specifically, an object of the present invention is to provide a base fabric for an airbag in which the occurrence of ear ears, which tends to appear in a high-woven density woven fabric composed of multifilament yarns of fineness, is suppressed.

【0009】[0009]

【課題を解決するための手段】本発明者は、織物の地部
の経糸群の耳端部にモノフィラメント糸を挿入すること
により、耳タルミのない織物を製織することができると
共に、製織の効率が高められ、生機の後加工と、製袋加
工における裁断性と縫製性が高められることを見出し、
本発明をなすに至った。
SUMMARY OF THE INVENTION The present inventor has been able to weave a woven fabric without ear pallets by inserting a monofilament yarn into the end of a warp group in the ground portion of the woven fabric, and to improve the weaving efficiency. Is found, and it is found that the post-processing of the greige machine and the cutting and sewing properties in the bag making process are improved,
The present invention has been made.

【0010】即ち、本発明は下記の通りである。 1.地部が総繊度50〜250dtexのポリアミドマ
ルチフィラメント糸で構成され、カバーファクターが2
000〜2500である織物よりなり、該織物の耳端部
にモノフィラメント糸の増糸が2本以上、更に最耳端部
に絡糸が挿入されてなることを特徴とするエアバッグ用
基布。
That is, the present invention is as follows. 1. The base is composed of a polyamide multifilament yarn having a total fineness of 50 to 250 dtex and a cover factor of 2
A base fabric for an airbag, comprising a woven fabric of 000 to 2500, wherein two or more monofilament yarns are added at the ear end of the woven fabric, and a entangled yarn is inserted at the ear end.

【0011】2.耳端部の増糸であるモノフィラメント
糸が10〜100dtexであることを特徴とする上記
1記載のエアバッグ用基布。 3.耳端部のモノフィラメント増糸の地部側に、地部に
用いる糸の20〜60%の総繊度を有する増糸が2〜1
0本挿入されてなることを特徴とする上記1または2記
載のエアバッグ用基布。
2. 2. The base fabric for an airbag according to the above item 1, wherein the monofilament yarn, which is an additional yarn at the ear end, has a thickness of 10 to 100 dtex. 3. On the ground side of the monofilament thickened yarn at the end of the ear, a thickened yarn having a total fineness of 20 to 60% of the yarn used for the grounded portion is 2-1.
3. The base fabric for an airbag according to the above item 1 or 2, wherein zero is inserted.

【0012】4.織物の地部におけるポリアミドマルチ
フィラメント糸を構成する単糸繊度が0.5〜4.5d
texであることを特徴とする上記1、2または3記載
のエアバッグ用基布。 5.上記1〜4のいずれかに記載のエアバッグ用基布を
用いてなることを特徴とするエアバッグ。
4. The fineness of single yarn constituting the polyamide multifilament yarn in the base of the woven fabric is 0.5 to 4.5 d.
The base fabric for an airbag according to the above item 1, 2 or 3, wherein the base fabric is a tex. 5. An airbag comprising the airbag fabric according to any one of the above items 1 to 4.

【0013】以下、本発明を詳細に説明する。本発明の
エアバッグ用基布において、織物の地部を構成する繊維
は、単糸繊度が好ましくは0.5〜4.5dtexの単
糸で構成される総繊度50〜250dtex、好ましく
は67〜180dtexのポリアミドマルチフィラメン
ト糸である。
Hereinafter, the present invention will be described in detail. In the base fabric for an airbag of the present invention, the fibers constituting the ground portion of the woven fabric preferably have a total fineness of 50 to 250 dtex, and preferably 67 to 250 dtex, each of which has a single yarn fineness of preferably 0.5 to 4.5 dtex. 180 dtex polyamide multifilament yarn.

【0014】該織物は、このように比較的繊度が小さい
ポリアミドマルチフィラメント糸を用いて構成されるの
で、基布の厚みが小さく、柔軟であり、それ故に、この
基布を用いて、軽く、小さく折り畳める収納性に優れた
エアバッグを製袋することができる。織物の組織は特に
限定されないが、例えば、平織、斜子織り、格子織組織
に織られた織物が代表的なものとして挙げられる。
[0014] Since the woven fabric is constituted by using the polyamide multifilament yarn having a relatively small fineness as described above, the thickness of the base fabric is small and the base fabric is flexible. An airbag that is small and can be folded and has excellent storage properties can be manufactured. Although the structure of the woven fabric is not particularly limited, for example, a woven fabric woven in a plain weave, a weft weave, or a lattice weave is a typical example.

