JP2002036041A - Device for manufacturing vibration control structure - Google Patents

Device for manufacturing vibration control structure

Info

Publication number
JP2002036041A
JP2002036041A JP2000222099A JP2000222099A JP2002036041A JP 2002036041 A JP2002036041 A JP 2002036041A JP 2000222099 A JP2000222099 A JP 2000222099A JP 2000222099 A JP2000222099 A JP 2000222099A JP 2002036041 A JP2002036041 A JP 2002036041A
Authority
JP
Japan
Prior art keywords
outer cylinder
vibration
holding portion
inner cylinder
held
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000222099A
Other languages
Japanese (ja)
Other versions
JP4012670B2 (en
Inventor
Kazuo Matsunami
一夫 松浪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurashiki Kako Co Ltd
Original Assignee
Kurashiki Kako Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurashiki Kako Co Ltd filed Critical Kurashiki Kako Co Ltd
Priority to JP2000222099A priority Critical patent/JP4012670B2/en
Publication of JP2002036041A publication Critical patent/JP2002036041A/en
Application granted granted Critical
Publication of JP4012670B2 publication Critical patent/JP4012670B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Automatic Assembly (AREA)
  • Vibration Prevention Devices (AREA)
  • Springs (AREA)
  • General Induction Heating (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a vibration control structure manufacturing device that can elevate the temperature of the inner circumference of an outer cylinder by placing a working coil near to it and integrally glue the outer cylinder to a vibration isolating material in a short time. SOLUTION: The vibration control structure manufacturing device 100 comprises an outer cylinder holding part 117a for holding an outer cylinder 1 and movable over a given range along the center axis of the held outer cylinder 1, a working coil 121 for electromagnetic induction heating arranged at one end of the movement range of the outer cylinder holding part 117a so as to be encircled by the outer cylinder 1 held by the outer cylinder holding part 117a and to heat the inner circumference of the outer cylinder 1 when the outer cylinder holding part 117a is moved to the one end, and a vibration isolating material holding part 131 arranged at the other end of the movement range of the outer cylinder holding part 117a so as to hold releasable a vibration isolating material 3 whose outer circumference has the application of a thermosetting adhesive and which is fitted in the outer cylinder 1 when the outer cylinder holding part 117a holding the outer cylinder 1 whose inner circumference is heated by the electromagnetic induction heating working coil 121 is moved to the other end.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、金属製の内筒及び
外筒が筒状の防振材を介して同心状に連結されてなる防
振構造体の製造装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a vibration isolating structure in which a metal inner cylinder and an outer cylinder are concentrically connected via a cylindrical vibration isolator.

【0002】[0002]

【従来の技術】金属製の内筒及び外筒が筒状の防振材を
介して同心状に連結されてなり、外筒が震動源側に、内
筒が振動受側にそれぞれ取り付けられて使用される防振
構造体がある。
2. Description of the Related Art An inner cylinder and an outer cylinder made of metal are connected concentrically via a cylindrical vibration isolator, and an outer cylinder is attached to a vibration source side and an inner cylinder is attached to a vibration receiving side. There are vibration isolation structures used.

【0003】かかる防振構造体の製造方法として、特公
昭59−19018号公報には、接着剤を塗布した金属
製の外筒及び内筒の間に加硫成形した防振材を圧入して
未接着の防振構造体を組み立て、電磁誘導加熱装置によ
り外筒及び内筒のうち少なくとも一方を加熱し、防振材
と外筒及び/又は内筒とを接着させる防振構造体の製造
方法が開示されており、これにより外筒等を構成する金
属体部分のみが短時間で発熱し、この金属体部分に接し
ている接着剤及び防振材の表面部分のみが局部的に加熱
されることとなるので、極めて短時間で防振材と外筒及
び/又は内筒とを接着することができると共に、防振材
の劣化防止及び耐久性の向上が図られるということが記
載されている。
As a method of manufacturing such a vibration-proof structure, Japanese Patent Publication No. 59-19018 discloses a method of press-fitting a vibration-proof material formed by vulcanization between a metal outer cylinder and an inner cylinder coated with an adhesive. A method of manufacturing a vibration-proof structure in which an unbonded vibration-proof structure is assembled, at least one of the outer cylinder and the inner cylinder is heated by an electromagnetic induction heating device, and the vibration-proof material is bonded to the outer cylinder and / or the inner cylinder. Is disclosed, whereby only the metal part constituting the outer cylinder and the like generates heat in a short time, and only the surface part of the adhesive and the vibration isolator in contact with the metal part is locally heated. Therefore, it is described that the anti-vibration material can be bonded to the outer cylinder and / or the inner cylinder in a very short time, and that the anti-vibration material can be prevented from being deteriorated and the durability can be improved. .

【0004】また、必要部分のみを昇温させて省エネル
ギー化を図るべく、防振材との被接着面である外筒の内
周面又は内筒の外周面に電磁誘導加熱用ワークコイル
(以下「ワークコイル」と称する)を近接させて昇温さ
せ、そして、その昇温させた被接着面と熱硬化性樹脂型
接着剤を塗布した防振材とを圧接させるという方法もあ
る。
In order to save energy by raising only the temperature of a necessary portion, a work coil for electromagnetic induction heating (hereinafter referred to as a work coil) is provided on the inner peripheral surface of the outer cylinder or the outer peripheral surface of the inner cylinder, which is the surface to be bonded to the vibration isolator. There is also a method in which the temperature is raised by bringing a “work coil” into close proximity, and the heated surface to be bonded is brought into pressure contact with a vibration-proof material coated with a thermosetting resin type adhesive.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、かかる
方法の場合、外筒又は内筒の被接着面近傍のみが昇温す
ることとなり、また、金属は一般に熱伝導率が高いの
で、温度の低下速度が速く、外筒又は内筒の被接着面を
昇温させてから短時間で防振材と一体化させなければ、
外筒又は内筒と防振材との間に十分な接着力が得られな
い。また、昇温温度を高くするようにしたのでは、局部
過熱により所期の目的である接着の高信頼化、省エネル
ギ化を図ることができない。
However, in the case of such a method, the temperature rises only in the vicinity of the surface to be bonded of the outer cylinder or the inner cylinder, and since metal generally has a high thermal conductivity, the rate of temperature decrease is high. Is fast, it is necessary to raise the temperature of the bonded surface of the outer cylinder or inner cylinder and integrate it with the vibration isolator in a short time.
Sufficient adhesive strength cannot be obtained between the outer cylinder or the inner cylinder and the vibration isolator. In addition, if the heating temperature is increased, it is not possible to achieve the intended purpose of high reliability of bonding and energy saving due to local overheating.

【0006】本発明は、かかる点に鑑みてなされたもの
であり、その目的とするところは、外筒又は内筒の被接
着面にワークコイルを近接させて昇温させ、それを短時
間で防振材と接着一体化させることができる防振構造体
の製造装置を提供することにある。
The present invention has been made in view of the above circumstances, and has as its object to raise the temperature by bringing a work coil close to a surface to be bonded of an outer cylinder or an inner cylinder, thereby increasing the temperature in a short time. An object of the present invention is to provide an apparatus for manufacturing a vibration-proof structure that can be bonded and integrated with a vibration-proof material.

【0007】[0007]

【課題を解決するための手段】本発明は、ワークコイル
と、外筒保持部又は内筒保持部と、防振材保持部とを一
直線上に配置し、ワークコイルによって加熱した外筒又
は内筒を短時間で防振材保持部に移動させて防振材と接
着一体化させるようにしたものである。
According to the present invention, a work coil, an outer cylinder holding section or an inner cylinder holding section, and a vibration isolator holding section are arranged in a straight line, and the outer coil or the inner tube heated by the work coil is arranged. The cylinder is moved to the vibration isolating material holding portion in a short time to be bonded and integrated with the vibration isolating material.

【0008】具体的には、本出願の発明は、金属製の内
筒及び外筒が筒状の防振材を介して同心状に連結されて
なる防振構造体の製造装置であって、外筒を保持し且つ
保持した外筒の中心軸に沿った所定範囲を移動する外筒
保持部と、上記外筒保持部の移動範囲の一方端に設けら
れ、且つ外筒を保持した該外筒保持部が該移動範囲の一
方端に移動した際に該外筒保持部に保持された外筒で包
囲されるように配置され、該外筒保持部に保持された外
筒の内周面を加熱する電磁誘導加熱用ワークコイルと、
上記外筒保持部の移動範囲の他方端に設けられ、上記電
磁誘導加熱用ワークコイルで内周面が加熱された外筒を
保持した外筒保持部が該移動範囲の他方端に移動した際
に、該外筒保持部に保持された外筒に外嵌される外周面
に熱硬化性樹脂型接着剤が塗布された防振材を脱着可能
に保持する防振材保持部と、を備え、上記外筒保持部で
外筒を保持し、該外筒保持部を上記電磁誘導加熱用ワー
クコイルに向かって移動させて、該外筒保持部に保持さ
れた外筒で上記電磁誘導加熱用ワークコイルを包囲し、
該電磁誘導加熱用ワークコイルで外筒の内周面を加熱し
た後、該外筒保持部を上記防振材保持部に向かって移動
させて、該外筒保持部に保持され且つ内周面が加熱され
た外筒を、上記防振材保持部に保持され且つ外周面に熱
硬化性樹脂型接着剤が塗布された防振材に外嵌するよう
に構成されたことを特徴とする。
Specifically, the invention of the present application is an apparatus for manufacturing an anti-vibration structure in which a metal inner cylinder and an outer cylinder are concentrically connected via a cylindrical anti-vibration material, An outer cylinder holding portion that holds the outer cylinder and moves within a predetermined range along the central axis of the held outer cylinder; and an outer cylinder that is provided at one end of the moving range of the outer cylinder holding portion and holds the outer cylinder. An inner peripheral surface of the outer cylinder held by the outer cylinder holding portion, which is disposed so as to be surrounded by the outer cylinder held by the outer cylinder holding portion when the cylinder holding portion moves to one end of the movement range. An electromagnetic induction heating work coil for heating
When the outer cylinder holding part provided at the other end of the moving range of the outer cylinder holding part and holding the outer cylinder whose inner peripheral surface is heated by the work coil for electromagnetic induction heating moves to the other end of the moving range. A vibration-proof material holding portion for detachably holding a vibration-proof material having a thermosetting resin-type adhesive applied to an outer peripheral surface externally fitted to the outer cylinder held by the outer cylinder holding portion. Holding the outer cylinder with the outer cylinder holding part, moving the outer cylinder holding part toward the electromagnetic induction heating work coil, and using the outer cylinder held by the outer cylinder holding part for the electromagnetic induction heating. Surrounding the work coil,
After the inner peripheral surface of the outer cylinder is heated by the electromagnetic induction heating work coil, the outer cylinder holding portion is moved toward the vibration isolating material holding portion, and the inner peripheral surface is held by the outer cylinder holding portion. The heated outer cylinder is characterized in that the outer cylinder is held by the vibration-proof material holding portion and is fitted to the vibration-proof material having a thermosetting resin-type adhesive applied to the outer peripheral surface.

【0009】上記の構成によれば、ワークコイルと、外
筒保持部と、防振材保持部とが一直線上に配置されてお
り、しかも、外筒保持部がワークコイル位置と防振材保
持部位置との間を移動することができ、それがワークコ
イル位置にあるときには外筒保持部に保持された外筒が
ワークコイルを包囲した状態となり、防振材保持位置部
にあるときには外筒保持部に保持された外筒が防振材保
持部に保持された防振材を外嵌した状態となるように構
成されているので、ワークコイル位置で外筒の内周面を
電磁誘導加熱した後、直ぐに外筒保持部を防振材保持部
に向かって移動させることにより、内周面が高温状態に
ある外筒を防振材保持部に保持された防振材に外嵌する
ことができる。すなわち、外筒保持部は、ワークコイル
と防振材保持部との間の最短距離を行き来するだけでよ
く、無駄な動作がないので、外筒の内周面にワークコイ
ルを近接させて昇温させ、それを短時間で防振材と接着
一体化させることができる。
According to the above construction, the work coil, the outer cylinder holding portion, and the vibration isolating material holding portion are arranged in a straight line, and the outer cylinder holding portion is in alignment with the work coil position and the vibration isolating material holding portion. The outer cylinder held by the outer cylinder holding portion surrounds the work coil when it is at the work coil position, and the outer cylinder when it is at the vibration isolator holding position portion. Since the outer cylinder held by the holding section is configured so that the vibration isolator held by the vibration isolator holding section is externally fitted, the inner peripheral surface of the outer cylinder is heated by electromagnetic induction at the work coil position. Immediately after that, by moving the outer cylinder holding portion toward the vibration isolator holding portion, the outer cylinder whose inner peripheral surface is in a high temperature state can be externally fitted to the vibration isolator held by the vibration isolator holding portion. Can be. In other words, the outer cylinder holding section only needs to move back and forth over the shortest distance between the work coil and the vibration isolating material holding section, and there is no useless operation. It is allowed to heat and it can be bonded and integrated with the vibration damping material in a short time.

