JP2002047032A - Substrate with photocatalyst membrane and method of producing the same - Google Patents
Substrate with photocatalyst membrane and method of producing the sameInfo
- Publication number
- JP2002047032A JP2002047032A JP2000233407A JP2000233407A JP2002047032A JP 2002047032 A JP2002047032 A JP 2002047032A JP 2000233407 A JP2000233407 A JP 2000233407A JP 2000233407 A JP2000233407 A JP 2000233407A JP 2002047032 A JP2002047032 A JP 2002047032A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- film
- fine particles
- glass substrate
- tio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 130
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000011941 photocatalyst Substances 0.000 title claims abstract description 22
- 239000012528 membrane Substances 0.000 title abstract description 8
- 238000004544 sputter deposition Methods 0.000 claims abstract description 35
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000010419 fine particle Substances 0.000 claims description 64
- 230000001699 photocatalysis Effects 0.000 claims description 36
- 239000000725 suspension Substances 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 239000013077 target material Substances 0.000 claims description 11
- 229910044991 metal oxide Inorganic materials 0.000 claims description 10
- 150000004706 metal oxides Chemical class 0.000 claims description 10
- 230000001747 exhibiting effect Effects 0.000 claims description 7
- 239000007769 metal material Substances 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 3
- 239000011521 glass Substances 0.000 abstract description 76
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 16
- 239000013078 crystal Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 4
- 239000011859 microparticle Substances 0.000 abstract 4
- 229910052681 coesite Inorganic materials 0.000 abstract 3
- 229910052906 cristobalite Inorganic materials 0.000 abstract 3
- 239000000377 silicon dioxide Substances 0.000 abstract 3
- 235000012239 silicon dioxide Nutrition 0.000 abstract 3
- 229910052682 stishovite Inorganic materials 0.000 abstract 3
- 229910052905 tridymite Inorganic materials 0.000 abstract 3
- 229910010413 TiO 2 Inorganic materials 0.000 description 63
- 229910004298 SiO 2 Inorganic materials 0.000 description 40
- 239000007789 gas Substances 0.000 description 17
- 239000007921 spray Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000007788 liquid Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000356 contaminant Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000013032 photocatalytic reaction Methods 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000011109 contamination Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000031700 light absorption Effects 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 101001034314 Homo sapiens Lactadherin Proteins 0.000 description 1
- 102100039648 Lactadherin Human genes 0.000 description 1
- 229910002796 Si–Al Inorganic materials 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000013522 chelant Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- -1 that is Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000000411 transmission spectrum Methods 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
- C03C17/007—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/21—Oxides
- C03C2217/213—SiO2
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/44—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
- C03C2217/45—Inorganic continuous phases
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/43—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
- C03C2217/46—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
- C03C2217/48—Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase having a specific function
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/71—Photocatalytic coatings
Landscapes
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Composite Materials (AREA)
- Surface Treatment Of Glass (AREA)
- Catalysts (AREA)
- Physical Vapour Deposition (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は光触媒膜付き基板及
びその製造方法に関し、より詳しくは、窓ガラスや照明
器具等の各種ガラス物品に使用される光触媒膜付き基板
及び該光触媒膜付き基板の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a substrate with a photocatalyst film and a method for producing the same, and more particularly, to a substrate with a photocatalyst film used for various glass articles such as window glass and lighting equipment, and the production of the substrate with a photocatalytic film. About the method.
【0002】[0002]
【従来の技術】従来より、窓ガラスや照明器具等のガラ
ス物品においては、光触媒膜をガラス基板上に被着させ
ることにより、光触媒の表面に付着している汚染物質を
分解させ、これによりガラス物品の表面に汚れが付着す
るのを防止している。2. Description of the Related Art Conventionally, in a glass article such as a window glass or a lighting fixture, a photocatalytic film is applied on a glass substrate to decompose contaminants adhering to the surface of the photocatalyst. It prevents dirt from adhering to the surface of the article.
【0003】すなわち、この種の光触媒膜付き基板は、
光触媒の酸化作用(光触媒反応)によって前記表面に付
着している汚染物質を分解させることができ、これによ
り所謂自己防汚性(セルフクリーニング機能)を発揮し
て基板表面の清浄性を保持することができる。That is, this type of substrate with a photocatalytic film is
The contaminants adhering to the surface can be decomposed by the oxidizing action (photocatalytic reaction) of the photocatalyst, thereby exhibiting a so-called self-fouling property (self-cleaning function) to maintain the cleanliness of the substrate surface. Can be.
【0004】そして、前記光触媒膜付き基板としては、
光触媒反応を起こす光活性物質として二酸化チタンの微
粒子(TiO2微粒子)を使用し、TiO2−SiO2、
TiO2−SnO2、又はTiO2−Al2O3の混成材料
からなる光触媒膜をガラス基体上に形成した光触媒体が
既に提案されている(特開平11−9994号公報)。[0004] As the substrate with a photocatalytic film,
Using titanium dioxide fine particles (TiO 2 fine particles) as a photoactive substance that causes a photocatalytic reaction, TiO 2 —SiO 2 ,
A photocatalyst in which a photocatalyst film made of a mixed material of TiO 2 —SnO 2 or TiO 2 —Al 2 O 3 is formed on a glass substrate has already been proposed (Japanese Patent Application Laid-Open No. 11-9994).
【0005】該従来技術は、前記混成材料(二成分系材
料)からなる光触媒膜がガラス基体の表面に形成されて
おり、また、光触媒膜中には10wt%〜30wt%の
TiO2微粒子が含有されている。In the prior art, a photocatalyst film made of the above-mentioned hybrid material (binary material) is formed on the surface of a glass substrate, and the photocatalyst film contains 10 wt% to 30 wt% of TiO 2 fine particles. Have been.
【0006】また、該従来技術では、例えばTiO2−
SiO2の混成材料で光触媒膜を形成する場合、アルコ
キシチタン系化合物とアルコキシシラン系化合物との混
合溶液を作製した後、TiO2微粉末を前記混合溶液に
分散・懸濁させて懸濁液を調製し、次いでガラス基板を
前記懸濁液に浸漬・塗布し、その後焼成処理を行うこと
により前記光触媒体を製造している。In the prior art, for example, TiO 2-
When forming a photocatalytic film with a mixed material of SiO 2 , a mixed solution of an alkoxytitanium compound and an alkoxysilane compound is prepared, and then TiO 2 fine powder is dispersed and suspended in the mixed solution to form a suspension. The photocatalyst is manufactured by preparing, then immersing and applying a glass substrate to the suspension, and then performing a baking treatment.
【0007】[0007]
【発明が解決しようとする課題】しかしながら、上記従
来技術では、例えば、TiO2−SiO2の混成材料で光
触媒膜を形成した場合、光触媒膜中にはTiO2微粒子
とSiO2とが混在しているため、TiO2微粒子が膜表
面近傍に存在したり膜表面に露出し、このため膜表面が
傷付き易く、またTiO2微粒子が膜表面から剥離し易
い等、機械的強度が弱く耐久性に劣るという問題点があ
った。[SUMMARY OF THE INVENTION However, in the conventional art, for example, in the case of forming the photocatalytic film composite material of the TiO 2 -SiO 2, in the photocatalyst film is TiO 2 particles and the SiO 2 are mixed Therefore, the TiO 2 fine particles exist near the film surface or are exposed on the film surface, so that the film surface is easily damaged, and the TiO 2 fine particles are easily peeled off from the film surface. There was a problem that it was inferior.