【0015】エアバッグ用基布として用いるためには、
織物の機械特性が、エアバッグの膨張作動時に必要とさ
れる耐圧機械特性を満足し得るレベルのものでなければ
ならない。本発明では、前記した比較的繊度の小さいマ
ルチフィラメント糸を高強力ポリアミド繊維で構成する
と共に、カバーファクター(K)が2000〜2500
で特定される高織密度の織物に織り上げることによっ
て、所定の耐圧機械特性を満足する織物を得るものであ
る。
For use as a base fabric for an airbag,
The mechanical properties of the fabric must be of a level that can satisfy the pressure-resistant mechanical properties required during the inflation operation of the airbag. In the present invention, the multifilament yarn having a relatively small fineness is composed of a high-strength polyamide fiber, and the cover factor (K) is 2000 to 2500.
By woven into a woven fabric having a high woven density specified in the above, a woven fabric satisfying predetermined pressure-resistant mechanical properties is obtained.

【0016】本発明で用いるポリアミドマルチフィラメ
ント糸は、好ましくは引張強度が5.7cN/dtex
以上、さらに好ましく引張強度が6.2cN/dtex
以上、破断伸度が15〜30%のポリアミド繊維であ
り、所定のカバーファクターを満足する高密度織物とし
ての製織性を損なわないものである。なお、前記したレ
ベルの繊度のポリアミドマルチフィラメント糸が、その
糸長方向で糸切れなく製造し得る上限の引張強度は、概
ね9.7cN/dtex程度である。
The polyamide multifilament yarn used in the present invention preferably has a tensile strength of 5.7 cN / dtex.
More preferably, the tensile strength is 6.2 cN / dtex.
As described above, the polyamide fiber having a breaking elongation of 15 to 30% does not impair the weavability as a high-density woven fabric satisfying a predetermined cover factor. The upper limit of the tensile strength at which a polyamide multifilament yarn having the above-mentioned fineness can be produced without breaking in the yarn length direction is approximately 9.7 cN / dtex.

【0017】織物のカバーファクターは2000〜25
00である。カバーファクターがこの範囲であると、引
張機械特性が十分で、エアバッグ作動時の機械特性を満
足する基布となり、また縫合の機械特性も優れている。
ここでいうカバーファクター(K)とは、織物を構成し
ている糸の総繊度の平方根と1インチ(2.54cm)
当たりの糸本数(織密度)との積の経と緯との和をい
う。すなわち下記式(1)により算出される。
The cover factor of the woven fabric is from 2000 to 25
00. When the cover factor is in this range, the tensile mechanical properties are sufficient, the base fabric satisfies the mechanical properties when the airbag is operated, and the mechanical properties of the suture are also excellent.
Here, the cover factor (K) is the square root of the total fineness of the yarns constituting the woven fabric and 1 inch (2.54 cm).
It means the sum of the product of the number of threads per unit (woven density) and the weft. That is, it is calculated by the following equation (1).

【0018】 K=(D11/2×N1+(D21/2×N2 …(1) 式中、Kはカバーファクター、D1は経糸総繊度(dt
ex)、N1は経糸織密度(本/2.54cm)、D2
緯糸総繊度(dtex)、N2は緯糸織密度(本/2.
54cm)を表す。なお、経糸(または緯糸)の総繊度
とは、織物の経方向(または緯方向)の織組織単位を構
成する糸の合計繊度をいい、織組織の最小単位が一本の
糸よりなるときはその1本の糸の繊度を、複数の糸の撚
糸、合糸、引き揃え糸よりなるときはその構成糸の繊度
の合計をいう。
K = (D 1 ) 1/2 × N 1 + (D 2 ) 1/2 × N 2 (1) where K is a cover factor, and D 1 is the total warp fineness (dt)
ex), N 1 is the warp weaving density (the /2.54Cm),D 2 weft total fineness (dtex), N 2 is weft weaving density (the / 2.
54 cm). In addition, the total fineness of the warp (or weft) refers to the total fineness of the yarns constituting the woven structure unit in the warp direction (or the weft direction) of the woven fabric, and when the minimum unit of the woven structure is a single yarn, When the fineness of a single yarn is composed of a plurality of twisted yarns, composite yarns, and aligned yarns, it refers to the sum of the finenesses of the constituent yarns.

【0019】本発明において、織物の地部は、糸の総繊
度が50〜250dtex、好ましくは67〜235d
texである。糸の総繊度がこの範囲であると、軽量
性、コンパクト性に優れ、十分な機械特性を有するエア
バッグが得られる。総繊度が細すぎると、糸強力が不足
して織り密度を高めても、エアバッグ用基布としての引
張や引裂機械特性が低くなるので、エアバッグ作動時の
機械特性が満足されない基布となるおそれがある。
In the present invention, the ground portion of the woven fabric has a total fineness of the yarn of 50 to 250 dtex, preferably 67 to 235 d.
tex. When the total fineness of the yarn is in this range, an airbag excellent in lightness and compactness and having sufficient mechanical properties can be obtained. If the total fineness is too small, even if the yarn strength is insufficient and the weaving density is increased, the tensile and tearing mechanical properties of the airbag base cloth will be low. Could be.