【0010】本出願の発明は、内筒を防振材に接着一体
化させる場合においても有効であり、その場合、内筒を
内挿することができるようにワークコイルを形成し、ワ
ークコイルで内筒の外周面を加熱した後、加熱した内筒
を防振材保持部に保持され且つ内周面に熱硬化性樹脂型
接着剤が塗布された防振材に内嵌するような構成とすれ
ばよい。
The invention of the present application is also effective in the case where the inner cylinder is bonded and integrated with the vibration damping material. In this case, a work coil is formed so that the inner cylinder can be inserted, and the work coil is used. After heating the outer peripheral surface of the inner cylinder, the heated inner cylinder is held in the vibration isolator holding section and is fitted inside the vibration isolator coated with the thermosetting resin type adhesive on the inner peripheral surface. do it.

【0011】また、本出願の他の発明は、金属製の内筒
及び外筒が筒状の防振材を介して同心状に連結されてな
る防振構造体の製造装置であって、外筒を保持する外筒
保持部と、上記外筒保持部に保持された外筒の中心軸の
一方の延長線上に設けられ、該外筒保持部に保持された
外筒に内挿する位置と該外筒保持部に保持された外筒か
ら退避する位置との間を移動し、該外筒に内挿する位置
に移動した際に該外筒保持部に保持された外筒の内周面
を加熱する電磁誘導加熱用ワークコイルと、上記外筒保
持部に保持された外筒の中心軸の他方の延長線上に設け
られ、外周面に熱硬化性樹脂型接着剤が塗布された防振
材を保持して該外筒保持部に保持された外筒に該防振材
を内嵌する位置と該防振材の保持を解除して外筒から退
避する位置との間を移動し、該外筒に防振材を内嵌する
位置に移動した際に該防振材を外筒の内周面に加熱接着
せしめる防振材保持部と、を備え、該電磁誘導加熱用ワ
ークコイルを該外筒保持部に保持された外筒に内挿し、
該電磁誘導加熱用ワークコイルで外筒の内周面を加熱し
た後、該電磁誘導加熱用ワークコイルを該外筒保持部か
ら退避させると共に外周面に熱硬化性樹脂型接着剤が塗
布された防振材を、該外筒保持部に保持され且つ内周面
が加熱された外筒に内嵌するように構成されたことを特
徴とする。
Another invention of the present application is an apparatus for manufacturing a vibration isolating structure in which a metal inner cylinder and an outer cylinder are concentrically connected via a cylindrical vibration isolator. An outer cylinder holding portion for holding the cylinder, a position provided on one extension of the central axis of the outer cylinder held by the outer cylinder holding portion, and a position to be inserted into the outer cylinder held by the outer cylinder holding portion; The inner peripheral surface of the outer cylinder held by the outer cylinder holding part when moved to a position retracted from the outer cylinder held by the outer cylinder holding part and moved to a position to be inserted into the outer cylinder. And a work coil for electromagnetic induction heating, which is provided on the other extension of the center axis of the outer cylinder held by the outer cylinder holding portion, and a thermosetting resin-type adhesive applied to the outer peripheral surface. Between the position where the vibration isolator is held inside the outer cylinder held by the outer cylinder holder and the position where the vibration isolator is released and retracted from the outer cylinder. And a vibration isolator holding portion for heating and adhering the vibration isolator to the inner peripheral surface of the outer cylinder when moving to a position where the vibration isolator is fitted inside the outer cylinder. Insert the work coil into the outer cylinder held by the outer cylinder holder,
After the inner peripheral surface of the outer cylinder was heated by the electromagnetic induction heating work coil, the thermosetting resin type adhesive was applied to the outer peripheral surface while retracting the electromagnetic induction heating work coil from the outer cylinder holding portion. It is characterized in that the vibration isolator is held by the outer cylinder holding portion and is fitted inside the outer cylinder whose inner peripheral surface is heated.

【0012】上記の構成によれば、ワークコイルと、外
筒保持部と、防振材保持部とが一直線上に配置されてお
り、しかも、ワークコイル及び防振材保持部共に外筒保
持部位置と退避位置との間を移動することができ、ワー
クコイルが外筒保持部位置にあるときには外筒保持部に
保持された外筒にワークコイルを内挿した状態となり、
防振材保持部が外筒保持部位置にあるときには外筒保持
部に保持された外筒に防振材保持部に保持された防振材
を内嵌した状態となるように構成されているので、ワー
クコイルによって外筒の内周面を電磁誘導加熱した後、
直ぐにワークコイルを外筒保持部から遠ざけると共に防
振材保持部を外筒保持部に向かって移動させることによ
り、防振材保持部に保持された防振材を、内周面が高温
状態にある外筒に内嵌することができる。すなわち、ワ
ークコイル及び防振材保持部は、外筒保持部との間の最
短距離を行き来するだけでよく、無駄な動作がないの
で、外筒の内周面にワークコイルを近接させて昇温さ
せ、それを短時間で防振材と接着一体化させることがで
きる。
According to the above configuration, the work coil, the outer cylinder holding portion, and the vibration isolator holding portion are arranged in a straight line, and the work coil and the vibration isolator holding portion are both aligned with the outer cylinder holding portion. Can be moved between the position and the retracted position, and when the work coil is at the outer cylinder holding portion position, the work coil is inserted into the outer cylinder held by the outer cylinder holding portion,
When the vibration isolator holding portion is at the outer cylinder holding portion position, the vibration isolator held by the vibration isolator holding portion is fitted inside the outer cylinder held by the outer cylinder holding portion. So, after electromagnetic induction heating the inner peripheral surface of the outer cylinder by the work coil,
Immediately move the work coil away from the outer cylinder holding part and move the vibration isolator holding part toward the outer cylinder holding part. It can fit inside a certain outer cylinder. In other words, the work coil and the vibration isolator holding section need only move back and forth over the shortest distance from the outer cylinder holding section, and there is no useless operation. Therefore, the work coil is moved up close to the inner peripheral surface of the outer cylinder. It is allowed to heat and it can be bonded and integrated with the vibration damping material in a short time.

【0013】本出願の他の発明も、内筒を防振材に接着
一体化させる場合においても有効であり、その場合、内
筒を包囲することができるようにワークコイルを形成
し、ワークコイルで内筒の外周面を加熱した後、防振材
保持部に保持され且つ内周面に熱硬化性樹脂型接着剤が
塗布された防振材を、加熱された内筒に外嵌するような
構成とすればよい。
[0013] The other invention of the present application is also effective in the case where the inner cylinder is bonded and integrated with the vibration damping material. In this case, a work coil is formed so as to surround the inner cylinder, and the work coil is formed. After heating the outer peripheral surface of the inner cylinder, the vibration isolator held by the vibration isolator holding section and having the inner peripheral surface coated with a thermosetting resin-type adhesive is externally fitted to the heated inner cylinder. Configuration may be adopted.

【0014】また、ワークコイル及び防振材保持部が略
鉛直方向の上下に配置されており、外筒保持部又は内筒
保持部がそれらの間を移動するような構成の場合、少な
くとも防振材保持部に保持された防振材に外筒を外嵌若
しくは内筒を内嵌する際又は防振材保持部に保持された
防振材を外筒に内嵌若しくは内筒に外嵌する際に、ワー
クコイルと防振材保持部との間を遮蔽する遮蔽手段が設
けられていることが好ましい。かかる構成によれば、外
筒又は内筒を防振材に装着する際に、防振材の外周面又
は内周面に塗布された熱硬化性樹脂接着剤が液滴として
落ちても遮蔽手段によってそれが受け止められ、その液
滴がワークコイル上に滴下することによるワークコイル
の汚染が防止されることとなる。遮蔽手段としては、ワ
ークコイルと防振材保持部との間を遮蔽可能に構成され
た遮蔽板が挙げられる。
In the case where the work coil and the vibration isolating material holding portion are arranged vertically above and below in a substantially vertical direction and the outer cylinder holding portion or the inner cylinder holding portion moves between them, at least the vibration isolating member is provided. When the outer cylinder is externally fitted or the inner cylinder is internally fitted to the vibration isolating material held by the material holding section, or the vibration isolating material held by the vibration isolating material holding section is internally fitted to the outer cylinder or externally fitted to the inner cylinder. In this case, it is preferable to provide a shielding means for shielding between the work coil and the vibration isolator holding portion. According to such a configuration, when the outer cylinder or the inner cylinder is mounted on the vibration isolator, the shielding means is used even if the thermosetting resin adhesive applied to the outer peripheral surface or the inner peripheral surface of the vibration isolator falls as droplets. Thus, the work coil is prevented from being contaminated by the droplet being dropped on the work coil. Examples of the shielding means include a shielding plate configured to be able to shield between the work coil and the vibration-proof material holding unit.

【0015】さらに、防振材保持部に保持された防振材
に外筒を外嵌する際若しくは内筒を内嵌する際、又は防
振材保持部に保持された防振材を外筒に内嵌する際若し
くは内筒に外嵌する際、防振材保持部に保持された防振
材と外筒又は内筒とは、一方が他方に対して0.2〜
1.0m/sの速度で移動して外嵌又は内嵌するように
構成することが好ましい。かかる構成によれば、防振材
と外筒又は内筒との一体化が付勢された状態で行われる
こととなるので、抵抗力に抗して確実に両者の一体化が
図られることとなるのに加え、その過程における接着剤
の硬化状態及び付着状態が適正化されることとなる。こ
こで、この相対速度が0.2m/sより遅くなると、外
嵌又は内嵌途中で接着剤の硬化が始まることとなり、外
筒又は内筒を防振材の所定位置に接着固定することが困
難となり、他方、1.0m/sよりも速くなると、接着
剤の付着むらが生じる傾向があるからである。従って、
これらの観点から、この相対速度の範囲は0.3〜0.
8m/sとすることがより好ましい。かかる速度制御
は、サーボモータを用いたものとすることが好ましい。
空気シリンダや油圧シリンダとリミットスイッチとを用
いたような制御よりも速度及び位置の精度が高い制御を
行うことができるからである。
Further, when the outer cylinder is externally fitted to the vibration isolating material held by the vibration isolating material holding portion or when the inner cylinder is internally fitted, or when the vibration isolating material held by the vibration isolating material holding portion is fitted to the outer cylinder. When internally fitting into the inner cylinder or when externally fitting to the inner cylinder, one of the vibration-proof material and the outer cylinder or the inner cylinder held by the vibration-proof material holding portion is 0.2 to
It is preferable to be configured to move at a speed of 1.0 m / s to fit outside or inside. According to such a configuration, since the integration of the vibration isolator and the outer cylinder or the inner cylinder is performed in a biased state, the integration of the two can be reliably achieved against the resistance force. In addition to this, the cured state and the adhered state of the adhesive in the process are optimized. Here, when the relative speed is slower than 0.2 m / s, the curing of the adhesive starts during the outer fitting or the inner fitting, and the outer cylinder or the inner cylinder is bonded and fixed to a predetermined position of the vibration insulator. This is because, on the other hand, if the speed is higher than 1.0 m / s, uneven adhesion of the adhesive tends to occur. Therefore,
From these viewpoints, the range of the relative speed is 0.3 to 0.5.
More preferably, it is set to 8 m / s. Such speed control is preferably performed using a servomotor.
This is because control with higher speed and position accuracy can be performed than control using an air cylinder or a hydraulic cylinder and a limit switch.