【0008】また、上記従来技術では、ガラス基板を懸
濁液に浸漬することによりガラス基体上に上記混成材料
を塗布しているため、懸濁液を入れる器具の容量を考慮
すると、照明器具のような比較的小形のガラス物品の製
造には適していても、窓ガラスのような大形のガラス物
品の製造には適さないという問題点があった。Further, in the above-mentioned prior art, the above-mentioned composite material is applied on a glass substrate by immersing a glass substrate in a suspension. There is a problem in that it is not suitable for manufacturing a relatively large glass article such as a window glass, even though it is suitable for manufacturing such a relatively small glass article.
【0009】本発明はこのような問題点に鑑みなされた
ものであって、良好な自己防汚性を有すると共に耐久性
にも優れ、且つ容易に大量生産することのできる光触媒
膜付き基板及びその製造方法を提供することを目的とす
る。The present invention has been made in view of the above problems, and has a photocatalytic film-coated substrate having good self-contamination resistance, excellent durability, and easy mass production. It is intended to provide a manufacturing method.
【0010】[0010]
【課題を解決するための手段】本発明者等は、光触媒膜
の機械的強度を向上させるべく鋭意研究した結果、光活
性微粒子を金属酸化物で被覆することにより、膜表面が
損傷することもなく、耐剥離性も向上させることがで
き、これにより機械的強度に優れた光触媒膜付き基板を
得ることができ、光触媒膜付き基板の耐久性を飛躍的に
向上させることができるという知見を得た。The present inventors have conducted intensive studies to improve the mechanical strength of a photocatalyst film, and as a result, coating the photoactive fine particles with a metal oxide may damage the film surface. In addition, it has been found that the separation resistance can be improved, whereby a substrate with a photocatalytic film having excellent mechanical strength can be obtained, and the durability of the substrate with a photocatalytic film can be dramatically improved. Was.
【0011】本発明はこのような知見に基づきなされた
ものであって、本発明に係る光触媒膜付き基板は、光触
媒作用を呈する光活性微粒子が透明基板上に撒布される
と共に、前記光活性微粒子を覆うように金属酸化物から
なる被膜が前記透明基板上に形成されていることを特徴
としている。[0011] The present invention has been made based on such knowledge, and the substrate with a photocatalytic film according to the present invention is characterized in that photoactive fine particles exhibiting a photocatalytic action are dispersed on a transparent substrate and the photoactive fine particles are dispersed. A coating made of a metal oxide is formed on the transparent substrate so as to cover the transparent substrate.
【0012】また、上述した光触媒膜付き基板は、透過
性に優れていることが要求されることから、前記金属酸
化物は良好な透明性を有することが必要とされ、斯かる
観点から金属酸化物としてはケイ素酸化物を使用するの
が好ましい。Further, since the above-mentioned substrate with a photocatalyst film is required to have excellent transparency, the metal oxide is required to have good transparency. It is preferable to use silicon oxide as the material.
【0013】また、上記光触媒膜付き基板は、予め光活
性微粒子を水等の溶剤中に懸濁させて懸濁液を作製して
おき、該懸濁液をスプレーガン等でガラス基板上に撒布
した後、熱処理を施して液を蒸発させることにより、光
活性微粒子をガラス基板に固着させ、その後、所定の金
属材料(例えば、ケイ素)をターゲット物質としてスパ
ッタリング処理を施すことにより、容易に製造すること
ができる。The substrate with a photocatalyst film is prepared by suspending photoactive fine particles in a solvent such as water in advance to prepare a suspension, and spraying the suspension on a glass substrate with a spray gun or the like. After that, heat treatment is performed to evaporate the liquid, thereby fixing the photoactive fine particles to the glass substrate, and thereafter, by performing a sputtering process using a predetermined metal material (for example, silicon) as a target material, easily manufactured. be able to.
【0014】すなわち、本発明に係る光触媒膜付き基板
の製造方法は、光触媒作用を呈する光活性微粒子を透明
基板上に撒布した後、熱処理を施し、その後、所定の金
属材料をターゲットとしてスパッタリング処理を施し、
前記光活性微粒子が撒布された透明基板上に金属酸化物
からなる被膜を形成することを特徴とし、さらに前記光
活性微粒子を所定の溶剤中に懸濁させて懸濁液を作製
し、該懸濁液を前記透明基板上に撒布した後、前記熱処
理を施して前記透明基板上の懸濁液を蒸発させ、前記光
活性微粒子を前記透明基板上に固着させることを特徴と
している。That is, according to the method of manufacturing a substrate with a photocatalytic film according to the present invention, after photoactive fine particles exhibiting a photocatalytic action are scattered on a transparent substrate, heat treatment is performed, and thereafter, sputtering is performed using a predetermined metal material as a target. Alms,
Forming a coating made of a metal oxide on the transparent substrate on which the photoactive fine particles are dispersed; further preparing the suspension by suspending the photoactive fine particles in a predetermined solvent; After the turbid liquid is sprayed on the transparent substrate, the heat treatment is performed to evaporate the suspension on the transparent substrate, thereby fixing the photoactive fine particles on the transparent substrate.
【0015】上記製造方法によれば、従来のように透明
基板を懸濁液に浸漬することなく透明基板上に光活性微
粒子を撒布し、その後スパッタリング処理を施している
ので、窓ガラスのような大形のガラス物品として使用す
る場合であっても、容易に大量生産することが可能とな
る。According to the above-described manufacturing method, the photoactive fine particles are spread on the transparent substrate without immersing the transparent substrate in the suspension as in the prior art, and then the sputtering process is performed. Even when used as a large-sized glass article, it can be easily mass-produced.
【0016】[0016]
【発明の実施の形態】以下、本発明の実施の形態を図面
に基づいて詳説する。Embodiments of the present invention will be described below in detail with reference to the drawings.
【0017】図1は本発明に係る光触媒膜付き基板を模
式的に示した断面図である。FIG. 1 is a sectional view schematically showing a substrate with a photocatalytic film according to the present invention.
【0018】同図において、1はソーダライム等からな
るガラス基板であって、該ガラス基板1の表面には、ア
ナターゼ形の結晶構造を有する粒径が5nm〜10nm
のTiO2微粒子(光活性微粒子)2が撒布され、さら
にガラス基板1上にはTiO2微粒子2を覆うようにS
iO2膜3(被膜)が形成され、TiO2微粒子2とSi
O2膜3とで光触媒膜4を構成している。In FIG. 1, reference numeral 1 denotes a glass substrate made of soda lime or the like. The surface of the glass substrate 1 has a particle size of 5 nm to 10 nm having an anatase crystal structure.
TiO 2 fine particles (photo-active fine particles) 2 are dispersed, and the glass substrate 1 is further covered with S 2 so as to cover the TiO 2 fine particles 2.