【0020】糸の総繊度を構成する単糸の繊度は0.5
〜4.5dtexとするのが好ましい。単糸繊度がこの
範囲であると、基布が柔軟で収納性に優れ、また、マル
チフィラメント糸は毛羽立ちが起こらず、高密度製織時
に停台等による製織稼働率の低下が発生しない。本発明
において、織物の地部は、前述の理由で、総繊度50〜
250dtexのマルチフィラメント糸を用いてカバー
ファクター2000〜2500の高密度織物に製織され
る。ところが、このような繊度の小さいマルチフィラメ
ント糸を用いた高織密度の製織で、耳部も地部と同じ繊
度やそれ以下の繊度の糸を単に使うと、織物の地部と耳
部の間で発生する経糸張力の相違により経糸に毛羽が発
生し易く、特に、耳部近傍の耳つり及び毛羽が発生し易
く、製織における停台の原因となる。
The fineness of a single yarn constituting the total fineness of the yarn is 0.5
It is preferably set to 4.5 dtex. When the single-fiber fineness is in this range, the base fabric is flexible and excellent in storability, and the multifilament yarn does not fluff, and the weaving operation rate does not decrease due to a stop during high-density weaving. In the present invention, the ground portion of the woven fabric has a total fineness of 50 to
It is woven into a high-density woven fabric having a cover factor of 2000 to 2500 using a multifilament yarn of 250 dtex. However, when weaving with a high weaving density using multifilament yarns with such a small fineness, if the ears are simply made of yarn of the same fineness as the ground or less, the gap between the ground and the ears of the woven fabric can be reduced. Due to the difference in warp tension generated in the above, fluff is likely to be generated on the warp, and in particular, ear hanging and fluff near the ears are likely to occur, which causes a stop in weaving.

【0021】織物は、高密度織物になるほど、製織時の
緯糸の張力が織物中央部が高く、耳端近傍で低くなるの
で、筬打ポイントでの緯糸両端部でだぶついて、筬打応
力が耳端部近傍に集中して、耳端部近傍部の織組織が崩
れて耳タルミが発生する。耳部近傍の組織崩れを防ぐた
めには、耳端部の緯糸の締めつけを大きくすることが必
要になるが、締めつけを大きくするために耳端部の張力
を大きくすると、単糸切れが発生して停台が起こるおそ
れがある。
The higher the density of a woven fabric, the higher the tension of the weft during weaving at the center of the woven fabric and the lower it is near the edge of the weave. Concentrated in the vicinity of the end, the woven tissue in the vicinity of the end of the ear collapses and ear ears occur. In order to prevent tissue collapse near the ear, it is necessary to tighten the weft at the end of the ear, but if the tension at the end of the ear is increased to increase the tightening, single yarn breakage may occur. Stopping may occur.

【0022】本発明においては、耳端部にモノフィラメ
ント糸の増糸を2本以上、更に最耳端部に絡糸を挿入し
て製織することにより、耳タルミと耳部の単糸切れによ
る製織停台の問題を解決した。なお、増糸(力糸とも言
う)とは、本体の地部とは別に、経糸として織機に供給
されるものである。耳端部の増糸は、高張力での糸切れ
防止と経糸の剛性を利用して緯糸をはさみつけて緯糸の
ゆるみを防止するために、モノフィラメント糸が好まし
く、さらに緯糸のはさみつけを高めるためには、地部よ
りも細い繊度の糸を用いることが好ましい。また、該モ
ノフィラメント糸の繊度は、好ましくは10〜100d
tex、さらに好ましくは22〜55dtexである。
モノフィラメント糸の繊度がこの範囲であると、糸の強
力が十分で張力に耐えることができ、剛性が適度で緯糸
拘束力が十分であるため、耳タルミの発生がない。
In the present invention, weaving is carried out by inserting two or more monofilament yarns at the ear end and inserting a twine at the most ear end to cut the single ear yarn and the ear. Fixed the problem of stopping. The additional yarn (also referred to as a force yarn) is supplied to the loom as a warp separately from the ground portion of the main body. Monofilament yarn is preferable for increasing the weft at the end of the ear, in order to prevent breakage of the weft yarn by using the rigidity of the warp to prevent breakage of the yarn under high tension, and to further increase the weft yarn binding. It is preferable to use a finer yarn than the ground portion. The fineness of the monofilament yarn is preferably 10 to 100 d.
tex, more preferably 22 to 55 dtex.
When the fineness of the monofilament yarn is within this range, the yarn has sufficient strength and can withstand tension, and has an appropriate rigidity and a sufficient weft restraining force, so that ear ears do not occur.

【0023】増糸の本数は、地部の織密度が高くなるほ
ど多くする。地部のカバーファクターが2000以上で
は2本以上、好ましくは2〜4本であり、更にモノフィ
ラメント糸の糸間隔はできるだけ狭くし、モノフィラメ
ント同志が接触する程度とすることが望ましい。カバー
ファクターが2500近傍では4〜10本が好ましい。
The number of additional yarns increases as the weaving density of the ground portion increases. When the cover factor of the ground portion is 2,000 or more, the number is two or more, preferably two to four. Further, it is desirable that the interval between the monofilament yarns is made as small as possible so that the monofilaments come into contact with each other. When the cover factor is around 2500, 4 to 10 are preferable.