【0016】また、本出願の発明又は本出願の他の発明
である防振構造体の製造装置は、防振材への接着剤の付
着性を向上させるための塩素化処理等を行う表面処理部
及び防振材に熱硬化型接着剤を塗布する接着剤塗布部
が、ワークコイルから離隔して設けたものであってもよ
い。かかる構成によれば、表面処理部及び接着剤塗布部
が防振構造体の製造装置に一体化することにより、表面
処理時間、接着剤塗布時間、外筒又は内筒の電磁誘導加
熱時間、防振材と外筒又は内筒とを一体化させる時間及
び放冷時間のそれぞれを適当に設定してサイクルタイム
の最適化を図ることができ、生産性の向上が図られるこ
ととなる。また、表面処理部及び接着剤塗布部はワーク
コイルから離隔して設けられているので、接着剤がワー
クコイルに付着して汚染されたり、電磁誘導加熱の熱に
より接着剤が引火・燃焼・爆発する危険性がない。
Further, the apparatus for manufacturing a vibration isolating structure according to the invention of the present application or another invention of the present application provides a surface treatment for performing a chlorination treatment or the like for improving the adhesion of an adhesive to a vibration isolating material. The adhesive applying section for applying the thermosetting adhesive to the section and the vibration isolating material may be provided separately from the work coil. According to this configuration, the surface treatment section and the adhesive application section are integrated into the manufacturing apparatus of the vibration isolating structure, so that the surface treatment time, the adhesive application time, the electromagnetic induction heating time of the outer cylinder or the inner cylinder, and the prevention of the electromagnetic wave. The cycle time can be optimized by appropriately setting the time for integrating the vibration material with the outer cylinder or the inner cylinder and the cooling time, and the productivity can be improved. In addition, since the surface treatment section and the adhesive application section are provided separately from the work coil, the adhesive adheres to the work coil and is contaminated, or the adhesive is ignited, burned, or exploded by the heat of electromagnetic induction heating. There is no danger of doing.

【0017】[0017]

【発明の効果】以上説明したように、本出願の発明によ
れば、外筒保持部は、ワークコイルと防振材保持部との
間の最短距離を行き来するだけでよく、また、本出願の
他の発明によれば、ワークコイル及び防振材保持部は、
外筒保持部との間の最短距離を行き来するだけでよく、
無駄な動作がないので、外筒の内周面にワークコイルを
近接させて昇温させ、それを短時間で防振材と接着一体
化させることができる。
As described above, according to the invention of the present application, the outer cylinder holding portion only needs to move back and forth between the work coil and the vibration isolating material holding portion. According to another aspect of the invention, the work coil and the vibration-proof material holding portion are
You only have to go back and forth the shortest distance to the outer cylinder holding part,
Since there is no useless operation, the temperature of the work coil can be raised by bringing the work coil close to the inner peripheral surface of the outer cylinder, and it can be bonded and integrated with the vibration damping material in a short time.

【0018】[0018]

【発明の実施の形態】以下、本発明の実施形態を図面に
基づいて詳細に説明する。 (実施形態1) <防振構造体製造装置の構成>図1は、本発明の実施形
態1に係る防振構造体製造装置100の構成を示す。図
2は、防振構造体製造装置100の要部構成を示す。
Embodiments of the present invention will be described below in detail with reference to the drawings. Embodiment 1 <Structure of Apparatus for Producing Vibration Isolation Structure> FIG. 1 shows the construction of an apparatus 100 for producing a vibration isolation structure according to Embodiment 1 of the present invention. FIG. 2 shows a main configuration of the vibration isolating structure manufacturing apparatus 100.

【0019】この防振構造体製造装置100は、自動車
のラテラルリンク、テンションロッド、サスペンション
リンク、ペンデュラム式エンジンマウント、トルクロッ
ド等のロッド両端に防振構造体を結合した構成の部品を
製造するために、ロッド118端部に結合した外筒1
を、内筒2を内嵌した状態に一体成形された円筒状の防
振材3に外嵌するものである。そして、この防振構造体
製造装置100は、外筒1を保持して鉛直上下方向に移
動可能に構成された外筒保持機110と、外筒1を電磁
誘導加熱するための電磁誘導加熱機120と、内筒2を
内嵌めした防振材3を保持する防振材保持機130と、
防振材の外周面に次亜塩素酸ナトリウム溶液や塩素化シ
アヌール酸溶液を塗布して表面処理する表面処理部(図
示せず)と、表面処理した防振材の外周面に熱硬化性樹
脂接着剤を塗布する接着剤塗布部(図示せず)とを備え
ている。
The vibration damping structure manufacturing apparatus 100 is for manufacturing parts having a structure in which a vibration damping structure is connected to both ends of a rod such as a lateral link, a tension rod, a suspension link, a pendulum-type engine mount, and a torque rod of an automobile. The outer cylinder 1 connected to the end of the rod 118
Is externally fitted to a cylindrical vibration isolator 3 integrally formed with the inner cylinder 2 fitted therein. The vibration damping structure manufacturing apparatus 100 includes an outer cylinder holding machine 110 configured to hold the outer cylinder 1 and move vertically and vertically, and an electromagnetic induction heating machine for electromagnetically heating the outer cylinder 1. 120, an anti-vibration material holding machine 130 that holds the anti-vibration material 3 in which the inner cylinder 2 is fitted,
A surface treatment section (not shown) that applies a sodium hypochlorite solution or a chlorinated cyanuric acid solution to the outer peripheral surface of the vibration insulator, and a thermosetting resin is applied to the outer peripheral surface of the surface treated vibration insulator. An adhesive application section (not shown) for applying an adhesive.

【0020】外筒保持機110は、ロの字状の鋼枠が立
設された固定枠台111を有しており、その固定枠台1
11の上辺中央部にはモータ軸112bが下方に延びた
状態にサーボモータ112が取り付けられている。この
サーボモータ112は、その背部に配置されたモータ制
御部112aによって回転開始及び停止並びに回転速度
が制御されている。モータ軸112bには、サーボモー
タ112の回転によってモータ軸112b上の所定範囲
を上下移動する移動部材113が装着されており、その
移動部材113と一体に固定枠台111幅と同長さを有
する細長板状の可動枠114が設けられている。可動枠
114の両端にはそれぞれ鉛直上方向に延びる支柱11
5,115が設けられており、それらの支柱115,1
15は固定枠台111の上辺両端にそれぞれ設けられた
円筒部材116,116に内挿され摺動可能に支持され
ている。両支柱115,115は、載置台117を水平
に支持している。載置台117は、ロッド118両端に
外筒1,1を結合した部材をセットすることができるよ
うに形成されており、その一方の端部には肉厚筒状で外
筒1を嵌入保持可能に形成された外筒保持部117aが
設けられている。そして、サーボモータ112が回転す
ると、それによって移動部材113がモータ軸112b
を上下に移動し、それに伴って可動枠114、支柱11
5,115、載置台117及びロッド118両端に外筒
1,1を結合した部材もが上下移動し、載置台117の
外筒保持部117aで中心軸が鉛直方向と重なるように
保持された外筒1もまたその中心軸に沿った鉛直上下方
向に移動することとなる。また、外筒保持部117a及
び外筒1の移動通路を遮蔽する遮蔽板140が外筒保持
部117aの通常停止位置より下方に水平可動(図1の
紙面垂直方向)に設けられており、外筒保持部117a
及び外筒1が上昇して防振材3を外筒1で外嵌する際等
の所定時にその通路が遮蔽されるようになっている。
The outer cylinder holding machine 110 has a fixed frame base 111 on which a square-shaped steel frame is erected.
A servomotor 112 is attached to the center of the upper side of the motor 11 with the motor shaft 112b extending downward. The start and stop of rotation and the rotation speed of the servo motor 112 are controlled by a motor control unit 112a disposed on the back thereof. A moving member 113 that moves up and down a predetermined range on the motor shaft 112b by the rotation of the servo motor 112 is mounted on the motor shaft 112b, and has the same length as the width of the fixed frame base 111 integrally with the moving member 113. An elongated plate-shaped movable frame 114 is provided. At each end of the movable frame 114, a column 11 extending vertically upward is provided.
5 and 115 are provided, and their supports 115 and 1 are provided.
Reference numeral 15 is inserted into cylindrical members 116 provided at both ends of the upper side of the fixed frame base 111 and is slidably supported. Both columns 115 support the mounting table 117 horizontally. The mounting table 117 is formed so that a member in which the outer cylinders 1 and 1 are connected to both ends of the rod 118 can be set. Is provided with an outer cylinder holding portion 117a. Then, when the servo motor 112 rotates, the moving member 113 thereby moves the motor shaft 112b.
Is moved up and down, and accordingly, the movable frame 114 and the support 11 are moved.
The members having the outer cylinders 1 and 1 connected to both ends of the mounting table 117 and the rod 118 also move up and down, and the outer cylinder held by the outer cylinder holding portion 117a of the mounting table 117 so that the center axis overlaps the vertical direction. The cylinder 1 also moves vertically up and down along its central axis. In addition, a shielding plate 140 that shields the movement path of the outer cylinder holding part 117a and the outer cylinder 1 is provided horizontally below the normal stop position of the outer cylinder holding part 117a (in the direction perpendicular to the paper surface of FIG. 1). Tube holding part 117a
In addition, the passage is blocked at a predetermined time such as when the outer cylinder 1 rises and the vibration isolator 3 is fitted to the outer cylinder 1.

【0021】電磁誘導加熱機120は、電磁誘導加熱用
のシングルターンのワークコイル121を有している。
このワークコイル121は、外筒保持部117aの移動
範囲の下端であって且つ外筒保持機110の固定枠台1
11上辺延出部上のコイル支持台111a上に、その延
びる方向の軸延長線に外筒保持部117aに保持された
外筒1の中心軸が含まれるように配置され、その外径は
外筒1で包囲可能なものとなっている。ワークコイル1
21には発振器122が結合されており、図示しない制
御部によってワークコイル121を所定の出力及び周波
数で発振させることができるようになっている。そし
て、外筒保持部117aが下降すると、それによって外
筒保持部117aに保持された外筒1がワークコイル1
21を包囲し、ワークコイル121を発振させることに
よって外筒1の内周面が電磁誘導加熱されるようになっ
ている。
The electromagnetic induction heater 120 has a single-turn work coil 121 for electromagnetic induction heating.
The work coil 121 is located at the lower end of the moving range of the outer cylinder holding portion 117a and is fixed to the fixed frame base 1 of the outer cylinder holding machine 110.
11 is disposed on the coil support base 111a on the extension of the upper side so that the axis extension line in the extending direction includes the center axis of the outer cylinder 1 held by the outer cylinder holding section 117a, and its outer diameter is It can be surrounded by the cylinder 1. Work coil 1
An oscillator 122 is coupled to 21 so that the work coil 121 can be oscillated at a predetermined output and frequency by a control unit (not shown). Then, when the outer cylinder holding portion 117a descends, the outer cylinder 1 held by the outer cylinder holding portion 117a thereby moves the work coil 1
The inner peripheral surface of the outer cylinder 1 is electromagnetically induction-heated by surrounding the inner cylinder 21 and oscillating the work coil 121.

【0022】防振材保持機130は、防振材3を保持す
る防振材保持部131を有している。この防振材保持部
131は、外筒保持部117aの移動範囲の上端に配置
され、防振材3の補給及び鉛直方向上下への移動が可能
に設けられたロボットハンドにより構成されており、保
持された防振材3の中心軸がワークコイル121の延び
る方向の軸延長線、すなわち、外筒保持部117aに保
持された外筒1の中心軸の延長線に含まれるように、防
振材3に内嵌された内筒2を把持するようになってい
る。そして、外筒保持部117aが上昇すると、それに
よって外筒保持部117aに保持された外筒1が防振材
3と同軸上を移動し、防振材保持部131に保持された
防振材3が外筒1で外嵌されるようになっている。
The vibration damping material holding machine 130 has a vibration damping material holding portion 131 for holding the vibration damping material 3. The anti-vibration material holding portion 131 is provided at the upper end of the movement range of the outer cylinder holding portion 117a, and is configured by a robot hand provided so as to be able to supply the anti-vibration material 3 and move vertically up and down. The vibration isolator 3 is held so that the central axis of the held vibration isolator 3 is included in the extension of the axis of the work coil 121 in the extending direction, that is, the extension of the central axis of the outer cylinder 1 held by the outer cylinder holding portion 117a. The inner cylinder 2 fitted inside the material 3 is gripped. When the outer cylinder holding portion 117a rises, the outer cylinder 1 held by the outer cylinder holding portion 117a moves on the same axis as the vibration isolator 3 and thereby the vibration isolator held by the vibration insulator holder 131. 3 is externally fitted to the outer cylinder 1.