An TiO 2 film 3 (coating) is formed, and the TiO 2 fine particles 2 and Si
The O 2 film 3 forms the photocatalytic film 4.
【0019】そして、上記光触媒膜4は、本実施の形態
では、TiO2とSiO2の組成比が、重量%でTiO2
/SiO2=20/80〜50/50となるように設定
されている。In the present embodiment, the photocatalyst film 4 has a composition ratio of TiO 2 and SiO 2 in weight% of TiO 2.
/ SiO 2 = 20/80 to 50/50.
【0020】このようにTiO2とSiO2の組成比を重
量%でTiO2/SiO2=20/80〜50/50とし
たのは、以下の理由による。The reason why the composition ratio of TiO 2 and SiO 2 is set to TiO 2 / SiO 2 = 20/80 to 50/50 by weight% is as follows.
【0021】TiO2のSiO2に対する割合が20wt
%未満の場合は、SiO2含有量が80%以上となるた
めSiO2膜の膜厚が厚くなり、したがって膜自体の機
械的強度は優れたものとなるが、光触媒膜4中のTiO
2微粒子2の含有率が少ないため、所望の光触媒反応を
促進することができず、その結果膜表面上の汚染物質を
十分に分解することができず、所望の自己防汚性を確保
することができない。The ratio of TiO 2 to SiO 2 is 20 wt.
%, The SiO 2 content is 80% or more, so that the thickness of the SiO 2 film is large, and thus the mechanical strength of the film itself is excellent.
(2) Since the content of the fine particles 2 is low, a desired photocatalytic reaction cannot be promoted, and consequently, contaminants on the film surface cannot be sufficiently decomposed, and a desired self-fouling property is secured. Can not.
【0022】一方、TiO2のSiO2に対する割合が5
0wt%を超えた場合は、光触媒膜4中のTiO2微粒
子2の含有率が50wt%以上に増加するため自己防汚
性については優れたものとなるが、膜中のSiO2含有
量が少なくなるためSiO2膜3の膜厚も薄くなり、こ
のため膜表面に傷が付き易くなったり耐剥離性が低下
し、機械的強度が悪化する。On the other hand, when the ratio of TiO 2 to SiO 2 is 5
When the content exceeds 0 wt%, the content of the TiO 2 fine particles 2 in the photocatalytic film 4 increases to 50 wt% or more, so that the self-fouling property is excellent, but the SiO 2 content in the film is small. As a result, the thickness of the SiO 2 film 3 also becomes thin, so that the film surface is easily scratched, the peeling resistance is reduced, and the mechanical strength is deteriorated.
【0023】そこで、本実施の形態ではTiO2とSi
O2の組成比を重量%でTiO2/SiO2=20/80
〜50/50とした。Therefore, in the present embodiment, TiO 2 and Si
The composition ratio of O 2 is TiO 2 / SiO 2 = 20/80 by weight%.
5050/50.
【0024】次に、上記光触媒膜付き基板の製造方法に
ついて説明する。Next, a method of manufacturing the substrate with a photocatalytic film will be described.
【0025】図2は上記光触媒膜付き基板の製造工程を
示す製造工程図である。FIG. 2 is a manufacturing process diagram showing the manufacturing process of the substrate with a photocatalytic film.
【0026】すなわち、ソーダライム等からなる所定形
状のガラス基板1を用意し、次いで撒布工程5でTiO
2微粒子2を懸濁させた懸濁液をガラス基板1に撒布す
る。具体的には、まず、アナターゼ形の結晶構造を有す
る粒径が5nm〜10nmのTiO2微粒子2を水溶液
中に懸濁させると共にバインダ(例えば、リン系物質)
を該水溶液に混入し、これによりTiO2微粒子2が5
wt%の懸濁液を作製する。そして該懸濁液を希釈した
後、該希釈された懸濁液をガラス基板1上に撒布する。That is, a glass substrate 1 of a predetermined shape made of soda lime or the like is prepared.
(2) The suspension in which the fine particles 2 are suspended is sprayed on the glass substrate 1. Specifically, first, TiO 2 fine particles 2 having an anatase type crystal structure and having a particle size of 5 nm to 10 nm are suspended in an aqueous solution and a binder (for example, a phosphorus-based substance)
By mixing the aqueous solution, thereby TiO 2 fine particles 2 5
Make a wt% suspension. After diluting the suspension, the diluted suspension is sprayed on the glass substrate 1.
【0027】尚、上記懸濁液としては、光触媒液として
既に市販されているものを使用するのが生産効率の点か
らも好ましく、例えば、テイカ社製のTKC−304を
使用することができる。As the above-mentioned suspension, it is preferable to use a commercially available photocatalyst solution from the viewpoint of production efficiency. For example, TKC-304 manufactured by Teica Co., Ltd. can be used.
【0028】次いで、熱処理工程6に進み、温度150
℃〜300℃程度で30分〜60分程度、ガラス基板1
を加熱してガラス基板1上に付着している懸濁液を蒸発
させる。Next, the process proceeds to a heat treatment step 6 where the temperature is 150
About 30 minutes to 60 minutes at about 300 ° C. to 300 ° C., glass substrate 1
Is heated to evaporate the suspension adhered on the glass substrate 1.
【0029】次に、スパッタリング工程7に進み、Si
をターゲット物質とし、ArとO2の混合ガスをスパッ
タリングガスとして所定の減圧下、スパッタリング処理
を施し、TiO2微粒子2を含むガラス基板1の表面上
にSiO2膜3を形成し、その後必要に応じて焼成処理
を行う。すなわち、必要に応じて焼成工程8に進み、2
00℃〜500℃の温度条件下で焼成処理を施すことに
より、被膜の密着性向上等を図ることができる。そし
て、このようにしてガラス基板1には所望の光触媒膜4
が形成され、光触媒膜付き基板が得られる。Next, the process proceeds to the sputtering step 7 where Si
Is used as a target material, a sputtering process is performed under a predetermined reduced pressure using a mixed gas of Ar and O 2 as a sputtering gas to form a SiO 2 film 3 on the surface of the glass substrate 1 containing the TiO 2 fine particles 2, A firing process is performed accordingly. That is, the process proceeds to the firing step 8 as necessary,
By performing the baking treatment under a temperature condition of 00 ° C. to 500 ° C., the adhesion of the coating can be improved. Then, the desired photocatalytic film 4 is formed on the glass substrate 1 in this manner.
Is formed, and a substrate with a photocatalytic film is obtained.
【0030】図3は上記製造方法の詳細を示す図であっ
て、本実施の形態ではこの図3に示すように、一連の製
造工程が連続的に行われ、これにより所望の光触媒膜付
き基板を容易に大量生産することができる。FIG. 3 is a diagram showing the details of the above-mentioned manufacturing method. In the present embodiment, as shown in FIG. 3, a series of manufacturing steps are continuously performed, whereby a desired substrate with a photocatalytic film is obtained. Can be easily mass-produced.