【0024】さらに、耳端部のモノフィラメント増糸の
地部側に、地部に用いる糸の総繊度の、好ましくは20
〜60%、さらに好ましくは30〜50%の総繊度を有
する増糸(以下、細繊度増糸ともいう)を、好ましくは
2〜10本、さらに好ましくは2〜6本挿入することが
好ましい。細繊度増糸としては、特に限定されず、例え
ばモノフィラメントでもマルチフィラメントでもよい。
細繊度増糸の総繊度および本数が上記の範囲であると、
モノフィラメント増糸からの張力分散が適切に行われ、
糸に掛かる張力が適度で糸切れの発生がなく、製織にお
ける停台も起こらず、糸繋ぎ節で樹脂コート斑による織
物品位の低下がない。
Furthermore, the total fineness of the yarn used for the ground portion, preferably 20
It is preferable to insert 2 to 10 and more preferably 2 to 6 extra yarns having a total fineness of from 60 to 60%, more preferably from 30 to 50%. The fineness-increasing yarn is not particularly limited, and may be, for example, a monofilament or a multifilament.
When the total fineness and the number of fine fineness yarns are in the above range,
The tension dispersion from the monofilament yarn is performed properly,
The tension applied to the yarn is moderate, there is no breakage of the yarn, there is no stop in weaving, and there is no deterioration in the quality of the woven fabric due to the unevenness of the resin coat at the yarn joint.

【0025】最耳端部の絡糸には、好ましくは仮撚加工
糸が用いられ、通常2本絡みで1本以上挿入される。絡
糸は、打ち込まれた緯糸を絡糸でしばりつけて強固に把
持するために、地部に用いる経糸繊度の70%以下の繊
度の合繊マルチフィラメント糸もしくは仮撚加工糸を用
いることが好ましく、単糸繊度は好ましくは7dtex
以下、さらに好ましくは1.0〜5.0dtexであ
る。増糸のモノフィラメント糸及び絡糸として用いられ
る合繊マルチフィラメント糸は、素材種に制限はなく、
ポリエステルでもナイロン6、ナイロン66、ナイロン
610などナイロンホモポリマーもしくはナイロンコポ
リマー等の糸でもよいが、これら増糸や絡糸は、バッグ
縫製時点では使用されないので、廃棄のリサイクルを考
慮すれば、基布と同じ素材のポリアミド糸であることが
好ましい。
A false twisted yarn is preferably used as the entanglement yarn at the outermost end, and usually one or more yarns are inserted with two entanglements. It is preferable to use a multifilament multifilament yarn or a false twisted yarn having a fineness of 70% or less of the warp fineness used for the ground portion, in order to firmly grip the driven weft with the entangled yarn with the entangled yarn, Single yarn fineness is preferably 7 dtex
Hereinafter, it is more preferably 1.0 to 5.0 dtex. Synthetic multifilament yarns used as monofilament yarns and entanglement yarns for multiply yarns are not limited in material type,
Polyester or nylon homopolymer such as nylon 6, nylon 66 or nylon 610, or nylon copolymer yarn may be used. However, these additional yarns and entangled yarns are not used at the time of bag sewing, so that considering the recycling of waste, It is preferably a polyamide yarn of the same material as the above.

【0026】なお、モノフィラメント中に各種の添加
剤、例えば、熱安定剤、酸化防止剤、艶消剤、光安定
剤、平滑剤、帯電防止剤、 顔料等を含んでもよい。本
発明のエアバッグ用基布を構成するポリアミド繊維は、
ポリヘキサメチレンアジパミド繊維(ナイロン66繊
維)とポリカプラミド繊維(ナイロン6繊維))が代表
例として挙げられる。ポリヘキサメチレンアジパミド繊
維は、ヘキサメチレンアジパミド単位を80モル%以上
含むポリアミド繊維であって、ナイロン6、ナイロン6
10、ナイロン66/6I、ナイロン6系などの他のポ
リアミド形成性のコモノマーからなるコポリアミド繊維
を含む。エアバッグの展開時にインフレータから高温ガ
スがエアバッグ内に噴出するので、繊維は、耐熱性の点
で、融点が215℃以上を有するポリヘキサメチレンア
ジパミド系のポリアミド繊維を使用することが好まし
い。
The monofilament may contain various additives such as a heat stabilizer, an antioxidant, a matting agent, a light stabilizer, a leveling agent, an antistatic agent, and a pigment. Polyamide fiber constituting the airbag base fabric of the present invention,
Representative examples include polyhexamethylene adipamide fiber (nylon 66 fiber) and polycapramide fiber (nylon 6 fiber). The polyhexamethylene adipamide fiber is a polyamide fiber containing hexamethylene adipamide units in an amount of 80 mol% or more.
10, including copolyamide fibers composed of other polyamide-forming comonomers such as nylon 66 / 6I and nylon 6 series. Since high-temperature gas is ejected from the inflator into the airbag when the airbag is deployed, it is preferable to use a polyhexamethylene adipamide-based polyamide fiber having a melting point of 215 ° C. or more in terms of heat resistance. .