【0023】表面処理部及び接着剤塗布部は、ワークコ
イル121から離隔して設けられている。
The surface treatment section and the adhesive application section are provided separately from the work coil 121.

【0024】すなわち、この防振構造体製造装置100
では、防振材保持機130の防振材保持部131、外筒
保持機110の外筒保持部117a及び電磁誘導加熱機
120のワークコイル121がそれぞれ鉛直方向上下に
順に一直線上に配置されている。また、ワークコイル1
21の延びる方向の軸延長線に、外筒保持部117aに
保持された外筒1の中心軸及び防振材保持部131に保
持された防振材3の中心軸が含まれるような配置となっ
ている。 <防振構造体製造装置の動作>次に、本実施形態1に係
る防振構造体製造装置100の動作について説明する。
That is, the vibration isolating structure manufacturing apparatus 100
Then, the vibration-proof material holding part 131 of the vibration-proof material holding machine 130, the outer cylinder holding part 117a of the outer cylinder holding machine 110, and the work coil 121 of the electromagnetic induction heating machine 120 are respectively arranged on a straight line in the vertical direction. I have. Work coil 1
An arrangement in which the axis extension line in the direction in which the extension 21 extends includes the central axis of the outer cylinder 1 held by the outer cylinder holding section 117a and the center axis of the vibration isolator 3 held by the vibration isolator holding section 131. Has become. <Operation of Vibration Isolation Structure Manufacturing Apparatus> Next, the operation of the vibration isolation structure manufacturing apparatus 100 according to the first embodiment will be described.

【0025】図3は、内筒2を内嵌して接着固定した円
筒状の防振材3に外筒1を外嵌する工程のフローチャー
トを示す。
FIG. 3 is a flowchart showing a process of externally fitting the outer cylinder 1 to the cylindrical vibration-proof material 3 to which the inner cylinder 2 is internally fitted and adhered and fixed.

【0026】−準備工程− 金属パイプの両端に金属筒(鉄、アルミニウム、錫、ニ
ッケル等、又はこれらの合金等)の外周面を結合固定
し、それらの表面に熱硬化性樹脂塗料を塗布して高温下
に晒すことによって焼付塗膜を形成させ、ロッド118
両端に外筒1,1を結合した部材を作成する。ここで、
熱硬化性樹脂塗料には、焼付塗膜の分解温度が230℃
以下であるカチオン型電着塗装用エポキシ樹脂系塗料等
を用いる。焼付塗膜の分解温度とは、その温度以上では
焼付塗膜が劣化分解し、それが軟化剥離したり、発泡炭
化したりして、耐蝕性付与という機能を満足し得なくな
る温度をいう。同様の塗装加工を外筒1よりも小径の金
属筒に施して内筒2を作成する。
-Preparation step- The outer peripheral surfaces of metal tubes (iron, aluminum, tin, nickel, or the like, or alloys thereof) are fixed to both ends of a metal pipe, and a thermosetting resin paint is applied to the surfaces. A baking coating film is formed by exposing it to a high temperature
A member in which the outer cylinders 1 and 1 are joined at both ends is created. here,
Decomposition temperature of baked coating film is 230 ° C for thermosetting resin paint
The following epoxy resin coating for cationic electrodeposition coating is used. The decomposition temperature of the baked coating film means a temperature above which the baked coating film is degraded and decomposed, softened and peeled off or foamed and carbonized, so that the function of imparting corrosion resistance cannot be satisfied. A similar coating process is performed on a metal cylinder having a smaller diameter than the outer cylinder 1 to form the inner cylinder 2.

【0027】また、天然ゴム、イソプレンゴム、ブチル
ゴム、クロロプレンゴム、スチレン・ブタジエンゴム、
ニトリルゴム等のジエン系ゴムの単体又はブレンド物を
主体とするゴム組成物や発泡ウレタン組成物等による組
成物と内筒2とを成形金型に充填して加熱し、内筒2が
内嵌状態に一体化した肉厚円筒状の防振材3を加硫成形
する。この内筒2を内嵌状態に一体成形した防振材3を
表面処理部に移し、そこで防振材3の外周面に次亜塩素
酸ナトリウム溶液や塩素化シアヌール酸溶液を塗布して
表面処理し、接着剤の付着性向上を図る。その後、それ
を接着剤塗布部に移し、防振材3の外周面に、ゲル化開
始温度が100℃以上であって且つ硬化温度が180℃
以下であるエポキシ系又はポリウレタン系樹脂接着剤を
塗布する。
Also, natural rubber, isoprene rubber, butyl rubber, chloroprene rubber, styrene / butadiene rubber,
A molding composition is filled with a rubber composition or a urethane foam composition or the like mainly composed of a diene rubber such as a nitrile rubber or a diene rubber as a main component, and heated in a molding die. The thick cylindrical vibration-proof material 3 integrated into the state is vulcanized. The anti-vibration material 3 in which the inner cylinder 2 is integrally formed in an in-fit state is transferred to a surface treatment part, where a sodium hypochlorite solution or a chlorinated cyanuric acid solution is applied to the outer peripheral surface of the anti-vibration material 3 to perform surface treatment. To improve the adhesiveness of the adhesive. Then, it is transferred to the adhesive application section, and the gelation start temperature is 100 ° C. or more and the curing temperature is 180 ° C.
The following epoxy or polyurethane resin adhesive is applied.

【0028】そして、ロッド118両端に外筒1,1を
結合した部材を、防振材保持部131のロボットハンド
とは別のロボットハンドによって載置台117に載置
し、外筒保持部117aに一方の外筒1をセットする
(SA1)。また、内筒2が防振材保持部131(ロボ
ットハンド)に把持されるようにして防振材3を防振材
保持部131にセットする。このとき、外筒1の中心軸
及び防振材3の中心軸がワークコイル121の延びる方
向の軸延長線に重なるような配置となる。
Then, the member in which the outer cylinders 1 and 1 are connected to both ends of the rod 118 is mounted on the mounting table 117 by a robot hand different from the robot hand of the vibration-proof material holder 131, and is mounted on the outer cylinder holder 117a. One outer cylinder 1 is set (SA1). Further, the vibration isolator 3 is set in the vibration isolator holder 131 such that the inner cylinder 2 is gripped by the vibration isolator holder 131 (robot hand). At this time, the arrangement is such that the central axis of the outer cylinder 1 and the central axis of the vibration isolator 3 overlap with the axial extension line in the direction in which the work coil 121 extends.

【0029】また、ワークコイル121と防振材保持部
131との間に配置された遮蔽板140を開き(SA
2)、外筒保持部117a及び外筒1が下方(ワークコ
イル121側)に移動できるようにする。
Further, the shielding plate 140 disposed between the work coil 121 and the vibration insulator holding portion 131 is opened (SA).
2) The outer cylinder holding portion 117a and the outer cylinder 1 can be moved downward (toward the work coil 121).

【0030】−電磁誘導加熱工程− サーボモータ112を回転させることにより、載置台1
17及びロッド118を下降させると共に、外筒保持部
117aに保持した外筒1をその中心軸に沿って下降さ
せ(SA3)、外筒1がワークコイルを131包囲する
状態となったところでその下降を停止する(SA4)。
-Electromagnetic induction heating step- By rotating the servomotor 112, the mounting table 1
17 and the rod 118 are lowered, and the outer cylinder 1 held by the outer cylinder holding portion 117a is lowered along its central axis (SA3). When the outer cylinder 1 surrounds the work coil 131, the lowering is performed. Is stopped (SA4).

【0031】ワークコイル121に繋がった発振器12
2を10〜300kHzの発振周波数で発振を開始し
(SA5)、その発振を1〜10秒間継続して停止する
(SA6)。このとき、外筒1の内周面は、防振材3と
の接着に使用される樹脂接着剤の硬化温度以上であって
且つ熱硬化性樹脂塗料よりなる焼付塗膜の分解温度より
も低い温度(180〜230℃)乃至樹脂接着剤がゲル
状態となるゲル状温度域に昇温する。
The oscillator 12 connected to the work coil 121
2 starts oscillating at an oscillation frequency of 10 to 300 kHz (SA5), and stops oscillating for 1 to 10 seconds (SA6). At this time, the inner peripheral surface of the outer cylinder 1 is higher than the curing temperature of the resin adhesive used for bonding to the vibration isolator 3 and lower than the decomposition temperature of the baked coating film made of the thermosetting resin paint. The temperature is raised from a temperature (180 to 230 ° C.) to a gel temperature range where the resin adhesive is in a gel state.

【0032】−外嵌工程− サーボモータ112を逆に回転させることにより、載置
台117を上昇させると共に、外筒保持部117aに保
持した外筒1をその中心軸に沿って上昇させ(SA
7)、また、外筒保持部117aが通常停止位置(初期
位置)を通過した直後に、遮蔽板140でワークコイル
121と防振材保持部131との間を遮蔽する(SA
8)。
-External Fitting Process-The mounting table 117 is raised by rotating the servomotor 112 in the reverse direction, and the outer cylinder 1 held by the outer cylinder holding portion 117a is raised along its central axis (SA).
7) Further, immediately after the outer cylinder holding portion 117a has passed the normal stop position (initial position), the work plate 121 is shielded by the shielding plate 140 between the work coil 121 and the vibration insulator holding portion 131 (SA).
8).

【0033】そして、外筒保持部117a及び外筒1の
上昇速度を0.2〜1.0m/s(好ましくは0.3〜
0.8m/s)に上げ(SA9)、外筒1を防振材3に
外嵌した状態となった時点でその上昇を停止する(SA
10)。
The rising speed of the outer cylinder holding portion 117a and the outer cylinder 1 is set to 0.2 to 1.0 m / s (preferably 0.3 to 1.0 m / s).
0.8 m / s) (SA9), and when the outer cylinder 1 is externally fitted to the vibration isolator 3, the ascent is stopped (SA9).
10).

【0034】−放冷・取り出し工程− 外筒1を防振材3に外嵌した状態で1〜10秒間保持す
ることにより放冷する(SA11)。このとき、熱硬化
性樹脂接着剤は、半硬化状態となって外筒1が防振材3
に仮接着固定された状態となる。なお、接着剤の硬化反
応は常温においても進行するため、仮接着固定状態から
完全接着状態に経時的に移行することとなる。
-Cooling / Removing Step- The outer cylinder 1 is allowed to cool by holding it for 1 to 10 seconds in a state of being externally fitted to the vibration isolator 3 (SA11). At this time, the thermosetting resin adhesive is in a semi-cured state, and the outer cylinder 1 is
Is temporarily fixed. Note that the curing reaction of the adhesive proceeds even at room temperature, so that the state changes from the temporarily bonded and fixed state to the completely bonded state with time.

【0035】また、この間、外筒1の外嵌に対する防振
材3の抵抗力を検知し(SA12)、その抵抗力が過小
(294N以下)又は過大(1961N以上)である場
合には異常警報を発信する。
During this time, the resistance of the vibration isolator 3 to the external fitting of the outer cylinder 1 is detected (SA12). If the resistance is too small (less than 294N) or too large (more than 1961N), an abnormal alarm is issued. Outgoing.

【0036】その後、防振材保持部131及び外筒保持
部117aを共に下降させ(SA13,SA14)、外
筒保持部117aが通常停止位置となったときにその下
降を停止する(SA15)。
Thereafter, both the vibration isolator holding portion 131 and the outer cylinder holding portion 117a are lowered (SA13, SA14), and when the outer cylinder holding portion 117a is at the normal stop position, the lowering is stopped (SA15).

【0037】そして、防振材保持部131による内筒2
の把持を解除して上昇させ(SA16)、外筒保持部1
17aによる外筒1の保持を解除する(SA17)。
Then, the inner cylinder 2 by the vibration insulator holding portion 131
Is released and raised (SA16), and the outer cylinder holding portion 1 is released.
The holding of the outer cylinder 1 by 17a is released (SA17).