【0031】すなわち、撒布工程5では上述した懸濁液
をスプレーガン9に供給し、コンベア10上を矢印A方
向に移動しているガラス基板1にスプレーガン9から懸
濁液を撒布し、これによりTiO2微粒子2は懸濁液中
のバインダを介してガラス基板1に固着される。次い
で、熱処理工程6では、ヒータ11によりガラス基板1
を30分〜60分、150℃〜300℃で加熱し、ガラ
ス基板1上に付着している水分を蒸発させる。That is, in the spraying step 5, the above-mentioned suspension is supplied to the spray gun 9, and the suspension is sprayed from the spray gun 9 onto the glass substrate 1 moving on the conveyor 10 in the direction of arrow A. Thereby, the TiO 2 fine particles 2 are fixed to the glass substrate 1 via the binder in the suspension. Next, in a heat treatment step 6, the glass substrate 1 is heated by the heater 11.
Is heated at 150 ° C. to 300 ° C. for 30 minutes to 60 minutes to evaporate the moisture adhering on the glass substrate 1.
【0032】次いで、スパッタリング工程7に進み、ス
パッタリング装置12を使用して所定のスパッタリング
処理を行う。Next, the process proceeds to a sputtering step 7, where a predetermined sputtering process is performed using the sputtering apparatus 12.
【0033】スパッタリング装置12は、具体的には、
スパッタリングガスが導入されるガス導入口13と、装
置内部を減圧状態にするための真空排気口14と、被成
膜物としてのガラス基板1の供給・排出を行う開閉バル
ブ15a、15bとを有している。そして、装置上部に
は直流電源により負電圧が印加される2個のカソード
(第1及び第2のカソード16a、16b)が配設さ
れ、また、装置下部には加熱ヒータ17が配設されてい
る。The sputtering device 12 is, specifically,
It has a gas inlet 13 for introducing a sputtering gas, a vacuum exhaust port 14 for reducing the pressure inside the apparatus, and opening / closing valves 15a and 15b for supplying and discharging the glass substrate 1 as a film-forming object. are doing. Two cathodes (first and second cathodes 16a and 16b) to which a negative voltage is applied by a DC power supply are provided at the upper part of the apparatus, and a heater 17 is provided at the lower part of the apparatus. I have.
【0034】そして、該スパッタリング装置12では、
第1及び第2のカソード16a、16bの下面にターゲ
ット物質18としてケイ素が貼り付けられ、所定のスパ
ッタリング条件下、スパッタリングガスをガス導入口1
3から供給し、加速されたスパッタリングガスイオンを
ターゲット物質18に照射して弾き飛ばす。一方、ガラ
ス基板1は、加熱ヒータ17により100℃〜350℃
に加熱されてコンベヤ10上を矢印B方向に搬送され、
前記第1及び第2のカソード16a、16bから弾き飛
ばされたスパッタリングガスイオンがガラス基板1の表
面に堆積し、ガラス基板1上にはSiO2膜3が形成さ
れる。尚、本スパッタリング工程7では2個のカソード
16a、16bを使用してスパッタリング処理を行って
いるが、成膜されるSiO2膜の膜厚に応じて適宜1個
又は2個のカソードを使用してスパッタリング処理は行
われる。Then, in the sputtering apparatus 12,
Silicon is adhered as a target material 18 to the lower surfaces of the first and second cathodes 16a and 16b, and a sputtering gas is supplied to the gas inlet 1 under predetermined sputtering conditions.
The target material 18 is irradiated with the accelerated sputtering gas ions supplied from 3 and accelerated, thereby causing the sputtering gas ions to fly off. On the other hand, the glass substrate 1 is heated to 100 ° C. to 350 ° C. by the heater 17.
And is conveyed on the conveyor 10 in the direction of arrow B,
Sputtering gas ions flipped off from the first and second cathodes 16a and 16b are deposited on the surface of the glass substrate 1, and an SiO 2 film 3 is formed on the glass substrate 1. In this sputtering step 7, sputtering is performed using two cathodes 16a and 16b, but one or two cathodes may be used as appropriate according to the thickness of the SiO 2 film to be formed. The sputtering process is performed.
【0035】そして、上記スパッタリング処理が終了し
た後、被膜の密着性向上等を図るために、必要に応じて
200℃〜500℃の温度条件下、焼成処理を施しても
よい。After the completion of the above-mentioned sputtering process, a firing process may be carried out at a temperature of 200 ° C. to 500 ° C., if necessary, in order to improve the adhesion of the film.
【0036】このように本実施の形態では、スプレーガ
ン9で懸濁液をガラス基板1上に撒布した後、熱処理を
施し、その後、第1及び第2のカソード16a、16b
を使用してスパッタリング処理を行っているので、ガラ
ス基板1上にはTiO2微粒子2を覆う形で所望の膜厚
を有するSiO2膜3が容易に形成される。しかも、ガ
ラス基板1を懸濁液に浸漬することなく、懸濁液をガラ
ス基板1上に撒布してTiO2微粒子2を該ガラス基板
1上に固着させているので、ガラス基板1が大判の場合
であっても、容易に大量生産することが可能となる。As described above, in the present embodiment, after the suspension is sprayed on the glass substrate 1 by the spray gun 9, heat treatment is performed, and then the first and second cathodes 16a, 16b
, The SiO 2 film 3 having a desired thickness is easily formed on the glass substrate 1 so as to cover the TiO 2 fine particles 2. In addition, since the glass substrate 1 is not immersed in the suspension but the suspension is sprayed on the glass substrate 1 and the TiO 2 fine particles 2 are fixed on the glass substrate 1, the glass substrate 1 is large-sized. Even in this case, mass production can be easily performed.
【0037】尚、本発明は上記実施の形態に限定される
ものではない。The present invention is not limited to the above embodiment.
【0038】上記実施の形態では、光活性微粒子として
アナターゼ形の結晶構造を有するTiO2微粒子2を使
用し、斯かるアナターゼ形のTiO2微粒子2を懸濁さ
せた市販の懸濁液としてテイカ社製のTKC−304を
例示したが、光活性微粒子をガラス基板上に撒布・固着
させることができるのであれば、他の市販の懸濁液を使
用することができるのはいうまでもない。[0038] In the above embodiment, by using the TiO 2 fine particles 2 having a crystal structure of anatase as the light active particulate, Tayca Corporation under the commercial suspension of TiO 2 fine particles 2 of such anatase TKC-304 is exemplified, but it goes without saying that other commercially available suspensions can be used as long as the photoactive fine particles can be dispersed and fixed on the glass substrate.
【0039】また、上記実施の形態では、被膜をSiO
2膜3で形成した場合を示しているが、被膜をSiO2−
Al2O3、或いはSiO2−TiO2の混成膜で形成する
ようにするのも好ましい。In the above embodiment, the film is formed of SiO.
2 shows the case where the film 3 is formed, but the film is formed of SiO 2 −
It is also preferable to form the film by Al 2 O 3 or a mixed film of SiO 2 and TiO 2 .