【0027】ポリアミド繊維の硫酸相対粘度(ηr)
は、2.5〜3.3であることが望ましい。ηrがこの
範囲であると、高粘性によるゲル化進行を伴う紡糸性不
良がないので、高強度の優れた強伸度物性をもつ繊維を
安定して製造することが出来る。なお、繊維の硫酸相対
粘度(ηr)の測定方法は、95.5%硫酸100cc
に、油剤が付着していない繊維1gを溶解して、25℃
恒温槽内でオストワルド粘度計にて測定したものであ
る。
Relative viscosity of sulfuric acid of polyamide fiber (ηr)
Is desirably 2.5 to 3.3. When ηr is within this range, there is no poor spinnability accompanied by gelation progression due to high viscosity, so that fibers having high strength and excellent high elongation properties can be stably produced. In addition, the measuring method of sulfuric acid relative viscosity (ηr) of the fiber is 95.5% sulfuric acid 100 cc.
1 g of fiber to which no oil agent is attached
It was measured by an Ostwald viscometer in a thermostat.

【0028】ポリアミド繊維は、高温、高湿、オゾン等
の長期間暴露されたときの性能低下を抑制するために、
繊維中の銅含有率が、銅原子換算で10〜200ppm
であることが好ましい。なお、銅含有率は、繊維中の銅
成分を原子吸光や比色法で測定したものである。本発明
のエアバッグ用基布は、生機のまま、生機に熱セットも
しくは精練、熱セットするか、あるいはコーティング加
工した態様でエアバックの製袋に使用される。
Polyamide fibers are used to suppress performance degradation when exposed to high temperature, high humidity, ozone, etc. for a long time.
The copper content in the fiber is 10 to 200 ppm in terms of copper atoms.
It is preferred that The copper content is obtained by measuring the copper component in the fiber by atomic absorption or colorimetry. The base fabric for an airbag of the present invention is used for airbag bag-making in the form of heat-setting, scouring, heat-setting, or coating processing on the green machine as it is.

【0029】被覆コーティング用樹脂には、シリコーン
樹脂、ウレタン樹脂などが用いられる。樹脂には、増粘
剤、難燃剤、顔料、酸化防止剤などが必要に応じて添加
されてもよい。樹脂のコーティングは、ナイフコータ、
グラビアコータ、リバースコータ、キスロール等を用い
て行われ、樹脂固形分で5〜30g/m2の塗膜を形成
することが、軽量でコンパクトな収納性を有するエアバ
ッグを製造する上で好ましい。
Silicone resin, urethane resin and the like are used as the coating resin. A thickener, a flame retardant, a pigment, an antioxidant, and the like may be added to the resin as needed. Resin coating, knife coater,
A gravure coater, a reverse coater, a kiss roll, or the like is preferably used to form a coating film having a resin solid content of 5 to 30 g / m 2 from the viewpoint of producing a lightweight and compact airbag having a storability.

【0030】本発明のエアバッグ用基布を用いたエアバ
ッグは、運転席用エアバッグ、助手席用エアバッグな
ど、その種類、形状は任意の態様とすることができ、既
知汎用の裁断、縫製を含む製袋方法によって製作するこ
とができる。
The airbag using the airbag base fabric of the present invention can be of any type and shape such as a driver's seat airbag and a passenger's seat airbag. It can be manufactured by a bag making method including sewing.

【0031】[0031]

【発明の実施の形態】以下、実施例により本発明をさら
に詳しく説明する。なお、織物基布に顕れる耳タルミ欠
点の評価は、織物基布10mを平面台上で移動させなが
ら、耳端(両耳端対象)から10cmの織物基布面に観
察される高さ約3mm以上、波長約数cm〜10cmで
波うつ弛みについて、下記の基準により目視判定で評価
した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in more detail by way of examples. In addition, the evaluation of the ear tarmi defect appearing on the woven fabric base was performed by moving the woven fabric base 10 m on a flat table, and measuring the height of about 3 mm observed on the woven fabric surface 10 cm from the ear ends (both ear ends). As described above, the wave depression at a wavelength of about several cm to 10 cm was evaluated by visual judgment according to the following criteria.