【0038】同様に、他方の外筒1についても内筒2及
び防振材3を装着し、内筒2及び外筒1が筒状の防振材
3を介して同心状に連結されてなるブッシュタイプの防
振構造体をロッド118両端に結合した部品が製造され
る。 <作用・効果>上記構成の防振構造体製造装置100に
よれば、ワークコイル121と、外筒保持部117a
と、防振材保持部131とが一直線上に配置されてお
り、しかも、外筒保持部117aがワークコイル121
位置と防振材保持部131位置との間を移動することが
でき、それがワークコイル121位置にあるときには外
筒保持部117aに保持された外筒1がワークコイル1
21を包囲した状態となり、防振材保持部131位置に
あるときには外筒保持部117aに保持された外筒1が
防振材保持部131に保持された防振材3を外嵌した状
態となるように構成されているので、ワークコイル12
1位置で外筒1の内周面を電磁誘導加熱した後、直ぐに
外筒保持部117aを防振材保持部131に向かって移
動させることにより、内周面が高温状態にある外筒1を
防振材保持部131に保持された防振材3に外嵌するこ
とができる。すなわち、外筒保持部117aは、ワーク
コイル121と防振材保持部131との間の最短距離を
行き来するだけでよく、無駄な動作がないので、外筒1
の内周面にワークコイル121を近接させて昇温させ、
それを短時間で防振材3と接着一体化させることができ
る。
Similarly, the inner cylinder 2 and the vibration isolator 3 are mounted on the other outer cylinder 1, and the inner cylinder 2 and the outer cylinder 1 are concentrically connected via the cylindrical vibration isolator 3. A component in which a bush type vibration isolating structure is connected to both ends of the rod 118 is manufactured. <Operation / Effect> According to the vibration isolating structure manufacturing apparatus 100 having the above configuration, the work coil 121 and the outer cylinder holding portion 117a are provided.
And the vibration isolator holding portion 131 are arranged in a straight line, and the outer cylinder holding portion 117a is
Can move between the position and the position of the vibration isolating material holding portion 131, and when it is at the position of the work coil 121, the outer cylinder 1 held by the outer cylinder holding portion 117a is
21 and a state in which the outer cylinder 1 held by the outer cylinder holding section 117a is externally fitted with the vibration isolator 3 held by the vibration insulator holding section 131 when in the position of the vibration isolator holding section 131. The work coil 12
After the inner peripheral surface of the outer cylinder 1 is heated by electromagnetic induction at the first position, the outer cylinder holding portion 117a is immediately moved toward the vibration-proof material holding portion 131, so that the outer cylinder 1 whose inner peripheral surface is in a high temperature state is removed. The vibration-proof material 3 can be externally fitted to the vibration-proof material 3 held by the vibration-proof material holding portion 131. That is, the outer cylinder holding portion 117a only needs to move back and forth over the shortest distance between the work coil 121 and the vibration insulator holding portion 131, and there is no useless operation.
The temperature is raised by bringing the work coil 121 close to the inner peripheral surface of
It can be integrated with the vibration isolator 3 in a short time.

【0039】また、遮蔽板140が設けられているの
で、外筒1を防振材3に外嵌する際に、防振材3の外周
面に塗布された熱硬化性樹脂接着剤が液滴として落ちて
も遮蔽板140によってそれが受け止められ、その液滴
がワークコイル121上に滴下することによるワークコ
イル121の汚染が防止されることとなる。
Since the shielding plate 140 is provided, the thermosetting resin adhesive applied to the outer peripheral surface of the vibration isolator 3 drops when the outer cylinder 1 is fitted to the vibration isolator 3. Even if it falls, it is received by the shielding plate 140, and the contamination of the work coil 121 due to the drop of the droplet being dropped on the work coil 121 is prevented.

【0040】さらに、防振材保持部131に保持された
防振材3に外筒1を外嵌する際、外筒1は、防振材保持
部131に保持された防振材3に対して、0.2〜1.
0m/s(好ましくは0.3〜0.8m/s)の速度で
移動して外嵌することとなるので、防振材3と外筒1と
の一体化が付勢された状態で行われることとなり、防振
材3の抵抗力に抗して確実に両者の一体化が図られるこ
ととなる。しかも、その過程における熱硬化性樹脂接着
剤の硬化状態及び付着状態が適正化されることとなる。
加えて、かかる制御をサーボモータ112を用いたもの
としているので、空気シリンダや油圧シリンダとリミッ
トスイッチとを用いたような制御よりも速度及び位置の
精度が高い制御がなされることとなる。
Further, when the outer cylinder 1 is externally fitted to the vibration-proof material 3 held by the vibration-proof material holding portion 131, the outer cylinder 1 moves with respect to the vibration-proof material 3 held by the vibration-proof material holding portion 131. And 0.2-1.
It moves at a speed of 0 m / s (preferably 0.3 to 0.8 m / s) and fits outside, so that the vibration isolator 3 and the outer cylinder 1 are moved while being integrated. As a result, the two are reliably integrated against the resistance of the vibration isolator 3. In addition, the curing state and the adhesion state of the thermosetting resin adhesive in the process are optimized.
In addition, since such control uses the servomotor 112, control with higher speed and position accuracy is performed than control using an air cylinder or hydraulic cylinder and a limit switch.

【0041】また、防振材3への熱硬化性樹脂接着剤の
付着性を向上させるための塩素化処理等を行う表面処理
部及び防振材に熱硬化性樹脂接着剤を塗布する接着剤塗
布部を防振構造体の製造装置100に一体に設けられて
いるので、表面処理時間、接着剤塗布時間、外筒1又は
内筒2の電磁誘導加熱時間、防振材と外筒1又は内筒2
とを一体化させる時間及び放冷時間のそれぞれを適当に
設定してサイクルタイムの最適化を図ることができ、生
産性の向上が図られることとなる。加えて、これらがワ
ークコイル121から離隔して設けられているので、熱
硬化性樹脂接着剤でワークコイル121が汚染された
り、電磁誘導加熱の熱により接着剤が引火・燃焼・爆発
する危険性がない。 (実施形態2) <防振構造体製造装置の構成>図4は、本発明の実施形
態2に係る防振構造体製造装置200の要部構成を示
す。
Further, a surface treatment section for performing chlorination treatment or the like for improving the adhesion of the thermosetting resin adhesive to the vibration isolating material 3 and an adhesive for applying the thermosetting resin adhesive to the vibration isolating material Since the application unit is provided integrally with the vibration damping structure manufacturing apparatus 100, the surface treatment time, the adhesive application time, the electromagnetic induction heating time of the outer cylinder 1 or the inner cylinder 2, the vibration isolator and the outer cylinder 1 or Inner cylinder 2
The cycle time can be optimized by appropriately setting each of the time for cooling and the cooling time, and the productivity can be improved. In addition, since these are provided apart from the work coil 121, there is a danger that the work coil 121 is contaminated with the thermosetting resin adhesive, or the adhesive is ignited, burned, or exploded by the heat of electromagnetic induction heating. There is no. Embodiment 2 <Structure of Vibration Isolation Structure Manufacturing Apparatus> FIG. 4 shows a main configuration of a vibration isolation structure manufacturing apparatus 200 according to Embodiment 2 of the present invention.

【0042】この防振構造体製造装置200も、実施形
態1と同様、ロッド212両端に防振構造体を結合した
構成の部品を製造するために、内筒2を内嵌した状態に
一体成形された円筒状の防振材3を外筒1に内嵌するも
のである。そして、この防振構造体製造装置100は、
外筒1を鉛直上下方向に移動可能に保持する外筒保持機
210と、外筒1を電磁誘導加熱するための電磁誘導加
熱機220と、内筒2を内嵌めした防振材3を保持する
防振材保持機230と、防振材の外周面に次亜塩素酸ナ
トリウム溶液や塩素化シアヌール酸溶液を塗布して表面
処理する表面処理部(図示せず)と、表面処理した防振
材の外周面に熱硬化性樹脂接着剤を塗布する接着剤塗布
部(図示せず)とを備えている。
As in the first embodiment, this vibration isolating structure manufacturing apparatus 200 is also integrally formed with the inner cylinder 2 fitted therein in order to manufacture a component having a structure in which the vibration isolating structure is connected to both ends of the rod 212. The fitted cylindrical vibration isolator 3 is fitted inside the outer cylinder 1. And this vibration isolating structure manufacturing apparatus 100
An outer cylinder holding machine 210 for holding the outer cylinder 1 movably in the vertical direction, an electromagnetic induction heater 220 for electromagnetically heating the outer cylinder 1, and a vibration isolator 3 in which the inner cylinder 2 is fitted. Anti-vibration material holding machine 230, a surface treatment unit (not shown) for applying a sodium hypochlorite solution or a chlorinated cyanuric acid solution to the outer peripheral surface of the anti-vibration material for surface treatment, An adhesive application section (not shown) for applying a thermosetting resin adhesive to the outer peripheral surface of the material is provided.

【0043】外筒保持機210は、外筒1の底部分が嵌
入できる嵌入部及びその嵌入部に嵌入保持された外筒1
の中心軸と同軸の貫通孔がそれぞれ設けられたブロック
状の外筒保持部211を有しており、ロッド212の一
方の端に結合した外筒1がその中心軸が鉛直方向となる
ように外筒保持部211に嵌入保持されることとなる。
The outer cylinder holding machine 210 includes a fitting portion into which the bottom portion of the outer cylinder 1 can be fitted, and the outer cylinder 1 fitted and held in the fitting portion.
Has a block-shaped outer cylinder holding portion 211 provided with a through hole coaxial with the central axis of the outer cylinder 1 so that the outer cylinder 1 coupled to one end of the rod 212 has its central axis oriented vertically. The outer cylinder holding portion 211 is fitted and held.

【0044】電磁誘導加熱機220は、電磁誘導加熱用
のシングルターンのワークコイル221を有している。
このワークコイル221は、外筒保持部211下方にお
ける外筒保持部211に保持された外筒1の中心軸の延
長線上に配置され、鉛直方向上下動可能に構成されてい
る。ワークコイル221には、図示しない発振器及び制
御部が結合されており、所定の出力及び周波数での電磁
誘導加熱できるようになっている。そして、ワークコイ
ル221が鉛直方向上方に上昇して外筒保持部211の
貫通孔に内挿され、それが外筒1の内周面に臨む状態と
なったところでその上昇が停止し、ワークコイル221
を発振させることによって外筒1の内周面が電磁誘導加
熱されることとなる。また、ワークコイル221の移動
通路を遮蔽する遮蔽板240が外筒保持部211の下方
に水平可動に設けられており、防振材3を外筒1で外嵌
する際等の所定時にその通路が遮蔽されるようになって
いる。
The electromagnetic induction heater 220 has a single-turn work coil 221 for electromagnetic induction heating.
The work coil 221 is disposed below the outer cylinder holding portion 211 on an extension of the center axis of the outer cylinder 1 held by the outer cylinder holding portion 211, and is configured to be vertically movable. An oscillator and a control unit (not shown) are coupled to the work coil 221 so that electromagnetic induction heating can be performed at a predetermined output and frequency. Then, the work coil 221 rises vertically upward and is inserted into the through-hole of the outer cylinder holding portion 211, and when the work coil 221 faces the inner peripheral surface of the outer cylinder 1, the rise is stopped. 221
Causes the inner peripheral surface of the outer cylinder 1 to be heated by electromagnetic induction. Further, a shielding plate 240 that shields the movement path of the work coil 221 is provided below the outer cylinder holding portion 211 so as to be horizontally movable, and the passage is provided at a predetermined time such as when the vibration damping material 3 is externally fitted to the outer cylinder 1. Is to be shielded.

【0045】防振材保持機230は、ピン状の固定部で
防振材3と一体となった内筒2を内挿支持する防振材保
持部231を有している。この防振材保持部231は、
外筒保持部211上方における外筒保持部211に保持
された外筒1の中心軸の延長線上に配置され、鉛直方向
上下動可能に構成されている。そして、防振材保持部2
31が鉛直方向下方に下降して外筒保持部211に保持
された外筒1に防振材3が内嵌されることとなる。
The vibration isolator holder 230 has a vibration isolator holder 231 that inserts and supports the inner cylinder 2 integrated with the vibration isolator 3 with a pin-shaped fixing part. This vibration isolator holding section 231 is
It is arranged on an extension of the central axis of the outer cylinder 1 held by the outer cylinder holding section 211 above the outer cylinder holding section 211, and is configured to be vertically movable. Then, the vibration isolator holding section 2
31 moves downward in the vertical direction, and the vibration isolator 3 is fitted inside the outer cylinder 1 held by the outer cylinder holding portion 211.