【0040】すなわち、Al2O3、或いはTiO2はS
iO2に比べて屈折率が高いため、前記ガラス基板1の
表面から離間するに従い前記SiO2の含有量が傾斜的
に増加するような組成勾配を有するように被膜を形成す
ることによりガラス基板1側から膜表面にかけて徐々に
屈折率が小さくなり、これによりガラス基板1からの反
射率を低下させることができる。しかも、SiO2は親
水性に優れているため、SiO2を膜表面側に形成する
ことにより、水洗等により汚染物質の除去を容易に行う
ことができる。That is, Al 2 O 3 or TiO 2 is S
Since the refractive index is higher than that of iO 2 , the glass substrate 1 is formed by forming a coating so as to have a composition gradient such that the content of SiO 2 increases gradually as the distance from the surface of the glass substrate 1 increases. The refractive index gradually decreases from the side to the film surface, whereby the reflectance from the glass substrate 1 can be reduced. Moreover, since SiO 2 has excellent hydrophilicity, by forming SiO 2 on the film surface side, it is possible to easily remove contaminants by washing with water or the like.
【0041】この場合、例えば、SiO2−TiO2の混
成膜をガラス基板1に形成するときは、図3の第1のカ
ソード16aにはターゲット物質としてチタンをセット
し、第2のカソード16bにはターゲット物質としてケ
イ素をセットし、TiO2微粒子2が固着されたガラス
基板1を矢印B方向に移動させながら所定のスパッタリ
ング条件でスパッタリング処理を施すことにより、膜表
面近傍でのSiO2成分が増加するような組成勾配を有
する混成膜を形成することができる。In this case, for example, when forming a mixed film of SiO 2 and TiO 2 on the glass substrate 1, titanium is set as the target material in the first cathode 16a of FIG. Sets silicon as a target material, and performs a sputtering process under predetermined sputtering conditions while moving the glass substrate 1 on which the TiO 2 fine particles 2 are fixed in the direction of arrow B, thereby increasing the SiO 2 component near the film surface. A mixed film having a composition gradient as described below can be formed.
【0042】特に、この場合、第1のカソード16aと
第2のカソード16bの間隔を狭くすることにより、所
望の組成勾配を有する光触媒膜を円滑に得ることができ
る。In particular, in this case, by narrowing the distance between the first cathode 16a and the second cathode 16b, a photocatalytic film having a desired composition gradient can be obtained smoothly.
【0043】また、上記懸濁液にFe(鉄)、Al(ア
ルミニウム)、Ni(ニッケル)、V(バナジウム)の
中から選択された少なくとも1種以上の元素を微量(例
えば、0.1wt%)添加するようにするのも好まし
い。具体的には、例えばFeを含有させる場合は、Fe
の鉱石を硫酸で溶解させたもの、或いはFeのアセチル
アセトナト錯体やFeのエチレンジアミン四錯酸塩(F
e−EDTA)等のキレート化合物を懸濁液に混入した
ものを使用する。そして、このように膜中に微量のF
e、Al、Ni、V等を添加させることにより、被膜の
光透過スペクトルにおける光吸収端が5nm以上長波長
側にシフトさせることができ、したがって、撒布されて
いるTiO2微粒子2の光吸収特性と相俟って、より広
い波長範囲での光吸収が可能となり、より大きな触媒活
性を得ることが可能となる。In addition, at least one element selected from the group consisting of Fe (iron), Al (aluminum), Ni (nickel) and V (vanadium) is added to the suspension in a trace amount (for example, 0.1 wt%). ) Is also preferred. Specifically, for example, when Fe is contained, Fe
Ore dissolved in sulfuric acid, or acetylacetonato complex of Fe or ethylenediamine tetracomplex of Fe (F
A mixture of a chelate compound such as e-EDTA) and a suspension is used. Then, a small amount of F
By adding e, Al, Ni, V, etc., the light absorption edge in the light transmission spectrum of the film can be shifted to the longer wavelength side by 5 nm or more, and therefore, the light absorption characteristics of the TiO 2 fine particles 2 dispersed therein In combination with this, light can be absorbed in a wider wavelength range, and a larger catalytic activity can be obtained.
【0044】[0044]
【実施例】次に、本発明の実施例を具体的に説明する。Next, embodiments of the present invention will be described specifically.
【0045】本発明者等は、本発明範囲内となる試験片
(実施例1〜実施例3)と本発明範囲外となる試験片
(比較例1〜比較例2)とを夫々作製し、各々膜特性を
評価した。The present inventors respectively prepared test pieces falling within the scope of the present invention (Examples 1 to 3) and test pieces falling outside the scope of the present invention (Comparative Examples 1 to 2). Each was evaluated for film properties.
【0046】〔実施例1〕まず、下記の液特性を有する
テイカ社製のTKC−304を1/10に希釈し、アナ
ターゼ形結晶構造を有するTiO2微粒子が懸濁したス
プレー液(懸濁液)を用意した。Example 1 First, a spray liquid (suspension) in which TKC-304 manufactured by Teica having the following liquid properties was diluted 1/10 and TiO 2 fine particles having an anatase type crystal structure were suspended. ) Was prepared.
【0047】〔TKC−304の液特性〕 溶剤:水 水素イオン濃度:中性(pH=7) TiO2濃度:5wt% Ti形状:アナターゼ結晶 バインダ:リン系 そして、該懸濁液をスプレーガン9を使用してガラス基
板1上に撒布し、次いで、該ガラス基板1を30分間、
200℃の温度で加熱してガラス基板1上の水分を蒸発
させ、TiO2微粒子2をガラス基板1上に固着させ
た。次いで、ターゲット物質18として微量のB(ホウ
素)を含有したSiを使用すると共に、スパッタリング
ガスとしてArとO2との混合ガス(Ar/O2=40/
60)を使用し、ガス圧を0.4Paに調製してスパッ
タリング処理を施した。そして、これによりTiO2微
粒子2を覆うようにしてガラス基板1上にSiO2膜3
を形成し、実施例1の試験片を作製した。[Liquid Properties of TKC-304] Solvent: Water Hydrogen ion concentration: Neutral (pH = 7) TiO 2 concentration: 5 wt% Ti shape: Anatase crystal Binder: Phosphorus Is spread on the glass substrate 1 by using, and then the glass substrate 1 is
The TiO 2 fine particles 2 were fixed on the glass substrate 1 by heating at a temperature of 200 ° C. to evaporate the water on the glass substrate 1. Next, Si containing a small amount of B (boron) is used as the target material 18, and a mixed gas of Ar and O 2 (Ar / O 2 = 40 /
60), the gas pressure was adjusted to 0.4 Pa, and a sputtering process was performed. Then, the SiO 2 film 3 is formed on the glass substrate 1 so as to cover the TiO 2 fine particles 2.
Was formed, and a test piece of Example 1 was produced.
【0048】尚、スパッタリングガスのガス供給量は、
SiO2に対するTiO2の比、すなわちTiO2/Si
O2が、TiO2/SiO2=40/60となるように調
製し、成膜されたSiO2膜3の膜厚は300nmであ
った。The supply amount of the sputtering gas is as follows:
The ratio of TiO 2 to SiO 2 , that is, TiO 2 / Si
O 2 was prepared so that TiO 2 / SiO 2 = 40/60, and the thickness of the formed SiO 2 film 3 was 300 nm.