【0032】(耳タルミ評価基準) 目立たない :◎ ほとんど目立たない:○ やや目立つ :△ 著しく目立つ :× (実施例1)95.5%硫酸相対粘度(ηr)が2.9
5で、ポリマー中に銅として65ppm含有するポリヘ
キサメチレンアジパミドのマルチフィラメント糸(総繊
度155dtex/48f、強度6.9cN/dte
x、伸度25%、沸水収縮率7.3%、交絡数34ケ/
m、油剤付着率0.9wt%)を、地部本体部分の経糸
ならびに緯糸に使用して、織密度(経×緯)が89×8
9(本/2.54cm)でカバーファクターが2216
のタフタ(平織)を、エアジェット織機を用いて製織し
た。
(Evaluation criteria for ear tarmi) Inconspicuous: ◎ Almost inconspicuous: ○ Slightly conspicuous: △ Notably conspicuous: × (Example 1) 95.5% sulfuric acid relative viscosity (ηr) is 2.9
5, a multifilament yarn of polyhexamethylene adipamide containing 65 ppm of copper in the polymer (total fineness: 155 dtex / 48f, strength: 6.9 cN / dte)
x, elongation 25%, boiling water shrinkage 7.3%, number of confounds 34 /
m, oil adhering rate of 0.9 wt%) for the warp and the weft of the base body portion, and the weaving density (warp × weft) is 89 × 8
9 (books / 2.54 cm) with a cover factor of 2216
Was woven using an air jet loom.

【0033】この織物の耳部には、増糸として33dt
exのナイロン6モノフィラメント糸(MF糸)(強度
3.9cN/dtex、伸度36%)4本をタフタ組織
で構成して、最外部に56dtex/17f(強度4.
4cN/dtex、伸度32%)のナイロン66糸の仮
撚加工糸を絡糸として2本絡みで1本打ち込んだ。得ら
れた生機1000mを20m/分の速度で76mmφ紙
管に巻き返し、170℃で1分間セットを行い、織密度
(経×緯)91×91(本/2.54cm)、カバーフ
ァクター2266のエアバッグ用基布を得た。
At the ear of this woven fabric, 33 dt was added as an additional yarn.
ex nylon 6 monofilament yarn (MF yarn) (strength: 3.9 cN / dtex, elongation: 36%) composed of a taffeta structure, and 56dtex / 17f (strength: 4.
One false-twisted yarn of nylon 66 yarn (4 cN / dtex, elongation 32%) was used as a twine yarn and one twine was driven. The obtained greige machine 1000m is wrapped around a 76mmφ paper tube at a speed of 20m / min, set at 170 ° C for 1 minute, and woven density (warp × weft) 91 × 91 (books / 2.54cm), air of cover factor 2266 A base fabric for a bag was obtained.

【0034】得られた基布は、厚みが120μm、目付
が123g/m2であり、エアバッグ用基布として標準
的に用いられている織物基布(経糸、緯糸の繊度が47
0dtex/70f、織密度(経×緯)が55×55
(本/2.54cm)、厚み250μm、目付225g
/m2)と比べると、軽量でコンパクトな収納性を有す
るエアバッグが製作できる基布であった。
The obtained base fabric has a thickness of 120 μm, a basis weight of 123 g / m 2 , and a woven base fabric (fineness of warp and weft: 47 fineness of warp and weft) which is used as a base fabric for airbags as standard.
0dtex / 70f, woven density (warp × weft) 55 × 55
(Book / 2.54 cm), thickness 250 μm, weight 225 g
/ M 2 ), it was a base cloth from which an airbag having a lightweight and compact storage property could be manufactured.

【0035】以上の結果および製織時の耳部停台状況及
び耳タルミ評価の結果を表1に示す。 (実施例2、3)地部本体のタフタ組織の織密度と増糸
の本数を表1に示すように変化させたこと以外は実施例
1と同様にして、エアジェット織機で製織した。この生
機を、織密度を実施例1と同様の仕上と生機変化率で加
工したこと以外は、実施例1と同様の加工条件で加工し
た。
Table 1 shows the above-mentioned results, the condition of the stop of the ear part during weaving, and the result of the evaluation of the ear pallet. (Examples 2 and 3) Weaving was performed using an air jet loom in the same manner as in Example 1 except that the weaving density of the taffeta structure and the number of yarns of the ground portion main body were changed as shown in Table 1. This greige was processed under the same processing conditions as in Example 1, except that the weaving density was processed with the same finish and greige change rate as in Example 1.

【0036】エアバッグ用基布の織密度、カバーファク
ター、製織時の耳部停台状況及び耳タルミ評価等の結果
を表1に示す。 (実施例4)耳部の細繊度増糸として78dtex/2
4fのナイロン6糸(強度4.6cN/dtex、伸度
42%、沸水収縮率11.8%)2本を、タフタ組織で
モノフィラメント糸の地部側に打ち込んだこと以外は、
実施例1と同様にして生機を得、さらに実施例1と同様
の加工条件で加工した。
Table 1 shows the results of the weaving density, the cover factor, the condition of the stop of the ear portion during weaving, and the evaluation of the ear tarmi of the airbag base fabric. (Example 4) 78 dtex / 2 as a fineness increasing yarn of the ear
Except that two 4f nylon 6 yarns (strength 4.6 cN / dtex, elongation 42%, boiling water shrinkage 11.8%) were driven into the ground side of the monofilament yarn with a taffeta structure.
A green fabric was obtained in the same manner as in Example 1, and further processed under the same processing conditions as in Example 1.