【0046】すなわち、この防振構造体製造装置200
では、防振材保持機230の防振材保持部231、外筒
保持機210の外筒保持部211及び電磁誘導加熱機2
20のワークコイル221がそれぞれ鉛直方向上下に順
に一直線上に配置されている。また、ワークコイル22
1の延びる方向の軸延長線に、外筒保持部211に保持
された外筒1の中心軸及び防振材保持部231に保持さ
れた防振材3の中心軸が含まれるような配置となってい
る。<防振構造体製造装置の動作>次に、本実施形態2
に係る防振構造体製造装置200の動作について説明す
る。
That is, the vibration isolating structure manufacturing apparatus 200
Then, the vibration isolator holding section 231 of the vibration isolator holder 230, the outer cylinder holder 211 of the outer cylinder holder 210, and the electromagnetic induction heater 2
Twenty work coils 221 are respectively arranged on a straight line in the vertical direction. The work coil 22
The axial extension line extending in the direction in which the outer cylinder 1 extends includes the central axis of the outer cylinder 1 held by the outer cylinder holding section 211 and the central axis of the vibration isolator 3 held by the vibration isolator holding section 231. Has become. <Operation of Vibration Isolation Structure Manufacturing Apparatus> Next, Embodiment 2
The operation of the vibration damping structure manufacturing apparatus 200 according to the first embodiment will be described.

【0047】図5は、内筒2を内嵌して接着固定した円
筒状の防振材3に外筒1を外嵌する工程のフローチャー
トを示す。
FIG. 5 is a flowchart showing a process of externally fitting the outer cylinder 1 to the cylindrical vibration-proof material 3 in which the inner cylinder 2 is internally fitted and adhered and fixed.

【0048】−準備工程− 金属パイプの両端に金属筒(鉄、アルミニウム、錫、ニ
ッケル等、又はこれらの合金等)の外周面を結合固定
し、それらの表面に熱硬化性樹脂塗料を塗布して高温下
に晒すことによって焼付塗膜を形成させ、ロッド118
両端に外筒1,1を結合した部材を作成する。ここで、
熱硬化性樹脂塗料には、焼付塗膜の分解温度が230℃
以下であるカチオン型電着塗装用エポキシ樹脂系塗料等
を用いる。焼付塗膜の分解温度とは、その温度以上では
焼付塗膜が劣化分解し、それが軟化剥離したり、発泡炭
化したりして、耐蝕性付与という機能を満足し得なくな
る温度をいう。同様の塗装加工を外筒1よりも小径の金
属筒に施して内筒2を作成する。
-Preparation Step- The outer peripheral surface of a metal tube (iron, aluminum, tin, nickel, or the like, or an alloy thereof) is fixedly connected to both ends of the metal pipe, and a thermosetting resin paint is applied to those surfaces. A baking coating film is formed by exposing it to a high temperature
A member in which the outer cylinders 1 and 1 are joined at both ends is created. here,
Decomposition temperature of baked coating film is 230 ° C for thermosetting resin paint
The following epoxy resin coating for cationic electrodeposition coating is used. The decomposition temperature of the baked coating film means a temperature above which the baked coating film is degraded and decomposed, softened and peeled off or foamed and carbonized, so that the function of imparting corrosion resistance cannot be satisfied. A similar coating process is performed on a metal cylinder having a smaller diameter than the outer cylinder 1 to form the inner cylinder 2.

【0049】また、天然ゴム、イソプレンゴム、ブチル
ゴム、クロロプレンゴム、スチレン・ブタジエンゴム、
ニトリルゴム等のジエン系ゴムの単体又はブレンド物を
主体とするゴム組成物や発泡ウレタン組成物等による組
成物と内筒2とを成形金型に充填して加熱し、内筒2が
内嵌状態に一体化した肉厚円筒状の防振材3を加硫成形
する。この内筒2を内嵌状態に一体成形した防振材3を
表面処理部に移し、そこで防振材3の外周面に次亜塩素
酸ナトリウム溶液や塩素化シアヌール酸溶液を塗布して
表面処理し、接着剤の付着性向上を図る。その後、それ
を接着剤塗布部に移し、防振材3の外周面に、ゲル化開
始温度が100℃以上であって且つ硬化温度が180℃
以下であるエポキシ系又はポリウレタン系樹脂接着剤を
塗布する。
Also, natural rubber, isoprene rubber, butyl rubber, chloroprene rubber, styrene / butadiene rubber,
A molding composition is filled with a rubber composition or a urethane foam composition or the like mainly composed of a diene rubber such as a nitrile rubber or a diene rubber as a main component, and heated in a molding die. The thick cylindrical vibration-proof material 3 integrated into the state is vulcanized. The anti-vibration material 3 in which the inner cylinder 2 is integrally formed in an in-fit state is transferred to a surface treatment part, where a sodium hypochlorite solution or a chlorinated cyanuric acid solution is applied to the outer peripheral surface of the anti-vibration material 3 to perform surface treatment. To improve the adhesiveness of the adhesive. Then, it is transferred to the adhesive application section, and the gelation start temperature is 100 ° C. or more and the curing temperature is 180 ° C.
The following epoxy or polyurethane resin adhesive is applied.

【0050】そして、ロッド212の一方端に結合した
外筒1を外筒保持部211にセットする(SB1)。ま
た、防振材保持部231のピン状固定部を内筒2に内挿
し、そのピン状固定部に設けられた係合突起を内筒2の
内周面に係合させることにより、内筒2と一体化した防
振材3を防振材保持部231で支持する。
Then, the outer cylinder 1 connected to one end of the rod 212 is set in the outer cylinder holding section 211 (SB1). In addition, the pin-shaped fixing portion of the vibration-proof material holding portion 231 is inserted into the inner cylinder 2, and the engagement protrusion provided on the pin-shaped fixing portion is engaged with the inner peripheral surface of the inner cylinder 2, thereby making the inner cylinder 2 The vibration isolator 3 integrated with 2 is supported by the vibration isolator holder 231.

【0051】また、外筒保持部211下方に配置された
遮蔽板240を開き(SB2)、ワークコイル221が
上方に移動できるようにする。
Further, the shielding plate 240 disposed below the outer cylinder holding portion 211 is opened (SB2) so that the work coil 221 can move upward.

【0052】−電磁誘導加熱工程− 外筒保持部211に保持した外筒1の中心軸に沿ってワ
ークコイル221を上昇させ(SB3)、外筒1にワー
クコイル221を内挿した状態となったところでその上
昇を停止する。
-Electromagnetic induction heating step- The work coil 221 is raised along the central axis of the outer cylinder 1 held by the outer cylinder holder 211 (SB3), and the work coil 221 is inserted into the outer cylinder 1. Where it stops rising.

【0053】ワークコイル221に繋がった発振器を1
0〜300kHzの発振周波数で発振を開始し(SB
4)、その発振を1〜10秒間継続して停止する(SB
5)。このとき、外筒1の内周面は、防振材3との接着
に使用される樹脂接着剤の硬化温度以上であって且つ熱
硬化性樹脂塗料よりなる焼付塗膜の分解温度よりも低い
温度(180〜230℃)乃至樹脂接着剤がゲル状態と
なるゲル状温度域に昇温されることとなる。
The oscillator connected to the work coil 221 is set to 1
Oscillation starts at an oscillation frequency of 0 to 300 kHz (SB
4) Stop the oscillation continuously for 1 to 10 seconds (SB
5). At this time, the inner peripheral surface of the outer cylinder 1 is higher than the curing temperature of the resin adhesive used for bonding to the vibration isolator 3 and lower than the decomposition temperature of the baked coating film made of the thermosetting resin paint. The temperature is raised from a temperature (180 to 230 ° C.) to a gel-like temperature range where the resin adhesive becomes a gel state.

【0054】−外嵌工程− 外筒保持部211に保持した外筒1の中心軸に沿ってワ
ークコイル221を下降させ(SB6)、また、ワーク
コイル221が通過した後に、遮蔽板240を閉じてワ
ークコイル221と外筒保持部211との間を遮蔽する
(SB7)。
-External fitting step-The work coil 221 is lowered along the central axis of the outer cylinder 1 held by the outer cylinder holding section 211 (SB6), and after the work coil 221 has passed, the shielding plate 240 is closed. To shield between the work coil 221 and the outer cylinder holder 211 (SB7).

【0055】そして、防振材保持部231の下降を開始
し(SB8)、防振材3を外筒1に内嵌する直前にその
上昇速度を0.2〜1.0m/s(好ましくは0.3〜
0.8m/s)に上げ(SB9)、防振材3を外筒1に
内嵌した状態でその下降を停止する(SB10)。
Then, the lowering of the vibration isolator holding portion 231 is started (SB8), and the rising speed is increased to 0.2 to 1.0 m / s (preferably, just before the vibration isolator 3 is fitted inside the outer cylinder 1). 0.3 ~
0.8 m / s) (SB9), and the lowering thereof is stopped in a state where the vibration isolator 3 is fitted in the outer cylinder 1 (SB10).

【0056】−放冷・取り出し工程− 防振材3を外筒1に内嵌した状態で1〜10秒間保持す
ることにより放冷する(SB11)。このとき、熱硬化
性樹脂接着剤は、半硬化状態となって外筒1が防振材3
に仮接着固定された状態となる。なお、接着剤の硬化反
応は常温においても進行するため、仮接着固定状態から
完全接着状態に経時的に移行することとなる。
-Cooling / Removing Step- Cooling is performed by holding the vibration isolator 3 in the outer cylinder 1 for 1 to 10 seconds (SB11). At this time, the thermosetting resin adhesive is in a semi-cured state, and the outer cylinder 1 is
Is temporarily fixed. Note that the curing reaction of the adhesive proceeds even at room temperature, so that the state changes from the temporarily bonded and fixed state to the completely bonded state with time.

【0057】また、この間、防振材3の外筒1への内嵌
に対する抵抗力を検知し(SB12)、その抵抗力が過
小(294N以下)又は過大(1961N以上)である
場合には異常警報を発信する。
During this time, the resistance to the fitting of the vibration isolator 3 to the outer cylinder 1 is detected (SB12), and if the resistance is too small (less than 294N) or too large (more than 1961N), an abnormality is detected. Send an alarm.

【0058】そして、防振材保持部231による内筒2
の支持を解除して上昇させ(SB13、SB14)、外
筒保持部211による外筒1の保持を解除する(SB1
5)。
Then, the inner cylinder 2 by the vibration insulator holding portion 231
Is released and raised (SB13, SB14), and the holding of the outer cylinder 1 by the outer cylinder holding unit 211 is released (SB1).
5).

【0059】同様に、他方の外筒1についても内筒2及
び防振材3を装着し、内筒2及び外筒1が筒状の防振材
3を介して同心状に連結されてなるブッシュタイプの防
振構造体をロッド212両端に結合した部品が製造され
る。 <作用・効果>上記構成の防振構造体製造装置200に
よれば、ワークコイル221と、外筒保持部211と、
防振材保持部231とが一直線上に配置されており、し
かも、ワークコイル221及び防振材保持部231共に
外筒保持部211位置と退避位置との間を移動すること
ができ、ワークコイル221が外筒保持部211位置に
あるときには外筒保持部211に保持された外筒1にワ
ークコイル221を内挿した状態となり、防振材保持部
231が外筒保持部211位置にあるときには外筒保持
部211に保持された外筒1に防振材保持部231に保
持された防振材3を内嵌した状態となるように構成され
ているので、ワークコイル221によって外筒1の内周
面を電磁誘導加熱した後、直ぐにワークコイル221を
外筒保持部211から遠ざけると共に防振材保持部23
1を外筒保持部211に向かって移動させることによ
り、防振材保持部231に保持された防振材3を、内周
面が高温状態にある外筒1に内嵌することができる。す
なわち、ワークコイル221及び防振材保持部231
は、外筒保持部211との間の最短距離を行き来するだ
けでよく、無駄な動作がないので、外筒1の内周面にワ
ークコイル221を近接させて昇温させ、それを短時間
で防振材3と接着一体化させることができる。
Similarly, the inner cylinder 2 and the vibration isolator 3 are mounted on the other outer cylinder 1, and the inner cylinder 2 and the outer cylinder 1 are concentrically connected via the cylindrical vibration isolator 3. A component in which a bush type vibration isolating structure is connected to both ends of the rod 212 is manufactured. <Operation and Effect> According to the vibration isolating structure manufacturing apparatus 200 having the above configuration, the work coil 221, the outer cylinder holding portion 211,
The vibration isolator holding section 231 is arranged on a straight line, and both the work coil 221 and the vibration isolator holding section 231 can move between the position of the outer cylinder holding section 211 and the retracted position. When the position 221 is at the position of the outer tube holding portion 211, the work coil 221 is inserted into the outer tube 1 held by the outer tube holding portion 211, and when the vibration insulator holding portion 231 is at the position of the outer tube holding portion 211. Since the vibration isolator 3 held by the vibration isolator holder 231 is internally fitted to the outer cylinder 1 held by the outer cylinder holder 211, the work coil 221 is used to hold the outer cylinder 1. Immediately after the inner peripheral surface is heated by electromagnetic induction, the work coil 221 is moved away from the outer cylinder holder 211 and the vibration isolator holder 23
By moving 1 toward the outer cylinder holding section 211, the vibration isolator 3 held by the vibration isolator holding section 231 can be fitted inside the outer cylinder 1 whose inner peripheral surface is in a high temperature state. That is, the work coil 221 and the vibration isolator holding section 231
Need only move back and forth over the shortest distance to the outer cylinder holding portion 211, and there is no useless operation. Therefore, the temperature is raised by bringing the work coil 221 close to the inner peripheral surface of the outer cylinder 1, Thus, the vibration isolator 3 can be bonded and integrated.