【0049】〔実施例2〕上記TKC−304にFe−
EDTAを0.5wt%含有させた溶液を1/10に希
釈してスプレー液を作製し、該スプレー液をスプレーガ
ン9でガラス基板1上に撒布し、次いで、該ガラス基板
1を30分間、200℃の温度で加熱してガラス基板1
に付着している水分を蒸発させ、TiO2微粒子2をガ
ラス基板1上に固着させた。次いで、ターゲット物質1
8としてSi−Al合金(Si:90wt%、Al:1
0wt%)を使用し、実施例1と略同様の方法でスパッ
タリング処理を施した。そして、このようにしてガラス
基板1上にSiO2膜3を成膜した後、温度500℃で
焼成処理を施し、実施例2の試験片を作製した。Embodiment 2 Fe-
A solution containing 0.5% by weight of EDTA was diluted 1/10 to prepare a spray liquid, and the spray liquid was sprayed on the glass substrate 1 with a spray gun 9, and then the glass substrate 1 was sprayed for 30 minutes. Glass substrate 1 heated at a temperature of 200 ° C.
The TiO 2 fine particles 2 were fixed on the glass substrate 1 by evaporating the moisture adhering to the substrate. Next, target material 1
8 as a Si-Al alloy (Si: 90 wt%, Al: 1)
(0 wt%), and subjected to a sputtering process in substantially the same manner as in Example 1. Then, after forming the SiO 2 film 3 on the glass substrate 1 in this manner, a baking treatment was performed at a temperature of 500 ° C., and a test piece of Example 2 was produced.
【0050】尚、本実施例2では、スパッタリングガス
のガス供給量は、TiO2/SiO2が、TiO2/Si
O2=30/70となるように調製し、成膜されたSi
O2膜3の膜厚は500nmであった。In the second embodiment, the supply amount of the sputtering gas is such that TiO 2 / SiO 2 is TiO 2 / Si
O 2 = 30/70
The thickness of the O 2 film 3 was 500 nm.
【0051】〔実施例3〕上記TKC−304にAl−
EDTAを0.1wt%含有させた溶液を1/10に希
釈してスプレー液を作製し、該スプレー液をスプレーガ
ン9でガラス基板1上に撒布し、次いで実施例1と同様
の熱処理及びスパッタリング処理を施してガラス基板1
上にSiO2膜3を形成し、その後、温度500℃で焼
成処理を施し、実施例3の試験片を作製した。[Embodiment 3] Al-
A solution containing 0.1 wt% of EDTA was diluted 1/10 to prepare a spray solution, and the spray solution was sprayed on the glass substrate 1 by a spray gun 9, and then subjected to the same heat treatment and sputtering as in Example 1. Glass substrate 1
An SiO 2 film 3 was formed thereon, and thereafter, a baking treatment was performed at a temperature of 500 ° C., thereby producing a test piece of Example 3.
【0052】尚、本実施例3では、スパッタリングガス
のガス供給量は、TiO2/SiO2が、TiO2/Si
O2=50/50となるように調製し、成膜されたSi
O2膜3の膜厚は400nmであった。In the third embodiment, the supply amount of the sputtering gas is such that TiO 2 / SiO 2 is TiO 2 / Si
O 2 = 50/50
The thickness of the O 2 film 3 was 400 nm.
【0053】〔比較例1〕次に、本発明者等は、SiO
2膜3を形成することなくTiO2微粒子2をガラス基板
1上に露出させた試験片を作製した。COMPARATIVE EXAMPLE 1 Next, the inventors of the present invention
A test piece in which the TiO 2 fine particles 2 were exposed on the glass substrate 1 without forming the two films 3 was prepared.
【0054】すなわち、TKC−304を1/10に希
釈した溶液をスプレー液とし、該スプレー液をスプレー
ガン9でガラス基板1上に撒布し、次いで、該ガラス基
板1を60分間、200℃の温度で加熱してガラス基板
1に付着している水分を完全に蒸発させ、比較例1の試
験片を作製した。That is, a solution obtained by diluting TKC-304 to 1/10 was used as a spray liquid, and the spray liquid was sprayed on the glass substrate 1 with a spray gun 9, and then the glass substrate 1 was sprayed at 200 ° C. for 60 minutes. The test piece of Comparative Example 1 was manufactured by heating at a temperature to completely evaporate the moisture attached to the glass substrate 1.
【0055】〔比較例2〕次に、本発明者等は、TiO
2膜をガラス基板上にスパッタリング処理積層した試験
片を作製した。[Comparative Example 2] Next, the inventors of the present invention reported that TiO 2
A test piece was prepared by laminating two films on a glass substrate by sputtering.
【0056】すなわち、ターゲット物質18としてTi
金属を使用し、スパッタリングガスとしてArとO2の
混合ガス(Ar/O2=50/50)を使用し、ガス圧
を0.4Paに調製してスパッタリング処理を施し、こ
れによりガラス基板1上にTiO2膜を積層し、比較例
2の試験片を作製した。That is, as the target material 18, Ti
Using a metal, a mixed gas of Ar and O 2 (Ar / O 2 = 50/50) is used as a sputtering gas, the gas pressure is adjusted to 0.4 Pa, and a sputtering process is performed. Then, a TiO 2 film was laminated thereon to prepare a test piece of Comparative Example 2.
【0057】次に、上記各試験片について膜特性(自己
防汚性、機械的強度、親水性)を評価した。Next, the film properties (self-fouling property, mechanical strength, hydrophilicity) of each of the above test pieces were evaluated.
【0058】尚、自己防汚性は、各試験片を屋外に1ヶ
月放置し、その汚れ状況をガラス基板単体と比較して評
価した。また、機械的強度は、JIS R3221.
6.4.に準拠したテ−バ摩耗試験(荷重100g/c
m2)を行い、表面の損傷の有無等で評価した。さら
に、親水性は、上記各試験片に水を撒布し、水の弾き具
合を目視で確認することにより評価した。The self-stain resistance was evaluated by leaving each test piece outdoors for one month and comparing the stain condition with the glass substrate alone. The mechanical strength is determined according to JIS R3221.
6.4. Abrasion test (load 100g / c)
m 2 ) and evaluated by the presence or absence of surface damage. Further, the hydrophilicity was evaluated by spraying water on each of the test pieces and visually checking the repellency of the water.
【0059】表1は各試験片についての膜特性を示して
いる。Table 1 shows the film properties of each test piece.
【0060】[0060]
【表1】 [Table 1]
【0061】表1中、自己防汚性については、◎印はガ
ラス基板単体と比較して明確な効果があった場合を示
し、〇印はガラス基板単体と比較して多少の効果があっ
た場合を示し、また×印はガラス基板単体と比較して効
果が見られなかった場合を示している。機械的強度につ
いては、◎印は良、〇印は可、×印は不可を示してい
る。親水性については、〇印は水が膜面上に60%以上
の面積を占めて広がった場合を示し、×印は水が膜面上
に30%未満の面積しか占めなかっ場合を示している。
尚、本実施例及び比較例では水が膜面上で30〜60%
の面積を占めたものは得られなかった。In Table 1, with respect to the self-contamination resistance, ◎ indicates that there was a clear effect as compared with the glass substrate alone, and Δ indicates that there was some effect as compared with the glass substrate alone. The crosses indicate the case where no effect was observed as compared with the glass substrate alone. Regarding mechanical strength, ◎ indicates good, Δ indicates acceptable, and × indicates unacceptable. Regarding the hydrophilicity, the symbol 〇 indicates that water occupies an area of 60% or more on the membrane surface and spread, and the symbol x indicates that water occupies less than 30% of the area on the membrane surface. .