【0037】エアバッグ用基布の織密度、カバーファク
ター、製織時の耳部停台状況及び耳タルミ評価の結果を
表1に示す。 (実施例5)95.5%硫酸相対粘度(ηr)が2.9
5で、ポリマー中に銅として65ppm含有するポリヘ
キサメチレンアジパミドのマルチフィラメント糸(総繊
度235dtex/80f、強度8.5cN/dte
x、伸度23%、沸水収縮率6.4%、交絡数33ケ/
m、油剤付着率0.9wt%)を、地部本体部分の経糸
ならびに緯糸に使用して、織密度(経×緯)が73×7
3(本/2.54cm)でカバーファクターが2238
のタフタ(平織)を、エアジェット織機を用いて製織し
た。
Table 1 shows the weaving density and cover factor of the base fabric for an airbag, the condition of stopping the ear portion during weaving, and the results of the evaluation of the ear tarmi. (Example 5) 95.5% sulfuric acid relative viscosity (ηr) is 2.9.
5, a multifilament yarn of polyhexamethylene adipamide containing 65 ppm of copper in the polymer (total fineness: 235 dtex / 80f, strength: 8.5 cN / dte)
x, elongation 23%, boiling water shrinkage 6.4%, number of confounds 33 /
m, oil agent adhesion rate of 0.9 wt%) for the warp and the weft of the base body portion, and the weaving density (warp × weft) is 73 × 7.
Cover factor is 2238 with 3 (books / 2.54 cm)
Was woven using an air jet loom.

【0038】この織物の耳部には、経増糸のモノフィラ
メント糸、細繊度増糸(78dtex/24f)、最外
部の絡糸と織組織、使用本数、加工条件を、いずれも実
施例4と同様にして実施した。エアバッグ用基布の織密
度、カバーファクター、製織時の耳部停台状況及び耳タ
ルミ評価等の結果を表1に示す。
The ears of the woven fabric were the same as those of Example 4 except for the warp monofilament yarn, the fineness increased yarn (78 dtex / 24f), the outermost entangled yarn and woven structure, the number of used yarns, and the processing conditions. It carried out similarly. Table 1 shows the results of the weaving density, the cover factor, the condition of the stop of the ear portion during weaving, and the evaluation of the ear tarmi of the airbag base fabric.

【0039】(比較例1)耳端部に増糸として地部と同
じ糸を4本を用い、更に、絡糸として56dtex/1
7f(強度4.4cN/dtex、伸度32%)のナイ
ロン66糸の仮撚加工糸2本絡みとして1本挿入したこ
と以外は、実施例1と同様にしてエアジェット織機で製
織した。この生機を実施例1と同様の加工条件、織密度
で加工した。
(Comparative Example 1) Four yarns identical to the ground portion were used as an additional yarn at the end of the ear, and 56 dtex / 1 was used as the entangled yarn.
The fabric was woven with an air jet loom in the same manner as in Example 1, except that two false twisted yarns of nylon 66 yarn having a 7f (strength of 4.4 cN / dtex and elongation of 32%) were inserted as two twined yarns. This greige was processed under the same processing conditions and weaving density as in Example 1.

【0040】エアバッグ用基布の織密度、カバーファク
ター、製織時の耳部停台状況及び耳タルミ評価等の結果
を表1に示す。 (比較例2)織密度(経×緯)72×72(本/2.5
4cm)、カバーファクター1793で、増糸はなく、
絡糸として56dtex/17f(強度4.4cN/d
tex、伸度32%)のナイロン66糸の仮撚加工糸を
使用したこと以外は、実施例1と同様にしてエアジェッ
ト織機で製織した。この生機を実施例1と同様の加工条
件で加工して、織密度(経×緯)74×74(本/2.
54cm)、カバーファクター1843のエアバッグ用
基布を得た。
Table 1 shows the results of the weaving density, the cover factor, the condition of the stop of the ear portion during weaving, and the evaluation of the ear tarmi of the airbag base fabric. (Comparative Example 2) Woven density (warp × weft) 72 × 72 (line / 2.5
4cm), with a cover factor of 1793, no additional yarn,
56dtex / 17f (strength 4.4cN / d)
tex, elongation 32%), and woven with an air jet loom in the same manner as in Example 1 except that a false twisted yarn of nylon 66 yarn was used. This greige machine was processed under the same processing conditions as in Example 1, and the weaving density (warp × weft) 74 × 74 (book / 2.
54 cm) and a base fabric for an airbag having a cover factor of 1843 was obtained.