【0060】その他の作用・効果は実施形態1と同一で
ある。 (その他の実施形態)上記実施形態1では、外筒1を防
振材3に外嵌する防振構造体製造装置100としたが、
特にこれに限定されるものではなく、内筒を防振材に内
嵌して接着一体化させるものであってもよく、その場
合、内筒を内挿することができるようにワークコイルを
形成し、ワークコイルで内筒の外周面を加熱した後、加
熱した内筒を防振材保持部に保持され且つ内周面に熱硬
化性樹脂型接着剤が塗布された防振材に内嵌するような
構成とすればよい。
Other functions and effects are the same as those of the first embodiment. (Other Embodiments) In the first embodiment, the vibration isolating structure manufacturing apparatus 100 in which the outer cylinder 1 is fitted to the vibration isolating material 3 is described.
The invention is not particularly limited to this, and the inner cylinder may be internally fitted to the vibration-proof material and bonded and integrated. In this case, a work coil is formed so that the inner cylinder can be inserted. Then, after the outer peripheral surface of the inner cylinder is heated by the work coil, the heated inner cylinder is held in the vibration isolator holding portion and is fitted inside the vibration isolator having the thermosetting resin type adhesive applied to the inner peripheral surface. The configuration may be such that

【0061】また、上記実施形態2では、外筒1に防振
材3を内嵌する防振構造体製造装置200としたが、特
にこれに限定されるものではなく、内筒に防振材を外嵌
して接着一体化させるものであってもよく、その場合、
内筒を包囲することができるようにワークコイルを形成
し、ワークコイルで内筒の外周面を加熱した後、防振材
保持部に保持され且つ内周面に熱硬化性樹脂型接着剤が
塗布された防振材を、加熱された内筒に外嵌するような
構成とすればよい。
In the second embodiment, the vibration isolating structure manufacturing apparatus 200 in which the vibration isolator 3 is fitted inside the outer cylinder 1 is used. However, the present invention is not limited to this. May be externally fitted and bonded and integrated, in which case,
A work coil is formed so as to surround the inner cylinder, and the outer peripheral surface of the inner cylinder is heated by the work coil. What is necessary is just to make it the structure which fits the applied vibration-proof material to the heated inner cylinder.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施形態1に係る防振構造体製造装置
の構成図である。
FIG. 1 is a configuration diagram of an anti-vibration structure manufacturing apparatus according to a first embodiment of the present invention.

【図2】本発明の実施形態1に係る防振構造体製造装置
の概略構成図である。
FIG. 2 is a schematic configuration diagram of a vibration-proof structure manufacturing apparatus according to Embodiment 1 of the present invention.

【図3】本発明の実施形態1に係る防振構造体製造装置
の動作のフローチャート図である。
FIG. 3 is a flowchart of an operation of the vibration isolating structure manufacturing apparatus according to the first embodiment of the present invention.

【図4】本発明の実施形態2に係る防振構造体製造装置
の概略構成図である。
FIG. 4 is a schematic configuration diagram of an apparatus for manufacturing an anti-vibration structure according to Embodiment 2 of the present invention.

【図5】本発明の実施形態2に係る防振構造体製造装置
の動作のフローチャート図である。
FIG. 5 is a flowchart of an operation of the vibration isolating structure manufacturing apparatus according to the second embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 外筒 2 内筒 3 防振材 100,200 防振構造体製造装置 110,210 外筒保持機 111 固定枠台 111a コイル支持台 112 サーボモータ 112a モータ制御部 112b モータ軸 113 移動部材 114 可動枠 115 支柱 116 円筒部材 117 載置台 117a,211 外筒保持部 118,212 ロッド 120,220 電磁誘導加熱機 121,221 ワークコイル 122 発振器 130,230 防振材保持機 131,231 防振材支持部 140,240 遮蔽板 DESCRIPTION OF SYMBOLS 1 Outer cylinder 2 Inner cylinder 3 Vibration-proof material 100, 200 Vibration-proof structure manufacturing apparatus 110, 210 Outer cylinder holding machine 111 Fixed frame stand 111a Coil support base 112 Servo motor 112a Motor control unit 112b Motor shaft 113 Moving member 114 Movable frame 115 support 116 cylindrical member 117 mounting table 117a, 211 outer cylinder holder 118, 212 rod 120, 220 electromagnetic induction heater 121, 221 work coil 122 oscillator 130, 230 anti-vibration material holder 131, 231 anti-vibration material support 140 , 240 shielding plate

───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3C030 BB04 BB12 BC04 BC12 BC19 BC33 3J048 AA01 BA19 BD07 EA01 EA17 EA18 EA36 3J059 AD04 BA42 EA13 GA04 GA05 GA09 3K059 AA08 AB19 AB23 AC54 AD15 AD28  ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 3C030 BB04 BB12 BC04 BC12 BC19 BC33 3J048 AA01 BA19 BD07 EA01 EA17 EA18 EA36 3J059 AD04 BA42 EA13 GA04 GA05 GA09 3K059 AA08 AB19 AB23 AC54 AD15 AD28