In addition, in this example and a comparative example, water is 30 to 60% on the film surface.
Was not obtained.
【0062】この表1から明らかなように、比較例1は
TiO2微粒子2がガラス基板1上に固着されているた
め、光照射によりTiO2微粒子が触媒反応を起こして
表面の汚染物質が分解され、したがってTiO2微粒子
2が固着されていないガラス基板単体に比べると、自己
防汚性は良好であるが、TiO2微粒子がSiO2膜で被
覆されていないためTiO2微粒子のガラス基板からの
剥離が生じて機械的強度に劣り、また、TiO2はSi
O2のように水に対する親和性を有さないため親水性に
も劣ることが確認された。As is clear from Table 1, in Comparative Example 1, since the TiO 2 fine particles 2 were fixed on the glass substrate 1, the TiO 2 fine particles caused a catalytic reaction by light irradiation to decompose contaminants on the surface. it is, therefore compared to the glass substrate itself which TiO 2 fine particles 2 are not fixed, but self antifouling properties is good, TiO 2 fine particles from the glass substrate of TiO 2 fine particles because they are not covered by the SiO 2 film peeling inferior in mechanical strength occurs, also, TiO 2 is Si
Since it does not have an affinity for water unlike O 2 , it was confirmed that it was inferior in hydrophilicity.
【0063】比較例2はガラス基板上にTiO2膜を形
成したに過ぎないため、機械的強度には優れているが、
自己防汚性についてはガラス基板単体の場合と同程度の
汚れが残存し、また親水性に関しても劣ることが確認さ
れた。Comparative Example 2 was excellent in mechanical strength because only a TiO 2 film was formed on a glass substrate.
With respect to self-staining properties, it was confirmed that the same degree of stains as in the case of the glass substrate alone remained, and that the hydrophilicity was poor.
【0064】これに対して実施例1〜実施例3はガラス
基板1上にTiO2微粒子2が固着され、さらに該Ti
O2微粒子2を覆うようにガラス基板1上にSiO2膜3
が形成されているので、光照射されるとTiO2微粒子
2による光触媒反応が促進されて自己防汚性が改善さ
れ、しかもTiO2微粒子2がSiO2膜3により被覆さ
れることにより機械的強度が大幅に改善されて表面に傷
が付いたり、或いは光触媒膜4(TiO2微粒子2及び
SiO2膜3)がガラス基板1から剥離するのが回避さ
れ、さらに被膜を形成するSiO2膜3は水に対して親
和性を有しているので親水性についても良好な結果を得
ることができる。On the other hand, in Examples 1 to 3, the TiO 2 fine particles 2 were fixed on the glass substrate 1,
SiO 2 film 3 on glass substrate 1 so as to cover O 2 fine particles 2
Is formed, when irradiated with light, the photocatalytic reaction by the TiO 2 fine particles 2 is promoted to improve the self-contamination resistance, and the TiO 2 fine particles 2 are covered with the SiO 2 film 3 to provide a mechanical strength. or scratched greatly improved the surface, or the photocatalyst film 4 (TiO 2 fine particles 2 and the SiO 2 film 3) is avoided that peeled from the glass substrate 1, SiO 2 film 3 is further formed a coating Since it has affinity for water, good results can be obtained for hydrophilicity.
【0065】[0065]
【発明の効果】以上詳述したように本発明に係る光触媒
膜付き基板は、光触媒作用を呈する光活性微粒子が透明
基板上に撒布されると共に、前記透明基板上には前記光
活性微粒子を覆うように金属酸化物(ケイ素酸化物)か
らなる被膜が形成されているので、光活性微粒子の有す
る光触媒作用を損なうことなく、したがって、良好な自
己防汚性を有し、しかも耐久性にも優れた光触媒膜付き
基板を得ることができる。As described above in detail, in the substrate with a photocatalytic film according to the present invention, photoactive fine particles exhibiting a photocatalytic action are scattered on a transparent substrate, and the transparent substrate covers the photoactive fine particles. As described above, since a coating made of a metal oxide (silicon oxide) is formed, the photocatalytic action of the photoactive fine particles is not impaired, and therefore, it has a good self-fouling property and also has excellent durability. Thus, a substrate with a photocatalyst film can be obtained.
【0066】また、本発明に係る光触媒膜付き基板の製
造方法は、光触媒作用を呈する光活性微粒子を透明基板
上に撒布した後、熱処理を施し、その後、所定の金属材
料(ケイ素)をターゲット物質としてスパッタリング処
理を施し、前記光活性微粒子が撒布された透明基板上に
金属酸化物からなる被膜を形成し、また、前記光活性微
粒子を所定の溶剤中に懸濁させて懸濁液を作製し、該懸
濁液を前記透明基板上に撒布した後、前記熱処理を施し
て前記透明基板上の懸濁液を蒸発させ、前記光活性微粒
子を前記透明基板上に固着させているので、従来のよう
に透明基板を懸濁液に浸漬することなく透明基板上に光
活性微粒子を撒布することにより、種々のガラス物品に
対応可能な光触媒膜付き基板を容易に大量生産すること
ができる。Further, in the method of manufacturing a substrate with a photocatalytic film according to the present invention, a photoactive fine particle exhibiting a photocatalytic action is dispersed on a transparent substrate, and then subjected to a heat treatment, and thereafter, a predetermined metal material (silicon) is treated with a target material. A sputtering process is performed to form a coating made of a metal oxide on the transparent substrate on which the photoactive fine particles are dispersed, and a suspension is prepared by suspending the photoactive fine particles in a predetermined solvent. After the suspension is sprayed on the transparent substrate, the heat treatment is performed to evaporate the suspension on the transparent substrate, and the photoactive fine particles are fixed on the transparent substrate. As described above, by dispersing the photoactive fine particles on the transparent substrate without immersing the transparent substrate in the suspension, it is possible to easily mass-produce a substrate with a photocatalytic film that can be used for various glass articles.
【0067】さらに、本発明では、光活性微粒子を屈折
率の小さい金属酸化物からなる被膜中に埋設させること
ができるので、反射色が目立たないようにすることがで
きる。Further, in the present invention, since the photoactive fine particles can be embedded in the coating made of metal oxide having a small refractive index, the reflected color can be made inconspicuous.
【図1】本発明に係る光触媒膜付き基板を模式的に示し
た断面図である。FIG. 1 is a cross-sectional view schematically showing a substrate with a photocatalytic film according to the present invention.
【図2】本発明に係る光触媒膜付き基板の製造方法を示
す製造工程図である。FIG. 2 is a manufacturing process diagram showing a method for manufacturing a substrate with a photocatalytic film according to the present invention.