【0041】エアバッグ用基布の織密度、カバーファク
ター、製織時の耳部停台状況及び耳タルミ評価等の結果
を表1に示す。比較例1は、カバーファクターが高い高
密度織物で、耳部にモノフィラメントの増糸を使用しな
い場合であるが、製織時の耳部停台があり、また製品の
耳部ダブリも大きく、これにより折れシワがあるため
に、この基布をシリコーン樹脂でドクターナイフコーテ
ィングするとシワ部がそのまま残り、外観検査で格外の
基布となった。
Table 1 shows the results of the weaving density, the cover factor, the condition of the stop of the ear portion during weaving, and the evaluation of the ear tarmi of the airbag base fabric. Comparative Example 1 is a high-density woven fabric having a high cover factor, in which the monofilament yarn is not used in the ear portion. However, there is an ear stop during weaving, and the ear doubling of the product is large. Due to the folds and wrinkles, when this base cloth was doctor-knife coated with a silicone resin, the wrinkles were left as it was, and the appearance of the base cloth was extraordinary.

【0042】比較例2のように、カバーファクターが低
い織物の場合は、耳部にモノフィラメントの増糸を使用
しないでも、製織時の耳部停台もなく、製品に耳タルミ
が発生しなかったが、高密度織物でないため、エアバッ
グ用基布としては、本発明のものに比べて不満足であっ
た。
In the case of a woven fabric having a low cover factor as in Comparative Example 2, even when the monofilament thickening was not used for the ear portion, there was no stop at the ear portion during weaving, and no ear bulge occurred on the product. However, since it was not a high-density woven fabric, it was more unsatisfactory as an airbag base fabric than that of the present invention.

【0043】[0043]

【表1】 [Table 1]

【0044】[0044]

【発明の効果】本発明のエアバッグ用基布は、製織途
上、加工、製袋において、耳タルミが発現しない細繊度
ポリアミド繊維のマルチフィラメント糸で構成された高
織密度織物よりなる基布である。下記(1)、(2)
は、本発明による効果の具体例である。
The base fabric for an airbag of the present invention is a base fabric made of a high-woven density woven fabric composed of multifilament yarns of a fine-fiber polyamide fiber which does not exhibit ear ears during weaving, processing and bag making. is there. The following (1), (2)
Is a specific example of the effect of the present invention.

【0045】(1)基布の耳タルミに起因するシワによ
る不均一な被覆コーティンが起こらず、加工ロスを少な
くできる。 (2)生機、精練、セット基布に耳タルミがないので、
裁断ロス、縫製不良の発生を軽減することができる。 したがって、本発明により、コンパクトな折り畳み収納
性と軽量性を兼ね備えた信頼性の高いエアバックを、安
価に提供することができる。
(1) Non-uniform coating coating due to wrinkles caused by ear ears of the base cloth does not occur, and processing loss can be reduced. (2) There are no ear pallets on the greige, scouring and set base fabrics.
The occurrence of cutting loss and sewing failure can be reduced. Therefore, according to the present invention, it is possible to provide a highly reliable airbag having both compact foldability and light weight at low cost.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 地部が総繊度50〜250dtexのポ
リアミドマルチフィラメント糸で構成され、カバーファ
クターが2000〜2500である織物よりなり、該織
物の耳端部にモノフィラメント糸の増糸が2本以上、更
に最耳端部に絡糸が挿入されてなることを特徴とするエ
アバッグ用基布。
1. The base portion is made of a woven fabric having a total fineness of 50 to 250 dtex and a cover factor of 2,000 to 2,500, and two or more monofilament yarns are provided at the ear end of the woven fabric. A base fabric for an airbag, wherein a entangled thread is further inserted into the ear end.
【請求項2】 耳端部の増糸であるモノフィラメント糸
が10〜100dtexであることを特徴とする請求項
1記載のエアバッグ用基布。
2. The base fabric for an airbag according to claim 1, wherein the monofilament yarn, which is an additional yarn at the ear end, has a thickness of 10 to 100 dtex.
【請求項3】 耳端部のモノフィラメント増糸の地部側
に、地部に用いる糸の20〜60%の総繊度を有する増
糸が2〜10本挿入されてなることを特徴とする請求項
1または2記載のエアバッグ用基布。
3. A yarn having a total fineness of 20 to 60% of the yarn used for the ground portion is inserted into the ground portion side of the monofilament yarn at the ear end portion, wherein 2 to 10 yarns are inserted. Item 3. An airbag base fabric according to item 1 or 2.
【請求項4】 織物の地部におけるポリアミドマルチフ
ィラメント糸を構成する単糸繊度が0.5〜4.5dt
exであることを特徴とする請求項1、2または3記載
のエアバッグ用基布。
4. The fineness of a single yarn constituting a polyamide multifilament yarn in a base portion of a woven fabric is 0.5 to 4.5 dt.
4. The base fabric for an airbag according to claim 1, wherein the base fabric is ex.
【請求項5】 請求項1〜4のいずれかに記載のエアバ
ッグ用基布を用いてなることを特徴とするエアバッグ。
5. An airbag using the airbag base fabric according to claim 1. Description:
JP2001179172A 2000-06-13 2001-06-13 Airbag base fabric and airbag Expired - Fee Related JP3850234B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2000-177399 2000-06-13
JP2000177399 2000-06-13
JP2001179172A JP3850234B2 (en) 2000-06-13 2001-06-13 Airbag base fabric and airbag

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Country Link
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