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 金属製の内筒及び外筒が筒状の防振材を
介して同心状に連結されてなる防振構造体の製造装置で
あって、 外筒を保持し且つ保持した外筒の中心軸に沿った所定範
囲を移動する外筒保持部と、 上記外筒保持部の移動範囲の一方端に設けられ、且つ外
筒を保持した該外筒保持部が該移動範囲の一方端に移動
した際に該外筒保持部に保持された外筒で包囲されるよ
うに配置され、該外筒保持部に保持された外筒の内周面
を加熱する電磁誘導加熱用ワークコイルと、 上記外筒保持部の移動範囲の他方端に設けられ、上記電
磁誘導加熱用ワークコイルで内周面が加熱された外筒を
保持した外筒保持部が該移動範囲の他方端に移動した際
に、該外筒保持部に保持された外筒に外嵌される外周面
に熱硬化性樹脂型接着剤が塗布された防振材を脱着可能
に保持する防振材保持部と、を備え、 上記外筒保持部で外筒を保持し、該外筒保持部を上記電
磁誘導加熱用ワークコイルに向かって移動させて、該外
筒保持部に保持された外筒で上記電磁誘導加熱用ワーク
コイルを包囲し、該電磁誘導加熱用ワークコイルで外筒
の内周面を加熱した後、該外筒保持部を上記防振材保持
部に向かって移動させて、該外筒保持部に保持され且つ
内周面が加熱された外筒を、上記防振材保持部に保持さ
れ且つ外周面に熱硬化性樹脂型接着剤が塗布された防振
材に外嵌するように構成されたことを特徴とする防振構
造体の製造装置。
1. An apparatus for manufacturing a vibration isolating structure comprising a metal inner cylinder and an outer cylinder concentrically connected via a cylindrical vibration isolating material, wherein the outer cylinder holds and holds the outer cylinder. An outer cylinder holding portion that moves in a predetermined range along the center axis of the cylinder; and an outer cylinder holding portion that is provided at one end of the moving range of the outer cylinder holding portion and holds the outer cylinder. An electromagnetic induction heating work coil arranged to be surrounded by the outer cylinder held by the outer cylinder holding part when moved to the end, and heating the inner peripheral surface of the outer cylinder held by the outer cylinder holding part And an outer cylinder holding part provided at the other end of the moving range of the outer cylinder holding part and holding the outer cylinder whose inner peripheral surface is heated by the electromagnetic induction heating work coil moves to the other end of the moving range. When doing, a vibration-proof material coated with a thermosetting resin type adhesive on the outer peripheral surface fitted to the outer cylinder held by the outer cylinder holding portion A vibration isolator holding portion detachably held; holding the outer cylinder by the outer cylinder holding portion; moving the outer cylinder holding portion toward the electromagnetic induction heating work coil; The outer cylinder held by the holder surrounds the electromagnetic induction heating work coil, and after heating the inner peripheral surface of the outer cylinder with the electromagnetic induction heating work coil, the outer cylinder holding part holds the vibration insulator. The outer cylinder held by the outer cylinder holding portion and the inner peripheral surface thereof is heated, and the thermosetting resin type adhesive is applied to the outer cylinder held by the vibration isolator holding portion and the outer peripheral surface. An apparatus for manufacturing a vibration-isolating structure, wherein the apparatus is configured to be fitted to the vibration-isolating material.
【請求項2】 金属製の内筒及び外筒が筒状の防振材を
介して同心状に連結されてなる防振構造体の製造装置で
あって、 外筒を保持する外筒保持部と、 上記外筒保持部に保持された外筒の中心軸の一方の延長
線上に設けられ、該外筒保持部に保持された外筒に内挿
する位置と該外筒保持部に保持された外筒から退避する
位置との間を移動し、該外筒に内挿する位置に移動した
際に該外筒保持部に保持された外筒の内周面を加熱する
電磁誘導加熱用ワークコイルと、 上記外筒保持部に保持された外筒の中心軸の他方の延長
線上に設けられ、外周面に熱硬化性樹脂型接着剤が塗布
された防振材を保持して該外筒保持部に保持された外筒
に該防振材を内嵌する位置と該防振材の保持を解除して
外筒から退避する位置との間を移動し、該外筒に防振材
を内嵌する位置に移動した際に該防振材を外筒の内周面
に加熱接着せしめる防振材保持部と、を備え、 該電磁誘導加熱用ワークコイルを該外筒保持部に保持さ
れた外筒に内挿し、該電磁誘導加熱用ワークコイルで外
筒の内周面を加熱した後、該電磁誘導加熱用ワークコイ
ルを該外筒保持部から退避させると共に外周面に熱硬化
性樹脂型接着剤が塗布された防振材を、該外筒保持部に
保持され且つ内周面が加熱された外筒に内嵌するように
構成されたことを特徴とする防振構造体の製造装置。
2. An apparatus for manufacturing an anti-vibration structure in which a metal inner cylinder and an outer cylinder are concentrically connected via a cylindrical anti-vibration material, wherein the outer cylinder holding portion holds the outer cylinder. A position provided on one extension of the center axis of the outer cylinder held by the outer cylinder holding portion, a position to be inserted into the outer cylinder held by the outer cylinder holding portion, and a position held by the outer cylinder holding portion. The electromagnetic induction heating work which moves between the position where it is retracted from the outer cylinder, and heats the inner peripheral surface of the outer cylinder held by the outer cylinder holding portion when it moves to the position where it is inserted into the outer cylinder. A coil provided on the other extension of the center axis of the outer cylinder held by the outer cylinder holding portion, and holding the vibration-proof material having a thermosetting resin-type adhesive applied to the outer peripheral surface thereof; The vibration isolator moves between a position where the vibration isolator is internally fitted in the outer cylinder held by the holding portion and a position where the vibration isolator is released and retracted from the outer cylinder. And an anti-vibration material holding portion for heating and adhering the anti-vibration material to the inner peripheral surface of the outer cylinder when moved to a position where the electromagnetic induction heating is performed. The work coil for electromagnetic induction heating is held in the outer cylinder holding portion. After inserting the electromagnetic induction heating work coil into the outer cylinder and heating the inner peripheral surface of the outer cylinder with the electromagnetic induction heating work coil, the electromagnetic induction heating work coil is retracted from the outer cylinder holding portion and the outer peripheral surface is thermoset. A vibration-proof structure, characterized in that the vibration-proof material to which the resin-type adhesive has been applied is held by the outer tube holding portion and is fitted inside the outer tube whose inner peripheral surface is heated. manufacturing device.
【請求項3】 金属製の内筒及び外筒が筒状の防振材を
介して同心状に連結されてなる防振構造体の製造装置で
あって、 内筒を保持し且つ保持した内筒の中心軸に沿った所定範
囲を移動する内筒保持部と、 上記内筒保持部の移動範囲の一方端に設けられ、且つ内
筒を保持した該内筒保持部が該移動範囲の一方端に移動
した際に該内筒保持部に保持された内筒を包囲するよう
に配置され、該内筒保持部に保持された内筒の外周面を
加熱する電磁誘導加熱用ワークコイルと、 上記内筒保持部の移動範囲の他方端に設けられ、上記電
磁誘導加熱用ワークコイルで外周面が加熱された内筒を
保持した内筒保持部が該移動範囲の他方端に移動した際
に、該内筒保持部に保持された内筒に内嵌される内周面
に熱硬化性樹脂型接着剤が塗布された防振材を脱着可能
に保持する防振材保持部と、を備え、 上記内筒保持部で内筒を保持し、該内筒保持部を上記電
磁誘導加熱用ワークコイルに向かって移動させて、該内
筒保持部に保持された内筒を上記電磁誘導加熱用ワーク
コイルで包囲し、該電磁誘導加熱用ワークコイルで内筒
の外周面を加熱した後、該内筒保持部を上記防振材保持
部に向かって移動させて、該内筒保持部に保持され且つ
外周面が加熱された内筒を、上記防振材保持部に保持さ
れ且つ内周面に熱硬化性樹脂型接着剤が塗布された防振
材に内嵌するように構成されたことを特徴とする防振構
造体の製造装置。
3. A manufacturing apparatus for a vibration isolating structure comprising a metal inner cylinder and an outer cylinder concentrically connected via a cylindrical vibration isolator, wherein the inner cylinder is held and the inner cylinder is held. An inner cylinder holding portion that moves in a predetermined range along the center axis of the cylinder; and an inner cylinder holding portion that is provided at one end of the moving range of the inner cylinder holding portion and holds the inner cylinder is one of the moving ranges. An electromagnetic induction heating work coil that is arranged to surround the inner cylinder held by the inner cylinder holder when moved to the end, and heats the outer peripheral surface of the inner cylinder held by the inner cylinder holder; When the inner cylinder holding part provided at the other end of the moving range of the inner cylinder holding part and holding the inner cylinder whose outer peripheral surface is heated by the electromagnetic induction heating work coil moves to the other end of the moving range. Removing the vibration-proof material having the thermosetting resin-type adhesive applied to the inner peripheral surface fitted inside the inner cylinder held by the inner cylinder holding portion. A vibration-proof material holding portion for holding the inner cylinder, the inner cylinder holding portion holding the inner cylinder, and moving the inner cylinder holding portion toward the electromagnetic induction heating work coil. The inner cylinder held by the holding part is surrounded by the work coil for electromagnetic induction heating, and after the outer peripheral surface of the inner cylinder is heated by the work coil for electromagnetic induction heating, the holding part of the inner cylinder is fixed to the vibration insulator holding part. To move the inner cylinder held by the inner cylinder holding portion and the outer peripheral surface thereof is heated by the vibration isolating material holding portion, and a thermosetting resin type adhesive is applied to the inner peripheral surface. An apparatus for manufacturing a vibration-isolating structure, wherein the apparatus is configured to be fitted inside the vibration-isolating material.
【請求項4】 金属製の内筒及び外筒が筒状の防振材を
介して同心状に連結されてなる防振構造体の製造装置で
あって、 内筒を保持する内筒保持部と、 上記内筒保持部に保持された内筒の中心軸の一方の延長
線上に設けられ、該内筒保持部に保持された内筒を包囲
する位置と該内筒保持部に保持された内筒から退避する
位置との間を移動し、該内筒を包囲する位置に移動した
際に該内筒保持部に保持された内筒の外周面を加熱する
電磁誘導加熱用ワークコイルと、 上記内筒保持部に保持された内筒の中心軸の他方の延長
線上に設けられ、内周面に熱硬化性樹脂型接着剤が塗布
された防振材を保持して該内筒保持部に保持された内筒
に該防振材を外嵌する位置と該防振材の保持を解除して
内筒から退避する位置との間を移動し、該内筒に防振材
を外嵌する位置に移動した際に該防振材を内筒の外周面
に加熱接着せしめる防振材保持部と、を備え、 該電磁誘導加熱用ワークコイルで該内筒保持部に保持さ
れた内筒を包囲し、該電磁誘導加熱用ワークコイルで内
筒の外周面を加熱した後、該電磁誘導加熱用ワークコイ
ルを該内筒保持部から退避させると共に内周面に熱硬化
性樹脂型接着剤が塗布された防振材を、該内筒保持部に
保持され且つ外周面が加熱された内筒に外嵌するように
構成されたことを特徴とする防振構造体の製造装置。
4. An apparatus for manufacturing an anti-vibration structure in which an inner cylinder and an outer cylinder made of metal are connected concentrically via a cylindrical anti-vibration material, wherein an inner cylinder holding portion for holding the inner cylinder is provided. A position provided on one extension of the center axis of the inner cylinder held by the inner cylinder holding portion, the position surrounding the inner cylinder held by the inner cylinder holding portion, and the position held by the inner cylinder holding portion. An electromagnetic induction heating work coil that moves between a position retracted from the inner cylinder and heats the outer peripheral surface of the inner cylinder held by the inner cylinder holding portion when moved to a position surrounding the inner cylinder, The inner cylinder holding portion is provided on the other extension of the center axis of the inner cylinder held by the inner cylinder holding portion, and holds the vibration damping material whose inner peripheral surface is coated with a thermosetting resin type adhesive. The vibration isolator moves between a position where the vibration isolator is externally fitted to the inner cylinder held at the position and a position where the vibration isolator is released and retracted from the inner cylinder. And an anti-vibration material holding portion for heating and adhering the anti-vibration material to the outer peripheral surface of the inner cylinder when the anti-vibration material is moved to a position for external fitting. Surrounding the inner cylinder, heating the outer peripheral surface of the inner cylinder with the electromagnetic induction heating work coil, and then retracting the electromagnetic induction heating work coil from the inner cylinder holding portion, and forming a thermosetting resin on the inner peripheral surface. An apparatus for manufacturing a vibration-proof structure, characterized in that the vibration-proof material to which the mold adhesive has been applied is externally fitted to the inner cylinder which is held by the inner cylinder holder and whose outer peripheral surface is heated. .
【請求項5】 上記電磁誘導加熱用ワークコイル及び上
記防振材保持部が略鉛直方向の上下にそれぞれ配置され
ており、 少なくとも上記防振材保持部に保持された防振材に外筒
を外嵌する際若しくは内筒を内嵌する際、又は上記防振
材保持部に保持された防振材を外筒に内嵌する際若しく
は内筒に外嵌する際、電磁誘導加熱用ワークコイルと防
振材保持部との間を遮蔽する遮蔽手段が設けられている
ことを特徴とする請求項1乃至4のいずれか一に記載の
防振構造体の製造装置。
5. The work coil for electromagnetic induction heating and the vibration isolator holding portion are respectively arranged vertically above and below in a substantially vertical direction, and at least an outer cylinder is mounted on the vibration isolator held by the vibration isolator holding portion. When the outer coil or the inner cylinder is internally fitted, or when the vibration isolator held by the vibration isolator holder is internally or externally fitted to the outer cylinder, a work coil for electromagnetic induction heating is used. The apparatus for manufacturing a vibration-isolating structure according to any one of claims 1 to 4, further comprising a shielding unit that shields between the vibration-isolating material holding unit and the vibration-isolating material holding unit.
【請求項6】 上記遮蔽手段は、上記電磁誘導加熱用ワ
ークコイルと上記防振材保持部との間を遮蔽可能に設け
られた遮蔽板であることを特徴とする請求項5に記載の
防振構造体の製造装置。
6. The protection device according to claim 5, wherein the shielding means is a shielding plate provided so as to shield between the electromagnetic induction heating work coil and the vibration isolator holding portion. Manufacturing equipment for vibration structures.
【請求項7】 上記防振材保持部に保持された防振材に
外筒を外嵌する際若しくは内筒を内嵌する際、又は上記
防振材保持部に保持された防振材を外筒に内嵌する際若
しくは内筒に外嵌する際、 上記防振材保持部に保持された防振材と上記外筒又は上
記内筒とは、一方が他方に対して0.2〜1.0m/s
の速度で外嵌又は内嵌するように構成されていることを
特徴とする請求項1乃至7のいずれか一に記載の防振構
造体の製造装置。
7. When the outer cylinder or the inner cylinder is externally fitted to the vibration isolator held by the vibration isolator holder, or when the vibration isolator held by the vibration isolator holder is used. When the outer cylinder or the inner cylinder is fitted to the outer cylinder or the inner cylinder, one of the vibration isolator held by the vibration isolator holder and the outer cylinder or the inner cylinder is 0.2 to 1.0m / s
The apparatus for manufacturing a vibration-isolating structure according to any one of claims 1 to 7, wherein the apparatus is configured to be externally or internally fitted at a speed of:
【請求項8】 防振材への熱硬化性樹脂型接着剤の付着
性を向上させるための表面処理を行うための表面処理部
及び防振材に熱硬化性樹脂型接着剤を塗布する接着剤塗
布部が、上記電磁誘導加熱用ワークコイルから離隔して
設けられていることを特徴とする請求項1乃至7のいず
れか一に記載の防振構造体の製造装置。
8. Adhesion for applying a thermosetting resin-type adhesive to a surface treatment part for performing a surface treatment for improving adhesion of the thermosetting resin-type adhesive to the vibration-proof material and the vibration-proof material. The apparatus for manufacturing a vibration-proof structure according to any one of claims 1 to 7, wherein an agent application unit is provided separately from the work coil for electromagnetic induction heating.
JP2000222099A 2000-07-24 2000-07-24 Anti-vibration structure manufacturing equipment Expired - Fee Related JP4012670B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000222099A JP4012670B2 (en) 2000-07-24 2000-07-24 Anti-vibration structure manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000222099A JP4012670B2 (en) 2000-07-24 2000-07-24 Anti-vibration structure manufacturing equipment

Publications (2)

Publication Number Publication Date
JP2002036041A true JP2002036041A (en) 2002-02-05
JP4012670B2 JP4012670B2 (en) 2007-11-21

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ID=18716397

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006220200A (en) * 2005-02-09 2006-08-24 Kurashiki Kako Co Ltd Vibration control structure and its manufacturing method
CN103223582A (en) * 2013-04-28 2013-07-31 苏州工业园区高登威科技有限公司 Auxiliary assembly device
JP2015168025A (en) * 2014-03-06 2015-09-28 アズビル金門株式会社 Returning shaft box removing device and returning shaft box removing method
CN108857323A (en) * 2018-08-14 2018-11-23 苏州田心方莫自动化科技有限公司 A kind of multi-station material assembling turntable

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101499425B1 (en) * 2014-10-16 2015-03-19 (주)이노알앤씨 Anti-vibration rubber coating device automatically

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006220200A (en) * 2005-02-09 2006-08-24 Kurashiki Kako Co Ltd Vibration control structure and its manufacturing method
JP4547280B2 (en) * 2005-02-09 2010-09-22 倉敷化工株式会社 Anti-vibration structure and manufacturing method thereof
CN103223582A (en) * 2013-04-28 2013-07-31 苏州工业园区高登威科技有限公司 Auxiliary assembly device
JP2015168025A (en) * 2014-03-06 2015-09-28 アズビル金門株式会社 Returning shaft box removing device and returning shaft box removing method
CN108857323A (en) * 2018-08-14 2018-11-23 苏州田心方莫自动化科技有限公司 A kind of multi-station material assembling turntable

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