【図3】上記光触媒膜付き基板の製造方法の詳細を示す
図である。FIG. 3 is a diagram showing details of a method for manufacturing the substrate with a photocatalytic film.
1 ガラス基板(透明基板) 2 TiO2微粒子(光活性微粒子) 3 SiO2膜(被膜)Reference Signs List 1 glass substrate (transparent substrate) 2 TiO 2 fine particles (photoactive fine particles) 3 SiO 2 film (coating)
───────────────────────────────────────────────────── フロントページの続き (72)発明者 河原 哲郎 大阪府大阪市中央区道修町3丁目5番11号 日本板硝子株式会社内 (72)発明者 新井 大介 大阪府大阪市中央区道修町3丁目5番11号 日本板硝子株式会社内 Fターム(参考) 4G059 AA01 AA07 AB01 AB09 AB11 AC22 EA04 EA05 EA18 EB04 EB06 GA01 GA05 GA12 4G069 AA03 AA08 AA11 BA02A BA02B BA04A BA04B BA48A BB04A BB04B BD05A BD05B CA01 DA06 EA07 EC22Y FB24 FB58 4K029 AA09 BA46 BD00 CA06 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Tetsuro Kawahara 3-1-1, Doshomachi, Chuo-ku, Osaka-shi, Osaka Inside Nippon Sheet Glass Co., Ltd. (72) Daisuke Arai 3-chome, Doshucho, Chuo-ku, Osaka-shi, Osaka No. 5-11 Nippon Sheet Glass Co., Ltd. F-term (reference) 4G059 AA01 AA07 AB01 AB09 AB11 AC22 EA04 EA05 EA18 EB04 EB06 GA01 GA05 GA12 4G069 AA03 AA08 AA11 BA02A BA02B BA04A BA04B BA48A BB04A BB04B05A04 BB04B05A05 BA46 BD00 CA06
Claims (5)
基板上に撒布されると共に、前記光活性微粒子を覆うよ
うに金属酸化物からなる被膜が前記透明基板上に形成さ
れていることを特徴とする光触媒膜付き基板。1. A photo-active fine particle exhibiting a photocatalytic action is spread on a transparent substrate, and a coating made of a metal oxide is formed on the transparent substrate so as to cover the photo-active fine particles. Substrate with a photocatalytic film.
ことを特徴とする請求項1記載の光触媒膜付き基板。2. The substrate with a photocatalytic film according to claim 1, wherein the metal oxide is a silicon oxide.
基板上に撒布した後、熱処理を施し、次いで、所定の金
属材料をターゲット物質としてスパッタリング処理を施
し、前記光活性微粒子が撒布された透明基板上に金属酸
化物からなる被膜を形成することを特徴とする光触媒膜
付き基板の製造方法。3. The transparent substrate on which the photoactive fine particles exhibiting the photocatalytic action are sprayed on a transparent substrate and then subjected to a heat treatment, and then subjected to a sputtering process using a predetermined metal material as a target material. A method for producing a substrate with a photocatalytic film, comprising forming a film made of a metal oxide thereon.
を特徴とする請求項3記載の光触媒膜付き基板の製造方
法。4. The method according to claim 3, wherein said predetermined metal material is silicon.
させて懸濁液を作製し、該懸濁液を前記透明基板上に撒
布した後、前記熱処理を施して前記透明基板上の懸濁液
を蒸発させ、前記光活性微粒子を前記透明基板上に固着
させることを特徴とする請求項3又は請求項4記載の光
触媒膜付き基板の製造方法。5. A suspension in which the photoactive fine particles are suspended in a predetermined solvent to prepare a suspension, and the suspension is sprayed on the transparent substrate, and then subjected to the heat treatment to perform a heat treatment on the transparent substrate. The method for producing a substrate with a photocatalyst film according to claim 3 or 4, wherein the suspension is evaporated to fix the photoactive fine particles on the transparent substrate.
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JP2000233407A JP2002047032A (en) | 2000-08-01 | 2000-08-01 | Substrate with photocatalyst membrane and method of producing the same |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2861386A1 (en) | 2003-10-23 | 2005-04-29 | Saint Gobain | Structure comprising a substrate, notably glass, carrying a photocatalytic layer coated with a thin protective film for use in household appliance, motor vehicle and building glazing |
JP2009512573A (en) * | 2005-10-21 | 2009-03-26 | サン−ゴバン グラス フランス | Antifouling material and method for producing the same |
US20110045967A1 (en) * | 2008-03-03 | 2011-02-24 | Rhodia Operations | Catalyst compositions based on nanoparticles of a zirconium oxide, a titanium oxide or a mixed zirconium/titanium oxide deposited onto a silica support therefor |
KR101364626B1 (en) | 2012-12-10 | 2014-02-20 | 아주대학교산학협력단 | Photocatalystic substrate and method for manufacturing the same |
WO2014103768A1 (en) * | 2012-12-27 | 2014-07-03 | 旭硝子株式会社 | Laminate |
CN106513055A (en) * | 2016-09-06 | 2017-03-22 | 南昌大学 | Method for preparing PDMS-TiO2-SiO2 film and application of PDMS-TiO2-SiO2 film in fixed-bed photodegradation reactor |
-
2000
- 2000-08-01 JP JP2000233407A patent/JP2002047032A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2861386A1 (en) | 2003-10-23 | 2005-04-29 | Saint Gobain | Structure comprising a substrate, notably glass, carrying a photocatalytic layer coated with a thin protective film for use in household appliance, motor vehicle and building glazing |
JP2009512573A (en) * | 2005-10-21 | 2009-03-26 | サン−ゴバン グラス フランス | Antifouling material and method for producing the same |
US20110045967A1 (en) * | 2008-03-03 | 2011-02-24 | Rhodia Operations | Catalyst compositions based on nanoparticles of a zirconium oxide, a titanium oxide or a mixed zirconium/titanium oxide deposited onto a silica support therefor |
US8563462B2 (en) * | 2008-03-03 | 2013-10-22 | Rhodia Operations | Catalyst compositions based on nanoparticles of a zirconium oxide, a titanium oxide or a mixed zirconium/titanium oxide deposited onto a silica support therefor |
KR101364626B1 (en) | 2012-12-10 | 2014-02-20 | 아주대학교산학협력단 | Photocatalystic substrate and method for manufacturing the same |
WO2014092423A1 (en) * | 2012-12-10 | 2014-06-19 | 아주대학교 산학협력단 | Plate-shaped particle coated substrate and preparation method therefor |
WO2014103768A1 (en) * | 2012-12-27 | 2014-07-03 | 旭硝子株式会社 | Laminate |
CN106513055A (en) * | 2016-09-06 | 2017-03-22 | 南昌大学 | Method for preparing PDMS-TiO2-SiO2 film and application of PDMS-TiO2-SiO2 film in fixed-bed photodegradation reactor |
CN106513055B (en) * | 2016-09-06 | 2019-01-29 | 南昌大学 | A kind of PDMS-TiO2-SiO2The preparation method of film and its application in fixed bed light degradation reactor |
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